INDEX 1 WARNING Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your BMW, be sure to read 001 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual. A ABS (antilock brake system) 300-11, 340-2, 340-24 impulse wheel 340-32 wheel speed sensor 340-25, 340-30 see also Brakes see also DSC (dynamic stability control) A/C (air-conditioning) fluid 640-1 see also IHKA see also Heater ACC (active cruise control) 340-25 Acceleration sensor active stabilizer 300-6 DSC 340-25, 340-32 Accelerator pedal module (PWG) 132-19 Accessory belt 020-32 Acronyms, commonly used ECL-2 Activated carbon canister 160-30 Active cruise control (ACC) 340-25 Active stabilizer (ARS) 010-22, 300-4 bleeding 310-30 commissioning 300-8 front 310-32 IPO diagram 300-5 troubleshooting 300-8 Active steering see Steering Adaptation 600-14 Adaptive headlights 630-5 Adaptive transmission control (AGS) 240-5 Advanced crash and safety management (ASCM) 720-1, 721-11 Advanced safety electronics (ASE) 720-1, 721-3 Air-conditioning see IHKA see also Heating Air distribution control servo motors (stepper motors) 640-5, 640-19 Air ducts, turbo see Turbocharger Air filter element 020-24 housing M54 130-13 N52 131-11 N54 132-11 V8 133-18 Air flow sensor see Mass air flow sensor Air quality (AUC) sensor 640-4 Air spring 330-13 see also Electronic height control (EHC) see also Rear suspension Airbag system 010-28, 400-4, 720-1, 721-1 contact spring 612-6, 721-13 control module 721-3, 721-11 crash sensor 721-4, 721-12 curtain (head protection) 721-3, 721-11 driver 320-9, 721-5, 721-20 locations 721-3, 721-11 passenger 721-6, 721-13, 721-21 seat occupancy sensor 520-5, 721-6, 721-14 status light 721-6, 721-14 thorax (side) 721-3, 721-7, 721-11, 721-22 troubleshooting 720-2 warning light 721-4, 721-12 Alarm 400-4, 515-24 Alignment 020-49, 300-12, 320-32 specifications 320-37 Alternator (generator) 121-18 bit-serial data (BSD) interface 121-18 troubleshooting 121-2, 121-19 Aluminum suspension components 300-2 Amplifier 650-4 Antenna 515-6, 515-9, 650-5, 650-6 ECL-39 Antifreeze (engine coolant) 020-30, 170-7 Antilock brake system see ABS (antilock brake system) Anti-theft alarm (DWA) 400-4, 515-23 emergency disarming 515-25 interior protection 515-25 Anti-trap protection sunroof 540-1, 540-3 window 512-5 A-pillar trim 513-15 Arm, control 300-2, 300-3 see also Front suspension see also Rear suspension ARS (active stabilizer) see Active stabilizer (ARS) ASCM (advanced crash and safety management) 720-1, 721-11 ASE (Advanced safety electronics) 720-1, 721-3 ATF (automatic transmission fluid) 020-48, 200-6, 240-12, 240-14 capacity 240-14 cooler 170-3, 170-16 AUC (air quality) sensor 640-4 Automatic shiftlock 250-8 Automatic tailgate 412-9 Automatic transmission 010-19, 240-4 applications 200-3, 240-2 control module (TCM) 240-3, 340-25 cooler 170-3, 170-19 fluid leaks 240-10 gearshift 250-7 mechatronics 240-3, 240-10 neutral safety switch function 121-14, 250-1 removing / installing 240-17 service 020-48, 240-12 shiftlock 250-8 troubleshooting 240-9, 250-2 valve body 240-3 see also ATF (automatic transmission fluid) see also Torque converter Axle joint 311-1, 331-10 B Back-up lights 630-4 function automatic transmission 612-10 SMG 231-8 switch manual transmission 230-4
13
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30351526 BMW 5 Series E60 E61 Repair Manual 2004 2010 Complete Index
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INDEX 1
WARNING
Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your BMW, be sure to read 001 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.
A
ABS (antilock brake system)300-11, 340-2, 340-24impulse wheel 340-32wheel speed sensor 340-25, 340-30see also Brakessee also DSC (dynamic stability control)
A/C (air-conditioning)fluid 640-1see also IHKAsee also Heater
Center bearing, rear driveshaft260-1, 260-5, 260-10
INDEX 3
WARNING
Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your BMW, be sure to read 001 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.
Center brake light630-24
Center console513-6switch cluster (SZM) 640-2, 640-3
turbo 132-10see also Direct injectionsee also ECM (engine control module)see also EDK (electronic throttle control)
see also Evaporative control systemsee also Fuel injectorsee also Ignition systemsee also Mass air flow sensorsee also MILsee also Oxygen sensorsee also Secondary air injection
Electrical wiring diagramscolor and size ELE-3diagrams ELE-9index ELE-4sample ELE-2
Electronic height control (EHC)330-4disabling 330-6faults 330-7power supply 330-5
Electronic immobilizer (EWS)515-23
INDEX 5
WARNING
Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your BMW, be sure to read 001 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.
see also Ignition coildiagnostics 120-9disabling 120-2firing order 120-2spark plugs 020-44timing 120-5troubleshooting 120-9see also DME (digital motor electronics
INDEX 7
WARNING
Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your BMW, be sure to read 001 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.
Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your BMW, be sure to read 001 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.
Panic mode 512-6, 515-25
Panorama 540-1, 540-6
Parasitic draw121-9
Parking brake020-28, 340-19
Parking light630-19,
Parking lock240-6, 250-3, 250-10
Parts020-10
Passenger seat occupancy sensor (OC3)
520-5, 721-6
Passive restraintapplications 720-1, 721-2
Personalization515-8
Pilot bearing210-15
Pinch protection512-5, 540-1, 540-3
Piston100-4
Polishing020-51
Power distribution600-5fuses ECL-21
Power management600-12
Power mirrorsee Mirror
Power steering fluid020-43, 320-4, 320-14cooling loop 170-20see also Steering
Power windowsee Window
Programming600-14
PTFE injector seal132-24
PWG (accelerator pedal module)132-19
Pyrotechnic devices400-4, 721-7, 721-14
R
R-134a640-1
Rack and pinion300-10
Rack boot320-3, 320-31
Radiator170-2, 170-11expansion tank 020-33, 170-2, 170-13grill 510-8outlet coolant temperature sensor 130-25, 131-22, 132-38, 133-25
Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your BMW, be sure to read 001 Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.
Suspension020-48, 300-1aluminum components 300-2front 300-1, 310-2, 310-3ride height 320-32rear 300-3, 330-3see also Front suspensionsee also Rear suspension
Torque converter 240-8oil seal 240-46removing / installing 240-46
Torque plate240-48
Towing020-18
TPM (tire pressure monitor)300-15
Traction controlsee DSC dynamic stability control
Traction strut300-1, 330-2, 330-18
Transfer case200-2, 200-5, 270-1capacity 270-5control module 270-3lubricant 200-6, 270-5removing / installing 270-6service 270-5see also xDrive
Transmissionautomatic 200-4, 240-2fluids 200-5, 231-12identification 200-3, 200-3manual 200-2, 230-2pilot bearing 210-15service 020-48SMG 200-3, 231-1see also Automatic transmissionsee also Manual transmissionsee also SMG (sequential manual gearbox)
Transmission fluid cooler170-3, 170-19
Trim BMW emblem (Roundel) 510-8clips 513-2cowl cover 611-10dashboard 513-3door panel 411-6door sill 513-15exterior 510-8interior covers and trim 513-12radiator grill 510-8seat backrest rear panel 520-8steering column 513-12tailgate 513-20trunk
inside 513-159lid 513-18
wheel housing liner 410-1
12 INDEX
Troubleshootingactive stabilizer 300-8alternator 121-2, 121-19automatic transmission 240-9battery 121-2brakes 340-2charging system 121-2, 121-19combustion chamber leak test 170-6cooling system 170-5driveability 130-5, 131-5, 132-5, 133-5driveshaft 260-3electrical 121-2, 600-15engine management
ME 9.2, ME 9.2.2 133-5MS45.1 130-5MSD80, MSD80 132-5MSV70, MSV80 131-5
evaporative control 160-7fuel system 160-9ignition system 120-9lights 630-6oil condition monitor 119-9seat belts 720-2shift lever 250-2starter 121-2, 121-15steering 320-6thermostat 170-7
BMW 5 Series (E60, E61)Service Manual: 2004-2010 525i, 528i, 530i, 535i, 545i, 550i
Price: $149.95Bentley Stock Number: B510Publication Date: 2010.jun.18ISBN: 978-0-8376-1618-6Hardcover, 8 3/8 in. x 11 in.Case quantity: 51734 pages, 2978 photos, illustrations and diagrams
The BMW 5 Series (E60, E61) Service Manual: 2004-2010 contains in-depth maintenance, service and repair information for the BMW 5 Series from 2004 to 2010. The aim throughout has been simplicity and clarity, with practical explanations, step-by-step procedures and accurate specifications. Whether you’re a professional or a do-it-yourself BMW owner, this manual helps you understand, care for and repair your BMW.
Technical features:
• Condition based service (CBS) maintenance procedures from replacing the cabin microfilter to checking and resetting service intervals. This manual tells you what to do and how and when to do it.
• Cylinder head cover gasket and crankshaft seal service (includes removal and installation of Valvetronic motor).
• Cooling system and radiator service.• Fuel injection and ignition system diagrams and explanations.• Information about advanced technical features such as
Valvetronic, VANOS, twin turbochargers, DSC (dynamic stability control), dynamic drive (active stabilizer bars), active steering, and xDrive.
• Suspension repair procedures.• Brakes, steering and ABS troubleshooting and repair.• Heating and air-conditioning repair, including A/C component
replacement.• Body and hood repairs and adjustments.• Electrical system service, with an easy-to-use illustrated
component locator section.• Comprehensive wiring schematics, including fuses and
grounds.• BMW OBD II diagnostic trouble codes, SAE-defined OBD II
P-codes, as well as basic scan tool operation.• BMW factory tolerances, wear limits, adjustments and
tightening torques.
Models and engines covered:525i and 530i
M54 engine (2004-2005)N52 engine (2006-2007)
528iN52K engine (2008-2010)
535iN54 twin turbo engine (2008-2010)
545iN62 V8 engine (2004-2005)
550iN62 TU V8 engine (2006-2010)
Bentley technical editors removing motor cover on V8 (N62) engine.
BentleyPublishers.com
Detailed brake pad and rotor service.340 Brakes
bentley_b510_new.product.announcement.pdf
Learn how to reset condition-based service (CBS) intervals.020 Maintenance