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3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT
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3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Jul 27, 2018

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Page 1: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

3-D Laser Scanning A Case Study in Retrofit Masonry Ties

Presented by:

Matt Kutzler, PE, CDT

Page 2: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Thank you for attending today’s session!

• Please let us know your name and/or location when you sign in

• We ask everyone to mute their telephone during the presentation

• If you have questions or comments, use the chat tool provided during the presentation

• At the end un-mute your telephone for general questions and answers

• Please mute cell phones to avoid background noise

• Do not touch wireless microphones (Fairfax only)

Page 3: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Matt Kutzler

• Graduate of Penn State (architectural engineering)

• At FEA since 2004

• Registered Engineer and Construction Document Technologist

• Primary focus has been repair and restoration

Project Manager

Page 4: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

• The basics of 3D laser scanning

• The challenges of gathering information in the field

• How scanning can be applied to a repair project

Learning Objectives

Page 5: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Why are we here?

Source: www.villageofjoy.com/50-strange-buildings-of-the-world/

Page 6: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Why are we here?

Source: www.villageofjoy.com/50-strange-buildings-of-the-world/

Page 7: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Outline

Just the (background) facts

3D Laser Scanning

How many wall ties?!

When is enough enough?

The Technology of the Future

Page 8: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

› Philadelphia enacted a façade ordinance in 2010

› Scheduled façade inspections to be performed by a licensed Professional Engineer or Registered Architect

Just the (background) facts

Page 9: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Just the (background) facts

Source: www.facadeordinance.com

Boston

Chicago Columbus

Detroit Milwaukee New York

Philadelphia Pittsburgh

St. Louis

Page 10: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

› 20-story commercial office building

› Center City district of Philadelphia

› Constructed in 1970

› First inspection required by June 30, 2012

Just the (background) facts

Page 11: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Just the (background) facts

Page 12: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Just the (background) facts

Page 13: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Just the (background) facts

Source: maps.google.com

Page 14: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Just the (background) facts

Source: maps.google.com

Page 15: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Outline

Just the (background) facts

3D Laser Scanning

How many wall ties?!

When is enough enough?

The Technology of the Future

Page 16: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

How many wall ties?!

Original design drawings

› Corrugated galvanized metal ties

› Vertically: every three to four courses

› Horizontally: one on each side of mechanical chases (two into face of larger projections)

Page 17: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

How many wall ties?!

Page 18: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

How many wall ties?!

Page 19: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

How many wall ties?!

Repair project in early 1990’s

› Prompted by general deterioration and water infiltration

› Brick removed at top of mechanical chases

› Lack of brick ties uncovered

Page 20: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

How many wall ties?!

Page 21: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

How many wall ties?!

Solution A: Install retrofit masonry ties throughout the building

Page 22: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

How many wall ties?!

110’ 220’

170’ over 50,000 ties

Page 23: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

How many wall ties?!

Solution A: Install retrofit masonry ties throughout the building

Solution B: Don’t do anything

Solution C: Do something in between

Page 24: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Outline

Just the (background) facts

3D Laser Scanning

How many wall ties?!

When is enough enough?

The Technology of the Future

Page 25: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

When is enough enough?

Typical façade assessments include:

Page 26: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

When is enough enough?

Observations are made from:

Page 27: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

When is enough enough?

Drawbacks of visual assessment

› Limited by scope, schedule, cost

› Subjectivity

› Affected by factors such as weather, fatigue, etc.

› Potential for human error

Page 28: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

When is enough enough?

Coming back to our building…

Page 29: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

When is enough enough?

Page 30: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

When is enough enough?

Page 31: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Outline

Just the (background) facts

3D Laser Scanning

How many wall ties?!

When is enough enough?

The Technology of the Future

Page 32: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

The Technology of the Future

How to overcome challenges?

› Inaccurate estimate could lead to cost overruns

› Impact on schedule

› Contractor would have little to no direction

› Increased access to façade did not make financial sense

Page 33: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

The Technology of the Future

Answer:

Three-dimensional laser scanning

3D laser scanning involves gathering millions of data points to manifest into lines and planes for documentation of existing conditions.

Page 34: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

The Technology of the Future

Data Collection:

› Similar to surveying

› Typically a two person crew

› Establish a baseline of reference to link to GPS

Page 35: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

The Technology of the Future

Data Collection:

› Scanner set up on tripod and attached to computer

› 360o sphere captured during 20 second rotation

Page 36: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

The Technology of the Future

Data Collection:

› “Time of flight” of laser recorded and converted to distance, referenced to baseline, and given GPS position

Page 37: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

The Technology of the Future

Data Analysis: Millions of data points are “cleaned”

Page 38: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

The Technology of the Future

Data Analysis: “Noise” must be removed

Steam from rooftop units appears in scan

Page 39: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

The Technology of the Future

Data Usage:

› Drawings in CAD

› Comparative analysis to look for trends in movement

› Accurate within a thousandth of a foot

Page 40: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

The Technology of the Future

Data Usage:

› Data can be manipulated for desired output

Example: Identify points more than ½-inch away from base plane for possible retrofit masonry tie installation

Page 41: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

The Technology of the Future

Page 42: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

The Technology of the Future

Data Usage:

› Repeatable data for future comparisons

Example: Point data can be used as a baseline against detection of future movement, such as updating a façade ordinance submission in five years

Page 43: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

The Technology of the Future

Cost Considerations:

› Costs dependent on desired outcome

› Reduced assessment fees (less staging, fewer professional hours)

› Benefits of point data comparisons

› Concentrated repairs where needed, avoidance of unnecessary repairs and possible change orders, etc.

Page 44: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

The Technology of the Future

Final Thought

Laser scanning should be considered supplemental to professional engineering judgment, not a replacement.

Page 45: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Summary

3D Laser Scanning:

› Useful for a variety of applications

› Augments visual observations, not replaces them

› Data records can be used for other purposes or revisited at a later date

Page 46: 3-D Laser Scanning · 3-D Laser Scanning A Case Study in Retrofit Masonry Ties Presented by: Matt Kutzler, PE, CDT . ... 3D Laser Scanning

Contact Information

Mark your calendars for… • March 19, 2013: DC Energy

Benchmarking Rule

FEA-U Info:

•Mayra Portalatin, SFP, LEED AP O+M [email protected]

Today’s Presenter(s):

• Matt Kutzler

[email protected] Thanks!

© Facility Engineering Associates 2013