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27555819 the Goal Final Ppt

Apr 06, 2018

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Urvi Mehta
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    By:- Ankit Khator15

    Mahesh Chavda

    Nelson Rodgrieus Pratik Makhija19

    Ritu Singh-

    Shonali Shenai

    Urvi Mehta - 23

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    About the Author

    An educator, author, scientist, philosopher & businessleader.

    Obtained bachelors & masters degree in the field ofscience and doctrate of philosophy.

    He holds a number of patents in the areas frommedical devices to drip irrigation to temperaturesensors.

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    He has authored several business novels and nonfiction works such as:

    1. Production The Toc Way

    2. Its Not Luck

    3. Critical Chain4. The Race

    5. What Is This Thing Called TOC ?

    6. The Haystack Syndrome

    7. Necessary But Not Sufficient8. The Choice and many more

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    Introduction To The Book THE

    GOAL

    Its a different type of management book.

    It has reached a sale of eight million copies.

    This book is in the form of a novel assuspenseful as a thriller and equally fast-paced.

    The book is also about global principles ofmanufacturing.

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    Introduction

    Story about a young executiveAlex Rogo.

    Done his engineering under graduation and an

    MBA. Started career in UniCo as project manager and

    now works under Bill Peach as plant manager inBearington, his hometown.

    Factory produces machined assemblies. Well trained staff led by highly experienced

    managers.

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    Current scenario

    Orders bordering 2 months behind scheduled

    delivery date.

    20 $ million unsold finished goods inventorylying in ware house.

    Facing an increasing cash shortage.

    Efficiency heading downward. If no improvement- shutdown.

    Deadline- 3 months

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    New hope

    Running into old physics professor Jonah.

    Key identifiers of productivity- decreasing

    inventory, reducing expenses and selling moreproduct.

    Jonah leaves Alex to ponder upon the concept of

    productivity.

    What is the GOAL?

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    Question left by Jonah: What is the

    Goal ? Make product

    Increase market share

    Produce quality products

    Produce efficiently

    Hire workers

    Support the city, state and national economy Increase stockholder value

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    measurements of productivity

    The 3 basic measurements of productivity:

    Throughput (TP)

    Rate at which system generates money through sales.Sales Revenue - Raw material Expense

    Inventory (I)

    All the money that the system has invested in

    purchasing things which it intends to sell Operational Expense (OE)

    All the money that the system spends in order to turninventory into throughput

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    Hiking with son

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    ALEXS OBSERVATION..

    Final throughput is measured by the rate of thelast and slowest operation in the sequence.

    Inventory is equal to the length between theleader and the backdoor, which should beminimized.

    Operational expense is roughly measured by the

    energy expended, which must be conserved. Some resources need to have more capacity than

    others, especially towards the end of theoperating sequence.

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    Towards improvement

    Returns to plant to confirm information.

    Introduces bottlenecks and non-bottle necks.

    Objective- maintain capacity slightly less thandemand.

    6 months lead time to train NCX-10 operators.

    Trained operators are leaving the company. Hidden excess capacity.

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    Considering alternate processes.

    Quality control.

    Zero defect. Total plant capacity = Bottleneck capacity

    Bottleneck defines plant throughput.

    Bottleneck per unit cost =Total plant operating cost

    Total production bottleneck hours

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    Activating a resource and utilizing a resource arenon- synonymous.

    Activatingsimply turning it on. Utilizing - making use and moving towards the

    goal.

    Material release system.

    Reduce batch sizes. Four primary time components include: setup

    time, process time, queue time.

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    Potential to respond better to demand markets.

    Solid profits and decreasing operating costs.

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    Alex announces his promotion.

    Bob - plant manager

    Stacyproduction manager. Removal of tags.

    Further market expansion.

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    Three fundamental decision

    issues Alex and Lou identify three fundamental

    decision issues as critical to the success of any

    manager:1. Knowing what to change.

    2. What to change to.

    3. How to cause the change.

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    Conclusion Dr. Eliyahu Goldratt states,

    Production is the heart of industry.

    Industry is the heart of a nationswealth and concluding he hopes that

    his book and theories help in

    strengthening it.