23 Outotec Ferrous Solutions Business Area April2010

8/13/2019 23 Outotec Ferrous Solutions Business Area April2010

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Ferrous Solutions Business Area

Pekka Erkkilä A ril 2010



World-class supplier of

ferroalloys

an

ferroussolutions

2



Main project types

Feasibility studiesProcess support services

ServicesP r o

pr i e

Plant audits

Equipment and plant upgrades

ar

y t e c h n

Basic and d etail engineeringFull supply, erection, construc tion

’

EPC / Turnkey €15-150 million, 15-36 months

l o g y i n c l

Commissionin g of the plantPerformance guaranteesPRIMA risk assessmentsTechnology package

€3-80 million, 10-36 months d e d i n

al l

as c eng neer ngProprietary and key equipmentErection and commissioningsupervisionTraining of cus tomers’ personnelPerformance guarantees

Equipment

pr o j e c t s

r s as ses smen

Design and engineeringProcurementInstallationTraining of c ustomers’ personn el

up to €10 million

CommissioningPerformance guarantees

3



Ferroalloys business line ,

4



Ferroalloys technologies

Processes and technologies•

• Agglomeration & Steel Belt Sintering

•Smelting in electric arc furnace

,

5



Outotec FeCr process & productsBAT technology in EuropeLow emissions Gas cleaning

Preheating kiln- CO-gas as fuel- Energy savings 500kWh/t

Grindingmill

- er - Solids 5mg/Nm 3

FilteringCeramec

- smelting furnace capacity +20%

Electrodeequipment

Gas cleaningCascade scrubber - Emissions <50mg/Nm 3

- Low maintenance

Gas cleaning

MixingMixer

Pelletisingdrum

Venturi scrubber - Emissions <50mg/Nm 3

- Low maintenance

Smelting furnace-- stable operation- high metal recovery

6



Ferroalloys technologies

• 12 pelletising and sintering plants for

• 1 steel belt sintering plant for niobium

7



Ferrous business line ,

8



References/ Capabilities

more than 400 sintering plants

more than 260 fluidised bed roasting plants

’ .

9



Large Current Projects in FerrousOutotec

offices

Gol e Gohar Iron ore

Caofeidian -EP

Iran

CVRD TubaraoEn ineerin for

4Mtpy Iron orepellet plant – TechnologyPackage

China

TISCO, IISCO,JINDAL,ROURKELA,DOURGAPUR8 Iron ore sinterplants - EP

Iron orepelletizing plant

Brazil

India

TISCO6Mtpy Iron orepellet plant - EP

CSAIron ore sinterplant - EPC

India

Brazil

10



CSA – Sinter Plant

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PelletizingPlant Capacities• Between 0.6 and 7.5 Mtpy• Grate areas between 84 and 768m²

References• Total more than 70 pellet plants• Last contracts

• 2008 – 6.0 Mtpy plant for Tata Steel, India• 2008 – Technology Package for 4.0 Mtpy plant for Caufeidian, China

• 2006 – MBR: EP contract for 7.0 Mtpy plant• – .• 2005 – CVRD, Tubarao 8

Engineering and technical assistance for 7.0 Mtpy plant• 2005 – LKAB, Malmberget

.• 2003 – Gol e Gohar

Engineering and supply of a 5.0 Mtpy plant• 1998 – CVRD, São Luís, Brazil

‘ .

12



Typical Flowsheet

13



Experience: Projects during last 5 years

LKAB KK45.0 Mill . t/a

Technology/Supplier Installed AnnualCapacity

LKAB MK34.0 Mill . t/a

M-GOK5.0 Mill . t/a

u o ec rave ng

GratesOther TravelingGrates

45,0 million t/a

14,5 million t/a

JSWGIC5.0 Mill. t/a

Caofeidian4.0 Mill. t/a

Gol-e-Gohar 5.0 Mill. t/aGrate Kiln

WISCO

5.0 Mill . t/a

19,5 million t/a

. .

CVRD Sohar 4.5 Mill. t/a

BRPL4.0 Mill. t/a

Samarco 3 Paradee25%

Tubarão VIII

MBR7.0 Mill . t/a

. . a6.0 Mill. t/a

Tata Pellet6.0 Mill. t/a

57%18%

7.5 Mill. t/a Plant size >4mtpy, status 08/2008Outotec Other Traveling Grates Grate Kiln

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Plant Capacities

Samarco 37

7.5 Million t/a

Samarco 2

Samarco 15

6

) [ m t p y ]

Tilden

Ijmuiden

4

i n g l e s

t r a n

d

Hamersley

Krivoi RogEagle Mountain

Wabush2

3

n t c a p a c

i t y (

Carol LakeRepublic

Malmberget 1Eagle Mills

1 P l a

1950 1960 1970 1980 1990 2000 2010

15



Samarco 3 …

7.500,000 t /aBF & DR pellets,768m² grate area

16



Outotec’s direct reduction processes

Pellets/Lum s FinesIron ore

GasCoalReductant

CircoredSL/RN Circofer Process

Product DRI

17



SL/RN references

Iscor, South Africa x , a

4.8 x 80 m

New Zealand Steel4 x 225,000 t/a reduced conc. & char 4.6 x 65 m

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Circored HBI made in Trinidad

Over 300,000 t Circored HBIshipped and used for steelmaking

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23 Outotec Ferrous Solutions Business Area April2010

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