22_en_Mechatronics_Training_Systems

D.1

D.8 Test Station - Sensors

D.9 Test Station - Camera

D.10 High Bay Rack

D.11 Operation and Interface Options

D.12 Mechatronics Accessories

Directory

D.2 Work Part Carrier and Four-Piece Work Part

D.3 Conveyor Belt

D.4 Curves and Transfer Node

D.5 Separating Magazine

D.6 Bolts Assembly and Disassembly

D.7 Sorting/Disassembling Station

Mechatronics Training Systems

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D.2

Carrier, Lower Work Piece, Upper Work Piece, Bolt

551.011.000 Work Part Carrier 119 x 119 mm with6-Bit Identification System

551.011.001 Four-Piece Work Part I (Upper section round + lowersection black + 2 x red plastic bolt)

551.011.008 Four-Piece Work Part II (Upper section edge + lowersection green + 2 x aluminium bolt)

551.011.002 Lower Work Piece, black551.011.003 Lower Work Piece, green551.011.004 Upper Work Piece, white with round top551.011.005 Upper Work Piece, white with edge top551.011.006 Plastic bolt, red551.011.007 Metal bolt, aluminium

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Work Part Carrier and Four-Piece Work Part

Work Part Carrier is used for carrying and transporting theFour-Piece Work Part on conveyor belt system. The Work PartCarrier is equipped with 6-Bit identification which provideslarge number of possible codes, read out by inductive sensors.

The Four-Piece Work Part enables workflow models such asassemblies, testing, sorting, storage and disassemblies.

All Work Part Pieces are available in different colours andforms, all solid plastic or aluminium made.

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D.3

Control panel DC 24 drive and gear box Control panel 24 V drivePositioning Disc with optical sensor Stop positioning sensor

Conveyor Belts

Conveyor belt systems transport the Work Part Carrier withattached Four-Piece Work Part.

Adjustable height of the conveyor belts enables the combina-tion with existing mechatronic system.

Technical Data:

• Dimensions 750 x 225 x 165 mm (LxWxH)

• Non-slip heavy duty toothed belts. With toothed belts the Work Part Carrier can be positioned precisely

• Flange-mount for interconnection of conveyor belt andcurves without drive

Different drives are available for Conveyor Belts:

• Drive with gear box and control unit (Rotation speed- and direction control)

• Drive DC 24V with gear box and control panel (Rotation speed-, direction control and additional connections panel)

• Drive AC 230/400 V (Frequency converter)

• Servo drive with power supply, Profibus DP connector and detailed control software

Equipment for Conveyor Belt with Drive:

• 2 x inductive sensors (NC) with adjustable fastener, for stop positions

• Implemented positioning disk with optical sensor fordistance measurement

• 3 x input with M12 connector for IO-interface

• 3 x output with M12 connector for IO-interface

• IO-Interface with Sub-D 25-pin connector for direct PLCcontrol and 8 x M12 connector optionally as in- or output

Conveyor Belts alternatively equipable with follwing interfaces:

• AS-i (Slave) with 4 digital in- and outputs (For operation AS-i Master at PLC and AS-I power supply is desired)

• Profibus DP (Slave) with 8 digital in- and outputs(For operation a Profibus Master at PLC is desired)

• Profinet (Slave) with 8 digital in- and outputs (Foroperation Profinet Master at PLC panel is desired)

551.010.000 Conveyor Belt without Drive551.019.200 Conveyor Belt with DC 24 V drive and gear box551.019.300 Conveyor Belt with DC 24 V drive551.019.500 Conveyor Belt with AC 230/400 V Drive551.019.600 Conveyor Belt with Servo Drive551.011.020 Option IO- interface (8 x DI + 8 x DO)

551.011.040 Option interface AS-interface (4 x DI + 4 x DO)551.011.050 Option interface Profibus DP (8 x DI + 8 x DO)551.011.060 Option interface Profinet (8 x DI + 4 x DO)551.018.010 Sub-D cable 25- pole, 1,8 m551.018.000 Manual with CD: Transfer Systems

(Conveyor Belts, Curves and Transfer Node)

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D.4

Curve with driveTransfer Node

Curve and Transfer Node

Curves transport the Work Part Carrier 90° around the corner.Dimension: 305 x 305 x 172 mm (LxWxH)

Two different applications for drives are available:

• Without drive, for the interconnection conveyor belt and drive

• With drive for stand alone operation to Transfer Node or High Bay Rack. Drive with gear box and control unit (Rotation speed- and direction control)

Transfer Node covers the function of a crossing. Distributingthe Work Part Carrier to four different directions. Realisationby drive rotating stand and conveyor belt with second drive.

• Drive for rotating stand with DC 24 V gear box drive

• Conveyor belt drive with DC 24 V gear box drive

• Inductive sensor (NC) for Work Part Carrier identification

• 2 x Stop position sensor for rotating stand

• Control unit (Rotation speed- and direction control)

• IO-interface with Sub-D 25-pin connector for direct PLCcontrol and 8 x M12 connector optionally as in- or output

• Rotation stop protection

• Dimension 455 x 225 x 410 mm (WxHxD)

Article No.:

551.059.100 Curve 90° without drive551.159.000 Curve 90° with drive (2 x DI + 4 x DO)551.069.300 Transfer Node (4 x DI/4 x DO)551.011.020 Option IO- interface (8 x DI + 8 x DO)551.011.040 Option interface AS-interface (4 x DI + 4 x DO)

551.011.050 Option interface Profibus DP (8 x DI + 8 x DO)551.011.060 Option interface Profinet (8 x DI + 4 x DO)551.018.010 Sub-D cable 25- pole, 1,8 m551.018.000 Manual with CD: Transfer Systems

(Conveyor Belts, Curves and Transfer Node)

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D.5

Carrier forLower Work PieceCarrier magazine

Carrier forUpper Work Piece

Separating Magazine

For the separating of Work Part Carrier, Upper- and Lower Work Part special magazines are available. All separatingmagazines are designed for conveyor belts attachment. Up tothree separating magazines can be postioned on one convey-or belt system.

Work Part Carrier Separating Magazine:

• Magazine for up to 16 Work Part Carriers

• 3 x Pneumatic cylinder for separating the Work Part Carriers

• Valve Cluster with 4 x 5/2-way valve and 8mm connection for compressed air

• Light-Sensor for Work Part Carrier detection

• Adjustable photo sensor for magazine content detection

• Pneumatic 2-way cylinder with choke as lift



• Dimension 255 x 270 x 342 mm (LxWxH)

• Voltage DC 24 V

Lower- and Upper Work Piece Separating Magazine:

• Magazine for up to 10 Lower- or Upper Work Piece

• 3 x Pneumatic cylinder for separating the Lower- or Upper Work Piece

• Stop cylinder with magnet valve

• Valve cluster with 4 x 5/2-way valve with 8 mm connection for compressed air

• Light-Sensor for Work Piece detection

• Adjustable photo sensor for magazine content detection




• Voltage DC 24V

551.089.300 Work Part Carrier Separating Magazine551.029.300 Lower Work Piece Separating Magazine

(4 x DI + 4 x DO)551.039.300 Upper Work Piece Separating Magazine

(2 x DI + 2 x DO)551.011.020 Option IO- interface (8 x DI + 8 x DO)551.011.040 Option interface AS-interface (4 x DI + 4 x DO)

551.011.050 Option interface Profibus DP (8 x DI + 8 x DO)551.011.060 Option interface Profinet (8 x DI + 4 x DO)551.018.010 Sub-D cable 25- pin 1,8 m551.088.000 Manual with CD: Work Part Carrier Separating Magazine551.028.000 Manual with CD: Lower- and Upper Work Piece

Separating Magazine

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D.6

Bolt Disassembly StationBolt Assembly Station

Bolt Assembly and Disassembly

For assembly and disassembly of the plastic and aluminiumbolts at the Work Part two different pneumatic workstationsare available. Bolt assembly and disassembly is designed forconveyor belt attachment. Up to three separating magazinescan be positioned on one conveyor belt system.

Bolt Assembly Station:

• Magazine for up to 17 bolts

• Arrester

• Double-acting cylinder with stop sensor

• 5/2-way valve with 4 mm connection for compressed air

• Photo sensor for bolt content detection inside the magazine

• 2 x inductive sensor for Work Part Carrier positioning




• Voltage DV 24 V

Bolt Disassembly Station:

• Double-acting cylinder with stop sensor

• 5/2-way valve with 4mm connection for compressed air

• Arrester and bin for disassembled bolts

• 2 x inductive sensor for Work Part Carrier positioning




• Voltage DV 24 V

551.079.300 Bolt Assembly Station (5 x DI + 1 x DO)551.129.300 Bolt Disassembly Station (4 x DI + 1 x DO)551.079.400 Option Stop Cylinder with Valve and M12 connector

(2 x DO)551.011.020 Option IO- interface (8 x DI + 8 x DO)551.011.040 Option interface AS-interface (4 x DI + 4 x DO)

551.011.050 Option interface Profibus DP (8 x DI + 8 x DO)551.011.060 Option interface Profinet (8 x DI + 4 x DO)551.018.010 Sub-D cable 25- pin 1,8 m551.078.000 Manual with CD: Bolt Assembly Station551.128.000 Manual with CD: Bolt Disassembly Station

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D.7

Sorting Unit

The sorting unit is made for demounting the Upper and LowerWork Piece of the Four-Piece Work Part.

Upper and Lower Work Piece can be separately taken and bedeposited right or left beside the conveyor belt. The stationgets mounted on an existing conveyor belt. Up to threesystems can be placed on one conveyor belt.

Technical Data:

• Counter-acting cylinder with 355 mm range for the move-ment in X-axis

• 2 x compact counter-acting cylinder for movement in Z-axis

• 2 x vacuum sucker for lifting the workpieces

• Valve cluster with 4 x 5/2-way valve and 1 x 5/3-way valve with 8 mm connection for compressed air

• Venturi nozzle for vacuum generation (air consumption:46 l/min)

• Inductive sensor for palette position detection

• Stop cylinder with magnet valve

• Regulator with reverse flow mechanism




• Voltage DC 24 V

551.049.300 Sorting Unit for Upper and Lower Work Piece (8 x DI + 6 x DO)551.011.020 Option IO- interface551.011.020 Option IO- interface (8 x DI + 8 x DO)551.011.040 Option interface AS-interface (4 x DI + 4 x DO)

551.011.050 Option interface Profibus DP (8 x DI + 8 x DO)551.011.060 Option interface Profinet (8 x DI + 4 x DO)551.018.010 Sub-D cable 25- pole, 1,8 m551.048.000 Manual with CD: Sorting Unit

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D.8

Sensor Test Station

The test station checks per inductive, capacitive and opticalsensors the assembly of the Work Part.

Optional the 6-bit palette code can be read in by an evaluationunit (6 x inductive sensor with M12 connectors). The stationgets mounted on an existing conveyor belt.

Technical Data:

• 2 x inductive sensor for positioning

• Optical sensors for pin detection

• Inductive sensor for pin material detection

• Capacitive sensor for testing Upper Work Piece



• Voltage DC 24 V

551.059.300 Sensor Test Station (5 x DI)551.059.400 Option evaluation unit palette code (6 x DI)551.011.020 Option IO- interface (8 x DI + 8 x DO)551.011.040 Option interface AS-interface (4 x DI + 4 x DO)

551.011.050 Option interface Profibus DP (8 x DI + 8 x DO)551.011.060 Option interface Profinet (8 x DI + 4 x DO)551.018.010 Sub-D cable 25- pole, 1,8 m551.058.000 Manual with CD: Sensor Test Station

Article No.:

Sensor test station

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D.9

Camera Test Station

With this camera system outlines and colors can be tested. Soit is possible to evaluate the outline of the Upper Work PiecePart (round or edged) or the color of the pins (red or silver).The camera gets set up by an enclosed software and control-led, respectively evaluated by digital in- and outputs of a PLC.

Test functions of the camera:

• Definition of area

• Color detection

• Color sample comparison

• Grey scale value sample comparison

• Edge detection

• Corner detection

• Dimension control

• Characteristic detection

The test station gets mounted on an existing conveyor belt

and includes the following equipment:

• Limit sensor for test piece detection

• Camera system with adjustable mount (height, depth and tilt)

• Start-up software

• USB connection cable




• Voltage DC 24 V

551.139.300 Camera Test Station (3 x DI + 1 x DO)551.011.020 Option IO-interface (8 x DI + 8 x DO)551.011.040 Option interface AS-interface (4 x DI + 4 x DO)551.011.050 Option interface Profibus DP (8 x DI + 8 x DO)

551.011.060 Option interface Profinet (8 x DI + 4 x DO)551.018.010 Sub-D cable 25- pole, 1,8 m551.138.000 Manual with CD: Camera Test Station

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Start-up Software

D.10

High Bay Rack

Training system for storing Work Part Carrier with or withoutFour-Piece Work Part .

The High Bay Rack gets mounted on an existing conveyor beltand includes the following equipment:

• Stockyard for 8 pallets

• Lift fork for carriers

• Screw lift spindle with separate drive for lift fork movement

• Drive for lift fork turning

• Optical sensor for carrier detection

• 5 x mechanical limit switch for level detection



• IO-interface with Sub-D 25-pole connector for direct control via PLC-panel

• Control unit for control of both drives

• Turning unit with overturning protection


• Voltage DC 24 V

551.099.300 High Bay Rack (6 x Di + 4 x DO)551.011.040 Option interface AS-interface (4 x DI + 4 x DO)551.011.050 Option interface Profibus DP (8 x DI + 8 x DO)

551.011.060 Option interface Profinet (8 x DI + 4 x DO)551.018.010 Sub-D cable 25- pole, 1,8 m551.098.000 Manual with CD: High Bay Rack

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D.11

All base stations (conveyor belts, curves etc.) and add-onstations can be equipped with the emergency stop operatingunit and the following interfaces:

• Emergency stop operating unit with 3 x input und 4 x output, equipped with:

- Emergency switch, wired to safety laboratory jacks

- 2 x switch (2 x input)

- Illuminated pushbutton (input + output)

- 3 x signal lamp red/orange/green (3 x output)

• IO-interface with Sub-D 25-pole connector for direct control by PLC-panel and 8 x M12 connectors, alternatively available as in- or output

• AS-i (slave) each with 4 digital in- and outputs (for start-up, an AS-i master and an AS-i power supply is necessary)

• Profibus DP (slave) with each 8 digital in- and outputs(for start-up, a Profibus master is necessary)

• Profinet (slave) with each 8 digital in- and 4 digital outputs (for start-up, a Profinet master is necessary)

Control Panels and Interfaces

551.119.000 Emergency stop operating unit (3 x IN/4 x DO)551.011.020 Option IO- interface (8 x IN/8 x DO)551.011.040 Option interface AS-interface (4 x IN/4 x DO)

551.011.050 Option interface Profibus DP (8 x IN/8 x DO)551.011.060 Option interface Profinet (8 x IN/4 x DO)551.018.010 Sub-D cable 25- pole, 1,8 m

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Emergency stop operating unit IO-interface

Conveyor Belt with Servo drive and Profibus DP-InterfaceAS-interface

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D.12

Trolleys and Accessories

For mobile use, all base stations (conveyor belts, curves,transfer nodes and high bay rack) can be equipped with speci-al mechatronics mobiles and adapter bays.

They are characterized by the following advantages:

• With large-volume cable trough and lid with double rubber sealing lip for a flexible, structured and protected wiring.

• Modular attachable to a complete system.

• Extensible with Didact frame for mounting DIN-A4 education systems (PLC-panel, etc.).

• Compatible to the laboratory system Profi

Technical Data:

• Dimensions: 750 x 400 x 780 mm (WxDxH)

• Mounting plate, made of steel, with longitudinal slots for mounting the base stations.

• Rear cable channel with door, made of steel, with grommets to the side, downwards and to the front.

• Cable trough flap with cut-out for profile extension anddouble-sided rubber sealing lip.

• Profi aluminium foot with six longitudinal slots and traver-se console.

• Four double guide rollers (diameter: 75 mm), two of it with locking device.

• Completely light grey powder-coated.

For completion of the mechatronics training program we provi-de the matching compressed air supply systems (muted com-pressors and compressed air service devices).

551.000.000 Mechatronics Trolley551.000.100 Adapter bay for curve and transfer node (incl. fitting

accessories for connection to the mechatronics mobile)401.008.902 Set Profi-profile extension single, height: 800 mm

(for Didact frame 1 level)401.011.902 Set Profi-profile extension single, height: 1100 mm

(for Didact frame 2 levels)461.061.901 Didact frame for mechatronics mobile 1 level (H:360)

461.062.901 Didact frame for mechatronics mobile 2 levels (H:680)551.990.020 Muted compressor for mechatronics system

WITHOUT sorting unit551.990.010 Muted compressor for mechatronics system

WITH sorting unit551.990.050 Single panel mechatronics: compressed air service device551.990.060 Single panel mechatronics: compressed air service device

with fine filter

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22_en_Mechatronics_Training_Systems

Documents

upper work piece

lower work piece

piece work partd

piece work partwork

thefourpiece work

work partcarrier

x input

x output