21438390AABAAS_V1_A1000 S12 J Family Installation Manual .pdf
Oct 04, 2015
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STANDARD
TABLE OF CONTENTS
LIST OF FIGURES AND TABLES 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HISTORY 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PREFACE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 WORK PREPARATION 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 MATERIAL HANDLING 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 MARKING ON THE FLOOR 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Marking the standard floor 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 No Earthquake protection 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.2 Earthquake protection 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Marking the raised floor for bottom cabling 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.1 Reduced cutouts (natural cooling) 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2 Cable street (forced cooling) 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.3 Earthquake 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Raised floor for top cabling 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.1 Extension B/E/Hfamily with Jfamily 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.2 Extension Jfamily with Jfamily 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 INSTALL POWER PLANT 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 MDF 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 Examples of MDFs 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Grounding of MDF 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 PLACING THE OPERATOR DESKS 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 MOUNTING OF RACKS 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 Normal floor 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Installation without fixing to the floor 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.2 Installation with fixing to the floor 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.3 Installation with earthquake protection 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Raised floor 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.1 Installation without fixing 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ED DATE CHANGE NOTE APPRAISAL AUTHORITY ORIGINATOR
08 000614 M.Kulosa ASEL D.Soennichsen ASEL
09 020226 M.Kulosa ASEL J. Neumann ASEL
02030510 M.Kulosa ASEL J. Neumann ASEL
A1000 S12 JFamilyInstallation ManualMounting Instructions
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7.2.2 Installation with fixing to the floor 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.3 Installation with earthquake protection 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Mounting cable supports 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3.1 Installation of cable channels under the raised floor with interference field 64. . . . . . . . . . 7.3.2 Top structure for earthquake protection 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3.3 Top structure without earthquake protection 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 EXCHANGE FEEDING 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1 Top cabling 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.1 Power feeding BAT1, BAT2 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.2 Grounding with conventional exchange 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.3 Power feeding BAT 1 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Bottom Cabling 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2.1 Exchange of faulty fuses in the TRU 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Wall Panel and Filter Unit 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4 JRSU rack configuration 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 Power supply for two racks 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 Pressing of press cable lugs 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 CABLE RUNWAY 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 Mounting of cable racks (CRK) 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2 Mounting of cable ducts 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.3 Optional cable grid (SEL) 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.1 JRSU exchanges 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4 Optional top cable structure (FACE) 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5 Cable duct CABLOFIL 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 INTER CABLING 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 Top cabling 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.1 Rules of cable guides 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.2 Intercabling 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Bottom cabling 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.1 Intercabling 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.2 Remote equipment 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 Cabling external clocksynchronization 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 MDF/DDF CABLING / MDF CONNECTIONS. 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 General information 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.1 Example for connection to MDF 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1.2 Colour code for 128 pair system cable 136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1.3 Colour code for 64 pair system cable 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1.4 Connection of line cables in case of JRSU 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1.5 General rules 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1.6 Connection of external alarms 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Examples of difference MDFs 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2.1 Connection block 71 (Krone) 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2.2 Connection block 95Q (Quante) 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 MDF / LSAPLUS Profil 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4 DDF information 147. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.1 Example: DDF cabling / jumbering at LSAProfil 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.2 DDF cabling at wrapframe 149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.3 DDF cabling with coaxcable 149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 EXCHANGE CABLING 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1 Cables to MDF/DDF 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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12.1.1 Top cabling 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1.2 Top cabling with cable 128pair 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2 Bottom cabling 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2.1 Cabling to MDF/DDF 161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2.2 Trunk cabling to DDF 162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 PERIPHERALS IN JK../JF..RACK 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1 Installation of disk and formatter 164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.1 Installation of the magnetic tape unit 164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.2 Cabling JK.. JF.. rack 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.3 Flat cables 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2 Power supply 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 SUITE ASSEMBLY 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1 Covers 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1.1 Extension on H or E family 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1.2 Jracks 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.2 Covers on power rack 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.3 Doors 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.4 Suite and rack labelling 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4.1 CELabel 173. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.5 Interruption of suites 173. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 ILLUMINATION 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.1 Part of customer 175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.2 Number and positioning of lamps 176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.2.1 Installation of cable channel 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 JRSU 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.1 General 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.1.1 Installation of JRSU 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.1.2 Install profil rails for illumination 190. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.1.3 JRSU Exchange cabling 191. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.1.4 JRSU labelling 193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.2 Mounting of MAAirbaffle 194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 FINAL TOUCH 194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18 ANTISTATIC FLOOR 196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19 THE MINI RSU / OUTDOOR JRSU 198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20 THE OUTDOOR JRSU 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21 HOW TO USE THE S12 J FAM. MOUNTING MANUAL 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 Definition of symbols. 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 Prohibition symbols 208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 Warning symbols 209. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4 Injunction symbols 210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5 Indication symbols 211. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6 Documentation symbols 213. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.7 Flow chart and drawing symbols 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.8 Drawing layouts 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.9 Action flow on drawings 215. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22 GENERAL 215. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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22.1 Environmental requirements. 215. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.1.1 At start of pre installation. 216. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.1.2 At start of installation of the equipment 217. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.1.3 At start of test 217. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22.2 Safety precautions 218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.2.1 Safety charts 218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.2.2 Safety rules for equipment under tension 226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22.3 General workmanship 226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.4 Instructions for dowel setting 227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.5 Instructions for drilling holes in concrete surfaces 229. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.6 Standard rules and conventions 231. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22.6.1 Separation of power and signal cables. 231. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.6.2 Bending rules. 231. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22.7 EMC rules 231. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.8 Power and earthing rules 233. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.9 Reporting & administration 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22.9.1 Progress and status reporting 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.9.2 Problem reporting 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.9.3 Spare management and ordening specification 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22.10 Fire prevention 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23 DOCUMENT READING 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 General documentation 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2 Cable connection list 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.3 Cable placement list 239. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.4 Rack layout list 241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.5 Explosion list 243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 244. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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LIST OF FIGURES AND TABLES
Figure 1. General workflow diagram 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2. Detailed workflow of work preparation 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3. Detailed workflow material handling 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4. Detailed workflow of marking the floor 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5. Detailed workflow of marking the floor 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 6. Cable street 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7. Cable street design 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8. Cable street 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 9. Cable street cutouts 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 10. Adaptation of the tiles (extension case) 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 11. Positioning of suites (1. start at the edge, 2. start in the middle of a tile) 35. . . . . . . . . . . . Figure 12. Positioning of the racks on the raised floor 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 13. Arrangement of tiles 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 14. Suite Mounting with Raised Floor (Tiles 600x600) 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 15. Stand alone racks 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 16. Earthquake protection/ cutouts for 450 mm rack 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 17. Eartquake protection/cutouts E/J rack 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 18. Detailed workflow installation power plant 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 19. Detailed workflow mounting of MDFs 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 20. Detailed workflow mounting of MDFs 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 21. Detailed workflow mounting of racks 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 22. Detailed workflow mounting of racks (contd) 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 23. Positioning of fixing plates and bracing bars for different row lengths 66. . . . . . . . . . . . . . . Figure 24. Installation with standard support 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 25. Supports and distance tubes for earthquake protection with cable ladder/grid 68. . . . . . . Bild 26. Detailed Workflow Exchange Feeding (top cabling) 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 27. Detailed Workflow Exchange Feeding 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 28. Example: Power cabling with PRA 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 29. Power feeding with 2 power racks 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 30. Charging device for capacitors 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 31. Protection of the battery bar 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 32. Exchange feeding with power distribution box 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 33. Detailed workflow for cable runways 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 34. detailled workflow for cable grid (ASEL) 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 35. detailled workflow for top cable structure (FACE, Cablofil) 100. . . . . . . . . . . . . . . . . . . . . . . . . . Bild 36. Row configuration from1 to 6 racks 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 37. Row configuration from 7 to 10 racks 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 38. Detailed workflow for exchange cabling 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 39. Standard intra rack cabling 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 40. exchange dependent signal cables 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 41. exchange dependent power cables 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 42. Detailed workflow MDF cabling 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 43. Detailed workflow for exchange cabling 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 44. General bottom cabling 160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 45. Detailed workflow for peripheral equipment 164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bild 46. Detailed workflow suite assembly 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 47. detailled workflow illumination 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 48. Positioning of lamps 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 49. Cabling schema 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 50. Detailed workflow for JRSU 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 51. JRSU one shelf subrack 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 52. JRSU two shelf subrack 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Figure 53. JRSU three shelf subrack 183. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 54. Subrack for Transmission Unit 183. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 55. JRSU Rack Layout 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 56. Standard rack cable list 185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 57. Detailed workflow for JRSU 198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 58. Detailed workflow for JRSU 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 59. Foundation outdoor JRSU 201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 60. Fastening iron for outdoor JRSU 202. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 61. Lifting the outdoor JRSU 203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 62. RAU JR05 (rear view) 204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 63. Power Supply and distribution simplified block diagram 234. . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 64. FPE layout 235. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 65. Overall Grounding System 236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 66. Inverter 237. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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HISTORY
Changes from edition 09 to edition 10:
new bottom cable entrance in endpanel with shielding tube
optional top cable structure FACE
remove item numbers xxx and insert official Alcatel partnumbers
insert detailed installtion description of JRSU
insert detailed installation description of peripherals (flat cables with ferrites, MTUinstallation, diskinstallation)
PREFACE
Important :
Local safety requirements should be known and followed by the installation people. See also Gener-al safety instructions for Field operations. See also the safety charts in this manual when workingwith Toxid products. (Chapter 21.2)
General safety information
Usage and Installation
Usage
The Alcatel 1000 S12 equipment is designed and built :
for commercial use in telecommunication centers
not for use in other environment
Installation of equipment
The Alcatel 1000 S12 equipment has to be installed by Alcatel personnel, under assistance of Alcatelpersonnel or other well trained personnel, which have access to the relevant edition of the relatingInstallation Manual.
The following instruction have to be observed when installing the equipment and later on when main-taining the equipment.
Personnel Qualification
Service Personnel
have to have electrical, electronically and systemspecific knowledge;
have to know the Alcatel 1000 S12 documentation, especially the safety instructions;
have to have appropriate technical training and experience necessary to be aware of haz-ards to which they are exposed in performing the task and measures to minimize the dan-ger to themselves and other persons.
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Instructed Persons
have to be instructed about possible hazards;
have to be instructed, not to touch bare parts of electrical circuits.
Access to the Alcatel 1000 S12 System
Access to the Location of Installation
The Alcatel 1000 S12 has to be installed in a location with restricted access (Restricted Access Loca-tion), so that access is controlled by the authority responsible for the location.Access to the equipment
Access to the equipment itself is permitted for service personnel only.
Warnings for Potential Dangers
WARNING
Dangerous voltages
Alcatel 1000 S12 is supplied by an external powersupply with a nominal voltage of 48V or 60V. If theexternal power supply (not part of S12) does nothave an safely separation from hazardous voltage,this hazardous voltage can enter the Alcatel 1000S12.
Hazardous voltage on the supply circuit may lead toan electrical shock of operational and service per-sonnel.
Alcatel 1000 S12 has to be supplied from an exter-nal power supply, which has a separation from haz-ardous voltage. The supply voltage of the Alca-tel 1000 S12 (48V/60V) has to comply with the re-quirements for an Safety Extra Low Voltage (SELV)or Telecommunication Network Voltage (TNV) cir-cuit as specified in IEC 950 (EN60950).
WARNING
Voltages above TNV limits
Within Alcatel 1000 S12 some PBAs carrying inter-nal parts with voltages above TNV limit (e.g. switch-ing voltage of DC/DCconverters). Unintentionalcontact of these parts is unlikely during normal ser-vicing, but these parts could be touch by the IECtestfinger. This is permitted only in a service accessarea.
Voltages above TNV limits may result in a little elec-trical shock of operational and service personnel.
Front doors have to be locked.
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WARNING
TNV Circuits
Circuits with voltages exceeding SELV limits(60V d.c. and 42,4V a.c. peak), but less thenTNV limits (120V d.c.; 70,7V a.c. peak andringing) may be touched in general.
Circuits with continuous ringing voltages ex-ceeding TNV may be touched with the IECtestfinger.
Both of these conditions may result in an uncomfort-able feeling of electricity. This is permitted only in arestricted access location.
The Alcatel 1000 S12 equipment has to be installedin a restricted access location.
WARNING
Earthing
Voltages exceeding SELV limits (60V d.c. and42,4V a.c. peak), but less then TNV limits (120Vd.c.; 70,7V a.c. peak) may occur, if the system is notconnected to earth.
This condition may result in an uncomfortable feel-ing of electricity.
The protective earthing terminal (FPE) has to beconducted, before making any other connection.
CAUTION
Protection against energy hazards
Bridging of parts of circuits with high energy is pos-sible with the IEC testfinger, but unintentional bridg-ing is unlikely. (power exceeding 240VA; e.g.48V/60V supply circuits)When bridging parts of circuits with high energy, anelectrical arc may occur.
The Alcatel 1000 S12 equipment has to be installedin a restricted access location.
CAUTION
Protection against energy hazards
Bridging of parts of circuits with high energy is pos-sible during installation of conductors at EMCfil-ters with conductive tools under live conditions.
When bridging parts of circuits with high energy, anelectrical arc may occur.
The use of insulation tools is obligatory.
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CAUTION
Protection against spread of fire
The Alcatel 1000 S12 has to have a fire enclosure.
With the doors opened, the fire enclosure is notclosed and if a little fire occurs, the spread of fire isnot limited.
After service and maintenance activities the doorshave to be closed immediately.
CAUTION
Protection against tip over
Stand alone racks are physical unstable and can tipover.
Fixing the racks to the floor, to the ceiling, the wall ormounting racks together in such a way, that avoids atip over, is necessary.
CAUTION
Hot parts
Some components on PBAs may be hot(> 70C).
Some front heat sinks may be hot, too(> 70C). These heat sinks are marked withthe symbol for hot parts.
Both of these conditions may result in an injury ofpersons.
The Alcatel 1000 S12 equipment has to be installedin a restricted access location.
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CAUTION
Redundant power source
The system racks of the Alcatel 1000 S12 are sup-plied by two branches of power supply via a powerdistribution rack or a wall panel.
Working under live conditions may result in :
an electrical arc, when bridging parts of circuitswith high energy
an uncomfortable feeling of electricity, whentouching TNV circuits.
To clear the racks from power, both branches haveto be switched off. On a label in each rack the mark-ing of the relevant fuses in the power distributionrack/wall panel are shown. Special care has to betaken, if working under live conditions could not beavoided.
CAUTION
Clear the whole system from supply voltage
The Alcatel 1000 S12 is permanently connected tothe central power supply (not part of S12) via twobranches.
Working under live conditions may result in :
an electrical arc, when bridging parts of circuitswith high energy
an uncomfortable feeling of electricity, whentouching TNV circuits.
To clear the Alcatel 1000 S12 completely from pow-er, both branches have to be disconnected from thepower supply by external fuses, circuit breakers orswitches. On a label in the power distribution rack/wall panel the marking of the relevant externalfuses, circuit breakers or switches are shown.Special care has to be taken, if working under liveconditions could not be avoided.
CAUTION
Operation of circuit breakers
Contacts can weld together for the following circuit breakers (CB) if switched on under short circuitconditions :
6 Amp 1AB 05327 000210 Amp 1AB 05327 0003
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Both CBs are located in Top Rack Units of S12 J family.
By this welding together the protection function of the CBs will be disabled which can lead to perma-nent damage of the equipment installed, causing product liability issues for Alcatel. Therefore, thefollowing precautions have to be taken until further notice.
1 ) If a CB will be switched on during the installation or test phase under short circuit conditions,this CB can be damaged. For verification of a damage the procedure as follows has to be exe-cuted :
switch off CB by slightly touching the toggle/handle. Do not agitate, do not press firmly!
If the toggle is not going in OFF position but stays in an intermediate position it is manda-tory to immediately exchange the respective CB.
2 ) If the CB has released but the related DC/DC converter still is working (LED on converter is on)it is mandatory to immediately exchange the respective CB.
3 ) After HW related maintenance actions, as a routine procedure before setting back the moduleinto operation, the CB functionality has to be checked. This has to be made as last action follow-ing para 1 ) of this document.
Spare parts of the CB are sent to the installation managers. Further supply can be requested under...
Please remember :
IF DEFECTIVE CIRCUIT BREAKERS ARE NOT EXCHANGED THERE WILL BE THE RISK OFFIRE IF LATER ON A SHORT CIRCUIT OCCURS !!!
About the S12 J fam. mounting manual
There are three volumes in the standard S12 J fam. mounting manual. Together with the related doc-umentation listed in the references, they constitute a comprehensive guide for the physical installa-tion of the ALCATEL 1000 S12 J fam. exchanges.
The first one (214 38390 AAAA AS ) contains all the detailed mounting sequences representedgraphically and is called the S12 JFAM. MOUNTING ACTIV..
The second volume, the S12 JFAM. INSTRUCTIONS and SUPERVISION (214 38390 AABA AS),provides the foundation for the use, methods, workflow and all the needed documentation. You willunderstand the concept of the manual by reading the How to use chapter of this manual.
Finally, the S12 JFAM. ITEM/TOOLINDEX (214 38390 AACA AS) will give a quick reference tothe tool and item numbers used during the activities.
Important remark :
Where an asterisk (*) is indicated on the mounting diagrams, different options are available and theconcerning info should be read in this document.
The description how to use the manual, general requirements and the document reading are ex-plained in the last chapters of this manual. (CHAPTERS 20, 21, 22)
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Workflow generalities
The workflow diagram shows all necessary operations for the equipment of a 1000 S12 exchange.
The order of numbers = operations 1 ... 19 is only
a guiding principle and can change according to the material delivery.
Operations, general : 1
2
= New equipment
= Valid for total material delivery
Pre. Installation operations : These operations can as a rule be started without a rack
Installation operations : Devices and material must be present before these operations can be started
= Non generic operationsEg. - Customer specific
- Dependent on foreign delivery- Dependent on Alcatel-Units- Dependent on SUB-companies
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17 3 12
4
5
9
15
1 2
10
8
7
16
11
13 14 17
ANTISTATICFLOOR THE FLOOR
EXCHANGECABLING
THE RACKS
EXCHANGE
SUITE
PERIPHERALSFINALTOUCH
TESTOPERATIONS
INSTALLATION OPERATIONSPRE. INSTAL. OPERATIONS GENERALOPERATIONS
WORKPREPARATION
MATERIALHANDLING
POWERPLANT
DESK
MDF
CABLE RUNWAY
JRSU
INTERCABLING
PLACE C DOPRACK
MDF/DDF
not generic
different options
6
PREPARING
MOUNTING
18
FEEDING
CABLING
ASSEMBLING
ILLUMINATION
Figure 1. General workflow diagram
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1 WORK PREPARATION
/
This chapter is intended to assist the responsible site officer in making the correct preparations to installthe exchange in optimum conditions.
This chapter covers the following areas:
Building inspection.
Preparation.
Followup during installation.
Installation completion
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A1 A2 A3 A4 A5 A6
A7 A8 A9 A10 A11 A12 A13
A14 A15
1
Work preparation
Checkconstruction
activities
Checkbuildingaccess
Checksafety
provisions
Checksanitary
provisions
Checkoffice
availability
Checkcloakroom
Checkstoreroom
Checktool
reception
Checkinstrumentation
Checkspecifications
Checkstorage
materials
Checkroom
dimensions
Checkraisedfloor
CheckMDF/DDF
Checkmaterials
Figure 2. Detailed workflow of work preparation
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See workflow 1
Action A1
Check that the construction activities are finished.
All areas dustfree. (switching room, MDF room,...) Plasterwork finished.
Windows, glasses and doors mounted.
Paintwork finished.
Air conditioning in working order.
Power available in all locations of the activities and connected to the main.
Grounding distribution finished
Illumination completed
Action A2
Check access to the building.
Approaches or ramps to the place of installation available.
Sufficient access for loading / unloading of equipment, crane and hoist.
Storing conditions available.
Action A3
Check building safety provisions.
Screening of holes and cable ducts.
Fire extinguishers available and revision updated.
Corrosive agents polluting the air, within the specified limits.
Banisters.
Locks in all rooms of the installation activities.
Telephone lines available.
Emergency exits and/or escape ladders provided.
Maximum load per square meter information available
Action A4
Check sanitary provisions.
Toilets
Working areas clean.
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Resting room clean.
First aid box available and contents OK.
Action A5
Check rooms dimensions
Check if all dimensions are in accordance with floor plan.
Cable passages through walls and ceiling.
Action A6
Check raised floor.
Raised floor completely installed and free from obstacles.
Earthing of the floor. (if applicable) Check that installation of the raised floor is in accordance with the distribution of equipment in the
floor plan.
Levelled floors
Floor is adequate to the load of equipment to be installed
Action A7
Check office availability.
Ambient light and overhead lighting available.
Table, armchair, files and telephone available.
Documentation, specifications and drawings filed in order.
Confidential documents and information must be stored in a locked drawer or cabinet.
Action A8
Check Cloakroom.
Check suitability for the actual number of persons.
Action A9
Check storeroom.
Check shelves required for storage of material.
Safety provided.
Action A10
Check tool reception.
Check reception of common tools required during installation.
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Action A11
Check instrumentation.
Check reception of required instrumentation and its date of calibration.
Action A12
Check MDF/DDF.
MDF and DDF available for cable connections.
Action A13
Check receiving of materials.
When receiving material mainly check 2 points:
a ) Whether the packing is not damaged.b ) Whether the quantity of packages, boxes, cases and racks corresponds with the packing list. Tick off the items on the packing list for received.
If the packing is not damaged sign off the packing list with following handwritten formulation: Re-ceived in externally good conditions with reserve for contents.
If the package is damaged, notify your supervisor or take action with the insurance company.
Check humidity indicators, and report if saturated.
Indicate discrepancies if any, and return the packing list to the driver.
With the aid of the packing list check whether all items correspond with the specifications. Checkitem, type and quantity with material lists.
Check rack equipment with rack layout lists.
For info on rack layout list see chapter 22 : document reading
Take necessary action to complete the material before the end of the installation.
Action A14
Check specifications.
Check spare parts of exchange with corresponding material lists.
Check frame, terminal blocks and jumper wires with MDF material lists. Check cables and plugs with cable material list.
Check ironwork, shielding, rack cables, power cables, plugs, power rack and labels with ironworkmaterial lists.
Check all peripherals with exchange specification.
Check tools with tool material list.
Check software (tapes, discs, cartridges) with software specifications.
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Check Power racks, batteries and power parts with power station specifications.
Action A15
Check storage of materials.
Store the smaller parts in the storeroom and the larger parts in the place where they are used. Indi-cate missing or excess material, if any, in the relevant specifications.
Immediately remove empty packing material, such as wooden cases, triwall boxes, paper, etc. fromthe rooms in order to prevent risk of fire.
Avail-able Usable Safe Remarks
Workspaces as per building and floorplanrequirements
1. Switching room
Access materials
Access persons
Room lighting
AC mains outlets (sockets) Fire and smoke detection equip-
ment
Plasters work
Window frames
Doors and locks
Cable passages through walls andceilings
Climatic environmental conditions(airco)
Raised floor with earthing accord-ing 1000 S12 specs
If no raised floor, floor treated con-form 1000 S12 specs
2. Other rooms
Access materials
Access persons
Cable ladders and supports
Room lighting
AC mains outlets (sockets) Doors and locks
Plasters work
Window frames
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RemarksSafeUsableAvail-able Rooms for personal care of the
field operations team (12m2) Room for administrative activities
(12m2) Secured place for the storage of
material meeting the climatic envi-ronmental specifications
Building earthing poles, lightningprotection
Emergency power source
Mounting and earthing of the MDFand DDF
Running water and sanitary instal-lations
Telephone line free of charge toBell Antwerp and to the local Belloffice for high quality telephone anddata communications
3. Batteries room
Access materials
Access persons
Room lighting
Cable ladders and supports
Doors and locks
Ventilation
Acid detector
Air tightness
Water supply and water drainage
4. Container Housing
Drainage and leveling of the site
Provision of access roads
Concrete foundation for the con-tainer, power generator, antennastructure
Suitable manhole under the con-tainer for access to outside planstreetcable, power generator andantenna feeder cable
Installation connecting pipes andcable ladders from power genera-tor, and antenna structure to man-hole
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RemarksSafeUsableAvail-able Provision of AC supply to the con-
trol cubicle of the power generator Provision of an earthing pole
Hoisting facilities to place the con-tainer and the power generator onthe concrete floor
Suitable sun screen over containerand power generator
Lightning protection device
Telephone line with free of chargeconnection to Bell Antwerp and tolocal Bell office suitable for highquality telephone and data commu-nication
Room for personal care of field op-erations team and administrativeactivities
Secured place for the storage ofsmall material (tools, test equip-ment, etc...)
5. Before start of test activities
Provision of sufficient number ofanalog trunks and digital channelswith related transmission equip-ment to different routes
Provision of sufficient number offree local telephone lines
6. Before cutover
Mounting and cabling of line protec-tors
Jumpering on MDF
Mounting and test of the transmis-sion configuration and trunks in theremote exchanges
All activities related to the networkintegration and the maintenance ofthe exchange
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2 MATERIAL HANDLING
Take into account the basic dimensions and weights.
Normal Jrack :
Average weight 300 kgDimensions (shielded) 900 x 520 x 2200 mmSuite end panel 50 x 520 x 2200 mm / 70 x 520 x 2200 mm
Packed Jrack :
Average weight 360 a 380 kgDimensions 1120 x 790 x 2300 mm
JRSU subracks
With PBAs and converters
1shelf unit 874 x 385 x 253 mm 25kg2shelf unit 874 x 385 x 507 mm 60kg3shelf unit 874 x 385 x 761 mm 85kg
With PBAs and converters removed.
1shelf unit 874 x 385 x 253 mm 13kg2shelf unit 874 x 385 x 507 mm 25kg3shelf unit 874 x 385 x 761 mm 38kg
JRSU outdoor cabinet
outside dimensions : height : 1700 mm (included 80 mm socket)width : 1140 mmdepth : 540 mm
weight : without equipment : 110 kgfull equipped : 350 kg
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A1 A2 A3 A4 A5 A6
A8 A9 A10
2
Material handling
Moveracks
Studyfloorplan
Cutsteelstrap
Unscrewcovers
Racksvertical
Transportwheels
Positionracks
Removetransportcovers
Unpackracks
A7
Removetransportprotectors
Figure 3. Detailed workflow material handling
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See workflow 2
Action A1
Packed rack manipulation :
Move packed rack using tools and protections as indicated in figures.
Action A2
Study floorplan.
Check number of racks.
Check the front of the suites,indicated by a triangle,pointing to the first suite.
Check designation of suites (01,02,...) starting from first suite viewed from front side. Take suite num-ber 49 for suite with JF and JK racks when they are equipped in another room. JF (Computer periph-eral devices rack) JK (Magnetic tape devices rack)
Check designation of racks positions (A,B,C,...) starting from left,viewed from front side. Check designation of position of other equipments (MDF, workstations, MPA...) given by suite num-
ber 50.
Check designation of rack types, using standard codes for rack types. All the allocated racks for anactual installation must be designated by their mnemonic.
Check position of the first raised floor tile, and in some cases, the position of the half tiles when theseare used.
Action A3
Cut steel straps with the appropriate tool.
Action A4
Unscrew covers with electrical screwdriver and appropriate bit.
The screws which cannot be accessed or sit too tight to unscrew them with the electrical screwdrivermust be made available by means of an impact screwdriver.
Action A5
Remove transport covers.
Action A6
Unpacking the racks.
Cut wrapping material with general purpose knife
Action A7
Remove transport protectors
Action A8
Lift the racks to its vertical position.
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Action A9
Adapt the transport wheels to the base of the rack.
Action A10
Moving the racks to the specified position.
Roll the rack into the specified position in accordance with rack placement list and floor plan.
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3 MARKING
ON THE FLO
OR
The valid floorplan determ
ine the position and distribution place of suites.
Marking
3
3.1
3.2
3.2.1 A.3 A.4
SealingCut-holes
Cutting Tiles
the floor
Raised floor
A.1
A.1
*
*
3.2.1.1
Extension
E/B/H-Fam.
3.2.1.2
J-fam.-J-fam.
Bottom cabling
Reducedcut-outs(Naturalcooling)
MarkingHoles forcut-outs
MarkingHoles forcut-outs
A.2
1
2Raised floor Top cabling
See next page
DrillingHoles
Marking the
Earthquake Marking holes forearthquake profile
3.1.1
3.1.2
A.1
A.1
*
*
Markingstandard floor
Noearthquake
earthquake
See next page
Cable street
standardfloor
with J-Fam.
Figure 4. Detailed workflow of marking the floor
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not permitted without written authorization from Alcatel.
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1
2 *
*3.2.2.1
3.2.2.2
A.2
A.2
MarkingCut-outs
MarkingCut-outs
3.2.2
CableStreet
(forced cooling)
*
*
MarkingCut-outs
MarkingCut-outs
3.2.3
*
*
MarkingCut-outs
MarkingCut-outs
Earthquake
A.2
A.2
A.2
A.2
A.1
A.1
3.2.3.1
3.2.3.2
3.3.1
3.3.2
3.3
Marking holesfor earthquakesupport
Marking holesfor earthquakesupport
A.3 A.4
Sealingcut-holes
Cuttingtiles
Raised floorTop cablingcable street
Extension E/B/H-Fam.
J-fam.-J-fam.
with J-Fam.
Extension E/B/H-Fam.
J-fam.-J-fam.
with J-Fam.
Extension E/B/H-Fam.
J-fam.-J-fam.
with J-Fam.
Figure 5. Detailed workflow of marking the floor
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3.1 Marking the standard floor
See workflow 3.1.1
3.1.1 No Earthquake protection
Protection against tip over
If a new row comprises only 1 or 2 racks, these racks should be fixed to the floor.
CAUTION
Action A1
Mark the rack position according to the floorplan.
Draw a axial line on the concrete floor.
Draw a parallel line at 188 mm of each side of the axis.
3.1.2 Earthquake protection
See workflow 3.1.2
Take necessary safety precautions
Action A1
Mark the rack position according the floorplan.
Draw a axial line on the concrete floor.
Draw a parallel line at 188 mm of each side of the axis.
Place the earthquake profile on the marked lines, and mark the positon of the holes.
Remove the profile.
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3.2 Marking the raised floor for bottom cabling
EarthingWARNING
Since the raised floor has to be connected to the electrical ground, at least one connection per 15or 20 m2 has to be made with a cable of min. 35 mm2 (daisy chain). This connection is formed byattaching a ground cable to a pedestal. It is mandatory to have at least two earth connections perroom.
General remarks
Since the cutout may not compromise the load bearing capacity of the tiles, it may be neces-sary to provide extra pedestals and reinforced stringers.This means that each tile must be ableto sustain a point load, anywhere on the tile and concentrated on a 50 x 50 mm surface of :
300 kg, which does not result in a deflection of more than 2 mm.
600 kg, which does not give any permanent deformation.
Cutouts and cable channels should be made at row BEGIN if the number of racks in a row is5 or less, in the main gangway.Cutouts and cable channels should be made at row BEGIN androw END if the number of racks in a row is 6 or more.
Cable street
Together with the Jfamily, the cable street along the suite will be introduced by forced cooling and/orunderfloor cabling.
SWITCHING RACK PDR
Figure 6. Cable street
Preferred cutouts
A cable street is only used when a row has 3 or more racks.
A cable street is cut out over the entire possible length of a row. (Future extensions haveto be taken into account).The part where no racks will be placed should be covered.
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If the local situation calls for deviation from the standard rules, special fixing and cutoutsshould be worked out. First verify whether the necessary requirements already exist.
Installation of the cable street
Additional to the rules fixed in the specifications 211 39700 AAAADS and 211 39700 AAAAQT forthe raised floor installation, the following measures are required for the cable street:
The pedestals must be linked by stringers.
For endpanel cabling the stringer is replaced by supplementar pillars (see sketch). The tile strips must be fixed with spacers to provide sliding.
stringer
concrete
spacer * for fixing the tile strips
*214 77384 AAAA ormade by thefloor supplier
DETAIL: A
see detail A
stringerspillar
cutout for endpanel cabling
supplementarypillars
Figure 7. Cable street design
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frontstringers
pillars
completerow
uncompleterow
endpanelcablingsytem cablesin raised floor
cutout must be covered with214 44551 AACA or by thefloor supplier
2 supplementary pillars
type 1.0 type 3.0 type 3.1
type 3.2
type 3.3 type 3.5 type 3.7 type 3.9
type 3.10 type 3.8 type 3.6 type 3.4
Figure 8. Cable street
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TYPE 1.0 TYPE 3.0 TYPE 3.1 TYPE 3.2
TYPE 3.3 TYPE 3.4 TYPE 3.5 TYPE 3.6
TYPE 3.7 TYPE 3.8 TYPE 3.9 TYPE 3.10
Figure 9. Cable street cutouts
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Cutout adaptation
In case of extension of a suite from 450 mm racks with 520 mm racks the cutouts in the tiles haveto be adapted by the floor supplier.
front
Figure 10. Adaptation of the tiles (extension case)
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4 ) Positioning of the racks on the raised floor New exchange
In lateral position the racks have to be positioned asymetric on the tiles (see Figure 12. on page 36).Another positioning can be preferred taking account of local conditons. The suite starts optionallyin the edge or in the middle of a tile (see Figure 11. on page 35). The preferred distances R betweenthe rackrows and the nedded tiles are listed on figures Figure 12. and Figure 13. on page 36.
Suite extension
In case of suite extension from 450 mm rackrows with 520 mm racks the front side has to be in line.
Tiles of 600 x 600 mm and pitches of 1200/1300/1400/1500/1800 mm are supported. As theS12 racks are designed for use on 600 x 600 mm tiles, it is recommended to use pitches 1200or 1800. In this case only one type of tile must be present.
The standard pitch is 1200 mm. For pitches 1300/1400/1500, different tile sizes must be avail-able, to allow the racks to be aligned on one tile. Consequently beside the standard 600 x 600mm tile, extra sizes are needed.
For pitch 1300 mm1400 mm1500 mm
tile 600 x 100 mm600 x 200 mm600 x 300 mm
raised floor in exchangeroomRack suite
front
Figure 11. Positioning of suites (1. start at the edge, 2. start in the middleof a tile)
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rackside view
raised floor
front
Figure 12. Positioning of the racks on the raised floor
preferred row distance R
1350 mm
1200 mm
1500 mm
1800 mm
2200 mm
Figure 13. Arrangement of tiles
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Standard pitch 1200 mm on tiles 600 x 600
E family
J family
J family
edge of tiles
front sheet
racks
center line oftiles
free tiles
under floor cable duct
7575
7545
052
05
1200
1200
7552
05
Figure 14. Suite Mounting with Raised Floor (Tiles 600x600)
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Pitch 1200/1800
7575
450
1200
E J 520
5
1800
J
Pitch 1300/1400/1500
7575
450
E 520
514
00
J
1300
1500
755
300
200
100
*
Tiles of 100/200/300 must be adapted to allow the racks to be aligned on one tile.
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5 ) Stand alonePositioning of the racks on raised floor
In lateral position the racks (maximum 2 racks) have to be centered on the tiles.The suite starts op-tionally in the edge or in the middle of a tile (see Figure 11. on page 35). Preferred cutouts
520 mm rack (Jfamily)The dimensioned cutouts for forced cooling and/or underfloor cabling are listed on Figure 10. onpage 34.
Stand alone fixing
When the fixing of racks on the raised floor is required the design shown on Figure 15. on page 40must be used.
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pillarsstringers
endpanel cablingsystem cablesin raised floor
type 1.0 type 1.1 type 1.2 type 4.0
type 4.1 type 4.2 type 4.3 type 4.4
type 1.0 type 4.0 type 4.1 type 4.2
type 1.1 type 4.3 type 4.4 type 1.2
front
Figure 15. Stand alone racks
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6 ) Earthquake protectionIn areas where earthquake protection is needed, the design specified under 211 03031 AAAAHDfor 450 mm racks and 214 32432 AXXAHD for 520 mm racks must be mounted in the raised floor.The cable street has to be installed for all families.The installation measures described under 4.2.2have to be respected. For more information about earthquake protection see specification 211 37152AAAADS.
Positioning of the racks on raised floor
See remark C.
Preferred cutouts
520 mm rack (Jfamily)A minimum width from 430 mm is required for the installation of the earthquake protection. The racksmust be centered on the tiles. The dimensioned cutouts are listed on Figure 16. on page 42.
E/J Rack
Title cutouts in raised floor for E/Jracks eartquake protection and under floor cable ducts.
Tiles 600 x 600
Suites Erack in center of the tiles.
The dimensioned cutouts are listed on Figure 17. on page 43.
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stringers
pillars
cutout must be cov-ered with214 44551 AADA or bythe floor supplier
front
complete row
uncomplete row
endpanel cablingsystem cablesin raised floor
2 supplemantary pillars
TYPE 1.0 TYPE 1.1 TYPE 1.2
TYPE 5.0 TYPE 5.1 TYPE 5.2 TYPE 5.3
type 1.0 type 5.0 type 5.1
type 1.1 type 5.2 type 5.3 type 1.2
Figure 16. Earthquake protection/ cutouts for 450 mm rack
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Figure 17. Eartquake protection/cutouts E/J rack
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with
