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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 1 -
2003 TOYOTA MOTOR CORPORATION. All right reserved.
EFI (Electronic Fuel Injection) Description
The EFI system uses various sensors to detect the engine
condition and vehicle running condition. And the engine ECU
calculates at the optimum fuel injection volume, and causes the
injectors to inject the fuel. The figure shows the basic EFI
configu-ration.
Engine ECUThis calculates the optimum fuel injection duration
based on the sig-nals from the sensors.
Air flow meter or manifold pres-sure sensorThis detects the
intake air mass or manifold pressure.
Crankshaft position sensorThis detects the crank angle and
engine speed.
Camshaft position sensorThis detects the standard crank angle
and the camshaft timing.
Water temperature sensorThis detects the coolant
temperature.
Throttle position sensorThis detects the throttle valve open-ing
angle.
Oxygen sensorThis detects the oxygen concentra-tion in the
exhaust gas.
(1/1)
Types of EFI
There are two types of EFI system clas-sified by the amount of
the intake air detection method.
1. L-EFI (Air-flow control type)This type uses an air flow meter
to detect the amount of the air flowing in the intake
manifold.There are two types of detection methods: One directly
measures the intake air mass, and one makes cor-rections based on
the air volume.
2. D-EFI (Manifold pressure control type)This type measures the
pressure in the intake manifold to detect the amount of the intake
air using the intake air density.
(1/1)
Engine ECU
Injector
Camshaft position sensor
Manifoldpressuresensor
Water temp. sensor
Throttle position sensor
Air flow meter
Oxygensensor
Oxygensensor
Crankshaft position sensor
Injection
Injection volumecontrol
Detectionof intakeair mass
Fuel
Injector
Engine speed
Engine
Air flow meter
Intake manifold
Air
Engine ECU
Injection
Injection volumecontrol
Detectionof intakemanifoldpressure Fuel
Injector
Engine speed
Engine
Intake manifold
Manifold pressuresensor
Air
Engine ECU
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 2 -
Fuel System Description
The fuel is taken from the fuel tank by the fuel pump and
sprayed under pres-sure by an injector.The fuel pressure in the
fuel line must be regulated to maintain stable fuel injec-tion by
the pressure regulator and pulsa-tion damper.
Main components Fuel tank Fuel pump assembly
Fuel pump Fuel pump filter Fuel filter Pressure regulator
Delivery pipe Injector Pulsation damper
(1/1)
Fuel Pump
The fuel pump is installed in the fuel tank and is integrated
with the fuel filter, pres-sure regulator, fuel sender gauge, etc.
The pump impeller is turned by the motor to compress the fuel. The
check valve closes when the fuel pump is stopped to maintain the
pres-sure in the fuel line and make it easier to restart the
engine.If there is no residual pressure, vapor lock can easily
occur at high tempera-tures, making restarting difficult. The
relief valve opens when the pres-sure on the outlet side becomes
too high in order to prevent the fuel pressure from becoming too
high.
(1/1)
Pulsationdamper
Pulsationdamper
Injector
Injector
Fuel tank
Fuel tank
Fuel pump
Fuel pumpFuel pump assembly
Fuel filter
Pressure regulator
Pressure regulator
Fuel pump filter
Fuel pump filter
Fuel filter
Delivery pipe
Delivery pipe
Inlet portOutlet port
Casing
Check valve
Relife valve
Pump impeller
Motor
Fuel pump filter
Fuel Impeller
Blade
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 3 -
Pressure Regulator
The pressure regulator controls the fuel pressure to the
injector at 324 kPa (3.3 kgf/cm2). (Values may differ depending on
engine models)In addition, the pressure regulator maintains the
residual pressure in the fuel line in the same way as the fuel pump
check valve.There are two types of fuel regulation methods.
1. Type 1This type controls the fuel pressure at a constant
pres-sure.When the fuel pressure exceeds the force of the pres-sure
regulator's spring, the valve opens to return fuel to the fuel tank
and regulate the pressure.
HINT:The injection port of the injector is applied the vacuum by
the manifold vacuum, which draws out the fuel. This vacuum is
always changing depending on the engine conditions. Therefore, for
this type the engine ECU calculates the fuel injection amount per
injection duration in accordance with the changes in the intake
manifold vacuum to ensure that the injector properly injects the
fuel.
(1/2)
2. Type 2This type is equipped with a delivery pipe that
continu-ally regulates the fuel pressure to keep the fuel pres-sure
higher than a determined pressure from the manifold pressure. The
basic operation is the same as type 1, but because the manifold
vacuum is applied to the dia-phragm's upper chamber, the fuel
pressure is con-trolled by changing the fuel pressure when the
valve is opened in accordance with the manifold vacuum. The fuel is
returned to the fuel tank via the fuel return pipe.
HINT:The injection port of the injector is applied the vacuum by
the manifold vacuum, which draws out the fuel. This vacuum is
always changing depending on the engine conditions. Therefore, for
this type the fuel pressure is continuously regulated in accordance
with the intake manifold vacuum to keep the fuel pressure above a
set pressure to maintain a set injection amount per injection
duration.
(2/2)
Valve
to Injector
Pressure regulator
Fuel filter
from Fuel pump
to Fuel tank
Diaphragm
fromDelivery pipe
toIntake manifold
Valve
to Fuel tank
Fuel tank
Pulsation damper
Pressure regulator Fuel return pipe
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 4 -
Pulsation Damper
The pulsation damper uses a diaphragm to absorb a slight amount
of fuel pressure pulsation generated by the fuel injection and the
compression of the fuel pump.
SERVICE HINT:
The fuel pressure can be inspected easily by the screw of the
pulsation damper.
HINT:Some engine models do not have a pulsation damper.
(1/1)
Injector
The injector injects fuel into the intake ports of the cylinders
in accordance with the signal from the engine ECU. The signals from
the engine ECU cause current to flow in the solenoid coil, which
causes the plunger to be pulled, opening the valve to inject the
fuel.Because the plunger stroke does not change, the amount of the
fuel injection is controlled at the time the current is flowed to
the solenoid.
SERVICE HINT:
Handling of the O-ring: The O-ring must not be reused. When
installing the O-ring, first coat
it with new gasoline. When installing the injector to the
delivery pipe, be careful not to dam-age the O-ring.With the
injector installed in the deliv-ery pipe, turn the indicator by
hand. If it does not rotate smoothly, the O-ring is damaged.
(1/1)
Plunger
Injector
Grommet
O-ring
Valve Coil
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 5 -
Fuel Filter/Fuel Pump Filter
1. Fuel filterThe fuel filter removes dirt and impu-rities from
the fuel that is com-pressed by the fuel pump.
2. Fuel pump filterThe fuel pump filter removes dirt and
impurities from the fuel before enter-ing the fuel pump.
SERVICE HINT:
If a fuel filter becomes clogged, it will reduce the fuel
pressure sent to the injector, causing difficulties with engine
starting or poor drivability.
HINT: Some fuel pumps are installed on
the outside of the fuel tank. In some models a union bolt or
vari-
ous types of quick connectors are used to connect the fuel
line.
(1/1)
Fuel Pump Control
1. Basic operationThe fuel pump only operates when the engine is
run-ning.Even when the ignition switch is turned ON, if the engine
is not running, the fuel pump will not operate.
Fuel pump filter
Fuel filter
Engine ECU
CircuitopeningrelayEFI relay Fuel pump
IG
ST
NE signal
MicroprocessorFC
E1
STA
NE
Ignitionswitch
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 6 -
(1) Ignition switch ON: When the ignition switch is in the IG
position, the EFI relay turns on.
(2) Ignition switch START: When the engine cranks, a STA signal
(starter signal) is sent to the engine ECU from the ST terminal of
the ignition switch.When the STA signal is input into the engine
ECU, the engine turns on the transistor and the circuit opening
relay is turned on. Then, current is allowed to flow into the fuel
pump in order to operate the fuel pump.
Engine ECU
CircuitopeningrelayEFI relay Fuel pump
IG
ST
NE signal
MicroprocessorFC
E1
STA
NE
Ignitionswitch
Engine ECU
CircuitopeningrelayEFI relay Fuel pump
IG
ST
NE signal
MicroprocessorFC
E1
STA
NE
Ignitionswitch
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 7 -
(3) Engine cranking/running At the same time the engine is
running, the engine ECU receives the NE signal from the crankshaft
posi-tion sensor, continuing the transistor on to keep the fuel
pump operating.
(4) If engine is stopped: Even when the ignition switch is ON,
if the engine is stopped, the NE signal will no longer be input
into the engine ECU, so the engine ECU will turn off the
tran-sistor, which turns off the circuit opening relay, causing the
fuel pump to stop.
Engine ECU
CircuitopeningrelayEFI relay Fuel pump
IG
ST
NE signal
MicroprocessorFC
E1
STA
NE
Ignitionswitch
Engine ECU
CircuitopeningrelayEFI relay Fuel pump
IG
ST
MicroprocessorFC
E1
STA
NE
Ignitionswitch
NE signal
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 8 -
SERVICE HINT:
DLC 1 There are some vehicles equipped with a DLC1 as shown at
left.When +B terminal and FP terminal of the DLC1 are shorted using
an SST with the ignition switch turned ON, the current will flow to
the fuel pump without pass-ing through the circuit opening relay to
operate the fuel pump.In this way, the inspection of the fuel
pressure or pump operation can be performed by forcing the fuel
pump to operate.
(1/5)
2. Fuel pump speed controlThis control reduce the fuel pump
speed to decrease the pump wear and electrical power when much fuel
is not required, such as when the engine is running at low speed.
When the current flows into the fuel pump through the contact B of
the fuel pump control relay and the resis-tor, the fuel pump
operates at low speed.When the engine is cranking, when the engine
is run-ning at high speed, or at heavy loads, the engine ECU
switches the contact of the fuel pump control relay into A in order
to operate the fuel pump at high speed.
(2/5)
Ignitionswitch
Engine ECU
CircuitopeningrelayEFI relay Fuel pump
SST
DLC1
IG
+BDLC1
FP
ST
NE signal
MicroprocessorFC
E1
STA
NE
Engine ECU
Circuitopeningrelay
Fuel pumpcontrol relay
Resistor
A
B
EFI relay Fuel pump
IG
ST
NE signal
MicroprocessorFP
FC
E1
STA
NE
Ignitionswitch
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 9 -
HINT:ON-OFF control with speed control (by engine ECU and fuel
pump ECU)Some models control the fuel pump speed using the fuel
pump ECU instead of the circuit opening relay, fuel pump control
relay and resistor.In addition, this type of control also has a
fuel pump system diagnostic function.When a malfunction is
detected, a signal is sent from the fuel pump ECU to DI terminal of
the engine ECU.
(3/5)
3. Fuel pump shut-off systemSome vehicles have a mechanism where
the fuel pump control stops the fuel pump in the following
con-ditions to maintain safety.
(1) When an airbag inflates:When the SRS driver's, front
passenger's, or side air-bag inflates, the fuel cut-off control
stops the fuel pump.When the engine ECU detects an airbag inflation
sig-nal from the center airbag sensor assembly, the engine ECU
turns off the circuit opening relay to stop the fuel pump
operation. After the fuel cut-off control operates, the fuel
cut-off control can be cancelled by turning the ignition switch
OFF, causing the fuel pump to reoperate.
(4/5)
EngineECU
EFI relay Fuel pumpFuel pump ECU
FPC
FP+
FP-
D1
Engine ECU
CircuitopeningrelayEFI relay Fuel pump
Ignitionswitch
MicroprocessorFC
E1
STA
NE signal
Center airbag sensor assembly
NE
GSFC
GSW
IG
ST
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 10 -
(2) When the vehicle crashes or rolls over:When the vehicle
crashes, the fuel pump inertia switch will turn off the fuel pump
to minimize fuel leak-age.The fuel pump inertia switch is located
between the fuel pump ECU and the engine ECU.When the ball in the
switch moves at a collision, the switch is separated from the
contact to turn it OFF and stop the fuel pump operation. After this
fuel cut-off operates, push the reset switch to the top to reset
the fuel cut-off control, causing the fuel pump to reoperate.
(5/5)
Injection Duration Control Fuel Injection Methods and Injection
Timing
The fuel injection methods are to inject the fuel indepen-dently
in each cylinder or to simultaneously inject the fuel into all the
cylinders. There are also various injection tim-ings, such as
injecting at a determined timing or injecting in accordance with
the changes in the amount of the intake air or engine speed. The
basic fuel injection method and injection timing are as follows. In
addition, the larger the injection volume is, the start of the
injection timing becomes faster.
M
EngineECU
Link
Acceleration
Link
Ball
Ball
System diagram
Detecting a collisionNormal
Movement
Contactpoint(ON)
Contactpoint
Resetswitch
EFI mainrelay
FP+Fuelpump
Fuel pumpinertia switch
FP-
FPCDI
+BFuelpumpECU
Fuel pumpinertia switch
Fuel pumpinertia switch
Contactpoint(OFF)
Indipendent (Sequential)
Groups
Simultaneous
360
Crankshaft angle
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 11 -
1. Independent (Sequential) Fuel is injected independently for
each cylinder once for every two crankshaft rotations.
2. Groups The fuel is injected for each group once for every two
crankshaft rotations. 2 groups 3 groups 4 groups
Intake stroke
Independent (Sequential)
Ignition
Fuel injection
0 360
Crankshaft angle
1080
1
3
4
2
1
Groups
2 groups
3 groups
Intake stroke Fuel injection
53624
153624
4 groups
Crankshaft angle
18436
75
2
Ignition
0 360 1080
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 12 -
3. Simultaneous The fuel is simultaneously injected to the
respective cylinders once for each rotation of the crankshaft.The
amount of fuel required for combustion is injected over two
injections.
(1/1)
Fuel Injection Duration Control
The engine ECU changes the fuel injection volume by changing the
injector injection duration.The actual fuel injection duration is
determined by the fol-lowing two items.
1. The basic injection duration is determined by the amount of
the intake air and the engine speed.
2. The various corrective injection durations are deter-mined by
the signals from the various sensors.
The injection duration that the engine ECU finally outputs into
the injector is added various corrections to the basic injection
duration. There are following corrections:
Start enrichment Warm-up enrichment Air-fuel ratio feedback
correction (some models only) Acceleration enrichment Fuel cut-off
Power enrichment Other corrections
Intake stroke
Simultaneous
Fuel injection
Crankshaft angle
1
3
4
2
Ignition
0 360 1080
Intake air temp. correctionPower enrichment
Startenrichment
Warm-upenrichment
Air-fuel ratiofeedbackcorrection
Injection Duration =Basic injection duration + Corrective
injection duration
Fuel cut-offAccelerationenrichment
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 13 -
Various corrections and signals
Various Corrections
1. Start enrichmentThe basic injection duration cannot be
calculated from the amount of the intake air because the engine
speed is low and the changes in the amount of the intake air are
large at starting. For this reason, the fuel injection duration at
starting is determined from the coolant temperature. The coolant
temperature is detected by the water tem-perature sensor.The lower
the water temperature is the fuel vaporiza-tion becomes worse.
Therefore, the air-fuel mixture is made richer by lengthening the
injection duration. The engine ECU determines that the engine is
being started when the engine speed is 400 rpm or less. In
addition, when the engine speed suddenly falls below 400 rpm due to
a sudden increase of the load on the engine, a hysteresis is used
to prevent the engine ECU from determining that an engine that has
already been started is being started again unless the engine speed
falls below 200 rpm.
SERVICE HINT:
When there is a malfunction with the water temperature sensor,
it can be considered as the worse startability.
REFERENCE:To improve startability while the engine was cold, the
old type of EFI had a cold start injector and cold start time
switch in addition to the regular injector to increase the fuel
volume at starting.
(1/11)
Sensor Signal
VG / PIM
NE
G
THW
IDL
VTA
OX1A, OX1B
Basicinjectionduration Startenrichment
Various corrections
Air flow meter/Manifold pressuresensor
Crankshaftposition sensor
Camshaftposition sensor
Water temp.sensor
Throttleposition sensor
Oxygen sensor
Warm-upenrichment
Air-fuelratio feedbackcorrection
Accelerationenrichment
Fuelcut-off
Powerenrichment
Low
400rpm Normalcondition
Startingstate
Hysteresis
Long
STARTON
Short
Injectionduration
Coolant temp. High0
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 14 -
2. Warm-up enrichmentThe amount of the fuel injection is
increased because the fuel vaporization is poor during the cold
engine. When the coolant temperature is low, the fuel injection
duration is increased to make the air-fuel mixture richer in order
to attain the drivability during the cold engine. The maximum
correction is twice as long as normal temperature.
SERVICE HINT:
When there is a malfunction with the water temperature sensor,
it can be considered as poor drivability.
(2/11)
3. Air-fuel ratio feedback correction (For most mod-els)When
there are no major fluctuations in the engine load or engine speed,
such as when idling or driving at constant speed after warming up,
fuel (air-fuel mixture close to the theoretical air-fuel ratio) is
supplied based on the amount of the intake air. The following
corrections are activated when driving at a constant speed after
warming up.
(1) Feedback control using the oxygen sensor (Air-fuel ratio
feedback control):The engine ECU determines the basic injection
dura-tion to achieve the theoretical air-fuel ratio. However, a
slight deviation from the theoretical air-fuel ratio occurs in
accordance with the actual engine con-ditions, changes over time,
and other conditions. Therefore, an oxygen sensor detects the
oxygen con-centration in the exhaust gas to determine if the
cur-rent fuel injection duration becomes the theoretical air-fuel
ratio against the amount of the intake air. If the engine ECU
determines from signals of the oxy-gen sensor that the air-fuel
ratio is richer than the the-oretical air-fuel ratio, it shortens
the injection duration to make the air-fuel mixture leaner.
Conversely, if it determines that the air-fuel ratio is lean, it
will lengthen the injection duration to make the air-fuel mixture
richer.The feedback control operates to maintain the aver-age
air-fuel ratio at the theoretical air-fuel ratio by repeatedly
performing minor corrections. (This is called a "closed-loop"
operation.)
(3/11)
Large
Small
Low High
Amountof injectiondurationcorrection
0
Coolant temp.
Rich
0.45 V
Lean
Rich
Lean
Oxygen sensor
ECU Determinationof Engine ECU
Feedbackcorrection
Decrease Increase
Decrease Increase
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 15 -
In order to prevent overheating of the catalyst and assure good
engine operation, air -furl ratio feedback does not occur under the
following conditions (open-loop opera-tion):
During engine starting During after-start enrichment During
power enrichment When the coolant temperature is below a
determined
level When fuel cut-off occurs When the lean signal continues
longer than a deter-
mined time The center point (a) changes during the feedback
control such as time passes. In this case, the center point is
forced to be returned to the center. If it is not, it will cause
the out of the correction range of the feedback control. This is
called air-fuel ratio learned control or long fuel trim.
(4/11)
(2) Feedback control using the air-fuel ratio sensor (A/F
sensor):The output voltage of the oxygen sensor changes rap-idly
around the theoretical air-fuel ratio as shown in the illustration
(upper). The A/F sensor data which the engine ECU attains is
displayed in the hand-held tester. (When the air-fuel ration is
lean, the voltage is high. Conversely, the volt-age is low when
rich.)As a result, the detection precision of the air-fuel ratio
has been improved. If the current air-fuel ratio changes from the
theoretical air-fuel ratio as shown in the illustration (below),
the engine ECU continuously corrects the air-fuel ratio using the
oxygen sensor signal. For the A/F sensor, however, the engine ECU
corrects instantly by determining the amount of change from the
theoretical air-fuel ratio.
(5/11)
1.2
1.01.0
0.8
1.2
a aa
0.8
Correctionratio
Correctionrange
Rich mixture
Air-fuel ratio learned control
Lean mixture
Normal condition Over life time
Central feedback value
Theoreticalair-fuel ratio
Rich
Lean
Output characteristics
(V)4.2
2.211 14.7 19
(V)1
0.1
Disorder
Injectionvolume
A/F sensor
A/F sensor
Air-fuel ratio sensor
Air-fuelratiosensor
Air-fuel ratia
Oxygensensor
Oxygen sensor
Oxy
gen
sens
or o
utpu
t
Dat
a of
A/F
sen
sor
Oxygensensor
Correction at aconstant proportion
Immediate correction
EngineECU
AF+3.3V
3.0VAF-
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 16 -
(3) CO emission control correction for vehicles without an
oxygen sensor or A/F sensor:For vehicles without an oxygen sensor
or A/F sensor, a variable resistor can be used to adjust the CO
con-centration (%) during idling.Turning the resistor to the R side
makes the concen-tration richer, and turning it to the L side makes
it leaner. For vehicles equipped with an oxygen sensor or A/F
sensor, however, CO adjustment is not required dur-ing idling
because these vehicles are automatically adjusted to the proper
air-fuel ratio using the sensor signal.
(6/11)
4. Acceleration enrichmentThe air-fuel ratio becomes lean,
especially during the start of acceleration because a fuel supply
lag tends to occur during acceleration against the rapid change of
the amount of the intake air when the accelerator pedal is
depressed.For this reason, the injection duration is lengthened to
increase the fuel injection volume against the intake air to
prevent the air-fuel mixture from becoming lean. The acceleration
is determined by the speed of the change in the throttle valve
opening angle. The correction during acceleration increases greatly
during the start of acceleration and is gradually reduced
thereafter until the increase has ended.In addition, the more rapid
the acceleration is, the larger the fuel injection volume
increase.
(7/11)
L R
LR
180
SST
Rich mixture
Leaner
Injection volumeVariableresistor
Increased
Decreased
Engine ECU
Injector
Lean mixture
RicherIdle mixtureadjustingscrew
Large
LargeChange of the amountof the intake air
Small
Small
Correctionvolume
Large
Small
Correctionvolume
Time
Slow acceleration
Sudden acceleration
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 17 -
5. Fuel cut-offDuring deceleration, injection operation is
stopped according to the deceleration condition in order to reduce
the harmful exhaust gases and improve the engine braking effect.
Then the fuel cut-off control is activated to cut-off the fuel
injection. The state of deceleration is determined from the
throt-tle valve opening and the engine speed. When the throttle
valve is closed and the engine speed is high, it is determined that
the vehicle is decelerating.
Fuel cut-off controlThe fuel cut-off control stops the fuel
injection when the engine speed is higher than a determined speed
and the throttle valve is closed. Fuel injection will resume when
the engine speed slows to a determined speed or the throttle valve
is opened. The fuel cut-off engine speed and fuel injection
resump-tion engine speed will increase when the coolant
temper-ature is low.In addition, the fuel cut-off engine speed and
fuel injection resumption engine speed are increased when the air
con-ditioner switch is on to prevent the engine speed from fall-ing
and an engine from stalling.There are also some engine models in
which these engine speeds drop during braking (i.e., when the stop
light switch is on).
(8/11)
6. Power enrichmentAs there is a large amount of the intake air
at heavy loads, such as when climbing a steep hill, it is difficult
to sufficiently mix the injected fuel with the intake air. And all
of the intake air is not used during combustion, causing some to
remain.Therefore, more fuel than for the theoretical air-fuel ratio
is injected to use all of the intake air in combus-tion to increase
power. Heavy loads are determined from the throttle position sensor
opening, engine speed, and intake air mass (VG or PIM). The greater
the intake air mass (VG or PIM) or the higher the engine speed is,
the ratio of the increased amount becomes larger.In addition, the
amount is further increased when the throttle valve opening angle
becomes a certain value or more.The correction of the increased
amount is from approx. 10% to 30%.
(9/11)
Coolant temperature
Injection resumption
Fuel cut-off
Eng
ine
spee
d
Low High
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 18 -
7. Intake air temperature correctionThe air density changes
depending on the air tempera-ture.For this reason, a correction
must be made to increase or decrease the fuel volume in accordance
with the intake air temperature to optimize the mixture ratio
required for the current engine conditions. The intake air
temperature is detected by the intake air temperature sensor. The
engine ECU is set to a standard intake air tempera-ture of 20 C (68
F).The correction amount is determined when the tempera-ture rises
above or falls below this temperature. When the intake air
temperature is low, the amount is increased because the air density
is high. When at high temperature, the amount is decreased because
the air density is low. The correction of the increased/decreased
amount is approx. 10%.
HINT:For hot-wire type air flow meters, the air flow meter
itself outputs a corrective signal for the intake air tem-perature.
Therefore, intake air temperature correction is not required.
(10/11)
8. Voltage correctionThere is a slight delay between the time
where the engine ECU sends an injection signal to the injector, and
the time when the injector actually injects the fuel.If there is a
severe drop in battery voltage, then this delay will be longer.
This means that the time the injector injects the fuel is shorter
than the time calculated by the engine ECU. Therefore, the ratio of
air becomes higher (in other words, leaner) than the mixture ratio
required by the engine.For this reason, the engine ECU adjusts this
by mak-ing the injector injection duration longer in accordance
with the battery voltage drop.
(11/11)
Intake air temperature
Cor
rect
ion
coef
ficie
nt
Low
1.0
20(68)
High
Battery voltage (V)
Standard operating delay time
Cor
rect
ive
inje
ctio
ndu
ratio
n (m
sec)
Low
On
Off
Open
Close
Injector actually open
Injection signalVoltage correction
14High
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)- 19 -
Exercise
These are the pre-course study materials for the Frequent
Service Job Course. The objective of this course is to learn the
work procedure and points of frequent service jobs. In the
pre-course study, you will study the basic knowledge needed for
repair work, and the basic mechanism and operation of automobiles.
After you finish studying all of the chapters, please take the
Examination.
AllAnswersCorrect
AllAnswersCorrect
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)Question- 1- 20 -
The following statements pertain to the EFI. Mark each of the
following statements True or False.
Question- 2
The following illustration shows the fuel pump control circuit.
For its operation, select the statement that is False.
No. Question True or False Correct Answers
1 The engine ECU always determines the proper fuel injection
volume based on the signals from various sensors. True False
2 The check valve of the fuel pump closes to maintain the
remaining pressure in the fuel line when the fuel pump is stopped.
True False
3 The pressure regulator of recent models constantly controls
the fuel pressure at higher pressure against the intake manifold
pressure. True False
4 The pulsation damper absorbs the fuel pressure pulsation in
the fuel line. True False
1. The engine ECU turns on the circuit opening relay and the
fuel pump operates while the ignition switch is at IG position.
2. The STA signal is input in the engine ECU and the fuel pump
operates while the ignition switch is at ST position.
3. The NE signal is input in the engine ECU while the engine is
running and the fuel pump operates contin-uously.
4. If the engine is stalled, the fuel pump is stopped because
the NE signal is not input in the engine ECU even if the ignition
switch is at IG position.
Engine ECU
Circuit openingrelayEFI relay Fuel pump
IG
ST
NE signal
MicroprocessorFCE1
STA
NE
Ignitionswitch
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Diagnosis Master Technician - Gasoline Engine Control System EFI
(Electronic Fuel Injection)Question- 3- 21 -
The following statements pertain to the basic injection
duration. Mark each of the following statements True or False.
Question- 4
About the condition that the air-fuel ratio feedback correction
stops, mark each of the following statements True or False.
Question- 5
The following statements pertain to the acceleration enrichment.
Select the statement that is True.
No. Question True or False Correct Answers
1 The basic injection duration is determined by the accelerator
open-ing angle and the engine speed. True False
2 The corrective injection duration is calculated from the
engine condi-tion detected by various sensors. True False
3 Actual injection duration = Basic injection duration +
Corrective injection duration True False
4 The injection duration becomes longer by the warm-up
enrichment because the fuel is difficult to be vaporized during a
cold engine. True False
No. Question True or False Correct Answers
1 During engine starting. True False
2 After engine warm-up (Coolant temperature: more than 50C (122
C)) True False
3 During correction of acceleration enrichment and power
enrichment. True False
4 During the fuel cut-off control. True False
5 When the output from the oxygen sensor is 0 V (lean) more than
15 seconds. True False
1. The acceleration is detected by the vehicle speed sensor.
2. For the acceleration enrichment, the fuel increases greatly
during the start of the acceleration and is gradually reduced
thereafter until the increase has ended.
3. The more rapid acceleration is, the smaller the injection
volume increases.
4. The acceleration is detected by the crankshaft position
sensor and camshaft position sensor.