1 2019 Annual Environmental Report (AER) 1 See Appendix I Company Name: Merck Millipore Ltd (t/a Merck) Licence Number: P0571-04 Address: Tullagreen, Carrigtwohill, Co. Cork, T45 KD29 Class of Activity 1 : 12 For inspection purposes only. Consent of copyright owner required for any other use. EPA Export 13-05-2020:04:21:29
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Contact us ............................................................................................................................................ 9
How we Manage our Facility ............................................................................................. 10
Energy & Water ................................................................................................................. 13
Energy ................................................................................................................................................ 13
Water ................................................................................................................................................. 15
Storm Water ...................................................................................................................................... 22
Waste Water ..................................................................................................................................... 24
Air ...................................................................................................................................................... 31
Abatement Equipment Technology used to reduce pollution
AER Annual Environmental Report.
CRAMP Closure, Restoration and Aftercare Management
Plan.
ELRA Environmental Liability Risk Assessment.
Emission Limit Value Limits set for specified emissions, typically
outlined in Schedule B of an EPA licence.
EMS Environmental Management System.
Environmental Goal An objective or target set by a licensee as part of
an environmental management system (EMS).
Environmental Pollutant Substance or material that due to its quantity
and/or nature has a negative impact on the
environment.
Facility Any site or premises that holds an EPA industrial
or waste licence.
FP Financial Provision.
GJ Giga joules, a unit of energy measurement.
Groundwater All water which is below the surface of the
ground in the saturation zone and in direct
contact with the ground or subsoil.
Incident As defined by an EPA industrial or waste licence.
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Inert Waste Is waste that will not undergo physical, chemical
or biological change thereby, is unlikely to cause
environmental pollution or harm human health.
List of Wastes (LoW) A list of wastes drawn up by the European
Commission and published as Commission
Decision 2014/955/EU.
Noise Sensitive Location Any dwelling house, hotel or hostel, health
building, educational establishment, place of
worship or entertainment, or any other
installation or area of high amenity which for its
proper enjoyment requires the absence of noise
at nuisance levels.
Non-Renewable Resource A resource of economic value that cannot be
replaced at the same rate it is being consumed
e.g. coal, peat, oil and natural gas.
Oil Separator Separator system for light liquids (e.g. oil and
petrol).
PRTR Pollutant Release and Transfer Register.
Renewable Energy
Sources
Wind, solar, aerothermal, geothermal,
hydrothermal and ocean energy, hydropower,
biomass, landfill gas, sewage treatment plant
gas and biogases.
Sanitary Waste Waste water from toilet, washroom and
canteen facilities.
Storm Water Rain water run-off from roof and non-process
areas.
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Surface Water Lakes, rivers, streams, estuaries and coastal
waters.
Trade Effluent Treated or untreated effluent discharged from
any trade or industrial facility but does not
include domestic waste water or storm water.
Trigger Level A value set for a specific parameter, the
achievement or exceedance of which requires
certain actions to be taken by the licence
holder.
Volatile Organic
Compounds
Gases produced from solids or liquids that
evaporate readily in ambient conditions.
Waste Any substance or object which the holder
discards or intends or is required to discard.
Disclaimer
These are not legal definitions. Legal definitions can be found in the corresponding legislation.
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Declaration
I, Sheila McCullagh (EHS Engineer), confirm that by ticking the box below, all
information in this report is truthful and accurate to the best of my knowledge
and belief.
In addition, I confirm that all monitoring and performance reporting required
by our EPA licence and summarised herein is available for inspection by the
EPA.
Tick here
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Introduction
See below a brief description of our facility and a summary of our
environmental performance in 2019.
250 word limit:
Est. 1.19% increase in operational performance. Single unannounced Agency Inspection 31May19 -one non-compliance on stormwater reporting - resolution applied. Parent Company Guarantee agreed between Merck KGaA and Agency to
underwrite ELRA / CRAMP – approval Jan 2019.
EPA notified of spill incident post loading of a waste shipment onsite, spill
contained within the site’s Fire-Water Retention Pond/ Stormwater system,
corrective and preventative actions implemented, and the Agency updated.
Large number of site goals were achieved throughout 2019.
Contact us If you have any questions or would like further information on any aspect of
To ensure our facility’s activities do not cause environmental pollution we
are required to have detailed documentation systems in place to help us
manage and track our environmental performance. These systems are
referred to as Environmental Management Systems (EMS). We review our
EMS every year and set up-to-date environmental goals to continually
improve our environmental performance.
The information below sets out the environmental goals for our facility to help
us prevent environmental pollution and reduce our impact on the
environment. Target dates for completing each goal and progress towards
achieving the goal are outlined in Table 1.
Table 1 Environmental Goals 2019 and 2020
Environmental Goal Target Date
Progress
WWTP upgrade – Moving Bed Biofilm Reactors (MBBR), commission and bring to operation
End of year MBBR brought to automated operation – optimisation to continue into 2020.
WWTP Upgrade – DAF unit performance enhancements
Q2 2019 DAF unit enhancement project completed where the injection of binding solution was improved into the unit
Stormwater upgrade – completion of next phase of stormwater upgrade – West road of the site
Q1 2019 Upgrade to a defined section of the Stormwater system was completed (SUDS design)
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Waste Improvement – identify opportunities for improved waste disposal options on hazardous waste streams generated onsite
End of year 2 waste streams where identified and have been defined that they can now be send for fuel blending rather than incineration – this improved carbon footprint for the waste streams – waste improvement opportunities to continue into 2020.
Waste Improvement/Business Continuity – source alternative waste disposal facility for the final treatment of non-hazardous sludge waste from the WWTP
Q2 2019 Another facility was identified to being able to accept the sludge waste from the WWTP. The waste treatment facility is now in use as a treatment outlet for the sludge waste – post completion of vendor approval requirements.
Air Emissions – Installation of additional monitoring points on Air emission points A1-1 & A1-5
End of Year Additional monitoring points have been installed on both air emission points A1-1 & A1-5, as per AG4, further works to optimise access
Sustainability - End of Year 70 trees were planted onsite to offset the removal of 35 for construction of new production line. Additionally, >200 trees were given to colleagues onsite to plant at home.
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Accreditation of Energy Management System to Iso5001
Q4 Accreditation received following extensive preparations and external audits.
Add rows as necessary
Comment
100 word limit
Above consists of priority goals as aligned to our IS014001 accredited
environmental management system programme.
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Energy & Water
Energy
Explanation
Fossil fuels used to produce energy are a non-renewable resource. As a
result, our EPA licence requires that we measure our energy use and set
targets to improve the energy efficiency of our activities and reduce our
overall use, where possible. For this report our energy use is split into two
sources:
• renewable (wind, solar etc.)
• fossil fuel (oil, coal, gas etc.).
Where we have the means and technology on-site to generate energy, this
is also captured in this report.
The information below summarises the heat and electrical energy we used in
2019.
Table 2 Energy Used (Heat and Electricity) in 2019
Energy Used Quantity (GJ) % Increase/ decrease
on previous year
Fossil Fuels 173804.76 -1.3%
Renewable Energy 91222.21
(Electricity)
+0.8%
Total Energy Used 265026.97 -0.5%
Comment
Reduction in fossil fuel usage due to works completed onsite with improving
efficiency of Steam boilers. Multiple improvement projects implemented
throughout 2019, including installation of new compressor and additional
metering throughout the site to allow for improved performance and
visibility of energy use throughout operations.
ISO50001 Certificate was also achieved onsite in 2019.
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The information below summarises the heat and/or electrical energy we
generated on our site in 2019.
Table 3 Energy Generated (Heat and Electricity) in 2019
Energy Produced Quantity (GJ) % Increase/ decrease
on previous year
Fossil Fuel N/A -
Renewable Energy N/A -
Total Energy Produced N/A -
Comment
No energy generated onsite
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Water
Explanation
Water is a natural resource and we are required by our EPA licence to
identify ways to reduce our use where possible. Water used in industry can
be extracted from groundwater, rivers and lakes (surface water), taken from
public water supplies (Irish Water), recycled from the facility’s processes or
harvested from rainwater.
The information below summarises and compares the quantity of water used
in 2019 compared to the previous year.
Table 4 Water Used in 2019
Source of Water
Used
Quantity
(m3/year)
% Increase/ decrease
on previous year
Groundwater N/A
Surface Water N/A
Public Supply 290,141 + 2%
Recycled Water 4500 New metric in 2019
Rainwater N/A
Total Water Used 294,641 +3.7%
Comment
Slight increase in water usage in line with the increase in production
operations and output (which is in line with the increase of 1.19% in
operation performance).
As per ISO50001 Certification, the site strives in the optimisation of energy
saving projects and also water saving initiatives onsite. In 2019, recycled
water on site was implemented for use in one of the site’s cooling towers so
to eliminate the use of public water supply – estimate water saving of
4500m3/year.
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Environmental Complaints
Explanation
Our EPA licence requires that activities do not cause environmental nuisance
such as odour, dust or noise. Our licence also requires that we have
procedures in place to record, investigate and respond to environmental
complaints if or when they arise.
We have an environmental complaints procedure in place where you can
contact us4 directly. You can also contact the EPA5 if you wish to make an
environmental complaint about us.
See the information below for a summary of all the environmental complaints
about our activities made directly to us or to the EPA in 2019.
Table 5 Summary of All Environmental Complaints Received in 2019
Type of Complaint Number of
Complaints
Received
Number
Closed in
2019
Odour / Smells 2 2
Noise
Dust
Water Quality
Air Quality
Waste
Litter
Vermin/Flies/Birds
Soil Contamination
Vibration
Other
4 See Section 1, Introduction – Contact Us
5 If you wish to contact the EPA to make an environmental complaint about an EPA licenced facility, please go
As per IE Licence, fugitive emissions should remain below 5% - mass balance
for 2019 shows a value of 0.53% fugitive emission. – solvent mass balance
consists of DMAc (260,372kg); Methanol (4,768,214kg); Acetone
(1,341,140kg); Ethanol (138,270kg); Butanol (127,603kg); and N Methyl-2-
Pyrrolidinone (110,289kg).
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Groundwater
Explanation
Groundwater is an important and sensitive resource in Ireland. Our EPA
licence requires that we monitor groundwater to ensure our activities do not
cause groundwater pollution.
Understanding how groundwater flows through soil and rock layers and
eventually into surface and coastal waters is a complex science. Sometimes
groundwater pollution that occurred in the past can take years and even
decades to disappear. Therefore, it is important that experts help us monitor
and interpret results from groundwater monitoring and testing.
The information below is a basic summary of the condition of the groundwater
in 2019.
1. Do you have a groundwater monitoring programme in place?
Yes X No
2. Have the groundwater monitoring results over the last 5 years indicated
the presence of groundwater pollution?
Yes No X
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Table 12 List of Groundwater Pollutants Identified
Pollutants Chloride
Total Phosphate as P
Ammoniacal Nitrogen as N
Sodium (dissolved)
Add rows as necessary
Comment
Please find below summary of the Groundwater monitoring completed onsite in 2019: Chloride levels were recorded above the EPA Interim Guideline Value (IGV) of 30 mg/l in 3 of the monitoring wells. In coastal areas, rainwater is enriched with chloride due to the evaporation of seawater. Hence groundwater in these areas often contain higher concentrations of chloride. Levels of Phosphate were recorded above the IGV of 30 µg/l in 4 monitoring wells onsite (results ranging between 33 and 61 µg/l). No phosphorus components are used onsite, phosphorus variations are as a result of agricultural activities, which take place upgradient of the site. Extensive assessments on Ammoniacal Nitrogen were completed previously and found that they originated from an external source, there is no ammonia present onsite. Therefore, the levels of Ammoniacal Nitrogen recorded in two of the monitoring wells were above the IGV of 0.175mg/l which coincides with agricultural activities which take place upgradient of the site. Slightly elevated levels of Potassium were recorded at 3 of the 5 monitoring wells onsite, with results ranging from 5.4 to 19 mg/l (IGV if 5mg/l. No potassium components are used onsite, potassium variations are as a result of agricultural activities, which take place upgradient of the site. Sodium levels in 1 monitoring well was above the IGV level which would coincide with the elevated Chloride levels also found at this monitoring well. Sodium is also attributed to the clean beach sands found at the base of the
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monitoring well, so sodium levels will vary due to proximity of the site to sea water source.
3. Give details of the investigations and subsequent actions taken, where
applicable, to manage the groundwater pollution.
All the above are considered to be most likely as a result of underlying natural conditions or nearby agricultural activities and not related to site activities. Extensive assessment of ammoniacal nitrogen has been completed. Groundwater monitoring program will continue for completion in 2020.
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Noise
Explanation
Our EPA licence requires that we monitor noise emissions from our facility.
Noise monitoring can be conducted at the boundary of our facility and/or at
locations beyond the boundary referred to as “noise sensitive locations”.
Noise monitoring requires the use of special noise monitoring equipment.
Our EPA licence requires that noise produced by our facility shall not exceed
the noise limit values and/or give rise to nuisance.
The information below gives a summary of when and where we conducted
noise monitoring in 2019 and if results complied with our EPA licence limits.
1. We conducted noise monitoring on the following dates in 2019:
Noise monitoring was undertaken on 24th - 25th October 2019
2. Was the noise monitoring carried out at:
i. the boundary of our facility,
ii. noise sensitive locations off-site, or
iii. both?
III - Both – measurements taken at noise sensitive receptor (1 No) and a
series of boundaries onsite (7 No)
3. Were measured noise levels compliant with your EPA licence limits?
Yes X No
If No, we took the following actions to address the noise level exceedances?
N/A
Comment
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From the measurement and assessment of environmental noise as a result of the operation of the Merck Millipore facility, it was observed that the specific noise level from the facility at each of the 7 measurement locations remained below the day, evening and night-time limits, as outlined in the IE license P0571-04. While measured LAeq levels at certain boundary locations have been shown to be in excess of day, evening and night-time limits on occasion; such levels are not attributable to the operation of the Merck Millipore facility and are largely due to road traffic from the N25 and the surrounding road network. No tonal noise identified.
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Waste
Waste Generated
Explanation
Our EPA licence requires us to manage the waste we generate in a manner
that does not cause environmental pollution.
We manage and record all outgoing hazardous, non-hazardous and inert
waste. We ensure that waste transported off-site for treatment is carried out
in accordance with the relevant waste Regulations.
The information in table 13 is a summary of waste we generated in 2019 and
the percentage increase or decrease on the previous year.
Table 13 Waste Generated in 2019
Comment
100 word limit:
Hazardous waste generated in line with the increase in production
operations and output (which is in line with the increase of 1.19% in
operation performance). Extra shipments were completed to counter-
balance the increase in hazardous waste generation.
Minimal change in levels of non-hazardous waste generated onsite.
A Total Waste Management system in place and managed through an
approved external vendor. All waste generated from the site is sent via
Type Quantity
(Tonnes)
% Increase/
decrease on
previous year
Hazardous 3485.34 39%
Non-Hazardous 1918.02 -8%
Inert N/A N/A
Total Tonnes 5403.36
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licenced hauliers and disposed of in appropriate licenced waste treatment
facilities. No waste related incidents reported during transport or disposal in
2019.
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Waste Accepted –
Did you accept waste onto your facility for storage, treatment, recovery or
disposal in 2019?
Yes No X
Explanation
We manage the waste we accept in a manner that does not cause
environmental pollution.
We manage and record all incoming and outgoing hazardous, non-hazardous
and inert waste. The waste we accept may be treated, recovered, disposed
or stored at our facility depending on our licence requirements.
The information in Table 14 provides a summary of waste we accepted in 2019
and the percentage increase or decrease on the previous year. It also details
the tonnes of this waste accepted that was for disposal or recovery.
Table 14 Waste Accepted in 2019
NOTE:
See Appendix II for detailed figures of waste accepted in 2019.
Comment
100 word limit:
Type Quantity
(Tonnes)
% Increase/
decrease on
previous year
Waste
Disposed
Waste
Recovered
Hazardous N/A
Non-
Hazardous
N/A
Inert N/A
Total Tonnes N/A
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No waste was accepted onto the facility for storage, treatment, recovery or
disposal in 2019
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Financial Provision
Explanation
We are required to assess the risk our activities pose to the environment if
we cease our activities or if an incident occurred. If we are identified as a
high risk facility10 by the EPA, we are required to put provision in place such
as a financial bond or insurance to cover the cost of restoring our site to a
satisfactory condition. This financial provision can then be used to cover the
cost of managing the restoration or clean up should such an event occur.
1. Are you required to have an agreed financial provision in place?
Yes X No
2. What year was your Closure, Restoration and Aftercare Management Plan
(CRAMP) last agreed by the Agency?
2017
3. What year was your Environmental Liability Assessment Report (ELRA)
agreed by the Agency?
2017
4. Has there been any significant changes on your site since the last
agreements?
Yes No X
If yes, have you submitted details to the EPA?
Yes No N/A X
10 See Appendix III
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Appendix I
Class of Activity
Industrial and waste facilities are classed into different sectors depending on
the nature of their activity and its potential impact on the environment. The
EPA Act 1992 as amended, outlines these as follows:
Class 1 Minerals and other materials
Class 2 Energy
Class 3 Metals
Class 4 Mineral fibres and glass
Class 5 Chemicals
Class 6 Intensive Agriculture11
Class 7 Food and drink
Class 8 Wood, paper, textiles and leather
Class 9 Fossil fuels
Class 10 Cement, lime and magnesium oxide
Class 11 Waste
Class 12 Surface Coatings
Class 13 Other Activities
11 This reporting template is not applicable to the intensive agriculture sector. Their annual environmental
reporting template is different and can be found at http://www.epa.ie/pubs/advice/aerprtr/aerguid/