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2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE TRUCK, SUV, AND JEEP • POWERSPORTS • INDUSTRIAL AND COMMERCIAL
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2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

Aug 22, 2021

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Page 1: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

WARN.COM

W A R N I N D U S T R I E S , I N C .12900 S.E. Capps Road Clackamas, OR USA 97015-8903

International Sales Support: 1-503-722-1200

DISTRIBUTED BY:

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Page 2: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

The red WARN® badge says you’re equipped to handle anything, ready to conquer any challenge that

may come your way. That badge has stood for off-road excellence for nearly 70 years. During that time,

we haven’t stopped innovating or striving for perfection.

At WARN, we pour our effort and our thirst for adventure into every product we make. You better

believe American pride runs deep here in Clackamas, Oregon. Here a small army of engineers,

technicians, machinists, and assemblers design and refine WARN products—bringing them as close to

perfection as possible. Their work is backed up by legendary quality control that doesn’t just stand up

to rigid WARN standards—it lives up to the toughest demands of the world’s top vehicle manufacturers

and military suppliers. How do we know? Because they’ve partnered with Warn for decades.

This quest for peerless reliability—this WARN difference—will be around as long as WARN Industries

is in business —at least another 70 years.

THERE IS NO SHORTCUT TO PERFECTION

Page 3: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

TA B L E O F CO N T E N T S 3

TRUCK & SUVWinchesZEON Platinum...................................8–10

ZEON ................................................ 14–16

Tabor ................................................ 20–23

16.5ti ...................................................... 26

M15 ........................................................28

M12 ........................................................ 29

PowerPlant .......................................32–33

9.5xp ......................................................34

XDC ........................................................ 35

9.5cti ...................................................... 36

9.0Rc ..................................................... 37

XD9 ........................................................38

XD9i .......................................................38

M8000 ................................................... 39

M8274-50 ...............................................41

Winch AccessoriesEpic Accessory Kits ................................44

Winch Accessory Kits ............................45

Rigging Straps .......................................46

Snatch Blocks ........................................ 47

Shackles ................................................ 47

Fairleads ................................................48

Tow Hooks .............................................48

Epic Hook ...............................................48

Wireless Control ....................................50

Corded Remote ......................................50

ZEON Accessories ...................................51

Electrical Connections ............................51

Spydura Synthetic Rope ........................ 53

Winch Damper .......................................54

Steel Rope ............................................. 55

Hook Strap ............................................. 55

Gloves .................................................... 55

Winch Covers ................................... 56–57

Multi-Mount System ............................. 57

4WD Hubs Premium Hubs for

Ford Super Duty ................................ 60-61

Premium Manual Hubs ..................... 60-61

Standard Manual Hubs ..................... 60-61

TABLE OF CONTENTS

POWERSPORTSWinchesProVantage ...................................... 64-66

Vantage ............................................ 70-72

XT17 Portable ......................................... 74

Bumpers/Mounting Systems/Body ArmorBody Armor ............................................ 74

ATV/Side X Side Bumpers ..................... 75

Winch Mounting Kits ............................. 75

Multi-Mount .......................................... 75

Winch AccessoriesEpic Accessories .................................... 76

Winch Accessory Kits ............................ 77

Rigging Straps ....................................... 77

Snatch Blocks ........................................ 77

Shackles ................................................ 77

Winch Remote ....................................... 77

Electrical Connections ........................... 77

Winch Covers ......................................... 77

Fairleads ................................................ 78

Synthetic Rope ...................................... 78

Plow Systems ProVantage ATV Plow System ..........82-83

Standard Plow System ..........................84

ProVantage SXS Plow System ...............85

Plow Accessories ............................. 86–87

UTILITY/COMMERCIALPullzAll/Winches

Corded & Cordless PullzAll .....................90

Drill Winch ..............................................91

4700 DC ................................................. 92

4000 DC ................................................. 92

2000 DC ................................................. 93

3000 ACI ................................................94

1500 AC ..................................................94

1000 AC ................................................. 95

IP68 = WATERPROOFAn IP (Ingress Protection) rating is a standard showing how dirt and water gets into a product. In this case, our ZEON and ZEON Platinum winches are IP68 rated. The 6 stands for its resistance to dirt and sand (no ingress of dust); the 8 stands for its resistance to water, and 8 in this case means it can be underwater for 30 minutes at depths of up to 1 meter.

TE

CH

TIP

AccessoriesPullzAll Rigging Kit ................................96

PullzAll Battery .....................................96

PullzAll Charger .....................................96

Winch Remote ....................................... 97

Winch Rigging Kit .................................. 97

Fairleads ................................................ 97

Mounting Plates .................................... 97

Electrical Connections ........................... 97

Winch Covers ......................................... 97

INDUSTRIALHydraulic WinchesSeries XL ................................................99

Series 18 ................................................99

Series 15 .................................................99

Series 12 .................................................99

Series 9 ..................................................99

Series 6 ..................................................99

DC Electric WinchesSeries 18 DC ...........................................99

Series 15 DC ...........................................99

Series 12 DC............................................99

Series 9DC ..............................................99

Severe Duty WinchesSevere Duty 18 ..................................... 100

Severe Duty 12 Deep Fording ............... 100

Planetary Gear HoistsDC4000 ................................................ 100

DC3000 ................................................ 100

DC2500 ................................................ 100

DC2000 LF ........................................... 100

DC2000 MF .......................................... 100

DC1600................................................. 100

DC1200 ................................................. 100

DC1000 ................................................ 100

DC800 .................................................. 100

HY3000 ................................................ 100

HY2000 ................................................ 100

Page 4: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

T R U C K & S U V W I N C H E S 54 T R U C K & S U V W I N C H E S

STANDARD DUTY SERIES PREMIUM SERIES ULTIMATE PERFORMANCE

SERIES HEAVYWEIGHT SERIES WARN DELIVERS

F E AT U R E S

Available Capacities (kg)

3628, 4535, and 5443 3628, 4535, and 5443 4535, and 5443 5443, 6803, and 7484

For anything between a compact SUV up to 1/2-ton pickups, stick with Standard, Premium, or Ultimate Performance Series. For vehicles & loads greater than 3500 kg, count on the Heavyweight Series to perform under severe stresses and high shock loads

Suitable Vehicles

SUVs and trucks with GVWR* of up-to 3628 kg. Recommended winch capacity = 1.5 x GVWR

SUVs and trucks with GVWR* of up-to 3628 kg. Recommended winch capacity = 1.5 x GVWR

SUVs and trucks with GVWR* of up-to 3628 kg. Recommended winch capacity = 1.5 x GVWR

Large SUVs & trucks with GVWR* of up-to 4989 kg. Recommended winch capacity = 1.5 x GVWR

Keep your gear and other on-vehicle accessories in mind when calculating actual GVWR. Bumpers, tire carriers, roof racks, and larger wheels and tires can quickly add weight

Anchoring System

Drum flange screw and thimble

Patented through-drum technology

Patented through-drum technology

Drum flange screw and thimble

The patented through-drum anchor system is up-to 50 times stronger than the traditional flange screw and thimble. Be mindful to leave at least 5 full wraps on the drum before winching

Motor and Gear Train Armor None Full metal armor Full metal armor None Metal casing protects vital components from impact

and damage on hardcore obstaclesControl Pack Material

Impact-resistant composite Full metal armor Full metal armor Plastic on M12 and M15.

Metal on 16.5TiMetal casing protects vital components from impact and damage on hardcore obstacles

Wiring Traditional motor terminals

Automotive OE— grade bus bar

Automotive OE— grade bus bar

Traditional motor terminals

Automotive OE-grade bus bar hides unsightly wires and provides superior connection

Remote Control Traditional design remote toggle switch

IP68 Waterproof ergonomic remote with large rocker switch

IP68 Waterproof Advanced wireless control

IP68 Waterproof ergonomic remote with large rocker switch

Wireless clutch activation can save substantial amount of time during critical recovery operations. They are used and proven in grueling off-road races world-wide

Performance Sensors None None

Actively monitors winch temperature and vehicle battery condition

NoneAdvanced Platinum technology provides live information, delivering confidence and control to the end user

Clutching Mechanism Manual lever operation Manual lever operation Automatic operation via

wireless remote Manual lever operation No need to go back to the vehicle to engage the geartrain. Can cut recovery time in half

Clutch Lever Black easy-grip handle Stainless steel easy-grip handle

None (Remote-operated clutch)

Polished silver bent bar handle

All handles are stylized to compliment the product and are easy to handle, even with gloves on

Auxiliary Plug-In None None 2 auxiliary accessories, control via wireless remote None Platinum technology allows easy-install and wireless

control of 2 accessories, e.g. lighting

Synthetic Rope Standard Duty synthetic rope

Spydura and Spydura Pro synthetic rope

Spydura and Spydura Pro synthetic rope

Spydura and Spydura Pro synthetic rope

Proprietary Spydura synthetic rope delivers 15% greater strength and 50% greater durability. Spydura Pro offers best strength and durability for any winch in its class, up to 3 times stronger than competitors’ products

Hawse Fairlead Cast ductile iron Cast aluminum Cast aluminum Cast aluminum Cast Aluminum fairlead features superior surface finish smoothness and corrosion resistance

Brake System 3-segment mechanical cone brake

6-segment mechanical cone brake

3-segment mechanical cone brake with a steel sleeve

3-segment mechanical cone brake

Platinum’s unique design allows for increased line speed over the ZEON

Winch Structural Bracing Tie plate Tie plate Tie plate Tie rods

Tie plates offer stronger structure but are not compatible with winch cable tensioners found in the industrial market

Final Point of Assembly

Warn-exclusive partner in China

Warn facility in Oregon, USA

Warn facility in Oregon, USA

Warn facility in Oregon, USA

All winches are 100% designed and engineered in US.

STANDARD DUTY SERIES PREMIUM SERIES ULTIMATE PERFORMANCE

SERIES HEAVYWEIGHT SERIES WARN DELIVERS

S P E C I F I CAT I O N S

Winch Drum 6.3 cm- 6.6 cm diameter welded steel drum

8 cm diameter aluminum or zinc-alloy drum

8 cm diameter zinc-alloy drum

8.9 cm diameter welded steel drum

The larger the drum diameter, the less stress the rope will see. Both the alu-minum and zinc-alloy drums dissipate heat quicker than welded steel drums, providing greater protection for your synthetic rope

Weight 24.5 – 34.5 kg 34 - 44 kg 37.6 - 44.5 kg 40 - 62.6 kg Synthetic rope can save up to 11.3 kg

Dimensions (L x D x H)

Integrated Configuration:Tabor8 and Tabor10: 52.8 cm x 16 cm x 24.9 cm Tabor12: 55.6 cm x 16 cm x 24.9 cm

Integrated Configuration:61.7 cm x 18.3 cm x 26.9 cm

Integrated Configuration: 61.7 cm x 18.3 cm x 26.9 cm

With Control Pack:M-12 and M-15: 64 cm x 21.6 cm x 27.9 cm16.5Ti: 61.5 cm x 21.6 cm x 24.6 cm

Winches can be mounted with the con-trol pack attached or relocated based on application and desired styling. Some products will require a relocation kit. Please consult the product guide

Low Profile Height

18 cm (without control pack) 20 cm (without control pack) 20 cm (without control pack) 21.8 cm

(without control pack)Mounting Pattern 25 cm x 11.4 cm 25 cm x 11.4 cm 25 cm x 11.4 cm 25 cm x 11.4 cm A majority of WARN SUV/Truck winches

share the same mounting patternP E R F O R M A N C E

No Load Line Speed

8.7 m/min (Tabor12, 12-S) 7.9 m/min (Tabor10, 10-S) 8.8 m/min (Tabor8, 8-S)

8.6 m/min (ZEON 12, 12-S) 10 m/min (ZEON 10, 10-S) 10.7 m/min (ZEON 8, 8-S)

10 m/min (12, 12-S Platinum) 13.4 m/min (10, 10-S Platinum)

7.1 m/min (16.5ti, ti-S) 6.8 m/min (M15, M15-S) 9.1 m/min (M12, M12-S)

ZEON Platinum has a 70% faster no-load line speed than Tabor, 33% vs. ZEON for rapid recovery

Full Load Line Speed

110 cm/min (Tabor12, 12-S) 70 cm/min (Tabor10, 10-S) 146 cm/min (Tabor8, 8-S)

94 cm/min (ZEON 12, 12-S) 146 cm/min (ZEON 10, 10-S) 189 cm/min (ZEON 8, 8-S)

137 cm/min (12, 12-S Platinum) 168 cm/min (10, 10-S Platinum)

97 cm/min (16.5ti, ti-S) 76 cm/min (M15, 15-S) 119 cm/min (M12, 12-S)

More than twice full-load line speed than Tabor and 17% faster than ZEON for rapid recovery

No Load Motor Current

65 amps (Tabor12, 12-S) 66 amps (Tabor10, 10-S) 69 amps (Tabor8, 8-S)

50 amps (ZEON 12, 12-S) 62 amps (ZEON 10, 10-S) 63 amps (ZEON 8, 8-S)

57 amps (12, 12-S Platinum) 55 amps (10, 10-S Platinum)

68 amps (16.5ti-, ti-S) 67 amps (M15, 15-S) 67 amps (M12, 12-S)

Lower amp draw delivers greater ef-ficiency and longer motor life

Rated Load Motor Current

457 amps (Tabor12, 12-S) 502 amps (Tabor10, 10-S) 457 amps (Tabor8, 8-S)

438 amps (ZEON 12, 12-S) 409 amps (ZEON 10, 10-S) 413 amps (ZEON 8, 8-S)

446 amps (12, 12-S Platinum) 465 amps (10, 10-S Platinum)

460 amps (M15, 15-S) 440 amps (M12, 12-S)

Lower amps means more sustained pulling power without draining your battery

Corrosion Resistance 204 hr salt spray test 408 hr salt spray test 408 hr salt spray test 408 hr salt spray test Tougher coating = twice the corrosion-

resistance

Ingress Protection

Winch is dust tight, weather-resistant, with IP68 waterproof electrical contactor

Entire winch unit is rated IP68 waterproof, for sub-mersible operation, including remote

Entire winch unit is rated IP68 waterproof, for submersible operation, including remote

Winch is dust tight, weather-resistant, with IP68 waterproof electrical contactor

ZEON and Platinum feature fewer points of water/debris entry, superior sealing, and total protection from the elements

Motor Standard-duty WARN-engineered motor

High-performance, high-effiency motor, exclusive to ZEON

Highest-performance motor exclusive to the Platinum

High-performance motor exclusive to the Heavy-weights

Motor is one area that sets us apart. Make sure to run your winch every few months to ensure that parts are being lubricated and the electrical contacts are sound.

Geartrain Durability ★★★ ★★★★ ★★★★★ ★★★★★

The Platinum and Heavyweight features our most robust, highest durability gear train

We build our products with a focus on

self-reliance. We also understand your

different requirements when it comes

to selecting the right product for your

application. That’s why we offer a wide

variety of winches to fit nearly every

need and budget. Whether it’s an agile

recreational vehicle, a work truck, or

something in between, our winches will

help you go prepared for whatever lies

ahead.

STANDARD DUTY SERIES PREMIUM SERIES ULTIMATE PERFORMANCE SERIES HEAVYWEIGHT SERIES CLASSIC/SPECIALTY SERIES• Authentic, reliable design evolved through

decades of winching know-how• A modern take on classic WARN engineering,

testing, and quality; perfect for a variety of vehicles• Class-leading features, such as waterproof Albright

contactor, at a price that won’t break the bank• Same great limited lifetime warranty as all

of our other winches

• Often copied, but never duplicated— ZEON sets the bar for the winching market

• Excellent durability, style, and performance for the off-road enthusiast

• Full IP68 waterproofing for every condition• Advanced design, rugged durability, all built

with premium components• Built to last with all the performance serious

off-roaders need

• Unmatched technology and control: ZEON Platinum redefines the future of winching

• No-compromise construction, world-class perfor-mance for the users who want the ultimate winch

• Full IP68 waterproofing for every condition• Remote clutch, Advanced Wireless Control, and the

ability to plug 12V accessories directly into the winch

• The combination of features and performance means easier, quicker recoveries

• Heavy-duty winches built to pull the biggest trucks out of the muck, or move the heaviest loads with ease

• Perfect for the full-size truck user who is on the job, on the trail, or at their favorite hunting spot

• Large-frame architecture built to withstand heavy stress over time

• Now available with lightweight, easy-to-handle Spydura synthetic rope

• Time-tested crowd favorites and winches made to fill a unique niche

• Modern classics designed for a host of vehicles, from pickups to rock crawlers

• Much-loved winches including the tried-and-true M8 and iconic M8274-50

• Unique winches, such as the PowerPlant with on-board air compressor, and 9.0Rc for rock sports

* Gross Vehicle Weight Rating

YOUR JOB: GETTING THERE. OUR JOB: GETTING YOU BACK.

Page 5: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

WARN ULTIMATE PERFORMANCE WINCHES

From the top of Alaska’s remote Dalton Highway, to the tip of Tierra del Fuego, adventure-seeking overlanders trust

the ultra-reliable WARN Ultimate Performance Winch: ZEON Platinum. It’s the pinnacle of WARN winch technology

(and anyone else’s for that matter). Make no mistake: this is the top of the winching food chain. Go ahead. Start

checking off your bucket list, however challenging it may be.

KEEP OVERLAND DREAMS FROM BECOMING NIGHTMARES

Page 6: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

Advanced Wireless RemoteThe Advanced Wireless Remote is no ordinary controller. It puts total control in the palm of your hand. It controls the winch, the clutch, and up to two 12V accessories. This sophisticated advanced remote controls operation of the remote clutch, winch drum, and much more.

WARN ZEON PLATINUMPulling Winching Into the 21st Century With state-of-the-art features, cutting-edge technology, and world-class

engineering, the ZEON Platinum is the future of winching. The one-of-a-kind

Advanced Wireless Remote controls the clutch, power in/power out, plus it

displays motor temperature and vehicle battery info. It also can control two

12-volt accessories, which can be plugged directly into the winch.

8 T R U C K & S U V W I N C H E S

• High-speed motor and unique gear train provides 33% faster line speed and increased durability

• Plug two 12V accessories directly into the winch and control with remote—no drilling through the firewall

• IP68 waterproofing keeps water and the elements out

• Large diameter drum reduces rope wear; unique rope anchor system for strength

• Convertible control pack for upright or low-profile mounting options

• Best-in-class cone brake; holds the winch’s full-rated load

• Available in 4536 kg and 5443 kg capacities with lightweight, easy-to-handle Spydura synthetic rope or durable steel rope

• Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

REMOTE CONTROLLED

CLUTCH

WATERPROOF CONTACTOR AND ADVANCED CONTROLS

LARGE DIAMETER DRUM

IP68 RATED WATERPROOF SEALING

THE TOUGHEST, MOST TECHNOLOGICALLY ADVANCED WINCH ON THE TRAIL TODAY.The WARN ZEON Platinum winches offer the advanced technology and ultimate performance for those who eat, sleep, and dream of adventure.

93685 ZEON 12 Platinum includes 24.4m of 9.5mm steel rope and roller fairlead

96035 ZEON 12-S Platinum includes 24.4m of 9.5mm Spydura Pro Synthetic Rope and polished aluminum hawse fairlead

92830 ZEON 10 Platinum includes 24.4m of 9.5mm steel rope and roller fairlead

93680 ZEON 10-S Platinum includes 24.4m of 9.5mm Spydura synthetic rope and polished aluminum hawse fairlead

T R U C K & S U V W I N C H E S 9

• Now the clutch is in your hand, not on the winch

• Thermometrics—instant feedback on winch motor temperature

• Battery condition— monitor vehicle battery charge level

• Auxiliary controls— control the winch and up to two accessories. Tie in your lights or other auxiliary 12V gear

• Includes USB charging cable and car charger adapter

CLASS-LEADING AUTOMATIC BRAKE EXTREME DURABILITY

AUXILLIARY LIGHT AND ACCESSORY PORT

T R U C K & S U V W I N C H E S 9 8 T R U C K & S U V W I N C H E S

Page 7: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

STAY THE TRAILWhenever you’re on public lands, stay on the designated trails, pick up trash, and tread lightly. Respecting the land and the trails helps to keep them open to everyone, so please do your part. T

EC

H T

IP

ZEON 10 AND 10-S PLATINUM

D I M E N S I O N S

S P E C I F I C A T I O N S

ZEON 12 AND 12-S PLATINUM

D I M E N S I O N S

Advanced Wireless Control Window MountMount the ZEON Platinum wireless remote to your windshield or other smooth, flat, non-porous surface. PN 94437

OPTIONAL ACCESSORIES FOR THE ZEON PLATINUM WINCH

Control Pack Relocation KitHardware and wiring required to mount the ZEON Platinum control box remotely from winch. PN 89970 (Short kit) PN 92193 (Long Kit)

Additional wiring (optional)• Light harness kit (short) PN 93373• Light harness kit (Long) PN 93375

615.9mm (24.25”) 266.8mm (10.5”) 199.0mm (7.84”) 180.6mm (7.11”)

254.0mm (10.0”) 181.3mm (7.14”) 80.0mm (3.15”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D E FA

B

G

C

BCD

EFG

A

DIMENSIONS: ZEON Platinum

615.9mm (24.25”) 266.8mm (10.5”) 199.0mm (7.84”) 180.6mm (7.11”)

254.0mm (10.0”) 181.3mm (7.14”) 80.0mm (3.15”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D E FA

B

G

C

BCD

EFG

A

DIMENSIONS: ZEON Platinum

Part numbers: 93685 (ZEON 12 Platinum), CE 96035 (ZEON 12-S Platinum), CERated line pull: 5443 kg (12,000 lbs.) single-lineMotor: 12V DC, series woundElectrical controls: ContactorRemote Control: Advanced WirelessGeartrain: 3-stage planetaryGear ratio: 216:1Clutch (freespooling): Rotating ring gearBrake: Automatic mechanical coneDrum diameter/Length: 80mm/229mm (3.15”/9.0”) Rope: ZEON 12 Platinum: 9.52mm x 24.38m (3/8” x 80’) steel, ZEON 12-S Platinum: 9.52mm x 24.38m (3/8” x 80’) Spydura Pro™ syntheticFairlead: ZEON 12 Platinum: Roller, ZEON 12-S Platinum: Aluminum hawseRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: Satin-black powder coatWeight: ZEON 12 Platinum: 48 kg (106 lbs.), ZEON 12-S Platinum: 36 kg (80 lbs.) Warranty: Limited lifetime

S P E C I F I C A T I O N S

Part numbers: 92830 (ZEON Platinum 10), CE 93680 (ZEON Platinum 10-S), CERated line pull: 4536 kg (10,000 lbs.) single-lineMotor: 12V DC, series woundElectrical controls: ContactorRemote Control: Advanced WirelessGeartrain: 3-stage planetaryGear ratio: 162:1Clutch (freespooling): Rotating ring gearBrake: Automatic mechanical coneDrum diameter/Length: 80mm/229mm (3.15”/9.0”)Rope: ZEON Platinum 9.52mm x 24.38m (10: 3/8” x 80’) steel, ZEON Platinum 10-S: 9.52mm x 30m (3/8” x 100’) Spydura syntheticFairlead: ZEON 10 Platinum: Roller, ZEON 10-S Platinum: Aluminum hawseRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: Satin-black powder coatWeight: ZEON 10 Platinum: 48 kg (106 lbs.), ZEON 10-S Platinum: 38 kg (83 lbs.) Warranty: Limited lifetime

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 10.0 (32.9) 57 amps 1/5440 (12000)

910 (2000) 4.6 (15.1) 132 amps 2/4488 (9895)

1810 (4000) 3.0 (9.9) 200 amps 3/ 3818 (8418)

2720 (6000) 2.7 (8.9) 261 amps 4/ 3323 (7325)

3630 (8000) 2.4 (7.8) 321 amps 5/ 2941 (6483)

4536 (1000) 1.6 (5.4) 381 amps

5440 (12000) 1.4 (4.5) 446 amps

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 13.4 (44) 55 amps 1/4536 (10000)

910 (2000) 5.42 (17.8) 149 amps 2/3740 (8246)

1810 (4000) 3.65 (12) 233 amps 3/3182 (7015)

2720 (6000) 3.3 (10.7) 311 amps 4/2769 (6104)

3630 (8000) 2.3 (7.5) 387 amps 5/2450 (5402)

4536 (10000) 1.7 (5.6) 465 amps

T R U C K & S U V W I N C H E S 1 1 10 T R U C K & S U V W I N C H E S

Page 8: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

WARN PREMIUM SERIES WINCHES

Rubicon. Sledgehammer. Hells Revenge. Legendary trails are littered with the ghosts of lesser winches. But those

are the kinds of places that salute the WARN Premium Series Winch: ZEON. As reliable as a swollen creek is fast,

this winch stands as a top performer on the world’s toughest trails.

ZEON: ENABLING FEARLESSNESS WORLDWIDE

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WARN ZEONAdvanced, Capable, and Strong The WARN ZEON continues to redefine winching. ZEON is the premium winch line

for trucks, Jeeps, and SUVs, and provides unmatched durability, performance, and

style. These winches have become top sellers for a good reason: They’ve been the

top choice of editors and off-roaders worldwide, and look as good as they perform.

• IP68 waterproofing to keep water and the elements out

• Large diameter drum for longer rope life; unique and durable rope attachment point

• Convertible control pack for upright or low-profile mounting options

• Best-in-class cone brake holds the full-rated load of the vehicle

• Ergonomic clutch control handles is easy to turn, even when wearing gloves

• Symmetrical design looks great on the front of any vehicle

• Available in 3630, 4536, and 5443 kg capacities with lightweight, easy-to-handle Spydura synthetic rope or durable steel rope

• Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

THREE-STAGE PLANETARY GEAR TRAIN

CONVERTIBLE CONTROL PACK

LARGE DIAMETER DRUM

IP68 RATED WATERPROOF SEALING

ALL THE PERFORMANCE FEATURES OFF-ROADERS NEED THE MOST89660 ZEON 12 24.4m of 9.5mm steel rope and roller fairlead

90666 (24V) ZEON 12 Roller fairlead; rope not included

95955 ZEON 12-S 24.4m of 9.5mm Spydura Pro synthetic rope and a polished aluminum hawse fairlead

89650 ZEON 10 30.5m of 9.5mm steel rope and roller fairlead

90665 (24V) ZEON 10 Roller fairlead; rope not included

89680 ZEON 10-S 30.5m of 9.5mm Spydura synthetic rope and polished aluminum hawse fairlead

89640 ZEON 8 30.5m of 7.9mm steel rope and roller fairlead

89670 ZEON 8-S 30.5m of 9.5mm Spydura synthetic rope and polished aluminum hawse fairlead

Control Pack Relocation Kit Hardware and wiring required to mount control box remotely from winch.

FULL METAL MOTOR AND GEAR TRAIN

ARMOR

T R U C K & S U V W I N C H E S 15 14 T R U C K & S U V W I N C H E S

Page 10: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

HOOK FACES DOWNWhen attaching your winch’s hook to a shackle or recovery strap, always be sure the safety latch is facing upwards. That way in the event of a winch line failure, the hook with go down into the ground vs. up in the air.T

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ZEON 12 AND 12-S

D I M E N S I O N S

S P E C I F I C A T I O N S

ZEON 10 AND 10-S

D I M E N S I O N S

ZEON 8 AND 8-S

D I M E N S I O N S

615.9mm (24.25”) 266.8mm (10.5”) 199.0mm (7.84”) 180.6mm (7.11”)

254.0mm (10.0”) 181.3mm (7.14”) 80.0mm (3.15”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D E FA

C

G

B

BCD

EFG

A

DIMENSIONS: ZEON

615.9mm (24.25”) 266.8mm (10.5”) 199.0mm (7.84”) 180.6mm (7.11”)

254.0mm (10.0”) 181.3mm (7.14”) 80.0mm (3.15”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D E FA

C

G

B

BCD

EFG

A

DIMENSIONS: ZEON

615.9mm (24.25”) 266.8mm (10.5”) 199.0mm (7.84”) 180.6mm (7.11”)

254.0mm (10.0”) 181.3mm (7.14”) 80.0mm (3.15”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D E FA

C

G

B

BCD

EFG

A

DIMENSIONS: ZEON

Part numbers: 89660 (ZEON 12), CE; 90666 (ZEON 12, 24V), CE; 95955 (ZEON 12-S), CERated line pull: 5443 kg (12,000 lbs.) single-lineMotor: 12V DC, series woundElectrical controls: ContactorRemote Control: Remote switch, 3.7m (12’) LeadGeartrain: 3-stage planetaryGear ratio: 216:1Clutch (freespooling): Rotating ring gearBrake: Automatic mechanical coneDrum diameter/Length: 80mm/229mm (3.15”/9.0”)Rope: ZEON 12: 9.52mm x 24.38m (3/8” x 80’) steel, ZEON 12 (24V): No rope included, ZEON 12-S: 9.52mm x 24.38m (3/8” x 80’) Spydura Pro™ syntheticFairlead: ZEON 12: Roller, ZEON 12-S: Aluminum hawseRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: Satin-black powder coatWeight: ZEON 12: 47 kg (103.5 lbs.), ZEON 12 (24V): 37 kg (82 lbs.), ZEON 12-S: 38 kg (83 lbs.)Warranty: Limited lifetime

S P E C I F I C A T I O N S

Part numbers: 89650 (ZEON 10), CE; 90665 (ZEON 10, 24V), CE; 89680 (ZEON 10-S), CERated line pull: 4536 kg (10,000 lbs.) single-lineMotor: 12V DC, series woundElectrical controls: ContactorRemote Control: Remote switch, 3.7m (12’) LeadGeartrain: 3-stage planetaryGear ratio: 216:1Clutch (freespooling): Rotating ring gearBrake: Automatic mechanical coneDrum diameter/Length: 80mm/229mm (3.15”/9.0”)Rope: ZEON 10: 9.52mm x 24.38m (3/8” x 80’) steel, ZEON 10 (24V): No rope included, ZEON 10-S: 9.52mm x 30m (3/8” x 100’) Spydura syntheticFairlead: ZEON 10: Roller, ZEON 10-S: Aluminum hawseRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: Satin-black powder coatWeight: ZEON 10: 47 kg (103.5 lbs.), ZEON 10 (24V): 37 kg (82 lbs.), ZEON 10-S: 38 kg (83 lbs.)Warranty: Limited lifetime

S P E C I F I C A T I O N S

Part numbers: 89640 (ZEON 8), CE 89670 (ZEON 8-S), CE

Rated line pull: 3630 kg (8000 lbs.) single-lineMotor: 12V DC, series woundElectrical controls: ContactorRemote Control: Remote switch, 3.7m (12’) leadGeartrain: 3-stage planetaryGear ratio: 162:1Clutch (freespooling): Rotating ring gearBrake: Automatic mechanical coneDrum diameter/Length: 80mm/229mm (3.15”/9.0”)Rope: ZEON 8, 8mm x 30.5m (5/16” x 100’) steel ZEON 8-S, 9.5mm x 30.5m (3/8” x 100’) Spydura syntheticFairlead: ZEON 8: Roller, ZEON 8-S: Aluminum hawseRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: Satin-black powder coatWeight: ZEON 8: 45 kg (99 lbs.), ZEON 8-S: 36 kg (80 lbs.)Warranty: Limited lifetime

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 12.8 (35) 63 amps 1/3629 (8000)

910 (2000) 5.2 (17.2) 167 amps 2/3074 (6777)

1810 (4000) 3.6 (11.7) 255 amps 3/2666 (5878)

2720 (6000) 2.6 (8.5) 335 amps 4/2354 (5190)

3630 (8000) 1.9 (6.2) 413 amps 5/2107 (4646)

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 8.6 (28.1) 67 amps 1/5440 (12000)

910 (2000) 4.3 (14.2) 141 amps 2/4488 (9895)

1810 (4000) 2.8 (9.3) 209 amps 3/3818 (8418)

2720 (6000) 2.4 (7.8) 272 amps 4/3323 (7325)

3630 (8000) 2.0 (6.4) 336 amps 5/2941 (6483)

4536 (10000) 1.3 (4.3) 401 amps

5440 (12000) 1.0 (3.3) 469 amps

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 10.27 (33) 62 amps 1/4536 (10000)

910 (2000) 4.5 (14.9) 144 amps 2/3740 (8246)

1810 (4000) 3.4 (11.2) 215 amps 3/3182 (7015)

2720 (6000) 2.6 (8.5) 380 amps 4/2769 (6104)

3630 (8000) 2.0 (6.5) 353 amps 5/2450 (5402)

4536 (10000) 1.5 (4.8) 409 amps

FOR 24V PERFORMANCE SPECS GO TO WARN.COM

T R U C K & S U V W I N C H E S 17 16 T R U C K & S U V W I N C H E S

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WARN STANDARD DUTY WINCHES

When you hit the trails—from mud bogs, to your favorite deer camp—you have to be ready for anything. You will be with the

WARN Standard Duty Tabor Winch. WARN engineered and tested to the extreme, Tabor has been proven reliable in the

extremely rugged conditions of Oregon’s backcountry. WARN Tabor—the winch you can trust at a price you can admire.

DEPENDABILITY COMES STANDARD IN EVERY TABOR WINCH

Page 12: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

Center-Mounted Convertible Control Pack You can mount the control pack separately from the winch, or keep it attached for an integrated look. Your choice.

WARN TABOREngineered and Tested to the Extreme The all-new WARN Tabor winches offer enhanced styling, upgraded performance,

and legendary WARN reliability that you can trust. Whether you’re challenging hills

or scouting remote game trails, the ever-dependable WARN Tabor shines. Designed

by WARN engineers. Tested by our unyielding quality control team. Proven by

enthusiasts in the extreme mud, sand, and rock trails of the Oregon back-country.

• New convertible control pack for upright or low-profile mounting configurations

• Sealed, waterproof Albright™ contactor for the ultimate in reliability and performance

• One-piece tie plate replaces tie bars for added strength and rigidity

• Best-in-class cone brake holds the winch’s full-rated load

• Tactical styling looks great on any vehicle; includes black hawse fairlead

• Available in 3630, 4536, and 5443 kg capacities with lightweight, easy-to-handle synthetic rope, or durable steel rope

• Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

EASY-GRIP CLUTCH LEVER

BEST-IN-CLASS ELECTRICAL CONTROLS

CLASS-LEADING AUTOMATIC BRAKE

RUGGED CAST ALUMINUM TIE PLATE

LEGENDARY WARN DURABIL IT Y COMES STAN DARD IN EVERY TABOR WINCHTabor is the gateway to the WARN brand and has the best warranty in the business—you can’t afford to trust anything less.

97015 TABOR 12, 12V steel rope, roller fairlead

97780 TABOR 12, 12V no rope, no fairlead

97795 TABOR 12, 24V no rope, no fairlead

97055 TABOR 12-S, 12V synthetic rope, hawse fairlead

97005 TABOR 10, 12V steel rope, roller fairlead

97770 TABOR 10, 12V no rope, no fairlead

97790 TABOR 10, 24V no rope, no fairlead

97010 TABOR 10-S, 12V synthetic rope, hawse fairlead

96995 TABOR 8, 12V steel rope, roller fairlead

97760 TABOR 8, 12V no rope, no fairlead

97000 TABOR 8-S synthetic rope, hawse fairlead

Control Pack Mounting Plate Easily mount the winch control pack to the top of your bumper. PN 97890

T R U C K & S U V W I N C H E S 21 20 T R U C K & S U V W I N C H E S

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D I M E N S I O N S

S P E C I F I C A T I O N S S P E C I F I C A T I O N S

S P E C I F I C A T I O N S

TABOR 10 AND 10-S

D I M E N S I O N S

TABOR 8 AND 8-S

D I M E N S I O N S

554.5mm (21.8”) 249.1mm (9.80”) 160.1mm (6.30”) 183.6mm (7.20”)

254.0mm (10.0”) 116.8mm (4.65”) 63.5mm (2.50”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

BCD

EFG

A

DIMENSIONS: TABOR12

D E FA

BG C

528.2mm (20.8”) 249.1mm (9.80”) 160.0mm (6.30”) 157.4mm (6.20”)

254.0mm (10.0”) 116.8mm (4.65”) 63.5mm (2.50”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

BCD

EFG

A

DIMENSIONS: TABOR10

D E FA

BG C

527.0mm (20.74”) 249.1mm (9.80”) 160.0mm (6.30”) 157.4mm (6.20”)

254.0mm (10.0”) 115.7mm (4.55”) 63.5mm (2.50”)

Mounting bolt pattern: 10.0” x 4.5” (254.0mm x 114.3mm)

D E FA

BG C

BCD

EFG

A

DIMENSIONS: TABOR8

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

Kg (Lbs.) M/min. (Ft./min.) Current layer/ Kg (Lbs)

0 8.6 (28.4) 65 amps 1/5443 (12000)

910 (2000) 3.8 (12.6) 144 amps 2/4317 (9517)

1810 (4000) 2.8 (9.5) 215 amps 3/3577 (7886)

2720 (6000) 2.2 (7.5) 281 amps 4/3054 (6732)

3630 (8000) 1.7 (5.8) 349 amps 5/2663 (5872)

4540 (10000) 1.3 (4.4) 415 amps

5443 (12000) 1.0 (3.6) 457 amps

24V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

Kg (Lbs.) M/min. (Ft./min.) Current layer/ Kg (Lbs)

0 8.8 (29) 28 amps 1/5443 (12000)

910 (2000) 3.9 (13) 68 amps 2/4317 (9517)

1810 (4000) 2.7 (9) 103 amps 3/3577 (7886)

2720 (6000) 2.4 (8) 136 amps 4/3054 (6732)

3630 (8000) 2.3 (7.5) 170 amps 5/2663 (5872)

4540 (10000) 1.7 (5.5) 203 amps

5443 (12000) 1.5 (5) 242 amps

TABOR 12 AND 12-SParts Numbers: 97005 (Tabor 10, 12V, steel rope, roller fairlead) 97770 (Tabor 10, 12V, no rope, no fairlead) 97790 (Tabor 10, 24V, no rope, no fairlead) 97010 (Tabor 10-S, 12V, synthetic rope, hawse fairlead)Rated Line Pull: 4536 kg (10000 lbs.)Motor: 12V or 24V DC, series woundElectrical Controls: ContactorRemote Control: Remote switch, 3.7m (12’) leadGear Train: 3-stage planetaryGear Ratio: 261:1Clutch (freespooling): Sliding ring gear Brake: Automatic direct drive cone Drum Diameter/ Length: Steel: 6.4cm/23cm (2.5’’/9.0’’) Synthetic: 6.7cm/23cm (2.625’’/ 9.0’’)Weight: Shipping weight steel: 37.76 kg (83.07 lbs.)Shipping weight synthetic: 29.46 kg (64.81) lbs. Shipping weight bare winch: 24.31 kg (53.59 lbs.) Net product steel: 35 kg (76.99 lbs. Net product synthetic: 26.7 kg (58.73 lbs.) New product weight, bare winch: 21.6 kg (47.5 lbs.)Rope: Steel: 24.3m x 9.5mm (80’ x 3/8’’), galvanized aircraft grade. Synthetic: 27.4m x 9.5mm (90’ x 3/8’’)Fairlead: Tabor 10-S — cast iron hawse; Tabor 10 — roller faileadRecommended Battery: 650 CCA min. for winchingBattery Leads: 2 Gauge, 1.83m (72’’)Finish: Powder coating over primer undercoating

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

Kg (Lbs.) M/min. (Ft./min.) Current layer/ Kg (Lbs.)

0 7.6 (25) 66 amps 1/4536 (10000)

910 (2000) 3.9 (13.0) 160 amps 2/ 3597 (7931)

1810 (4000) 2.9 (9.6) 247 amps 3/ 2981 (6571)

2720 (6000) 2.1 (7.1) 332 amps 4/ 2545 (5610)

3630 (8000) 1.5 (5.0) 417 amps 5/ 2220 (4894)

4536 (10000) 0.7 (2.3) 502 amps

24V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

Kg (Lbs.) M/min. (Ft./min.) Current layer/ Kg (Lbs.)

0 7.6 (25) 35 amps 1/4536 (10000)

910 (2000) 4.3 (14) 88 amps 2/ 3597 (7931)

1810 (4000) 3.0 (10) 140 amps 3/ 2981 (6571)

2720 (6000) 2.7 (9.0) 191 amps 4/ 2545 (5610)

3630 (8000) 2.1 (7.0) 240 amps 5/ 2220 (4894)

4536 (10000) 1.5 (5.0) 288 amps

Parts Numbers: 96995 (Tabor 8, 12V, steel rope, roller fairlead) 97760 (Tabor 8, 12V, no rope, no fairlead) 97000 (Tabor 8-S, synthetic rope, hawse fairlead)Rated Line Pull: 3630 kgs (8000 lbs.)Motor: 12V DC, series woundElectrical Controls: ContactorRemote Control: Remote switch, 3.7m (12’) leadGear Train: 3-stage planetaryGear Ratio: 216:1Clutch (freespooling): Rotating ring gear clutchBrake: Automatic direct drive cone Drum Diameter/ Length: Steel: 6.4cm/23cm (2.5’’/9.0’’) Synthetic: 6.4cm/23cm (2.5’’/9.0’’)Weight: Shipping weight steel: 34.27 kg (75.40 lbs.)Shipping synthetic: 27.1 kg (59.61 lbs.) Shipping weight, bare winch: 23.09 kg (50.9 lbs.) Net product weight steel: 31.57 kg (69.45 lbs.) Net product weight synthetic: 24.33 kg (53.52 lbs.) Net product weight, bare winch: 20.4 kg (44.81 lbs.)Rope: Steel: 29m x 8mm (94’ x 5/16’’), galvanized aircraft grade. Synthetic: 27.4m x 9.5mm (90’ x 3/8’’)Fairlead: Tabor 8 – roller fairlead Tabor 8-S – cast iron hawse fairleadRecommended Battery: 650 CCA min. for winchingBattery Leads: 25mm2 x 2m (0.04in2 x 6.5’)Finish: Powder coating over primer undercoating

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

Kg. (Lbs.) M/min. (Ft./min.) Current layer/Kg. (Lbs)

0 8.8 (29) 69.2 amps 1/3630 (8000)

910 (2000) 4.3 (14.2) 179.2 amps 2/2969 (6545)

1810 (4000) 3 (9.9) 281 amps 3/2512 (5538)

2720 (6000) 2.2 (7.3) 381 amps 4/2177 (4800)

3630 (8000) 1.4 (4.8) 457 amps 5/1921 (4235)

Parts Numbers: 97015 (Tabor 12, 12V, steel rope, roller fairlead) 97780 (Tabor 12, 12V, no rope, no fairlead) 97795 (Tabor 12, 24V, no rope, no fairlead) 97055 (Tabor 12-S, 12V, synthetic rope, hawse fairlead)Rated Line Pull: 5443 kg (12000 lbs.)Motor: 12V or 24V DC, series woundElectrical Controls: ContactorRemote Control: Remote switch, 3.7m (12’) leadGear Train: 3-stage planetaryGear Ratio: 216:1Clutch (freespooling): Sliding ring gear Brake: Automatic direct drive cone Drum Diameter/ Length: Steel: 6.4cm/23cm (2.5’’/9.0’’) Synthetic: 6.7cm/23cm (2.625’’/ 9.0’’)Weight: Shipping weight steel: 39.26 kg (86.38 lbs.) Shipping weight synthetic: 30.96 kg (68.12 lbs.) Shipping weight, bare winch: 25.85 kg (56.98 lbs.) Net product weight steel: 36.50 kg (80.29) Net product weight synthetic: 28.2 kg (62.03 lbs.) Net product weight, bare winch: 23.1 kg (50.9 lbs.)Wire Rope: Steel: x 24.3m x 9.5mm (80’ x 3/8’’), galvanized aircraft grade Synthetic: 27.4m x 9.5mm (90’ x 3/8’’)Fairlead: Tabor 12-S — cast iron hawse; Tabor 12 — roller faileadRecommended Battery: 650 CCA min. for winchingBattery Leads: 2 Gauge, 1.83m (72’’)Finish: Powder coating over primer undercoating

T R U C K & S U V W I N C H E S 23 22 T R U C K & S U V W I N C H E S

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Big, powerful trucks need big powerful winches. The WARN Heavyweight Series winches fill the bill, and then

some, with capacities that run up to 7484.3 kg Heavy-duty carrier plates help them withstand the brutal gear train

stresses of recovering the heaviest loads. Your truck may bog down, but your WARN Heavyweight winch never will.

WE’VE GOT YOUR BACK. ALL 6 TONS OF IT.

WARN HEAVYWEIGHT SERIES WINCHES

Page 15: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

DOUBLE-LINE = DOUBLE POWERUsing a snatch block can help you double your pulling power, turning a 7484 kg capacity winch in to a 14968 kg pulling beast. Keep in mind, while you are doubling the amount of rope you’re using, you’re cutting the line speed in half.T

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WARN 16.5ti AND 16.5ti-sHighest Capacity, Most Technologically Advanced Winches for Big TrucksWith 7484 kg of pulling power, these winches are made for the biggest, heaviest,

and longest pulls. The 16.5ti and 16.5ti-s feature the full diagnostic ability of WARN

thermometric technology, plus the extreme sealing, durability, and reliability that

the WARN ti winches are known for.

• Thermometric indicator (ti) provides motor temperature feedback via LED on remote control

• Extreme-duty sealing helps protect the winch from the outside elements

• Metal control box for added protection for the electronics

• Contactor control for the ultimate in durability and reliability

• Class-leading cone brake holds the winch’s full-rated load

• Chip-resistant powder-coated finish with primer undercoating for superior corrosion resistance

• Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

• Available with lightweight, easy-to-handle, Spydura Pro rope and Epic Hook or durable steel rope and standard hook

Whether you opt for the 16.5ti or 16.5ti-s, you’ll get the biggest, most powerful winch in the WARN truck lineup. 68801 16.5ti 27m of 11mm steel rope and a roller fairlead

97740 16.5ti-s 24.3m of 9.5mm Spydura Pro synthetic rope with polished aluminum hawse fairlead and Epic Hook

D I M E N S I O N S

615.4mm (24.23”) 248.8mm (9.80”) 215.7mm (8.49”) 157.8mm (6.21”)

254.0mm (10.0”) 203.8mm (8.01”) 85mm (3.5”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D E FA

BGC

BCD

EFG

A

DIMENSIONS: 16.5ti

S P E C I F I C A T I O N S

Part numbers: 68801 (16.5ti), 97740 (16.5ti-s)Rated line pull: 7484 kg (16,500 Lbs.) single-lineMotor: 12V DC, series woundElectrical controls: ContactorRemote Control: Remote switch, with LED indicator 3.7m (12’) leadGeartrain: 3-stage planetaryGear ratio: 315:1Clutch (freespooling): Rotating ring gearBrake: Automatic mechanical coneDrum diameter/Length: 9cm/21cm (3.5’’/8.2’’)Rope: 16.5ti: 11mm x 27m (7/16” x 90’) steel, 16.5ti-s: 9.5mm x 24.3m (3/8’’ x 80’) Spydura Pro syntheticFairlead: 16.5ti: Roller, 16.5ti-s: Aluminum hawseRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”) Finish: Argent gray powder coatWeight: 16.5ti: 61 kg (134 lbs.) , 16.5ti-s: 47 kg (104 lbs.) Warranty: Limited lifetime

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 7.20 (23.6) 68 amps 1/7484 (16500)

907 (2000) 3.68 (12.07) 138 amps 2/6123 (13500)

1814 (4000) 2.81 (9.22) 189 amps 3/5181 (11423)

2721 (6000) 2.25 (7.37) 240 amps 4/4491 (9900)

3628 (8000) 1.85 (6.08) 291 amps 5/3962 (8735)

4536 (10000) 1.56 (5.12) 342 amps

5443 (12000) 1.34 (4.40) 393 amps

6350 (14000) 1.18 (3.86) 444 amps

7257 (16000) 1.03 (3.38) 494 amps

7484 (16500) 0.99 (3.24) 507 amps

T R U C K & S U V W I N C H E S 27 26 T R U C K & S U V W I N C H E S

Page 16: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

WARN M15 AND M15-SMore Than Enough Power for the Heaviest LoadsThe M15 and M15-S offer 6804 kg of pulling capacity for heavy-duty jobs. The large-

frame architecture means this winch will stand up to the stresses of heavy winching.

Plus, its removable control pack allows for clearance and ease of access.

• High strength carrier plates designed to handle heavy gear train stresses

• Best-in-class cone brake holds full-rated load of winch

• Chip-resistant powder-coated finish resists corrosion

• Remote-mount control box allows for various mounting options

• Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

• Available with lightweight, easy-to-handle Spydura Pro synthetic rope and Epic Hook or durable steel rope and standard hook

When you need that extra pulling power for your big truck or SUV, the M15 and M15-S fit the bill.

87801 M15 27m of 11mm wire rope and a roller fairlead

478022 (24V) M15 27m of 11mm steel rope and a roller fairlead

97730 M15-S 24 of 9.5mm Spydura Pro synthetic rope, pol-ished aluminum hawse fairlead, and Epic Hook.

D I M E N S I O N S

612.0mm (24.08”) 267.5mm (10.53”) 248.7mm (9.79”) 153.2mm (6.03”)

254.0mm (10.0”) 204.8mm (8.08”) 214.4mm (8.44”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D E FA

BG

C

BCD

EFG

A

DIMENSIONS: M15

S P E C I F I C A T I O N S

Part numbers: 87801 (M15), 478022 (M15, 24V), 97730 (M15-S)Rated line pull: 6804 kg (15000 lbs.) single-lineMotor: Series woundElectrical controls: ContactorRemote Control: Remote switch, 3.7m (12’) leadGeartrain: 3-stage planetaryGear ratio: 315:1Clutch (freespooling): Rotating ring gearBrake: Automatic mechanical coneDrum diameter/Length: 9cm/21cm (3.5’’/8.2’’)Rope: M15: 11mm x 27m (7/16” x 90’) steel, M15-S: 9.5mm x 24.3m (3/8’’ x 80’) Spydura Pro syntheticFairlead: M15: Roller, M15-S: Aluminum hawseRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge,1.83m ( 72”)Finish: Argent gray powder coatWeight: M15: 61 kg (135 lbs.), M15-S: 46 kg (102 lbs.)Warranty: Limited lifetime

WARN M12 AND M12-SA Reliable Workhorse to Meet Heavy Winching NeedsBig torque, 5443 kg of pulling power, and fast no-load retrieval speed give the

M12 and M12-S a great combination of heavy-duty capacity and high performance.

When you need a true workhorse, these winches deliver.

• Large frame design to handle heavier winch loads

• High speed motor for fast line speed and powerful pulls

• Best-in-class cone brake holds the winch’s full rated load

• Chip-resistant powder-coated finish resists corrosion

• Remote-mount control box allows for various mounting options

• Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

• Available with lightweight, easy-to-handle Spydura synthetic rope and Epic hook or durable steel rope and standard hook

Whether on the jobsite, on the trail, or at your favorite hunting spot, the M12 and M12-S winches will let you go prepared, no matter the terrain. 87801 M12 38m of 9.5mm wire rope and a roller fairlead

265072 (24V) 38m of 9.5mm steel rope and a roller fairlead

97720 M12-S 30.5m of 9.5mm Spydura synthetic rope with polished aluminum fairlead and Epic Hook D I M E N S I O N S

612.0mm (24.08”) 267.5mm (10.53”) 248.7mm (9.79”) 153.2mm (6.03”)

254.0mm (10.0”) 204.8mm (8.08”) 214.4mm (8.44”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D E FA

BG

C

BCD

EFG

A

DIMENSIONS: M12

S P E C I F I C A T I O N S

Part numbers: 87801 (M12), 265072 (M12, 24V), 97720 (M12-S)Rated line pull: 5440 kg (12000 Lbs.) single-lineMotor: Series woundElectrical controls: ContactorRemote Control: Remote switch, 3.7m (12’) leadGeartrain: 3-stage planetaryGear ratio: 261:1Clutch (freespooling): Rotating ring gearBrake: Automatic mechanical coneDrum diameter/Length: 9cm/21cm (3.5’’/8.2’’)Rope: M12: 9.5mm x 38m (3/8” x 125’) steel, M12-S: 9.5mm x 30m ( 3/8’’ x 100’) Spydura syntheticFairlead: M12: Roller, M12-S: Aluminum hawseRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: Argent gray powder coatWeight: M12: 60 kg (133 lbs.), M12-S: 46 kg (102 lbs.)Warranty: Limited lifetime

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) Ft./min.)

0 6.77 (22.2) 67 amps 1/6804 (15000)

910 (2000) 2.22 (7.27) 135 amps 2/5567 (12273)

1810 (4000) 1.65 (5.41) 185 amps 3/4711 (10385)

2720 (6000) 1.35 (4.43) 235 amps 4/4082 (9000)

3630 (8000) 1.16 (3.79) 285 amps 5/3602 (7941)

4540 (10000) 1.01 (3.31) 335 amps

5440 (12000) .893 (2.93) 385 amps

6350 (14000) .796 (2.61) 435 amps

6800 (15000) .756 (2.48) 460 ampsFOR 24V PERFORMANCE SPECS GO TO WARN.COM FOR 24V PERFORMANCE SPECS GO TO WARN.COM

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 9.1 (30) 67 amps 1/5443 (12000)

910 (2000) 4.3 (14) 140 amps 2/4560 (10054)

1810 (4000) 2.6 (8.6) 210 amps 3/3924 (8651)

2720 (6000) 2.1 (6.9) 250 amps 4/3444 (7592)

3630 (8000) 1.8 (5.8) 320 amps 5/3068 (6764)

4540 (10000) 1.3 (4.4) 370 amps

5440 (12000) 1.2 (3.9) 440 amps

T R U C K & S U V W I N C H E S 29 28 T R U C K & S U V W I N C H E S

Page 17: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

WARN CLASSIC/SPECIALTY WINCHES

No one knows when the WARN legend was born. Maybe it was in the endless mud of Malaysia, when a WARN

M8274 pulled away from the crowd at the Rainforest Challenge. Or somewhere in the Australian Outback, where

a WARN PowerPlant® turned Aussie heads. Our storied reputation of getting it done in the trenches, on the trails,

and in fierce competitions has been hard won, one fast line pull at a time.

THE WINCHES THAT MADE THE WARN NAME A LEGEND

Page 18: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

WARN POWERPLANTPowerful Winch with a High-Performance Air CompressorThe WARN PowerPlant 9.5 and PowerPlant 12 combine a powerful winch with

a high-performance air compressor for the ultimate vehicle-mounted multi tool.

The PowerPlant has a pulling capacity of either 4309 kg or 5443 kg, and both are

equipped with a powerful air compressor that can air up four 35” tires in eight min-

utes and even run air tools.

• Series-wound motor with thermal protection shutoff switch

• Extreme duty winch sealing for superior water resistance

• Stainless steel fasteners for exceptional corrosion protection

• Best-in-class cone brake holds the winch’s full-rated load

• Pressure switch limits maximum/minimum air pressure in reservoir

• Intercooler/air reservoir reduces compressed air temperature. Half-gallon air reservoir helps even airflow

• High-output air compressor delivers 5 CFM @ 90 PSI; maximum air pressure is 100 PSI

• Air outlet/hose connection works with quick-connect couplers

• Hand-held control for operation of both winch and compressor. LED provides feedback on motor temperature

• Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

• Air accessory kit includes durable and flexible 6.1m (20’) air hose; quick-connect couplers; WARN-branded tire pressure gauge and dual air chuck; and sturdy carry bag

91800 PowerPlant 9.5 38m of 7.9mm steel rope and roller fairlead

91801 PowerPlant 12 24.4m of 9.5mm steel rope and roller fairlead

D I M E N S I O N S

617mm (24.31”) 342mm (13.46”) 222mm (8.74”) 246mm (9.67”)

254mm (10.0”) 118mm (4.64”) 179mm (7.03”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D E FA

B

GC

BCD

EFG

A

DIMENSIONS: PowerPlant

S P E C I F I C A T I O N S

Part numbers: 91800 (PowerPlant 9.5), 91801 (PowerPlant 12)Rated line pull: PowerPlant 12: 5440 kg (12,000 lbs.), PowerPlant 9.5: 4310 kg (9,500 lbs.) single-lineMotor: Series wound: 12V, with thermal protection shutoff switchElectrical controls: ContactorRemote Control: Remote switch with thermometric LED and 3.7m (12’) leadGeartrain: 3-stage planetaryGear ratio: PowerPlant 12: 216:1, PowerPlant 9.5: 156:1Clutch (freespooling): Sliding ring gearBrake: Automatic mechanical coneDrum diameter/Length: 6.4cm/23cm (2.5”/9”)Rope: PowerPlant 12: 9.5mm x 24m (3/8” x 80’) steel, PowerPlant 9.5: 8mm x 38m (5/16” x 125’) steelFairlead: RollerRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: Satin-black powder coatWeight: 53 kg (116 lbs.)Air Reservoir: 1/2 gallon with Integrated Air IntercoolerHigh Air Flow Rating: 12 CFM @ 0 psi, 5 CFM @ 90 psiMax Air Pressure: 100 psiAir Pressure Switch: YesAir Hose: 20’, with quick-disconnect. Brass air fittings and couplingsWarranty: Limited lifetime

12V DC PERFORMANCE SPECS PowerPlant 12, first layer

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 8.47 (27.8) 90 amps 1/5440 (12000)

910 (2000) 4.51 (14.8) 174 amps 2/4317 (9517)

1810 (4000) 3.29 (10.8) 270 amps 3/3577 (7886)

2720 (6000) 2.50 (8.2) 333 amps 4/3054 (6732)

3630 (8000) 1.89 (6.2) 389 amps 5/2663 (5872)

4310 (9500) 1.49 (4.9) 456 amps

5440 (12000) 1.10 (3.6) 566 amps

12V DC PERFORMANCE SPECS PowerPlant 9.5 first layer

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 8.78 (28.8) 94 amps 1/4313 (9500)

910 (2000) 4.50 (16.4) 165 amps 2/3526 (7773)

1810 (4000) 3.75 (12.3) 238 amps 3/2983 (6577)

2720 (6000) 2.90 (9.5) 307 amps 4/2585 (5700)

3630 (8000) 2.29 (7.5) 383 amps 5/2281 (5029)

4310 (9500) 1.89 (6.2) 451 amps

Note: Auxiliary air tank required to operate some types of air tools

WARN POWERPLANT: ENGINEERED TO HELP YOU DO T WICE THE WORK

AIR OUTLET/HOSE CONNECTION

HIGH OUTPUT COMPRESSOR INTERCOOLER/ AIR RESERVOIR

MECHANICAL BRAKE

THERMAL PROTECTION

SWITCH

PowerPlant includes air accessories and a durable nylon carrying case

T R U C K & S U V W I N C H E S 33 32 T R U C K & S U V W I N C H E S

Page 19: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

WARN 9.5xp AND 9.5xp-sFast, Powerful, and Reliable—For Extreme ConditionsThe fast, powerful 9.5xp and 9.5xp-s winches are designed for the serious off-roader

who demands a winch that will perform under the most extreme conditions in the

world. With 4309 kg of pulling power and the fastest line speed of any WARN winch

under load, the 9.5xp delivers extreme performance that eats up the

competition—even in competition.

• High-output parallel series wound winch motor is the strongest and most durable in the industry

• Extreme-duty winch sealing. Enables superior water resistance

• Best-in-class cone brake holds winch’s full-rated load

• Remote-mount control box allows for various mounting options

• High gloss, chip-resistant powder coat finish. Provides superior corrosion resistance

• Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

• Available with either lightweight, easy-to-handle Spydura synthetic rope or durable steel rope

The 9.5xp and 9.5xp-s winches are classic pulling powerhouses designed for high performance, no matter the situation. 86500 9.5xp 30.5m of 7.9mm diameter steel rope and roller fairlead

87310 9.5xp-s 30.5m of 9.5mm Spydura synthetic rope and a polished aluminum hawse fairlead

D I M E N S I O N S D I M E N S I O N S

574.9mm (22.63”) 252.5mm (9.94”) 176.7mm (6.96”) 204.0mm (8.03”)

254.0mm (10.0”) 116.8mm (4.60”) 66.7mm (2.62”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

BCD

EFG

A

DIMENSIONS: 9.5xp

D E F

A

BG C

S P E C I F I C A T I O N S S P E C I F I C A T I O N S

Part numbers: 86500 (9.5xp), 87310 (9.5xp-s)Rated line pull: 4310 kg (9,500 Lbs.) single-lineMotor: 12V 6 hp (4.48kw), High output parallel series woundElectrical controls: ContactorRemote Control: Remote switch, 3.7m (12’) leadGeartrain: 3-stage planetaryGear ratio: 156:1Clutch (freespooling): Sliding ring gearBrake: Automatic mechanical coneDrum diameter/Length: 9.5xp: 6.4cm/23cm (2.5”/9.0”), 9.5xp-s: 6.6cm/23cm (2.625”/9.0”)Rope: 9.5xp: 8mm x 30m (5/16” x 100’) steel, 9.5xp-s: 9.5mm x 30m (3/8’’ x 100’) Spydura syntheticFairlead: 9.5xp: Roller, 9.5xp-s: Aluminum hawseRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: High-gloss powder coatWeight: 9.5xp: 44 kg (97 lbs.), 9.5xp-s: 36 kg (79 lbs.)Warranty: Limited lifetime

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 11.43 (37.5) 71 amps 1/4313 (9500)

910 (2000) 5.06 (16.6) 169 amps 2/3526 (7773)

1810 (4000) 3.60 (11.8) 248 amps 3/2983 (6577)

2720 (6000) 2.83 (9.3) 328 amps 4/2585 (5700)

3630 (8000) 2.25 (7.4) 413 amps 5/2281 (5029)

4310 (9500) 1.89 (6.2) 482 amps

T R U C K & S U V W I N C H E S 35 34 T R U C K & S U V W I N C H E S

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

Lbs. (kg) Ft./min. (M/min.) Current layer/Lbs (kg)

0 29 (8.8) 60 amps 1/9500 (4313)

2000 (910) 13.5 (4.1) 144 amps 2/8650 (4927)

4000 (1810) 10 (3.1) 197 amps 3/7920 (3595)

6000 (2720) 8 (2.4) 250 amps 4/7400 (3359)

8000 (3630) 6.5 (1.9) 315 amps 5/6940 (3150)

9500 (4310) 5.7 (1.7) 358 amps

Part Numbers: PN 74700 (XDC wire rope, 12V CE), PN 88750 (XDC-S synthetic rope, 12V CE)Rated Line Pull: 4,310 kg (9,500 lbs.) pull ratingMotor: 12V Gen II, Series WoundElectrical controls: ContactorRemote controls: Remote switch with 3.7m (12’) lead, hand-held wirelessGeartrain: 3-stage planetaryClutch (freespooling): Sliding ring gearBrake: Automatic direct drive coneRope: Steel — 30m, 8mm diam. (100’, 5/16”diameter) Spydura synthetic — 24.38m, 9.5mm diam. (80’, 3/8”diameter)Fairlead: PN 74700, roller fairlead; PN 88750, polished aluminum hawse fairleadRecommended battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: Chromate with high-gloss dark-gray powder coatDrum diameter/Length: 6.4cm/23cm (2.5”/9.0”)Weight: PN 74700: 39.5 kg (87.0 lbs.) PN 88750: 68 lbs. (30.8 kg)

WARN XDC WINCH For The Serious Off-RoaderThe fast, powerful XDC winch is designed for the serious off-roader who demands

a winch that will perform under the most extreme conditions in the world. It has a

compact shape to fit a wide-variety of bumpers. A 4,310 kg (9,500 lb.) capacity rating

and an extreme duty cycle deliver long, efficient pulls. Additionally, the XDC features

a thermometric protection device to ensure long motor life by suspending winch

operation if the motor’s temperature becomes elevated beyond its normal

operating range.

• Now available in two versions: wire rope with roller fairlead, or WARN Spydura synthetic rope with polished aluminum hawse fairlead

• Series wound winch motor is strong and reliable

• Extreme-duty winch sealing. Enables superior water resistance

• Exclusive brake design. Provides superior operator control when winching

• Extended-duty control pack delivers long duty cycle to help you tackle the most demanding pulls

• 3-Stage planetary geartrain. Proven to be the most reliable efficient and durable design

• Remote-mount control box allows for various mounting options

• Includes both corded and wireless winch controls

• High gloss, chip-resistant powder coat finish. Provides superior corrosion resistance

• 30m (100’) of steel or 24.38m (80’) synthetic winch rope

74700 (wire rope, roller fairlead, 12V CE)

88750 (synthetic rope, hawse fairlead, 12V CE)

B

B

C

C

D

D E

FE

F

G

G

H

H

554.4mm (21.83”) 226.6mm (8.92”)130.6mm (5.14”)63.5mm (2.50”)114mm (4.50”)

194.1mm (7.54”)163mm (6.40”)197.3mm (7.77”)

A

A

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

DIMENSIONS: XDC

Page 20: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

WARN 9.0RcCompact, Lightweight Winch for Rock SportsCompetitive rock sports means tackling tough climbs, intense approach angles

and tight turns. That’s why rock rigs need a low-profile, lightweight winch like the

WARN 9.0Rc that delivers maximum power in a compact, 24.5 kg unit. The 9.0Rc

is a winch built for rock crawlers looking for efficiency, reliability and legendary

WARN performance.

• Short drum configuration and 15m of Spydura synthetic rope

• Ballistic nylon sliding sleeve that provides extra rope protection against abrasion and wear

• Exclusive multi-segment cam actuated brake for positive operator control during winching

• Best-in-class cone brake holds the winch’s full-rated load

• Gloss red paint with primer undercoat gives superior corrosion resistance

• Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

Specially designed for the rigors or rock sports, the 9.0Rc is the choice of champions. 71550 9.0Rc 15m of 9.5mm synthetic rope combined with a 360-degree swivel hook

D I M E N S I O N S

427mm (16.8”) 194mm (7.6”) 114mm (4.5”) 117mm (4.6”)

151mm (6.0”) 158mm (6.2”) 118mm (4.6”)

Mounting bolt pattern: 151mm x 114.3mm (6.0” x 4.5”)

D E F

A

B

G

C

BCD

EFG

A

DIMENSIONS: 9.0Rc

S P E C I F I C A T I O N S

Part numbers: 71550Rated line pull: 4080 kg (9,000 lbs.) single-lineMotor: Series wound 12VElectrical controls: ContactorRemote Control: Remote switch, 3.7m (12’) leadGeartrain: 3-stage planetaryGear ratio: 216:1Clutch (freespooling): Sliding ring gearBrake: Automatic mechanical coneDrum diameter/Length: 7.0cm/12cm (2.75”/4.75”)Rope: 9.5mm x 15m (3/8” x 50’) Spydura syntheticFairlead: Aluminum hawseRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: Gloss red paint over primer undercoatingWeight: 25 kg ( 54 lbs.)Warranty: Limited lifetime

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. (Ft./min.) Current layer/kg (Lbs.)

0 9.75 (32) 85 amps 1/4082 (9000)

2000 4.88 (16) 187 amps 2/3302 (7280)

4000 3.47 (11.4) 284 amps 3/3026 (6670)

6000 2.71 (8.9) 367 amps 4/2826 (6230)

8000 2.07 (6.8) 458 amps

9000 1.70 (5.6) 408 amps

WARN 9.5cti AND 9.5cti-sExcellent Performance, Thermometric WinchThe 9.5cti and 9.5cti-s have a massive protective structure combined with

sophisticated operator feedback to deliver fast line speeds, and long duty cycles.

A fantastic winch for the serious off-roader looking for classic good looks and

world-class performance.

• Motor-mounted thermal sensor relays tempera-ture information to winch operator by way of the hand-held remote control with LED indicator

• Extreme-duty winch sealing system keeps the water out

• Best-in-class cone brake holds winch’s full-rated load

• High gloss, chip-resistant black powder coat finish over a massive cast-aluminum alloy housing

• Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

• Available with either lightweight, easy-to-handle Spydura synthetic rope or durable steel rope

A proven winner, the 9.5cti and 9.5cti-s offer all the performance you want wrapped in a durable chassis. 95000 9.5cti 38m of 7.9mm steel rope and roller fairlead

95050 9.5cti-s 30.5m of 9.5mm Spydura synthetic rope and polished aluminum hawse fairlead

D I M E N S I O N S

586mm (23.1”) 264mm (10.4”) 175mm (6.9”) 214mm (8.4”)

254mm (10.0”) 118mm(4.7”) 63mm (2.5”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D E FA

B

GC

BCD

EFG

A

DIMENSIONS: 9.5cti

S P E C I F I C A T I O N S

Part numbers: 95000 (9.5cti), 95050 (9.5cti-s)Rated line pull: 4310 kg (9,500 Lbs.) single-lineMotor: Series woundElectrical controls: ContactorRemote Control: Remote switch, LED indicator, 3.7m (12’) leadGeartrain: 3-stage planetaryGear ratio: 156:1Clutch (freespooling): Sliding ring gearBrake: Automatic mechanical coneDrum diameter/Length: 9.5cti: 6.4cm/23cm (2.5”/9.0”) 9.5cti-s: 6.6cm/23cm (2.625”/9.0”)Rope: 9.5cti: 8mm x 38m (5/16” x 125’) steel, 9.5cti-s: 9.5mm x 30m (3/8’’ x 100’) Spydura syntheticFairlead: 9.5xp: Roller, 9.5xp-s: Aluminum hawseRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: High-gloss powder coatWeight: 9.5xp: 45 kg (100 lbs.), 9.5xp-s: 35 kg (78 lbs.)Warranty: Limited lifetime

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 14.32 (47.0) 42 amps 1/4313 (9500)

910 (2000) 5.02 (16.5) 140 amps 2/3526 (7773)

1810 (4000) 3.66 (12.0) 223 amps 3/2983 (6577)

2720 (6000) 2.80 (9.2) 307 amps 4/2585 (5700)

3630 (8000) 2.16 (7.1) 390 amps 5/2281 (5029)

4310 (9500) 1.80 (5.9) 452 amps

T R U C K & S U V W I N C H E S 37 36 T R U C K & S U V W I N C H E S

Page 21: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

WARN XD9 & XD9iLong Time Best-Selling WinchesLong-time best sellers, the compact, low-profile XD9 and upright, durable XD9i

offer up 4080 kg capacities, fast no-load retrieval speeds of 11.5m/min, and classic

looks. Proven for years, these are among the most trusted winches in our lineup.

• XD9 features low-profile, compact design with removable control box

• XD9i has an integrated control box provides excellent protection to electronics

• Best-in-class cone brake holds the winch’s full-rated load

• Chip-resistant, powder-coated finish for protection against the elements

• Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

If you’re looking for a tried-and-true, battle-tested winch, the XD9000 and XD9000i are excellent options. 88500 XD9 30m of 8mm steel rope

88500 XD9-S 30m of 8mm synthetic rope

27550 XD9i 38m of 8mm steel rope and roller fairlead

D I M E N S I O N S

555.5mm (21.87”) 193.2mm (7.61”) 114.3mm (4.50”) 182.9mm (7.20”)

254.0mm (10.0”) 118.6mm (4.67”) 63.5mm (2.50”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D E FA

BGC

BCD

EFG

A

DIMENSIONS: XD9000

553.7mm (21.80”) 252.4mm (9.94”) 114.3mm (4.50”) 181.1mm (7.13”)

254.0mm (10.0”) 118.6mm (4.67”) 63.5mm (2.50”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D E FA

BGC

BCD

EFG

A

DIMENSIONS: XD9000i

S P E C I F I C A T I O N S

Part numbers: 88500 (XD9), 88550 (XD9-S), 27550 (XD9)Rated line pull: 4080 kg (9,000 Lbs.) single-lineMotor: Series wound 12VElectrical controls: XD9: Contactor, XD9i: SolenoidRemote Control: Remote switch, 3.7m (12’) leadGeartrain: 3-stage planetaryGear ratio: 156:1Clutch (freespooling): Sliding ring gearBrake: Automatic mechanical coneDrum diameter/Length: 6.4cm/23cm (2.5”/9.0”)Rope: XD9: 8mm x 30m (5/16” x 100’) steel, XD9-S: 9.5mm x 24.38m (3/8” x 80’) Spydura Synthetic XD9i: 8mm x 38m (5/16” x 125’) steelFairlead: XD9, XD9i: Roller, XD9-S: Aluminum hawseRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: Argent gray powder coatWeight: XD9: 38 kg (83 lbs.), XD9i: 42 kg ( 93 lbs.)Warranty: Limited lifetime

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 11.58 (38) 56 amps 1/4082 (9000)

910 (2000) 6.8 (15) 161 amps 2/3340 (7364)

1810 (4000) 3.14 (10.3) 252 amps 3/2826 (6231)

2720 (6000) 2.29 (7.5) 332 amps 4/2449 (5400)

3630 (8000) 1.55 (5.1) 423 amps 5/2161 (4765)

4080 (9000) 1.19 (3.9) 478 amps

WARN M8 AND M8-SCompact, Tough, and ReliableThe M8 and M8-S have been trusted by off-roaders for over 30 years. These 3630

kg capacity winches offer outstanding reliability and value. Their low-profile design

allows for a variety of mounting options, making them perfect for most trucks,

Jeeps, and SUVs.

• Low-profile design and separate control box allows for a wide range of mounting options

• Best-in-class cone brake holds the winch’s full-rated load

• Durable 3-stage planetary gear train for smooth, reliable, operation

• Chip-resistant, powder-coated finish for protection against the elements

• Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

• Available with lightweight, easy-to-handle Spydura synthetic rope or steel rope

The compact, capable M8 and M8-S are best sellers with thousands of units sold over the years. See why for yourself.

88502 M8 30m of 8mm steel rope and a roller fairlead

88552 M8-S 30m of 9.5mm Spydura synthetic rope and polished aluminum hawse fairlead

D I M E N S I O N S

534.4mm (21.043”) 193mm (7.61”) 114.3mm (4.50”) 161.8mm (6.373”)

254.0mm (10.0”) 118.6mm (4.67”) 63.5mm (2.50”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D E FA

BGC

BCD

EFG

A

DIMENSIONS: M8000

S P E C I F I C A T I O N S

Part numbers: 88502 (M8), 88552 (M8-S)Rated line pull: 3630 kg (8,000 Lbs.) single-lineMotor: Series wound: 12V 4.8 hp, 24V 2.1 hpElectrical controls: ContactorRemote Control: Remote switch, 3.7m (12’) leadGeartrain: 3-stage planetaryGear ratio: 216:1Clutch (freespooling): Sliding ring gearBrake: Automatic mechanical coneDrum diameter/Length: M8: 6.4cm/23cm ( 2.5”/9.0”) M8-S: 6.6cm/23cm (2.625”/9.0”)Rope: M8: 8mm x 30m (5/16” x 100’) steel, M8-S: 9.5mm x 24.38m (3/8” x 80’) Spydura syntheticFairlead: M8: Roller, M-8-S: Aluminum hawseRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: Argent gray powder coatWeight: M8: 38 kg (83 lbs.), M8: 25 kg (55 lbs.)Warranty: Limited lifetime

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 9.20 (30.2) 80 amps 1/3629 (8000)

910 (2000) 4.33 (14.2) 200 amps 2/2969 (6545)

1810 (4000) 3.02 (9.9) 285 amps 3/2512 (5538)

2720 (6000) 2.22 (7.3) 350 amps 4/2177 (4800)

3630 (8000) 1.46 (4.8) 435 amps 5/1921 (4235)

FOR 24V PERFORMANCE SPECS GO TO WARN.COM

T R U C K & S U V W I N C H E S 39 38 T R U C K & S U V W I N C H E S

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WARN M8274-50Fastest Line Speed, Longest Wire Rope, Legendary PerformanceLoved by off-roaders who compete, it’s our fastest winch. No-load retrieval speed

for the M8274-50 is 79.3 feet per minute, and that’s not all. At 46m of 8mm

cable, it also has a very long line capacity. Its unique spur gear drivetrain and

upright design are totally rugged.

• Automatic disc brake delivers smooth operation and superior heat dissipation

• Upright, foot-forward mounting configuration

• Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

This is the icon, the one that launched Warn Industries to the head of the class—and we’ve never looked back. 88631 M8274-50 46m of 8mm steel rope and a roller fairlead.

D I M E N S I O N S

H

427.2mm (16.82”) 381.0mm (15”) 420.2mm (16.547”) 254.0mm (10.0”)

215.9mm (8.5”) 114.3mm (4.5”) 88.9mm (3.5”) 48.2mm (1.9”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

D

E

F

A

B

G

BCD

EFGH

A

C

DIMENSIONS: 8274-50

S P E C I F I C A T I O N S

Part numbers: 88631Rated line pull: 3630 kg (8,000 Lbs.) single-lineMotor: Series wound 12V 4.6 hp/3.43kwElectrical controls: SolenoidRemote Control: Remote switch, 3.7m (12’) leadGeartrain: Spur gearGear ratio: 134:1Clutch (freespooling): Sliding motor pinion gearBrake: Automatic disc typeDrum diameter/Length: 9cm/22cm ( 3.5”/8.5”)Rope: 8mm x 46m (5/16” x 150’) steel, Fairlead: RollerRecommended Battery: 650 CCA minimum for winchingBattery leads: 2 gauge, 1.83m (72”)Finish: Powder coat with clear coatWeight: 55 kg (121 lbs.)Warranty: Limited lifetime

12V DC PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 22.17 (79.3) 49 amps 1/3629 (8000)

910 (2000) 7.22 (23.7) 182 amps 2/3384 (7460)

1810 (4000) 5.0 (16.4) 286 amps 3/3166 (6980)

2720 (6000) 3.66 (12.0) 385 amps 4/3003 (6620)

3630 (8000) 2.65 (8.7) 480 amps 5/2853 (6290)

T R U C K & S U V W I N C H E S 41 40 T R U C K & S U V W I N C H E S

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Trust WARN Accessories to put the “can do” in self-rescue. Portable. Versatile. Dependable. WARN offers a full line-up of

utilitarian gear—from the top end Epic Accessories and Backpack, to a host of other accessories for any application. Whatever

your need, combining your WARN winch with the correct accessory kit makes it an even more versatile and useful tool.

WINCH ACCESSORIES:A FULL LINE OF RECOVERY GEAR, AND AN EPIC PLACE TO PUT IT

LAST LAYER, MOST POWERA winch’s capacity is rated at the last layer of rope on the drum. The more rope you wind onto the drum, the less pulling capacity you have. Whenever possible, get as much line out as possible, sometimes using a snatch block can help. However, always leave at least five wraps of wire rope or a full layer of synthetic rope on the drum.

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44 ACC E SS O R I E S ACC E SS O R I E S 45

Medium-Duty Winching Accessory Kit, CamoDesigned for winch capacities to 4536 kg (10,000 lbs.)

Heavy-Duty Winching Accessory KitDesigned for winch capacities to 5443 kg (12,000 lbs.)

MEDIUM-DUTY WINCHING ACCESSORY KIT

Designed For Winch Capacities To 4536 kg (10,000 lbs.)KIT INCLUDES:• 9072 kg (20,000 lbs.) maximum capacity snatch block with grease port

• 5cm x 2.4m (2” x 8’) tree trunk protector, rated to 6532 kg (14,400 lbs.)

• 5cm x 9.1m (2” x 30’) standard recovery strap, rated to 6532 kg (14,400 lbs.)

• 20mm (3/4") D-shackles (2x)

• Heavyweight denier carry bag

• WARN winching gloves

PN 88900

KIT INCLUDES:• 9072 kg (20,000 lbs.) maximum

capacity snatch block, with grease port

• 10cm x 2.4m (4" x 8') tree trunk protector. Rated to 13608 kg (30,000 lbs.) breaking strength

• 8cm x 9m (3" x 30') standard recovery strap. Rated to 9797 kg (21,600 lbs.)

• 20mm (3/4") clevis/D-shackles (2x)

• Camo nylon soft case

• WARN gloves

PN 62858

KIT INCLUDES:• Heavy-duty snatch block. 10886

kg (24,000 lbs.) maximum capacity

• Tree trunk protector, 10cm x 2.4m (4" x 8') Rated to 13608 kg ( 30,000 lbs.) breaking strength

• 20mm (3/4") clevis/D-shackle

• Standard recovery strap, 8cm x 9m (3" x 30'). Rated to 9797 kg (21,600 lbs.)

• Camouflage nylon soft case

• 3m of 8mm (10' of 5/16") grade 7 choker chain

• WARN gloves

PN 29460 Heavy-Duty Winching Accessory Kit

PN 29491 Nylon soft case (bag only)

Medium Duty Epic Recovery Kit: For winch capacities of up to 5443 kg (12,000 lbs.)• Two forged 20mm ( 3/4”) Epic Shackles with E-coat/powder

coat finish – for 8165 kg (18,000 lbs.) winches and under

• Epic Tree Trunk Protector, including forged end loops with E-coat/powder coat finish – 5cm x 2.4m rated to 6532 kg (2” x 8’ rated to 14,400 lbs.)

• Epic Snatch Block with E-coat/powder coat finish – for winch capacities of up to 5443 kg (12,000 lbs.)

• Premium Recovery Strap 5cm x 9.1m; rated to 6532 kg (2” x 30’; rated to 14,400 lbs.)

• Winching Gloves with Kevlar® reinforcement and synthetic leather

PN 97565

When you hit the trails, you go prepared and carry the right gear for getting the most out of your WARN winch. That’s why we offer the WARN Epic Accessory Kit. This kit includes premium WARN Epic accessories which feature a WARN exclusive E-coat and powder coat finish that delivers the ultimate in abrasion and corrosion resistance. The components fit neatly inside the modular backpack, which also acts as a winch line damper, and is easy to transport.

EPIC RECOVERY KIT

Premium Winch Rigging Accessories, In a Versatile Backpack Carrying Case

Heavy Duty Epic Recovery Kit: For Winch Capacities of Up To 8165 kg (18,000 lbs.) • Two forged 19mm (3/4”) Epic Shackles with E-coat/powder coat finish –

for 8165 kg (18,000 lbs.) winches and under

• Epic Tree Trunk Protector, including forged end loops with E-coat/powder coat finish – 10cm x 2.4m rated to 13608 kg (4” x 8’; rated to 30,000 lbs.)

• Epic Snatch Block with E-coat/powder coat finish – for winch capacities of up to 8165 kg (18,000 lbs)

• Premium Recovery Strap – 7.6cm x 9.1m; rated to 9798 kg (3” x 30’; rated to 21,600 lbs.)

• Winching Gloves with Kevlar reinforcement and synthetic leather

PN 97570

EPIC BACKPACK (Backpack only) PN 95510

Modular interior is designed to securely hold the kit’s components.

Backpack carrying case is made from ballistic material for maximum durability

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46 ACC E SS O R I E S ACC E SS O R I E S 47

WARN RECOVERY STRAPS

WARN TREE TRUNK PROTECTORUse these rigging straps along with a clevis/D-shackle to secure the winch rope to a wide variety of anchor points and objects. These straps are designed to help protect a live tree from the kind of damage a choker chain or wire rope might cause. Constructed of tough, high quality nylon webbing. Red warning marker encased in the strap is designed to indicate damaged webbing.

Use a recovery strap to “snatch” or pull out a stuck vehicle. Nylon webbing absorbs the shock of heavy pulls, while the elastic rebound energy aids in quick recovery. Constructed of tough, high quality nylon webbing. Red warning marker encased in the strap indicates damaged webbing. End loops are reinforced with abrasion-resistant wear pads. Note: you should never use a recovery strap in a winching operation. For winching operations use a tree trunk protector strap or choker chain.

WARN SNATCH BLOCKSUsed properly, the multi-purpose snatch block can double the pulling power of any winch, or change your pulling direction without damaging the wire rope. They also help to reduce heat build up and amp draw.

PN 88899

PN 63490

Red warning marker is encased in the strap to indicate damaged webbing

RECEIVER SHACKLE BRACKETCombines a heavy-duty receiver bracket with a 20mm ( 3/4") shackle. Utilizes a standard Class III receiver hitch as a recovery point for off-road use. Fits all standard Class III hitches (hitch pin not included). PN 29312 Receiver shackle bracket

PN 63063 Hitch pin kit 15.9mm (5/8") diameter hitch pin and clip. Fits 5cm (2") class lll receiver.

SHACKLE The clevis D-shackle provides a means for connecting the looped ends of cables, straps and snatch blocks. The shackle’s pin is threaded to allow easy removal. PN 92093 WARN Epic Shackle with E-coat finish that provides maximum protection and reliability against wear and abrasion. For 8165 kg (18,000 lbs.) capacity winches and under. 20mm (3/4”) shackle with 22mm (7/8”) pin diameter

PN 88999 For 8165 kg (18,000 lbs.) capacity winches and under. 20mm (3/4") shackle with 22mm ( 7/8") pin diameter

Epic Tree Trunk Protector Features end loops that are reinforced with durable forged steel ring connectors and E-coated for durability

PN 92096 10cm x 2.4m (4” x 8’) Rated to 13,608 kg (30,000 lbs.)

PN 92095 5cm x 2.4m ( 2” x 8’) Rated to 6532 kg (14,400 lbs.)

PN 92094 2.5cm x 2.4m (1” x 8’) Rated to 3266 kg (7,200 lbs.)

Standard Tree Trunk ProtectorPN 88995 10cm x 2.4m (4" x 8') Tree trunk protector. End loops are reinforced with abrasion-resistant wear pads. Rated to 13,608 kg (30,000 lbs.)

PN 88897 5cm x 2.4m (2" x 8') Tree trunk protector. End loops are reinforced with abrasion-resistant wear pads. Rated to 6532 kg (14,400 lbs.)

PN 88896 2.5cm x 2.4m (1" x 8') Tree trunk protector. End loops are reinforced with abrasion-resistant wear pads. Rated to 2903 kg (6,400 lbs.)

Premium Recovery StrapPN 88924 8cm x 9m (3" x 30') Rated to 9797 kg (21,600 lbs.) Features a 45.7cm (18") nylon sliding sleeve to help prevent excessive wear caused by exposure to sharp objects.

PN 88922 5cm x 9m (2" x 30') Rated to 6532 kg (14,400) lbs. Features a 45.7cm (18") nylon sliding sleeve to help prevent excessive wear caused by exposure to sharp objects.

Standard Recovery StrapPN 88913 8cm x 9m (3" x 30') standard recovery strap. Rated to 9797 kg (21,600 lbs.)

PN 88911 2" x 30' (5cm x 9m) standard recovery strap. Rated to 6532 kg (14,400 lbs.) Not pictured.

Epic Snatch BlockPN 93195 WARN Epic Snatch Block with E-coat finish that provides maximum protection and reliability against wear and abrasion. Includes grease port. For winch capacities to 8165 kg (18,000 lbs.)

PN 92188 WARN Epic Snatch Block with E-coat finish that provides maximum protection and reliability against wear and abrasion. Includes grease port. For winch capacities to 5443 kg (12,000 lbs.)

Heavy Duty Snatch BlockPN 63490 Heavy Duty Snatch Block, with grease port. For winch capacities to 7484 kg (16,500 lbs.) with 11mm ( 7/16") wire rope

PN 15640 Heavy Duty Snatch Block, with grease port. For winch capacities to 5443 kg (12,000 lbs.) with 9.5mm (3/8") wire rope

Standard Snatch BlockPN 88899 Snatch Block with grease port. For winch capacities to 4536 kg (10,000 lbs.) with 8mm (5/16") wire rope

PN 93195

PN 92188

PN 15640

PN 92093PN 88999

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48 ACC E SS O R I E S ACC E SS O R I E S 49

Roller FairleadReduces wire rope wear, especially on pulls at severe angles. Zinc plated finish.PN 5742 For winches over 2722 kg (6,000 lbs.) capacity (except M15 and 16.5ti).

PN 69394 For M15 and 16.5ti winches.

HAWSE FAIRLEADSWARN offers two types of hawse fairleads: black cast iron and polished aluminum. The black units are good for use with steel or synthetic, on winches with a 2722 kg (6,000 lb.) pull capacity or greater. The polished-aluminum fairleads are designed to be used with synthetic rope only, and minimize the possibility of fraying.

Tow HooksSecured properly to your vehicle’s frame, tow hooks provide an attachment point for wire hooks, straps and chains, increasing your recovery options. Mounting hardware is included. Rated to 3,629 kgs (8,000 lbs.) capacity. Sold individually.PN 13230 Black

PN 13200 Chrome

PN 73852 Polished aluminum hawse fairlead (replacement for 9.0Rc)

PN 73850 Standard cast-iron hawse fairlead

PN 97900 Cast-iron hawse fairlead (replacement for VR)

PN 87914 Polished aluminum hawse fairlead (standard drum)

Fairlead CoverRoller fairlead covers are made of high-strength ABS co-laminate and attach easily to a roller fairlead.PN 60390 Fits the Trans4mer and Jeep mounting kits.

PN 25580 Fits the WARN Hidden Kit (Sierra & Super Duty)

EPIC WINCH HOOK

Made from ultra-strong forged steel, the WARN® Epic Winch Hook with E-coat finish provides maximum protection and reliability against wear and abrasion. Uniquely designed with built-in beverage opener.

PN 92091 For 8165 kg (18,000 lb.) capacity winches and under

PN 92090 For 5443 kg (12,000 lb.) capacity winches and under

PN 92089 For 2268 kg (5,000 lb.) capacity winches and under

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CARE FOR YOUR SYNTHETIC ROPERemember to regularly wash your synthetic rope, since dirt and debris can deteriorate the line from the inside out and compromise its integrity. Spool the line out and wash it down with water. You can also fill a pail with water, put the line in, and run it through. Pushing the rope strands together will help free dirt and debris from the fibers. This is also a good time to inspect the rope for damage.

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50 ACC E SS O R I E S ACC E SS O R I E S 51

Control Pack Relocation KitHardware and wiring required to mount the ZEON or ZEON Platinum control pack remotely from winch.

PN 89970 ZEON, Short kit (78.7cm)PN 89960 ZEON, Long kit (198cm)PN 89970 ZEON Platinum, Short kit 78.7cm)PN 92193 ZEON Platinum, Long kit (198cm)

Winch Rope CoverCustomize your ZEON or ZEON Platinum winch’s look and protect the winch rope with this durable cover.PN 87555 Slotted design PN 89775 Solid design

Quick Connect Booster CablesThis kit provides convenient power connections that utilize the WARN heavy-duty Quick Connect system. Features 4 gauge copper cable construction. Includes:

• 1.2m (4') battery connector cable with Quick Connect plug for easy access to battery power without opening the hood

• 4.9m (16') booster assembly with connector clamps allow stranded vehicles' battery to be reached from almost any position

• Quick Connect plug dust cover keeps connector clean and ready to use

• Installation hardware for easy installation to either top or side post batteries

PN 26769 Complete kit as described abovePN 26771 4.9m (16') booster assembly with connector clamps only

Power Interrupt KitAllows you to connect aftermarket accessories to a battery lead and then disconnect power from a dash mounted switch. Recommended for extra protection. PN 62132

PN 26769

Additional Wiring For ZEON Platinum (optional) Light harness kit (Short) PN 93373Light harness kit (Long) PN 93375

Quick Connect Power AccessoriesQuick Connect power accessories provide a safe and simple power source for portable winches and booster cables. Plugs allow convenient connection and disconnection to the battery power source. Power connections can be added to the front, rear or both ends of the vehicle. HEAVY-DUTY, FOR WINCHES OVER 3,000 LBS. CAPACITY.

PN 22680 Quick Connect plugs for 2–4 ga. cable, one pairPN 36080 71cm (28") Quick Connect power cable, for attachment to winch control packPN 26405 228.1cm (90") Quick Connect power cable, for front of vehiclePN 32963 6.1m (20') Quick Connect power cable, for rear of vehicle. Includes power interrupt kitPN 32966 7.3m (24') Quick Connect power cable, for rear of vehicle. Includes power interrupt kitPN 69847 Quick Connect plug dust covers

Quick Connect plugs only, no power lead. PN 22680

Quick Connector and 71cm/28" power lead. Connects to winch. PN 36080

Dust Cover (for Quick Connect plug) PN 69847

Quick Connector and 2.2m/7.5' power lead, for front mounting of portable winch PN 26405

Advanced Wireless Control Window MountMount the wireless remote to your windshield, or other smooth, flat, non-porus surface. PN 94437

Winch Remote ControlRemote control stands up to rough treatment off-road. Rubberized, ergonomic pistol-grip handle. Ultra-weather/mud resistant thanks to improved sealing. Simple, intuitive operation. 3.7m (12') lead. Compatible with previous generation of WARN truck winches.

PN 83665 Standard Remote (works with all current WARN Truck/SUV winches, except ZEON Platinum, PowerPlant, 9.5ti, and 16.5ti)

PN 83653 Remote for PowerPlant

PN 83658 Remote for 9.5cti, and 16.5ti

WIRELESS WINCH CONTROL SYSTEMThe WARN Wireless Control System lets you remotely control your WARN winch from up to 15.2m (50’) away. The new system is plug-and-play: It simply plugs in where you’d normally attach your corded remote–no wiring, no hassle. Weatherproof transmitter has two large buttons making it easy to operate, even while wearing gloves.

• Two-color LED provides clear operator feedback

• Control your winch from up to 15.2m (50’) away

• Easy plug-and-play installation

• Sealed for protection against the elements

• Activation sequence guards against accidental power-ups

• Kit includes wireless transmitter, receiver, holster, lanyard and mounting hardware

Receiver plugs in where you’d normally attach your corded remote

Advanced Wireless Winch ControlReplacement control for ZEON Platinum winches (not compatible with other winches).PN 93043

PN 90287 For truck and utility Winches. Works with all five-wire truck winches (does not work with ZEON Platinum)

PN 89970

PN 89960

PN 92193

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52 ACC E SS O R I E S ACC E SS O R I E S 53

For WARN winches with 10,000 lbs. (4535 kg) pull rating or less

PN 87915 30.5m (100’) of 9.5mm (3/8”) diameter synthetic rope PN 88468 24.4m (80’) of 9.5mm (3/8”) diameter synthetic rope

Spydura Synthetic Rope Extension• Rope with loop on both ends, allows you

to extend the reach of your winch

• Reinforced soft eyes provide ease of use and reduce weight of extension

• Constructed of a unique ultra-high molecular weight polyethylene material

• Ballistic nylon sliding sleeve provides extra protection against wear and abrasion

• For winches with 4536 kg (10,000 lb.) pull rating or less

PN 93118 7.62m of 9.5mm diameter (25’ of 3/8”)PN 93119 15.24m of 9.5mm diameter (50’ of 3/8”)

Spydura Pro Synthetic Rope Extension• Spydura Pro Rope with loop on both ends,

allows you to extend the reach of your winch

• Reinforced soft eyes provide ease of use and reduce weight of extension

• Ballistic nylon sliding sleeve provides extra protection against wear and abrasion

• Heat-treated construction

For Winches with 5443 kg (12,000 lb.) pull rating or less:

PN 93121 7.6m of 9.5mm diameter (25’ of 3/8”)PN 93122 15.2m of 9.5mm diameter (50’ of 3/8”)

For Winches with 8165 kg (18,000 lb.) pull rating or less:

PN 93325 7.6m of 11mm diameter (25’ of 7/16”)PN 93326 15.2m of 11mm diameter (50’ of 7/16”)

WARN SPYDURA SYNTHETIC ROPEEngineered, Tested, And Approved By Warn

High-Capacity Synthetic Rope, For Winches Up To 7484 kg (16,500 lbs.) Capacity

Patented Self-tightening Anchoring System10X stronger than the competition

Reinforced Thimble Beefy, tough, and proven beyond its rated limit

Ballistic Nylon Sliding SleeveCovers the rope against sharp objects to prevent abrasion during winching

Protective Urethane CoatingShields the rope against UV, debris, and inhibits the rope from fraying or abrading

Red Heat-Resistant SleeveProtects the first layer of rope from high winch drum temperature and is a visual end-of-rope warning during winching operations

Forged Winching HookRobust, replaceable, and easy-to-use

SPYDURA PRO SYNTHETIC

Lightweight, durable, and easy-to-handle Spydura Pro rope is 38% stronger than standard Spydura, and up to twice the breaking strength of the competition. Made with a heat treated fiber that delivers maximum tensile strength, Spydura Pro is made for synthetic-compatible WARN winches up to 7484 kg (16,500 lbs.) capacity.PN 93120 9.5mm (3/8”) X 24.4m (80’) Spydura Pro PN 96040 9.5mm (3/8”) X 30.5m (100’) Spydura Pro PN 91820 11.1mm (7/16”) x 30.5m (100’) Spydura Pro

Spydura® synthetic winch rope is constructed of a unique ultra high molecular weight polyethylene material and offers high abrasion resistance and tremendous tensile strength. Coated with high temperature urethane, equipped with a temperature resistant sleeve on the first layer and a ballistic nylon sliding sleeve, Spydura synthetic winch rope provides extreme protection against wear and abrasion. The unique self-tightening rope attachment designed to hold the rope secure on the winch drum makes this exclusive offering from WARN ideal for pushing the limits on the trail.

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CRANK IT UPWARN recommends your truck/SUV’s battery have a minimum of 650 CCA (cold cranking amps) so you have enough power to use the winch and keep your vehicle’s charging system at a high level.

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54 ACC E SS O R I E S ACC E SS O R I E S 55

Wire Rope ExtensionGalvanized aircraft wire rope with loop on both ends allows you to extend the reach of your winch.PN 25430 7.9mm x 15.2m (5/16” x 50’) PN 25431 9.5mm x 22.9m (3/8” x 75’)

Replacement Wire RopeDamaged wire rope must be replaced to safely operate any winch. Constructed of aircraft wire rope and galvanized to help resist corrosion. Includes swaged loop on one end, and wire rope terminal on the other.

Swaged loop

Wire terminal

Swaged loop on both ends

Hook StrapThe WARN hook strap is essential for proper handling of the hook. Use it to hold the hook and keep fingers away from the fairlead as the rope is being spooled in. PN 69645

ROPE PART NUMBERS

SYNTHETIC

WINCH MODEL WINCH PN LENGTH DIAMETER WIRE STANDARD DUTY SPYDURA SPYDURA

PRO

9.5xp 68500 30.4m (100’) 7.9mm (5/16”) 383149.5xp-s 87310 30.4m (100’) 9.5mm (3/8”) 87915XDC 74700 30.4m (100’) 7.9mm (5/16”) 38314XDC-S 88750 30.4m (100’) 9.5mm (3/8”) 879159.5cti 95000 38.1m (125’) 7.9mm (5/16”) 383129.5cti Multi-Mount 85760 38.1m (125’) 7.9mm (5/16”) 383129.5cti-s 95050 30.4m (100’) 9.5mm (3/8”) 879159.0Rc 71550 15.2m (50’) 9.5mm (3/8”) 7171716.5.ti 68801 27.4m (90’) 11.1mm (7/16”) 6195016.5ti-s 97740 24.4m (80’) 9.5mm (3/8”) 93120 M8274-50

88631 - 12V 375832 - 24V

45.7m (150’)

7.9mm (5/16”)

38311

M8 88502 30.4m (100’) 7.9mm (5/16”) 38314M8-s 88552 30.4m (100’) 9.5mm (3/8”) 87915 M12

87801 - 12V265072 - 24V

38m (125’)

9.5mm (3/8”)

38423

M12-S 97720 30.4m (100’) 9.5mm (3/8”) 87915 M15

87801 - 12V 478022 - 24V

27.4m (90’)

11mm (7/16”)

61950

M15-S 97730 24.4m (80’) 9.5mm (3/8”) 93120PowerPlant 9.5 91800 38.1m (125’) 7.9mm (5/16”) 38312PowerPlant 12 91801 24.3m (80’) 9.5mm (3/8”) 74313Tabor 8 96995 28.6m (94’) 7.9mm (5/16”) 86514Tabor 8-S 97000 27.4m (90’) 9.5mm (3/8”) 97782Tabor 10 97005 24.4m (80’) 9.5mm (3/8”) 89213Tabor 10-S 97010 27.4m (90’) 9.5mm (3/8”) 97782Tabor 12 97015 24.4m (80’) 9.5mm (3/8”) 89213Tabor 12-S 97055 27.4m (90’) 9.5mm (3/8”) 97782XD9 88500 30.4m (100’) 7.9mm (5/16”) 38314XD9i 27550 38.1m (125’) 7.9mm (5/16”) 38312XD9-S 88550 30.4m (100’) 9.5mm (3/8”) 87915ZEON 8 89640 30.4m (100’) 7.9mm (5/16”) 89212ZEON 8 Multi-Mount 90260 30.4m (100’) 7.9mm (5/16”) 89212ZEON 8-S 89670 30.4m (100’) 9.5mm (3/8”) 87915ZEON 8-S Multi-Mount 90330 30.4m (100’) 9.5mm (3/8”) 87915 ZEON 10

89650 - 12V90665 - 24V

24.4m (80’)

9.5mm (3/8”)

89213

ZEON 10 Multi-Mount 90340 24.4m (80’) 9.5mm (3/8”) 89213ZEON 10-S 89680 30.4m (100’) 9.5mm (3/8”) 87915ZEON 10-S Multi-Mount 90360 30.4m (100’) 9.5mm (3/8”) 87915 ZEON 12

89660 - 12V 90666 - 24V

24.4m (80’)

9.5mm (3/8”)

89213

ZEON 12-S 95955 24.4m (80’) 9.5mm (3/8”) 93120ZEON Platinum 10 92830 24.4m (80’) 9.5mm (3/8”) 89213ZEON Platinum 10-S 93680 30.4m (100’) 9.5mm (3/8”) 87915ZEON Platinum 12 93685 24.4m (80’) 9.5mm (3/8”) 89213ZEON Platinum 12-S 96035 24.4m (80’) 9.5mm (3/8”) 93120

REPLACEMENT ROPES:

WARN WINCH DAMPERThe WARN Winch Damper helps to prevent rope recoil in the event of a rope failure. While rope failure does not happen often, this damper will help the rope fall to the ground if such an event were to occur. Made from durable vinyl, the WARN Winch Damper also features a pocket for rigging accessories, a rubber-coated center section to prevent it from sliding down the line, and a reflective strip for increased visibility. The product also complies with 4WD competition damper regulations.

• Rubber-coated center section guards against sliding

• Durable vinyl construction

• Pocket for accessory storage

• Reflective strip for increased visibility

• Complies with 4WD competition damper requirements

PN 91575

Winching GlovesWARN winch gloves provide superior fit and protection. These gloves are designed to help protect your hands from the sharp barbs and abrasion that may occur when handling winch rope. Mandatory equipment when working with winch rope.

• Durable synthetic leather with Kevlar reinforcement resists abrasion• Extra reinforcements provide superior knuckle and fingertip protection• Shock absorbing palm• Terry cloth sweat wipe, neoprene wrist and pull strap, ID tag

PN 91650 LPN 88895 XLPN 91600 XXL

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56 ACC E SS O R I E S ACC E SS O R I E S 57

PN 18250

Fits 9.5ti and XD9i mounted on the Classic Bumper

PN 13918

Fits 9.5xp, XD9, and M8 winches mounted on the Classic Bumper (when winch control pack is mounted behind the motor)

PN 13916

For the 9.5xp, XD9, and M8 winches, mounted the Trans4mer

PN 13917

Fits 9.5cti, 9.5ti, XD9i, and winches mounted on the Trans4mer, Multi-Mount and Flatbed Mount

Fits 9.5xp, XD9, M8, (with control pack mounted behind winch motor), mounted on the Trans4mer, Multi-Mount and Flatbed Mount

PN 15639

Fits the 16.5ti, M15 and M12 winches mounted on the Trans4mer, and Flatbed Mount

SOFT WINCH COVERSWARN soft winch covers are made of durable nylon-backed vinyl, and hold securely with elastic bungee cord fasteners.

PN 8557

Fits the M8274-50 winch

NEOPRENE WINCH COVERSKeep your WARN winch looking new with these Neoprene winch covers. Made from durable, form-fitting Neoprene, these covers provide protection from flying stones, road debris, and the elements.

• Elastic cover stretches over winch and resists flapping— no cords or straps

• UV protectant spray included to prolong the life of the winch cover

PN 81762 Fits all PowerPlant winches

PN 81761 Fits 9.5cti and XD9i winches

PN 91414 Fits M8, XD9, and 9.5xp

PN 91415 Fits all ZEON and ZEON Platinum winches

HARD COVER For XD9i WinchMade from high impact co-laminate. For XD9i winch with a roller fairlead, mounted on the Trans4mer system onlyPN 34035

WARN FRONT RECEIVER Mount your portable winch to the front of your vehicle with the WARN 2” front receiver. Mounts directly on most vehicle frames without drilling. For part numbers, see application guide.

WINCH CARRIER Mount your WARN winch to this carrier for a portable winch configuration. Pre-drilled to mount the ZEON 8 and 10, 9.5xp, XD9i, XD9, M8, VR8 and 10 winches. Carrier kit includes Quick Connect wiring for front of vehicle (winch and rear wiring sold separately).

PN 89990 ZEON winch carrier and wiring for front of vehicle. ZEON winch sold separately.

PN 26370 Winch carrier and wiring for front of vehicle. Winch sold separately. Note: to mount the 9.5cti you must purchase as a complete kit.

PN 75330 Multi-Mount Winch Carrier for PowerPlant 9.5. PowerPlant sold separately. Includes wiring for front of vehicle.

QUICK CONNECT POWER ACCESSORIESA. Dust Cover (for Quick Connect plug) PN 69847B. Quick Connect and 71cm (28”) power lead. Connects to winch PN 36080C. Quick Connect plugs only, no power lead PN 22680D. Quick Connect and 2.3m (7.5’) power lead, for front mounting of portable winch PN 26405E. Quick Connect booster cable kit PN 26769

MULTI-MOUNT WINCH MOUNTING SYSTEM Portable Configuration For Winching From The Front Or RearFor those looking for added versatility with their winch, the WARN Multi-Mount system allows you to have a winch on the front or rear of the vehicle for maximum flexibility. Simply add the receiver to the front of the vehicle, and the Quick Connect wiring to the rear, and you’re ready to go.

E

A

B

D

C

Hitch pin PN 63063

Solenoid Bracket PN 26368

Hitch cover (black rubber)

PN 37509

Front Receiver

Winch Carrier

Wiring kit for rear of vehicle

QUICK CONNECTOR WIRING KITS FOR REAR OF VEHICLE6.1m (20’) connection for rear of vehicle. Includes Power Interrupt kit and dust cover PN 329637.3m (24’) connection for rear of vehicle. Includes Power Interrupt kit and dust cover PN 32966

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4WD HUBS:BUILT TOUGHER THAN THE TERRAIN THEY CRAWL OVERSince the day Arthur Warn invented the locking hub, WARN has stayed at the forefront of hub technology. Now we’ve expanded the

line to include new Premium Locking Hubs for late model Ford Super Duty trucks—the first generation to feature WARN’s aggressive

new hub styling. Check out the chrome and black offerings and remember: When it comes to hubs, WARN is the brand to trust.

Page 32: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

CHEVROLET/GMCBlazer, Jimmy, Suburban .......................................’69–91 .............G, H .............. 19 .............. 9790 ............20990 ............. 32720 ............. 11967 ................208251/2 Ton Pickup .......................................................’69–87 .............G, H .............. 19 .............. 9790 ............20990 ............. 32720 ............. 11967 ................208253/4 Ton Pickup .......................................................’60–76 ............... G ................ 19 ....................................9072 .................................................................73023/4 Ton Pickup ....................................................... ’77–87 .............G, H .............. 19 .............. 9790 ............20990 ............. 32720 ............. 11967 ................208251 Ton Pickup ...........................................................’76–87 ...............H ................ 30 ..............11690............38826 ..............32721 ...............11714...................... 1 Ton Pickup, V-Series Crew Cab ........................... ’88–90 ...............H ................ 30 ..............11690............38826 ..............32721 ...............11714...................... Geo/Chevrolet Tracker .......................................... ’89–00 ................J ................ 26 ............. 39198 ........... 34581 .................................................................7309

DODGE/RAM1/2 Ton Pickup .......................................................’57–68 .................................. 19 ....................................9072 .................................................................73021/2 Ton Pickup & Ramcharger ...............................’69–74 .................................. 19 .............. 9790 ............20990 ..................................... 11967 ................208251/2, 3/4 Ton Pickup & Ramcharger ....................... ’80–93 .................................. 19 .............. 9790 ............20990 ..................................... 11967 ................208253/4 Ton Pickup ...................................................... ’90–93 .................................. 30 ..............11690............38826 ......................................11714...................... 3/4 Ton Pickup ....................................................... ’57–74 .................................. 19 ....................................9072 .................................................................73021 Ton Pickup .......................................................... ’90–93 .................................. 30 ..............11690............38826 ......................................11714......................

FORDBronco II, Ranger .................................................. ’83–89 ............. E, D .............. 23 ............. 29070 ................................... 27988 .............39128 .....................Explorer ................................................................ ’90–94 ............. D, E .............. 27 ..............29071 ................................... 32720 .............39128 .....................Ranger ...................................................................’90–97 ............ E, D .............. 27 ..............29071 ................................... 32720 .............39128 .....................Bronco....................................................................’66–96 ...........B, G, H............ 19 .............. 9790 ............20990 ............. 32720 ............. 11967 ................208251/2 Ton Pickup .......................................................’59–96 ...........B, G, H............ 19 .............. 9790 ............20990 ............. 32720 ............. 11967 ................208253/4 Ton Pickup .......................................................’59–75 .................................. 19 .............. 9790 ............20990 ..................................... 11967 ................208253/4 Ton Pickup, Light Duty ...................................’77.5–97 ..............H ................ 19 .............. 9790 ............20990 ............. 32720 ............. 11967 ................208253/4 Ton Pickup, Heavy Duty .................................. ’63–77 ............... G ................ 19 ....................................9072 .................................................................73023/4 Ton Pickup, Crew Cab only .............................’76–77.5 ................................. 19 ...................................29063 ................................................................73023/4 Ton Pickup, Heavy Duty ..................................’78–97 ..............H ................ 30 ..............11690............38826 ..............32721 ...............11714..................117141 Ton Pickup ...........................................................’78–97 ..............H ................ 30 ..............11690............38826 ..............32721 ...............11714..................11714Super Duty (F-250/350; Excursion) ..................... ’99–04 ............... K ................ 30 ..............11690............38826 ......................................11714..................11714Super Duty (F-250/350/450/550) ......................... ’05–17 ...............M ............... 35 ............. 95060 .................................................................................... 95080Super Duty (F-250/350/450/550) ......................... ’05–17 ...............N ................ 35 ............. 95070 .................................................................................... 95080

INTERNATIONAL HARVESTERScout ..................................................................... ’61–70 .................................. 10 ...................................29062 ................................................................7300Scout II, Terra, Traveler ..........................................’71–80 .................................. 27 ....................................9062 .................................................................73001/2 Ton Pickup, Travelall ........................................’68–75 .................................. 19 .............. 9790 ............20990 ..................................... 11967 ................208251/2 Ton, 3/4 Ton Pickup .........................................’56–72 .................................. 19 ....................................9072 .................................................................7302

ISUZUTrooper II ................................................................’87–93 .................................. 17 ................................... 61385 ................................................................ 61693Rodeo ....................................................................’91–99 .................................. 17 ................................... 61385 ................................................................ 61693

JEEPCJ, Universal, M38A1, Willys ............................... ’71 & Prior ............ A ................ 10 ...................................29062 ................................................................7300CJ, Universal (6 bolt) ..............................................’72–80 ............... G ................ 27 ....................................9062 .................................................................7300CJ, Universal Scrambler (5 bolt) .............................’81–86 ............... F ................ 27 ..............28751 ..........................................................................................Jeepster C101 Commando ...................................... ’66–71 .................................. 10 ...................................29062 ................................................................7300Jeepster C104 ......................................................... ’72–73 .................................. 27 ....................................9062 .................................................................7300Gladiator, Wagoneer, Pickup ..............................’73 & Prior ............................... 10 ...................................29062 ................................................................7300Full size Wagoneer, Cherokee, J-10 Pickup, Commander ........................................ ’74–91 ............... G ................ 19 .............. 9790 ............20990 ..................................... 11967 ................20825J-20 Pickup (heavy axle) ....................................... ’72–76 .................................. 19 ....................................9072 .................................................................7302J-20 Pickup ............................................................ ’77–87 .................................. 19 .............. 9790 ............20990 ..................................... 11967 ................20825Jeep Station Wagon, Pickup ...............................’65 & Prior ............................... 10 ...................................29062 ................................................................7300

KIASportage, Retona ................................................. ’95–02 .................................. 26 ............. 60247 ..........................................................................................

MAZDAPickup ....................................................................’94–97 ............... E ................ 27 ..............29071 ................................... 32720 ............................................Navajo .................................................................. ’90–94 .............. E ................ 27 ..............29071 ................................... 32720 ............................................

NISSANPickup, Pathfinder ............................................... ’86.5–89 ..............I ................ 27 ................................... 28739 ...............................................................29061Pickup, 4 cylinder ................................................. ’90–93 ................I ................ 27 ................................... 28739 ...............................................................29061Pickup (incl. Frontier), 4 cyl. ..................................’94–01 ................I ................ 28 ................................... 29091 ................................................................29061Pickup (incl. Frontier), Pathfinder, 6 cyl ................’90–01 ................I ................ 28 ................................... 29091 ................................................................29061Xterra ....................................................................... ’00 ...................I ................ 28 ................................... 29091 ................................................................29061

SUZUKISamurai, Sierra ......................................................’82–01 ................J ................ 26 ................................... 34581 .................................................................7309Sidekick, X-90, Vitara, Escudo ...............................’89–01 ................J ................ 26 ............. 39198 ........... 34581 .................................................................7309

TOYOTAPickup, Hilux, 4-Runner, with ADD ...................... ’86–95 ............... C ................ 26 ................................... 28761 .............. 29918 ........................................7309Landcruiser ............................................................’76–87 ............... C ................ 30 ................................... 28771 .............. 29918 ........................................7309Pickup, Hilux, 4-Runner ........................................’76–85 .............. C ................ 30 ................................... 28771 .............. 29918 ........................................7309T100 .......................................................................’93–99 ............... C ................ 26 ................................... 28761 .............. 29918 ........................................7309T100, W/ADD .........................................................’93–99 .................................. 26 ................................... 28761 .............. 29918 ........................................7309Van, Previa ............................................................ ’86–92 ............... C ................ 26 ................................... 28761 .............. 29918 ........................................7309Tacoma (w/factory man. hubs) .............................’95–01 .................................. 26 ...................................60459 ................................................................7309Hilux Int’l with Torsion bar susp. ...........................’98–01 ............... C ........................................................ 28761 .............. 29918 ........................................7309

CUSTOM APPLICATIONSDana 60 axle with 35 spline outer shafts (front only) .................... 35 ................................. 62672 ............................................................11714

Cautionary Spline Standard Premium Spindle Nut Kit HUB SERVICE KIT Year Footnotes Count Manual PN Manual PN Std/Prem Std Prem

4WD HUBS APPLICATIONS FOOTNOTES:A  Very early vehicles may

require that the threaded axle end be cut off.

B  Will not fit ’87-early ’88 model vehicles, flange mount. (Dealer item only. See Ford parts & service).

C  When replacing automatic hubs with manual hubs, you must also purchase Spindle Nut Conversion Kit #27988 for ‘83-’89 vehicles; Conversion Kit #32720 for ‘90-’97.

D  Very early ’90 vehicles with 23 tooth axle spline require 1989 model hubs.

E  When replacing factory automatic hubs with manual hubs, you must also purchase Spindle Nut Conversion Kit #27988 for ’83–’89 vehicles; Conversion Kit #32720 for ’90–97.

F Will not fit vehicles with factory optional chrome wheels.

G Vehicles with full-time 4WD will require a transfer case conversion kit.

H When replacing automatic 3 hole cap screw hubs with manual hubs, you must purchase corresponding spindle nut conversion kit per application chart.

I Hub Set includes Stud Kit (PN 38003).

J Not for front axle disconnect systems.

K Will not fit factory dual wheel application.

L International only; will not fit vehicle produced in North America.

M Black finishN Chrome finish

4 W D H U B S 6160 4 W D H U B S

PREMIUM LOCKING HUBS FOR 2005+ FORD SUPER DUTY TRUCKSThe Super Duty Has Met Its MatchThe toughest truck around gets a new-look hub: WARN Premium Locking Hubs for Ford 2005 model-year and newer Super Duty trucks. They’re built to take the beatings modified rigs with bigger tires can dish out. With heat treated gears, all metal cap and dial, and corrosion-resistant stainless steel hardware, they’ll shine on the job for years to come. Easy install. Easy turn dial. Easy maintenance. But darn hard to break.

PN 95060 (Black) PN 95070 (Chrome)

Warn Industries, the uncompromising leader in hubs and 4WD technology

Chrome or black powder-coat all-metal cap and dial with

waterproof IP68 sealing

Easy turn dial, even if you’re

wearing gloves

Heat-treated Cro-Moly steel gears and upgraded

bearing housing for greater strength and

durability

Marine grade stainless steel hardware resists corrosion, keeps hubs

looking greatUnique cartridge

design allows for easier install and

disassemblyMade in the U.S.A. by

PREMIUM MANUAL HUBSThe WARN Premium Hub is a no-compromise hub designed for the hardcore off-roader or truck owner who will accept nothing less than the industry standard in performance.

The all metal construction and ZA Alloy dial ensure years of reliable functioning. This dial requires a full 9/10ths of a turn to ensure positive engagement of the inner drive gear to the clutch ring. To make sure they stay engaged, WARN Premium Hubs use a thick internal wave spring and heavy dial detents.

We know our Premium Hubs will be used hard, so we build them to last. We’re so confident, that all WARN hubs are covered by a lifetime limited warranty.

STANDARD MANUAL HUBSWARN Standard Hubs are the ideal choice for factory hub replacement. These are the same basic hubs Warn Industries has supplied to OEMs around the world. WARN standard hubs share many features with our Premium Hubs such as a 4140 steel clutch ring and inner drive gear, and a precision cast hub body.

WARN Standard Hubs are available in three styles to fit most 4WD vehicles: Internal Mount, External Mount and Flange Mount.

PN 20990

PN 38826

PN 9072 PN 9790

PN 29070PN 28751

PN 39198

Page 33: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

WARN PROVANTAGE WINCHES:ATV AND SIDE X SIDE WINCHING’S TOP DOGSAt the top of the Powersport winching food chain sit the WARN ProVantage™ winches. They deliver peak performance for frequent

riders who love to go all out, all the time. Built for play, work, or a lot of both, ProVantage winches deliver both durability and power

to spare. Extreme sealing keeps the crud and mud out of sensitive parts. Available with Spydura® synthetic rope option. Pulling

capacities to 4,500 lbs. Ride with a ProVantage winch, and never worry about getting stuck again.

STRETCH IT OUTBefore using your winch, you must stretch the cable onto the drum, no matter if you have wire or synthetic rope. This procedure, found in the winch manual, allows the line to be tightly wound onto the drum so it won’t slip off during a pull. T

EC

H T

IP

Page 34: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

ProVantage 4500 Controls Includes illuminated dash-mounted control switch and corded remote.

WARN PROVANTAGEPremium Winches, Top-Of-The-Line FeaturesThese industry-leading winches are the ultimate powersports recovery tools.

Whether it’s a small quad, a big ATV, or a side x side, WARN ProVantage winches

offer unmatched performance, durability, and reliability in the most extreme

conditions. Available in 1134, 1588, and 2041 kg capacities.

64 P OW E R S P O RT S

• All-metal three-stage gear train for superior durability

• Full sealing to keep water and the elements out

• Easy-to-turn, short-throw clutch handle is easy to operate, even when wearing gloves

• Patented disc brake holds the full rated load and offers superior control

• Hook, tie rods, and body feature attractive, durable corrosion-resistant black finish

• Limited lifetime warranty mechanical, 3 year electrical

SHORT-THROW ERGONOMIC

CLUTCH

PERMANENT MAGNET MOTOR

PATENTED DISC BRAKE

THREE-STAGE PLANETARY GEAR TRAIN

PROVANTAGE WINCHES: AT V AND S IDE X S IDE WINCHING’S TOP DOGSThe WARN ProVantage winches fit our hardcore users, no matter what vehicle they’re on or what terrain they’re in.

90450 ProVantage 4500 16.7m of 5.5mm steel rope, roller fairlead, dash mounted-control switch, and corded remote

90451 ProVantage 4500-S 15.2m of 5.5mm synthetic rope, double-powder- coated hawse fairlead, dash-mounted control switch, and corded remote

91035 ProVantage 3500 15.2m of 4.7mm steel rope, roller fairlead, mini-rocker control switch, and wireless remote

91036 ProVantage 3500-S 15.2m of 4.7mm synthetic rope, double-pow-dercoated hawse fairlead, mini-rocker control switch, and wireless remote

91025 ProVantage 2500 15.2m of 4.7mm steel rope, roller fairlead, mini-rocker control switch, and wireless remote

91026 ProVantage 2500-S 15.2m of 4.7mm synthetic rope, double-powder- coated hawse fairlead, mini-rocker control switch, and wireless remote

P OW E R S P O RT S 65

ProVantage 3500 and 2500 Controls Includes corded remote and mini-rocker control switch and wireless remote

FULLY SEALED

CORROSION-RESISTANT BLACK FINISH

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PROVANTAGE 4500 AND 4500-S

D I M E N S I O N S

S P E C I F I C A T I O N S

PROVANTAGE 3500 AND 3500-S

D I M E N S I O N S

PROVANTAGE 2500 AND 2500-S

D I M E N S I O N S

66 P OW E R S P O RT S

375.3mm (14.78”) 119mm (4.69”) 81.1mm (3.19”)

123.2mm (4.85”) 119.9mm (4.72”) 101.8mm (4.01”)

Mounting bolt pattern: 76mm x 167mm (3.0” x 6.59”)

A

BC

BC

DEF

A

DIMENSIONS: ProVantage 4500

D

E

F

331.6mm (13.06”) 119mm (4.69”) 81.1mm (3.19”) 311.6mm (12.27”)

103.7mm (4.08”) 101.1mm (3.98”) 79.5mm (3.13”)

Mounting bolt pattern:76mm x 124mm ( 3.0” x 4.87”)

D

E

F

A

B

G

C

BCD

EFG

A

DIMENSIONS: ProVantage 3500

332.7mm (13.10”) 119mm (4.69”) 81.1mm (3.19”) 299.5mm (11.79”)

90.8mm (3.58”) 101.8mm (4.01”) 79.5mm (3.13”)

Mounting bolt pattern: 76mm x 124mm (3.0” x 4.87”)

D

E

F

A

B

G

C

BCD

EFG

A

DIMENSIONS: ProVantage 2500

Part number: 90450 (ProVantage 4500), 90451 (ProVantage 4500-S)Rated line pull: 2041 kg (4500 Lbs.) single-lineMotor: 12V permanent magnetSealing: FullGear train: 3-stage planetaryRope: ProVantage 4500: 17m x 5.5mm (55’ x 7/32”) steel, ProVantage 4500-S: 15m x 5.5mm (50’ x 7/32”) syntheticFairlead: ProVantage 4500: Plow roller, ProVantage 4500-S: Double powder-coated hawsePrimary control: Dash-mounted rocker (illuminated)Remote control: CordedBest for plow lifting: YesBrake: Patented roller discMechanical Warranty: Limited lifetimeElectrical Warranty: 3 yearReplacement parts: Winch core: PN 89604, Contactor: PN 76429, Wire rope: PN 68851, Synthetic rope: PN 77835

S P E C I F I C A T I O N S S P E C I F I C A T I O N S

12V DC PERFORMANCE SPECS (first layer of drum)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 7.2 (23.6) 19.1 amps 1/2041 (4500)

227 (500) 5.6 (18.5) 54.9 amps 2/1715 (3780)

454 (1000) 5.1 (16.7) 84.7 amps 3/1440 (3175)

680 (1500) 4.2 (13.7) 113.7 amps 4/1239 (2731)

907 (2000) 3.4 (11.2) 144.7 amps

1134 (2500) 2.6 (8.4) 175.0 amps

1361 (3000) 2.2 (7.3) 206.3 amps

1588 (3500) 1.7 (5.7) 241.2 amps

1814 (4000) 1.1 (3.6) 278.8 amps

2041 (4500) 0.9 (2.9) 318.0 amps

P OW E R S P O RT S 67

Part number: 90350 (ProVantage 3500), 90351 (ProVantage 3500-S)Rated line pull: 1588 kg (3500 Lbs.) single-lineMotor: 12V permanent magnetSealing: FullGear train: 3-stage planetaryRope: ProVantage 3500: 15m x 5mm (50’ x 3/16”) steel, ProVantage 3500-S: 15m x 5mm (50’ x 3/16”) syntheticFairlead: ProVantage 3500: Plow roller, ProVantage 3500-S: Double powder-coated hawsePrimary control: Handlebar mini-rockerRemote control: WirelessBest for plow lifting: YesBrake: Patented roller discMechanical Warranty: Limited lifetimeElectrical Warranty: 3 yearReplacement parts: Winch core: PN 89603, Contactor: PN 76429, Wire rope: PN 60076, Synthetic rope: PN 72128

Part number: 90250 (ProVantage 2500), 90251 (ProVantage 2500-S)Rated line pull: 1134 kg (2500 Lbs.) single-lineMotor: 12V permanent magnetSealing: FullGear train: 3-stage planetaryRope: ProVantage 2500: 15m x 5mm (50’ x 3/16”) steel, ProVantage 2500-S: 15m x 5mm (50’ x 3/16”) syntheticFairlead: ProVantage 2500: Plow roller, ProVantage 2500-S: Double powder-coated hawsePrimary control: Handlebar mini-rockerRemote control: WirelessBest for plow lifting: YesBrake: Patented roller discMechanical Warranty: Limited lifetimeElectrical Warranty: 3 yearReplacement parts: Winch core: PN 89602, Contactor: PN 76429, Wire rope: PN 60076, Synthetic rope: PN 72128

12V DC PERFORMANCE SPECS (first layer of drum)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 6.4 (21.1) 21.6 amps 1/3500 (1588)

227 (500) 5.2 (17.2) 51.8 amps 2/2125 (1349)

454 (1000) 4.4 (14.4) 79.3 amps 3/1806 (1147)

680 (1500) 3.7 (12.1) 107.3 amps 4/1535 (975)

907 (2000) 3.0 (9.9) 137.9 amps

1134 (2500) 2.5 (8.1) 168.0 amps

1361 (3000) 2.1 (6.8) 194.4 amps

1588 (3500) 1.8 (5.8) 220.0 amps

12V DC PERFORMANCE SPECS (first layer of drum)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 5.7 (18.7) 16.8 amps 1/1134 (2500)

227 (500) 4.4 (14.3) 43.4 amps 2/964 (2125)

454 (1000) 3.5 (11.5) 68.8 amps 3/819 (1806)

680 (1500) 2.7 (9.0) 93.9 amps 4/696 (1535)

907 (2000) 2.1 (6.9) 121.0 amps

1134 (2500) 1.6 (5.4) 152.4 amps

RUN WHAT YOU BRUNGAlways have your vehicle running when you’re performing a vehicle recovery. This helps to keep charging the vehicle’s battery as the winch draws power. After all, you don’t want a dead battery after a vehicle recovery.T

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WARN VANTAGE WINCHES:BIG POWER, BIG TORQUE, NOT-SO-BIG PRICEOnly WARN Vantage powersports winches blend performance and value so seamlessly. They’re priced to get you going, and built

to keep you going. Best-in-class performance. Solid craftsmanship and design. With features like smooth planetary gear trains,

full sealing and wire rope or synthetic rope. Built strong, built to last, built to get you out of trouble wherever you meet it. But

trust us, it wouldn’t bear the WARN name if it didn’t meet our rigorous QC standards.

ROPE OFF THE BOTTOMAll WARN winches must have the rope come off the bottom of the winch drum. Failing to do so can cause the brake to engage, which may result in damage to the winch. T

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WARN VANTAGEBest-In-Class Winches, Affordable PricesWith performance at the top of their class, the WARN Vantage powersports winches

are workhorses with attitude. Vantage will make your hard-earned dollars go further

all while getting the job done the WARN way. Available in 907, 1361, and 1814 kg

capacities.

70 P OW E R S P O RT S

• Durable, smooth planetary gear train

• Full sealing to keep water and the elements out

• Powerful permanent magnet motor for best-in-class performance

• High-strength composite gear housing and all-metal gears

• Load-holding brake for great control

• 5 year mechanical warranty, 1 year electrical warranty

WARN VANTAGE WINCHES: B IG POWER , B IG TORQUE, NOT-SO-BIG PRICEThe WARN Vantage winches offer big power at a premium value and are excellent choices for vehicle recovery or moving heavy loads. Whether on the job or on the trail.

89040 Vantage 4000 16.7m of 5.5mm steel rope, roller fairlead, dash-mounted control switch, and corded remote

89041 Vantage 4000-S 16.7m of 5.5mm synthetic rope, powdercoated hawse fairlead, dash-mounted control switch, and corded remote

91030 Vantage 3000 16.7m of 4.7mm steel rope, roller fairlead, and mini-rocker control switch

91031 Vantage 3000-S 16.7m of 4.7mm synthetic rope, powdercoated hawse fairlead, mini-rocker control switch

91020 Vantage 2000 16.7m of 4mm steel rope, roller fairlead, and mini-rocker control switch

91021 Vantage 2000-S 16.7m of 4mm synthetic rope, powdercoated hawse fairlead, and mini-rocker control switch

P OW E R S P O RT S 71

Vantage 4000 Controls Includes dash-mounted control switch and corded remote.

Vantage 3000 and 2000 Controls Includes standard mini-rocker control switch

EASY-TO-USE CLUTCH CONTROL

PERMANENT MAGNET MOTOR

FULLY SEALED

PLANETARY GEAR TRAIN

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VANTAGE 4000 AND 4000-S

D I M E N S I O N S

S P E C I F I C A T I O N S

VANTAGE 3000 AND 3000-S

D I M E N S I O N S

VANTAGE 2000 AND 2000-S

D I M E N S I O N S

370.0mm (14.57”) 119.1mm (4.69”) 81.1mm (3.19”) 121.4mm (4.78”)

167.4mm (6.59”) 81.2mm (3.20”) 83.5mm (3.29”)

Mounting bolt pattern: 76.2mm x 167.4mm (3.0” x 6.59”)

A

BC

BCD

EFG

A

DIMENSIONS: Vantage 4000

D E F

G

322.5mm (12.70”) 119.1mm (4.69”) 75.4mm (2.97”) 117.3mm (4.62”)

124.0mm (4.88”) 81.2mm (3.20”) 83.5mm (3.29”)

Mounting bolt pattern: 76.2mm x 124.0mm (3.0” x 4.87”)

A

BC

BCD

EFG

A

DIMENSIONS: Vantage 3000

D E F

G

300.1mm (11.81”) 119.1mm (4.69”) 75.4mm (2.97”) 117.3mm (4.62”)

124.0mm (4.88”) 59.2mm (2.33”) 102.5mm (4.03”)

Mounting bolt pattern: 76.2mm x 124.0mm (3.0” x 4.87”)

A

BC

BCD

EFG

A

DIMENSIONS: Vantage 2000

D E F

G

Part number: 89040 (Vantage 4000), 89041 (Vantage 4000-S)Rated line pull: 1814 kg (4000 Lbs.) single-lineMotor: 12V permanent magnetSealing: FullGear train: 3-stage planetaryRope: Vantage 4000: 17m x 5.5mm (55’ x 7/32”) steel, Vantage 4000-S: 15m x 5.5mm (50’ x 7/32”) syntheticFairlead: Vantage 4000: Roller, Vantage 4000-S: Powder-coated hawsePrimary control: Dash-mounted rockerRemote control: CordedBest for plow lifting: Vantage 4000: No, Vantage 4000-S: YesBrake: Mechanical springMechanical Warranty: 5 yearElectrical Warranty: 1 yearReplacement parts: Winch core: PN 89601, Contactor: PN 76429, Wire rope: PN 68851, Synthetic rope: PN 77835

S P E C I F I C A T I O N S S P E C I F I C A T I O N S

12V DC PERFORMANCE SPECS (first layer of drum)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 5.7 (18.6) 21.6 amps 1/1814 (4000)

227 (500) 4.8 (15.8) 40.7 amps 2/1524 (3360)

454 (1000) 4.2 (13.7) 61.8 amps 3/1280 (2822)

680 (1500) 3.5 (11.6) 84.2 amps 4/1075 (2371)

907 (2000) 3 (10.0) 106.4 amps

1134 (2500) 2.7 (8.7) 129 amps

1361 (3000) 2.2 (7.3) 152.5 amps

1588 (3500) 1.9 (6.2) 176.8 amps

1814 (4000) 1.6 (5.3) 200.8 amps

12V DC PERFORMANCE SPECS (first layer of drum)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 4.8 (15.7) 23 amps 1/1361 (3000)

227 (500) 3.9 (12.8) 41.9 amps 2/1157 (2550)

454 (1000) 3.2 (10.4) 60.9 amps 3/983 (2168)

680 (1500) 2.6 (8.5) 81.1 amps 4/836 (1842)

907 (2000) 2.1 (6.8) 101.2 amps

1134 (2500) 1.7 (5.5) 120.8 amps

1361 (3000) 1.5 (5) 140.4 amps

12V DC PERFORMANCE SPECS (first layer of drum)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.)

0 4.3 (14.0) 20.3 amps 1/907 (2000)

227 (500) 3.5 (11.4) 41.9 amps 2/771 (1700)

454 (1000) 2.9 (9.4) 64.2 amps 3/655 (1445)

680 (1500) 2.3 (7.5) 89.3 amps 4/557 (1228)

907 (2000) 1.7 (5.7) 118.7 amps

Part number: 91030 (Vantage 3000), 91031 (Vantage 3000-S)Rated line pull: 3000 Lbs. (1361 kg) single-lineMotor: 12V permanent magnetSealing: FullGear train: 3-stage planetaryRope: Vantage 3000: 15m x 5mm (50’ x 3/16”) steel, Vantage 3000-S: 15m x 5mm (50’ x 3/16”) syntheticFairlead: Vantage 4000: Roller, Vantage 4000-S: Powder-coated hawsePrimary control: Handlebar mini-rockerRemote control: NoneBest for plow lifting: Vantage 3000: No, Vantage 3000-S: YesBrake: Mechanical springMechanical Warranty: 5 yearElectrical Warranty: 1 yearReplacement parts: Winch core: PN 89600, Contactor: PN 89564, Wire rope: PN 60076, Synthetic rope: PN 72128

Part number: 91020 (Vantage 2000), 91021 (Vantage 2000-S)Rated line pull: 907 kg (2000 Lbs.) single-lineMotor: 12V permanent magnetSealing: FullGear train: 3-stage planetaryRope: Vantage 2000: 15m x 4mm (50’ x 5/32”) steel, Vantage 2000-S: 15m x 5.5mm (50’ x 7/32”) syntheticFairlead: Vantage 2000: Roller, Vantage 2000-S: Powder-coated hawsePrimary control: Handlebar mini-rockerRemote control: NoneBest for plow lifting: Vantage 2000: No, Vantage 2000-S: YesBrake: Dynamic gearMechanical Warranty: 5 yearElectrical Warranty: 1 yearReplacement parts: Winch core: PN 89601, Contactor: PN 76429, Wire rope: PN 68851, Synthetic rope: PN 77835

C O M PA R I S O N C H A R T: P R O VA N TAG E V S . VA N TAG E W I N C H E S

Vantage ProVantage Vantage ProVantage Vantage ProVantage 2000 & 2000-S 2500 & 2500-S 3000 & 3000-S 3500 & 3500-S 4000 & 4000-S 4500 & 4500-S

Pulling capacity 907 kg 1134 kg 1361 kg 1588 kg 1814 kg 4500 lbs.

Finish Flat gray powdercoat Satin black powdercoat Flat gray powdercoat Satin black powdercoat Flat gray powdercoat Satin black powdercoat

Mechanical warranty 5-year LTD lifetime 5-year LTD lifetime 5-year LTD lifetime

Electrical warranty 1-year 3-years 1-year 3-years 1-year 3-years

Weight (wire rope) 6 kg 6.8 kg 7.7 kg 6.9 kg 7.9 kg 8.6 kg

Weight (synthetic rope) 5.5 kg 6.4 kg 6.8 kg 6.7 kg 7.0 kg 7.0 kg

Steel rope 4mm x 15.2m 4.7mm x 15.2m 4.7mm x 15.2m 4.7mm x 15.2m 5.5mm x 16.7m 5.5mm x 16.7m

Synthetic rope 4mm x 15.2m 4.7mm x 15.2m 4.7mm x 15.2m 4.7mm x 15.2m 5.5mm x 15.2m 5.5mm x 15.2m

Tie rods Zinc plated Black zinc plating Zinc plated Black zinc plating Zinc plated Black zinc plating

Hook Zinc plated Zinc with powder coat Zinc plated Zinc with powder coat Zinc plated Zinc with powder coat

Roller fairlead Standard roller Premium, with Standard roller Premium, with Standard roller Premium, with (steel rope winches) large diameter lower roller large diameter lower roller large diameter lower roller

Hawse fairlead Zinc aluminum, Zinc aluminum, Zinc aluminum, Zinc aluminum, Zinc aluminum, Zinc aluminum, (synthetic rope winches) powdercoat finish double powdercoat finish powdercoat finish double powdercoat finish powdercoat finish double powdercoat finish

Clutch Long-travel dial, Short throw, easy-grip dial; Long-travel dial, Short throw, easy-grip dial; Long-travel dial, Short throw, easy-grip dial cam activated sliding pin & ring gear cam activated sliding pin & ring gear cam activated

Primary control switch Handlebar mini-rocker Handlebar mini-rocker Handlebar mini-rocker Handlebar mini-rocker Dash-mounted rocker Lighted, dash-mounted rocker

Remote control None Wireless None Wireless Corded Corded

Fasteners Zinc plated Magnigard coating Zinc plated Magnigard coating Zinc plated Magnigard Coating

Gears Powdered metal Heat-treated Powdered metal Heat-treated Powdered metal Heat-treated powdered-metal powdered-metal powdered-metal

Geartrain Split ring differential 3-stage planetary 3-stage planetary 3-stage planetary 3-stage planetary 3-stage planetary planetary

Gear ratio 180:1 154:1 180:1 154:1 180:1 154:1

Brake Dynamic gear brake Patented roller disc Integrated compact Patented roller disc Integrated compact Patented Roller Disc spring brake spring brake

End housing Glass-filled Die-cast aluminum Glass-filled Die-cast aluminum Glass-filled Die-cast aluminum composite nylon composite nylon composite nylon

Durability (test under load) 500-cycle 1100+ cycle 500-cycle 1100+ cycle 500-cycle 1100+ cycle

Corrosion resistance 96-hr visual, 240-hr visual, 96-hr visual, 240-hr visual, 96-hr visual, 240-hr visual, (salt-spray chamber test) 240-hr functional 408-hr functional 240-hr functional 408-hr functional 240-hr functional 408-hr functional

Sealing IP67 IP67 IP67 IP67 IP67 IP67

No-load line speed 14.0’ per minute 18.7’ per minute 16.1’ per minute 21.5’ per minute 18.6’ per minute 23.6’ per minute

Full-load line speed 4.8’ per minute 5.4’ per minute 5.0’ per minute 5.8’ per minute 5.3’ per minute 2.9’ per minute

Full-load motor current 122.9 amps 152 amps 137.4 amps 220 amps 200.8 amps 318 amps

No-load motor current 20.3 amps 16.8 amps 22.1 amps 17.9 amps 21.6 amps 19.1 amps

No-load duty cycle 2.5 min., 12 min. cool 2.5 min., 12 min. cool 2.5 min., 12 min. cool 2.5 min 12 min cool 2.5 min., 12 min. cool 2.5 min., 12 cool

72 P OW E R S P O RT S P OW E R S P O RT S 73

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BUMPERS AND WINCH MOUNTING KITS FOR ATVS AND SIDE X SIDES

Multi-Mount System For ATVs and Side X Sides

Winch Mounting Systems: Engineered For Optimum PerformanceWARN winches and mounting kits are engineered together for maximum pulling power and to withstand the stresses of winching. WARN mounting systems bolt directly to the vehicle’s structure and distribute the pulling load throughout the vehicle’s frame. This provides extra stability and minimizes the possibility of damage to the vehicle. All mounting hardware and instructions are included.

WARN uses computer-aided manufacturing and design tools to ensure our mounting kits fit your vehicle. The mounting kits are laser cut to the exact dimensions, shaped on a computer-controlled press brake, and robotically welded for consistency.

To assemble the system, order the winch, carrier and wiring kit. Go to warn.com for part numbers.

If your ATV or Side x Side has a 3.1cm or 5 cm Class I front or rear receiver, then the Multi-Mount carrier is a versatile way to mount a WARN winch. Plus, it allows you to quickly remove the winch whenever you want.

The Multi-Mount works by simply bolting a WARN winch to the carrier, installing the Quick Connect wiring kit, and inserting the carrier into the receiver.

WARN Bumpers: Trail Protection and A Bold, Customized LookWARN® bumpers protect your ATV or Side x Side and make it look great. Built from laser-cut, powder-coated steel, WARN bumpers add protection and style to your vehicle. Plus, they’re compatible with WARN winches, winch mounting systems, and plow systems.

WARN Side x Side bumpers have an integrated winch mount, pre-drilled holes for WARN trail lights, and the bumper folds down to open the vehicle’s hood. Stout construction and a powder-coated finish make these bumpers last.

SEE APPLICATION CHARTS IN THE BACK OF THE CATALOG FOR SPECIFIC PART NUMBERS.

Part number: 85700 (XT17 with controls on winch), 85900 (XT17 with controls on vehicle)Rated line pull: 771 kg (1,700 Lbs.) single-lineSealing: MotorGear train: 3-stage planetaryRope: 12m x 4mm (40’ x 5/32”) SyntheticControl: PN 85700: Corded remote control with 3m (10’) lead, PN 85900: Handlebar-mounted rocker switchBrake: Mechanical brake standardMechanical Warranty: Limited lifetimeElectrical Warranty: 1 yearClutch control: Cam activatedWiring diameter: 10-gauge

It’s light. It’s powerful. And it shares your sense of adventure. The XT17 winch

can rein in up to 771 kg of pulling capacity. And talk about easy to carry—

aluminum construction, 12m of synthetic rope, and a 3.8 kg design will have

you taking it everywhere.

WARN XT17 PORTABLE WINCHThe Ultimate Backup For Serious Adventure Touring

S P E C I F I C A T I O N S

85700 XT17 Winch comes with hand-held corded remote, rigging strap, and wiring

85900 XT17 Winch comes with handlebar-mounted winch control, rigging strap, and wiring

12V DC PERFORMANCE SPECS (first layer of drum)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. (Ft./min.) Current layer/kg (Lbs.)

0 4.2 (13.8) 6 1/771 (1700)

227 (500) 3.0 (10.2) 27 2/678 (1496)

455 (1000) 1.9 (6.4) 44 3/597 (1316)

771 (1700) 1.4 (4.6) 65 4/525 (1158)

Up top, everything is blue skies and good times. But down below, jagged rocks, sharp branches, and heavy logs lurk, ready to wreak havoc on your vehicle. WARN Body Armor lets you push the envelope and ride with confidence by giving your ATV or Side x Side the ultimate underbody protection. Features include aircraft-grade aluminum construction, reinforcing beads for added strength, recessed hardware to keep nuts and bolts safe and secure, and holes for drainage and servicing access.

WARN BODY ARMORFor ATVs And Side X Sides

SEE APPLICATION CHARTS IN THE BACK OF THE CATALOG FOR SPECIFIC PART NUMBERS.

A-ARM KIT, FRONT

A-ARM KIT, REAR

SIDE CHASSIS KIT

CHASSIS KIT

74 P OW E R S P O RT S P OW E R S P O RT S 75

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WARN EPIC ACCESSORIESFeaturing a Warn-exclusive 12-stage coating process; utilizing e-coat and powder coatings, these market leading accessories deliver visual appeal, improved impact-resistance and a longer wear cycle than standard winch accessories.

Epic Tree Trunk ProtectorThe WARN Epic Tree Trunk Protector Strap is designed to help protect a live tree from damage during winching operations and self-recovery situations. The strap is constructed of premium quality nylon with an encased red warning marker to indicate damaged webbing. Plus, end loops are reinforced with durable ring connectors and e-coated and powder coated for premium protection against wear and abrasion. The 2.5cm x 2.4m Tree Trunk Protector is rated to 3266 kg.

PN 92094 2.5cm x 2.4m (1” x 8’) Rated to 3266 kg (7,200 lbs.)

Epic ShackleThe Epic Shackle provides a means for connecting the looped ends of cables, straps, and snatch blocks. The shackle’s pin is threaded to allow easy removal. Rated for 2268 kg capacity winches and under.

PN 92092 12.7mm (1/2”) shackle with 15.9mm (5/8”) pin diameter For 5,000 lb. (2268 kg) capacity winches and under.

Epic Winch HookThe WARN Epic Winch Hook provides maximum protection and reliability against wear and abrasion. It’s also been uniquely designed with a built-in bev-erage opener. The hook is rated for 2268 kg capacity winches and under.

PN 92089 For 2268 kg (5,000 lb.) capacity winches and under

Epic Snatch BlockAble to accept both wire and synthetic rope, the Epic Snatch Block is reliable, durable, and ready for action. When used properly, the multi-purpose snatch block can double the pulling power of any winch or change your pulling direction without damaging the rope. It also helps to reduce heat buildup and amp draw during recovery. Rated for 2268 kg winch capacities and under.

PN 92097 Rated to 2268 kg (5,000 lbs.) winch capacity and under

ShackleFor 2041 kg (4,500 lbs.) capacity winches and under. 12.7mm (1/2”) shackle with 15.9mm (5/8”) diameter pin. PN 88998

Light Weight Rigging Strap25mm x 2.4m (1” x 8’) For anchoring and lashing to vehicles, trees, and rocks, while protecting your bike and anchor point. Rated to 907 kg (2,000 lbs.) PN 88894

Receiver Shackle BracketUtilizes a 3.1cm Class l receiver as a recovery or pulling point.

PN 62041 Includes bracket, hitch pin and shackle. PN 88998 Shackle only.

Light Duty Winching Accessory KitDouble your pulling power, change your pulling direction, and keep your winch in proper working order. Accessory Kit includes 12.7mm (1/2”) shackle, 4082 kg (9,000 lbs.) maximum capacity snatch block, and two 25.4mm x 2.4m (1” x 8’) tree trunk protectors and WARN winching gloves. It all comes in a heavyweight denier carry bag.

PN 88915

Snatch BlockAssists in double-lined and angled pulls. Rated to 4082 kg (9,000 lbs.) capacity and under

PN 88898

Tree Trunk Protector25mm x 2.4m (1” x 8’) load strap. Rated to 2903 kg (6,400 lbs.) PN 88896

Winch Cover Made of durable, tight-fitting neoprene; resists water and cracking

PN 71072 For RT/XT 15 and 1.5ci winches

PN 71980 ProVantage 2500 and 3500, Vantage 2000 and 3000, RT/XT 25 and 30, 2.5ci, 3.0ci

PN 71975 For ProVantage 3500 and 4500, Vantage 4000, RT40, XT40 and 4.0ci

Remote Control Upgrade KitEverything needed to add a hand-held remote control to your RT/XT 25 series or RT/XT 15 series, 2.5ci or 1.5ci winches. Includes remote control, socket, and wiring.

PN 64259 Complete kit, described above PN 64849 Replacement--remote only

Winch Upgrade KitConverts the WARN A2000 to the WARN 2.5ci ATV winch. Comes with contactor, Express Install wiring, and mini-rocker control switch. PN 63990

Mini-Rocker Control Switch With Integrated SocketKit allows you to plug in a corded remote directly into the mini-rocker switch—no need to drill and install the socket. Includes mini-rocker switch with socket, corded remote, and all necessary hardware.

PN 80588, PN 80958 Replacement--remote only

• Control your winch from up to 15.2m away

• Easy plug-and-play installation

• Sealed for protection against the elements

• Activation sequence guards against accidental power-ups

• Kit includes wireless transmitter, receiver, holster, lanyard and mounting hardware

PN 90288 For Powersports Winches. Works with WARN 1.5ci, 2.5ci, 3.0ci; XT/RT; and WARN ProVantage/Vantage winches.

Wireless Control System

Replacement ContactorPN 76429 For ProVantage 4500/4500-S, ProVantage 3500/ 3500-S, Vantage 4000/4000-S,

PN 63070 For ProVantage 2500, ProVantage 2500-S

76 P OW E R S P O RT S P OW E R S P O RT S 77

PN 89564 For Vantage 3000, Vantage 3000-S, Vantage 2000, Vantage 2000-S

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78 P OW E R S P O RT S P OW E R S P O RT S 79

PN 94245 Replacement for ProVantage 4500-S. Cast aluminum construction with durable black powdercoat and polished aluminum surfaces. 18.7cm wide.

PN 94243 Replacement for ProVantage 3500-S and 2500-S. Cast aluminum construction with durable black powdercoat and polished aluminum surfaces. 15.9cm wide.

PN 94244 Replacement fairlead for Vantage 4000-S. Cast aluminum construction with durable black powdercoat finish. 18.7cm wide.

PN 94242 Replacement fairlead for Vantage 2000-S and 3000-S. Cast aluminum construction with durable black powdercoat finish. 15.9cm wide.

Roller FairleadReduces excessive wear on your winch rope and aids in angled pulls.

PN 28929 Replacement for Vantage 2000 and 3000, RT/XT 25, 30 series, A2500, 2.5ci, or 3.0ci winches. Upgrade from hawse fairlead on RT/XT15 series, A2000, or 1.5ci winches.

PN 29256 Replacement fairlead for Vantage 4000, RT/XT40 or 4.0ci winches.

PN 69373 Replacement fairlead for ProVantage 2500 and 3500.

PN 82550 Replacement fairlead for ProVantage 4500.

Hawse FairleadsDesigned to be used with synthetic rope, and to decrease the possibility of fraying. Replacements available for both ProVantage and Vantage winches.

STEEL VS. SYNTHETIC WINCH ROPEWARN Vantage and ProVantage winches are available with either steel rope or synthetic rope. But which one is right for you? Let’s look at some of the features and benefits of both.

Steel rope is extremely durable, abrasion resistant, and is good for utility applications where the line may contact objects like stumps, rocks, and other things that rub against the rope. Of course it’s still a good choice for vehicle recovery, and has been used for decades by enthusiasts and workers alike. However, steel rope is heavier and less flexible than synthetic line. Steel rope is also less expensive than synthetic rope.

Synthetic rope is strong, lightweight, easy to handle, and it’ll even float on water making it great for vehicle recovery. Synthetic rope is more prone to damage by abrasion, and requires the use of the included abrasion sleeve when the rope comes into contact with an object. Additionally, synthetic rope should be inspected regularly for ultraviolet (UV) wear and is more expensive than steel rope. However, it’s a great choice for those who are looking to keep weight down, push the limits with their vehicle, and use the winch frequently.

ROPE INFORMATION ROPE PART NUMBERS

WINCH MODEL PART NUMBER LENGTH DIAMETER WIRE SYNTHETIC

ProVantage 2500 91025 15.2m (50’) 4.8 mm (3/16”) 60076ProVantage 2500-s 91026 15.2m (50’) 4.8 mm (3/16”) 73599ProVantage 3500 91035 15.2m (50’) 4.8 mm (3/16”) 60076ProVantage 3500-s 91036 15.2m (50’) 4.8 mm (3/16”) 73599ProVantage 4500 90450 16.7m (55’) 5.6 mm (7/32”) 68851ProVantage 4500-s 90451 16.7m (55’) 5.6 mm (7/32”) 77835Vantage 2000 91020 15.2m (50’) 3.9 mm (5/32”) 89561Vantage 2000-s 91021 15.2m (50’) 3.9 mm (5/32”) 89563Vantage 3000 91030 15.2m (50’) 4.8 mm (3/16”) 60076Vantage 3000-s 89031 15.2m (50’) 4.8 mm (3/16”) 73599Vantage 4000 89040 16.7m (55’) 5.6 mm (7/32”) 68851Vantage 4000-s 89041 16.7m (55’) 5.6 mm (7/32”) 77835

Synthetic Rope ExtensionIncludes lightweight 6.4 mm (1/4”) diameter rope, which attaches to the winch cable for an additional 15.2m of distance. 1814 kg (4,000 lb.) single line capacity.

PN 69069

Synthetic Rope Conversion KitFor use with all WARN ATV winches with aluminum drums. Includes synthetic rope, rock guard sleeve and roller fairlead.

PN 72128 For ProVantage 2500 and 3500, Vantage 2000 and 3000 – 15.2m (50’) of 4.8 mm (3/16”) diam.

PN 77835 For ProVantage 4500, and Vantage 4000 – 15.2m (50’) of 5.6 mm (7/32”) diam.

Synthetic Rope For Powersports WinchesStrong, lightweight, and easy-to-handle synthetic winch rope. Available in a variety of lengths and diameters. Includes sliding wear sleeve.

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WARN PLOWS FOR ATVS AND SIDE X SIDES:HEAVY GAUGE, HEAVYWEIGHT HITTERS THAT PUSH THE LIMITSWhether you’re plowing a snow-clogged driveway in Idaho, or pushing animal feed in Iowa, WARN plows stand up to rugged use

as only WARN products can.

For ATVs, choose from WARN ProVantage or Standard Plow Systems. With ProVantage you get the highest performance,

exceptional control, and outstanding durability — plus the choice of a front or center mounting option. For lighter-duty,

intermittent use there’s the WARN Standard Plow System. This center-mount plow system delivers reliable, workhorse

performance at a very reasonable price.

Side X Side owners can equip their vehicle for snow season with the WARN ProVantage Plow System for Side X Sides. With

rapid front connection, durable construction, and top quality, it’s engineered to perform. And with a variety of useful, innovative

accessories, it’s the most complete plow system money can buy.

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Tapered Plow Blade* PN 80954 (137cm) PN 80960 (152cm)

Plow Base/Push TubeAssembly (front mount) PN 92100

Plow mounting kitSee application charts for part numbers

ProVantage winch(Optional. Choose from winch or Plow Lift)

ProPivotOptional part. Rotate your plow blade up to 28 degrees at the push of a button.PN 88700 For ProVantage ATV

Plow HD Mounting (Optional part. Increase the durability of your mounting points) PN 85243 (Standard mount) PN 85244 (Offset mount)

Plow HD Wear Bar(Optional. Wear-form steel construction lasts up to 30% longer)PN 84054 (137cm) PN 84060 (152cm)

Blade Side Wall (Optional. For tapered blade. Control snow run off) PN 70880

Plow Markers (Optional. 61cm high antenna)PN 67679

Front-Connection Advantages:• Easy-on, easy-off rapid connection system is

located at the front of the vehicle-no need to crawl under the ATV

• No need to remove mount during non-plowing seasons; no reduction in ground clearance

• Front-mount systems offer the highest blade lifting capability

* Straight blades are also compatible with the front-mount system: PN 78950 (127cm), PN 78954 (137cm), PN 78960 (152cm)

6

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9

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4

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1

6

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8

5

9

PROVANTAGE FRONT-MOUNT ATV PLOW SYSTEM

Center-Connection Advantages:• Center-mount adds rigidity

and extra stability to the ATV during plowing operations

• Designed for high ground clearance and quick installation or removal

2

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4

1

6

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8

5

9

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Straight Plow Blade* PN 78950 127cm BladePN 78954 137cm BladePN 78960 152cm Blade

Plow Base/Push Tube Assembly (center mount) PN 78100

Plow mounting kit See application charts for part numbers

1

2

3

4 ProVantage winch (Optional. Choose from winch or Plow Lift)

Plow Pulley(Optional. Provides better control of plow blade by doubling the lifting advantage)PN 84526

Snow Control Flap (Optional. Controls snow kick back) PN 67870

Plow HD Wear Bar(Optional. Wear-form steel construction lasts up to 30% longer)

PN 84050 (127cm) PN 84054 (137cm) PN 84060 (152cm)

Blade Side Wall (Optional. For straight blade. Control snow run off) PN 80607

Plow Markers (Optional. 61cm high antenna). PN 67679

* Tapered blade is also compatible with the center-mount system: PN 80954 (137cm), PN 80960 (152cm)

PROVANTAGE CENTER-MOUNT ATV PLOW SYSTEM

82 P LOW S P LOW S 83

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WARN STANDARD PLOW SYSTEM FOR ATVS

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1

Plastic Wear Bar Excellent on concrete/brick PN 67860 (122cm) PN 67861 (137cm) PN 67862 (152cm)

Steel Wear Bar Replacement part for standard steel wear bar PN 39416 (122cm) PN 39415 (137cm) PN 62601 (152cm)

Snow Control Flap Flexible rubber top flap controls snow (cut to size) PN 67870 (152cm)

Plow Markers 2’ high antenna PN 67679 Blade Side Wall

Control run off of snow and other materials. Made of heavy duty steel PN 70880

Plow Skids For Standard straight blade PN 69212

Plow Lift Rope 20cm of durable synthetic rope. Temporarily replaces your wire rope for plow season and saves wear and tear PN 68560

Standard Plow Blade PN 86766 48” Blade PN 86768 54” Blade PN 86772 60” Blade

Standard Plow Base/Push Tube Assembly PN 86528

Plow mounting kit See application charts for part numbers

Plow Lift PN 84600 (Optional. Choose from Plow Lift or winch)

Roller Fairlead For Plow Lifting Larger diameter roller reduces wear on rope

PN 69373 (fits WARN ATV winches 907–1587kg)

Optional Accessories and Upgrades For Your Standard Plow System

1 2 3 4

Reliable Performance at a Very Competitive PriceThe WARN Standard Plow System gives you everything you need in a ATV plow, and nothing you don’t. This basic system is perfect for lighter-duty, intermittent use. Available in center-mount only, the WARN Standard Plow System gives you a choice of 122cm, 137cm or 152cm wide straight blades. The system is available for most ATV models.

Rapid Connection, Durable Construction, and Top Quality Get your Side x Side ready for plowing with the WARN ProVantage Plow System. The system has been engineered from the ground up and extensively tested to give the product years of service, so you and your vehicle can plow season after season.

The ProVantage Side x Side Plow System has the same rapid connection system as the ATV system, but it uses a big Side x Side specific 183cm plow blade to move material. Just add the Side x Side plow base, a winch, pick your accessories of choice, and you’re ready to get to work.

PROVANTAGE SIDE X SIDE PLOW SYSTEM

183cm Straight Plow Blade PN 79958

Plow Base/Push Tube Assembly (includes pulley kit) PN 79805

Plow mounting kit See application charts for part numbers

ProVantage winch

1

2

3

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1

Plow Markers 61cm high antenna PN 67679

Blade Side Wall Control snow run off PN 80607

Plow HD Skids• Wear-form steel construction

• Outlast standard skids by up to 30% PN 85368 for 183cm blade

Optional Accessories and Upgrades For Your Side X Side Plow System

Plow Lift Rope 2.4m of durable synthetic rope. Temporarily replaces your wire rope for plow season and saves wear and tear PN 68560

Standard Skids• Replacement part.

PN 80475Plow Slack Control• Extend the life of your plow system and winch rope

• Eliminates winch overrun when lowering the plow (also corrects cable tangles)

PN 85888 (for UTV)

Plow Limit Control• Extends plow system life

• Protects your vehicle from impact and stops “over raised” conditions Allows you to fine tune system for a variety of stop positions

PN 85950 for UTV

Plow HD Wear Bar• Wear-form steel construction

• Lasts up to 30% longer than standard wear bars PN 85287 (183cm)

Steel Wear BarReplacement part for standard steel wear barPN 72047 (183cm)

Roller Fairlead For Plow Lifting Larger diameter roller reduces wear on ropePN 82550 (fits WARN winches 1814–2041kg)

84 P LOW S P LOW S 85

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WARN PLOW ACCESSORIES

1. Plastic Wear Bar Made of ultra-high molecular weight plastic (UHMW), these bars are reversible—just flip it when worn. Saves wear on the plow blades, and are excellent on concrete/brick. PN 80860 (127cm) PN 67861 (137cm), PN 67862 (152cm)

Steel Wear Bar (not pictured)

PN 39416 (122cm), PN 80608 (127cm), PN 39415 (137cm), PN 62601 (152cm)

2. Plow Skids For ProVantage straight and tapered blade. PN 80475 (Note: for 127cm blade, use PN 69212)

For Standard straight blade. PN 38330

3. Plow Lift Rope Uses 2.4m section of durable synthetic rope. Temporarily replaces your wire rope for plow season and saves wear and tear. Stands up to repeated, sharp angle pulls used to lift heavy plow blade. PN 68560

4. ATV Plow Markers These 61cm high antenna have red rubber tips for visibility; great for use in deep snow. PN 67679

5. Roller Fairlead For Plow Lifting For use with winches that raise and lower a plow blade. Larger diameter roller reduces wear on rope. PN 69373, PN 82550 (RT/XT40)

6. Snow Control Flap Made of flexible rubber, this top flap controls snow kick back and keeps snow on the ground. Fits all WARN ATV plows (cut to size). PN 67870 (60”)

7. Blade Side Wall Control run off and get scoop-like control of snow and other materials. Helps to gather material before depositing. Made of heavy duty steel.

PN 80607 Straight blades. Can be mounted on either side PN 70880 Tapered blades

Plow Lift Effortlessly lifts your plow without needing to use your winch. Screw-drive system is compact and easy to install. Works with all WARN plow systems, new or old.

PN 84600

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Plow Hd Wear Bar• Wear-form steel construction

• Lasts up to 30% longer than standard wear bars

PN 84050 (127cm) PN 84054 (137cm) PN 84060 (152cm) PN 85287 183cm)

Plow HD Skids• Outlast standard skids

by up to 30%

• Wear-form steel construction

PN 85368

Provantage Upgrades: Increase the Durability and Performance of Your System

Plow Slack Control• Extend the life of your plow system and winch rope

• Eliminates winch overrun when lowering the plow (also corrects cable tangles)

PN 85742 ATV (Plow only) PN 85888 ATV (Bucket only)

Note: not for use with 50” blade

Plow HD Mounting• Upgrade mounting points

• Wear-form steel construction

• Increase the durability of your mounting points

• For front-mount plow only

PN 85243 ATV (Standard mount) PN 85244 ATV (Offset mount)

Plow Limit Control• Protects your vehicle from impact and stops “over raised” conditions

• Allows you to fine tune system for a variety of stop positions

• Extends plow system life

• For front-mount plow only

PN 85950 ATV (bucket or plow) and UTV (plow) PN 88950 Combo limit-slack control (plow only)

Universal Plow MountThis versatile non-vehicle-specific plow mount will transform almost any ATV into a plow-ready machine. Compatible with both WARN ProVantage and Standard center-mount push tubes, the Universal Plow Mount provides stability and versatility. Constructed from steel and wearing a durable powder-coated finish, this mount is ideal for seasonal duty and easily attaches to a majority of ATVs.

• Center mounting position for reliable and versatile plow performance

• Low-profile design provides minimal clearance issues

• Ideal for seasonal use

• Includes mounting hardware

PN 91810

ProPivotThe WARN ProPivot™ will rotate your plow blade up to 28 degrees at the push of a button—even under load. Equipped with a powerful motor and designed using a durable split-ring gear train, ProPivot will make quick work of all plowing activities. Improved sealing along with a shock absorbing dampener system makes the ProPivot a must-have when you need superior response and versatile plow performance.

PN 88700 For ProVantage ATV plow systems

86 P LOW S P LOW S 87

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WARN UTILITY PRODUCTS:BRINGING YOU MORE WAYS TO GET MORE DONEAt Warn Industries, you better believe hard work is our core value. What you’ll see on these pages is a line-up of labor-saving

tools that are destined to change the way you work. From the do-all, innovative PullzAll™ lifting and pulling tool to the

innovative Drill Winch, WARN products mean one thing to you: letting one person do the work of two.

ALWAYS WEAR GLOVESRegardless of whether you have wire rope or synthetic rope, wearing gloves will help protect your hands from potential burrs, rope burn, and other things that could injure your hands. T

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IP

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Rigging Kit• Carry bag to hold Drill Winch and rigging items• 16mm D-shackles • Two load anchor strapsPN 685014

90 U T I L I T Y U T I L I T Y 91

Switch: Forward/reverseTrigger: Variable speedPower: AC 120V / 230VWattage: 1200wLoad indicator: Electronic, with LEDClutch: None

Switch: Forward/reverseTrigger: Variable speedPower: 24 volt DCWattage: 7200w Battery: Rechargeable NiMH battery pack (with rapid charger)Load indicator: Electronic, with LED

WARN CORDED PULLZALLPortable Lifting And Pulling Tool• Lifts or pulls up to 454 kg (1,000 lbs.)

• Replaces old-fashioned come-a-longs and chainfalls

• AC version perfect for use where power is available

When you’re in the shop and have access to a power source, just plug in PullzAll and let it help you tackle those labor-intensive chores. Move heavy machinery. Hoist an engine block. Lift a load precisely into place, then nail it, weld it, whatever it. You think up the task, and PullzAll revolutionizes the amount of work one person can do.

WARN CORDLESS PULLZALLDC Powered Lifting And Pulling Tool• Lifts or pulls up to 454 kg (1,000 lbs.)

• Cordless 24V version is great for use in the field

• Includes two rechargeable battery packs (with charger)

When work takes you to more remote locations, bring the mechanical muscle of the portable, cordless PullzAll with you. From tough tasks like pulling pipe to stretching wire fence, you’ll come to count on PullzAll to get the job done quickly and effortlessly. Comes with two batteries.

Clutch: NoneBrake: DynamicSteel rope: 6mm X 4.6m (7/32” X 15’)Weight: 8.2 kg (18 Lbs.)Dimensions: .50m L. x .31m W. x .33m H. (20” L. x 12.50” W. x 13.25” H.)

Brake: DynamicSteel rope: 6mm X 4.6m (7/32” X 15’)

Weight: 6.8 kg (15 lbs.)Dimensions: 20” L. x 12.50” W. x 13.25” H. (.50m L. x .31m W. x .33m H.)

PN 885000 (120V) PN 885003 (230v EU) PN 885002 (230v EU)

PN 885005 PN 885006 (International)

S P E C I F I C A T I O N SS P E C I F I C A T I O N S

WARN DRILL WINCHDrill-Powered Portable WinchHow do you turn a mere handheld power drill into a portable, versatile pulling tool? With the rugged and easy-to-use WARN Drill Winch. From moving heavy nursery stock, to pulling a rolling load up onto a trailer, the 500 lbs. capacity Drill Winch does the hard-to-handle pulling jobs.

• Lightweight and portable, with a 227kg (500 lbs.) single-line pulling capacity

• Powered by standard portable drill (not included)

• Free-spool clutch makes rigging fast and easy

• Includes 9.1m ( 30’) of steel rope, integrated hawse fairlead, and rigging hooks (front and rear)

PN 910500

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92 U T I L I T Y U T I L I T Y 93

PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

Lbs. (kg) Ft./min. (M/min.) Current layer/Lbs. (kg)

0 (0) 7.2 (2.2) 6.7 Amps 1/2000 (907)

500 (226.8) 6.8 (2.1) 24.1 Amps 2/1504 (682)

1000 (453.6) 5.7 (1.7) 44.7 Amps 3/1348 (612)

1500 (680.4) 4.8 (1.5) 72.0 Amps 4/1222 (554)

2000 (907.2) 4.2 (1.3) 80.0 Amps 5/1117 (507)

Capacity: 2,000 lbs. (907 kg) single-lineBrake: Self-locking gear train (Rated Load Holding)Switch Type: Remote Control Motor: Permanent Magnet Steel Rope: 3/16” X 35’ (10.7 m)HP: 1.6 HP 3.0” Power: 12 volt DCGear Train: Split Ring Gear

WARN 2000 DC Ideal For Use On Trailers or Hitch MountsThe compact yet powerful WARN 2000 DC utility winch is great for a variety of tasks, whether it’s loading a vehicle onto a trailer or simply moving a heavy load at the jobsite. With 2,000 lbs. of pulling capacity, a new easy-to-use clutch lever, and a corded remote, this light-duty winch is big on features and value.

PN 92000

Clutch: Knob, pull and turnDrum Diameter: 1-1/4 in. (3.18 cm)Fairlead: HawseHole Pattern: 2 Holes on 3.1” (7.87 cm) centerGear Ratio: 153:1 Electrical Leads: 2 – 6’ (1.8 m)Weight: 18 lbs. (8.2 kg.)Warranty: 1 year limited

S P E C I F I C A T I O N S

13.26” (336.7mm) 6.08” (154.4mm) 4.29” (109.0mm)

7.30” (158.3mm) 2.45” (62.2mm) 3.51” (89.2mm)

Mounting bolt pattern: 10.0” x 4.5” (254.0mm x 114.3mm)

D E FA

BC

BC

DEF

A

DIMENSIONS: 2000 DC D I M E N S I O N S

13.26” (336.7mm) 6.08” (154.4mm) 4.29” (109.0mm)

BC

A

7.30” (158.3mm) 2.45” (62.2mm) 3.51” (89.2mm)

DEF

18.1” (460mm) 6.7” (170mm)

Mounting bolt pattern: 10.0” x 4.5” (254.0mm x 114.3mm)

A

B

BA

DIMENSIONS: 4700 DC

15.90” (404.0mm) 6.79” (172.5mm) 4.98” (126.6mm)

8.82” (224.0mm) 3.59” (91.3mm) 3.49” (88.7mm)

Mounting bolt pattern: 10.0” x 4.5” (254.0mm x 114.3mm)

D E FA

BC

BC

DEF

A

DIMENSIONS: 4000 DC

PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer: kg (Lbs.) M/min. (Ft./min.) Current layer/kg (Lbs.)

0 (0) 2.2 (7.2) 6.7 Amps 1/1814 (4000)

226.8 (500) 2.1 (6.8) 24.1 Amps 2/1547 (3410)

453.6 (1000) 1.7 (5.7) 44.7 Amps 3/1438 (3170)

907.2 (2000) 3.3 (10.9) 180 Amps 4/1338 (2950)

1360.8 (3000) 2.7 (8.9) 210 Amps

1814.4 (4000) 2.1 (6.9) 240 Amps

PERFORMANCE SPECS (first layer)

kg (Lbs.) M/min. (Ft./min.) Current layer/kg (Lbs.)

0 (0) 5.5 (17.9) 47 Amps 1/2132 (4700)

453.6 (1000) 3.9 (12.8) 82 Amps 2/1805 (3980)

907.2 (2000) 3.3 (10.8) 150 Amps 3/1565 (3450)

1360.8 (3000) 2.5 (8.1) 212 Amps 4/1379 (3041)

1814.4 (4000) 1.8 (5.8) 277 Amps 5/1234 (2720)

2131.9 (4700) 1.3 (4.3) 322 Amps

Capacity: 2130 kg (4,700 lbs.) single-lineSwitch type: Remote with 3.7 m (12’) leadMotor: Permanent magnetHP: 1.9 hp 7.6cm DiameterPower: 12V DCGear train: 3-stage planetaryClutch control: Paddle

Brake: Dynamic and mechanical brakingSteel rope: 6.3mm x 18.3 m (1/4” X 60’)Fairlead: HawseElectrical leads: 2–1.8 m (6’) X 6 Gauge cableWeight: 19.1 kg (42 Lbs.)Warranty: Limited one yearReplacement Steel Rope: PN 71297

WARN 4700 DCHeavy Puller For Trailers and General Load-MovingThe 4700 DC boasts a ready-for-anything attitude. Bring on the big loads, the big jobs no one wants to tackle. Couple 60’ of wire rope with the powerful 3-stage planetary gear train and you’ve got a peerless load-mover. Pulls up to 4,700 lbs, no problem.

PN 94700

WARN 4000 DCVersatile and Powerful. Great For Trailers or the JobsiteThe new 4000 DC has heavy-duty pulling power; perfect for loading a heavy vehicle onto a trailer or winching the big loads at work. With durable steel rope, a roller fairlead, and a sturdy remote control, this winch is ready to go to work.

PN 94000

Capacity: 1814 kg (4000 lbs.) single lineSwitch Type: Remote with 3.7 m (12’) LeadMotor: Permanent Magnet HP: 1.9 HPPower: 12 volt DCDrum Diameter: 6.03 cm (2.375”)Gear Train: 3-Stage planetaryClutch: Lever – Multi-DirectionalHole Pattern: 3 holes

Gear Ratio: 176:1Brake: Dynamic and mechanical brakingSteel Rope: 5.5mm X 13 m (43’)Fairlead: RollerElectrical Leads: 2 – 1.8 m (6’) x 6 gauge cableWarranty: 1 year limitedReplacement Wire Rope: PN 78987

S P E C I F I C A T I O N S S P E C I F I C A T I O N S

D I M E N S I O N S D I M E N S I O N S

404.0mm (15.90”) 172.5mm (6.79”) 126.6mm (4.98”)

BC

A

224.0mm (8.82”) 91.3mm (3.59”) 88.7mm (3.49”)

DEF

460mm (18.1”) 170mm (6.7”)

BA

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WARN 3000 ACI A Plug-In Pulling PowerhouseWith a 1360kg pulling capacity, a TEFC induction AC motor for a long duty cycle and 30.5m of 7.9mm wire rope, the 3000 ACI is just what you need when you need a heavy-hauling AC-powered winch. The perfect fixed-mount station winch.

PN 93000

Capacity: 1361 kg (3,000 Lbs.) single lineSwitch type: Drum switch/station typeMotor: TEFC induction AC motorHP: 0.7 hp 56CPower: 115/230 voltGear train: 3-stage planetaryClutch (freespool): Paddle

Brake: Dynamic and mechanical brakingSteel rope: 7.9mm X 30.5m ( 100’)Fairlead: NoneElectrical leads: NoneWeight: 34.5 kg (76 lbs.)Warranty: Limited one yearReplacement steel rope: PN 27110

PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Pull by layer:

kg (Lbs.) M/min. (Ft./min.) Current layer/kg (Lbs.)

0(0) 3.7 (12.2) 9.1 Amps 1/1361 (3000)

453.6 (1000) 2.7 (8.8) 11.0 Amps 2/1225 (2700)

680.4 (1500) 2.7 (8.8) 12.7 Amps 3/1116 (2460)

907.2 (2000) 2.6 (8.6) 14.8 Amps 4/1021 (2250)

1134 (2500) 2.6 (8.5) 17.7 Amps 5/939 (2070)

1360.8 (3000) 2.5 (8.1) 20.9 Amps

S P E C I F I C A T I O N S

24.4” (620mm) 7.7” (196mm)

6.9” (175mm) 14.5” (368mm)

Mounting bolt pattern: 10.0” x 4.5” (254.0mm x 114.3mm)

D

A

BC

BCD

A

DIMENSIONS: 3000 ACI D I M E N S I O N S

620mm (24.4”) 196mm (7.7”) 175mm (6.9”)

BC

A

368mm (14.5”)D

PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Current

kg (Lbs.) M/min (Ft./min.) (At 120V AC)

0 (0) 2.9 (9.6) .6 Amps

113.4 (250) 2.6 (8.4) 1.6 Amps

226.8 (500) 2.3(7.6) 2.8 Amps

340.2 (750) 2.0 (6.7) 4.1 Amps

453.6 (1000) 1.9 (6.1) 5.4 Amps

Above performance specs are based on first layer of drum

Capacity: 454 kg (1,000 lbs.) single-lineMotor: 120V AC, 0.8 hp (600W) permanent magnetPower: 120V AC, GFCIControls: Pendant remoteGear train: Planetary, differential planetaryGear ratio: 261:1Clutch (freespool): Pull and turnBrake: Self braking transmissionWarranty: 1 year limited

Drum diameter/length: 52mm/84mm (2.0”/3.3”) Rope: Galvanized steel wire, Ø 4.8mm x 13.1 m (Ø 3/16” x 43’)Length: 39.2cm (15.42”)Drum diameter: 52mm (2.0”)Fairlead: HawsePower: 120V AC, GFCIDuty cycle: IntermittentFinish: Powder-coatMounting bolt pattern: 78.8mm x 63.5mm (3.1” x 2.5”)

Weight: 12.0 kg (26.5 lbs)

WARN 1000AC Ac Pulling Power For Shops And Indoor WorksitesIdeal for use anywhere 120-Volt AC power is available, the WARN® 1000AC winch delivers 454kg of pulling capacity. 13m of wire rope, a long duty cycle and legendary WARN durability make this a tool you can rely on to get the job done. PN 80010

WARN 1500AC Extra Muscle For The Bigger Shop ChoresThe WARN 1500AC delivers 680kg (1,500 lbs.) of AC-powered pulling capacity. A powerful 0.8-horsepower permanent magnet motor, industrial planetary gearing, and all-metal housing provide smooth, reliable pulling power. A vented motor end cap and externally serviceable brushes provide improved motor cooling, extended run time and motor life. Includes a 3m (10’) power cord, 13m of 4.7mm diameter steel rope, and a sealed pendant remote with 3m (10’) lead.

PN 85330

Capacity: 680 kg (1,500 lbs.) single-lineMotor: 120V AC, 0.8 hp (600W) permanent magnetPower: 120V AC, GFCIControls: Pendant remoteGear train: Planetary, Differential PlanetaryGear ratio: 261:1Clutch (freespool): Pull and turnBrake: Self braking transmissionWarranty: 1 year limited

Drum diameter/length: 52mm/84mm (2.0”/3.3”) Rope: Galvanized steel, Ø 4.8mm x 13.1 m (Ø 3/16” x 43’)Length: 39.2cm (15.42”)Drum diameter: 2.0” (52mm)Fairlead: RollerPower: 120V AC, GFCIDuty cycle: IntermittentFinish: Powder-coatMounting bolt pattern: 78.8mm x 63.5mm (3.1” x 2.5”)Weight: 12.7 kg (28 lbs.)

PERFORMANCE SPECS (first layer)

Line Pull Line Speed Motor Current

kg (Lbs.) M/min (Ft./min.) (At 120V AC)

0 (0) 3.3 (10.9) .7 Amps

113.4 (250) 2.7 (8.8) 1.9 Amps

226.8 (500) 2.4 (8.0) 3.3 Amps

340.2 (750) 2.1 (6.9) 4.8 Amps

453.6 (1000) 1.9 (6.1) 6.5 Amps

567 (1250) 1.7 (5.5) 8.2 Amps

680.4 (1500) 1.5 (4.9) 9.9 Amps

Above performance specs are based on first layer of drum

S P E C I F I C A T I O N S

S P E C I F I C A T I O N S

94 U T I L I T Y U T I L I T Y 95

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96 U T I L I T Y U T I L I T Y 97

Pullzall Rigging Kit• Carry bag designed to hold

PullzAll and rigging items

• 15.8mm D-shackles

• Two load anchor straps

PN 685014

Pullzall 12V ChargerFor use with cordless PullzAll, this product plugs into the accessory/cigarette lighter of your automobile and will charge the 24V NiMH battery. PN 685012

Pullzall Rigging CableGalvanized aircraft steel rope with loop on both ends allows you to hook up to another sharp object for an anchor point. Sold in packs of six.

PN 83362 25.4cm (10”) length

PN 83361 61cm (24”) length

Pullzall Battery24V NiMH pack for the cordless PullzAll. Perfect for use as a spare and as a direct-replacement unit. PN 685013

PULLZALL ACCESSORIES UTILITY WINCH ACCESSORIES

Portable Anchor Plate• Mounting platform for WARN Utility winches

• Allows the winch to be portable and anchored to a variety of objects

PN 70770

Quick Connect Plugs• Allows for convenient connect disconnect to the

battery power source

PN 22680

Hitch Adaptor• Use to mount WARN Utility winches

• Mounts to 5cm Class III receiver

• Black powder-coat finish

• Hitch pin included

PN 68531

Roller Fairlead • Assists in guiding the wire rope onto the

winch drum

• Upgrade for WARN 1700/4700 winches

• Extends wire rope life

• PN 64952

Remote Control • Replacement remote control for WARN 4000

and 4700 winches with a 9.1m (30’) lead

PN: 69175

Utility Winch Rigging Kit• Snatch block, rated to 3175 kg (7,000 lbs.)

• 16mm (5/8”) D-shackles

• Load/anchor strap rated to 6532 kg (14,400 lbs.)

• Nylon soft carrying case

PN 70792

Wireless Winch Control SystemThe WARN Wireless Control System lets you remotely control your WARN winch from up to 15.2m (50’) away. The new system is plug-and-play: It simply plugs in where you’d normally attach your corded remote–no wiring, no hassle. Weatherproof transmitter has two large buttons making it easy to operate, even while wearing gloves.

• Two-color LED provides clear operator feedback

• Control your winch from up to 15.2m (50’) away

• Easy plug-and-play installation

• Sealed for protection against the elements

• Kit includes wireless transmitter, receiver, holster, lanyard and mounting hardware

PN 90287 Works with all five-wire truck winches and WARN 4000 DC and 4700 DC utility winches

Neoprene Winch CoversKeep your WARN winch looking new with these Neoprene winch covers. Made from durable, form-fitting Neoprene, these covers provide protection from flying stones, road debris, and the elements.

• Elastic cover stretches over winch and resists flapping—no cords or straps

• UV protectant spray included to prolong the life of the winch cover

PN 91423 Fits DC1700, 2000DC

PN 91424 Fits DC3700, 4000DC

PN 91425 Fits DC4700

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INDUSTRIAL PRODUCTS:WHEN IT’S ALL ON THE LINE, TRUST ONE NAME: WARNWhy should you care that WARN makes a wide array of high-performance, long-cycle winches for the Industrial and Severe

Duty worlds? Because it’s further proof that WARN meets all challenges head-on. From tireless hydraulic winches, to

efficient electric winches and reliable hoists—they pass our rigorous tests and standards to make sure they meet global ones.

And then perform when you need them most.

I N D U ST R I A L 99

For hydraulic winching applications, no product performs better than a WARN® Industrial winch. Powerful hydraulic motors allow for extended duty. Hardened steel gear trains deliver efficient and reliable operation plus fast line speeds. Like their electric cousins, these products comply with worldwide quality and safety standards.

For electrically powered applications, WARN Industrial offers a comprehensive line of products to meet or exceed your expectations. All electric winches feature heavy-duty 12- or 24-volt series-wound industrial motors and hardened steel three-stage planetary gear trains that provide efficient and reliable operation. Every WARN Industrial planetary winch complies with the world's most stringent standards, including SAE J706 and NFPA.

SERIES 30XL For heavy tow, utility and trailer applications.PN 77880 (Standard Drum, Manual Clutch) PN 77900 (Standard Drum, Air Clutch) PN 77890 (Long Drum, Manual Clutch) PN 75990 (Long Drum Air Clutch)

SERIES 20XL Great for carriers, trailers, or severe-duty applications.PN 74750 (Standard Drum, Air Clutch) PN 77550 (Standard Drum, Manual Clutch) PN 77560 (Long Drum, Air Clutch) PN 77570 (Long Drum, Manual Clutch)

SERIES XL-LP WINCHES For systems that operate below 3,000 psi. PN 78970 (20XL-LP, Standard Drum, Air Clutch) PN 78980 (20XL-LP, Standard Drum, Manual Clutch) PN 79210 (20XL-LP, Long Drum, Air Clutch) PN 79220 (20XL-LP, Long Drum, Manual Clutch) PN 80508 (30XL-LP, Standard Drum, Air Clutch) PN 80509 (30XL-LP, Standard Drum, Manual Clutch) PN 80510 (30XL-LP, Long Drum, Air Clutch) PN 80511 (30XL-LP, Long Drum, Manual Clutch)

WARN HYDRAULIC PLANETARY GEAR WINCHES

SERIES 30XL 2-SPEED Fast no-load line retrieval. Winching capacity up to 13608 kgf (30,000 lbf.)PN 81617 (Long Drum, Air Clutch, Low-Pressure, 2-speed)PN 82710 (Long Drum, Air Clutch, 2-speed)

SERIES 18 Winching capacity up to 8165 kgf (18,000 lbf.)PN 74125 (Anti-Clockwise)

SERIES 15 Winching capacity up to 6804 kgf (15,000 lbf.)PN 65931 (Anti-Clockwise)

SERIES 12 Perfect for most tow, utility and trailer applications. Winching capacity up to 5443 kgf (12,000 lbf.)PN 30285 (Anti-Clockwise, 4.8 gpm) PN 30286 (Clockwise, 4.8 gpm)

SERIES 9 Winching capacity up to 4082 kgf (9,000 lbf.)PN 30281 (Anti-Clockwise, 4.9 gpm) PN 30282 (Clockwise, 4.9 gpm) PN 30279 (Anti-Clockwise, 3.0 gpm)

SERIES 6 Winching capacity up to 2722 kgf (6,000 lbf.)PN 33445 (Anti-Clockwise)Go to warn.com for full product line and specs

DC ELECTRIC PLANETARY GEAR WINCHES

SERIES 18 DC Heavy pulling power up to 8165 kgf (18,000 lbf.)

PN 72005 (24V Motor)

SERIES 15 DC 12 or 24v electric winch pulls up to 6804 kgf (15,000 lbf.)PN 66032 (12V Motor) PN 65932 (24V Motor)PN 91054 (12V, Spydura Pro Rope)PN 91053 (12V, Spydura Pro Max Rope)

SERIES 12 DC Industrial electric winch pulls up to 5443 kgf (12,000 lbf.)PN 30289 (12V Motor) PN 30290 (24V Motor) PN 91044 (12V, Spydura Pro rope) PN 91043 (12V, Spydura Pro Max rope)

SERIES 9 DC Industrial grade winch pulls up to 4082 kgf (9,000 lbf.)PN 30283 (12V Motor) PN 30284 (24V Motor) PN 91034 (12V, Spydura Pro Rope) PN 91033 (12V, Spydura Pro Max Rope)

Go to warn.com for full product line and specs

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100 I N D U ST R I A L

SEVERE DUTY WINCHES

WARN Industrial hoists combine the performance of heavy duty motors with hardened steel planetary gear trains to provide optimum power in lifting operations. DC electric hoists are available with 12V and 24V motors while hydraulic hoists work with all hydraulic systems. All WARN hoists comply with the world’s most stringent standards.

SEVERE DUTY 18 24V electric self-recovery winch.

Part numbers: Contact Warn Industries customer service for application assistance

SEVERE DUTY 12 DEEP FORDING Built to stringent standards.

Part numbers: Contact Warn Industries customer service for application assistance

Proven in the harshest situations imaginable, WARN Severe Duty winches are built to stringent standards. Many WARN Severe Duty winches feature contactors and motors that are potted in a two-part silicone compound that provides total protection from water intrusion. A high grade, chemical resistant finish offers the ultimate in corrosion resistance while a powerful series-wound motor with thermal protection and overload interrupt switch provides unmatched performance and durability for today’s customer.

DC4000 DC electric hoist lifts up to 1815 kgf (4,000 lbf.)PN 89833 (12V) PN 90124 (24V)

DC3000 DC electric hoist lifts up to 1361 kgf (3,000 lbf.)PN 85251 (12V) PN 63897 (12V CCW) PN 85252 (24V)

DC2500DC electric hoist lifts up to 1134 kgf (2,500 lbf.)PN 74396 (12V) PN 78355 (12V, CCW)

DC2000 LF DC electric hoist lifts up to 907 kgf (2,000 lbf.)PN 70469 (12V) PN 85160 (24V)

DC2000 MFMid-frame DC electric hoist lifts up to 907 kgf (2,000 lbf.)PN 63899 (12V) PN 85190 (24V)

DC1600 DC electric hoist lifts up to 726 kgf (1,600 lbf.)PN 33503 (12V) PN 85159 (24V)

DC1200 Midsize hoist lifts up to 544 kgf (1,200 lbf.)PN 64254 (12V) PN 85250 (24V)

DC1000 DC electric hoist lifts up to 454 kgf (1,000 lbf.)

PN 82469 (12V) PN 84350 (12V Short Drum) PN 82970 (24V)

PLANETARY GEAR HOISTS

Go to warn.com for full product line and specs

DC800 Compact hoist lifts up to 363 kgf (800 lbf.)PN 82467 (12V) PN 82468 (24V)

HY3000 Hydraulic hoist lifts up to 1361 kgf (3,000 lbf.)PN 36949 PN 36948 (CCW)

HY2000 Compact hydraulic hoist lifts up to 907 kgf (2,000 lbf.)PN 68032

Page 53: 2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE · 2021. 2. 10. · WARN.COM WARN INDUSTRIES, INC. 12900 S.E. Capps Road Clackamas, OR USA 97015-8903 International Sales Support:

WARN.COM

W A R N I N D U S T R I E S , I N C .12900 S.E. Capps Road Clackamas, OR USA 97015-8903

International Sales Support: 1-503-722-1200

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