20161013 RoviSys BMS Evolution

RoviSys BMS CapabilitiesPrepared for:

October 13th, 2016

Agenda• Overview – RoviSys & RBT (brief)• RoviSys BMS Evolution & Examples

– Connecting Disparate Systems– Hybrid BMS– FDD, Analytics, & Energy Management

Company Overview• RoviSys provides value added

controls and automation services• Core Strengths

– Process Automation– Building Automation– Manufacturing IT– Legacy Migrations– Low Voltage I&C– Software Development

• Incorporated April, 1989• > 600 employees

Process ControlData CollectionMES/Business ITCustom SoftwareBMS IntegrationCentral UtilitiesEnergy Mgmt

Singapore LocalTurnkey ProjectsLocal Support

Presenter

Presentation Notes

Over 600 employees on staff All RoviSys employees – no contractors Roughly 85% of staff are degreed engineers Over 200 software resources dedicated to providing solutions around MES & analytics Very little overhead requires our staff to be completely engaged and take full ownership on their projects – no purchasing department

Stats & CapabilitiesProcess Control & Information

– 350 Engineers– Instrument Selection & Panel

Design– PLC & DCS for Equipment,

Continuous and Batch Control

Building Technologies– 70 Engineers/Techs– DDC & PLC for Building

Management and Energy Monitoring Applications

– Fire Alarm/Life Safety– 24x7 Support– Energy Analytics– Mechanical System Fault Detection

Custom Software – 200 Engineers– Historian & MES Implementation– Custom Reporting & Software– Energy Analysis & Dashboarding– Fault Detection Diagnostics

Locations

Cleveland (350)

Boston (22) Raleigh (100)Cleveland (85)

Luxemburg (12) Singapore (27)

Houston (10)

Coming Soon:• Amsterdam• USA West Coast

Core IndustriesProcess Control & Information

– Life Sciences– Chemical Manufacturing– Power & Energy Generation– Oil & Gas– Consumer Products– Metals & Mining– Glass Manufacturing– Municipal Water Utilities

Building Technologies– Life Sciences– Mission Critical Data Centers– Industrial Campus

– Automotive– Food & Beverage

– Large Commercial



TypicalDisparate Designs

Presenter

Presentation Notes

Many campuses either have significantly large facilities or numerous facilities. Every A&E firm will likely go with a favorite system. What this leaves is each facility has its own design, its own service arm and the clients has a number of proprietary systems which requires significant added cost in energy, services, and no predictive results.

ConnectingDisparateSystems

Presenter

Presentation Notes

Iconics native BACnet communication and suite of Kepware drivers allow connection to virtually any system out there, whether it is industrial grade PLC, revenue grade PMS, or commercial grade DDC. Iconics AssetworX & BridgeWorX allow for data normalization for display in a single visualization platform, and for high level analysis across all subplatforms, enabling the customer to find its lowest hanging fruit for performance optimization.

Sample: REC Building Automation• Largest Solar Panel manufacturing facility in the world• Turnkey BAS by RoviSys

• 20,000 engineering hours

• $5MM of subcontractor installation

Sample: REC Building Automation• Campus Utilities

– Process Water, Potable Water– Fire Water, NEW Water– Cooling Tower Campus Water Supply– 5 deg C & 15 deg C Chilled Water Supply– Emergency Cooling Water Supply– Emergency Generator System Interface– Fuel Gas Delivery– Compressed Dry Air System Interface– Process Gas Dosing Interface

• Building HVAC & Temp. Control– Building AHUs & RTUs– Datacenter CRACs– VAVs over BACnet

• Ancillary Systems– Power Management– Fire Alarm– Security



RoviSys Hybrid BMS• Industrial and High Tech customers

are very receptive to our Hybrid concept.

• Motivating Factors:– Core business requires high

availability environmental control– Operational requirements are

unique– Existing install base and/or in-

house support staff for PLCs– Desire for multiple support

vendor options

PLC

PriceTechnical CapabilityPrebuilt FunctionalityUser Appeal

Delivery TimeTrainingPost Project Support

DDC & Facilities Experience• Authorized Vykon dealer• Tridium AX & N4 certified• JCI Facility Explorer certified• Honeywell WEBs-AX certified• Distech experience• Siemens DDC experience• Alerton (Niagara Workbench)

experienced engineers• 15+ ICONICS trained engineers

Friday, October 14, 2016

Presenter

Presentation Notes

DDC Experience: Lee County Port Authority- JCI FX- Tridium Frontend- Airport in Florida- Exhaust system for plane operation for the whole airport. Duke Realty- Tridium Frontend- Office Building- 800,000sq/ft., Class A Building- Controls for HVAC and Security- 3000 security badges populated in one weekend. Building managed by corporate facilities group out of Michigan. Hodges University- Honeywell WEBs - Student U Building- 4-Story/Two Wing Building. 100 Heat Pumps, 50 VAV’s and demand ventilation, lighting control. Riverview Medical Center- Honeywell Web and Tridium Frontend Multi-Tenant Building- 40 Fan coil units, 2 Air cooled chillers. Smart Building Technology- Tenant Billing- Card readers for each person, readers would only allow badges to go to certain floors and track occupied mode per person according to badges to invoice individually. Auto Generating Reports. Army Corp of Engineers – Tridium Ax – Distech and Siemens DDC Controls- Integration and Commissioning of new Distech and Siemens DDC controls with a Tridium Ax frontend. Toby Hanna Army Depot – Witnessed commissioning test of Distech DDC controls for client on multiple buildings and tested integration into the client frontend. Fort Bragg Army Base – Lead commissioning of DDC control systems on three building on base. Ohio Turnpike- Honeywell Web- Tridium Frontend- Administration Multi-floor Buildings- Controls and instrumentation installation on all HVAC equipment, lighting and security. Equipment being controlled. 2-Chillers, 6 AHU’s, 4-boilers staged, 4- pumps, various fans and 65- VAV’s. Fairfax Office Building – JCI FX- 4-Story IRS Building, 150 VAV controllers, chiller plant and AHU per floor. Duke University – Levine Science Research Center – Siemens Apogee DDC System - 341,000-square-foot interdisciplinary research facility. 11 Major Penthouse based AHU’s, 1100 VAV/CAV boxes, monitoring and interconnectivity with Phoenix fume hood controls to maintain lab pressurization , Chilled water Plant and connection to campus Steam Loop. Building was integrated back to campus engineering office. Isolation Room controls - Siemens Apogee DDC System – Monitoring and control of pressurization of patient Isolation rooms Wake County Health Department – Patient Isolation Rooms Craven Regional Medical Center – Patient Isolation Rooms with Anti-rooms Fayetteville Technical Community College – Siemens Apogee DDC system Applied Technology Center (7 AHU’s, 40 Fan powered VAV boxes, Chilled Water System, Boilers, EF’s, fountain pump control ) Health Science Building (11 AHU’s, Chilled Water System, Hot Water System, Exhaust Fans) Wayne County School System - Trane SC DDC controls – Replaced BMS system in 16 schools across school system over a 16 month period as part of a Performance Contract project Greenbridge – Tridium AX / Tracer SC Frontend – a mixed-use development consisting of a seven-story building and a ten-story building with retail space, condos, and common spaces. K and D Properties- Corporate Complex- 6 – Multi-story Buildings- Carrier- IV-u. Frontend done with IV-u 6 Open Protocol. Integrated antiquated Automatrix with New Carrier controls, Upgraded Existing Carrier Systems and tied all buildings together. Total systems being controlled 14- AHU’s with supply and return fans, 25- exhaust fans, 7-Air Cooled Chillers, 90-VAV’s with reheat, 25- pumps, 23- Pulse boilers, 8- control valves and 10- MUA’s. All buildings controlled by frontend at Corporate Head Quarters. PED School- Honeywell Web- Tridium Frontend- Replaced Old Honeywell System- 65 Class room building- Controlled- 3- Boilers, 6- pumps, 4- AHU’s, 65 through the wall HP/Hot water Fan Coil units and three control valves.

Sample: Biogen JCI Migration• Legacy JCI Metasys to

Rockwell Migration

• 7,000 I/O Validated BMS– HVAC– Central Utilities – Equip. Monitoring

• Phased migration that reused N2 network & field devices

RoviSys Hybrid BMS w/Rockwell

Presenter

Presentation Notes

Alerton DDC + Rockwell PLC + many subsystems & IoT type devices. Full FTView front-end that integrates it all… single pane of glass makes it all look uniform to the operator. This is from a confidential DC client for whom we’ve done > 1.3GW of DC startup.



Energy Management & Fault DetectionEnergy Management• Water, Air, Gas, Electricity

& Steam Monitoring• Correlate energy costs to

manufacturing• Identify capital

improvement projects with supporting ROI

Fault Detection• Diagnostics used to detect &

predict operational faults• Monetizes fault situations• Deployed on top of traditional

BMS• Best suited for large facilities

and campuses

Buildings Waste 30% of EnergySave 6-15% of Energy by Leveraging Real-Time Data

Integration of Disparate BAS and Energy Systems

Islands of Information Managed by Different VendorsNo Single View of Building PortfolioScattered Information Limits Visibility of PatternsSolutions need to be more Secure & IT Friendly

Systems are Inefficient30% Energy WastedRetro Commissioning Infrequent and Incomplete

Retro vs. Continuous Commissioning

Periodic retro-commissioning

Retro vs. Continuous Commissioning

L0-L4 Automation & Software

Business Planning & Logistics

Plant Production Scheduling,Operational Management, Accounting

Manufacturing Operations & ControlProduction Dispatch, Detailed Scheduling,

Reliability Assurance

Control

ControlBatch Discrete

Continuous

Level 4

Level 3

Level 2,1,0

Presenter

Presentation Notes

Explain S95 model & typical single direction dataflow.

Energy Analytics, Fault Detection and Diagnostics

HMI Visualization and Supervisory Control

Presenter

Presentation Notes

Let’s get rid of the layers/labels, and just talk about functionality. Initial goal is to add in at least some interaction between the analytics and visualization layers.

Raw Data Raw Data

Deeper Insights

Control & Optimization

Analytics

Descriptive


Data SourcesExternal

Level 0/1 Connected Equipment

Enterprise

Data Lake(Big Data)

Diagnostic Predictive Prescriptive

Raw Data Basic Insights

Presenter

Presentation Notes

And let’s get descriptive on what analytics is, what it means, and what it can do for you: Descriptive = Capture facility condition, environment, operation Diagnostic = Examine causes of inefficiencies & underperformance Predicitve = Detect patterns that detect impending events Prescriptive = Identify measures to improve performance and/or correct problems

Raw Data Raw Data

Deeper Insights

Control & Optimization

Analytics

Descriptive


Data SourcesExternal

Level 0/1 Connected Equipment

Enterprise

Data Lake(Big Data)

Diagnostic Predictive Prescriptive

Raw Data Basic Insights

Presenter

Presentation Notes

It’s time to add Azure to the fold. RoviSys is gearing up. 15 ICONICS certified engineers 10 MCPs Various Cisco & VMWare certs Subsection of ICONICS certified engineers pursuing Azure certs

Sample: HP Central EPMS • 6 Tier IV datacenters • 15 Server Rooms (2.4 - 5.8MW)• 20,000 Engineering hrs• 1.2 Million Tags• Rack level monitoring• Regional Fault Detection• Centralized Monitoring

Presenter

Presentation Notes

6 DCs: 4 in ATL, HQ in TX, TX = where the centralized monitoring was FDD: Branch circuit monitoring of all electrical down to the cabinet level. Cabinet temperature monitoring of servers, plus aggregate server data (core temp, processor temperature & utilitzation %, fan status, power supply status, etc).

Sample: Campus Monitoring• Corporate Energy Initiative• Disparate BMS• Project Goals:

– L1,2 Controls Upgrades– Central Monitoring– Fault Detection & Diagnostics– Model Predicative Control for

Cost Savings Automotive Manufacturing Campus

Sample: Alcoa Warrick Plant MISO • Revenue Grade Monitoring

and MISO bidding system• Real time analysis of

Manufacturing Cost vs MISO spot market pricing

• Allows management to idle production & divert generation to grid

• Return = $700k in first 4 mths

Presenter

Presentation Notes

MISO = Midcontinent Independent System Operators Legislated the separation of power generation & power transmission. So the transmitters have to purchase power from the generation companies. This creates a “stock market” of sorts for power. Grid operators on occasion will offer to pay largely increased rates per KW for periods of time when a power generator plant goes down. The trick is timeliness of response to the requests for generation. Alcoa aluminum smelting plant has a coal fired power plant with the capability to run the plant, or put power back on the grid. RoviSys wrote an analytics app that monitors the MISO site for these windows, notifies the plant manager of upcoming windows against the anticipated profit of manufacturing in that same time period, and allows the plant manager to place the order to generate to the grid. And sends notification to plant operations to shut down the necessary smelters to free up the necessary KW for sell to the grid. Technology is OSI PI with a custom HTML5 GUI for interface. Added over $1M of pure profit/year to the bottom line of this facility.

20161013 RoviSys BMS Evolution

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