2016 Amtech User Conference€¦It is about having the right tools for the job. Top Gun Inventory management saves box makers time, customers & money! Benefits include: • No wasted

2016 Amtech User Conference

TopGun- InventoryManagementSueHahn&MichaelDeNicola

WhatisTOPGUN?TopGunprovidesyourbusinessthetechnologytoloadtrucks,trackinventory,countinventory,receivepurchaseorders,trackworkinprocessandmuchmore!

2

Itisabouthavingtherighttoolsforthejob.

TopGunInventorymanagementsavesboxmakerstime,customers&money!Benefitsinclude:• Nowastedtimesearchingforinventory• Deliveryreceiptsarequicklygeneratedeliminatingdataentryandshippingerrors

• Integratedtoschedulingtoreduceleadtime• Improvesmanagementofjust-in-timeinventory• Automaticallyupdatespurchasingtoallowforbetterschedulingandintegratedaccounting.

3

Implementation,8WeekTurnaround

• ConductanOnsiteWirelessSurvey• ScheduleOnsiteTopGunTraining• PresentDocumentationofSurveyDiscoveries &Recommendations• Hardwareisordered• CableisrunthroughoutthePlantfortheAccessPoints• Hardwareisreceived,configured&testedforQualityAssurance• Preppedhardwareisdeliveredonsiteforinstallation• Hardwareisinstalledintimefortraining&Go-LIVE

KnowYourTopGunSettings• Maintenance>Company>TopGun

5

DUNSNumber–This9-characteralphanumericvaluewillbebarcodedontheFGloadtagsinaccordancewithAIAGstandardforSuppliernumber.Thedataentryanddisplaywillbeformattedwithdashesintheformat99-999-9999.

� AllowAuto-Consume– Enables/DisablestheabilitytoAuto-ConsumeComponentsinMovingtoFinishedGoods.

� RequireExactConsumptionQuantity– Enables/Disablesconsumptionofexactquantitiesofcomponentswhenassemblingsetstofinishedgoods.Thisisonlyrelevant(enabled)ifautomaticconsumptionisnotallowed.

� RequireReasonCodeforInventoryAdjustments– Enables/DisablesrequirementforareasoncodewhenadjustingunitquantitiesinMovement.

� AllowExceedingOverrun– Enables/Disablesifthewarningwhentheoperatorattemptstoexceedtheorderoverruninshippingwillbeahardstoporjustcontinuestobeawarning.

� TopGuninUse– ThepurposeistoallowvarioussystemfunctionstoprocessdifferentlogicdependingonwhetherTopGunisinstalledornot.

� AllowPrintingBOL– Enables/DisableswhetherthePrintBOLbuttoninthetruckloadingscreeninTopGun.

� UsePreNumberedTickets– AllowsusingNon- ImagineraTicketnumberswhenMovingtoFinishedGoods.

� UseJobNumbersinTopGun– AllowstheuseofJobnumberswhenMovingtoFinishedGoods.ThiswillalsodefaultthecursortotheJobNumberfieldintheLoadingandMovementscreeninsteadofdefaultingtotheTicketnumberfield.

� ShowPrinterDialogforPrintingLoadtagandBOL– Enables/DisablesthePrinterdialogtodisplaybeforedocumentisprinted.

� DefaulttheReceivingUOMtoSTKUOM– Enables/DisablesdefaultingoftheSTKUOMinReceiving.

� LoadTagPrinterType- ThissettingwilldeterminethedefaultQRPforthefinishedgoodsloadtag.

DeliverySettingsOptions

• Maintenance>Company>Delivery• PrintBOLforclosedtrucksonly- Determineswhetherthesystemwillallowprintingthedeliveryreceiptdocumentfortrucksthathavenotbeenclosed.

• WarnwhenreprintingaBOL- Thissettingwilldeterminewhetherthesystemwillwarntheuserwhenreprintingthedeliveryreceipt.

• Disallowcrossshippingorders- Thissettingwilldeterminewhetherthesystemwillallowshippingofproductmadeforaspecificmake-and-shipordertobeshippedonadifferentorder.

• AssignDRNumberByPlant– ThissettingsallowsDeliveryReceiptstobeassignedPlantspecifiedDRnumbersequencing

• NoofBOLCopies– DefineshowmanyBOL’swillAutoPrintfromthePrintButtoninDeliveryaswellasTopGun

6

TopGunOptionsGeneralTab

7

• Warehouse- ThiswarehousewillbethedefaultwarehousewhensearchingforOrders,PurchaseOrdersandInventory.

• Plant- ThiswillbethedefaultPlantsettingforallTopGunoperationsforthisForkLiftunit.

• LoadTagFormatandMixedTagFormat- Imaginerawillfirstlookforthesenewformatsinthegeneraloptiontab,ifblankthenitwilllookforaformatintheshiptofile.IfboththeformatintheTopGunandintheShipTotableisblankImaginerawillusethegenericdefaultformat.

• Auto-printloadtag- WhentheAuto-PrintLoadTagforNew/ChangedUnitsoptionisselected,anewloadtagforcontrolleditemswillbeprintedautomaticallytothedefaultprinterintheseinventorymovementsituations:

• Ifaunitissplitinloadingtrucks,newtagsprintforboththenewunit(loadedonthetruck)andtheremainingportionoftheoriginalunit.

• Ifaunitissplitoradjustedinmoving,newtagsprintforboththenewordestinationunit(ifanotherunitisinvolved)andtheremainingportionoftheoriginalunit.

• MaximumOrdersInSearch- ThisoptionsetsthemaximumnumberoforderrecordsthatcanbereturnedwheninitiatingthevariousOrderSearchoptions

TopGunOptionsShippingTab

8

• Auto-PrintLoadTagsForNon-ControlledItems– WhentheAuto-PrintLoadTagsForNon-ControlledItemsoptionisselected,thesystemwillprintloadtagsforeachunitofanon-controlleditemassoonasitisdroppedonthetruck.Ticketnumbersaregeneratedfromtheticketnumbersequencetable.

• ConfirmUnplannedOrderOnTruck– Ifthisoptionisselected,theoperatorwillreceiveapop-upwarningwhenattemptingtoloadanOrderonatruckwhereitwasnotplanned.

• ConfirmMulti-TruckSplitShipment– Ifthisoptionisselected,theoperatorwillreceiveapop-upwarningwhenattemptingtoloadthesameOrderonmultipleOpenTrucks.

• “Closed”Truckswillnotbeincludedina“SplitShipment”scenario.

• ConfirmTruckTripLoading

• SelectAllUsersPlans– ThisoptionssetsthedefaultforLoadTruck>>Movement>>Search– “AllUsersPlans”

• MakeDeliveryDate=CloseTruckDate

TopGunOptionsMovingTab

9

• Auto-Move/AdjustUnits– Withthisoptionselected,theoperatorwillreceiveaPop-upoptionboxindicatingtheuser’sproposedactionandtheoptiontocontinueorNOTcontinue.

• Auto-ConsumeComponentUnitsForSets– OptionallowstheForkLiftUnittoautomaticallyconsumeaSetscomponentswhenMovingtheSettoFinishedGoodsinTopGun’sMovementscreen.

• ThisoptioncanbesetonaGloballevelinMaintenance>Company>TopGun– “AllowAuto-Consume”.

• AllowTicketEntryinConsumeComponentUnitsforsets- OptionallowsforticketentryfromtheForkLiftUnitformovingsetcomponentstoFinishedGoods.

• DisallowMovementNonCustomerOwntoCustomerOwnBin– OptionEnables/Disablesabilitytomoveunitsfromanoncustomerownedwarehousetocustomerownedwarehouse.

• DisallowMoveBetweenDifferentPlantAssociatedWarehouse– OptionEnables/DisablesabilitytomoveunitsbetweenPlantAssociatedWarehouses.

TopGunOptionsReceivingTab

• Auto-PrintLoadTagForReceivedUnits– WhentheAuto-PrintLoadTagsForReceivedUnitsoptionisselected,thesystemwillprintloadtagsforeachunitreceivedassoonasitisdroppedinthereceivingbin.Thetypeofloadtagwilldependonthetypeofreceipt(e.g.,rollstock,WIP,ormiscellaneouspurchases).

• DisablesSmartScan– SetsthedefaultSmartScanOptionforTopGun

• DisableSmartScanReceivingTicketNumber- Whenonthesystemwillnotusesmartscanbutwillfocusontheticketnumber.

10

Doyouknowwheretotogettheinformationyouneed?

11

LoadTrucks>Search

12

• Usethesearchscreentofindordersortrips.Selectthespecifictypeofordersortrips.

• Furtherdefineyourquerybywarehouse,customer,Order,BOLand/orTruckType.Useaspecificdateorsearchbyalldates.

LoadTrucks>Trip/CartList

13

•TheTripListscreendisplaystheresultsofall“FindTrip”queriesfromtheSearchscreen.

•SelectingareleaserowfromthebottomtablewindowwilltaketheusertotheLoadingscreenforthatspecificTruck,Trip,DateandallthereleasesloadedagainstthattruckorforthatPlan.

LoadTrucks>OrderList

14

• TheOrderListscreendisplaystheresultsfromthe“FindOrders”ontheSearchscreen.

• SelectingaReleasewilltaketheusertotheLoadingTruckscreenforthatorderrelease.

LoadTrucks>OrderDetail

15

• TheOrderDetailscreendisplaysinformationrelatedtoinventorylevels,shippingquantities,shippinginstructions,ReleasetypesandforWarehousetransferstheToandFromwarehouses.

• Thereisalsoa‘ShipmentComplete’checkboxtoindicatetheshippingstatus.

LoadTrucks>UnitDetail

16

• TheUnitDetailscreendisplaysinformationrelatedtothespecificloadtagselected.

• Thereisalsoa‘PrintTag’buttontogivetheusertheabilitytoreprinttheloadtag.

LoadTrucks>History

17

Thisscreendisplaysahistoryofallofthemovementsrelatedtotheselectedticketnumber.

LoadTrucks>JobDetail

18

• TheJobDetailscreendisplaysroutinginformationforaparticularjobandthedateandtimeitisscheduledtorunforthatoperation.

• Thiscanbeveryusefulinhelpingplanaloadorshipment.

• ItgetsupdatedfromSmartPlanandPDEusingtheStatus,CompletedandRemainingcolumns.

• The‘Refresh’buttonwillupdateanychangesfromPDEorSmartPlanintothiswindow

LoadTrucks>BinDetail

19

TheBinDetailscreendisplaysspecificbinandticketinformationfortheselectedreleasefromtheLoadingscreen.

TicketsfromallWarehouseswilldisplay.

20

10.01 10.0310.03 10.03

42.02

5.02

10.06

5.02

20.10

1.08

T

WirelessInventoryControl

ClickingtheImagetabwillgivethedriveraviewofthefinishedproducttoverifycorrectloading

LoadTrucks>TruckDetail

21

l Thesetwotabstohelpdriversfeelconfidentaboutwhattheyhaveloaded

TheTruckDetailscreendisplaystheticketsloadedonthecurrentTruckandTrip.

The‘LoadSeq’isfromthefirstunitloaded‘0’tothelastunitloaded.

Otherdetailssuchasunitinfo,ticketno,qtyperloadedunit,ordernoandunitweightdisplay.

22

OrderTallyReport>Detail

23

OrderTallyReport>Summary

Movement>Search

24

TheSearchscreenqueriesvarioustypesofinventoryunitsbasedonuserdefinedcriteria.

ThedatesearchlimitsresultstothoseunitseitherMovedtoFGorReceivedonthatdate.

Movement>UnitList

25

TheUnitListscreendisplaystheresultsofthe‘Search’screenquery.

Movement>UnitDetail

26

TheUnitDetailscreendisplaysvariousinformationrelatedtotheselectedticket.

Thereisalsoa‘PrintTag’buttontogivetheusertheabilitytoreprinttheloadtag.

Movement>History

27

Thisscreendisplaysahistoryofallofthemovementsrelatedtotheselectedticketnumber.

Movement>Schedule

28

TheSchedulescreenviewsalljobsonauserspecifiedMachinethathasbeenscheduledandPublishedinSmartPlan.

VariousinformationdisplaysincludingtheOrder’squantity,theWIPSheetquantityreceivedforthatOrderandthequantitytorunonthatmachine.

The‘Refresh’buttonwillupdatethescreenfromchangesmadeinSmartPlan.

Receiving>Search

29

• Searchfor‘PO’,‘WHS’(Warehousetransfers)or‘WIP’.

• SearchspecifictypesofPO’s:Misc.,RollStockorSheet.

• Variouscriteriaincludinguptoduedatecanbeenteredtofocusthesearch.

Receiving>OrderList

30

TheresultsoftheSearchwilldisplayinthethisscreen.

SelectthePOandPOLinenumberwillreturntheuserbacktothereceivingscreen.

Receiving>PODetail

31

• DisplaysspecificdetailsforaselectedPurchaseOrder.

• InformationrelatedtoOrderQty,ReceivedQtyandRemainingQty.

• ForJobrelatedPO’sthefirstmachineoperationdisplays.

Receiving>OrderDetail

32

• DisplaysspecificorderdetailswhenthePOisattachedtoaJob.

• Alsodisplaysorderdetailsonjobswithwarehousetransfers.

• NormallyaSheetPurchaseorderwouldbeattachedtoaJoborJobs

Receiving>UnitDetail/History/JobDetail

• ThesescreensdisplaythesameinformationastheUnitDetail/History/andJobDetailscreensinLoadTrucksandMovement.

33

Receiving>Returns

34

• NewfunctionalityallowsforreceivingreturnsthroughTopGun.

• ScanoftheoriginalticketnumberduplicatesRGAreceiving.

• Inventorydateisupdatedbasedonnewreceiptdate.

PleaseWelcomeourDevicePartner

• 1,300sites,70countries

• 127,000employees

• 22,000technologistsworldwide

• 37,000patentsgranted/pending

• Fortune100

HoneywellCorporateProfile

Highly Diversified, Technology-Driven Industrial Company

36

Aerospace Automation and Control Solutions

Performance Materials and Technologies

$40.3Bin Sales*

55%Sales Outside U.S.*

$5.56Earnings Per Share*

$3.9Bin Free-Cash-Flow*

CORPORATEOVERVIEW

Honeywell’s technology is producing more than:

•60% of the world’s gasoline

•67% of the world’s paraxylene

•85% of the world’s biodegradable detergents

Industry leader in:•Homecomfortandsecurity

•Buildingcontrolsystems

•SmartGrid/Demandresponsetechnology

•Sensing&ProductivitySolutions

•Firealarmsystemsandgasdetection

•Personalprotectiveequipment

Leaderinrevolutionaryaerospacetechnology:

•1914:Firstautopilotflightcontroller

•1954:Firstcommercialweatherradarsystem

•1975:Firstbusinessjetturbofanengine

*FY2014

AutomationandControlSolutionsProfile

37

OVERVIEW

65K+Employees

1 Million+Customers

110Countries

$14.5B*Sales Revenue

• ConnectedSolutions:Homes,Buildings,Industrials,Workers

• Addressing:Safety,Security,EnergyEfficiencyandProductivity

AutomationandControlSolutions(ACS)

Environmental & Combustion

Controls

Building Solutions

Security and Fire Industrial Safety

Sensing & Productivity Solutions (S&PS)

Scanning & Mobility

Sensing & Control

8,600+EmployeesWorldwide

3,000+PartnersWorldwide

*FY2014

AddressingindustrychallengesTechnologySolutionsfortheDC

38

WhatAreTheTopchallengesandopportunitiesforlogisticsexecutivesandmanagers?

Source: Supply Chain Digest Magazine: A User's Perspective on Distribution Technology Alternatives

Goal:ReduceOperatingCoststhroughInvestment

•80%ofmanagersneedtofindanaverage19percentcostsaving fromexistingoperations

•Managersarefocusingontheirprocessesandtechnology

•Mostthinkincreasingautomationandadoptingnewtechnologywouldhavegreatestimpact

•Majoritybelieveworkermobilityandflexibilityiskeytoimprovingprofitability

40

SupportingTrends

Source: Supply Chain Digest Magazine: A User's Perspective on Distribution Technology Alternatives

Goal:ImproveAccuracy/LowerErrorRates

• 78%ofDCmanagersciteimprovingaccuracyasatopgoal

• Errorshavepotentiallyhighcosts,• Productcostisonlypartoftheerrorequation;internalsupplychaintimeandcostismorecritical

• atypicalDCaverages$400,000annuallyinmispick cost

41

SurveyResults

Source: Honeywell/YouGov Study

Goal:ImproveCustomerServiceandQuality

• DCOperationalChallenges

42

IncreasedCustomerExpectations

•Customerserviceagreementshavebecomeincreasinglycompetitive

•Omni-channelfulfillmentmodelhasmeantincreasing complexityandpressureinorderqualityandaccuracy

• Customerexpectationisto“getitrightthefirsttime,andfast” puttingpressureonwarehouse&workers

Whoaretheseworkers?-ManagingWorkforceissues

Risingstaffturnovercreatingchallengetorecruithighqualityworkers

• 43%ofDCsrateturnoverasbiggestissue

Theworkforceischanging:

• Techsavvy;theirexpectationoftechnologyisdifferent

• Multinationalworkforceofvaryingageswithhighernumbersofmultilingualstaff– nearly25%ofDCworkersinUSandEuropedonotspeakthelocallanguage

• Diverserequirements:one-size-fits-alltechnologynolongerfits

• Lesspatiencefortechnologylags

• Notasloyaltoemployersorbrands;moreindependently-minded

Howdoyourecruitandretainthisnewworkforce?

NewfocusontechnologyintheDCforworkersatisfaction

43

DCOperationalChallenges


VehiclesIntroduceChallenges

• Escalatingcoststomanage/maintainforkliftfleet 44

• Safety&Compliance• Suitabledrivers• Appropriateuseofvehicles• OSHA/LocalRegulationenforcement• Vehicledamage• Goodsdamage• Poordriving

• ExpenseControl• OSHA/LocalRegulationenforcement• Scheduledmaintenancecompliance• Leasedoverages• Vehicleallocationoptimization• Operationsoptimization• Managementcontrol

DCOperationalChallenges

Technology Solutions for the DC

45

OurValueforYourOrganization

TechnologyImprovementsHelpYourDCOperationsExcel

TechnologyistheBiggestEnablerofImprovedDCOperations 46

• 78%ofDCoperationsmanagersciteWorkeraccuracyasmostofimportant

• 84%ofITdecision-makersagreedatacapturetechnologyhasmadeapositiveimpact ontheirwarehousingstrategy


VehicleMountedComputers

• Supporthigh-performancescanningandtaskmanagement

• Smallfootprintprovidingtheforkliftoperatorwithfullfieldofvision,withoutcompromisingsafety

• Intelligentstockallocationcombinedwithdirectinstructionstoworkerimproveworkerproductivity

• Flexibilitytoswitchthedevicebetweenvehicles,ensuringnodisruptionstoworkfloworreducedresourceavailability

47

FindoutmoreVideos;CaseStudies,ProductDataSheets

Scanning

• Scanning=<0.05%errorrate• Advancedimagingtechnologyprovidingboth1D,2Dandcapabilityfornearandfarscanningcapabilities,providingmaximumflexibility

• Aggressivescanningcapabilitiesthatcanreadevendamagedbarcodes

48


HandHeldDevices

• PerfectfortheTopGunmobiledelivery• Integratedscanningprovidefastaccuratescanningwithouttheneedtoinvestinseparatedevices

• Advancedimagingtechnologyprovidingboth1D,2Dcapability

• Camerafeatureallowstheusertocaptureandreportanydamageprovidingcompletevisibility

49


PrintingandMedia

• Mobile&fixedprinting–improvedthroughputandcustomerservicewithfast,qualityaddressandbarcodeprinting

• Easytouse– minimumtrainingforfulltimeaswellasseasonalemployees

• RFIDprintingoptionsforcompletevisibilityinthesupplychain

50


WearableTechnology

• Ergonomicdesignreducesoperatorfatigueandincreasesthroughput

• Pairingscannerswithwearablemobilecomputersfreeworkershands

51


OurInitialApproach:IdentifyingYourChallengesandProvidingBusinessInsights

InitialMeeting DCWalkthrough BusinessInsights&NextSteps

• Understand your business challenges and objectives

• Share how other businesses have improved their businesses with Honeywell Workflow Solutions

• Examine your existing processes in depth

• Explore areas of focus for our technology and business insights

•

• Report back to you with business insights, areas of possible process improvement

• Build a plan of next steps and way forward

2016 Amtech User Conference€¦It is about having the right tools for the job. Top Gun Inventory management saves box makers time, customers & money! Benefits include: • No wasted

Documents