2015 HM section activity Helder Lourenço. E119/EN Maintenance Contract Maintenance services on industrial trucks on the CERN site 1700 assets (CH,CS,LV,RTL,RTH,RH,TP,DS)

2015 HM section activity

Helder Lourenço

E119/EN Maintenance Contract

• Maintenance services on industrial trucks on the CERN site• 1700 assets

(CH,CS,LV,RTL,RTH,RH,TP,DS)

• 800 preventive maintenance actions per year

• 3 years contract with foreseen volume of 2.8MCHF• 5 FTE on site

• Fixed costs (Service F) + hourly price (ODM)

• Application of penalties

E121/EN Maintenance Contract

• Specialized EOT Crane Maintenance Services on the CERN site• 3300 assets (PR,PA,R,LV)

• 600 preventive maintenance actions per year

• 3 years contract with foreseen volume of 4.25M€ 3.4 M€ - maintenance lump sum

850 k€ - additional works and equipment supply

E121/EN Maintenance Contract

• Monthly “Lump sum”• Maintenance levels MSL 1 to 5

• Assistance to transport

• Lockout/tagout service.

• Reliability Centered Maintenance (RCM) strategy.

• Result Oriented contract with 35 Performance Indicators (KPI’s) accessed periodically

Contracts B1421/EN et B1422/EN

• Contract B1421/EN • Supply of EOT cranes up to 10t capacity

• Duration of 5 years

• Volume of 2.2 M€

• Contract B1422/EN • Supply of EOT cranes between 10t to 80t capacity

• Duration of 5 years

• Volume of 6.5 M€

Crane Rails Consolidation (IT-4123)

• Transfer of activity from GS to EN department concluded

• New equipment family created (RA)

• Analysis and Inventory of the existing rails ongoing

• Maintenance and consolidation works (only)!

• 5 year contract with a volume of 2.5 MCHF

• Foreseen startup Jan. 2015

New equipment 2015 (HM32)Equipment Description

CRCH-00948 CHARIOT ELEV THERMIQUE KALMAR DCG 140-6 CERN 6695 14T

CRCH-00949 CHARIOT ELEC HYSTER J3.5XN 3.5T

CRCH-00950 CHARIOT ELEC STILL RX 20-16 1.6T

CRCH-00951 GERBEUR ELEC BT SWE120 1.2T

CRCH-00952 GERBEUR ELEC BT SWE140L 1.4T

CRCH-00958 GERBEUR ELEC FENWICK L14I 1.4T

CRRTL-00176 TRACTEUR ELEC 3 ROUES PEFRA 507 0.7T

CRRTL-00177 TRACTEUR ELEC 3 ROUES PEFRA 507 0.7T

CRRTL-00178 TRACTEUR ELEC 3 ROUES PEFRA 507 0.7T

CRRTL-00179 TRACTEUR ELEC 3 ROUES PEFRA 507 0.7T

CRRTL-00180 TRACTEUR ELEC 3 ROUES PEFRA 507 0.7T

CRRTL-00181 TRACTEUR ELEC 3 ROUES PEFRA 507 0.7T

CRLV-00240 NACELLE PEMP 3B A MAT VERTICAL HAULOTTE STAR10 0.2T

CRLV-00277 NACELLE PEMP 3B HAULOTTE HA15IP 0.23T

CRLV-00278 NACELLE PEMP 3A POWER TOWERS NANO SP PLUS 0.2T

CH948 (Kalmar 14t)

CH949 (Hyster 3.5t) CH950 (STILL 1.6t) LV277 (HAULOTTE HA15IP)

Consolidation equipment HM32 2015

• Prat CH-151 (Consolidation / EN-HE)

• Prat CH-116 (New equipment to be delivered end of 2015 / GS Storage)

• New tractors and trailers for the fire brigade in the SPS tunnel

• Consolidation of the 3 ROCLA (wheels)

• Consolidation of the 4 MAFI trailers (Brake, hydraulic pumps)

HM31 projects 2015Project Capacity Building Cost

PR226 - Refurbishment 5 ton ISR 2 22,200 €PR129 - Replacement 2 ton 285 (ISR) 59,000€PR138 - Replacement 20 ton 361 (Booster) 190,000 €PR513 - Replacement 15 ton 866 123,000 €PR538 - Revamping + feeding line 40 ton 887 (EHN1) 383,500 €

PR214 - frequency conv. + radio 10 ton 170 (ISOLDE) 23,000 €

PR169 - 10t auxiliary 10 ton 182 30,500 €PR725 - Revamping 80 ton SX8 530,000 €

PA704 - Revision (PR565) 8 ton 899 (BB5) 25,000 €

PR565 - Electrical Refurbishment 75 ton 899 (BB5) 350,000 €PR553 - Hoist replacement 2 ton 870 (BA3) 20,000 €new PR point 8 + Feeding line 20 ton 3852 (point 8) 160,000 €new PR SM18 25 ton SM18 145,000 €

PR226 (ISR)

PR565 (BB5)PR725 (SX8)

PR538 (EHN1)

PR169 (B.169)

HM31 projects 2015

Project Capacity Building

PR520 – Replacement 7.5 ton 870 (BA3)PR535 – Replacement 7.5 ton 889 (BA80)PR536 – Replacement 7.5 ton 889 (BA80)PR542 – Replacement 7.5 ton 891 (BA82)

Project Capacity Building

PR519 - Radio installation 7.5 ton 870 (BA3)PR554 - Radio installation 7.5 ton 905 (BB3)PR555 - Radio installation 7.5 ton 905 (BB3)PR527 - Radio installation 7.5 ton 873 (BA6)PR530 - Radio installation 7.5 ton 876 (BA7)PR531 - Radio installation 7.5 ton 876 (BA7)PR517 - Radio installation 7.5 ton 868 (BA1)PR524 - Radio installation 7.5 ton 871 (BA4)PR746 - Radio installation 16 ton 2173 (SM18)PR747 - Radio installation 16 ton 2173 (SM18)PR748 - Radio installation 16 ton 2173 (SM18)PR533 - Radio installation 30 ton 889 (BA80)PR559 - Radio installation 40 ton 911 (ECN3)

PR594 (BA4)

(MARS-UTO cranes 1970’s)

HM31 planning 2015