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Lean in Healthcare Applying Lean Tools to Healthcare Design
21

2015 Delaware Talk

Apr 12, 2017

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Page 1: 2015 Delaware Talk

Lean in HealthcareApplying Lean Tools to Healthcare Design

Page 2: 2015 Delaware Talk

• Bachelor of ArchitecturePhiladelphia University

• Bachelor of Science, Interior DesignPhiladelphia University

EDUCATION

CERTIFICATIONS• AIA• Lean Six Sigma Black Belt• Lean Green Belt

JONATHAN BykowskiPrincipal & Practice Leader, Continuous Improvement

Page 3: 2015 Delaware Talk

• Master of Engineering, Healthcare Systems EngineeringLehigh University

• Bachelor of Arts, ArchitectureLehigh University

EDUCATION

CERTIFICATES• Lean Bronze Knowledge, SME

LAURA SilvoyHealthcare Systems Engineer, Associate

Page 4: 2015 Delaware Talk

We are problem solvers.Not problem identifiers.

Page 5: 2015 Delaware Talk

provides a way to do more with less, create new work and deliver value as defined by the customer.

LEAN It’s not just for Toyotas, or Hospitals, or everyone but Architects.

Page 6: 2015 Delaware Talk

Case Study: Laser Spine Institute

Page 7: 2015 Delaware Talk

THE PROBLEM

28,000 SF

Page 8: 2015 Delaware Talk

Solution

• We can design flexible spaces to support future growth

• We can save money by building 8 flexible rooms instead of 12 single-purpose rooms

WOULD IT WORK?

Page 9: 2015 Delaware Talk

Design Validation LOGN(1.5, 0.736)

Page 10: 2015 Delaware Talk

Case Study: Northeast Academic Children’s Clinic

Page 11: 2015 Delaware Talk

THE PROBLEM

Combine three separate clinics

1N Surgery 7N Genetics 7C GI

Page 12: 2015 Delaware Talk

Requests• Maximize number of

exam rooms• Maximize waiting space• Dedicated space for

each clinic

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Design Analysis SPACE UTILIZATION

Scheduled Appointment

Time

Scheduled Appointment

Time(50% Volume Increase)

+/- 10 Minute Appointment

Time

+/- 10 Minute Appointment

Time(50% Volume Increase)

Average patients seen each day 31 59 31 59Rooms in use at 9:36 AM on Day 1 3 10 3 5Maximum number of rooms used at same time on Day 1

8 15 10 15

Average waiting room utilization 44% 79% 50% 83%Average maximum registration queue length

1.3 2.6 1 2.8

Average maximum check out queue length

1.6 5.1 1.1 2.6

NameTotal

EntriesAverage Time Per Entry

(Min)Maximum Contents

Waiting Room 3446.6 18.5 29.2Patient Exam 1 470.5 33.3 1Patient Exam 10 341.6 37.2 1Patient Exam 13 335.4 40.8 1Patient Exam 11 334 37.6 1Patient Exam 2 331.9 33.0 1Patient Exam 12 297.7 46.5 1Patient Exam 9 230.5 38.8 1

NameTotal

EntriesAverage Time Per Entry

(Min)Maximum Contents

Waiting Room 3440 6.6 29.7Patient Exam 1 496.4 47.1 1Patient Exam 2 464.6 46.5 1Patient Exam 3 417.1 47.0 1Patient Exam 4 363.9 48.9 1Patient Exam 5 320 48.5 1Patient Exam 6 270.2 48.3 1Patient Exam 7 228.3 47.6 1

Scheduled Appointment

Duration for 31 Patients

Scheduled Appointment

Duration for 59 Patients

Rooms Dedicated to Specific Clinic

Rooms Shared Among All Clinics

Page 14: 2015 Delaware Talk

Solution• 14 exam rooms• Reduce waiting space• Add staff lounge

Page 15: 2015 Delaware Talk

Case Study: Mid-Atlantic Academic Children’s Emergency Department

Page 16: 2015 Delaware Talk

THE PROBLEM

Minimize ED waiting timeImprove patient experience

Page 17: 2015 Delaware Talk

Acuity Count Percentage1 - Resuscitation 607 1.47%2 - Emergent 3,986 9.64%3 - Two+ Resources 12,547 30.35%4 - One Resource 18,979 45.91%5 - No Resources 5,221 12.63%Total 41,340 100%Data taken from 1/1/14 thru 6/30/14

Process Step Value Add (min)Security N/ARegistration/Triage 3 minutesAssessment 7 minutes

TimeArrivals per

Hour12 AM -- 7 AM 27 AM -- 11 AM 1011 AM -- 2 PM 152 PM -- 4 PM 104 PM -- 8 PM 208 PM -- 10 PM 1010 PM -- 12 AM 5

Average Process Step Duration

Estimated Arrival Rate

Patient Acuity DistributionData Provided by Hospital Lean Department

Data Conjectured by Array

Process Step Distribution (min)

SecurityTriangular (1.5, 2, 3)

minutesRegistration/Triage/Assess

Triangular (8, 10, 15) minutes

Estimated Process Step Distributions

Data Analysis

Page 18: 2015 Delaware Talk

Simulation

7 triage rooms2 security desk positions

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Data-Driven Decisions

• Quick registration at security• Vitals only during triage• Assessment in room

Out of 42,000

Page 20: 2015 Delaware Talk

Solution• 5 triage rooms• 3 security desk

positions• 56 private

treatment rooms• <.08% of Patients

wait longer than 5 minutes for triage

Page 21: 2015 Delaware Talk

We don’t have to know the answer.