Innovation. Drive. Technology
References
Innovation. Drive. Technology
Overview of services
One-stop shop for development and production of composites components
• Engineering / design • Tooling & jigs (Carbon, aluminium etc) • Advanced composites parts production
- Carbon-look - Structural - Body Panels
• Headquarters + production: Dunajska Streda, Slovakia - 100 km from Vienna, 40 km east of Bratislava
• 312 employees (December 2014) • 11,000 m2 state-of-the-art factory • Capacity of 650 staff in current premises • 1,500 m2 clean room
Innovation. Drive. Technology
Strategic focus
• Supply medium to high-volumes to: • Automotive, aerospace, industrial OEMs
• Carbon-look, structural, body panels • Prepreg/Autoclave & RTM
• Help customers with: • DFM (Design for Manufacturing)
• Component engineering (ie B-surface, fixing mechanism)
• Material selection
• Production technology development (where necessary)
• Full in-house capability
• Engineering, tooling, production, painting
Innovation. Drive. Technology
Summary – key strengths • Wide range of technological competence and experience
• Production location of Slovakia enables competitive pricing
• Growth capability
– Multi million investments in 2012/2013 into facility and management
– Plant capacity of 650 staff, ie additional 350 staff available capacity
• Advanced ERP System
– EDI & 35 bar code scanners to track every step of the manufacturing process full traceability (supports also AS9100)
• Flexibility – 3 shift operation
• Professional dedicated Program & Launch Management
Summary – key strength
Innovation. Drive. Technology
Engineering
• Development of composites components for our customers, example, status of „technology partner“ for Porsche 918 Spyder
• Development of tooling and jigs
Innovation. Drive. Technology
State-of-the-art production facility
Innovation. Drive. Technology
Clean room
Innovation. Drive. Technology
Quality control
3D Scanner
Steinbichler Comet
Data output
Zeiss Measuring table 3 x 2,5 x 1,6m
Innovation. Drive. Technology
Quality Management System
• ISO 9001 – C2i quality standard – Process flow diagram – Work instructions – 100% product traceability – Process FMEAs + Control plan – 3D measuring report – PPAP, APQP, IMDS
• ISO TS 16949 : certification June 2015 • ISO 14000 and OHSAS: certification June 2015 • AS/EN 9100: certification September 2015 • NADCAP: certification 2017
Innovation. Drive. Technology
References: Carbon-look
BMW 15 different components / volumes up to 3000 p.a.
Front spoiler Rear spoiler
Bonnet vent
Jaguar 20 different components / volumes up to 2000 p.a.
Innovation. Drive. Technology
References: Carbon-look – Bentley GT3R
Door panels and armrest
Complete rear cabin Threadplates
Mirror housing
15 different components / volumes 300 sets
Innovation. Drive. Technology
Porsche 918 Spyder Front cooler frame Rear cooler frame Montagetraeger Luggage compartment
Praga All 77 carbon-fibre parts 2-3 cars/month Monocoque Floor panels Crash box Fenders etc.
References: Structural
Innovation. Drive. Technology
Praga Porsche Series production project line-fit body panels supplied in 15 different colours by c2i
References: Painted body panel
Innovation. Drive. Technology
Aerospace Aerospace interiors in prepreg/phenolic Numerous prototypes
SATCOM Radomes Reflectors Rockwell Collins Cobham
Carbon guitar 150 guitars special
series played by Eros
Ramazzotti, guitarist of David
Bowie
References: Other areas