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PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Testing Procedures,
Requirements
and
Vendor Reference Manual
Revision 8.11.7 February 2013
Note: The requirements for flammability testing of childrens
sleepwear are specified in a separate document. Refer to: Carters,
Inc. Requirements & Procedures for Childrens Sleepwear.
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PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Preface
This Testing Procedures, Requirements and Vendor Reference
Manual was prepared for
Carters internal use only and may be revised from time to time.
Carters makes no representation or warranty, express or implied, as
to the completeness of the procedures or
requirements set forth herein, or that such procedures or
requirements satisfy all applicable
orders, decrees, statutes, regulations or other laws
(collectively, the Legal Requirements). By taking receipt of this
Testing Procedures, Requirements and Vendor Reference Manual, the
recipient affirmatively acknowledges and agrees that it must
continue to comply with all Legal Requirements in the production
and manufacturing of
its products, and that this Testing Procedures, Requirements and
Vendor Reference
Manual shall not be construed as the only requirement.
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PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
TABLE OF CONTENTS
PAGE
VENDOR CONFIRMATION FORM (SIGN & RETURN UPON RECEIPT) 1
INTRODUCTION 2
CARTERS, INC. POLICY STATEMENT 2
TESTING PROCEDURES
I Buyer Responsibility
II Vendor Responsibility
III Carters, Inc.s Responsibility IV Bureau Veritas Consumer
Products Services Responsibility
3
SCOPE OF TESTS 4
APPAREL TEST REQUEST FORM & GUIDELINE 5
QUANTITY OF TEST SPECIMENS FOR APPAREL 12
BVCPS CONTACT LIST 14
APPAREL TEST PROTOCOLS 16
APPAREL TESTING COST 20
APPAREL TESTING REQUIREMENTS 23
CHILDRENS SAFE PRODUCT REVIEW 51
APPENDIX 72
A TEST REPORTS FORMAT & EXAMPLES 73
B SUMMARY OF CLIENTS PROCEDURE 80
C LABORATORY LOCATIONS 82
D CLAMPS & TRIMS TENSION TEST 85
E PRINTING DURABILITY IN WASHING 96
F APPEARANCE AFTER WASH FOR BIB 98
G1 GLOW INK PRINT TESTING 99
G2 SELF-STAINING ON OUTSOLE 99
H SNUG FITTING MEASUREMENT 100
I NON-SKID SOLE: SKID/ABRASION RESISTANCE 101
J LIST OF PROTOCOLS
(For the most current version of the test protocols, please
check with your BV representative)
104
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1 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Carters, Inc. 1170 Peachtree Street
Suite 900
Atlanta, GA 30309
Attn: Marie Davis
VP, Technical Services and Quality Assurance
VENDOR CONFIRMATION FORM
I acknowledge receipt of Carters, Inc. Testing Requirements and
Procedures Manual.
I have read and understand the policies and procedures set forth
in the
above documents and agree to be responsible for all testing
costs.
Company Name (Type or Print)
Company Address
Company Telephone
Company Officer Signature
(Type or Print Name Signed Above)
Title
Date:
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INTRODUCTION
These testing procedures are designed to ensure a uniform
understanding and implementation of Carters, Inc. quality assurance
program by all offices and laboratories.
Carters, Inc. basic performance standards are based on BVCPS
past experience. Most test methods and test procedures are
originated from:
ASTM (American Society of Testing and Materials) AATCC (American
Association of Textile Chemists and Colorists) CPSC (Consumer
Product Safety Commission) FTC (Federal Trade Commission) NAHM
(National Association of Hosiery Manufacturers) UL (Underwriters
Laboratories) ETL (ETL Testing Laboratories, Inc.) FDA (Federal
Food and Drug Administration) ANSI (American National Standard
Institute) DOT (Federal Department of Transportation) CPAI
(Industrial Fabrics Association International) UFAC (Upholstery
Furniture Action Council)
The Performance Standards are used as a guideline for the
evaluation of consumer satisfaction and acceptability. All
products
are evaluated from the viewpoint of overall consumer
serviceability.
This Manual was prepared for Carters internal use and is
intended for the manufacture of childrens garments. Additional
product-specific test protocols, including non-apparel products,
are available from BVCPS. A list of these protocols
can be found in the Appendix at the end of this Manual.
CARTERS INC. POLICY STATEMENT
1. Carters, Inc. is committed to delivering quality merchandise
to our customer.
2. This program is based on the mandate that merchandise
purchased by Carters, Inc. must be tested to meet product
specifications, all applicable laws and regulatory
requirements.
3. Carters, Inc. accepts only test reports from
previously-approved certified 3rdparty labs.
4. All testing costs are to be borne out by the vendor payable
net 30 days.
5. The following types of merchandise must be tested and
ultimately approved by Carters, Inc.
PRIVATE LABEL, CONTROL LABEL, CERTIFIED VALUE MERCHANDISE
MERCHANDISE PURCHASED ON A FOREIGN OR DOMESTIC LETTEROF CREDIT
BRANDED MERCHANDISE Any brand under consideration for major
purchase may be requested for testing.
ADVERTISED ITEMS The advertised items must meet all claims and
performance standards.
6. This testing or any subsequent results do not limit Carters,
Inc.s rights or diminish or remove vendor or manufacturer's
responsibilities and obligations under the Purchase Order Terms and
Conditions.
7. -No garment styles are to be added to a Fabric or Trim Test
Report related to another season.
For example, a Fall garment style cannot be added (by amendment)
to an existing Fabric or Trim test report for the
previous Spring's styles.
-No garment style may be added (by amendment) to a test report
that is older than 90 days from Date of Submission.
Additionally, fabrics tested and approved for trim or lining
purposes are not automatically approved for body usage.
To be considered for body usage, the fabric would have to be
re-tested. Fabrics to be used for trim or linings are to
be so marked in the sample identification section of the BV test
submittal form.
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TESTING PROCEDURES
I. BUYER RESPONSIBILITY
Provide the vendor with a copy of Carters, Inc. test procedures,
sample submission requirements and performance standards.
Obtain the agent's signature on a "Vendor Confirmation Form"
(See inside cover-form enclosed). This will acknowledge the
vendor's receipt and understanding of all Carters, Inc. test
procedures (including responsibility of testing fees), sample
submission requirements and performance standards. Signed forms
will be kept on file in the
Quality Assurance office.
II. VENDOR RESPONSIBILITY
Complete the Vendor Confirmation Form and return to Carters,
Inc. upon receipt.
Vendor is responsible for all testing costs.
Sample submission to BVCPS:
Determine which BVCPS location to send test samples.
Submit samples with a fully completed Carters, Inc. Test Request
Form. BVCPS will not accept sample if the form is incomplete.
Softlines garments must include all trim, accessories and
embellishments.
VISUALLY UNSATISFACTORY SAMPLES (stains, tears, missing pieces)
WILL NOT BE ACCEPTED
FOR TESTING!
A retest sample would follow the same submission procedures as
outlined above.
Apparel and textile identification tags and garment
specifications for private label products must be approved by
Carters, Inc. Product Development Department.
III. CARTERS, INC. RESPONSIBILITY
When Carters, Inc. receives reports from BVCPS that a submission
has failed, Carters, Inc. will discuss the situation with the buyer
(and vendor, when necessary), then follow up with disposition as to
retest or cancellation of order, etc.
All incoming merchandise is subject to Carters, Inc.s inspection
to guarantee manufacturer's compliance with pre-purchase testing
qualities and recommendations for improvement.
In situations where a Carters Internal Standard exceeds
applicable Federal laws or regulations, or where there are no
applicable Federal laws or regulations, Carters QA Department
reserves its right to review all test results on a case-by-case
basis to determine if a waiver or override of a particular test
result is appropriate in the particular instance and
consistent with Carters overall commitment to safety. Under no
circumstances, however, will Carters grant a waiver or override a
disposition in instances in which there are non-compliances with
applicable Federal laws or
regulations.
IV. BVCPS RESPONSIBILITY
Pick up all test samples from overseas agent office in all
applicable countries.
When the test request form is incomplete, the laboratory
notifies the originating office. Until proper information is
received, testing will be delayed.
Complete test and evaluate the test results (See Test
Protocols). Rate the product by:
Pass (The product provides good overall consumer serviceability
and requires no improvement.)
Fail (The product has deficiencies that customer dissatisfaction
may result and/or non-compliance of regulatory
requirements. The product must not be sold until improvements
are made.)
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4 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Complete hard copy report in the "Report" form, including
reasons for failure in the cases of "Fail" ratings.
Distribute the reports in 5 working days as per the summary of
clients procedure.
SCOPE OF TESTS
While the extent of the laboratory tests will vary by product
category, the consumer products will be subjected to numerous
tests to attain quantitative data on overall consumer
serviceability in addition to verification of its conformance with
required
Federal and industry safety criteria. A list of twelve major
Acts is as follows:
1. The Care Labeling Rule
2. The Textile Fiber Products Identification Act
3. The Flammable Fabric Act
4. The Federal Wool Products Labeling Act
5. The Fur Products Labeling Act
6. The Hazardous Substances Act
7. The Toy Safety Amendment to the Hazardous Substances Act
8. The Fair Packaging and Labeling Act
9. The Poison Prevention Packaging Act
10. The Labeling of Hazardous Art Materials Act
11. Child Safety Protection Act
12. Consumer Product Safety Improvement Act
NOTE: Certain states have licensing requirements pertaining to
the permanent labeling of stuffed toys, upholstered
furniture, bedding and other items stuffed or filled with
concealed material.
Carters, Inc. believes strongly in compliance with all
government regulatory and labeling requirements. IT IS THE VENDOR'S
RESPONSIBILITY TO ENSURE THAT MERCHANDISE SHIPPED TO CARTERS, INC.
COMPLIES WITH ALL APPLICABLE REGULATORY STANDARDS. MERCHANDISE IN
VIOLATION OF A REGULATION WILL
AUTOMATICALLY BE REJECTED.
The following pages list test requirements to ensure customer
satisfaction.
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5 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Testing Request Form
&
Guidelines
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6 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
All of the below information marked on page 11 must be provided
in the testing request form. If either
any of this information is missing or insufficient samples
submitted, BVCPS will notify the vendor to
provide missing information & samples. Otherwise, BV can not
release the report.
1) Vendors & Agents Information (Remark: Vendor - If no
Email Address, Fax is acceptable)
2) Licensee (Must be completed if product to be marketed by a
Carters licensee or produced by an open market supplier to Carters
Retail Division)
3) Sample Description
4) Division
5) End Use
6) Yarn Size
7) Fabric Weight
8) Fabric Construction (Thread Count / Stitch Density per
inch)
9) Country Of Origin
10) Order Size Range
(Remark: except it cannot provide any order size range because
in development stage)
11) Gmt Style, Fabric Request # & Season
(Remark: except it cannot provide any style # because in
development stage)
12) P.O. Number
(Remark: except it cannot provide any P.O. # because in
development stage)
13) Color(s)
(Remark: except it cannot provide any color because in
development stage)
14) Labelled Fiber Content
15) Sample Status
16) Test Request
17) Previous Lab. # (If any)
18) Billing Information
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7 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Hints For Filling the Testing Request Form
BVCPS Testing Request Form
1) Sample Status - Development (Vendor's Pre-Quality Test)
Vendors can use this Testing Request Form for development sample
testing (i.e. pre-quality test is based
on Vendor's request) and vendors can receive Carter's discount
(refer Carter's testing cost on page 21).
Since this is a development test only, Carters will not contact
vendors to take any action in the event of a failure. Carters
expects the vendor will react to any failures indicated and take
corrective action before production.
(Remark: If sample is for Carter's only development purpose and
requires Carter to review the result,
vendors should mark "X" at "Pre-production" instead of
"Development (Vendor's pre-quality test)").
BVCPS Testing Request Form For In-Process Program
Agents may, and are encouraged to, carry out In-Process testing
in addition to Carters regular test package as additional control
for some potential problems due to production variation. Agents
will
determine the required test(s) for the randomly selected samples
and send BVCPS with a completed test
request form for the In-Process testing Program.
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CARTERS, INC. 1170 Peachtree St. Suite 900, Atlanta, GA 30309
USA
Phone: (404) 745-2700 Fax: (404) 892-0968
Softlines Testing Request Form
Components Used in Garment
All fields are MANDATORY and must be completed in full for each
component.
Supplier Name Supplier VID # Batch # Test Report #
Buttons
Snaps
Other
Fasteners
Labels
Zippers
Other
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CARTERS INC. 1170 Peachtree St. Suite 900, Atlanta, GA 30309
USA
Phone: (404) 745-2700 Fax: (404) 892-0968
TESTING REQUEST FORM
FOR IN-PROCESS PROGRAM FOR LABORATORY USE ONLY
LAB NO:
SUBMISSION DATE: CLIENT NO.:
SUBMITTED TO: LOGIN DATE:
REGULAR SERVICE
(5 WORKING DAYS)
EXPRESS SERVICE
(3 WORKING DAYS,+ 40% SURCHARGE)
EMERGENCY SERVICE
(1 WORKING DAY (if available)+ 100% SURCHARGE)
Remark: The sample submission time before 11:00am should be
counted that working day, after 11:00am it should be counted next
working day.
Agent: Contact Person:
Telephone: Email:
Vendor: Contact Person:
Telephone: Email:
Mill: Contact Person:
Telephone: Email:
Licensee: (Remark: Must be completed if product is to be marked
by a Carters Licensee or produced by an open market supplier to
Carters Retail Division)
SUBMITTING SAMPLE:
Description:
Finishing: Non Wash Garment Wash Program Non Brush Brushed
Fabric will be Garment Wash Program
Division: Carters - Playwear Girls Playwear Boys Baby Carters -
Sleepwear Girls Sleepwear Boys JOY - Joy Sleepwear
OBG - Girls Knit Boys Knit Baby OBG - Girls Woven Boys Woven
Sleepwear COM/Sams - COM/Sams Sleepwear
International
End Use: Yarn Size:
Fabric Weight: Fabric Construction:
Nominated Fastener Suppliers: (check one or list name of
non-nominated supplier below)
Snap Fasteners - Scovill YKK Snap Fasteners Morito Prym; OBG
only - MTI Dynasty
Zippers - YKK Ideal
Non-Nominated Fastener Supplier (list suppliers name):
Country of Origin: Order Size Range:
Gmt Style :
Fabric Request # : Season:
P.O. Number:
Color(s):
Fiber Content:
Care Instructions (Proposed):
Test
Request:
Partial Garment Test
Formaldehyde Content
Shrinkage (3 cycles)
Appearance after washed (3 cycles)
PH Value
Colorfastness to Crocking
Colorfastness to Washing
Colorfastness to Light
Colorfastness to Water
Colorfastness to Saliva
________________
________________
________________
Others:
BILLING INFORMATION (Must be complete to begin testing and
company is responsible to pay the test cost net 30 days.)
Company Name:
Attention:
Address (English):
Address (Chinese if address in China):
Telephone: Fax: Email:
Date: _______________________ Signature
:__________________________________________________
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5 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Quantity of Test Specimens
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6 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Sample Size (Regular Apparel/Rainwear-Excluding Children
Sleepwear Flammability Test)
Full piece goods package Knit : 3 yards
Woven: 3 yards
Additional Colorway Package Knit : 2 yards
Woven: 2 yards
Partial Garment Test Package 4 Garments
-Additional 1 more garment sample for Heat transfer label
-Additional 1 more garment sample for Tight fitting style
-Additional 1 more garment sample for Fusible covering for
backside of
embroidery
Full Garment Test Package 0-3T : 10 garments
4-7T : 9 garments
8-10T: 7 garments
-Additional 1 more garment sample for Heat transfer label
-Additional 1 more garment sample for Tight fitting style
-Additional 1 more garment sample for Fusible covering for
backside of
embroidery
Socks Base Test 5 Pairs
Additional Samples for Partial
Garment Test,
Full Garment Test Package
& Socks
Surface Coating for Total Lead Content, Soluble Heavy Metal
Test, or
Total Cadmium:
Prints A4 sized printed swatch
Zipper Slider 30 pcs (but based on the size & thickness of
coating)
Snap 30 pcs (but based on the size & thickness of
coating)
Button 35 pcs (but based on the size & thickness of
coating)
Trimming: (for formaldehyde content test)
Embroidery 3-10 pcs (min. weight 3 gm)
Badge 3-8 pcs (min. weight 3 gm)
Ribbon bow 9-12 pcs (min. weight 3 gm)
Other trims based on the weight of trim (min. weight 3 gm)
Surface Coating for Phthalates test:
Prints A4 size printed swatch
Zipper Slider 120 pcs (but based on the size & thickness of
coating)
Cap Snaps 120 pcs (but based on the size & thickness of
coating)
Ring Snaps 300 pcs (but based on the size & thickness of
coating)
Buttons 300 pcs (but based on the size & thickness of
coating)
Zipper strength test: 6-8 pcs
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Protocols
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10 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
TEST PROTOCOLS
Full Piece Goods (Development Fabric)
Full Piece Goods
(Bulk Fabric)
Additional
Colorway
(Bulk Fabric)
Full
Garment
Test
* Partial Garment Test
Non
Garment
Wash
For garment
wash fabrics
(before
wash is
applied)
For
garment
wash
fabrics
(after
wash is
applied)
Non
Garment
Wash
For
garment
wash
fabrics
(after
wash is
applied)
Non
Garment
Wash
For garment
wash
fabrics
(after wash
is applied)
Non
Garment
Wash
Garment
Wash 1st
Colorway
Garment
Wash
Additional
Colorway
Artwork
Only
****
CPSIA Requirements Supplement Protocol X X X X X X X X
Flammability of Clothing Textiles *** X X X X X Flammability of
Vinyl Plastic Film X
Flammability of Blanket X
Flammability of Childrens Sleepwear X X X X X X X Labeling
Review : Fiber/Care X X X X
Fiber Analysis: Quantitative X X X X X Total Lead Content in
Surface Coating X X X X X X X X Total Lead Content in Substrate
Materials (# Licensees Only)
X# X# X# X X X X X
Illinois Lead Content in Surface Coatings X X X X X X X X
Illinois Lead Content in Substrate Materials X X X X X X X X Total
Cadmium Content in Surface Coatings X X X X X X X X Total Cadmium
Content in substrate Materials X X X X X X X X Soluble Heavy Metal
Contents in Substrate Materials X X X X X X X X Soluble Heavy Metal
Contents in Surface Coatings X X X X X X X X California Proposition
65 X X X X X X X X Snug Fitting Measurement X# X# X# Snug Fitting
Garment Labeling X# X# X# CPSIA Tracking Labels for Childrens
Products X X X X Fabric Weight X X X X X X X X X X Thread Count of
Woven Fabric/Knit X X X X X Yarn Number X X Breaking Strength of
Textile Fabrics: Grab Test X X X X X Tearing Strength: Elmendorf X
X X X X Bursting Strength for Textile Fabrics X X X X X Abrasion
Resistance: Flexing and Abrasion Method
(Wrinkle Resistance Product & Pocket Lining)
X X X X X
Pile Retention of Corduroy Fabrics
(Woven Cut Pile Fabrics Only)
X X X X
Stretch Properties of Knitted Fabrics X X X X X Dimensional
Change of Fabrics/Garments after Home
Laundering
X X X X X X X X X X
Colorfastness to Laundering: Accelerated X X X X X X X X X
Colorfastness to Crocking
(Original & After 1 wash if needed)
X X X X X X X X
Color Change to Flat Abrasion (Frosting): dropped dropped
dropped dropped dropped dropped dropped dropped Colorfastness to
Light X X X X X X X X Colorfastness to Water X X X X X X X X
Colorfastness to Non-Chlorine Bleach: Spot Test X X X X X X X X
Colorfastness to Chlorinated Pool (Swimwear) X X X Colorfastness to
Sea Water (Swimwear) X X X Colorfastness to Saliva (for Bibs only)
X X X X** Skewness from Automatic Home Laundering X X X X X X X X X
Appearance after Laundering X X X X X X X X X X X Resistance to
Slippage of Yarn X X Failure in Sewn Seams: Woven Apparel X X X
Failure in Sewn Seams: Knitted Apparel X X X Strength Tests for
Zippers X X X Snap Attachment X X X X Button/Small Parts Attachment
Strength X X X X X Tensile Strength of Yarns: Decorative Trimming X
X X X X Carters Safety Product Review X X X X X Bonded, Fused, and
Laminated Apparel Fabrics
(after 3 washes) X X X X X
Surface Water Absorption of Terry Fabrics /Absorbency
of Bleached Textiles
(bibs & all bath items towels, wash cloths)
X X X X X
Water Resistance: Rain Test
(Rainwear/ Outerwear if claimed)
X X X
Water Repellency: Spray Test
(Rainwear/ Outerwear if claimed)
X X
Appearance of Fabric/Seam Smoothness/Crease
Retention X X X X X
Ultra Violet Protection Factor (UPF) swimwear only if
claimed.
X X X X X X X
Formaldehyde (Spot Check) / (Quantitative) X X X X X X** X X X
pH in Textiles (All Washed or Non-Washed Items) X X X X X X X X X
Phthalates X X X X X X X Qualitative Determination of Nickel (Skin
Contact Only) X X X X
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TEST PROTOCOLS FOR PRODUCT PRODUCED FOR SAMS CLUB AND WAL-MART
(CHILD OF MINE)
Sams Club & Wal-Mart
Fabrics
Sams Club & Wal-Mart
Fabrics
Sams Club & Wal-Mart
Fabrics
Sams Club Pre-Production,
Sams Club Production &
Wal-Mart Pre-
Production
Garments
Wal-Mart
Production
Garments
Full Piece Goods
(Development
Fabric)
Full Piece Goods
(Bulk Fabric)
Additional
Colorway (Bulk
Fabric)
Garment Test Garment Test
CPSIA Requirements Supplement Protocol X X X X X Flammability of
Clothing Textiles X X X X X
Flammability of Vinyl Plastic Film X X X
Flammability of Blanket X X X Flammability of Childrens
Sleepwear X X X X X Labeling Review : Fiber/Care X X
Fiber Analysis: Quantitative X X X X Total Lead Content in
Surface Coating X X X X X Total Lead Content in Substrate Materials
X X X X X Illinois Lead Content in Surface Coatings X X X X X
Illinois Lead Content in Substrate Materials X X X X X Total
Cadmium Content in Surface Coatings X X X X Total Cadmium Content
in substrate Materials X X X X Soluble Heavy Metal Contents in
Substrate Materials X X X X Soluble Heavy Metal Contents in Surface
Coatings X X X X California Proposition 65 X X X X Snug Fitting
Measurement X X Snug Fitting Garment Labeling X X
CPSIA Tracking Labels for Childrens Products X X
Fabric Weight X X X X X
Thread Count of Woven Fabric/Knit X X X X
Yarn Number X
Breaking Strength of Textile Fabrics: Grab Test X X X X
Tearing Strength: Elmendorf X X X X
Bursting Strength for Textile Fabrics X X X X
Abrasion Resistance: Flexing and Abrasion Method (Wrinkle
Resistance Product & Pocket Lining)
X X X
Pile Retention of Corduroy Fabrics (Woven Cut Pile Fabrics
Only)
X X X
Stretch Properties of Knitted Fabrics X X X
Stretch Properties of Woven Fabrics X X Dimensional Change of
Fabrics/Garments after Home
Laundering
X X X X X
Colorfastness to Laundering: Accelerated X X X
Colorfastness to Crocking (Original & After 1 wash if
needed) X X X X
Color Change to Flat Abrasion (Frosting): dropped dropped
dropped
Colorfastness to Light X X X X
Colorfastness to Water X X X X
Colorfastness to Non-Chlorine Bleach: Spot Test X X X X
Colorfastness to Chlorine Bleach: Spot Test (based on care
instructions)
X X
Colorfastness to Chlorinated Pool (Swimwear) X X X X
Colorfastness to Sea Water (Swimwear) X X X X
Colorfastness to Saliva (for Bibs only) X X X X
Skewness from Automatic Home Laundering X X X X X
Appearance after Laundering X X X X X
Resistance to Slippage of Yarn X
Failure in Sewn Seams: Woven Apparel X X
Failure in Sewn Seams: Knitted Apparel X
Strength Tests for Zippers X X
Snap Attachment X X
Button/Small Parts Attachment Strength X X
Tensile Strength of Yarns: Decorative Trimming X X
Safety Product Review X X
Bonded, Fused, and Laminated Apparel Fabrics (after 3
washes)
X
Surface Water Absorption of Terry Fabrics /Absorbency of
Bleached Textiles
(bibs & all bath items towels, wash cloths)
X X X X X
Water Resistance: Rain Test (Rainwear/ Outerwear if claimed) X
X
Water Repellency: Spray Test (Rainwear/ Outerwear if claimed) X
X
Appearance of Fabric/Seam Smoothness/Crease Retention X X X X
Ultra Violet Protection Factor (UPF) swimwear only if claimed.
X X X X X
Formaldehyde (Spot Check) / (Quantitative) X X X X X pH in
Textiles (All Washed or Non-Washed Items) X X X X
Phthalates X X X X Qualitative Determination of Nickel (Skin
Contact Only) X X
Hang Tag / Packaging / Labeling X X
Garment Dimensions X X
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12 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
(a) Partial Garment test - if all fabrics, including trim, have
been tested previously and the test request form is accompanied
with the
previous fabric test report. If garment does not come in with a
previous fabric test report, then Full Garment Test should be
applied.
1) (b) Partial Garment test for garment wash program Test for
All colorways 1) (c) Full Piece Goods for garment wash program Test
one colorway only
** Any trimming (embroidery, binding, etc.) or printing which
has not tested before.
*** (1) Exemptions: Plain Surface fabrics that weigh 2.6 oz/yd
or more in any fiber content.
All fabrics (both plain & raised surface) regardless of
weight, made completely of, or in any combination of,
the following fibers: Acrylic, Modacrylic, Nylon, Olefin,
Polyester, Wool
(2) All fabric, body & appliqu, regardless of the size of
the appliqu, for compliance with 16 CFR 1610. Carters wants a
report issued by BVCPS for each submission, even if the submission
is an exempted fiber or fabrication type. Carters wants BVCPS to
make the determination. (refer report format)
**** Artwork Only testing if all fabrics, including trim and
partial garment tests, have been tested previously and test request
form is accompanied with the previous test reports. If artwork does
not come in with a previous garment test report, then partial
Garment Test
should be applied.
# Only based on the submitted garment, not required for all size
ranges
# #Eliminate performing appearance after washing on denim
fabrics that will be garment washed
Applicable if different from the 1st colorway
Chargeable
Retests: Retail items will be tested for the failed property in
the previous test report.
Additional Colorway Testing: Samples marked for additional
colorway testing must list the previous test report
number of full piece goods and garment testing to be
completed.
Partial Garment Testing: Samples marked for partial garment
testing must list the previous test report number of full
piece goods, additional colorway and trim testing to be
completed.
Artwork Only Testing: Samples marked for artwork only testing
must list the previous test report number of full piece
goods, additional colorway, trim testing and partial garment
testing to be completed.
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13 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Price List
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14 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
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15 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
-
16 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Apparel
Testing
Requirements
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17 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE STANDARDS
Remark: Please refer to Analytical Test Protocol #6504 and CPSIA
Test Protocol #8444 in Appendix A for the
appropriate analytical test requirements.
PERFORMANCE PROPERTIES
TEST METHODS
STANDARD REQUIREMENTS
Flammability of Clothing Textiles Flammability of Vinyl Plastic
Film Flammability of Blankets Flammability of Childrens
Sleepwear
16 CFR 1610
16 CFR 1611
ASTM D4151
16 CFR 1615/1616 Section 4
Class I
Class 1
Class I
Must meet requirements of 1615-1616 CFR
Labeling Requirements
Labeling Review: Fiber 16 CFR 300/303 Must conform to Textile
Fiber Wool/Fur/Down-Labeling Acts
Labeling Review: Care 16 CFR 423 Proper care instruction should
be included based on the nature of the garment.
Labeling Review: Country Of Origin 19 CFR 134 Section 11 Must
conform to Country of Origin
Fiber Analysis: Quantitative AATCC 20A Blends: 3.0%, Single
Fiber: No tolerance
* California Proposition 65 Refer to
CATR-HL-PTCL-06572-US
The sample shall be reviewed against the requirements
of California Proposition 65 to determine if additional
testing or labeling is required.
Fabric Construction Qualities
Fabric/Material Weight ASTM D3776 As approved -For non wash
fabric (-2%/ +10%)
-For garments in a garment washed
program (-5%/ +10%)
Fabric Count of Woven Fabric (Ends x Picks/Inch)
ASTM D3775 As approved (5%)
Fabric Count of Knit (Wales x Courses/Inch)
ASTM D3887 Section 12 As approved ( 2 Counts)
Yarn Number ASTM D1059 As approved - 10s/1-39s/1: +3 Counts -
40s/1-59s/1: +5 Counts - 60s/1 and finer: +6 Counts
Strength Properties
Breaking Strength of Textile Fabrics: Grab Test
ASTM D5034
All Fabrics except denim
- Weight 7.3 oz./sq.yd.
25.0 lbs./in.
35.0 lbs./in.
40.0 lbs./in.
50.0 lbs./in.
Denim
- Weight 12.0 oz./sq.yd.
Warp Fill
60.0 lbs./in. 35.0 lbs./in.
80.0 lbs./in. 45.0 lbs./in.
90.0 lbs./in. 55.0 lbs./in.
100.0 lbs./in. 75.0 lbs./in.
Heavily Distressed Denim
- Weight 12.0 oz./sq.yd.
Warp Fill
50.0 lbs./in. 35.0 lbs./in.
55.0 lbs./in. 40.0 lbs./in.
70.0 lbs./in. 50.0 lbs./in.
80.0 lbs./in. 60.0 lbs./in.
-Pocket Lining 100.0 lbs./in. 75.0 lbs./in.
Tearing Strength: Elmendorf ASTM D1424
All Fabrics except denim
- Weight 7.3 oz./sq.yd.
1.5 lbs./in.
2.0 lbs./in.
2.5 lbs./in.
3.0 lbs./in.
Denim
- Weight 12.0 oz./sq.yd.
Warp Fill
3.0 lbs./in. 2.0 lbs./in.
3.5 lbs./in. 2.5 lbs./in
4.0 lbs./in. 3.5 lbs./in
5.0 lbs./in. 4.0 lbs./in
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18 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS
Heavily Distressed Denim
- Weight 12.0 oz./sq.yd.
Warp Fill
3.5 lbs./in. 2.5 lbs./in.
4.5 lbs./in. 3.5 lbs./in
5.5 lbs./in. 3.5 lbs./in
6.5 lbs./in. 4.0 lbs./in
-Pocket Lining 3.0 lbs.
Bursting Strength for Textile Fabrics ASTM D3786
- Lace
- Pointelle Sweater
20 psi
35 psi
-Basic Knit Sweater 40 psi
-Light Wt. 5.0 oz./sq.yd. (170 grams)
60 psi
45 psi
Abrasion Resistance: Flexing and Abrasion Method
-Wrinkle Resistance Product
-Pocket Lining
ASTM D3885 & ASTM D3886
Warp: 250 cycles; Weft: 150 cycles
Warp: 500 Cycles; Weft:1000 Cycles
Pile Retention of Corduroy Fabrics (Woven Cut Pile Fabrics
Only)
ASTM D4685 Class 3.5 (face & back)
Pile Retention CPSD-HL-01056-MTHD /
Standard measure / Cater's
requirement
For clothing / softlines:
0-24 months -- maximum pile length allowed is 3/8 in
2T-5T -- maximum pile length allowed is 1 in
4-6X/7 -- maximum pile length allowed is 1 in
7 + -- maximum pile length allowed is 1-1/2 in
For plush dolls, maximum pile length allowed is 3/8 in
For childrens toys & other childrens products (excluding
plush dolls and clothing / softlines):
0 24 months maximum pile length allowed is 3/8 in 24 months - 7
years maximum pile length allowed is 1 in
8 years and abovemaximum pile length allowed is 1 in
- Pile lengths up to 3/8, ASTM D4685 will be applied, with a
required minimum result of 3.5.
- In selected cases, pile lengths greater than 3/8 may be
allowed on plush toys such as plush dolls and plush
rattles. In these cases, the following test will be applied
to determine compliance:
- Pull / Tension is performed to 15.5 lbs., using
standard ASTM F963 test method: gradually increase
Pull force from 0 lbs to 15.5 labs over 5 seconds, then
hold @ 15.5 lbs. for an additional 10 seconds.
- A randomly-selected area / clump of pile yarn not individual
yarns -- on the plush is gripped with the
pliers.
- The gripping tool used is a vice-grip / pliers with washers at
the ends same tool as is used for Seam Strength testing.
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19 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS
Stretch Properties of Knitted Fabrics ASTM D2594 Minimum Width
Stretchout
Fabric Type (Use 10 lbs loading Only)
Double knits 20%
Fleece: White or Dyed
Printed
20%
10%
Jersey, Interlock, Terry
or Circular Knit Velour
35%
Rib (1x1, 2x2,..etc.) 120% for turtleneck styles
110% for tight fitting sleepwear styles
85% for crew or V-neck styles
70% for sleeve, waist & leg cuffs and non-functional
plackets
Thermal Knit 105% for tight fitting sleepwear styles
Other Fabric not on list 35%
Note: Tricot fabric should not be evaluated
for stretch properties
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20 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE STANDARDS
Remark: Analytical Test Scope must refer to below test lines and
Carters Analytical Approach in Appendix.
PERFORMANCE PROPERTIES
TEST METHODS
STANDARD REQUIREMENTS
* Total lead content in surface coatings AOAC 974.02 (modified)
/
CPSD-AN-00001-MTHD
All accessible surface coatings in the as received state on
items outside of the scope of 16 CFR 1303 shall not
contain lead or lead components in which the lead content
is in excess of 0.009% (90ppm) of the weight of the total
content.
In case of insufficient coatings for testing found on the
number of samples specified in the protocol, the vendor
needs to provide additional up to 10 pieces of final
products for testing. If it is still insufficient, vendor
may
submit additional component parts from the same
component batch, per each style, for testing.
Report actual results or include data table within report.
Component testing is allowed.
Compositing up to 3 colors is allowed except component
or substances as submitted by component suppliers (refer
to CATR-GB-SUPP-APPROVED COMPONENT
SUPPLIERS).
Client Requirement
* Total lead content in substrate materials EPA 3050B (modified)
/ EPA
3051A (modified)/ EPA 3052
(modified) / CPSD-AN-
00007- MTHD, 00164-
MTHD, 00008-MTHD
All accessible substrates in the as received state on items
shall not contain lead in excess of 0.009 % (90ppm) of the
weight of the total content.
In case of insufficient material for testing found on the
number of samples specified in the protocol, the vendor
needs to provide additional up to 10 pieces of final
products for testing. If it is still insufficient, vendor
may
submit additional component parts from the same
component batch, per each style, for testing.
Report actual results or include data table within report.
Composite up to 3 similar materials is allowed except
components submitted by component suppliers (see below
in note) and metals.
Note:
- Compositing is not allowed when testing individual
components or substances as submitted by component
suppliers (refer to CATR-GB-SUPP-APPROVED
COMPONENT SUPPLIERS).
- Non-suspect materials as defined by the Consumer
Products Safety Commission in 16 CFR 1500.91 (d) and
(e) will be exempted from testing (refer to exemption list
of lead in substrate in the CPSD-GB-PTCL-08444-US
protocol for detail).
- This test applies to all products, inside or outside of
the
scope of CPSIA
Client requirement
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21 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS
BBP / DBP / DEHP / DnHP / DnOP /
DINP / DIDP content
CPSD-AN-00095-MTHD All accessible plastic materials in all
products outside of
the scope of CPSIA phthalate requirement, in the as
received state, shall not contain concentrations of more
than 0.1% BBP, DBP DEHP, DINP, DIDP, DnOP,
DnHP individually.
Report actual results or include data table within report.
In case of insufficient material for testing found on the
number of samples specified in the protocol, the vendor
needs to provide additional up to 10 pieces of final
products for testing. If it is still insufficient, vendor
may
submit additional component parts from the same
component batch, per each style, for testing.
Compositing up to 3 like materials is allowed except
components submitted by component suppliers (see
below in note).
If composite fails and ON REQUEST, individual
components will be analyzed.
Note:
- Compositing is not allowed when testing individual
components or substances as submitted by component
suppliers (refer to CATR-GB-SUPP-APPROVED
COMPONENT SUPPLIERS).
- For Screen Prints phthalates are to be tested as one composite
rather than broken down into colors. Price is
based on one artwork/panel or one alaysis. If a failure is
found, test individually, where feasible (if colors are
seaparable), to determine root cause of failure.
- Scope for hardlines: Accessible components only
- Scope for softlines: All components
Client requirement
* Illinois lead content in surface coatings Illinois Lead
Poisoning
Prevention Act / AOAC 974.02
(modified) / CPSD-AN-00001-
MTHD
All accessible surface coatings of jewelry for children
under 12 years of age, child care articles for children
under 6 years of age, and toys with paint for children
under 12 years of age, in the as received state, shall
contain less than 0.004% (40ppm) lead or lead
components in which the lead content is the weight of
the total content.
As a client requirement, the warning label is not
allowed.
In case of insufficient coatings for testing found on
number of samples specified in the protocol, vendor
needs to provide additional up to 10 pieces of final
products for testing.
The vendor is responsible for compliance of
inaccessible materials and materials on all other
products outside of the above scope.
Report actual results or include data table within report.
Component testing requirement should refer to the
Protocol Special Instruction.
Compositing is not allowed.
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22 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS
* Illinois lead content in substrate
materials
Illinois Lead Poisoning
Prevention Act / EPA
3050B(modified) / EPA
3051(modified)/ EPA
3052(modified) / CPSD-AN-
00185-MTHD / CPSD-AN-
00196-MTHD
All accessible substrate materials of jewelry for children
under 12 years of age, child care articles for children
under 6 years of age, in the as received state, shall
contain less than 0.004% (40ppm) lead or lead
components in which the lead content is the weight of
the total content.
As a client requirement, the warning label is not
allowed.
In case of insufficient material for testing found on
number of samples specified in the protocol, vendor
needs to provide additional up to 10 pieces of final
products for testing. If it is still insufficient, vendor
may
submit additional component parts from the same
component batch, per each style, for testing.
Materials exempted from testing under CPSIA (e.g.,
textiles) will not be tested. The vendor is responsible
for compliance of untested materials and materials on
all other products outside of the above scope.
Report actual results or include data table within report.
Component testing requirement should refer to the
Protocol Special Instruction.
Compositing is not allowed.
* Total cadmium content in surface
coatings
AOAC 974.02:2005 modified /
EPA 3050B:1996 modified /
EPA 3051A:2007 modified/
acid digestion, ICP analysis
All accessible surface coatings , before and after use
and abuse testing shall not contain cadmium in excess
of 0.004% (40ppm) of the weight of the total content.
Report actual results or include data table within report.
No compositing.
Report actual (BV reporting limit is 10 mg/kg).
* Total cadmium content in substrate
materials
EPA 3050B:1996 modified /
EPA 3051A:2007 modified/
EPA 3052:1996 modified / acid
digestion, ICP analysis
All accessible plastic and metal substrate materials,
before and after use and abuse testing shall not contain
cadmium in excess of 0.004% (40ppm) of the weight of
the total content.
Report actual results or include data table within report.
No compositing.
Report actual (BV reporting limit is 2 mg/kg).
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23 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS
*Total heavy metal contents in substrate
CPSD-AN-00185-MTHD /
CPSD-AN-00416-MTHD
All accessible substrates shall have total heavy metal
contents comply with following limits:
[Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium
(Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium
(Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60
mg/kg, Selenium (Se) 500 mg/kg]
Note: Exclude textile materials for testing. All accessible
non-textile components are to be tested.
In case of insufficient material for testing found on
number of samples specified in the protocol, vendor needs
to provide additional up to 10 pieces of final products for
testing . If it is still insufficient, vendor may submit
additional component parts from the same component
batch, per each style, for testing.
Report actual results or include data table within report.
Component testing is allowed.
Compositing up to 3 like materials is allowed except
components submitted by component suppliers (see below
in note) and metal.
Based on the standard, will composite up to 3 like
materials except metal. If any materials in the composite
exceeds 80% of the limit based on the lowest weight
component, soluble heavy metal content test with
individual materials will be analyzed.
Note: Compositing is not allowed when testing individual
components or substances as submitted by component
suppliers (refer to CATR-GB-SUPP-APPROVED
COMPONENT SUPPLIERS).
Client requirement.
* Soluble Heavy metal contents in
substrate materials
CPSD-AN-00003-MTHD All accessible substrates shall have soluble
heavy metal
contents comply with following limits:
[Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium
(Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium
(Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60
mg/kg, Selenium (Se) 500 mg/kg]
Substrates that contain less than the total limit of
[Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium
(Ba) 1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium
(Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60
mg/kg, Selenium (Se) 500 mg/kg] do not need to be tested
for the soluble content.
Note: Exclude textile materials for testing. All accessible
non-textile components are to be tested.
In case of insufficient material for testing found on
number of samples specified in the protocol, vendor needs
to provide additional up to 10 pieces of final products for
testing . If it is still insufficient, vendor may submit
additional component parts from the same component
batch, per each style, for testing.
Compositing is not allowed.
- Test limit with reference to EN 71-3:1994+A1:2000+
AC:2002
Client requirement.
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24 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS
*Total heavy metal contents in surface
coatings - document review
CPSD-GB-00001-MTHD All accessible surface coatings shall have
total heavy
metal contents comply with following limits:
[Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium
(Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium
(Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60
mg/kg, Selenium (Se) 500 mg/kg]
Report actual results or include data table within report.
Component testing is allowed.
Compositing up to 3 colors is allowed.
Based on the standard, will composite up to 3 colors. If
any color in the composite exceeds 80% of the limit based
on the lowest weight component, soluble heavy metal
content test with individual colors will be analyzed.
Note:
- If the coating materials achieved from a single sample is
less than 10mg, the item would be exempted from the test.
- Compositing is not allowed when testing individual
components or substances as submitted by component
suppliers (refer to CATR-GB-SUPP-APPROVED
COMPONENT SUPPLIERS).
In lieu of testing, test report can be submitted if dated
within ONE year.
Client requirement
*Soluble heavy metal contents in surface
coatings - document review
CPSD-AN-00003-MTHD /
CPSD-GB-00001-MTHD
All accessible surface coatings shall have soluble heavy
metal contents comply with following limits:
[Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium
(Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium
(Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60
mg/kg, Selenium (Se) 500 mg/kg]
Coating materials that contain less than the total limit of
[Antimony (Sb) 60, Arsenic (As) 25, Barium (Ba) 1000,
Cadmium (Cd) 75, Chromium (Cr) 60, Lead (Pb) 90,
Mercury (Hg) 60, Selenium (Se) 500] do not need to be
tested for the soluble content.
Compositing is not allowed.
Note:
- Test method and limit with reference to EN 71-
3:1994+A1:2000+ AC:2002 or ASTM F963-11 section
4.3.5.1 (2) and 8.3.2
- If the coating materials achieved from a single sample is
less than 10mg, the item would be exempted from the test.
In lieu of testing, test report can be submitted if dated
within ONE year.
Client requirement.
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25 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
*Total heavy metal contents in surface
coatings
CPSD-AN-00473-MTHD All accessible surface coatings shall have
total heavy
metal contents comply with following limits:
[Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium
(Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium
(Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60
mg/kg, Selenium (Se) 500 mg/kg]
Report actual results or include data table within report.
Component testing is allowed.
Compositing up to 3 colors is allowed except components
submitted by component suppliers (see below in note).
Based on the standard, will composite up to 3 colors. If
any color in the composite exceeds 80% of the limit based
on the lowest weight component, soluble heavy metal
content test with individual colors will be analyzed.
Note:
- If the coating materials achieved from a single sample is
less than 10mg, the item would be exempted from the test.
- Compositing is not allowed when testing individual
components or substances as submitted by component
suppliers (refer to CATR-GB-SUPP-APPROVED
COMPONENT SUPPLIERS).
Client requirement
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26 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS
* Soluble Heavy metal contents in surface
coatings
CPSD-AN-00003-MTHD All accessible surface coatings shall have
soluble heavy
metal contents comply with following limits:
[Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium
(Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium
(Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60
mg/kg, Selenium (Se) 500 mg/kg]
Coating materials that contain less than the total limit of
[Antimony (Sb) 60, Arsenic (As) 25, Barium (Ba) 1000,
Cadmium (Cd) 75, Chromium (Cr) 60, Lead (Pb) 90,
Mercury (Hg) 60, Selenium (Se) 500] do not need to be
tested for the soluble content.
Compositing is not allowed.
Note:
- Test method and limit with reference to EN 71-
3:1994+A1:2000+ AC:2002 or ASTM F963-11 section
4.3.5.1 (2) and 8.3.2
- If the coating materials achieved from a single sample is
less than 10mg, the item would be exempted from the test.
Client requirement.
*Extractable cadmium content in metal -
document review
CPSD-GB-00001-MTHD All accessible metal component that is a
small part shall
not contain more than 200 micrograms of cadmium per
component.
Report actual results or include data table within report.
Component testing is allowed.
Compositing is not allowed.
Note:
- Test method and limit with reference to ASTM F963-11
section 4.3.5.2 (2) (c) and 8.3.5.5 (3)
In lieu of testing, test report can be submitted if dated
within ONE year
Client requirement
*Extractable cadmium content in metal CPSD-AN-00564-MTHD All
accessible metal component that is a small part shall
not contain more than 200 micrograms of cadmium per
component.
Report actual results or include data table within report.
Component testing is allowed.
Compositing is not allowed.
Note:
- Actual testing is conducted if document is not submitted
with sample
- Test method and limit with reference to ASTM F963-11,
section 4.3.5.2 (2) (c) and 8.3.5.5 (3)
Client requirement
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27 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS
*Formaldehyde content in textile CPSD-AN-00019-MTHD / JIS
L1041:2011
(a) The following components shall have absorbance (A-
Ao) for formaldehyde content less than or equal to 0.03
(not exceed 10 ppm):
(i) All body fabric on apparel products for infants and
children less than or equal to 24 months,
(ii) All accessible fabric on non-apparel products for
infants and children less than or equal to 24 months,
(iii) Trim, including elastic, embroidery, ribbons/bows,
applique (including thread, backing and adhesive),
drawcords, patches, twill tape, etc for infants and children
less than or equal to 24 months
(iv) *OTB ["Over-The-Back" or fusible covering for
backside of embroidery] for infants and children less than
or equal to 24 months.
(b) The following components shall have formaldehyde
content not exceed 75ppm:
(i) All body fabric on apparel products for adults and
children greater than 24 months,
(ii) All accessible fabric on non-apparel products for
adults and children greater than 24 months,
(iii) Trim, including elastic, embroidery, ribbons/bows,
applique (including thread, backing and adhesive),
drawcords, patches, twill tape, etc. for adults and children
greater than 24 months.
(iv) *OTB ["Over-The-Back" or fusible covering for
backside of embroidery] for adults and children greater
than 24 months.
Note:
1. Test method JIS A must be used for requirement (a).
2. Test method JIS B must be used for requirement (b).
3. For testing details for below age-graded products,
please refer to image appendix CATR formaldehyde requirements.
a. Products for infants and children less than or equal to
24 months
b. Products for adults and children greater than 24
months
c. Products for all ages
4. Fabric or trim previously tested to the applicable
standards does not have to be tested again on the garment.
The previous test report number must be referenced on the
garment report. However, if the fabric was not tested to
the applicable standard, it will have to be retested in the
garment.
Client requirement
* California Proposition 65 Refer to
CATR-HL-PTCL-06572-US
The sample shall be reviewed against the requirements of
California Proposition 65 to determine if additional testing
or labeling is required.
Image Appendix
Category All countries
Products for infants
and children less
than or equal to 24
months
Conduct testing under requirement (a)
Products for adults
and children greater
than 24 months
Conduct testing under requirement (b)
Products for all ages Conduct testing under requirement (a)
ONLY and report result for both
requirement (a) and (b)
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28 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Dimensional Change of Fabrics/Garments after Home Laundering *
AATCC 135 & AATCC 150
CARTER'S SHRINKAGE STANDARDS
Fabric Type 100% Cotton
L% x W%
CVC (Chief Value
Cotton)
100% Cotton &
CVC After Wash
50/50 & CVS (Chief Value Synthetic)
100% Polyester
50/50, CVS & 100% Polyester
After Wash
Jersey 7x6 7x6 4x3.5 5x5 5x5 2x2
Double Knits 6x6 6x6 3.5x3.5 5x5 5x5 2x2
Interlock 7x6 7x6 5x5 5x5 5x5 2x2
Pique 8x6 8x6 5.5x3.5 5x5 5x5 2x2
1x1 Rib 8x8 8x8 5x5 6x6 5x5 2x2
Flatback Rib 8x8 8x8 5x5 6x6 6x6 2x2
All Other Ribs (2x2, 4x4) 9x9 9x9 5x5 6x6 6x6 2x2
Underwear Rib 1x1 8x9 8x9 5x5 6x6 6x6 2x2
Underwear Rib 2x2 9x9 9x9 5x5 6x6 6x6 2x2
Swiss Rib (cotton / polyester) 6x6 6x6 2x2
100% Silk Rib 8x8 8x8 2x2
Pointelle's (Bird's Eye) 8x8 8x8 5x5 6x6 6x6 2x2
Terry Knit 7x7 7x7 5x5 7x7 5x5 2x2
Jacquards 9x9 9x9 5x5 7x7 7x7 2x2
Fancies (combination, i.e. rib / Pointelle) 9x9 9x9 5x5 7x7 5x5
2x2
Thermals (apparel) 10x8 10x8 5x5 7x6 5x5 2x2
Thermals (underwear) 7x6 7x6 5x5 8x8 5x5 2x2
Thermal (two tuck) 10x10 10x10 5x5 8x8 5x5 2x2
Thermal (Morgan Stitch three tuck) 10x10 10x10 5x5 8x8 5x5
2x2
Waffle Knit 10x8 10x8 5x5 7x6 7x6 2x2
100% Polyester - Fleece / Terry 5x5 2x2
100% Acrylic - Fleece / Terry 5x5 2x2
Berber (pile, pretumbled) - Fleece / Terry 7x7 7x7 5x5 5x5 5x5
2x2
Sherpa (pile, pretumbled) - Fleece / Terry 7x7 7x7 5x5 5x5 5x5
2x2
Brushed (napped, tucked) - Fleece / Terry 7x7 7x7 5x5 5x5 5x5
2x2
Sweat Fleece, 3-end 7x7 7x7 5x5 5x5 5x5 2x2
Sweat Fleece, 2-end 7x7 7x7 5x5 5x5 5x5 2x2
Velour (Knit) 7x7 7x7 5x5 5x5 5x5 2x2
French Terry 7x6 7x6 5x3 5x5 5x5 2x2
Ramie - Jersey 7x6 4x4 5x5 2x2
Ramie - 1x1 Rib 9x9 5x5 6x6 2x2
Ramie - All Other Ribs 9x9 5x5 6x6 2x2
Ramie - Interlock 8x6 5x5 5x5 2x2
Ramie - Pique 8x6 5x5 5x5 2x2
Ramie - Fancies 9x9 5x5 7x7 2x2
Cotton / Spandex Stretch 5x5 5x5 2x2
Cotton / Spandex Thermal 8x8 8x8 2x2
Warp Knit - Plain Tricot 7x7 7x7 5x5 5x5 5x5 2x2
Warp Knit - Plain Tricot - 100% Synthetic 5x5 5x5 2x2
Warp Knit - Plain Raschel 7x7 7x7 5x5 5x5 5x5 2x2
Warp Knit - Plain Raschel - 100% Synthetic 5x5 5x5 2x2
Synthetic Stretch 3x3 3x3 2x2
Canvas 4x4 4x4 2.5x2.5 3x3 3x3 2x2
Denim 4x4 4x4 2.5x2.5 3x3 3x3 2x2
Corduroy 4x4 4x4 2.5x2.5 3x3 3x3 2x2
Seersucker 4x4 4x4 2.5x2.5 3x3 3x3 2x2
Twill 4x4 4x4 2.5x2.5 3x3 3x3 2x2
Sheeting 4x4 4x4 2.5x2.5 3x3 3x3 2x2
Poplin 4x4 4x4 2.5x2.5 3x3 3x3 2x2
Flannel 4x4 4x4 2.5x2.5 3x3 3x3 2x2
Woven Terry 4x4 4x4 3x3 3x3 3x3 2x2
Velveteen 4x4 4x4 3.5x3.5
3x3 3x3 2x2
Sweaters 5x5 5x5 5x5 5x5 5x5
Other Fabrics Not Listed 8x8 8x8 5x5 8x8 5x5 3x3
*after three home laundry wash/dry cycles
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29 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS
Differential Shrinkage (lining to shell)
Max. 2.0%
Remark: All color, color change, and colorfastness evaluations
must be performed under CWF (Cool White Fluorescent) light.
If colorfastness to laundering or non-chlorine bleach ratings
fails but the rating using the fluorescence suppressor passes,
please indicate both rating with & without suppressor and
test results should indicate: (1) Acceptable with comment (2)
Change due to optical brightener
Colorfastness Properties1
To Laundering: Accelerated AATCC 61 (No. IIA) 1993 AATCC
detergent
(with fluorescent
whitening agent)
All fabrics except as noted below
Tie Dyeing, Garment Dyeing,
Pigment Dyeing & Garment
Wash Denim
Neon
Shade
Alteration
Class 4.0
Class 3.0
Class 3.0
Staining
Class 3.5
Class 3.0
Class 3.0
Self
Staining
Class 4.5
Class 4.0
Class 3.0
To Crocking AATCC 8 All fabrics except as noted below
Dark colorways on plain surface fabrics
All denims, sulfur dyes, tie dyes, pigment
prints, raised fiber surface and pile fabrics
Dry
Class 4.0
Class 3.5
Class 3.5
Wet
Class 3.0
Class 2.5
Class 2.0
Color Change to Flat Abrasion (Frosting): Screen Wire Method
AATCC 119 Denim and Dark colors
(color depth 2/1 & 1/1) Class 3.5
Medium colors and Light colors
(color depth 1/3, 1/6, 1/12 & 1/25) Class 4.0
To light AATCC 16 Option 3 Modified
General (except neon color)
Class 3.5 at 10 hours Pass Class 3.0 at 10 hours Satisfactory
with Comment Less than Class 3.0 at 10 hours - Fail
Swimwear & Outerwear (except neon color) Class 4.0 at 10
hours
On Fluorescent (neon) dye swimwear and selected items of
neon
colors:
Class 3.0 at 10 hours -no warning label needed - Pass
Class 2.0 at 10 hours -use warning label Satisfactory with
Comment
Less than Class 2.0 at 10 hours Fail
Hang Tag Warning: Due to intense nature of colors used in this
garment, fading may occur in prolonged exposure to light.
To Water AATCC 107 Modified General & Neon Class 3.0 (stain
and color change) Colorblock items & Swimwear Class 4.0 (stain
and color change)
Class 3.0 (Self Staining)
To Non-chlorine Bleach: Spot Test AATCC / ASTM
TS-001
Class 4.0
To Chlorinated Pool AATCC 162 Class 4.0 (stain and color change)
To Sea Water AATCC 106 Modified Class 4.0 (stain and color change)
To Saliva 35 LMBG 82.10 Class 4.5 To Dry Cleaning - 1 cycle (as
applicable)
AATCC R-003 Class 4.5 (stain and color change)
To Perspiration AATCC 15 Class 4.0 (color change) & Class
3.5 (staining)
1 Special dyes, finishes and fabric treatments that produce
unusual colorfastness results will be dealt with on an individual
and end
use basis. Pigment dyes that cause crocking and bleeding must
have hang tag and care label stating, "Color may transfer when
new.
Wash before wearing, Wash with similar colors."
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30 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE PROPERTIES
TEST METHODS
STANDARD REQUIREMENTS
Skewness from Automatic Home Laundering
(3 home laundry wash/dry cycles)
Fabric : AATCC 179,
Option 2, for open width
fabric perform side-
center-side as described in
AATCC 179 Section 6.2.3
As Per Care Instruction
Yarn Dyed Circular Fabrics Max. 3.0%
All Other Fabrics Max. 4.0%
Garments - Max. 3.0% of side seam length
Appearance After Laundering (3 home laundry wash/dry cycles)
As Per Care Instruction No excessive puckering/ wrinkling, no
button/snap loss, no open
seams, etc.
(i) Pass Carter's physical pilling reference standard.
(ii) If there is not an established Carter's physical
pilling
reference standard, pilling rating must be 4.0 or better
using
ADJD3512 photographic standards as described in ASTM
D3512 section 13, evaluation
(iii) Pilling appearance on face and back surfaces of the
raised
sample are needed to review and comment. (iv) Color shade
alteration Class 4.0 self-staining Class 4.5 (All fabrics except as
noted below)
shade alteration Class 3.5 self-staining Class 4.0
(Tie Dyeing, Garment Dyeing, Pigment Dyeing &
Garment Wash Denim)
shade alteration Class 3.5, self- staining 4.0 (neon)
Panel Screen Print Durability
(Refer to Carters Tag-less Label Manual for tag-less label
requirements)
Standard Wet Print: Pigment and Plastisol to home laundering
Standard Sublistatic Transfer Printing to home laundering
(sometimes called Paper
Print)
Non-standard processes (Examples: puff, gel, crystalline,
glitter,
foil, flock, suede effect, high-density,
heat transfer, glow ink) to home laundry
As Per Care Instruction
No deterioration after 3 washes at development and production
stages
At development stage After 25 wash/dry cycles
-no deterioration of printing
-if glitter, 70% retention
-if flocking, no deterioration
-no peeling or delaminating
At production stage
After 3 wash/dry cycles
-no deterioration of printing
-if glitter, 70% retention
-if flocking, no deterioration
-no peeling or delaminating
Resistance to Slippage of Yarns
7.0 oz./sq.yd. >7.0 oz./sq.yd.
ASTM D434 (1/4"
opening)
20.0 lbs./in.
25.0 lbs./in.
Failure in Sewn Seams:
Woven Apparel
Wovens
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31 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS
Strength at Stress Points
Wovens (Tops/Bottoms/Pockets)
Knits (Tops/Bottoms) Elastic Cuff/Bottom Opening
ASTM D1683
10.0 lbs./20.0 lbs./
Functional - 15.0 lbs. Non-Functional 7 lbs. 5.0 lbs./10.0
lbs.
14 lbs. (whole circumference)
Snap Attachment Strength BVS 1044 20.2 lbs./10 seconds
Example Photo of
Snap Fastener Type
Description of Snap
Fastener Type
Typical Use
Snap Off Action Force
Specification by Supplier
Snap Off Action Force.
Carters Acceptable Range
Segmented Socket
Infants and
Childrens wear
13 to 16 Ligne
Scovill: 1.0 to 5.0 lbs
YKK: 1.0-5.0
Morito: 1.8-4.4
Prym: 1.0 5.0
13 to 16 Ligne
1.0 5.0 lbs.
Split Ring Socket
Jeans
20 to 24 Ligne
Scovill: 2.0 to 7.0 lbs
YKK: 1.5 -6.0
Morito 1.8-3.5
Prym: 1.5-5.0 normal
Prym: 2.0-7.0 hard
20 to 24 Ligne
1.5 7.0 lbs.
S / Parallel Wire
Outerwear
19 Ligne
Scovill: 1.8 to 3.5 lbs
Morito 1.2-3.0
Prym: 1.5-3.5
21 Ligne and up
Scovill: 2.5 to 4.5 lbs
YKK 1.0-5.0 (all)
Morito 1.2-3.3
Prym: 2.5-7.0
19 Ligne
1.2-3.5 lbs.
21 Ligne up
1.0 7.0 lbs
Note: OFF Snap Action is to be determined as described in ASTM
D4846 and is to be measured after snapping
and unsnapping the fastener at least twice by hand.
Button Attachment Strength BVS1023 20.2 lbs./10 seconds Small
Part Attachment Strength For Decorative Trimming (Ribbon Bow,
Decorative Label, etc.)
BVS1023 20.2 lbs./10 seconds
Tensile Strength of Yarn For Decorative Trimming (e.g. pompom,
tassel, etc.)
ASTM D2256 Attachment yarn / thread must not be pulled loose
from its point of attachment before the thread
break. A minimum 1.5 lbs. yarn strength is
required.
Individual yarns in pompoms must be securely
attached to withstand a 1.5 lb. pulling force.
Torqueing Strength For All Decorative Trimming (Ribbon Bow,
Decorative Label,
etc.)
0-9M 2+/-0.2 in-lbs 12M & Up 3 +/- 0.2 in-lbs
After 1 wash (As per Carter's care instruction)
Surface Water Absorption of Terry Fabrics
Absorbency of Bleached Textiles
ASTM D4772
AATCC 79
Note: Test face side only of non-reversible bibs
Terry Surface Fabric Bibs and Bath Items 100% Cotton : Min. 50%
absorbent
CVC : Min. 30% absorbent
Plain Surface Fabric Bibs and Bath Items Max. 5 seconds
Water Resistance: Rain Test if claimed or Bibs: Moisture
Barrier, Barrier Side
AATCC 35 Original - 1 gram max.
Bibs: Original and after 3 washes - 1 gram max.
Water Repellence: Spray Test Outerwear if claimed
AATCC 22 Original-90, 3 washes-80
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32 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS
Appearance of Fabric
Seam Smoothness -Side Seam, Inseam, Pocket
- Zipper
Crease Retention
AATCC 124
AATCC 88B
AATCC 88C
1 wash
4.0
3.5
4.0
4.0
5 washes
3.5
3.0
3.5
3.5
pH (all colors) AATCC 81 5-8
Nickel spot test PD CR 12471:2002 / CPSD-
AN-00013-MTHD
[Qualitative]
[Finished products only]
[Skin contact]
Skin Contact Metal Components - Negative Test Results
(Data only)
Nickel release 94/27/EC / 2004/96/EC / EN
1811 / EN 12472 / CPSD-
AN-00014-MTHD
[Quantitative]
[components only]
[if Nickel Spot test is positive]
Cannot exceed 0.5 micrograms/cm per week.
Corrosion Resistance ASTM B117 G85 (Mod.) Shall Withstand 24
Hours In 1% Salt Spray (Fog) With
No Major Corrosion Or Visual Change. Modification =
1% Salt
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33 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Requirement for LDPE bags used for packaging multipack
styles
PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS
Material Analysis STIR Plasticized PE
Clarity
- Luminous Transmittance,
Illuminate C, Observer at 10 - Haze
ASTM D1003
89.5%
14%
Thickness 0.003 (+0.0006 0.0003)
Seam Strength ASTM D882
(1 wide specimens, 2 inch/minute speed)
7.0 lbs/inch
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34 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Fusible Covering for Backside of Embroidery
also known as Over-The-Back (OTB)
Background:
Many embroidery designs contain a high number of stitches
concentrated in a small area. This can
lead to an unacceptable roughness inside the garment. This
roughness can be particularly irritating
when the embroidery is on the chest or other sensitive
areas.
All embroideries are to be covered on the backside with the
following exceptions:
Garment washed products where properly set backing delaminates
after washing
All over Schiffli designs When backing can not be used due to
the above or other conditions, the embroidery or garment is to
be designed so there is no roughness against the skin. In such
case, the revised design must be
approved by Carters QA department.
Objective:
Develop a means to eliminate roughness and irritation to the
wearer without unnecessarily restricting
embroidery designs.
Conclusion:
Extensive product development research and evaluation of a wide
variety of fusible materials has
identified four products suitable and approved for use on
Carters products.
Items CT5115, CT8118 and CT8120 from PCC (Precision Custom
Coatings)
Items PD9333, PD9233, AP08 and PD9223 from Freudenberg
(Vilene)
All are tricot knits with a fusible coating on one side. Carters
considers similar non-woven products unsuitable due to fabric
stretch, garment life expectancy and competitive concerns.
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35 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Application: Regardless of the item used (PCC or Freudenberg),
application with the appropriate dwell time,
pressure and temperature conditions is critical to achieve a
durable bond to the fabric and prevent de-
bonding during the expected life of the garment. These
conditions are best controlled using presses
designed for this purpose. Hand ironing is not considered a
satisfactory method since the above
variables cannot be adequately controlled.
Vendors Material Specifications
Type Fiber Adhesive Coating Total Weight Formaldehyde*
CT5115 Circular Knit Polyester Polyamide (23 mesh) 47 gms/m2
Af
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36 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
How to determine if bonding (fusing) is sufficient:
Test procedure: Standard Test Methods for Bonded, Fused, and
Laminated Apparel Fabrics, ASTM D
2724
Test conditions: after three wash dry cycles following garment
care instructions.
(Note: standard care instructions are: Machine Wash Warm, Tumble
Dry Medium. Other care
instructions may, from time to time, be used at Carters
direction).
Performance requirements:
10 ounces per inch.
No puckering, crack marks, bubbling, blisters, wrinkles or
de-bonding resulting from washing.
No differential shrinkage between backing material and garment
fabric affecting garment appearance.
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37 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Zipper Performance
Zipper Performance Specification
Fastener class (see remark) 1-2 3-4 5-6-7 8-9 10
Chain crosswise strength (lbs.) ASTM D2061
Brass 75 120 120 140 175
Aluminum 55 65 85 85 95
Molded Plastic 30 55 85 110 130
Coil 75 85 140 175 200
Separating unit crosswise strength (lbs.) ASTM D2061
Brass 20 20 25 30 30
Aluminum 20 20 25 30 30
Molded Plastic 20 20 25 35 45
Coil 10 13 25 40 45
Slider pull pull-off strength (lbs.) ASTM D2061
Brass 30 35 40 50 60
Aluminum 30 30 35 50 60
Molded Plastic 20.2 25 35 40 50
Coil 20.2 20.2 45 50 50
Slider pull twist-off strength (in-lbs.) ASTM F963/16 CFR
1500
Brass 3.8 3.8 4.0 5.0 5.0
Aluminum 3.8 3.8 4.0 5.0 5.0
Molded Plastic 3.8 3.8 4.0 5.0 5.0
Coil 3.8 3.8 4.0 5.0 6.0
Top stop strength (lbs.) ASTM D2061
Brass 15 17 20 30 35
Aluminum 15 17 20 30 35
Molded Plastic 15 17 20 30 35
Coil 15 17 20 30 35 Bottom stop strength (lbs.) ASTM D2061
Brass 15
15 20 25 30
Aluminum 15 15 20 25 30 Molded Plastic 15 15 20 25 30 Coil 15 15
20 25 30
Slider Lock Holding Strength (lbs.) ASTM D2061
Brass 8.8 19.8 13.2 13.2 15.4
Aluminum 8.4 8.8 13.2 13.2 n/a
Molded Plastic n/a 6.6 7.7 13.2 15.4
Coil 4.4 4.4 6.6 13.2 15.4
Operability (Open/Close) (lbs.) ASTM D2062
Brass 0.66 0.77 0.99 n/a 1.76
Aluminum 0.66 0.77 0.88 n/a 1.76
Molded Plastic n/a 1.1 1.54 1.54 1.98
Coil 1.1 0.88 1.1 n/a 1.98
(Remark: For YKK styles, Class 1-2: 3MG/3MA/2CC/3CC; Class 3-4:
3YG/3YAN/3VS/3CF; Class 5-7:
4YG/5YG/5RG/5YAN/5VS/4VS/45CF/5CN/7MG/7MA/8CF/8MG/8MA; Class 8-9:
8VS; Class 10: 10MG/10MA/10VF/10CF)
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38 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
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39 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Procedure For Seam Stretchability At Waist
Front Panel Back Panel
Cut off side seam to separate front panel and back panel.
Clip the edge of front panel. Measure the gauge length for
Reset the gauge length of Instron. Stretchability test (e.g.
9.125 inch).
Start to pull. The result is 7.01 lbs. @ 56.7% elongation
(5.176
9.125x100%), which meets the requirement (>3.5 oz/yd:7
lbs./50% elongation@ break;
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40 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Procedure For Seam Stretchability Of Fancy Seam
Separate front panel. Clip the edge of arm
hole.
Reset the gauge length of Instron.
Measure the gauge length (e.g 8.0 inch).
Start to pull and the result should meet either
7 lbs./50% elongation @ break if fabric
weight >3.5 oz/yd, or 7 lbs./30% elongation
@ break if fabric weight
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41 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Seam Stretchability (Whole Circumference) For Elastic Cuff or
Elastic Bottom Opening
L Clamp Place the L Clamp in Instron.
Use L Clamp to hold the cuff at relaxed
state.
Start to pull and the result should be meet 14
lbs. (due to circumference stretch: front &
back layer).
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42 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Same step as elastic cuff for elastic bottom opening
Use L Clamp to hold the elastic bottom at
relaxed state.
Start to pull, and the requirement is same
as elastic cuff.
In this case, the result is 10.77 lbs,
which is below the requirement of 14 lbs.
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43 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
CHILDRENS
SAFE PRODUCT REVIEW
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44 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Safe Product Review
Small Parts / Choking Hazards
Any item intended for children ages 3 and under that does not
meet Section 4.6 of ASTM F963 or CFR Title
16, Part 1501, is classified as a small part if the object fits
into the small parts cylinder (see below). It is
considered a potential choking hazard and must withstand a 20.2
pound pull force.
Determination of the terms fit into the small parts
cylinder.
Garments in sizes 4-6x / 4-7 with any decorative embellishment
having cords / ties / belts made from a metal
chain must be labelled with the below hangtag.
Functional hardware (such as buttons, snaps, etc.) must always
pass the required 20.2 pound pull force and so
can never use this hangtag.
Note: All stone (or other object) washed garments must be
thoroughly inspected after the garment washing
process and all stones removed.
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45 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Small Parts Hazard Testing
The purpose of small parts hazard testing is to determine if
parts attached to the garment, such as: buttons,
bows, snaps, buckles, patches, appliqus, or other functional or
decorative items which can be removed by
force. It is frequently true that small pieces of the attachment
may be removed by force, without the entire
attachment coming off. This is demonstrated in the photos below.
These situations are not considered
hazardous.
Single yarn tests for fringes and pompoms are considered a
different situation. Requirements for those items are
stated elsewhere in this document.
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46 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Sharp Point / Edge Testing
Non-functional or functional sharp points or any sharp edges are
not permitted on any product, packaging,
or hardware intended for children sizes 0-7.
Non-functional sharp points or any sharp edges are not permitted
on any product, packaging, or hardware
intended for children sizes 8-18. Functional sharp points (i.e.
fastening pins) are permitted on sizes 8-18.
To prevent scratching, no hook and loop, or fastening tape with
sharp corners may be applied to any
merchandise.
No monofilament threads are allowed in the assembly of any
product.
Zippers
1. Zippers MUST have Fully Autolock or Semi-Autolock sliders. 2.
Zippers must meet all required strength tests as shown earlier in
the Manual. 3. Metal zippers that come in contact with the skin
must have a zipper guard behind the zipper (facing
the body) to prevent injury.
4. All components must not contain any toxic elements. 5. If
zippers have a surface coating, they must contain no more lead than
is allowed as stated earlier in
this Manual.
6. All components MUST be non-ferrous. 7. All zippers MUST be
sourced as a complete unit (zipper, top stop, slider and bottom
stop). 8. Top and bottom stops are required for all zippers. They
may be plastic or metal (see coil zippers
exception below). However, if metal stops are used, the prongs
must face away from the body or be
covered with fabric to prevent injury (scratching).
9. Coil zippers MUST have molded plastic tops and bottom stops
unless cut-to-size zippers are used. In this case, metal claw stops
are allowed, but the prongs must face away from the body or be
covered with fabric to prevent injury (scratching).
10. Invisible or concealed zippers are not allowed on sizes 0-5T
for Wal-Mart or Sams Club garments. They are allowed for Carters,
Inc., garments as a back closure only.
11. Zipper Top Stop Security to examine and ensure the top stop
of separable zippers is functional and can withstand 20.2 pounds of
pull force minimum.
12. All zipper pulls on Sleepwear items for sizes 0-3T MUST be
solid (no holes allowed). 13. All holes in zipper pulls used on
TOPS (excluding Sleepwear) for sizes 0-3T must have
dimensions of at least 6 millimeters across at its widest point
and 4 millimeters across
at its longest point (as per below sketch). Holes MUST be
elliptical in shape (one
dimension greater than the other) to avoid finger entrapment
issues.
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47 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013
Separable Zipper - Zipper Slider is to be checked for top stop
effectiveness.
Example of style with separable zipper Close-up of top of
zipper
When unzipped, the slider must not be removable with less than
20.2 pounds of pull force. It is not acceptable
for any slider that can be manipulated and removed from the
garment.
Decorative Sliders, Pulls and Tabs for Zippers:
1. Sliders, pulls and tabs must meet all required strength tests
and shown earlier in this Manual. 2. Two-piece zipper pulls / tabs
(indirect attachment pulls) are not allowed on sizes 0-5T. 3. All
sliders, pulls and tabs must be attached to withstand 20.2 pounds
of pull force. Slider / pull / tab will
be classified as a small parts hazard if it can fit into the
small parts cylinder.
4. If ring pulls / open design pulls are used, the inside
diameter of the ring can be no larger than: 0-5T not permitted on
Playwear and Sleepwear 4 & above 1 max on Playwear and not
permitted on Sleepwear
5. Fabric pulls must be secured through the eye of the zipper
pull with a bartack and tacked down the center to avoid a finger
entanglement.
6. No looped pulls may be used. All pulls MUST be 1 ply or 2
plies sewn together so no loop is formed. 7. Filled pulls are not
allowed on sizes 0-5T. They are allowed on sizes 4 and above as
long as they are
sewn down on all sides.
8. Decorative fabric pulls / tabs may be attached to zipper