2014 Corrosion Brochure V4

7/26/2019 2014 Corrosion Brochure V4

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Corrosion Engineering


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Corrosion Engineering & Solutions

for Critical Infrastructure

Our Corrosion Engineering Group provides corrosion

engineering & consulting solutions for protection of

critical infrastructure in gas & oil, water & wastewater,

solar power, and transit sectors. We help ensure

integrity, safety, and appropriate design & operation of

our clients key assets.

Corrosion is one of the leading causes of

infrastructure-related accidents in the world. When

a pipeline or structure fails, the results can be

devastating in terms of loss of life, property damage,

and contamination of the environment. To prevent such

disasters, private rms, and governments have used

corrosion control methods as one of their strongestweapons in the battle against corrosion failures.

At EN Engineering we offer forward-thinking, long-

term solutions that allow our clients to prevent, rather

than react. Because hope is not a strategy, we offer

optimized solutions based upon decades of experience

to preserve infrastructure and protect assets. Potential

for corrosion will always exist, but the harmful effects

of corrosion are avoidable. To prevent corrosion of

your assets, contact the most experienced team in the

industry, EN Engineering.

Overview of Services Corrosion Surveys

Pipe Condition Assessments

Design Services

Corrosion Monitoring Services

Geospatial Services

Metallurgy & Applied Mechanics

Soil & Water Testing

Other Services

Corrosion Surveys Corrosion Protection System Component Inspection

Close Interval Survey (CIS)

Direct Current Voltage Gradient (DCVG) survey

Alternating Current Voltage Gradient (ACVG) survey

Pipeline Current Attenuation and Mapping (PCM)

Direct assessment and oversight

Pipeline Elevation Prole Survey

Corrosion Wall Loss and Fitness-for-Service

assessment Atmospheric corrosion inspection, evaluation, and

data management

Pipe Condition Assessments Records Review

Non-Destructive Inspections

Direct Pipe Inspection & Evaluation

Report and Analysis

Design Services Cathodic Protection Systems Design, Installation

Oversight, and Commissioning AC Mitigation Modeling, Design, Installation

Oversight, and Commissioning

DC Stray Current Interference Survey, Design,

Installation Oversight, and Commissioning

Construction Services

Protective Coatings Review, Selection

& Inspection

Corrosion Monitor ing Services Corrosion Monitoring Program Development

On-Site System Survey & Inspection

Remote Monitoring Surveys & Data Collection

Data Analysis and Interpretation

Repair & Maintenance Recommendations

Cathodic Protection Regulatory Monitoring

Programs


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Geospatial Services Geographic Information Systems (GIS) Services

Asset Management Implementation

Mapping

Alignment Sheet Development 3D Laser Scanning Solutions

As-Built Documentation Solutions

CAD Drafting & Design Services

Metallurgy & Applied Mechanics Pipe Mill Quantities Purchasing Services

Pipe and Fitting Specications

Pipe Mill and Steel Mill Audits and Qualications

Welding Procedure Development and Welder Qualication

Failure Analysis

Engineering Critical Assessment and Fitness-for-Service

Piping and Component Stress Analysis

Laboratory Testing for Mechanical and Chemical Properties

Soil & Water Testing Soil & Water Corrosivity Testing

Data Evaluation & Interpretation

Reports & Best Practice Recommendations

Other Services Litigation Support & Expert Witness Testimony

Classroom Training

Field Training

Construction Oversight

American Gas Association (AGA)

American Petroleum Insti tute (API)

American Society for Test ing and Mater ials

(ASTM)

American Society of Civi l Engineers (ASCE)

American Society of Mechanical Eng ineers

(ASME)

American Water Works Association (AWWA)

American Welding Soc iety (AWS)

Gas Technology Piping Committee (GPTC)

Institute of Electrical and Electronics Enginee

(IEEE)

Interstate Natural Gas Association of America

(INGAA)

Midwest Energy Association (MEA)

National Association of Corrosion Engineers

(NACE)

National Center for Construction Education aResearch (NCCER)

Pipeline Research Council International

Pressure Vessel Research Counc il

Project Management Insti tute (PMI)

Society of Petroleum Engineers

Southern Gas Association (SGA)

Memberships

Ofces across United States

Employees Company-Wide

Degreed EngineersSubject Matter Experts Dedicated to Cosion, Integrity Management & Metallurg

NACE-Certied Employees

Largest Pipeline Design Firm Per ENR

Largest Engineering Design Firm Per E

Fastest Growing Engineering Design Fin USA

Consecuti ve Years on INC 5000Fastest Growing Companies Li st

Professionally Licensed EngineersNationwide

NACE-Certied Cathodic ProtectionSpecialists

NACE-Certied Corrosion Specialists

NACE-Certied Corrosion Technologis

NACE-Certied Testers/Technicians

16

700+

350+100+

40+

13th

145th

8th

4

50+

4

3

5

9

Corrosion Engineering Services B

the Numbers


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Gas & Oil

Water & Wastewater

Alternative Energy Transit

Marine Structures & Bridges

Government & military

Private Industry

Nuclear & Power

Gas & Oil

Pipeline transportation is one of the safest methods of

delivering natural gas and hazardous liquids. Ensuring

pipelines are operated and maintained in compliance

with federal, state, and local regulations is key to

helping ensure the safety of pipeline operations and

the surrounding public. Our team of professionals has

designed and tested galvanic and impressed current

cathodic protection systems for thousands of miles of

gas and oil pipelines. Our en gineers and technicians

perform eld surveys of existing systems; troubleshoot

systems; and assist our clients in bringing systems into

regulatory compliance and NACE International criteria.

Our unique expertise with transit systems, stray current

evaluations, compliance audits, and pipeline integrity

services enables us to provide best-in-class services to

our customers because we have the depth and breadthof experience to handle almost any corrosion issue.

Water & Wastewater

Water and wastewater pipelines are crucial to the

sustainability of life in our modern society. Improperly

protected pipelines are susceptible to corrosion andfailure. Our engineers investigate failures to identify

the specic failure mechanism or combination of

failure mechanisms and to recommend measures that

may eliminate

future failures

and extend the

operating life of

piping systems.

We evaluate

the condition

of existing cast

and ductile

iron, reinforcedconcrete, and

steel water

mains. The evaluations include an in-site analysis

of soil corrosivity along the pipeline alignment, the

investigation into potential areas of stray current

interference, close interval and cell-to-cell potential

surveys, corrosion rate measurements, and laboratory

analysis of soil samples. The eld and laboratory

data are analyzed in order to ascertain the pipeline

condition and its anticipated remaining life and to

identify corrosion control measures, if appropriate,

that will extend the operational life

of the pipeline.

Core Industries


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Alternative Energy

Our engineers assure that design life criteria are met for Alternative

Energy structures by evaluating current material specications and

the environmental conditions they will be deployed to. Our corecapabilities include custom state-of-the-art corrosion control design

methods for solar and wind

equipment deployments,

coating reviews and

specications, corrosion

rate measurements, eld

and soil analysis. RCC

has performed lifecycle

analysis for Buried Metallic

Structures, Anchors,

Structures, Foundations,

Photovoltaic Solar and

Wind Energy to determineprojected asset life per environmental condition. Our engineers have

worked all over the world on these assessments and have been there

done that for almost every type of deployment imaginable; sea, desert,

tropical and rural environments. Dependable resources, extensive

experience, paired with reliable budgets and schedules are what make

us the premiere corrosion engineering rm in the Alternative Energy market.

Transit

Stray current from DC-powered rail transit systems can be detrimental

to the rail and adjacent infrastructure components such as buried

pipelines, utilities, and structures. We provide an array of servicesto survey, analyze, and mitigate stray current occurrence related

to rail transit.

We provide

corrosion control

engineering

services for transit

vehicles, elevated

track structures,

tunnels, utility

piping, elevators,

and station

facilities.

Additionally,

we design and

maintain corrosion control systems including cathodic protection,

coatings, track isolation, and bonding systems in order to provide

transit system operators with corrosion-free structures and facilities.

Our experienced team can offer a combination of traditional

and innovative services to ensure a reliable and cost-effective

design solution.

Part of a Bigger PictureRussell Corrosion and EN Engineering joined

forces in 2014 to create one of the largest

and most experienced integrity services

teams in the United States. With over 100

subject matter experts dedicated to corrosion,

integrity management, and metallurgy, we

support clients nationwide, ensuring safe

operation and longevity of assets. Together,

EN Engineering and Russell Corrosion provide

corrosion engineering and consulting solutions

for protection of critical infrastructure in gas

& oil, water & wastewater, solar power, and

transit sectors. We help ensure integrity,

safety, and appropriate design and operation

of our clients key assets. Our team provides

best-in-class, product-independent solutions

by specifying and implementing designs based

purely upon performance and whats best for

the client.

Complementary Services Include: Integrity Services

Automation Services

Electrical Engineering

Process Safety Management

Industrial Solutions

Pipeline Engineering


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Corrosion Surveys & Studies

Our survey personnel consist of NACE certied

engineers and technicians who can perform multiple

tasks such as troubleshooting CP systems andperforming corrosion rate testing. Our clients benet

from having this level of competency versus just

performing data collection tasks. Whether its a cell

to cell survey,

CIS, DCVG or

ACVG survey we

have the technical

capabilities to

perform each

task correctly

while ensuring the

highest level of

accuracy.

Design Services

We lead the industry in corrosion control solutions.

Our team of over 100 professionals provides a full

menu of cathodic protection and integrity services

to prolong the operable life of pipelines and other

critical infrastructure. Our nationwide growth and

list of repeat customers are testament to our quality,

effectiveness, and value of services. We provide a

proven and methodical approach where we inspect,

evaluate, remediate, and prevent corrosion issues with

your assets and ensure a long-term solution backed

by unparalleled experience. For complete corrosion

control solutions, contact the most experienced team

in the industry.


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AC Mitigat ion Services

Pipelines installed in right of way (ROW) parallel to high voltage

electrical transmission lines may be subject to electromagnetic

induction and conductive interference. The effects of this electrical

interference can result in accelerated external corrosion of pipelines

and possible shock hazards for pipeline operators. Federal code

mandates that operators must have a program to identify, test, and

minimize the detrimental effects of stray current. Our team has

the experience and a wide array of tools to provide effective AC

mitigation solutions, ensuring safe operation and longevity of

your pipelines.

Soil & Water Testing

We have the resources to provide all required analytical services,

ensuring compliance with federal, state, and local regulations. In

addition, soil corrosion testing and monitoring services are provided

in accordance with National Association of Corrosion Engineers

(NACE) industry standards. We have performed thousands of test

samples for clients around the globe. The results of our data enable

us to not only provide our clients the best recommendations to suit

their needs, but also adds to our best-practice database allowing

us to continue to build a world-class foundation for future corrosion

designs. Upon completion of testing,

our qualied corrosion engineers

will provide you with a written

report detailing conclusions and

recommendations for your

specic corrosion concerns.

Tailored Solutions

to Meet Your Needs CP System Design for Oil & Gas Pipelines

CP System Design for Water/WastewaterPipelines

CP System Design for Sheet Piling, Dams,

and Piers

CP System Design for Tanks & Pressure V

CP System Field Evaluation for New Struct

CP System Troubleshooting for Existing

Structures

Close Interval (CIS) Surveys

Direct Current Voltage Gradient (DCVG) Su

Alternating Current Voltage Gradient

(ACVG) Surveys

Pipeline Current Mapping (PCM) Surveys

Cell-to-Cell Surveys

External Corrosion Direct Assessment (EC

Programs

Pipe Condition Assessments for Water/

Wastewater Pipelines

AC Mitigation Design Services

Federal/State Compliance Audits

Expert Witness Testimony

Corrosion Rate Studies

Corrosion Process Studies

Corrosion Material Selection and Evaluatio Corrosion Data GIS Integration

CP Stray Current Evaluation & Design

Transit Stray Current Evaluation & Design

CP System Monitoring

Coating System Evaluation and Inspection

Coating Selection

Soil and Water Testing for Corrosivity

Ultrasonic Thickness Testing

Customized Corrosion Training Programs

Isolation Valves

Natural Gas Vehicle (CNG) Fueling Facilitie

Cathodic Protection Systems Fire & Gas Detection Systems

Geographic Information Systems (GIS)

Asset Management Systems

Asset Tracking & Trace-Ability Systems

Construction Phase Services

River & Rail Crossings

Post Installation Testing

For more information please contact us at:

[email protected]

or contact ofce at 410-997-4481

www.russellcorrosion.com


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EN Engineering is a dedicated group of engineering professionals with decades of experience providing

highest value innovative engineering solutions in the natural gas, liquids, power and processing industries

that meet our clients needs, while consistently maintaining the highest level of ethics and integrity.

Our success is achieved through the valued contributions of our talented and diverse employees.

EN Engineerings mission is to build and sustain long-term mutually benecial client relationships

and to grow as a leading engineering rm providing

www.enengineering.com

RR

Russell Corrosion is a wholly owned

subsidiary of EN Engineering. LLC

2014 Corrosion Brochure V4

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