Mar 29, 2016
73 Convenient LocationsMAINEAugusta 04330138 Leighton Road P.O. Box 5008 207.623.2521 800.322.4700 Fax: 207.622.2533
Bangor 0440167 Target Industrial Circle 207.947.6905 800.432.7371 ME only Fax: 207.947.8211
Biddeford 0400522 Landry Street 207.282.7558 800.443.0505 Fax: 207.282.0299
Caribou 04736420 Main Street 207.498.2526 800.339.3029 Fax: 207.498.2137
Ellsworth 046059 Buttermilk Road 207.667.9322 888.882.9322 Fax: 207.664.0201
Lewiston 042409 Forrestall Street P.O. Box 2546 207.784.4575 800.252.2000 Fax: 207.784.4205
S. Portland 04106 150 Postal Service Way 207.772.8364 800.482.0791 ME only Fax: 207.773.4571
Rockland 0484122 Merrill Drive 207.594.6200 800.287.0015 Fax: 207.594.9185
West Bath 04530P.O. Box 612 Bull Rock Bridge Road 207.442.7990 800.427.7990 Fax: 207.442.8377
Winslow 04901Mail to: P.O. Box 1569Waterville, ME 04903 Ship to: 37 Heywood Rd.Winslow, ME 04901 800.533.1172
F. W. Webb207.872.5522 800.640.9322 Fax: 207.872.8207
Kennebec Supply207.873.2111 Fax: 207.873.0152
Kentrol / Sevco207.873.7741 800.452.1928 Fax: 207.873.2945
Webb Pump207.873.7741 800.452.1928 Fax: 207.873.2945
MASSACHUSETTSAuburn 0150143 Sword Street Auburn Industrial Park 508.757.9322 800.872.0211 Fax: 508.757.8981
Bedford 01730160 Middlesex Turnpike 781.273.9322 800.221.9322 Fax: 781.270.0208
Bellingham 0201937 South Maple Street 508.966.4999 Fax: 508.966.1999
Boston 02118237 Albany Street 617.482.8387 Fax: 617.423.7858
Brockton 0230160 Industrial Boulevard 508.580.8310 800.544.9322 Fax: 508.584.6418
Canton 02021152 Will Drive 781.828.5559 Fax: 781.828.8060
Dedham 0202645 Commerce Way 781.329.6200 866.684.9322 Fax: 781.329.3531
Fitchburg 01420135 Falulah Street 978.345.4121 800.322.0899 Fax: 978.343.3749
Gloucester 0193051 Great Republic Dr. Blackburn Industrial Pk 978.283.7800 Fax: 978.281.7016
Greenfield 01301340 Chapman Street 413.773.3644 800.564.3644 Fax: 413.773.8205
Haverhill 01835270 Neck Road Ward Hill Business Park West 978.374.8448 800.521.7499 Fax: 978.373.7723
Hingham 0204345 Pond Park Road 781.749.9322 Fax: 781.740.4652
Hyannis 02601108 Breeds Hill Road 508.775.3890 800.352.3159 MA only Fax: 508.778.0409
Lowell 01851180 Olde Canal Drive 978.937.9322 800.642.9322 Fax: 978.937.5522
Malden 02148580.584 Broadway 781.322.7111 800.963.7111 Fax: 781.324.7773
Methuen 0184498 Lindbergh Avenue 781.325.7041 866.548.9322 Fax: 781.325.7051
Utilities Supply Co. (USCO)781.395.9023 800.343.7555 Fax: 781.395.2329
New Bedford 02745915 Church Street 508.995.9533 888.354.0048 Fax: 508.985.0934
Northampton 01060135 Industrial Drive 413.586.8100 800.282.7721 MA only Fax: 413.586.6280
Pittsfield 0120135 Commercial Street 413.448.8205 800.578.9322 Fax: 413.442.2251
Plymouth 023603 Collins Avenue 508.830.4666 Fax: 508.830.0481
Salem 01970295 Bridge Street 978.744.6550 800.345.5025 Fax: 978.744.1444
Springfield 01104153 Plainfield Street 413.781.1700 800.660.3141 Fax: 413.781.1705
Sturbridge 01566Pipe Depot9 Picker Road 508.347.3342 Fax: 508.347.4967
Woburn 0180150 Everberg Road 781.933.1804 800.253.7838 Fax: 781.933.3528
HVAC Controls781.933.1804 800.341.0110 Fax: 781.933.3528
NEW HAMPSHIREConcord 0330146 Henniker Street 603.223.6580 888.508.0050 Fax: 603.223.6585
Dover 0382010 Sumner Drive 603.749.3100 800.582.7196 Fax: 603.749.5572
Exeter 0383318 Continental Drive 603.772.3441 888.993.9322 Fax: 603.772.1866
Gilford 03249302 Hounsell Avenue 603.524.9322 800.345.1771 Fax: 603.527.1554
Keene 03431420 Winchester Street 603.357.1877 800 235.1218 NH only Fax: 603.357.7276
Lebanon 0376655 Etna Road 603.448.1980 800.322.8707 Fax: 603.448.6057
Madison 038491173 Conway Road 603.367.8852 800.852.9203 Fax: 603.367.4647
Manchester 0310325 Union Street 603.668.6488 800.789.6488 Fax: 603.668.7277
Nashua 030627 Redmond Street 603.883.3355 800.462.1440 NH only Fax: 603.595.7733
RHODE ISLAND Cranston 029203 Slater Road
Pipe, Valves, Fittings401.463.3741 800.795.6390 Fax: 401.463.4103
Webb PumpWebb Piping Products401.463.4108 866.850.7867 Fax: 401.463.6056
Webb Bio–Pharm401.463.4176 877.932.2246 Fax: 401.463.4160
Warwick 02888101 Jefferson Blvd. 401.463.8339 888.225.6850 Fax: 401.463.8661
CONNECTICUTFranklin 06254182 Route 32 860.642.9081 888.642.9086 Fax: 860.642.9082
Hartford 06114150 Locust Street 860.522.9322 800.252.9322 Fax: 860.246.3718
Hartford 06114Victor200 Locust Street 860.722.2433 800.243.9360 Fax: 800.274.2004
New Haven 06519650 Ella T. Grasso Blvd. 203.865.6124 866.416.9322 Fax: 203.624.5027
Waterbury 06708737 Bank Street 203.574.5959 800.572.6479 Fax: 203.753.2245
VERMONTBarre 0564110 Clark Road 802.479.3373 800.244.5044 VT only Fax: 802.479.2932
Bennington 05201240 East Road 802.447.2312 800.821.9506 Fax: 802.447.1481
Brattleboro 05301231 John Seitz Dr. Exit 1 Industrial Park 802.257.4316 800.821.9511 Fax: 802.257.7690
Rutland 057013091 Cold River Road 802.775.1922 800.622.4365 Fax: 802.773.7044
Springfield 051563 Charlestown Road 802.885.8127 800.872.5303 Fax: 802.885.2685
St. Albans 054785 Franklin Park West 802.527.0531 800.696.3763 Fax: 802.524.2093
St. Johnsbury 058192409 Portland Street 802.748.8101 800.872.8028 Fax: 802.748.3478
Williston 0549580 Park Avenue 802.879.5155 800.696.0340 Fax: 802.879.4848
NEW YORKAlbany 1220417 Erie Boulevard 518.472.9322 800.432.9322 Fax: 518.472.9399
Binghamton 1390462 Griswold Street 607.724.3170 888.593.9322 Fax: 607.724.4369
Cazenovia 13035 Kentrol/Sevco – Control Equipment Corp. (CEC) Mail to: PO Box 330Ship to: One Carriage Place Lane 315.655.9700 Fax: 315.655.9701
Canandaigua 14424 5297 Parkside Drive Suite 425 585.393.9322 800.828.8824 Fax: 585-393-6500
Newburgh 12550-6405600 Corporate Blvd. 845.567.0242 877.494.9322 Fax: 845.567.6019
Plattsburgh 129017327 Rte 9 518.562.2575 800.622.9322 Fax: 518.562.0117
Queensbury 128043 Highland Avenue 518.792.1316 800.826.0326 Fax: 518.792.1335
Syracuse 132116792 Townline Road 315.476.9322 800.262.9222 Fax: 315.472.4139
Utica 13501415 Broad Street 315.724.3191 Fax: 315.724.4067
F.W. Webb Heating Catalog F.W. WEBB COMPANY
To our Valued Customers,
We are pleased to bring you our 2011 Heating products catalog. If you’ve used our catalogs in the past, you’ll notice that something has changed with this edition. We’ve bundled our traditional heating catalog and our Victor gas catalog providing you with an easy to use, single source for all your Oil, Natural and LP Gas product needs. Inside you’ll find hundreds of product pictures, descriptions, specifications, and Webb part numbers as well as a wealth of technical and cross reference info. The numbers, when used with our new and improved WebbConnect online ordering system, will give you inventory status, pricing and ordering capability, all with a click of the mouse.
With over 70 locations throughout New England and New York, you are never far from the products in this catalog. And, of course, we offer free delivery if that best suits your needs. All of our locations are listed to the left for easy reference. Please don’t hesitate to call the location most convenient to you for help at any time. Need to speak to an LP Specialist at Victor? Simply call 800-243-9360.
Sincerely,
Jeff Pope President F.W. Webb Company
F.W. Webb is in no way responsible for errors, omissions or typos in the Heating Catalog. Furthermore, the pictures, ads and editorials contained in the Heating Catalog are copyrighted and cannot be used in full or any part without express permission of the publisher.
Easy Ordering
ORDER ONLINE at: fwwebb.com
We accept MasterCard, VISA and Business American Express.
F.W. Webb Company
HEATINGEQUIPMENTF.W. Webb Company is the Northeast’s leading distributor of these premier heating equipment manufacturers.
First Co.
Smith
F.W. Webb Company
TECHNICIAN’S HEATING CATALOGTable of Contents
Section Page
1 Air Quality 1 Air Cleaners, Humidifiers, Air Filters, UV Lights, Heat Recovery Units
2 Chemicals 10Pipe Thread Sealers, Lubricants, Hand Cleaners, Cleaners & Degreasers, Fuel Oil & Boiler Chemicals, Fuel Oil Chemicals
3 Electrical 17 Wires, Fuses, Wire Nuts, Fittings, Boxes, Plates, Devices, Breakers, Testers, Light Bulbs, Staples
4 Grills/Registers 20Filter Grills, Sidewall Grills, Sidewall Registers and Diffusers, Floor Registers & Returns, Floor Diffusers, Multi-Pattern Ceiling Diffusers, Ceiling Diffusers, Baseboard Diffusers, Baseboard Grilles, Diffuser Boot & Damper, Forced Air Zone Controls, Static Pressure Control, Universal Zone Control Systems
5 Heating Controls 32Primary Controls, Aquastats, Combination Controls, Pressuretrols, Fan & Limits, Switching Relays, Fan Controls, Fan Centers & Contactors, Low Voltage Transformers, Boiler Reset, Intellidyne Controls
6 Hydronics/Steam 51Expansion Tanks & Accessories, Backflow Preventers, Air Vents, Gauge Glass, Relief Valves, Pressure Reducing Valves, Low Water Cut-Offs & Feeders, Flow Switches, Circulators & Accessories, Valves, Zone Valves, Flow Control Valves, Manifolds & Heaters, Tankless Coils, Radiant
7 Motors & Accessories 99Burner & Blower Motors, Circulator Motors & Accessories, Blower Parts, V-Belts
8 Nozzles 105Hago Oil Burner Nozzles, Delavan, Nozzle Adapters, Nozzle Changers, Telescoping Mirrors, Nozzle Boxes
continued4
F.W. Webb Company
TECHNICIAN’S HEATING CATALOGTable of Contents
Section Page
9 Oil Heating 110Oil Burners, Replacement Parts & Accessories, Electrodes, Tune Up Kits, Transformers, Terminal Kits, Ignition Cable, Buss Bars, Fuel Oil Filters, Spin-On Filters, Filter Refill Cartridge, Filter Draining System, Replacement Cartridges, Oil De-Aerator, Oil Lines, Handpump, CO2 Blowout Gun, Magnetic Valves, Pumps, Oil Burner Coupling & Accessories, Oil Tanks, Ignitors, Chambers, Spill Kits
10 Pipe & Fittings 135Flare Fittings, Brass Flare Fittings, Black Malleable Fittings, Fittings & Nipples, Tank Bushings, Nipple Box, Schedules 40 & 80 Black Pipe
11 Testing Equipment 142Electrical Meters, Combustion Testing Accessories, Oil Burner Testing
12 Thermostats 159Low Voltage Thermostats, Line Voltage Thermostats, Digital Thermostats, Programmable Thermostats, Subbases, Thermostat Guards
13 Tools 177Soldering Kits, Solder & Paste, Brushes, Vacuum Cleaners, Safety Tools, Flashlights & Batteries, Hand Tools, Power Tools, Screws & Drill Bits
14 Venting 196Power Venters & Draft, Combustion Air, Power Venters & Draft Regulators, Power Venter Parts & Controls, Power Venters, Power Venter Parts, Z-Flex, Chimney
15 Technical Information 223Troubleshooting, Helpful Hints, Cross Reference
Index i–iv
Made In The USA
1 Air Cleaners
F.W. Webb Heating Catalog F.W. Webb Company 1
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LIFEBREATH® Heat Recovery Ventilators (HRVs)Our compact, electronically-powered HRV moves stale, contaminated, warm air from inside the house to the outdoors. At the same time it draws fresh, oxygen-laden air from outside and distributes it throughout the house. Stale, polluted air is constantly being replaced by an equal quantity of fresh, clean air.
mfr# desCription webb#GSHH3K HEPA Filtration/Fresh Air/Heat Recovery 250097ACCG5FH HEPA Filter Guard 241212
mfr# desCription webb#95MAX Heat Recovery Ventilator 164595155MAX Heat Recovery Ventilator 164614200MAX Heat Recovery Ventilator 164615195DCS Heat Recovery Ventilator 164617
mfr# desCription webb#B99-104 Digital Electric Timer 164630B99-140 4” Techgrille 164631B99-142 6” Techgrille 164633B99-185 Weatherhood – 5” W/12” SLV Insulated 164635B99-186 Weatherhood – 6” W/12” SLV Insulated 164636B99-130W Dehumidistat – 24V 194797
model no. 95mAX 155mAX 200mAX 195dCsAirflow wg (Pa) CFM CFM CFM CFM .1 (25 Pa) 76 144 207 203 .2 (50 Pa) 73 134 200 191 .3 (75 Pa) 70 125 184 182 .4 (100 Pa) 66 113 171 167 .5 (125 Pa) 60 92 152 155Defrost Type Recirculate Recirculate Recirculate DamperDimensions H X W X D (in.) 18.5 X 24.5 X 16 19 X 33.62 X 14.75 19 X 33.62 X 14.75 19 X 49 X 14.75
HEPA FiltrationGSHH3K — Fresh Air & Heat Recovery• Inadditiontothebenefitsof theHEPAFiltrationFreshAirVentilationSystem,this
model as a heat recovery system that preheats air from outside before circulation it throughout the home, resulting in increased comfort.
•Recirculationmodeavailable.•Offers70-105CFMof freshair.•Providesatotalof 270CFMof fresh/filteredair.•Installationkitincluded.
Standard• TrueHEPAfilterincludedwitheachunit. •Upto2,500sq.ft.capacity.•Whole-houseHEPAairpurification. •Twopre-filtersincluded.•Easyinstallation. •2-yearwarranty.
GuardianPlus™AirSystemsaretheonlywhole-housefiltrationdevicesonthemarkettofeature an electronic, low voltage wall mounted control switch for convenient operating flexibility.•Remotecontrolof thesystemsoperatingmodes.•Allelectric,lowvoltagedevice.•LEDindicatessystems’operationmodeandsignalsfiltermaintenance.
•Theperfectbalanceof clean,freshair.•Installationflexibility.•MostefficientHRVavailable.•Automaticdefrost.
•Easycleanfilters.•Built-indehumidistat.•Aluminumheatexchangecore.•Premiumballbearingmotor.
Accessories
media whole House Air Cleaners
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AIR BEAR® Right Angle•AirBearfilterscaptureandholdpollutantsinsidethefilter,allowingairtoflowfreely
through the system.•Highly-efficient,100%electrostatically-chargedsyntheticmaterial.Featuresextendedsurfacepleatsthathaveahigherdirt-holdingcapacitythancompetitivefilters.
•Built-inductworkforinstallationsthatrequirea90°ductadapter.•Mountsdirectlytoheatingandcoolingsystems.
rAted mediA siZe UniVersAl mfr# Air flow inCHes (mm) AppliCAtion webb#447380-002 2000 cfm (3398m 3/hr) 5 D X 20 H X 241/2 W Right/Left Hand Installation 202347
mediA siZe mfr# desCription inCHes (mm) webb#255649-102 Air Bear Replacement Media 20 H X 25 W X 5 D 184307255649-105 Air Bear Replacement Media 16 H X 25 W X 5 D 283321255649-101 Air Bear Replacement Media 16 H X 25 W X 3 D 202348255649-103 Air Bear Replacement Media 20 H X 20 W X 5 D 283320
AIR BEAR® Supreme•AirBearfilterscaptureandholdpollutantsinsidethefilter,allowingairtoflowfreely
through the system.•Highly-efficient,100%electrostatically-chargedsyntheticmaterial.Featuresextendedsurfacepleatsthathaveahigherdirt-holdingcapacitythancompetitivefilters.
•Mountsdirectlytoheatingandcoolingsystems.
mfr# desCription rAted Air flow mediA siZe inCHes webb#455602-019 AIR BEAR® Supreme 2000 2000 cfm (3398m 3/hr) 20 H X 241/4 W X 5 D 202345455602-119 AIR BEAR® Supreme 1400 1400 cfm (2379m 3/hr) 20 H X 241/4 W X 5 D 202346
Make-Up Air SystemWhole House Make-Up Air System
TheFieldMakeUpAirSystemsolvesthe“sickhousesyndrome”causedbytootighthomeconstruction.Thisuniquesystemprovidesfreshairautomatically,usingnoelectricityorspecialcontrols.Anditactuallymeterstheairflowtokeepthehomebalanced. No negative pressure. No rushes of cold air in winter, hot air in summer. Theresultisevenlydistributed,temperedairthatkeepsthehomefresh,thefurnaceefficientandtheoccupantscomfortable.
TheFieldMeteringAirSystemconsistsof anIntakeAirHoodwhichisinstalledthroughthewalltoallowoutsideairin.Thehoodisconnectedviaflexible6”ductorstandardductpipe(notincluded)toourmeteringairdevice.Thisdeviceeffectivelymeterstheairinflowfor proper air circulation, combustion, and balance.
mfr# desCription webb#IAH4 4” Air Intake Hood 94172IAH6 6” Air Intake Hood 94173
When to use the IAH:•ImproveIAQ(Indoorairquality).•Staleairproblems.•Tootighthouseconstruction.• Inadequateairchanges.•Windowcondensationproblems.
3 media whole House Air Cleaners
F.W. Webb Heating Catalog F.W. Webb Company 3
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F200E Media Air CleanerTheF200EMediaAirCleanercapturesasignificantamountof theairborneparticles fromtheaircirculatedthroughtheunit.Recommendedhighefficiencymediaair quality product. •W8600BRFAIRWATCHfilterchangeindicatorincluded.•Integralpressuresensorssignalwhenfilterchangeisrequiredbasedonincreasedpressuredropthresholdatfilter.
•Filterchangestatusistransmittedtowall-mountedRFAIRWATCHIndicator.•Highefficiencycharged-mediafiltercapturesparticlesassmallas0.3microns.•Ruggedzinc-coated,roll-formedcabinetresistscorrosionandcansupportweightof
residential furnace and evaporator coil.•Mountsinanyposition.
Airflow AdditionAl replACement mfr# dimensions CApACitY feAtUres filters webb#F200E1003 16” X 20” 1200 cfm Includes FC200E FC100A1003, 370495 highefficiencyfilter, FC200E1003 pressure sensor and RF AIRWATCH indicator. F200E1011 20” X 20” 1400 cfm Includes FC200E FC100A1011, 370496 highefficiencyfilter, FC200E1011 pressure sensor and RF AIRWATCH indicator. F200E1029 16” X 25” 1400 cfm Includes FC200E FC100A1029, 370497 highefficiencyfilter, FC200E1029, pressure sensor and FC100C1009 RF AIRWATCH indicator. F200E1037 20” X 25” 2000 cfm Includes FC200E FC100A1037, 370498 highefficiencyfilter, FC200E1037, pressure sensor and FC100C1017 RF AIRWATCH indicator.
F100F Media Air CleanerTheF100FMediaAirCleanercapturesasignificantamountof theairborneparticlesfromthe air circulated through the unit. •Highefficiencymediafiltercapturesparticlesassmallas0.3microns.•Mountsinthereturnairduct.•Ruggedzinc-coated,roll-formedcabinetresistscorrosionandcansupportweightof
residential furnace and evaporator coil.•Mountsinanyposition.
Airflow mAX. AdditionAl replACement mfr# dimensions CApACitY feAtUres filters webb#F100F2002 16”X25” 1400cfm IncludesFC100Afilter.No FC100A1029, 370491 AIRWATCH indicator. Dealer FC200E1029, private labeling available. FC100C1009 F100F2010 20”X25” 2000cfm IncludesFC100Afilter.No FC100A1037, 370492 AIRWATCH indicator. Dealer FC200E1037, private labeling available. FC100C1017 F100F2028 16”X20” 1200cfm IncludesFC100Afilter.No FC100A1003, 370493 AIRWATCH indicator. Dealer FC200E1003 private labeling available. F100F2036 20”X20” 1400cfm IncludesFC100Afilter.No FC100A1011, 370494 AIRWATCH indicator. Dealer FC200E1011 private labeling available.
replacement filtersFC100A1029 370503FC100A1037 370504FC200E1029 370507
indoor Air Quality field Controls
4 fwwebb.comF.W. Webb Company
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Field ControlsFieldControlsoffersacompletelineof UV-Aireproductsforanyhomeorbusiness.Thereareduct-mountedUV-Airemodelsdesignedforforced-airheatingandcoolingsystems.Thesemodelscontinuouslyattackairbornemold,bacteriaandvirusesastheycirculatethroughtheductwork.
Forhomesandbusinesseswithoutaforced-airsystem,FieldControlshasdevelopedtwonewportableUV-Airemodels.Theportablemodelscombinethepurifyingpowerof UVwithhighefficiencyandcarbonfiltrationtoreducedust,pollen,odorsandVOC’s.
Standard Models: UV-12, UV-18•Hingedcoverforeasyaccessibility.•Includespatentpendinganglebracketandductboardmountingkit.•Installseasilyandplugsintoastandard120Voutlet.Portable Model: UV-500C•Purifiesairinareasupto500squarefeet.•Plugsintoanystandard120Voutlet.•Attractive,compactdesign(15”HX12”WX12”D).
•Replacement Kit:4high-efficiencycarbonfilters,1UVLamp.
Portable Model: UV-1500C•Purifiesairinareasupto1500squarefeet.•Plugsintoanystandard120Voutlet.•Sitsonthefloor,hangsonthewall,orinstallsindropceiling(24”HX18”WX6”D).
•Replacement Kit:1carbonfilter,4high-efficiencycarbonfilters,1UVLamp.
Residential Electronic Air CleanerSource1HighEfficiencyElectronicAirCleanersremoveairbornepollutantsassmallas0.01micron.That’s1/2,540,000of aninch!Theaircleanersareenvironmentallyfriendlywiththeirlifetimefiltersystemthatneverneedsreplacing.Simplywashitcleanandyousavemoney.Featuresinclude:
mfr# desCription webb#UV-12 12” Duct Mounted Unit 216010UV16/120 16” Duct Mounted Unit 399778UV-18 18” Duct Mounted Unit 216011UV-12BULB Replacement Lamp 12” UV12 216012UV-18BULB Replacement Lamp 18” UV-C 216013UV-500C 500sq.ft.PortableAirPurifier 303117UV-500RK Kit Replacement 500C 303118 UV-500RF Replacement Filters (4) 500C 401880UV-1500C 1500sq.ft.PortableAirPurifier 303115UV-1500RK Kit Replacement 1500C 303116
UV-1500C
UV-500C
mfr #nominAl
siZerAted
Airflow
initiAl effiCienCY At rAted Air flow (At 600 Cfm)
rAted VoltAge webb#
0.3-1.0 miCrons
1.0-3.0 miCrons
3.0-10.0 miCrons
S1-EAC14001625 16” X 25” 1400 CFM 76.5% (99.7%) 94.0% (99.9%) 99.2% (100%) 120V-1PH/60HZ
341700S1-EAC20002025 20” X 25” 2000 CFM 74.2% (99.87%) 91.0% (99.0%) 96.2% (100%) 341699
•CarbonFiltersthatremovegaseousodors.•DualIndicatorLightsshowunitoperationataglance.• ElectronicAirProvingSwitchcyclesAirCleanerOn/Off withsystemfan.• Mostquietoperationvs.otherbrands.• Userfriendlyandeasytomaintain.• IncludeSource1,York,ColemanandLuxairelabels
F.W. Webb Heating Catalog F.W. Webb Company
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HE265 Bypass Flow-through Humidifier•BypassFlow-throughHumidifierwithH8908BHumidistat.•HumidifierpadiscoatedwithAglonantimicrobialagent.•Smallfootprint,lightweightandreversiblecomponentsallowforeasymounting
on either warm air supply or cold air return of any forced air furnace.•Includes:mountingtemplate,humidfierpad,self-piercingsaddlevalve,
standard Humidistat.
HE365 Powered Flow-through Humidifier with H8908B Humidistat•HumidifierpadiscoatedwithAglonantimicrobialagent.•Capableof humidifyingthelargestarea,upto4,200sq.ft.(386sq.M) of anyHoneywellflow-throughhumidifier.
HE225 Bypass Flow-through Humidifier with H8908B Humidistat•HumidifierpadiscoatedwithAglonantimicrobialagent.•Smallfootprint,lightweightandreversiblecomponentsallowforeasymounting
on either warm air supply or cold air return of any forced air furnace.•Includes:summershut-off damperhumidifierpad,mountingtemplate, self-piercingsaddlevalve,24Vactransformerandwire,standardHumidistat.
HE420A TrueSTEAM 9-Gallon Humidifier with TrueIAQ digital IAQ control•Provideshumidityindependentof equipmentoperation,allowinghomeowners
to reach their desired humidity setpoints regardless of air temperature.•Usesupto70percentlesswatertoproduceevenmoremoisturethantraditional whole-househumidifiers.
•LEDlightsindicatewhensystemisrunningorneedsservice.Lightsalsoprovidefeedbacktotheinstallerduringinstallation.
Models S2000 & S2020 Steam Humidifiers•Computerwatchdogcircuit.•Automaticdrain/flushsystem.•Automaticmaintenancemode.•InterlockingwiringforFanControl.•Humidifieswithoutacallforheat.
CApACitY mfr# tYpe (gAl. per dAY) moUnting webb#HE225H8908 Bypass Flow-through 12 GAL Duct Mount 372375HE265H8908 Bypass Flow-through 17 GAL Duct Mount 370515HE365A1006 Powered Flow-through 18 GAL Duct Mount 370516HE420A1009 Steam Reservoir 9 GAL Duct or Remote Mount 370519
Humidifier PadsHC22E1003 370517HC26E1004 370518
CApACitY mfr# desCription (gAl. per dAY) VoltAge webb#S2000 HumidifierSteam2800sq.ft.15GP 16GAL 120Vac 252475S2020 HumidifierSteam3500sq.ft.20GP 22GAL 220Vac 252476
HE120
HE265
HE365
HE225
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Bypass Humidifier Models S1-HU12MB, S1-HU17MB•Manualhumidistat. •Bypasshumidifiermountseasilyonthewarmorreturnplenumanddelivers 12to17gallonsperday(dependingonthemodel).
Power Humidifier Model S1-HU18MP•Manualhumidistat. •Fan-poweredunitmountseasilyonthewarmairplenumanddelivers18gallonsperday.
Steam Humidifier Models S1-HU12DS•Multipleinstallationoptions:ductmount,roommountorremotemount. •120Vand230Voptions.•Self-containedimmersedelectrodedesign. •Disposablesteam-generatingcylinder. •Highwaterlevelandfoamdetectionmonitoring. •Capacities12lbs./hr. •Pure,sterilesteamdeliveringpremiumindoorairquality. •Digitalautomatichumidistat.
mfr# desCription webb#S1-HU12MB 12GPDBy-PassHumidifier24VwithManualHumidistat 101987S1-HU17MB 17GPDBy-PassHumidifier24VwithManualHumidistat 101766S1-HU18MP 18GPDPowerHumidifier120VwithManualHumidistat 96789S1-HU12DS 12lbs./hr.DuctSteamHumidifier240V 360354
Skuttle HumidifiersModels 45 & 90
Models45&90Drumatic®By-PassTypeFurnaceHumidifiersaredesignedtodeliverhighhumidityoutputwhenusedonwarm-airheatingsystems.Freshwaterflowsintothe distribution pan where the drum rotates and absorbs moisture over the surface of the evaporatorpad.Theunitfeaturesruggedconstructionwithstainlesssteelcabinetformanyyearsof service.WhenusedinconjunctionwiththeSkuttle®FlushingTimer,servicecanbedrasticallyreducedtoonceayearinmostcases.Theunitallowsforflexibilityininstallation,and can be mounted on either the return air or warm air plenum.
mfr# desCription webb#45SHI By-PassHumidifier—10Gals./Day 2187290SHI By-PassHumidifier—17Gals./Day 21873
Models 2000, 2001 & 2002•Designedtofittoday’snarrowerplenums—asnarrowas14”.•Reversiblesidepanelswithuniquesnap-lockfittingspermiteasy-changeleft-sideor
right-side by-pass installation.•New,improvedwickingandwaterdistributionsystemallowsfornon-levelplenums.•Durablethermoplasticcabinetresistsrust,corrosionandwarpage.•Lowprofilemakesunitidealwherespaceislimited.mfr# desCription webb#2000 HiCapacityByPassFlowThruHumidifier 1669552001 FlowThruHumidifier—18Gals./Day 1516042002 FanPoweredHumidifier—19Gals./Day 151605
45SH
2002
F.W. Webb Heating Catalog F.W. Webb Company
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1SECTION
Model 190•Uniquesnap-lockfittingsandreversiblecomponentsallow quickinstallationandmaintenance.
•Usesminimalwaterandelectricity.•Durablethermoplasticcabinetresistsrust,corrosionandwarpage.•Interiorcomponentsdesignedforeasycleaningorreplacement.
mfr# desCription webb#190SHI By-PassHumidifier—17Gals./Day—PlasticDrum 67466
Replacement Partsmfr# desCription webb#A04-1725-034 Pad For 90SH 34403A04-1725-033 Pad For 45SH 34537A05-1721-042 24V Motor 56947A17-1731-013 Float Valve f/45-90 80039A01-1722-018 Drum Assembly f/45 79699A01-1722-020 Drum Assembly f/90 79700
mfr# desCription webb#SK0-0055-001 Humidistat 80024A17-1731-013 Float Only For Valve 80039A04-1725-052 Evaporator Pad f/2000 193289A04-1725-051 Evaporator Pad f/2000/2002 201822A50 24V Relay IA A40 378941
190
Self Piercing Needle Valvemfr# desCription webb#2162 3/8” to 1” 85170
Humidity ControllerH46
Provideautomaticcontrolof ahumidifierordehumidifierfordehumidificationandmildewcontrol in air conditioning systems.•PositiveON-OFFsettingspermitmanualoperationof controlledequipment.•Impact-resistant,moldedplasticcovermountsonwall.•Fullyenclosed,dustfree,SPST,snap-actingswitch.•Sensingelementof thin,moisturesensitivenylonribbonprovidesreliableoperationeven
when ambient temperature conditions change.
H46
HUmiditY rAtings, mfr# AppliCAtion Color VoltAge operAting webb#H46C1000 Dehumidification Beige 24Vac,120Vac,240Vac 20%-80%RH 99184H46D1032 Humidification Beige 120Vac,240Vac 10%-60%RH 100813
H600
OperateshumidificationequipmentonRHfallordehumidificationequipmentonFHrise.•Sensingelementof thin,moisturesensitivenylonribbonprovidesreliableoperationeven
when ambient temperature conditions change.•Fullyenclosed,dustfree,SPDT,snap-actingswitch.•Removablesettingknobpreventstampering.•Mountverticallyon2”X4”junctionbox(nottobeductmounted).•Includesalternatescaleandfaceplateforhorizontalmounting.
H600mfr# desCription webb#H600A1014 Dehumidifier/Humidifier 106671
8 fwwebb.com
Humidifiers/Dehumidifiers & Accessories
F.W. Webb Company
1SECTION
Standard Air Filtersphysical dataFrame: One-piece moisture-resistant chipboard.Media:FiberglassorSynthetic.Support Grille:Perforatedcorrosionresistantsteelorexpandedwireonbothsidesof thefilter. Sealant: Hot-melt resin.important features•One-piecemoisture
resistant chipboard frame prevents brokencorners.
•Supportgrillesonbothsidesforexceptionalstrength.•Mediaandgrilledcontinuouslygluedtotheinside
perimeter of the frame for rigidity.•FiltersareUL900Class2listed.
Mfr# & size webb#10X10X1 978110X20X1 978010X25X1 15347612X12X1 19476512X24X1 5665714X20X1 11126614X22X1 16694614X25X1 7988615X20X1 978915X25X1 8019016X20X1 757016X25X1 756920X20X1 756820X25X1 756725X25X1 30780
Mfr# & size webb#10X20X2 11225612X24X2 8019114X20X2 15131214X25X2 15131315X20X2 978615X25X2 8019216X20X2 978516X25X2 979220X20X2 979120X25X2 979025X25X2 56659
Othersizesavailable.
2”
Pleated Air Filtersphysical dataMedia: Highloft,nonwovencotton/syntheticblend.Media Support:Diamondshapedexpandedmetal.Pleat Design:V-Pleat.Frame: Moistureresistantcarrierboard.important features•Mediamaximizing V-Pleatdesign.
•Expandedmetalgrid preventsmediaflutter while in operation.
•Diagonalandhorizontal support members provide frame strength.
•FiltersMediapackissealedtoeliminateairbypass.• AverageASHRAEefficiencyis25–30%.• Averagearrestanceis90%–92%.
Mfr# & size webb#10X10X1P 16550410X20X1P 16548612X24X1P 15131114X20X1P 11236014X25X1P 11235815X20X1P 11235916X20X1P 7647416X25X1P 7647520X20X1P 7647720X25X1P 11235725X25X1P 112356
1”1”
Mfr# & size webb#12X24X2P 11236614X20X2P 11236514X25X2P 11236115X20X2P 11236416X20X2P 7647916X25X2P 7648020X20X2P 7648120X25X2P 7648225X25X2P 165508
Othersizesavailable.
2”
Sail SwitchS688
Usedinforcedairsystemstoactivateelectronicaircleaners,humidifiers,orotherauxiliaryequipmentinresponsetoairflowfromsystemfan.•Usedinelectricairsystemstoproveminimumairflow.•Allowsauxiliaryequipment,suchashumidifiers,ductheaters,ordampermotorstobe
wired independently of blower motor.•Sensesverticalorhorizontalairflowwithappropriateselectionof biasspring.•Consistsof polyesterfilmsailmountedonanSPDT,MicroSwitchsnap-actingswitch.
S688
mfr# desCription webb#S688A1007 Air Flow Switch 55516
9 Air filters
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Washable Air Filters
Cut to Size Washable Air Filtermfr# webb#SM100 109647
mfr# siZes webb#POPUP1620 16 X 20 322036POPUP1625 16 X 25 322035POPUP2020 20 X 20 322034POPUP2025 20 X 25 322033
mfr# siZes webb#POPUP2200 Replaces Space-Gard®/ Aprilaire® 2200 322037POPUP2400 Replaces Space-Gard®/ Aprilaire® 2400 322038
mfr# siZes webb#S1-02608210000 Washable Filter – 16” X 25” X 1” 332423S1-02625514000 Washable Filter – 14” X 20” X 1” 332629S1-02625535000 Washable Filter – 23” X 241/2” X 1” 332638S1-02364560000 Washable Filter – 25” X 23” X 2” 333041
•No Assembly Required—No combs, pleat spacers or end caps.Filtersliterallypop-upreadytouse,savingyoutimeonthejob.
•Application Flexibility—AvailableinsixuniversalsizesthatfitHoneywellmodelsandotherbrands.
•Homeowner Friendly—Self-assembly feature helps generate easy replacement sales.
•Extra Filtration—Uniquedesignoffersanadditional1”of filtrationdepthcomparedtostandardcartridgereplacementfilters.
•Meets American Lung Association® Health House® guidelines.
•Collapsible Design—Lesschanceof damage tofilter.
PopUP™ Media Replacement Filter
F.W. Webb noW stocks
compressors
10 Pipe Thread Sealers
10 fwwebb.comF.W. Webb Company
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Thread Sealants
mfr# deScriPTion webb#31431 1PintWithTeflon 68533
RectorSeal® T Plus 2® pipe thread sealant is a non-setting, multi-purpose compound which contains Teflon plus synthetic fibers to create a stronger seal. For use on threaded galvanized steel, iron, brass, copper, aluminum, stainless steel, polyethylene, fiberglass reinforced, PVC, CPVC & ABS pipe.
RectorSeal® No. 5® pipe thread sealant is a soft-set, slow drying compound which seals, lubricates, and protects threaded pipe and fittings. It can be pressurized immediately for piping up through 2” and 100 psi. for use on threaded galvanized steel, iron, brass, copper, aluminum, stainless steel, polyethylene, fiberglass reinforced, PVC & CPVC pipe.
mfr# deScriPTion webb#25631 1/4 Pint 11094725551 1/2 Pint 1688225431 1 Pint 1688325300 1 Quart 16884
mfr# deScriPTion webb#23431 1 Pint 150352
mfr# deScriPTion webb#Y70AA-1 21/2oz.Tube 188175
Thread Sealantsmfr# deScriPTion webb#ProDope®
15-420 1/2 Pint 1123615-427 1 Pint 11237Grrip™ 15-510 1/4PintJointSealant 1123815-515 1/2PintJointSealant 11239Real-Tuff™ 15-615 1/4PintJointSealant 1124115-620 1/2PintJointSealant 1124215-625 1PintJointSealant 1124315-630 1QuartJointSealant 55504MegaLoc™ 15-806 1/2PintJointSealant 19010015-625 1PintJointSealant 68694BluBloc™ 15-707 1/2PintJointSealant 68693 with Brush 15-711 1PintJointSealant 152701
Thread Sealants & Gasket Silicone
mfr# deScriPTion webb#HighPerformanceThreadSealant 56521 50ml.Tube 44407ThreadSealantwithTeflon 80632 4oz.Can 4438780633 16oz.Can 44388BlackSiliconeAdhesiveSealant 81173 3oz.Tube,Carded 4439581158 11oz.Cartridge 44394Sensor-SafeBlueRTVThreadSealant 80022 3oz.Tube,Carded 4432980023 12oz.Tube,Boxed 44325UltraBlue®RTVSiliconeGasketMaker81724 3.35oz.Tube,Carded 44381High-TempRedRTVSiliconeGasket 81160 3oz.Tube,Carded 4435885915 7.25oz.AutomaticTube 4437281409 11oz.Cartridge 44368AviationForm-A-Gasket® No.280009 1.5oz.Tube,Boxed 4431580016 3oz.Tube,Boxed 4431680011 11oz.Tube,Boxed 44317PipeJointCompound 80045 16oz.Bottle 44393RubberAdhesive/Sealant 80855 11oz. 44395
PERMATEXINDUSTRIAL
Leak Lockmfr# deScriPTion webb#93807 1.3oz. 22229593804 4oz. 222296
RectorSeal® Tru-Blu™ pipe thread sealant with Teflon is a fast-dry, flexible set thread sealant designed for high vibration environments such as refrigeration and industrial applications. For use on threaded galvanized steel, iron, brass, copper, aluminum, stainless steel, polyethylene, fiberglass reinforced, PVC, & CPVC pipe.
Y70 pipe thread grease is sold in 21/2 oz. net weight single tubes. Y70 grease is especially compounded to provide excellent lubrication at temperatures ranging from 32 to 175°F. It will not run at high temperature and remains plastic at low temperature.
Pipe Thread Grease
11 Lubricants
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Hand cleaners
Chemicals
Chemicals
LubricantsPERMATEXINDUSTRIAL
mfr# deScriPTion webb#45338 Wipes/Tub 94920WaterlessSoftGelHandCleaner HeavyDuty 51-224 16oz.Citrus 262024
mfr# deScriPTion webb#ThreadCuttingOil 40-115 1QuartClear 1525540-120 1GallonClear 1525740-215 1QuartDark 1525440-220 1GallonDark 1525640-225 5GallonDark 1525840-240 55GallonDark 15260
mfr# deScriPTion webb#LubeOil 40-404 WithExtendaSpout 11292
Thread Cutting Oils• Cools threads and pipe during operation.• Speeds metal removal.Ridgid thread cutting oils are free of chlorine and other halogens, PCBs and heavy metals. Complete material safety data sheet available.Dark Oil – Traditional mineral oil with low odor and anti-mist formulation.Nu-Clear Oil – Clear mineral oil with low odor and anti-mist formulation. Special low temperature properties maintain workable viscosity to -20F.Stainless Steel Oil – High performance mineral oil formulated to produce superior quality threads on stainless steel and black pipe.Water Washable – Synthetic thread cutting fluid cleans easily off concrete, clothing, and piping with water. Biodegradable.
mfr# deScriPTion webb#Trounce®
03-013 14oz.Tub,Cream 57963FastOrange®
25-108 7.5oz.Bottle 5796525-116 15oz.Bottle 5796625-218 1gal.Bottlew/Pump 68447BlueLabel™ 01-013 14oz.Tub,Cream 249527
PERMATEXINDUSTRIAL
mfr# deScriPTion webb#UltraSlick™SyntheticLubricantWithPTFE 81943 12oz.AerosolCan 72961FastBreak®SuperPenetrant80052 16oz.AerosolCan 44396SiliconeSprayLubricant 80070 16oz.AerosolCan 44332Anti-SiezeLubricant 80078 8oz.BrushTop 4433780208 16oz.BrushTop 44340
Spray Lubricantmfr# deScriPTion webb#L3-12 11oz.Spray 52684WD-40 WD40 11oz.Spray 200106
mfr# deScriPTion webb#70835 1gal.Nu-Clear 17805241575 5gal.Nu-Clear 1703570830 1gal.Dark 19955874007 1qt.StainlessSteel 21468074017 1qt.WaterWashable 21468274022 1gal.WaterWashable 223739
12cleaners & degreasers
12 fwwebb.comF.W. Webb Company
2SECTION
Super DegreaserHeavy Duty Mechanical DegreaserSuper Degreaser is the environmental answer to degreasing. It’s biodegradable formula air dries, is non-chlorinated and will not contaminate oil. Super Degreaser removes all oil-based grease (tar, dirt, grime, slime, carbon, engine deposits), leaves no film and is safe on all plastics and metals. No rinsing necessary.• USDA Authorized.• CFC free.• Will not contaminate oil.
Step 1/Step 2A Two-Step Oil Removal AdditiveFor Oil Spills on Hard Surfaces and Soils. OIL SOLUTIONSTM Step 1/ Step 2 liquid is a unique absorbent offering solutions to remediate and clean-up hydrocarbon spills from hard surfaces and soils. Through a patented microencapsulation process, the hazardous characteristics of the waste like ignitability, corrosivity, reactivity, and toxicity are quickly eliminated. This two-part solution rapidly desorbs, emulsifies, and binds spilled materials into a solid, inert, stable residue. The resultant silica (sand) effectively locks the hazardous components into a stable, environmentally safe residue.
mfr# deScriPTion webb#57-121 16oz. 111159
Super Foam CleanerNo Rinse DegreaserSuper Foam Cleaner is non-corrosive and 100% biodegradable. Its fast-acting foam will clean away all grease, grime, dirt, oxidation, and oil without the need to rinse with water. Use to deodorize and eliminate the source of unwanted odors while it cleans. Good for cooling coils, boiler jackets, garage floor, engines, motors, white walls, printing presses.• Self-rinsing, fast breaking foam.• CFC free, low V.O.C.• Will not contaminate oil.
Windshield Washmfr# deScriPTion webb#WNDGAL 1Gallon 72320
Speedy Dry Absorbant
Oil Spill Kit
mfr# deScriPTion webb#50 50lb.Bag 67396
mfr# deScriPTion webb#OILSPILLKIT* CompleteAbsorbentKit 436181OILSPILLSOCK OilSpillSock 4362158055 OilSpillPads 86306
mfr# deScriPTion webb#OILSOL1GALKIT OilSpillKit–2gal/kit 40897132OZKIT OilSolutions32oz.Kit 408953
Degreasers
Grease GoneHeavy Duty DegreaserGrease Gone is unmatched in its ability to liquefy and lift greasy grime to allow it to be wiped away easily. It cuts through greasy build-up fast and works well on hundreds of applications where heavy oils, grease and grime removal is required. For use on all industrial and farm mechanical parts, tools, machinery, engines, fuel oil related components, bicycles, refrigeration parts and much more. Safe on all hard surfaces.• Biodegradable, phosphate free.• Liquefies grease, carbon, dirt for easy clean up.• Fast and effective.• Will not give “hot” reading in waste oil.
mfr# deScriPTion webb#56-130 16oz. 261713
mfr# deScriPTion webb#56-099 16oz. 111160
Oil Removal Additive
Easily Cleans Up:• Crude Oil• Heating Oil• Gasoline• Kerosene
Features:• Environmentally safe.• Removes oil odor on contact.• Absorbs oil from cement, soil,
wood, stone.• Safe on metal, plants, asphalt,
painted surfaces.• Effective on both large and
small spills.• Non-toxic and non-
hazardous.• Green solution transforms oil
into silica dust.
Great for use in oil trucks and service vans. Absorbs up to 6 gallons. Kit includes:• 20 Oil only pads• 2 Sorbent socks• 1 pair Nitrile disposable gloves• 1 Disposable trash bag• Instructions and reorder form• All packaged in reusable clear zipper bag
13 cleaners & degreasers
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The Complete Solution for Remediation & Clean-up of Fuel, Oil, and other Hydrocarbon SpillsFor Oil Spills on Water or Surfaces. Oil Solutions polymer powder is a unique super-absorbent that can reduce the time and costs associated with remediation and clean-up of a wide variety of fuel, oil, and other hydrocarbon spills on water or on surfaces. While reducing risk, liability, and costs, Oil Solutions Powder provides a safe, simple, and effective means for not just absorption, but microencapsulation of oil spills on water or on any surface.Features:• Environmentally safe.• Does not absorb water.• Floats before and after use.• Effectively absorbs more than ten times its weight.• Will not adhere to shorelines or other materials.• Non-toxic and non-hazardous.• Can be recycled or used as a bulk energy source.Easily Cleans Up:• Crude Oil• Heating Oil• Gasoline• Kerosene
mfr# deScriPTion webb#POWDER OilSolutionPowder–2lbbag 410944
mfr# deScriPTion webb#ColdGalvanizingCompound 82039 16oz.AerosolCan 52914
Colco Cementsmfr# deScriPTion webb#325 30lb.BucketRefractoryCement 209729HTDCEM6LB 6lb.CanHydraulicCement 202085MORTAR 25lb.BagMortarMix 69661READYMIX 25lb.BagReadyMixCement 70309STICON 50lb.BagSticOn 69663
Soot Remover Stick Destroys soot quickly by catalytic low temperature ignition. Fits through combustion chamber openings. Non-corrosive, non-explosive.
Zipp™ II Is an environmentally safer version of Zipp™. This quick drying degreaser removes grease, oil, wax, tar, gum, grime, dirt, carbon and greasy stains from most hard surfaces.
mfr# deScriPTion webb#35-515 SootRemoverStick 58554
Soot Spray It reaches where vacuum cleaners can’t. Cuts vacuum time by 50-100%. mfr# deScriPTion webb#35-620 16oz.SootSpray 73795
Grime-Solv™ Is a foaming cleaner-degreaser that emulsifies and flows away grime and dirt. Use on heating and air conditioning equipment and all types of machinery that can be rinsed with water or wiped with a rag. Non-flammable.
mfr# deScriPTion webb#88436 14oz.GrimeSolv 69640
mfr# deScriPTion webb#82642 14oz.ZippSpray 69641
mfr# deScriPTion webb#82645 12oz.ZippIISpray 193971
Zipp™ Is a quick drying degreaser for cleaning electrical equipment and small mechanical parts. Removes oil and grease in hard-to-reach places.
Liquid Burnisher Is an electrical contact point cleaner. Flushes off metallic oxides caused by moisture, arcing, greasy films or dirt.
mfr# deScriPTion webb#88412 6oz.LiquidBurnisher 69642
Acid-Away®
Is a unique chemical treatment for use in air conditioning and refrigeration systems that have experienced burnout, or operating systems that are showing a buildup in acid content.
mfr# deScriPTion webb#45004 4oz.AcidAway 90566
PERMATEXINDUSTRIAL
Powder
14fuel oil & boiler chemicals
14 fwwebb.comF.W. Webb Company
2SECTION
mfr# deScriPTion webb#GAL Gallon 486105GAL 5Gallon 4861130GAL 30Gallon 4861255GAL 55Gallon 48613Cryo-Tek™Anti-FreezeTestKit 35-271 67868Cryo-Tek™Inhibitor 35-275 6oz. 85027
When used undiluted, gives anti-freeze protection to –100°F (–73°C) for hydronic heating, cooling, potable water and closed loop solar systems. Non-toxic. Contains chemical ingredients to prevent corrosion. For homes, recreational vehicles, mobile homes, trailers, boats and industrial use. Excellent heat transfer agent for solar systems.
RhoGard™ — Aluminum Safe Multi-Metal Anti-freeze• Hydronic system freeze, corrosion
and scale protection fluid.• Contains PRO-TEK™ inhibitors.• Burst protection to –100° F.• Environmentally friendly.
mfr# deScriPTion webb#RHOMARAF 5GallonRhoGard 361918
Hydro-Solv™ 9100 — Hydronic System Cleaner for New and Used Systems• Specially formulated for Hydronic systems.• Clean, solder-flux, cutting oil, rust and dirt.• Removes scale and corrosion from fouled
systems.• Removes bacteria.• Efficiently cleans aluminum, brass, copper,
iron and steel.• Environmentally friendly.
mfr# deScriPTion webb#RHOMAR9100 1GallonSystemCleaner 277254
Anti-FreezeCryo-tek™ — 100 Anti-freeze
PRO-TEK™ 922 — Boiler Treatment for Aluminum and Multi-Metal Systems• Approved for major boiler manufacturers.• Protects aluminum, brass, copper,
iron and steel.• Prevents scale.• Removes oxgen.• Keeps efficiency high.• Environmentally friendly.• Compatible with Anti-Freeze.mfr# deScriPTion webb#RHOMAR922 1GallonPRO-TEK 277253
Boiler Chemical Treatment KitBoth new and existing Hydronic heating systems will benefit from proper chemical cleaning and treatment. Cleaning the system will ensure maximum boiler efficiency by removing scale, sludge and other contaminants. The Hydro-Solv™ 9100 and PRO-TEK® 922 pint bottles are formulated to treat a standard residential system of up to 25 gallons in volume.Safe and approved for Aluminum boilers.Features:• Remove sludge; solder flux, rust and oil.• Recover lost efficiency in older systems.• Non-hazardous, safe to use.• Multi-metal corrosion protection.• Compatible with glycol antifreeze.Kit includes:• Hydro-Solv™ 9100 Cleaner• PRO-TEK® 922 Inhibitor• pH test strips• PRO-TEK test strips• Instruction card
mfr# deScriPTion webb#83287 BoilerTreatmentKit 433695
Rhomar Water management Inc.
Rhomar Water management Inc.
Rhomar Water management Inc.
15 fuel oil chemicals
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Refractory/Retort Repair Cement• Provides strong bonding for setting firebrick, sealing
flue pipes, chimney collars and for sealing around chamber doors and burner cones.
• Preferred cement of choice by heating professionals.• Non-asbestos, high temperature 3000°.• Will not sag, crack, crumble, shrink, or pull away.• Non-freezing to -7°F.• Environmentally safe and non-toxic.
mfr# deScriPTion webb#40-365 1/2Gallon 243248
Odor Out Spray and Odor Absorbent Powder
mfr# deScriPTion webb#61-520 16oz.Spray 24324961-620 1lb.Powder 243250
mfr# deScriPTion webb#BoilerWeldLiquid 41-135 1 Quart 11266HydronicLeakSeal 36-338 16oz.Sealant 11268BoilerWeldPowder 41-222 1lb.Powder 11270
mfr# deScriPTion webb#BoilerSystemCleaner 36-135 1 Quart 11272HydronicSystemCleaner 36-335 32oz. 69646SteamBoilerCleaner 36-213 8oz. 69645
Boiler & Heating System Stop Leaks
Boiler System Treatments
Fuel Odor Neutralizer/Remover Cherry scented Odor Out comes in spray or powder form. Can be used in air conditioning filters, window units, central units and automobiles for a breath of fresh air.• Stops odor. • Absorbs oil.• Refreshes the air.• Neutralizes fuel odors resulting from spills.• Use in heating and air conditioning ducts.
Furnace Cement
Heavy duty, long lasting fuel oil deodorizer. Good for all types of deodorizing problems — just flip up cap or unscrew lid for desired effect. Great for oil spills in enclosed spaces, service trucks, homes, offices, cars, boats, R.V.’s and basements. They will eliminate the foul odor and replace it with a sweet cherry scent.• Pleasant cherry, orange or mint scent.• Long-lasting, self-dissolving gel.• Biodegradable.• Environmentally friendly.
mfr# deScriPTion webb#61-621 8oz.Cherry 24424461-630 8oz.Mint 31629661-625 8oz.Orange 316295
Heavy DutyDeodorant Gel Cup
F.W. Webb stocks
chemicals that are environmentally saFe.
fuel oil chemicals
16 fwwebb.comF.W. Webb Company
2SECTION
Water Detecting Paste
mfr# deScriPTion webb#61-405 2oz. 55862
Aquasorb™Is the most powerful water and sludge dispersant for fuel tanks. Prevents ice blockage, sputtering flame, and sludge. Avoids corrosion-caused leaks.mfr# deScriPTion webb#68404 1QuartAquasorb 69638
8-Way™Is a complete boiler water treatment for both steam and hot water systems. • Removes sludge & rust scale.• Unhibits boiler & steam line corrosion.• Prevents oxygen pitting.• Inhibits lime scale.• Prevents surging and foaming.mfr# deScriPTion webb#68712 1Quart8-Way 69639
mfr# deScriPTion webb#C50W 8oz.Bottle,(treats275gal.tank) 253448C50-1W 1Gallon“Tip-N-Pour”Bottle 259930
Sludge Buster & De-Icer ConcentrateNext generation of fuel oil additive that stabilizes fuel, dissolves sludge, lowers pour point and disperses water. Helps prevent fuel line freeze-ups.• Stabilizes fuel and dissolves sludge.• Inhibits rust and tank corrosion.• Lowers pour point for better cold
weather combustion.• Melts ice and helps prevent fuel line
freeze-ups.
WP-3 Advanced Heating Oil Additive
KillemKillem is an oil soluble product, EPA approved as a biocide, for the control of bacteria and fungi growth in oils and refined fuels. Killem will control micro-organisms in fuel oil storagetanks, fuel oil and other refined or partially refined oils. Killem will reduce tank corrosion, slime mats, odors, fuel oil filter deposits and plugging, fuel-water separator deposits, excess carbon deposits and smoke.
mfr# deScriPTion TreaTS (gaL) webb#00119 16oz.Bottle 1,920 88153
Hot 4 in 1 Heating Oil TreatmentTotally disperses water and controls waxing and gelling.Hot 4 in 1 is the best at:• Dispersing water.• Getting rid of sludge.• Improving atomization— reducing soot.• Preventing waxing and gelling.
mfr# deScriPTion TreaTS (gaL) webb#4-1 16oz.Bottle 275 70277
MeltdownMeltdown is specifically formulated to dissolve gelled fuel back into solution and return the flow in approximately 20 minutes. It will not harm fuel pumps, nozzles, or any precombustion components. Meltdown is an emergency fuel treatment only: Hot is recommended for preventative maintenance.
mfr# deScriPTion TreaTS (gaL) webb#00330 1GallonJug 200 91323
SBGSBG means “sludge be gone.” SBG is formulated to eliminate sludge and water. SBG’s specially formulated chemical base dissolves the sludge into a combustible substance in such a way as not to clog nozzles, while assuring clean filters and strainers. Helps to improve atomization and will provide more efficient combustion.mfr# deScriPTion TreaTS (gaL) webb#SBG 32oz.Bottle 1,000 179166
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mfr# dEscription wEbb#CouplingTC-511 1/2” SS 69901
ConnectorEFC50 1/2” X 3/8” EMT Flex 69902 EMT to Box ConnectorTC-501 1/2” SS 69903
ConnectorAC90 3/8” 90D Flex 70301
One Hole Strap1901 1/2” 699041902 3/4” 136167ConnectorC500 3/8” Romex to Box 69906
Duplex ConnectorDC5500 Duplex 3/8” RX/BX 70298
BX/MC to Box ConnectorC510 3/8” SS 69905
Offset NippleRN50 1/2” 75307
Corner Pull El’sTL201 1/2” FEM/FEM 86984
Knockout PlugsK050S 1/2” 86985BL112 3/4” 86986EMT BodyBLB1 1/2 lb., Aluminum/SS 86982
Conduit BodySCV1 1/2 lb., Aluminum 86983
Steel StrapM-50 3/8”, 1-Hole Strap 148155Lock NutEL100D 1/2” Zinc 84974
mfr# dEscription wEbb#Thermostat WireTW18/2-500 18/2 UL, 500’ 2597TW18/3-500 18/3 UL, 500’ 2598TW18/4-250 18/4 UL, 250’ 88328TW18/5-250 18/5 UL, 250’ 70312TW18/6-250 18/6 UL, 250’ 149494TW18/8-250 18/8 UL, 250’ 149495Flexible Tube 12LQ100 1/2” 69880THHN 14 Solid WireTHHN14SOLRED500 Red, 500’ 69881THHN14SOLWHT500 White, 500’ 69882THHN14SOLBLK500 Black, 500’ 69883THHN14SOLBLU500 Blue, 500’ 69884THHN14SOLGRN500 Green, 500’ 71444Romex Wire NMB14/2WG250 14/2, 250’ 70047NMB12/2WG250 12/2, 250’ 70048
Wire-THNN-Romexmfr# dEscription wEbb#Wire Nuts WT1-1 Gray 70049WT2-1 Blue 70037WT3-1 Orange 69898WT4-1 Yellow 69899WT6-1 Red 6990030-092 Green 261630
BX/Conduit/Fusesmfr# dEscription wEbb#Wire (BX With Ground, 250’) 122MC BX 12/2 71443142MC 14-2 Light Aluminum 72551144 BXL 14-4 BX Wire With Ground 241235Conduit 12EMT 1/2” EMT Pipe 69885BLB1 1/2” EMT Aluminum SS 86982Aluminum Greenfield FLXALM038 3/8”, 100’ 69886Steel Greenfield FLXSTM038 3/8”, 50’ 72550Ent Tubing A51AEB1 1/2” Blue Ent Tubing 79302A51AGA1 3/4” Blue Ent Tubing 148584Fuses (S Type) GSL15 15A, 125V 69887GSL20 20A, 125V 69888GSL30 30A, 125V 69889Fuses (Edison Type)GTL15 15A 69890GTL20 20A 69891GTL30 30A 69892Cartridge Fuses OT15 15A, 250V 69893OT20 20A, 250V 69894OT30 30A, 250V 69895OT40 40A, 250V 69896
Wire Nuts
Fittings
Electrical
18 fwwebb.comF.W. Webb Company
3SECTION
mfr# dEscription wEbb#Square Boxes521510-1234 4” Square, 11/2”D 6990852171-1/2-3/4E 4” Square, 4”D 75306Handy Box58361-1/2 21/8W 69909
Octagon Boxes54151-1/2 4”, 11/2D 7143954151N 4”, 11/2D With Clamp 71440Square Extension Rings53151-1/2 Square, 1/2” KO 86976
Switch Box LXWV 21/2D NMC With BRK 86978Plastic BoxP118R N/O 1G 18CU 158692P122R N/O 22.5 Cube 71441Ceiling Box S12ORAC 4” Round 158656
Boxes
Platesmfr# dEscription wEbb#Red Oil Burner Switch Covers41001 Cover Burner Switch 6991241006 4” Square Single Switch 6991041009 4” Square Two Switch 6991141005 1G Handybox Cover 6991641009 1G Switch Box Cover 69911Plain Switch Covers11413 4” Square With Switch & Recepticle Cover 71442 11401 4” Square Single Cover 69912 11410 4 X 4 Two Switch Cover 69913 11402 Duplex Recepticle Cover 69914 52C6 4” Square Blank Cover 69915 54C1 4” Round Blank Cover 76733 10004 Handi Box Switch Cover 69918 10001 Handi Box Blank Cover 6991910002 Handi Box Duplex Recepticle Cover 69920Red Gas Burner Switch Covers 41025 4” Square Single Switch 6992441026 4” Square Two Switch 6992541024 Handybox Cover 69926 41020 1G Switch Box Cover 76732
mfr# dEscription wEbb#Toggle Switch 660G Single Pole, Brown 69921 6601G Single Pole, Ivory 75310
Duplex Recepticle 3232 Brown 69922 32321 Ivory 75311
Current Tap 1406 With Pull Chain 69923GFI Recepticle 1591 15A, Brown 9242415911 15A, Ivory 92425591SW 15A, White 92407
3-Way Switch 663GB Brown 92420663IG Ivory 92421
Devices
Plates (cont.)mfr# dEscription wEbb#Recepticle, 1 GangSP8W White 92409SP8 Brown 92428SP8I Ivory 92429Recepticle, 2 Gang SP82I Ivory 92437Switch, 1 Gang
SP1 Brown 92426SP1I Ivory 92427Switch, 2 Gang SP2I Ivory 92432 Porcelain Recepticle 288 With 1 Plug 86980Switch Plate TP1W White 92408
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3SECTION
mfr# dEscription wEbb#Square D Circuit BreakersQ0120 Single Pole, 20A 76722Q0220 Two Pole, 20A 76723
ITE Circuit Breakers Q0115 Single Pole, 15A 76724Q120 Single Pole, 20A 92497Q215 Two Pole, 15A 92447Q220 Two Pole, 20A 77329Q230 Two Pole, 30A 92449Homeline Circuit Breakers HOM115 Single Pole, 15A 216375
Breakers
mfr# dEscription wEbb#Multimeters
BPY13 Mini Analog 86966Voltage Detector 1010 AC Detector 86968Volt Tester970C Tester With Probe, 60-500V 86969E217 Low Voltage Tester 5-50V 86970
Testers
mfr# dEscription wEbb#Ground Rod CP58 5/8” x 8” 142382Ground Rod Clamp GA203 1/2” – 1” 92462G5 5/8” All Copper 92462Duct Seal 31-601 1 lb. Block 70251Roto Splitter RS101A BX/MC 75308Quik-Lok Cord Set 48-76-40081 8’ 53597
Extension Cords EC530825 12/3, 25’ 49103EC530830 12/3, 50’ 49104EC530835 12/3, 100’ 49105EC630830 12/3, 50’ 3 Tap 49107AD050802 3 Tap Adapter 49112
Test Cord w/Clips 7328 6’ 55793
Jumpers Cables IJW18 18” Insulated 253289JW18 18” 69734
Miscellaneous
mfr# dEscription wEbb#Rough Service75A/RS/IF 75W 70206100A/RS/IF 100W 86981
White FlourescentF40CW/ES 34W Energysaver 150624F96T12/CW/ES 60 W Energysaver 150625F96T12/CW/HOES 95W Energysaver 150627
Light Bulbsmfr# dEscription wEbb#TS150B For Round Junction Box 9814TS300B For Square Junction Box 75890HW165 Replacement Wheel 9809
Firomatic Thermal Switches
Staplesmfr# dEscription wEbb#Insulated StaplesP100-5 Small Insulated #5 69907SN40-I-100 1/2 X 1” Romex 86979StaplesSN40-100 1/2 X 1” BX/MC 70299
mfr# dEscription wEbb#Thermal Cutoffs95010 165° Round 702699600TC 200° Round 7027095010A 165° Square 702719601TC 200° Square 70272Thermal Replacement Fuses 95009A 165° 702739509TC 200° 70274
Omco Thermal Cutoffs
20 Grills / Registers
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4SECTION
Sidewall Ceiling
Adjustable Curve Register
Sidewall Ceiling Register
Sidewall Ceiling Series
mfR# Size webb#110M-6X6W 6X6 SDWL WHITE 110261110M-8X4W 8X4 SDWL WHITE 110179110M-8X8W 8X8 SDWL WHITE 110264110M-10X4W 10X4 SDWL WHITE 109372110M-10X6W 10X6 SDWL WHITE 69098110M-10X10W 10X10 SDWL WHITE 83332110M-12X4W 12X4 SDWL WHITE 84976110M-12X6W 12X6 SDWL WHITE 69100110M-12X8W 12X8 SDWL WHITE 69101110M-12X12W 12X12 SDWL WHITE 83329110M-14X6W 14X6 SDWL WHITE 69102110M-14X8W 14X8 SDWL WHITE 69103
OutSide mfR# dimeNSiONS webb#602-6X6W 6X6 SDWL WHITE 10V 109224602-8X8W 8X8 SDWL WHITE 10V 109590602-10X4W 10X4 SDWL WHITE 10V 48781602-10X6W 10X6 SDWL WHITE 10V 48782602-10X8W 10X8 SDWL WHITE 10V 48783602-12X4W 12X4 SDWL WHITE 10V 48784602-12X6W 12X6 SDWL WHITE 10V 48785602-12X8W 12X8 SDWL WHITE 10V 48786602-14X6W 14X6 SDWL WHITE 10V 48787602-14X8W 14X8 SDWL WHITE 10V 48788602-8X6W 8X6 SDWL WHITE 10V 69096602-14X4 14X4 SDWL WHITE 10V 69097
mfR# OutSide dimeNSiONS webb#60GHFF-12X12W 12X12 WHITE 19FG 6910960GHFF-14X14W 14X14 WHITE 19FG 6911060GHFF-14X20W 14X20 WHITE 19FG 19308960GHFF-14X24W 14X24 WHITE 19FG 24316860GHFF-16X16W 16X16 WHITE 19FG 6911160GHFF-20X14W 20X14 WHITE 19FG 10983060GHFF-20X16W 20X16 WHITE 19FG 5554760GHFF-20X20W 20X20 WHITE 19FG 5554860GHFF-24X14W 24X14 WHITE 19FG 10976160GHFF-24X16W 2X416 WHITE 19FG 10988860GHFF-24X24W 24X24 WHITE 19FG 6911360GHFF-25X20W 25X20 WHITE 19FG 5555060GHFF-30X14W 30X14 WHITE 19FG 7993260GHFF-30X24W 30X24 WHITE 19FG 109109
mfR# Size webb#60GH-6X6W 6X6 RET AIR HOR WHITE 10868460GH-8X8W 8X8 RET AIR HOR WHITE 7599360GH-10X10W 10X10 RET AIR HOR WHITE 6911660GH-10X4W 10X4 RET AIR HOR WHITE 6911460GH-10X8W 10X8 RET AIR HOR WHITE 6911560GH-12X10W 12X10 RET AIR HOR WHITE 6911760GH-12X12W 12X12 RET AIR HOR WHITE 5426260GH-12X4W 12X4 RET AIR HOR WHITE 5426360GH-12X6W 12X6 RET AIR HOR WHITE 5426660GH-12X8W 12X8 RET AIR HOR WHITE 5427560GH-14X10W 14X10 RET AIR HOR WHITE 6911960GH-14X12W 14X12 RET AIR HOR WHITE 5427260GH-14X14W 14X14 RET AIR HOR WHITE 5427360GH-14X20W 14X20 RET AIR VER WHITE 9113360GH-14X4W 14X4 RET AIR HOR WHITE 10910160GH-14X6W 14X6 RET AIR HOR WHITE 5426760GH-14X8W 14X8 RET AIR HOR WHITE 6911860GH-16X12W 16X12 RET AIR HOR WHITE 8334660GH-16X14W 16X14 RET AIR HOR WHITE 8332760GH-16X16W 16X16 RET AIR HOR WHITE 5881260GH-16X8W 16X8 RET AIR HOR WHITE 5426960GH-18X18W 18X18 RET AIR HOR WHITE 7907760GH-20X12W 20X12 RET AIR HOR WHITE 5426160GH-20X14W 20X14 RET AIR HOR WHITE 8243260GH-20X16W 20X16 RET AIR HOR WHITE 5426460GH-20X20W 20X20 RET AIR HOR WHITE 5881460GH-20X8W 20X8 RET AIR HOR WHITE 6912160GH-24X10W 24X10 RET AIR HOR WHITE 6912460GH-24X12W 24X12 RET AIR HOR WHITE 5427060GH-24X14W 24X14 RET AIR HOR WHITE 8335160GH-24X16W 24X16 RET AIR HOR WHITE 8335260GH-24X24W 24X24 RET AIR HOR WHITE 5555560GH-24X6W 24X6 RET AIR HOR WHITE 5427160GH-30X12W 30X12 RET AIR HOR WHITE 6912860GH-30X6W 30X6 RET AIR HOR WHITE 6912660GH-30X8W 30X8 RET AIR HOR WHITE 69127
Sidewall Ceiling Series
Return Filter Air Grills Return Air Grills
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4
4SECTION
Floor Air Grill Registers
Toe Space Grill
mfR# OutSide dimeNSiONS webb#830-6X10 6X10 FLR BROWN 30 12385830-6X12 6X12 FLR BROWN 30 12386830-6X14 6X14 FLR BROWN 30 12387830-8X10 8X10 FLR BROWN 30 12388830-8X12 8X12 FLR BROWN 30 12389830-10X12 10X12 FLR BROWN 30 12392
mfR# OutSide dimeNSiONS webb#825-4X10 4X10 FLR RET 35 155275825-4X12 4X12 FLR RET 35 155276825-4X14 4X14 FLR RET 35 163691825-6X10 6X10 FLR RET 35 12394825-6X12 6X12 FLR RET 35 12395825-6X14 6X14 FLR RET 35 12396825-6X20 6X20 FLR RTRN 35 93610825-6X24 6X24 FLR RET 35 12397825-6X30 6X30 FLR RET 35 12398825-8X10 8X10 FLR RET 35 54278825-8X12 8X12 FLR RET 35 12399825-8X14 8X14 FLR RET 35 12400825-8X16 8X16 FLR RET 35 163692825-8X20 8X20 FLR RET 35 93611825-8X24 8X24 FLR RET 35 54279825-8X30 8X30 FLR RET 35 12401825-10X10 10X10 FLR RET 35 163690825-10X12 10X12 FLR RET 35 12402825-10X14 10X14 FLR RET 35 93612825-10X20 10X20 FLR RET 35 243130825-10X24 10X24 FLR RET 35 54281825-10X30 10X30 FLR RET 35 93613825-12X12 12X12 FLR RET 35 108612825-12X14 12X14 FLR RET 35 12403825-12X24 12X24 FLR RET 35 54277825-12X30 12X30 FLR RET 35 54276825-14X14 14X14 FLR RET 35 112195825-14X16 14X16 FLR RET 35 112196825-14X24 14X24 FLR RET 35 112200
mfR# OutSide dimeNSiONS webb#875-2X10 21/4X10 FLR FC BROWN 41F 12379875-2X10W 21/4X10 FLR FC WHT 41F 179159875-2X12 2-1/4X12 FLR FC BROWN 41F 12380875-2X12W 2X12 FLR FC WHT 41F 165245875-2X14 2X14 FLR FC BROWN 41F 12381875-2X14W 2X14 FLR FC WHT 41F 179160875-4X10 4X10 FLR FC BROWN 41F 12382875-4X12 4X12 FLR FC BROWN 41F 12383875-4X14 4X14 FLR FC BROWN 41F 12384
Floor Return Air Grill
mfR# OutSide dimeNSiONS webb#800-2X10 21/4X10 FLR STP 41 12373800-2X10W 2X10 FLR WHT 41 80773800-2X12 2X12 FLR STP 41 12374800-2X12W 2X12 FLR WHT 41W 179164800-2X14 2X14 FLR STP 41 12375800-4X10 4X10 FLR * STMP 41 12376800-4X10W 4X10 FLR * WHT 41W 108675800-4X12 4X12 FLR * STMP 41 12377800-4X12W 4X12 FLR * WHT 41W 80776800-4X14 4X14 FLR STMP 41 12378800-4X14W 4X14 FLR WHT 41W 80777800-4X8 4X8 FLR STMPD 41 111077
Floor Diffusers
mfR# OutSide dimeNSiONS webb#850-2X12 21/4X12 FLR 40 54286850-4X10 4X10 FLR 40 54287850-4X12 4X12 FLR 40 54285850-4X14 REGISTER 4X14 FLR 40 80779850-6X10 6X10 FLR 40 54282850-6X12 6X12 FLR 40 54283
Heavy Gauge Floor Diffusers
22 Grills / Registers
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4SECTION
mfR# OutSide dimeNSiONS webb#470-18 18” * BBD W/DMP BROWN 12356470-18W 18” * BBD W/DMP WHT 71 73648471-18 18” BB L/DMP BROWN 73 12357471-18W 18” BBD WHT L/DMP 73 73649
Series 20• BBD grille.• 1/3” lanced.• Steel.• White or Dura-beige finish.
mfR# OutSide dimeNSiONS webb#671-14X6W 151/4” X 71/4” – White 55542
Did you know that we stock hart & cooley registers/grills in Many locations?
Diffuser Boot and Damper All In OneNo Assembly RequiredThe stepped collar design accommodates 6, 7, 8” or 4, 5, 6” round ducts. Unneeded sections are removed using tearaway bands, no cutting or assembly required. Cut a 9 1/4” diameter hole in the ceiling, attach the Model MV to ductwork and tighten four screws. Mounting clips rotate into position securing the unit in place.• Virtually Airtight Damper—Far superior to any on the
market, our patented damper has a rubber gasket for a virtually airtight shut-off.
• Damper Handle (Key)—Adjust damper with the screwdriver or included handle (key) which can be removed or left in place.
• Mounting Clips—Mounting clips are sized to fit under joists with screws long enough to reach over furring or other obstructions.
mfR# deScRiptiON webb#MV2 2 Way Assembly (8X8) 94854MV3 3 Way Assembly (8X8) 94856MV4 4 Way Assembly (8X8) 94857MV360 Diffuser Round With DMP Plastic 243143
Baseboard Grilles
mfR# OutSide dimeNSiONS webb#470-15W 15” BBD WH W/DP 71 73647470-15 15” BBD W/DMPR 71 12404
Baseboard Diffusers
Baseboard Diffusers
Series 5400
Multi-Pattern Ceiling Diffusers
mfR# deScRiptiON webb#
AL173OBD-6 6” X 6” 215459AL173OBD-8X8 8” X 8” 215460AL173OBD-10X10 10” X 10” 215461AL174OBD-6 6” X 6” 90790AL175OBD-6 6” X 6” 90791AL172OBD-8 8” X 8” 90793AL174OBD-8X8 8” X 8” 90795AL175OBD-8 8” X 8” 90796AL175OBD-10 10” X 10” 90801AL174OBD-10X10 10” X 10” 90800AL163OBD-12 12” X 12” 90804AL164OBD-12 12” X 12” 90805
Series 65• Steel – White finish. • Accessories.• Series 67 thermoplastic installation frame.• Series 68 thermoplastic Knob Damper.
OutSide mfR# dimeNSiONS webb#
150-6W 6” Diameter 12369150-8W 8” Diameter 12370150-10W 10” Diameter 12371155-6XB 6” Damper Knob 12365155-8XB 8” Damper Knob 12366155-10XB 10” Damper Knob 12367
Series 65
Series 67
Series 68
Ceiling Diffusers
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4
4SECTION
Features:• All-steel construction.• Used for ceiling or sidewall
installations.• For heating or cooling.• Ideal for shallow duct installations.• Two-way deflection.• 1/3” spaced fins set at 20 degrees.• Galvanized multi-shutter valve.• 15/8” depth when fully open interlocking valve louvers
for positive shut-off.• Bright White finish.
Features:• All-steel construxtion.• Provides firm, smooth surface.• Extremely rigid.• Free area averages over 75%.• Golden Sand enamel finish.
Features:• All-steel construction.• Heavy-gauge stamped
face.• Multi-angle fins.• Golden Sand or Bright
White finish.
Features:• All-steel construction.• 1/2” spaced fins set @ 40 degrees.• Effectively conceals filter.• Use standard 1” thick disposable filters(not
included).• Removable face for easy installation and
cleaning.• Equipped with adjustable filter retainers.• Bright White finish.
mfR# deScRiptiON webb#661-10X4 Register Ceiling/Sidewall White 10x4” 93921661-10X6 Register Ceiling/Sidewall White 10x6” 93922661-12X4 Register Ceiling/Sidewall White 12x4” 93924661-12X6 Register Ceiling/Sidewall White 12x6” 93925661-14X4 Register Ceiling/Sidewall White 14x4” 94879661-14X6 Register Ceiling/Sidewall White 14x6” 93927661-6X6 Register Ceiling/Sidewall White 6x6” 118979661-8X4 Register Ceiling/Sidewall White 8x4” 94877661-8X8 Register Ceiling/Sidewall White 8x8” 202371
mfR# deScRiptiON webb#420-10X2 Toe Space Grille Golden Sand 10x2” 93881420-12X2 Toe Space Grille Golden Sand 12x2” 93882420-12X4 Toe Space Grille Golden Sand 12x4” 209953420W-12X2 Toe Space Grille White 12x2” 94868
mfR# deScRiptiON webb#673-10X10 Grille Return Air Filter White 10x10” 165773673-12X12 Grille Return Air Filter White 12x12” 93928673-14X14 Grille Return Air Filter White 14x14” 94880673-14X20 Grille Return Air Filter White 14x20” 94881673-14X24 Grille Return Air Filter White 14x24” 165774673-16X16 Grille Return Air Filter White 16x16” 209605673-20X10 Grille Return Air Filter White 20x10” 201268673-20X14 Grille Return Air Filter White 20x14” 93929673-20X20 Grille Return Air Filter White 20x20” 93931673-24X12 Grille Return Air Filter White 24x12” 243369673-24X14 Grille Return Air Filter White 24x14” 151220673-24X24 Grille Return Air Filter White 24x24” 93932673-25X20 Grille Return Air Filter White 25x20” 93933
mfR# deScRiptiON webb#265-10X10 Grille Floor Return Air Golden Sand 10x10” 165766265-10X12 Grille Floor Return Air Golden Sand 10x12” 93871265-10X14 Grille Floor Return Air Golden Sand 10x14” 201261265-10X24 Grille Floor Return Air Golden Sand 10x24” 150379265-12X12 Grille Floor Return Air Golden Sand 12x12” 152297265-12X16 Grille Floor Return Air Golden Sand 12x16” 213472265-12X18 Grille Floor Return Air Golden Sand 12x18” 201262265-14X14 Grille Floor Return Air Golden Sand 14x14” 153606265-14X24 Grille Floor Return Air Golden Sand 14x24” 152428265-4X10 Grille Floor Return Air Golden Sand 4x10” 93862265-4X12 Grille Floor Return Air Golden Sand 4x12” 93863265-6X10 Grille Floor Return Air Golden Sand 6x10” 93864265-6X12 Grille Floor Return Air Golden Sand 6x12” 93865265-6X14 Grille Floor Return Air Golden Sand 6x14” 94861265-6X20 Grille Floor Return Air Golden Sand 6x20” 152298265-6X24 Grille Floor Return Air Golden Sand 6x24” 93866265-8X10 Grille Floor Return Air Golden Sand 8x10” 94862265-8X12 Grille Floor Return Air Golden Sand 8x12” 94863265-8X14 Grille Floor Return Air Golden Sand 8x14” 94864265-8X20 Grille Floor Return Air Golden Sand 8x20” 93868265-8X24 Grille Floor Return Air Golden Sand 8x24” 93869
#661 Register #265 Floor Return Air Grille
#420 Toe Space Grille
#673 Return Air Filter Grille
24 Grills / Registers
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4SECTION
Features:• All-steel construction.• Vertical adjustable face bars.• Horizontal multi-shutter valve.• Bright White finish.
Features:• Extruded Aluminum construction• Cores flush with margin• Face mount for easy installation• For sidewall or ceiling application• Multi-shutter or opposed-blade dampers—aluminum• Inconspicuous fingertip lever for air volume control• Bright White Finish
Features:• All-steel construction.• Multi-angle fin setting.• Rolled fin for strength and safety.• Welded construction.• Foot-operated dial control.• Heavy gauge stamped face.• Golden Sand or Bright White finish.
mfR# deScRiptiON webb#421-2X10 Duct Floor Diffuser Golden Sand 1-1/2x3-1/2” 93884421-2X12GS Duct Floor Diffuser Golden Sand 13-1/2x3-1/2” 93885421-4X10GS Duct Floor Diffuser Golden Sand 11-1/2x5-1/2” 93887421-4X12GS Duct Floor Diffuser Golden Sand 13-1/2x5-1/2” 93888421-4X14 Duct Floor Diffuser Golden Sand 15-1/2x5-1/2” 93889421-6X10 Duct Floor Diffuser Golden Sand 11-1/2x7-1/2” 93890421-6X12 Duct Floor Diffuser Golden Sand 13-1/2x7-1/2” 93891421-6X14 Duct Floor Diffuser Golden Sand 15-1/2x7-1/2” 93892421W-2X12 Duct Floor Diffuser Bright White 13-1/2x3-1/2” 94871421W-4X10 Duct Floor Diffuser Bright White 11-1/2x5-1/2” 94872421W-4X12 Duct Floor Diffuser Bright White 13-1/2x5-1/2” 94873
mfR# deScRiptiON webb#A503MS-10X10 Duct Diffuser Square Ceiling Bright White 13x13” 3W 93939A503MS-12X12 Duct Diffuser Square Ceiling Bright White 15x15” 3W 93940A503MS-6X6 Duct Diffuser Square Ceiling Bright White 9x9” 3W 93937A503MS-8X8 Duct Diffuser Square Ceiling Bright White 11x11” 3W 93938
mfR# deScRiptiON webb#A504MS-10X10 Duct Diffuser Square Ceiling Bright White 13x13” 4W 93943A504MS-12X12 Duct Diffuser Square Ceiling Bright White 15x15” 4W 93944A504MS-6X6 Duct Diffuser Square Ceiling Bright White 9x9” 4W 93941A504MS-8X8 Duct Diffuser Square Ceiling Bright White 11x11” 4W 93942
mfR# deScRiptiON webb#A505MS-10X10 Duct Diffuser Square Ceiling Bright White 13x13” 2W CNR 93947A505MS-6X6 Duct Diffuser Square Ceiling Bright White 9x9” 2W CNR 93945A505MS-8X8 Duct Diffuser Square Ceiling Bright White 11x11” 2W CNR 93946
mfR# deScRiptiON webb#821-10X4W Register White 10x4” 111691821-10X6W Register White 10x6” 111694821-12X10 Register White 12x10” 154140821-12X4 Register White 12x4” 111692821-12X6 Register White 12x6” 111695821-12X8 Register White 12x8” 152995821-14X4 Register White 14x4” 111693821-14X6 Register White 14x6” 111696821-14X8 Register White 14x8” 154135821-16X6 Register White 16x6” 165776821-16X8 Register White 16x8” 154136821-20X6 Register White 20x6” 222603821-24X8 Register White 24x8” 154139821-6X6 Register White 6x6” 118980
#821 Light Commercial Register
Ceiling Diffusers
3-Way
4-Way
2-Way Air Diffusion
#421 Floor Diffuser
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4
4SECTION
Features:• All-steel construction• 1/3” spaced fins set @ 20°• Exceptional free area• 5/16” Margin Turnback• Bright White finish
mfR# deScRiptiON webb#650-10X10 Grille Return Air White 10x10” 93896650-10X24 Grille Return Air White 10x24” 190456650-10X4 Grille Return Air White 10x4” 216673650-10X6 Grille Return Air White 10x6” 93894650-12X12 Grille Return Air White 12x12” 93899650-12X18 Grille Return Air White 12x18” 153239650-12X24 Grille Return Air White 12x24” 360700650-12X6 Grille Return Air White 12x6” 90883650-12X8 Grille Return Air White 12x8” 93897650-14X10 Grille Return Air White 14x10” 93901650-14X14 Grille Return Air White 14x14” 93903650-14X20 Grille Return Air White 14x20” 188242650-14X24 Grille Return Air White 14x24” 150384650-14X6 Grille Return Air White 14x6” 90882650-14X8 Grille Return Air White 14x8” 93900
mfR# deScRiptiON webb#650-16X16 Grille Return Air White 16x16” 93908 650-16X8 Grille Return Air White 16x8” 154080650-18X18 Grille Return Air White 18x18” 93909650-20X16 Grille Return Air White 20x16” 150382650-20X20 Grille Return Air White 20x20” 93914650-24X12 Grille Return Air White 24x12” 154150650-24X14 Grille Return Air White 24x14” 152431650-24X24 Grille Return Air White 24x24” 93917650-24X8 Grille Return Air White 24x8” 93916650-30X10 Grille Return Air White 30x10” 165770650-30X14 Grille Return Air White 30x14” 154148650-30X6 Grille Return Air White 30x6” 94876650-6X6 Grille Return Air White 6x6” 94875650-8X6 Grille Return Air White 8x6” 201266650-8X8 Grille Return Air White 8x8” 93893
#650 Return Air Grille
F.W. Webb StockS reFrigeration proDuctS ManuFactureD by:
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Forced Air Zone Controls
mfR# Size webb#8X8SMND 8” X 8” 10507710X10SMND 10” X 10” 10780112X8SMND 12” X 8” 10280912X10SMND 12” X 10” 10755612X12SMND 12” X 12” 10758314X8SMND 14” X 8” 10550114X10SMND 14” X 10” 10731716X8SMND 16” X 8” 10801216X10SMND 16” X 10” 10709018X8SMND 18” X 8” 9782718X10SMND 18” X 10” 10687020X8SMND 20” X 8” 10663420X10SMND 20” X 10” 10012124X8SMND 24” X 8” 10537024X10SMND 24” X 10” 106202
Model BMD Bottom Mount DamperModel BMD is an opposed blade damper. Constructed of clear anodized aluminum with a stainless steel direct drive linage. Model BMD is used in rectangular or square ducts. The damper can be oriented in any position although it is typically installed into the top or bottom of the duct. Model BMD is available in sizes 4 x 6 thru 18 x 28 in even inch increments. For odd sizes, filler strips can be added. When ordering, specify height by width.Ex. BMD 8 x 14. The actuator will be on the 14” side.mfR# Size webb#8X10BMND 8” X 10” 999438X12BMND 8” X 12” 999668X14BMND 8” X 14” 999798X16BMND 8” X 16” 999998X18BMND 8” X 18” 1000198X20BMND 8” X 20” 1000358X24BMND 8” X 24” 10006310X14BMND 10” X 14” 10299910 X16BMND 10” X 16” 10302210X20BMND 10” X 20” 10306210X24BMND 10” X 24” 103098
Model RD-SR Round Damper – Spring ReturnModel RD-SR is a round, single blade damper for applications where fast acting, apring open or spring closed actuation is necessary. Model RD-SR can be set to either spring close or spring open by adjusting a set screw. Powers open in 15 seconds and spring closes in 5 seconds or vise versa. Available in sizes 4 thru 14 inches. When ordering, specify round diameter and spring return designation.Ex. RD-SR-8
mfR# Size webb#6URD-ESR 6” Round 976688URD-ESR 8” Round 9769210URD-ESR 10” Round 10454612URD-ESR 12” Round 104572
Model PRDModel PRD pressure regulating damper is a single blade, steel, barometric damper with a counter balanced weighted arm. The PRD provides an economical solution for bypassing excess air when zone dampers close. Damper adjustment is done by adjusting the supplied weights and by offsetting the arm.SIZES: 12’ x 8”, 12” x 10”, 12” x 12”, 20” x 8”, 20”x 10”, 20” x 12” Other sizes available upon request.
Static Pressure Control
mfR# Size webb#PRD12X8 12” X 8” 106218PRD220X8 20” X 8” 93991
Model PRD-RDModel PRD-RD pressure regulating damper is a single blade, round variation of a barometric relief damper. This is the simplest, most economical way of bypassing excess static pressure in multi-zone applications. Resistance is controlled by offering the arm and adjusting the weights. The arm can be inserted into either side of the damper for added versatility.SIZES: 8’, 10”, 12”, 14”, 16” Other sizes available upon request.
mfR# Size webb#PRD-RD10 10” Round 93993PRD-RD12 12” Round 153618
Model SMD Side Mount DamperModel SMD is an opposed blade damper. Constructed of clear anodized aluminum with stainless steel direct drive linkage. Model SMD is used in rectangular or square duct. The damper can be oriented in any position although it is typically installed into the side of the duct. Model SMD is available in sizes 6 x 4 thru 30 x 20 in even inch increments. For odd sizes, filler strips can be added. When ordering, specify width by height.Ex. SMD 14 x 8. The actuator will be on the 8” side.
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Universal Zone Control Systems
mfR# deScRiptiON webb#UZC3 Universal Zone Control System 190374
Model UZC Revision CThe Ultra-Zone model UZC is a 3 zone control panel that features auto changeover between the heating and cooling modes. The UZC will accept the first call of heating or cooling and turn the systems on and close the dampers to the zones that are not calling. If another zone calls for the opposite mode, the UZC will hold that call until the first call is satisfied or until a selected time (0 – 60 min.) has passed. Once accomplished, the UZC will go through a time delay to purge the conditioned air out of the system.
Models DMX-2, DMX-4, DMX-6, DMX-8The DMX series of control panels were built with the installer in mind. This panel provides all the necessary features for a complete zoning system with the simplicity of a basic panel. The DMX is sold as a two, four, six or eight zone systems and is expandable. It is compatible with single stage, two stage and heat pump equipment and will control these with standard single stage thermostats. This feature is controlled by a timer built into the DMX that will bring on the second stage after 5 to 35 minutes, which is determined in the field.Another feature of the DMX is auto changeover from any zone. Any zone can call for heating or cooling at any time allowing for total comfort. The DMX has a field adjustable time of 2 or 3 and 31/2 min. For the purge time between a heating and cooling call. During this time the system will purge the air into the last calling zone with the fan running. After the purge time there will be an additional period where all dampers open and the HVAC equipment is at rest. This time period will be a total of 5 minutes including the purge.The most installer-friendly feature of the DMX panels is that it will work with virtually any 3 or 4 wire thermostat. This includes the new power stealing thermostats that have been less than 25 ma current draw. Each zone requires only 3 wires R-Y-W and an optional 4th wire G for fan control from any zone.Other installer-friendly features:• LED lights to show damper and system operation.• Automatic Reset fuse to protect panel from
shorted wires.• Field selectable timer (0 to 60 min.) to control
changeover to opposing call.• Built in Emergency Heat Switch.• Can use SAS for system protection
Zone Control Systems
mfR# deScRiptiON webb#DMX2 Zone Control System 100277
Zone Control SystemsModel ST-2Model ST series panels are for single stage heating and cooling with manual changeover. Zone 1 is the “master” zone which controls the heating and cooling mode and also the fan operation. The ST-2 is a 2 zone panel and the ST-3 is a 3 zone panel. Zones 2 and 3 will only operate in the same mode that the zone 1 thermostat is in. Each thermostat can turn the system “on” and “off ”, but only in the same mode. It is recommended the zones 2 and 3 have no switching subbases for the thermostats. The ST panels can be used with mechanical or digital programmable thermostats that are non-power stealing.Open-Close switches on the control panels near the damper terminal blocks allow for continuous air circulation. This switch controls the damper position when the heating and air conditioning system is at rest. The ST panels can be wired together or to the STLX panel to create larger zoning systems up to 11 zones.
mfR# deScRiptiON webb#ST-2 Mini 2-Zone Control Panel 99679
NCMmfR# deScRiptiON webb#NCM300 3-Zone Control Panel 99691
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EWT-DPDigital programmable thermostat for use on all zones on all series of control panels. Simple 5/2 programming. Battery powered (3 AA alkaline batteries required).
EWTA SPDT thermostat used for individual damper control or as zone thermostat on any ULTRA-ZONE control panel.Single stage, mercury switch. 3 wires required.Available in white.
TSB-M6 wire subbase for use with EWT thermostat. Use this subbase for zone 1 system changeover on ST series ULTRA-ZONE control panels or any zone on all other control panels. Not for use for damper control without an ULTRA-ZONE control panel. Available in white.
mfR# deScRiptiON webb#EWT-DP-261 Digital/Programmable Thermostat 104693
mfR# deScRiptiON webb#EWT 3-Wire Mercury Thermostat 98411
mfR# deScRiptiON webb#TSB-M 6-Wire Subbase 98411TSB-E351 Heat/Cool Subbase 105530
Parts & AccessoriesMAN/MA-5PTwo position, power open-power close actuator. Use with standard opposed blade dampers. (MAN).
CPLSMonitors cooling coil tempeatures and protects agaianst coil freeze-up. Stops compressor below 37° and restarts above 47°. (Not adjustable) Mounts on a 3/4” suction line.
mfR# deScRiptiON webb#MAN Two Position Actuator 99765
mfR# deScRiptiON webb#CPLS Freeze Control 97594
T40-VAPlate mounted 24V 40VA transformer for use with ULTRA-ZONE dampers and control systems.
mfR# deScRiptiON webb#T40-VA Plate Mounted Transformer 163845
RRReplacement relay for older style ULTRA-ZONE panels and the DTT series ULTRA-ZONE panels.
mfR# deScRiptiON webb#RR Plug In Replacement Relay 99402
SASmfR# deScRiptiON webb#SAS Supply Plenum Sensor 190375
Thermostats
F.W. Webb with Webbconnect™ allows you to: . figure jobs . get pricing . order material24 hours a day / 7 days a week!
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Slim Duct A/C Line CoversLD Series – Outdoor – White, Ivory, Brown, Gray
mfR# deScRiptiON webb# LD92W 3 1/2” DUCTING 8 FOOT LENGTH White 420777LD92I 3 1/2” DUCTING 8 FOOT LENGTH Ivory 423822LD92B 3 1/2” DUCTING 8 FOOT LENGTH Brown 423820LD92G 3 1/2” DUCTING 8 FOOT LENGTH Gray 423821LD122W 4 1/2” DUCTING 8 FOOT LENGTH White 423826LD122I 4 1/2” DUCTING 8 FOOT LENGTH Ivory 423825LD122B 4 1/2” DUCTING 8 FOOT LENGTH Brown 423823LD122G 4 1/2” DUCTING 8 FOOT LENGTH Gray 423824LDC TWISTLOCK LINESET DUCT CLIP 12 PACK 424045LJ92W 3 1/2” COUPLER White 420776LJ92I 3 1/2” COUPLER Ivory 423840LJ92B 3 1/2” COUPLER Brown 423827LJ92G 3 1/2” COUPLER Gray 423839LJ122W 4 1/2” COUPLER White 423844LJ122I 4 1/2” COUPLER Ivory 423843LJ122B 4 1/2” COUPLER Brown 423841LJ122G 4 1/2” COUPLER Gray 423842LW92W 3 1/2” WALL INLET White 420775LW92I 3 1/2” WALL INLET Ivory 423847LW92B 3 1/2” WALL INLET Brown 423845LW92G 3 1/2” WALL INLET Gray 423846LW122W 4 1/2” WALL INLET White 423851LW122I 4 1/2” WALL INLET Ivory 423850LW122B 4 1/2” WALL INLET Brown 423848LW122G 4 1/2” WALL INLET Gray 423849LP92W 3 1/2” SOFFIT INLET White 420774LP92I 3 1/2” SOFFIT INLET Ivory 423854LP92B 3 1/2” SOFFIT INLET Brown 423852LP92G 3 1/2” SOFFIT INLET Gray 423853LP122W 4 1/2” SOFFIT INLET White 423858LP122I 4 1/2” SOFFIT INLET Ivory 423857LP122B 4 1/2” SOFFIT INLET Brown 423855LP122G 4 1/2” SOFFIT INLET Gray 423856LEN92W 3 1/2” END FITTING White 420773LEN92I 3 1/2” END FITTING Ivory 423861LEN92B 3 1/2” END FITTING Brown 423859LEN92G 3 1/2” END FITTING Gray 423860LEN122W 4 1/2” END FITTING White 423957LEN122I 4 1/2” END FITTING Ivory 423956LEN122B 4 1/2” END FITTING Brown 423954LEN122G 4 1/2” END FITTING Gray 423955LK92W 3 1/2” 90° FLAT ELL White 420772
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Slim Duct A/C Line Covers (cont.)
LD Series – Outdoor – White, Ivory, Brown, Gray
mfR# deScRiptiON webb#LK92I 3 1/2” 90° FLAT ELL Ivory 423960LK92B 3 1/2” 90° FLAT ELL Brown 423958LK92G 3 1/2” 90° FLAT ELL Gray 423959LK122W 4 1/2” 90° FLAT ELL White 423964LK122I 4 1/2” 90° FLAT ELL Ivory 423963LK122B 4 1/2” 90° FLAT ELL Brown 423961LK122G 4 1/2” 90° FLAT ELL Gray 423962LKF92W 3 1/2” 45° FLAT ELL White 420771LKF92I 3 1/2” 45° FLAT ELL Ivory 423967LKF92B 3 1/2” 45° FLAT ELL Brown 423965LKF92G 3 1/2” 45° FLAT ELL Gray 423966LKF122W 4 1/2” 45° FLAT ELL White 423971LKF122I 4 1/2” 45° FLAT ELL Ivory 423970LKF122B 4 1/2” 45° FLAT ELL Brown 423968LKF122G 4 1/2” 45° FLAT ELL Gray 423969LCI92W 3 1/2” 90° INSIDE VERTICAL ELL White 423975LCI92I 3 1/2” 90° INSIDE VERTICAL ELL Ivory 423974LCI92B 3 1/2” 90° INSIDE VERTICAL ELL Brown 423972LCI92G 3 1/2” 90° INSIDE VERTICAL ELL Gray 423973LCI122W 4 1/2” 90° INSIDE VERTICAL ELL White 423979LCI122I 4 1/2” 90° INSIDE VERTICAL ELL Ivory 423978LCI122B 4 1/2” 90° INSIDE VERTICAL ELL Brown 423976LCI122G 4 1/2” 90° INSIDE VERTICAL ELL Gray 423977LCO92W 3 1/2” 90° OUTSIDE VERTICAL ELL White 423983LCO92I 3 1/2” 90° OUTSIDE VERTICAL ELL Ivory 423982LCO92B 3 1/2” 90° OUTSIDE VERTICAL ELL Brown 423980LCO92G 3 1/2” 90° OUTSIDE VERTICAL ELL Gray 423981LCO122W 4 1/2” 90° OUTSIDE VERTICAL ELL White 423987LCO122I 4 1/2” 90° OUTSIDE VERTICAL ELL Ivory 423986LCO122B 4 1/2” 90° OUTSIDE VERTICAL ELL Brown 423984LCO122G 4 1/2” 90° OUTSIDE VERTICAL ELL Gray 423985LCFI92W 3 1/2” 45° INSIDE VERTICAL ELL White 423992LCFI92I 3 1/2” 45° INSIDE VERTICAL ELL Ivory 423991LCFI92B 3 1/2” 45° INSIDE VERTICAL ELL Brown 423988LCFI92G 3 1/2” 45° INSIDE VERTICAL ELL Gray 423989LCFI122W 4 1/2” 45° INSIDE VERTICAL ELL White 423996LCFI122I 4 1/2” 45° INSIDE VERTICAL ELL Ivory 423995LCFI122B 4 1/2” 45° INSIDE VERTICAL ELL Brown 423993LCFI122G 4 1/2” 45° INSIDE VERTICAL ELL Gray 423994LCFO92W 3 1/2” 45° OUTSIDE VERTICAL ELL White 424047LCFO92I 3 1/2” 45° OUTSIDE VERTICAL ELL Ivory 424046
mfR# deScRiptiON webb#LCFO92B 3 1/2” 45° OUTSIDE VERTICAL ELL Brown 423997LCFO92G 3 1/2” 45° OUTSIDE VERTICAL ELL Gray 423998LCFO122W 4 1/2” 45° OUTSIDE VERTICAL ELL White 424000LCFO122I 4 1/2” 45° OUTSIDE VERTICAL ELL Ivory 423999LCFO122B 4 1/2” 45° OUTSIDE VERTICAL ELL Brown 424048LCFO122G 4 1/2” 45° OUTSIDE VERTICAL ELL Gray 424049LT92W 3 1/2” TEE White 424004LT92I 3 1/2” TEE Ivory 424003LT92B 3 1/2” TEE Brown 424001LT-92G 3 1/2” TEE Gray 424002LT122W 4 1/2” TEE White 424008LT122I 4 1/2” TEE Ivory 424007LT122B 4 1/2” TEE Brown 424005LT-122G 4 1/2” TEE Gray 424006LDR12292W 4 1/2”-3 1/2” REDUCER White 424012LDR12292I 4 1/2”-3 1/2” REDUCER Ivory 424011LDR12292B 4 1/2”-3 1/2” REDUCER Brown 424009LDR12292G 4 1/2”-3 1/2” REDUCER Gray 424010LKS92W 3 1/2” 90° SWEEP ELL White 424024LKS92I 3 1/2” 90° SWEEP ELL Ivory 424023LKS92B 3 1/2” 90° SWEEP ELL Brown 424021LKS92G 3 1/2” 90° SWEEP ELL Gray 424022LKS122W 4 1/2” 90° SWEEP ELL White 424028LKS122I 4 1/2” 90° SWEEP ELL Ivory 424027LKS122B 4 1/2” 90° SWEEP ELL Brown 424025LKS122G 4 1/2” 90° SWEEP ELL Gray 424026LF92W 3 1/2” FLEXIBLE ELL White 424032LF92I 3 1/2” FLEXIBLE ELL Ivory 424031LF92B 3 1/2” FLEXIBLE ELL Brown 424029LF92G 3 1/2” FLEXIBLE ELL Gray 424030LF122W 4 1/2” FLEXIBLE ELL White 424036LF122I 4 1/2” FLEXIBLE ELL Ivory 424035LF122B 4 1/2” FLEXIBLE ELL Brown 424033LF122G 4 1/2” FLEXIBLE ELL Gray 424034LFJ92W 3 1/2” FLEXIBLE ADAPTOR White 424016LFJ92I 3 1/2” FLEXIBLE ADAPTOR Ivory 424015LFJ92B 3 1/2” FLEXIBLE ADAPTOR Brown 424013LFJ92G 3 1/2” FLEXIBLE ADAPTOR Gray 424014LFJ122W 4 1/2” FLEXIBLE ADAPTOR White 424020LFJ122I 4 1/2” FLEXIBLE ADAPTOR Ivory 424019LFJ122B 4 1/2” FLEXIBLE ADAPTOR Brown 424017
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mfR# deScRiptiON webb#LFJ122G 4 1/2” FLEXIBLE ADAPTOR Gray 424018LWF92W 3 1/2” WALL FLANGE White 424040LWF92I 3 1/2” WALL FLANGE Ivory 424039LWF92B 3 1/2” WALL FLANGE Brown 424037LWF92G 3 1/2” WALL FLANGE Gray 424038LWF122W 4 1/2” WALL FLANGE White 424044LWF122I 4 1/2” WALL FLANGE Ivory 424043LWF122B 4 1/2” WALL FLANGE Brown 424041LWF122G 4 1/2” WALL FLANGE Gray 424042
Slim Duct A/C Line Covers (cont.)
LD Series – Outdoor – White, Ivory, Brown, Gray
F.W. Webb iS the excluSiveSupplier oF Source1 partS.
Primary Controls
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Oil Primary ControlsElectronic Oil Primary
R7284
R8184G Protectorelay® Oil Burner ControlProvides automatic, nonrecycling control of an intermittent ignition oil burner system.• Controls oil burner, oil valve (if desired) and the ignition transformer in response to a
call for heat.• Solid state flame sensing circuit.• LED on terminal strip indicates system lockout.• Manual trip lever opens safety switch for system maintenance.• C554A Cadmium Sulfide Flame Detector and 24 Vac thermostat required.
R8184G
R8184M
R8184M Protectorelay® Oil Burner ControlOperates the oil burner and oil valve (if desired) in response to a call for heat from a low voltage control circuit.• Solid state flame sensing circuit.• Enclosed safety switch must be manually reset after safety shutdown.• R8184M includes 40 VA transformer and Y and G terminals for connection of
cooling equipment.• C554A Cadmium Sulfide Flame Detector and a 24 Vac thermostat required.
The R7284B, U Electronic Oil Primary is a line voltage, safety rated, interrupted and intermittent ignition oil primary control. It is used for residential oil fired burners used in boilers, forced air furnaces and water heaters. The control works with a low voltage and optional high voltage thermostat. The primary controls fuel oil, senses flame, controls ignition spark (either interrupted or intermittent) and notifies through the EnviraCOM bus a remote alarm circuit when in lockout. Every setting and diagnostic is on display, in easey-to-read text, on a suer-friendly screen. Product Specifications include:• Ignition Type: Interrupted and intermittent• Electrical Connections: Burner Motor, oil valve, ignition, cad cell, limit, thermostat, alarm• Electronics Rating; Contacts (full load): 7.4 A @ 120 Vac; 3.7 A @ 240 Vac• Electronics Rating; Contacts (locked rotor): 44.4 A @ 120 Vac; 22.2 A @ 240 Vac
RA117 Protectorelay® ControlsOne-piece, stack mounted oil burner primary controls that cycle the burner on and shut down the burner on flame loss or system malfunction.• Combine a Protectorelay® unit for cycling the burner and a Pyrostat® flame detector for
sensing temperature changes of flue gases up to 1000F.• Manual reset of safety switch required after ignition failure complestely shuts off
main burner.
RA117
DIAGNOSTIC TIMING, SAFETY MFr# DESCrIPTION DISPLAY SwITCh wEbb#R7284U1004 Electronic Oil Primary with settable 15, 30 or 45 second 2 Line LCD Display 15, 30, or 45 Seconds 431486 safety switch and selectable valve and blower delays R7284B1024 Electronic Oil Primary with 15 second lock out timing Using LED 15 Seconds 431485
MFr# TIMING, SAFTEY SwITCh INCLuDES wEbb#R8184G4009 45 Seconds — 31365R8184G4066 15 Seconds — 30882R8184G4074 30 Seconds — 54123R8184G4082 45 Seconds Alarm 91415
MFr# TIMING, SAFETY SwITCh wEbb#R8184M1051 45 Seconds 54121
MFr# IGNITION TYPE wEbb#RA117A1047 Interrupted 31367
33 Primary Controls
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MFr# DESCrIPTION wEbb#52040U Alarm Module 37949152067U Display Model 40187852082U Contractor Tool 40845052097U Universal Kit Control 41562752097LU Universal 4 Tool 415628
LOCkOuT VALVE-ON MOTOr-OFF MFr# TIME DELAY TIME2 DELAY TIME2 wEbb#7505A 0000U 15 Seconds — — 3794897505P 1515U 15 Seconds 15 Seconds 15 Seconds 37949052074U 7505A (6) Controls & Contractor Tool 43095552086U 7505A (3) & 7505B Controls & Contractor Tool 430956
GeniSys™ Advanced Burner Control 7505The Beckett GeniSys™ Advaned Burner Control is a 120 Vac primary safety control for residential and light commercial oil burners used in boiler, furnace, and water heater applications. The GeniSys is used with a suitable cad cell flame sensor to control the oil burner motor, igniter, and optional solenoid valve. It has 24 Vac thermostat terminals compatible with both mechanical and many power stealing thermostats. It can provide interrupted or intermittent duty ignition, and it has a 15-second lockout time.Features and Benefits:• Thermostat and boiler control compatible.• Programmable valve-on delay and motor-off delay.• Three status lights for system monitoring and diagnostics.• Two communication ports for
adding alarm contacts, programming display, and/or future wireless communications.
• Welded relay protection with redundant motor relays.
• Limited reset and limited.• Sleek, modern design.• Cad cell resistance indicator.• Technician Pump Prime mode.• 5 Year Warranty.
MFr# DESCrIPTION wEbb#Interrupted Duty Control40200-02S 15 Seconds 7383942230-02 30 Seconds 11100048245-S 45 Seconds 15293550200-02S 15 Seconds With Alarm Contacts 15389160200002S 10 Seconds 1538926020002S015120 120 Seconds Post Direct Vent 194926
Primary ControlsModels 40200-02, 42230-02Electronic Oil Burner Primary ControlsFeatures:• UL approved.• CSA Approved.• Interrupted duty
operation.• Provides a 10 second
ignition period after electronic flame detector circuit senses flame to prevent nuisance lockouts.
• Provides 15 second safety switch timing (40200-02).• Provides 30 second safety switch timing (42230-02).
Model 48245• 45 second safety switch timing with externally mounted
manual reset button.• Bright red LED lamp indicates lockout condition.
Model 50200-02• Interrupted duty, recycle type operation.• Latch-up feature after 3 consecutive lockouts.• Amber LED + Red LED indicates latch-up.• Self diagnostic test on each call for heat.• 1 second preignition.• 15 second trial for ignition.• Red LED solid on lockout indicator.• Red LED blinking recycle indicator.• Alarm contacts close during lockout and latch-up.
Model 60200-02• Interrupted duty, recycle type operation.• Latch-up feature after 3 consecutive lockouts.• Amber LED + Red LED indicates latch-up.• Self diagnostic test on each call for heat.• 1 second preignition.• Prepurge.• Postpurge.• 15 second trial for ignition.• Red LED solid on lockout indicator.• Alarm contacts close during lockout and latch-up.
Primary Controls
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Cad Cell Kits
Cadmium Sulfide Flame DetectorPhotoconductive flame sensing device for sequencing oil burner systems.• On flame failure, the light
sensitive cadmium sulfide cell, in conjunction with flame sensing circuitry, causes the Protectorelay® control to shutdown the main oil burner.
• Glass-to-metal hermetic seal in plug-in cell prevents deterioration by humidity, soot or oil fumes.
Aquastats
Single Function AquastatsL4006 Aquastat® ControllerImmersion type controllers for limiting or refulating temperatures of liquids in boilers/tanks.• Totally enclosed Micro Switch™ snap-acting switches operate on temperature rise
to setpoint.• Visible control point scale and external adjustment screw permit easy setting.• Horizontal or vertical insertion of the sensing element.• Models available for strap-on mounting.
L4006
MFr# APPLICATIONSwITChING
ACTION DIFFErENTIALINSuLATION
DEPTh wEbb#L4006A1009
High Or Low Limit
SPST, Contacts Break
On Temperature Rise
5°F Fixed 11/2” 31352L4006A1678 5°F to 30°F Adj.
3°C to 17°C Adj.3”
30223
L4006A1959 2°F Fixed, 1°C Fixed
102322
L4006A1967 5°F to 30°F Adj. 3°C to 17°C Adj.
11/2” 69620L4006A2007 3” 72981L4006B1007 Circulator SPST, Contacts Make
On Temperature Rise5°F Fixed 3°C Fixed
11/2” 31353
L4006E1067 High Limit: Manual Reset
SPST, Contacts Break On Temperature Rise Manual Reset
3” 35044
L4006H1004 High Limit: Strap-On Mounting
On Well Mount
11/2” 110566
L6006A1145Circulator Control
and High Limit or Low Limit
SPDT 5 F to 30 F adj. 1½” - 3”
31356L6006A1244 72982L6006C1018 30224
MFr# DESCrIPTION wEbb#E81-5 Type M For Honeywell, Blister Pack 69677
Cad Cell Eyes
MFr# DESCrIPTION wEbb#E80-1W Cad Cell Eye With 30” Leads 73254E80-2W Cad Cell Eye With 60” Leads, 2 pc. 82183
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L4008; L6006 Remote Bulb ControllerFor limiting or regulating temperature of liquids in boilers or tanks. Can also sense duct or outside air temperature.• Remote temperature sensing element detects and responds rapidly to
temperature changes.• Totally enclosed Micro Switch™ snap-acting switch.• Visible control point scale and external adjustment screw permit easy setting.• Horizontal or vertical mounting of the remote element into boiler, tank, or other
container. Case mounts to a vertical surface.
The Beckett AquaSmart™ is an advanced boiler control designed for use on residential and light commercial boiler systems. The control includes a backlit LCD digital display with touch pad to easily program temperature limits, differentials, and other advanced options. The AquaSmart™ also has memory storage of system history for help with diagnostics and troubleshooting. All models include the option of enabling Beckett HeatManager™ dynamic temperature reset that, when selected, provides 10-20% fuel consumption savings.The HeatManager™ contains a Department of Energy (DOE) 2012 compliant load-matching energy saving algorithm. This feature saves fuel by dynamically changing the temperature high operating limit to the minimum temperature necessary to meet the heating demand. The Contractor can adjust the HeatManager™ algorithm to align comfort and energy savings.
L4103
L4008
Single Function Aquastats
AquaSmart™
L4103 Combination Aquastat® and High Limit ControllerImmersion-type controller for oil-fired water heaters. Can also sense water temperature and cycles the burner through the oil primary.• L4103A has a sensing element and a high limit sensor with automatic reset.• Mounts on a horizontal immersion well in water heater wall.• Adjustable temperature setting scale.
MFr# TEMPErATurE rATINGS INSuLATION DEPTh wEbb#L4103A1019 100°F To 240°F Stop Set At 150°F 4” 54128L4103A1000 100°F To 240°F Stop Set At 150°F 21/4” 30871
MFr# APPLICATION SwITChING ACTION DIFFErENTIAL wEbb#L4008A1015 High Or Low Limit SPST, Contacts Brake
On Temperature Rise5°F To 30°F Adj. 105321
L4008E1156 High Limit: Manual Reset SPST, Contacts Break On Temperature Rise Manual Reset 30869
L6006A1192Circulator Control And Low Limit SPDT 5°F To 30°F Adj.
101714L6006C1018 30224
Features & Benefits:• Beckett HeatManagerTM dynamic
temperature reset• Cycle history diagnostic information• Reduce inventory through universal design• Backlit LCD screen with programming
touch pad
• Freeze resistance• Energy saving through circulator hold-on
function• Priority override for domestic hot water• Built-in power disconnect switch (optional)• Oil and gas offerings available• Self checking sensor
MFr# DESCrIPTION wEbb#7600A0001U 120 Vac – AquaSmart™ Boiler Temperature Control 4173167600B0001U 24 Vac – AquaSmart™ Boiler Temperature Control 4173177600RMU 48” AquaSmart™ Remote Mount Kit 4173187600TSU Replacement Unit Pack Temperature Sensor 417319
Aquastats
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Multi-Function AquastatsL4081 Multiple Aquastat® ControllersHigh limit, low limit and/or circulator controllers used to regulate boiler water temperature in gas- or oil-fired hydronic heating systems.• Immersion type, liquid-filled sensing element actuates two snap switches.• Controller may be mounted in any position and does not require leveling.
L7224U Universal Oil Electronic Aquastat® ControllerThe L7224U Controller provides electronic temperature sensing in a UL limit-rated control with a single sensing probe. The L7224U controls circulator, oil burner and boiler temperature. The L7224U replaces the L8124A, L8124C and L8148A Controllers.
L8124 Triple Aquastat® RelayImmersion-type controllers that combine high limit protection with low limit and circulator control in forced hydronic heating systems. Including domestic hot water service.• Immersion-type controllers that combine high limit protection with low limit and
circulator control in forced hydronic heating systems.• Mount directly to boiler.
L8151 Triple Function Aquastat® RelayCombines high limit protection with low limit and circulator control for use in hydronic heating systems that include domestic hot water service.• Provides multizone control by using a separate thermostat and R845 Relay for each zone.• Includes internal transformer to power a 24 Vac thermostat (heat anticipator set at 0.2A).• Shielded capillary allows convenient mounting.
L4081
L7224
L8124
L8151
MFr# APPLICATION SwITChING ACTION DIFFErENTIAL wEbb#L4081A1023 High Or Low Limit SPST, High & Low Limit High Limit: 10°F Fixed
Low Limit: 10°F - 25°F Adj.31355
L6081A1010 High Or Low Limit,High Limit and Cirulcator
SPST, Contacts Break On Temperature Rise 10°F Fixed 31358
MFr# DESCrIPTION wEbb#L7224U1002 Universal Oil Electornic Aquastat Controller 213990L7224R1000 Aquastat Reset System 423382W8735S1000 Outdoor Reset Module for use with L7224/L7248 Series 2; Incl. Outdoor Sensor 423383W8735S1008 Domestic Hot Water Module for use with L7224/L7248 Series 2; Incl. Water Pipe Temp. 423484
MFr# VOLTAGE wEbb#L8151A1052 120 Vac 72987
MFr# VOLTAGE INSuLATION DEPTh wEbb#L8124A1007
120 Vac 11/2”
30872L8124B1039 30873L8124C1003 67707L8124A1015 101738
L8124E1016 11771L8124G1020 11771L8124L1011 24 Vac/120 Vac 3” 31359
• Universal control for oil-fired boilers.• Mounts either horizontally or vertically,
directly on the boiler.• Replaceable fuse emitting diodes (LED).• Replaceable relays.• Separately replaceable sensor, used in con-
junction with the L7142U, produces a limit rated system.
• Low limit disable.• Communications port for future field
added advanced feature modules.• Adjustable low limit differential.• Mounts on standard 1/2” (13 mm) or 3/4” wells.• Provides multizones control with separate
circulators and R845 Relays or R888 Zone Relay Panel.
37 Aquastats
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Multi-Function AquastatsL8148 Aqaustat® RelayImmersion-type controllers that combine high limit protection with switching relay control of burner and circulator motors.• Include transformer and accessory terminals for adding a remote low limit controller.
HydroStat™ Model 3150 Universal Temperature Limit and Low Water Cut-Off for Oil Fired Boilers• Replaces Cold Start and Triple-Action Aquastats®
- Install it on existing immersion well for full temperature functionality, or - Install it on an Electro-Well™ to add low water cut-off protection.• Simple dial-type temperature and differential settings.• Easy to wire - uses the same terminal designations as common Aquastat models.• Dynamic Temperature Display.• Four on-board diagnostic indicating lights.
L8148
MFr# DIFFErENTIAL OPErATING rANGE, hIGh LIMIT wEbb#L8148A1017 8ºF Fixed 120ºF To 240ºF 30874L8148E1265 15ºF Fixed 180ºF To 240ºF 76220L8148J1009 8ºF Fixed 140ºF To 240ºF 31360
MFr# DESCrIPTION wEbb#3150 HydroStat™ Control 379324
EW201 3/4” STD Electro-Well™ 379325EW202 3/4” Long Electro-Well™ 379326EW221 1/2” STD Electro-Well™ 379327
48-101 Remote Mnt Kit 24” 37932848-102 Remote Mnt Kit 24” 379329
F.W. Webb StockS gaS condenSing boilerS manuFactured by:
Aquastats
38 fwwebb.comF.W. Webb Company
Combination Controls
5SECTION
Aquastat, Multi-Function — Aquastat and Oil PrimaryR8182 Combination Protectorelay® and Hydronic HeatingImmersion type Aquastat controller and oil burner primary control provides high limit and low limit/circulator control for oil-fired hydronic heating systems.• Use in intermittent Ignition applications.• Capable of zone control with zone valves.• Flame failure during the running cycle results in a 45 second attempt to restart.
If unsuccessful, safety shutoff occurs, requiring manual reset before burner can be restarted.
• C554A Cadmium Sulfide Flame Detector and a 24 Vac thermostat required.
MFr# MOuNTING DIFFErENTIALOPErATING rANGE,
hIGh LIMIT wEbb#R8182D1079 Vertical
High Limit; 10°F Fixed; Low Limit/Circulator; 10°F To 25°F Adj.
130°F to 240°FAuxiliary ZC and ZR terminals
may be used to provide circulator zone control through an
R845A Switching Relay
69622
R8182D1111 Horizontal 31363R8182H1070 On Junction Box 30881
SPECIFICATIONS MODEL 3250 MODEL 3200Operating Range - Low Limit OFF or 110°F - 200°F 100°F - 220°FOperating Range - High Limit 100°F - 220°F 100°F - 220°FDifferentials Automatic 10° - 20° Automatic 10° - 20°
MODEL# VOLTAGE DESCrIPTION wEbb#
3250 120, VAC, 60HZFor oil boilers. Cold Start or Warm Start operation. Activation of Thermal Targeting feature will adjust boiler water temperature according to changes in heat load. IMPORTANT: Provides tem-perature and reset functionality ony when installed on existing standard immersion well. LWCO functionality actives when installed on ElectroWell.
432972
3200 120, VAC, 60HZ 24VAC Output
For gas boilers. Cold Start or Warm Start operation. Activation of Thermal Targeting feature will adjust boiler water temperature according to changes in heat load. IMPORTANT: Provides tem-perature and reset functionality ony when installed on existing standard immersion well. LWCO functionality actives when installed on ElectroWell.
432973
HydroStat™ Model 3250 & 3200Fuel Smart Hydrostat Temperature Limit, Low Water Cut-Off and Boiler Reset ControlTemperature Limit and Low Water Cut-Off with Boiler Temperature Reset – for Oil & Gas Fired BoilersTemperature LimitUniversal Replacement for common Aquastat models• Provides cold start and tankless-coil
operaton.• Easy to Set, dial type limit settings.
boiler resetLowers the boiler temperature to save fuel
without scrificing comfort• Easy to install – no outdoor sensor
required.• Easy to Set – just dial in the number of
heating zones.Low water Cut-Off (when used with Electro-well™)Protects boilers from damaging low water conditions
Combination Controls
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Pigtail Siphons• 1/4” IPS.• 600 PSI-750°F.
Residential Pressure ControlMercury-Free Pressuretrol® ControllerProvide control for steam pressure.• Sensitive pressure-actuated diaphragm
expands or contracts with pressure variations, moving a lever machanism that operates the snap-switch.
• Use L404F as high limit safety controller for steam boilers
• Contain SPST snap-acting switch.• Adjust setpoint without removing the cover.• Set differential using a dial located inside the case.
PA404
Pressuretrols
MFr# DESCrIPTION wEbb#2740101 1/4” Straight Brass Pigtail 541772740201 1/4” Angle Brass Pigtail 541781459 1/4” Straight Pigtail 756311460 1/4” Angle Pigtail 75632
Fan & Limit ControlsL4064B Fan & Limit ControllersFor control of high limit and fan motor in all types of forced air heating systems.
Electronic Fan TimersST9101; ST9141 Electronic Fan TimersIntegrates control of combustion blower and circulating fan operations in a gas warm air appliance.
ST9103 Electronic Fan TimersIntegrates control of burner and circulating fan operations in an oil furnace.
L4064B
Fan & Limits / Electronic Fan Timers
MFr#ELEMENT
INSErTION LENGTh FAN ON FAN OFF MOuNTING wEbb#L4064B2210 11/2”
65°F To 215°F
50°F To 200°F Surface
69621L4064B2228 5” 54125L4064B2236 8” 54126
MFr#hEAT FAN ON DELAY
hEAT FAN OFF DELAY
COOL FAN ON DELAY
COOL FAN OFF DELAY
AMbIENT TEMPErATurE rANGE (F) wEbb#
ST9120U1003 Field adj. 30 or 60 sec. Field adj. 60, 100, 140 or 180 sec.
Field adj. 4 or 30 sec. Fixed 30 sec. –40° F to +160° F 362719
ST9103A1002 Adj. 60, 90, 120, 150 (set at 150 sec.) 50/60 Hz
Adj. 60, 90, 120, 150 (set at 150 sec.) Fixed 0 sec. Fixed 0 sec. –40° F to +150° F 110788
Aquastat WellsSturdy brass and copper construction for long service life.MFr# DESCrIPTION wEbb#PMW2S 1/2” Well Assembly 55512PMW3S 3/4” Well Assembly 55513
MFr# DESCrIPTION wEbb#PMW3SE 3/4” Long Well Assembly 313771213712 1/2” Long Well Assembly 86211
ADjuSTAbLE OPErATING MFr# PrESSurE rANGE wEbb#L404F1060 2 psi - 15 psi 83477L404F1367 1 psi - 8.0 psi 31362PA404A1033 1 psi - 5 psi 41187L4079B1033 2 psi - 15 psi w/Manual Reset 41187
Fan & Limits
40 fwwebb.comF.W. Webb Company
5SECTION
Snap Disk ControlsSnap Disk Fan ControlsTypes for regulation of fan or blower or for high limit safety control.
3F02-125 Adjustable Snap Disc Fan and Limit ControlsThis adjustable snap disc thermostat allows you to set the temperature set point to match your specific needs which simplifies inventory.Features:• 1/4” quick disconnect terminals are standard.• Replaces the majority of fixed disc thermostats now on heating equipment and
various appliances.
3L05-1
Warm Air ControlsFan or Limit ControlsProvides high limit protection for warm air furnaces or controls blower operation.Features:• Interchangeable with competitive makes.• Limit control has “universal” contacts capable of handling millivolts to 240 Vac.• Limit control equipped with adjustable stop to limit setting. Shipped to 200°F.• U.L. recognized and C.S.A certified.
Fan Types Without Enclosure
Limit Types Without Enclosure
5C02-1
Flush Mount Fan or Limit ControlsIdeal for replacement of similar type controls.Features:• Particularly well suited for use where space limitations are a problem.• Small bimetal sensing element is completely in air stream to give quick response.• Fan control has adjustable range with direct reading temperature dial.• Limit has adjustable cut-out setting.
757-1
rANGE CuT-OuT DIFFErENTIAL ELEMENT SwITCh MFr# (DEGrEES) (DEGrEES) LENGTh ACTION wEbb#5C22-2 70°F To 125°F Adj. 25°F To 50°F 3” Close On Rise 744945C22-52 70°F To 125°F Adj. 25°F To 50°F 7” Close On Rise 187898
rANGE DIFFErENTIAL ELEMENT SwITCh MFr# (DEGrEES) (DEGrEES) LENGTh ACTION wEbb#5C02-1 150°F To 250°F Fixed 25°F 3” Open On Rise 744955C02-51 150°F To 250°F Fixed 25°F 7” Open On Rise 188190
rANGE DIFFErENTIAL SwITCh MFr# DESCrIPTION (DEGrEES) (FIxED DEGrEES) ACTION wEbb#757-1 Fan 70°F To 160°F 25°F Close On Rise 119137758-1 Limit 110°F To 200°F 25°F Open On Rise 119138
TEMPErATurE rANGE DIFFErENTIAL SwITCh MFr# (DEGrEES) (DEGrEES) ACTION FuNCTION wEbb#3F05-4 140°F To 180°F 20°F SPST Fan Control (Close On Rise) 1881883L05-1 135°F To 175°F 40°F SPST Limit Controls (Open On Rise) 1191393L05-6 210°F To 250°F 40°F SPST Limit Controls (Open On Rise) 188189
FIxED TEMPErATurE SETTINGS SwITCh hEATEr MFr# CuT-IN CuT-OuT ACTION VOLTAGE wEbb#3F02-125 125°F Adjustable Close On Rise 24 Vac 187892
Switching relays
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Hydronic Switch RelayRA89, RA832, R845 Hydronic Switching Relay• Provide intermediate switching of a line coltage device from a low voltage controller.• Integral transformer provides low voltage power for control circuit.
RA89
Circulator Switching RelaysTaco Switching Relays combine clearly labeled PC board layouts with advanced features that allow for total system customization.External indicator lights provide instant diagnostic feedback, making a snap of service calls or new installation start-ups. All switching relays are UL and CSA listed, use standard “ice cube” replaceable relays, and are compatible with conventional and programmable thermostats. EXP Switching Relays can be expanded up to 20 zones with priority. Taco Switching Relays are available in one, two, three, four, and six zones.
SR501
Switching Relays Switching Relays with PowerPort Options
Plug-In PowerPort Cards Add-On Power Controls
SR504-EXP
PC600
PC700
Electronic Controls Replacement Parts
ELECTrICAL rATINGS, MFr# APPLICATION PrIMArY VOLTAGE wEbb#RA89A1074 For switching one line voltage load 120V 30226RA832A1066 For switching two line voltage loads having a common power source 120V 30227R845A1030 One pole line voltage, the other line or low voltage 120V 30225
MFr# DESCrIPTION wEbb#SR501 1 Zone Circulator Relay 179522SR502 2 Zone Circulator Relay With Priority 179523SR503 3 Zone Circulator Relay With Priority 179524SR504 4 Zone Circulator Relay With Priority 179536SR506 6 Zone Circulator Relay With Priority 179525
MFr# DESCrIPTION wEbb#SR501-EXP 1 Zone Circulator Relay With Priority & 3 Powerports 368218SR503-EXP 3 Zone Circulator Relay With Priority & 3 Powerports 179537SR504-EXP 4 Zone Circulator Relay With Priority & 3 Powerports 179738SR506-EXP 6 Zone Circulator Relay With Priority & 3 Powerports 179739
MFr# DESCrIPTION wEbb#PC600 Post Purge Timer Plug-In Card For EXP Relay 190583PC605 Priority Protection Plug-In Card For EXP Relay 190584PC610 Universal Timer/Pump Exercise Plug-In Card 190585
MFr# DESCrIPTION wEbb#PC700 Boiler Reset Control for EXP Relay 191074PC702 Two Stage Boiler Reset Control For EXP Relay 255596PC705 Variable Speed Pump Injection Control 192529
MFr# DESCrIPTION wEbb#SR120-001RP 120 Volt Relay Replacement Cube 189579SR024-001RP 24 Volt Relay Replacement Cube 189580
Switching relays
42 fwwebb.comF.W. Webb Company
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AQUATROL Boiler ControlsAQ250 Boiler ControlsThe AQ250 family of AQUATROL Boiler Controls provides simplified, energy-efficient control of single temperature, residential hydronic heating systems. The AQ250 easily converts a single zone heating system into a room-by-room comfort control system, or upgrades a basic, relay-logic zoning system to intelligent Zone of Greatest Demand control for increased energy efficiency with reduced boiler cycling. AQ250 boiler controls can ensure ample supply of hot water for both space heating and priority generation of domestic hot water for bathing, dishes and laundry.
AQ251 Boiler Reset ControlsThe AQ251 family of AQUATROL Boiler Reset Controls provides simplified, energy-efficient outdoor temperature compensated control of single temperature, residential hydronic heating systems. The AQ251 easily converts a single zone heating system into a room-by-room comfort control system, or upgrades a basic, relay-logic zoning system to intelligent Zone of Greatest Demand control with outdoor reset for increased energy efficiency with reduced boiler cycling. AQ251 boiler controls can ensure ample supply of hot water for both space heating and priority generation of domestic hot water for bathing, dishes and laundry.
AQ255 Expansion Zoning PanelsThe AQ255 family of AQUATROL Expansion Zoning panels works with AQ2000 Series Boiler Control Panels and AQ1000 Communicating Thermostats to control up to 4 space heating zones (or 8, for the AQ2558P2X Panel). Can be combined with additional expansion zoning panels and an AQ2000 control panel for a total of 16 space heating zones.
AQ1000TN2 ThermostatThe AQ1000TN2 thermostat is used to control the ambient air temperature or floor temperature in hydronic heating applications. It communicates with and is powered by an AQ2000 series zoning module to provide zoning control.
MFr# DESCrIPTION wEbb#AQ254042B Aquatrol Boiler Control Panel w/DHW priority for 4 zones of pumps or 2-wire valves 362909
MFr# DESCrIPTION wEbb#AQ254142B Aquatrol Boiler Reset Control Panel w/DHW priority for 4 zones of pumps or 2-wire valves 362912
MFr# DESCrIPTION wEbb#AQ25542B Aquatrol Zoning Panel for 4 pumps 362914
MFr# DESCrIPTION wEbb#AQ1000TN2 Hydronic Communicating Thermostat 362908
MFr# DESCrIPTION wEbb#HAFC201 Fan Control With Time Delay 245500HAFC101-1 Fan Control 189578
Air handler Controls
43 Fan Centers & Contactors
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General Purpose RelaysProvide general purpose switching for air conditioning equipment.• Molded terminal numbers and circuit diagram on top of relay provide easy
identification for wiring and checking system operation.• Base designed for easy replacement of competitive relays.• Plug compatible with Steveco 90-340 and Mars 90340.
Definite Purpose ContactorsWhen used with an appropriate pilot device, they can provide either low voltage protection or low voltage rlease. These controls have been designed with a low drop out voltage making them ideal for air conditioning, heating and refrigeration applications.
R8225 Fan RelayProvide general purpose switching for air conditioning equipment.• Molded terminal numbers and circuit diagram on top of relay provide
easy identification for wiring and checking system operation.• Base designed for easy replacement of competitive relays.• Plug compatible with Steveco 90-340 and Mars 90340.
R8222
R8225
COIL rATINGS MFr# SwITChING VOLTAGE wEbb#R8222B1067 SPDT 24 Vac 54120R8222D1014 DPDT 24 Vac 69623R4222D1013 DPDT 120 Volt 66708 R4222D1021 DPDT 208/240 Volt 103218
COIL rATINGS MFr# SwITChING VOLTAGE wEbb#R8225A1017 SPDT 24 Vac 35050
MFr# DESCrIPTION wEbb#61430 3P 30A 24V CONTACTOR 26672461431 3P 30A 120V CONTACTOR 26672561432 3P 30A 240V CONTACTOR 26672661445 3P 40A 24V CONTACTOR 26672761446 3P 40A 120V CONTACTOR 26672861447 3P 40A 240V CONTACTOR 26672961460 3P 50A 34V CONTACTOR 26673361461 3P 50A 120V CONTACTOR 26673461462 3P 50A 240V CONTACTOR 26673561470 3P 60A 24V CONTACTOR 26673661472 3P 60A 240V CONTACTOR 26673761755 2P 40A 24V CONTACTOR 26673861320 FURNAS 24V 2POLE 30 CONTACTOR 31915661357 FURNAS 2P 40A 240V CONTACTOR 43218461482 FURNAS 3P 75A 240V CONTACTOR 43218561471 FURNAS 3P 60A 120V CONTACTOR 43218661491 FURNAS 3P 90A 120V CONTACTOR 432187
Low Voltage Transformers
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Fan CenterR8239 Control CenterInclude NEMA standard transformer for excellent voltage control. Provide low voltage control of line voltage fan motors and auxiliary circuits in heating, cooling or heating-cooling circuits.• Convenient connections for thermostat, and heating-cooling equipment wiring.• Mount on standard 4 x 4 junction box.
R8285 Control CenterProvides low voltage control of line voltage fan motors and auxiliary circuits in heating, cooling, or air conditioning systems.• Low voltage terminal board provides convenient connections for thermostat and
heating/cooling equipment wiring.• Mounts on standard 4” x 4” junction box.
R8239
R8285
MFr# APPLICATIONPOwEr SuPPLY PrIMArY SECONDArY
SwITChINGACTION wEbb#
R8239A1052 For single- or two-speed fan 40 VA 120 Vac
26.5 V
SPDT 72904R8239B1076 For system with F50
Electronic Air Cleaner humidifier and blower motor
50 VA120 Vac208 Vac240 Vac
DPDT 98528
MFr# APPLICATIONPOwEr SuPPLY PrIMArY SECONDArY
SwITChINGACTION wEbb#
R8285A1048 For single- or two-speed fan 40 VA 120 Vac 26.5 V SPDT 105673
24 Volt General Purpose TransformersAT140A, AT150A, AT175A General PurposeProvide power to 24 Vac circuits in heating/cooling control systems. Intended for use in systems with predictable, uniform loads. Can be used in any application that does not exceed the listed ratings.
AT150F, AT175F Circuit Breaker Transformer
AT140
AT150
MFr#
ELECTrICAL rATINGS - PrIMArY VOLTAGE
ELECTrICAL CONNECTIONS
MOuNTING wEbb#PrIMArY SECONDArY
AT140A1000 120V9” Lead Wires, 40 VA
(2) Screw Terminals
Foot-mounted, plate-mounted on
2 X 4” or 4 X 4” outlet box, clamp-mounted
using outlet box knockout, or
panel-mounted.
35059
AT140A1018120V208V240V
98623
AT150A1007 9” Lead Wires, 50 VA 96118
AT175A1008 9” Lead Wires, 75 VA 94775
MFr#
ELECTrICAL rATINGS ELECTrICAL CONNECTIONS
wEbb#OuTPuT PrIMArY VOLTAGE PrIMArY SECONDArY
AT150F1022 24 V At 50 VA 120V208V240V
9” Lead Wires 9” Lead Wires 191283
AT175F1023 24 V At 75 VA 9” Lead Wires with all lead wires through conduit screw
9” Lead Wires with all lead wires through conduit screw 191284
AT150F1030 24V At 50 VA 208V 277V 480V
9” Lead Wires 9” Lead Wires 244103
AT175F1031 24V At 75 VA 9” Lead Wires with all lead wires through conduit screw
9” Lead Wires with all lead wires through conduit screw 210651
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Low Voltage Transformers5SECTION
24 Volt NEMA Rated TransformersAT72 NEMA Standard Transformer24V control circuit step-down transformer designed to power any 24V control system, including thermostats, gas valves and relays.
AT87 NEMA Standard TransformerUsed primarily for powering 24V air conditioning circuits. Can also be used in other applications that do not exceed the listed ratings.• Meets “NEC Class 2 not wet. Class 3 wet” and UL 1585 requirements.• Meets NEMA Standard DC20-1992.
AT72
AT87
MFr#
ELECTrICAL rATINGS - PrIMArY VOLTAGE
ELECTrICAL CONNECTIONSELECTrICAL
rATINGSOuTPuT MOuNTING wEbb#PrIMArY SECONDArY
AT87A1106 120V, 208V240V 13” Leads (2) Screw
Terminals 24 V At 50 VA Foot-Mounted or 4” X 4” plate 35059
AT87A1155 480V12” Lead Wires 12” Leads 24 V At 48 VA Foot-Mounted
98962
AT87A1189 277V 99404
MFr#
ELECTrICAL rATINGS - PrIMArY VOLTAGE
ELECTrICAL CONNECTIONS
MOuNTING wEbb#PrIMArY SECONDArY
AT72D1006
120V
9” Lead Wires (2) Screw Terminals
4 X 4” plate-mounted protruding into junction box 98600
AT72D11889” Primary Lead Wires Through
Plate
9” Secondary Lead Wires
through plate4 X 4” plate-mounted without protruding into junction box 100749
AT72D1683
9” Lead Wires (2) Screw Terminals
Foot mounted; Plate mounted on 4” X 4”, 4” octagon, or 2” X 4” electrical boxes (transformer all above plate
or 3/4 above plate); or clamp mounted via a juntion box knockout
30222
AT72D1691208V
240V With 40VAOutput Rating
107255
F.W. Webb StockS
air handlerS.
boiler reset
46 fwwebb.comF.W. Webb Company
5SECTION
MFr# DESCrIPTION wEbb#HW Hot Water Economizer 400816
MFr# DESCrIPTION wEbb#FA Forced Air Economizer 400815
IntelliCon®-HW+IntelliCon®-HW+ is a microprocessor-controlled, fuel-saving device for hot water (hydron-ic) heating systems. IntelliCon-HW reduces fuel consumption, wear on parts, flue emissions and electrical usage, when installed on any new or existing gas or oil burner. IntelliCon®-HW+ saves energy by adjusting the burner run pattern to match the system’s “heat load.” Its action is similar to the industry-accepted method of “outdoor-air temperature reset control,” but does not require an outdoor-air temperature sensor or the need to profile the building in order to adjust the “reset” controller properly. IntelliCon-HW+ determines the “heat load” by using an easily installed strap-on temperature sensor that monitors the boil-er’s out-flow water temperature and the rate that this temperature is changing.
Features:
IntelliCon®-FAIntelliCon®-FA is a microprocessor-controlled, fuel-saving device for forced-air heating systems. IntelliCon-FA reduces: fuel consumption, wear and tear on parts, flue emissions and electrical usage, when installed on any new or existing forced air heating system.
Features:
• For systems up to 300,000 BTU • Illuminated LCD display shows fuel
consumption savings, operating modes, system diagnostics and operating temperatures
• Patented process reduces fuel consumption—typically 10% to 20%
• UL listed, “Energy Management Equipment”
• Easily installed plug-in sensor(s) (includes 1 required sensor)
• Fail-safe operation • Guaranteed to reduce fuel consumption • 15-year replacement warranty for
breakdowns or defects
• Patented process reduces fuel consumption—typically 10% to 20% or more
• Illuminated LCD display shows fuel consumption savings, operating modes, system diagnostics and operating temperatures
• Guaranteed to reduce system run time • Works with any thermostat including
setback and multi-zone thermostats • UL listed, “Energy Management
Equipment” • Easily installed plug-in sensor(s) (includes
1 required sensor) • Fail-safe operation • 15-year replacement warranty for
breakdowns or defects
Energy Saving Devices
47 boiler reset
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MFr# DESCrIPTION wEbb#AC Air Conditioner Economizer 400817
MFr# DESCrIPTION wEbb#LCH Light Commercial Hot Water Fuel Economiser 424169
MFr# DESCrIPTION wEbb#4001A 10’ Heat Sensor for HW 4011384002 20’ Heat Sensor for HW 4013114003 10’ Heat Sensor for FA 401139
IntelliCon®-ACIntelliCon®-AC typically reduces home Central Air Conditioning electric consumption by 10% to 20% or more. The IntelliCon-AC is a microcomputer-controlled, UL listed electronic device that automatically adjusts the compressor cycles to achieve the greatest efficiency and reduced electrical usage, while assuring consistent temperature levels for even the most temperature sensitive homes. IntelliCon-AC is maintenance free, easy to install by a qualified installer, and is guaranteed to save energy.
Features:
IntelliCon®-LCHThe LCH is a microprocessor-based, fuel-saving control for light-commercial hot-water (hydronic) heating systems. The LCH reduces fuel consumption, wear on parts, flue emissions and electrical usage, when installed on any new or existing gas or oil burner. The LCH saves energy by adjusting the burner run pattern to match the system’s “heat load”. Its action is similar to the industry-accepted method of “outdoor-air temperature reset control,” but does not require an outdoor-air temperature sensor or the need to profile the building in order to adjust the “reset” controller properly. The LCH determines the “heat load” by using an easily installed strap-on temperature sensor that monitors the boiler’s out-flow water temperature and the rate this temperature is changing.Features:
IntelliCon® Accessories
• “State-of-the-art” microcomputer controller—LED indicators show operating modes
• For systems up to 5 tons • Protects compressor against momentary
power outages and short cycling
• Simple installation by a qualified HVAC/R installer
• Fail-safe operation • Guaranteed to save energy • 15-year replacement warranty for
breakdowns or defects
• For commercial systems rated up to 2.5 million BTU / hr
• Illuminated LCD display shows fuel consumption savings, operating modes, system diagnostics and operating tem-peratures
• Patented process reduces fuel consump-tion—typically 10% to 20%
• UL listed, “Energy Management Equipment”
• Increased savings without replacing or upgrading costly system components
• “State-of-the-art” microcomputer controller
• Easily installed plug-in sensor(s) (includes 1 required sensor)
• Simple installation by qualified installer • Easily programmed and no follow-up vis-
its required • Maximum year-round efficiency • Reduces maintenance and extends
boiler life • Fail-safe operation • Guaranteed to save energy • 15-year replacement warranty for break-
downs or defects
boiler reset
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One Stage Setpoint Control 150The One Stage Setpoint Control 150 is a microprocessor-based control with a digital display and a remote sensor. The 150 has an extremely wide setpoint range and is accurate to within +-0.5°F. Pulse width modulation control logic is provided for slow responding systems. Either heating or cooling systems can be controlled through the SPDT output relay.
Boiler/DHW Controls256 One Stage BoilerThe Boiler Control 256 is a microprocessor-based control designed to regulate the supply water temperature from a single boiler based on the outdoor temperature. To avoid boiler short cycling and large temperature swings, the 256 is able to continuously adjust the boiler differential. The 256 includes control functions such as Warm Weather Shut Down (WWSD) and Minimum Boiler setting. The control has a liquid crystal display (LCD) that normally displays the Boiler Supply temperature, but can display other temperatures and settings.
256
260 One Stage Boiler & DHWThe Boiler Control 260 is a microprocessor-based control designed to regulate the supply water temperature from a single boiler based on either outdoor air temperature or a DHW demand. The 260 can control either DHW pump or valve and provide DHW Priority. A Tekmar indoor sensor can be connected to the 260 in order to provide indoor temperature feedback from the heating system.
260
MFr# DESCrIPTION wEbb#150 1 Stage Setpoint Control 214639
MFr# DESCrIPTION wEbb#256 1 Stage Boiler Reset Control 214641
MFr# DESCrIPTION wEbb#260 1 Stage Boiler/DHW Reset Control 210840
261 Two Stage Boiler & SetpointThe Boiler Control 261 is a microprocessor-based two stage boiler designed to regulate the supply water temperature from a single two stage boiler or two single stage boilers based on either outdoor air temperature of a setpoint demand. The 261 can stage and rotate two single fire boilers or is can stage a single Lo/Hi fire boiler. The 261 also operates the system pump.
MFr# DESCrIPTION wEbb#261 Dual Boiler Control 255401
262 Two Stage Boiler & DHW/Two Stage DHWThe Boiler Control 262 is a microprocessor-based boiler outdoor reset control that has two modes of operation. Mode 1 operates as two stage boiler and DHW, and mode 2 operates as two boilers or Lo/Hi fire boiler for DHW applications. A Tekmar Indoor Sensor, Digital RTU, or Zone Control can be connected to provide indoor temperature feedback from single or multiple zones. An optional Remote Display Module 040 and DHW indirect sensor can also be added.
MFr# DESCrIPTION wEbb#262 2 Stage Boiler/DHW Reset Control 214640
262
150
261
49 boiler reset
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Boiler/DHW Controls (cont.)264 Four Stage Boiler ControlThe Four Stage Boiler Control 264 is a microprocessor-based four stage boiler control. The 264 stages and has Equal Run Time Rotation of the boilers and also operates the system pump. Single burner or Lo-Hi fire boilers can be rotated. A single high efficiency front end boiler can also be used with the fixed lead option. A Tekmar Indoor Sensor or Zone Control can be connected to the 264 in order to provide Indoor Temperature Feedback from single or multiple zones.
264 MFr# DESCrIPTION wEbb#264 4 Stage Boiler Reset Control 214642
268 Eight Stage Boiler ControlThe Eight Stage Boiler Control 268 is a microprocessor-based eight stage outdoor reset control with a built-in night setback timer and digital display. The 268 can stage and rotate single burner boilers or Lo/Hi fire boilers. A combustion air damper relay is also provided. Base loading of multiple boilers onto an existing inefficient boiler can be accomplished through a Fixed Last option. A single high efficiency front end boiler can also be used with a Fixed Lead option.
MFr# DESCrIPTION wEbb#268 8 Stage Boiler Reset Control 214643
360 Mixing ControlFloating ActionThe Mixing Control 360 is a microprocessor-based outdoor reset control designed to operate a 24 floating action 2, 3, or 4-way valve. The 360 also provides for boiler minimum protection, system pump operation, an operation. As well, a tekmar indoor sensor can be connected to the control to provide indoor temperature feedback.
Stand Alone Heating Controls363 Universal Reset ControlMixing, Boiler & DHWThe Universal Reset Control 363 is a microprocessor-based control capable is providing both a reset boiler supply temperature and a reset mixed supply temperature based on outdoor air temperature. For a mixing device, the 363 can use either a variable speed injection pump or a floating action mixing valve. The 363 is also capable of controlling an indirect Domestic Hot Water (DHW) storage tank and/or a setpoint load. Individual zone temperature control can be achieved by using either a conventional thermostat system, or by connecting a Tekmar Zone Control(s) to the 363.
MFr# DESCrIPTION wEbb#363 Universal Boiler Reset Control 245725
MFr# DESCrIPTION wEbb#360 Floating Action Mixing Control 283490
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Miscellaneous132 Pump SequencerStand-by / 2-StageThe Pump Sequencer 132 is a micro processor-based control intended for either stand-by or two stage pump operation. The 132 includes features such as equal run time rotation, exercising, and warm weather shut down (WWSD). As well, the 132 offers two separate alarm contacts to indicate pump failures.
MFr# DESCrIPTION wEbb#132 Pump Sequencer 245724
MFr# DESCrIPTION wEbb#541 1 Stage tekmarNet 4 Thermostat 310358
MFr# DESCrIPTION wEbb#510 1 Stage Programmable Thermostat 264609
Sensors080 Universal Sensor Enclosure The Universal Sensor Enclosure 080 is designed for mounting a universal sensor either into a standard 3/8” I.D. well, or strapped onto the surface of a 1” to 4” diameter pipe. The end of the enclosure has a knock out to connect 1/2” conduit.
ThermostatProgrammable Thermostat 510 — One Stage HeatThe 510 is a microprocessor-based thermostat intended for one stage heating applications. The 510 allows for up to two auxiliary sensors. The auxiliary sensors can be used to measure air temperature to get an average temperature for large areas. The auxiliary sensors can be used to measure slab temperature in order to limit the minimum and/or maximum allowed slab temperature. Or the auxiliary sensors can be used to display the outdoor temperature and/or a remote temperature.
Indoor use only, 32 to 122° F
tekmarNet® 4 Thermostat 541 — One Stage HeatThe tekmarNet® 4 thermostat 541 operates one stage of heating equipment. The 541 can operate as alone device, or communicate with a group of tekmarNet® 4 thermostats.
Indoor use only, 32 to 122° F
080 Universal Sensor Enclosure
MFr# DESCrIPTION wEbb#080 Universal Sensor Enclosure 214649
070 Outdoor Sensor
MFr# DESCrIPTION wEbb#070 Outdoor Sensor -60 to 140°F 214646
Room Temperature Units054 Room Temperature Unit
MFr# DESCrIPTION wEbb#054 Room Temperature Unit 214645
071 Universal Sensor
MFr# DESCrIPTION wEbb#071 Universal Sensor -60 to 255°F 214647
076 Indoor Sensor
MFr# DESCrIPTION wEbb#076 Indoor Sensor -60 to 140°F 214648
054
076
071
070
132
Expansion Tanks & Accessories
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Expansion Tanks
mfr# DEscr. WEbb#15 2 Gal. 11630 4.4 Gal. 11760 7.6 Gal. 11890 14.0 Gal. 119
Extrol Combination Packagesmfr# fILL-TroL# PurgEr# VEnT# WEbb#3000-1 30 443 OR 444 700-C 1273000-114 30 443 OR 444 700-C 300646000-114 60 444 700-C 128
SX Series• Operating Temperature: 240°F.• Working Pressure: 100 psig.mfr# TAnk VoL. WEbb#SX30V 14 Gal. 120SX40V 20 Gal. 121SX60V 32 Gal. 122SX90V 44 Gal. 123
Extrol• Diaphragm-type.• Butyl diaphragm material.• Pre-pressurized
expansion tank.• Designed for close-loop
hydronic heating systems.• Provides separation of
system water from air cushion.
Fill-Trol• Provides accurate system make up.• Eliminates need for a separate
automatic fill valve.• Fully adjustable up to a maximum
working pressure of 100 psig.• Factory pre-charged to 12 psig.
mfr# DEscrIPTIon WEbb#109 2 Gal. 147110 4.4 Gal. 148
Fill-Trol Valve Repair Kitmfr# WEbb#109-15 72184
Therm-X-Trol• Diaphragm-type.• Pre-pressurized expansion tank.• Designed for potable hot water systems.• Eliminates relief valve spills.• Control pressure build-up.• Protects plumbing fixtures.• Extends water heater life.• Eliminates hot water waste.
mfr# DEscrIPTIon WEbb#ST5 2 Gal. 53629ST12 4.4 Gal. 53630
Boiler Trim Packages
Each PurePro® Boiler Trim Kit gives you everything you need for a quality boiler installation.Each kit includes a Micro Bubble Air Eliminator or Air Purger/ Air vent, Expension Tank, Boiler Fill/Backflow Preventer, and two Service Check Valves. It is so complete we even include the nipples!PurePro® Boiler Trim Kits are the only trim packages that give you a mix of the leading manufacturers to give you the product brand you prefer in a single easy-to-carry box.
mfr# DEscrIPTIon WEbb#PPBTK-ISTD PurePro® 1” Standard Boiler Trim Kit 316483PPBTK-114STD PurePro® 11/4” Standard Boiler Trim Kit 316484PPBTK-IDLX PurePro® 1” Deluxe Boiler Trim Kit 316485PPBTK-114DLX PurePro® 11/4” Deluxe Boiler Trim Kit 316486
See page 282 for Cross Reference information.
mfr# DEscrIPTIon WEbb#RBFF Boiler Fill Fitting 415074
Model RBFF Residential Boiler Fill Fitting provides a convenient solution to provide ease of service for expansion tanks and water pressure regulator valves in closed-loop hot water heating systems. Features:• One-piece construction.• Unique 3-way ball valve for isolation of water pressure
regulator and expansion tank from system pressure.• Drain port with integral ball valve for unloading pressure
from waterside of expansion tank diaphragm for air charge servicing and maintenance. Drain port can also be used for a variety of system draining and filling operations.
• 0 to 30psi pressure gauge for convenient system pressure reference.
Residential Boiler Fill Fitting
Flexcon Expansion Tanks HT SeriesConstructed with time tested clench ring technology, HT tanks feature butyl diaphragms engineered for longer life. Our symmetrical tank and diaphragm shape maximizes tank drawdown, and minimizes diaphragm wear.
mfr# DEscrIPTIon WEbb#15F 2 Gallon 3448030F 4 Gallon 34483HTX60 7 Gallon 34484
Expansion Tanks & Accessories
52 fwwebb.comF.W. Webb Company
mfr# DEscrIPTIon WEbb#431F 1” 34492432F 11/4” 34493433F 11/2” 34494434 2” 24907435 21/2” 24908436 3” 24909
mfr# DEscrIPTIon WEbb#49075T1 3/4” Air Separator – 1 PS 36114049100T1 1” Air Separator – 1 PS 3611394900125T1 11/4” Air Separator – 1 PS 36113849150T1 11/2” Air Separator – 1 PS 36113749075C1 3/4” Air Separator – COP 42148349100C1 1” Air Separator – COP 42148449125C1 11/4” Air Separator – COP 42148549150C1 11/2” Air Separator – COP 421486
mfr# DEscrIPTIon WEbb#440-2 1/2” Tank Drainer with Shutoff Valve 24913
mfr# DEscrIPTIon WEbb#VRTX075-1 3/4” 194010 VRTX100-1 1” 194008VRTX125-1 11/4” 194009 VRTX150-1 11/2” 194011VRTX200-1 2” 194012
6SECTION
Amtrol Minitrol Arrestormfr# DEscrIPTIon WEbb#500 1/2 MPT 164
AccessoriesReinforced Garden Hose3 Ply – Nylon Vinyl – BraidedRetains full flexibility down to 0°F.
Washing Machine Hose
mfr# DEscrIPTIon WEbb#298002 6’ 72329
mfr# DEscrIPTIon WEbb#531 5/8” X 50’ 74790
Air Scoops
Vortech Air SeparatorsThe Taco Vortech Air Separator is designed to provide an enhanced level of air removal in hydronic heating, cooling or combination systems. Air is quickly and effectively separated and vented through a factory installed Taco 3/4” Hy-Vent.
Air SeparatorThe Taco 4900 Series Air Separators are designed for the complete elimination of air from closed loop heating and cooling systems up to a maximum temperature of 240°F and a maximum pressure of 150 psi. Features:• Patented PALL ring design.• Eliminates air induced system noise.• Minimal pressure loss.• Vent can be closed.• Large surface contact area.• Protective vent plate.• Rugged dependability.• Maximum air removal.• Convenient expansion tank connection tapping.• No minimum run of pipe requirement.• Bidirectional flow.
Tank Drainer
• ASME construction.• 125 psig working pressure.• Tangential type air separator.
mfr# DEsc. WEbb#443 1” 131444 11/4” 132445 11/2” 133446 2” 134
Dimensions
mfr# “A” “b” “c”443 1” 4” 21/2”444 11/4” 4” 21/2”445 11/2” 5” 31/2”446 2” 6” 31/2”
Tappings (NPT) Ins.
mfr# “u” “V” “Z”443 1” 1/8” 1/2”444 11/4” 1/8” 1/2”445 11/2” 1/8” 1/2”446 2” 1/2” 1/2”
Air Purgers
Backflow Preventers
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Spirovent® Junior Microbubble™ SeparatorThe Spirovent® Air Eliminator employs a patented Spirotube® coalescing medium that “scrubs” the air from the system fluid. Simple to install with a straight in-line design it is available in the Junior Series for residential and light commercial applications. Solid brass construction, integral patented air release mechanism and a 20 year limited warranty.mfr# DEscrIPTIon WEbb#34JR VJR– 075FT, 3/4” Brass 684191JR VJR– 100TM, 1” Brass 67312114JR VJR– 125TM, 11/4” Brass 67313112JR VJR– 150TM, 11/2” Brass 68420JR200 VJR– 200, 2”BE 30888534JS VJR– 075, 13/4” Sweat Brass 3088841JS VJR– 100, 1” Sweat Brass 308883114JS VJR– 125, 11/4” Sweat Brass 308882VSR200MT VSR– 200, 2” Male Thread 166481VJV100FT Verticle 1” 309716
Spirotop® Air Release ValveThe Spirotop® Air Release Valve is essentially the vent head used on all products through 12”. It has a 1/2” bottom connection and can be used in places where other float vents have been used. Carries a 20 year Limited Warranty and is designed not to leak by means of a dry air chamber.mfr# DEscrIPTIon WEbb#12TOP VTP– 050FT 79701
Spirovent® Junior
Spirotop®
Combination Backflow Preventor & Fill ValveSeries 911For hot water boilers• Used on boiler supply feed lines
to provide make-up water to the boiler and prevent backflow when supply pressure falls below system pressure.
• An assembly of Watts 9D Backflow Preventer and 1156ºF feed water pressure regulator.
Backflow Duel Check with Atmospheric Vent
Combination Backflow & Feed Valves All Bronze, Fast Fill
mfr# DEscrIPTIon WEbb#B911S-12 Bronze 1/2” Solder 58518
Dual check backflow preventer with atmospheric vent for continuous pressure.
mfr# DEscrIPTIon WEbb#9DSM3-12 1/2” Solder 286439DM3-12T 1/2” Threaded 738969DM2-34 3/4” Threaded 28644
mfr# DEscrIPTIon WEbb#DCAP12 1/2” NPT x 1/2” NPT 373365DCAPS12 1/2” SWT x 1/2” SWT 318120DCAP34 3/4” NPT x 3/4” NPT 373366
mfr# DEscrIPTIon WEbb#FFB12 1/2” Union NPT x NPT 394856FFBS12 1/2” Union Solder x NPT 318119
Backflow Preventers
Made In The USA
Made In The USA
Air Vents
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High Capacity Air Vent with Manual Vent FeatureProvides automatic air venting for hot or cold water systems.• Body and cover are brass construction with silicone
rubber seal. Suitable for use with glycol systems.mfr# DEscrIPTIon WEbb#590719 1/8” DuoVent Air Vent 13699
Float Type Air Vents• Rugged cast bronze body.• Compact size to fit the smallest spaces.
• Serviceable design – take apart feature.• Improves system efficiency.
mfr# DEscrIPTIon WEbb#700C 1/8” Hydronic Air Vent 53628700QC 1/8” Hydronic Air Vent With Check 361597
Vent Rite Air ValvesNon-Vacuum VentsQuick, uniform distribution of heat to all radiation is the first essential to perfect performance. This requires balancing the radiation by controlled venting. Vent-Rite #1 Non-Vacuum vents are adjustable and all vents are designed for positive action and straightline venting. They function automatically to vent the air.
mfr# DEscrIPTIon WEbb#1 Adjustable Angle Vent 49611 Angle Vent 2620931 1/8” Straight Vent 2621133 1/4” Straight Vent 2621235 3/4” M X 1/2” F Main Vent 2621375 3/4” M X 1/2” F Main Vent 2621677 3/4” M X 1/2” F Main Vent 26217 #1
usE for mfr#
connEcTIonVEnT PorT
oPEr.PrEss
o.A.HT. ADj.
Free Standing Radiators
11/8” Male
3/32” 3 psi 31/4” Yes
11 1/16” 6 psi 23/4” —
Convector & Risers
31 1/8” Male 1/16” 6 psi 33/4” —33 1/4” Male 1/16” 6 psi 33/4” —
Main Vents 353/4” Male X 1/2” Female
3/32” 3 psi —75 3/32” 5 psi —77 1/8” 31/2 psi —
No. 87 Automatic Air vents are designed to vent the accumula-tion of troublesome air wherever it can be trapped.
The No. 87 has a combination of 1/2” FPT / 3/4” MPT connection. sYsTEm mfr# PArT# DEscrIPTIon connEcTIon WEbb#87 113021 Automatic Air Vent 3/4” NPTM 1/2” NPTF 150718DT-2 113041 Drain-O-Tank 1/2” NPTM 470
mfr# DEscrIPTIon WEbb#1A 1/8” Angle Adjustable Vent 68221933A 1/8” Angle Vent 68261933S 1/8” Straight Vent 68271933SS34 Straight Air Vent 45100
mfr# DEscrIPTIon WEbb#4 3/4 M X 1/2 F Air Vent 450969 1/8” Coin Vent 4509710 Valve Key 4509810-4 Valve Key 54194
Dole Air Vents for Hot Water Systems
Dole Air Vents for One Pipe SystemsDuoVent
Automatic Air Vents
The unique design of the Hon-eywell PV Series SuperVent™ breaks apart air bubbles, ab-sorbs stagnant air pockets and eliminates troublesome air from hydronic heating systems.moDEL# sIZE connEcTIon TYPE WEbb#PV075 3/4” NPT 359554PV075S 3/4” Sweat 359555PV100 1” NPT 90568PV100S 1” Sweat 359556PV125 11/4” NPT 90569PV125S 11/4” Sweat 250734PV150 11/2” NPT 318442PV200 2” NPT 262124PV-001RP Replacement Air Vent Assembly 372144
PV Series SuperVent™ Air Eliminator
mfr# DEscrIPTIon WEbb#AS-MBFL 11/4” Flanged Air Eliminator 424144
Microbubble Air Separator
Series AS-MB Microbubble Air Separator is de-signed for efficient separation and elimination of entrained air in hydronic heating systems. No minimum inlet/outlet piping length is required for proper operation.Rugged, corrosion-resistant polyphenylsulfone (PPSU) coalescing media withstands petroleum based cleaners, glycol anti-freeze and temperatures up to 240° F.DuoVent air vent assembly consists of a brass cover, air vent with silicone rubber seal, shutter, polyethylene float with valve plug, automatic vent with black cap and manual vent with red cap. Air vent assembly has a high capacity and high temperature rating and is ideal for use with glycol systems or for use as an anti-vacuum device. Fully serviceable – can be dissassembled for inspection and cleaning.AS-MB FL flanged model can be used with isolation Pump Flanges with Purge Port to create a compact system purge/air elimination module.
gauge glass
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Gauge Glass and Washers
T100-330This is one of the best tools around for cutting gauge glass. It’s the only tool recommended for cutting Redline and High Pressure Glass. It cuts easily and cleanly and leaves clean straight edges.
T100-370Our #T100-370 gauge glass cutter replaces the older tool whith the external chain. Because there is no more wrapping around of the chain, this tool is much easier and faster to use. It allows you to cut standard gauge glass up to 3/4” in diameter.
T100-350For cutting standard gauge glass. Set the stop to the desired length, squeeze the handles and rotate the glass until it snaps cleanly in two.
mfr# DEscrIPTIon WEbb#T100-330 Gauge Glass Cutter 308440T100-370 Glass Squeeze & Snap Cutter 55790T100-350 Gauge Glass Cutter 205741
Complete Gauge Glass Setsmfr# sIZE WEbb#2010100 3/8” 307842010400 1/2” 54174
Air Vents417 Coin VentInstalled on water or steam radiators. The coin vent features special hydroscopic cellulose discs in the valve body. When dry the discs allow air to be released from the system. Once the air is purged the discs would then come in contact with system water, and would swell to create a positive shut-off.400-3, 426, 418-3 Hy-VentsTaco Hy-Vents in 1/8”, 1/4” and 11/2” x 3/4” threaded connections, the high capacity float style vents can be placed either on the boiler or at the high point throughout the system.409 VentThe Taco 409 air vent is a heavy duty cast iron vent rated to 300 psi system operating pressure. It features a stainless steel float and internal mechanisms, a 3/4” system connection and a 1/4” outlet tapping.
mfr# DEscrIPTIon WEbb#417-3 1/8” Coin Vent 24902400-3 1/8” Hy-Vent 24903426 1/4” Hy-Vent 80195418-3 1/2” X 3/4” Hy-Vent 166978409-1 3/4” Cast Iron Vent 85064
mfr# sIZE WEbb#Standard Clear8GAGE 5/8” X 8” 6972510GAGE 5/8” X 10” 6972612GAGE 5/8” X 12” 5578918GAGE 5/8” X 18” 69727High Pressure 12RGAGE 5/8” X 12” 6972818RGAGE 5/8” X 18” 68729Gauge Glass Washers GGW58-100 Standard 16819GGW3-12 High Pressure 244237CONE-1819-00 Brass Washer 3964CONC-140806 Glass Gauge Nut 3966
Dole® Flow RegulatorFor Water Management and Energy ConservationThe Dole Flow Regulator is self-cleaning and designed to deliver a constant volume of water flow output over a wide pressure drop range. The regulators are designed for a maximum system pressure of 200 PSI. Multi-orifice flow inserts are used, where posible, in regulators with rates between 1 GPM and 4 GPM.
Varivents
mfr# DEscrIPTIon WEbb#GB2 2” GPM Flow Regulator 6830GB212 21/2” GPM Flow Regulator 6831GB3 3” GPM Flow Regulator 6832GB312 31/2” GPM Flow Regulator 6833GB4 4” GPM Flow Regulator 6834GC5 5” GPM Flow Regulator 6835GC6 6” GPM Flow Regulator 6836
mfr# DEscrIPTIon WEbb#ANG 925005 Angle 78959STR 925006 Straight 78960
Gauge Glass Cutters
Relief Valves
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6SECTION
Safety Relief ValvesAutomatic Reseating T & P Relief Valves for hot water supply tanks and heaters• The combined two-in-one Temperature and Pres-
sure relief valve provides the least expensive and most proven means for protection against both excessive temperature and pressure.
• Fully automatic temperature and pressure relief protection for hot water supply tanks and heaters based on the latest ANSI Z21.22 Listing Require-ments for temperature discharge capacity.
Model#
Size (dN) M=MAle
F=FeMAleiNlet & outlet
tHerMoStAt
leNGtH
CSA teMP.
SteAM rAtiNGBtu/Hr.
ASMePreSSure
SteAM rAtiNG Btu/Hr @ 150 PSi Set PreS-
Sure WeBB#40XL-5 3/4” M X
3/4” F5”
200,000 1,437,60034982
40XL-8 8” 2862340XL-4
1” M X 1” F4”
500,000 2,134,00047070
40XL-7 7” 47071
Series 100XLSelf-closing T & P safety relief valves for hot water storage tanks and heaters• These combined two-in-one Temperature
and Pressure relief valves provide the least expensive and proven means for protection against both excessive temperature and pressure emergency conditions.
• Fully automatic temperature and pressure relief protection for domestic hot water supply tanks and heaters based on the latest ANSI Z21.22 listing requirements for temperature discharge capacity.
mfr# DEscrIPTIon WEbb#100XL-4 3/4” X 4” Insert, 150 psi 28639100XL-8 3/4” X 8” Insert, 150 psi 28640LF100X2L3-34 3/4” X 3” Insert, 150 psi, lead free 422598LF100XL8-34 3/4” X 8” Insert, 150 psi, lead free 422597
Water Heater T & P Safety Relief Valves
Models 100DTDrain lines for T & P relief valves• Connects to 3/4” temperature and pressure relief valve
drain connections.• For use on T & P relief valves with up to
100,000 BTU/hr. rating.• Model 100DT for use with side mounted relief valves.
Drop length is 48”.
mfr# DEscrIPTIon WEbb#100DT 3/4” X 48” 57843
Drain Lines
Safety Relief Valves Settings and Relieving Capacities(National Board Certified Ratings) BTU Steam Discharge Capacities (lbs./hr.)
moDEL# sIZE 30 PsI 100 PsI 125 PsI 150 PsI174A 3/4” 650,000 1,695,000 2,070,000 2,445,000174A 1” 1,005,000 2,635,000 3,215,000 3,795,000174A 11/4” 1,682,000 4,399,000 5,370,000 6,340,000174A 11/2” 2,020,000 5,290,000 6,460,000 7,630,000
174A 2” 3,815,000 9,970,000 12,170,000 14,370,000
374A 3/4” 550,000 — — —
Series 174A, Model 374AASME water pressure safety relief valves• For hot water heating and supply boilers.• Pressure protection only.• Series 174A bronze body construction resists
corrosive water conditions of water supplies.• Model 374A has iron body with bronze inlet; 550,000
BTU/hr. rating.
mfr# DEscrIPTIon WEbb#174A-30-34 3/4”, 30 psi 28627174A-40-34 3/4”, 40 psi 81202174A-50-34 3/4”, 50 psi 78961174A-100-34 3/4”, 100 psi 78962174A-150-34 3/4”, 150 psi 78964174A-30-1 1”, 30 psi 28628174A-30-112 11/2”, 30 psi 28630174A-30-2 2”, 30 psi 28631174A-75-34 3/4”, 75 psi 78973374A-30-34 3/4”, 30 psi 31452335-34 3/4”, 30 psi 151542
Hot Water Boiler Relief Valves
Made In The USA
mfr# DEscrIPTIon WEbb#TPC334 3/4” Male, 3”element, 150psi 394858TPC534 3/4” Male, 5”element, 150psi 373343TPC51 1” Male, 3”element, 150psi 373344
Commercial T & P Valves Bronze Body, Corrosion Resistant
mfr# DEscrIPTIon WEbb#TP334 3/4” 3”element 150 psi 373341TP834 3/4” 8”element 150 psi 373342
Bronze Body, Stainless Steel Spring
Relief Valves
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Series 53L/3LPoppet type pressure relief valves for protection against excessive pressureModel 53L – same as Model 3L except 1/2” inlet/outlet. Relief Valves for Hot Water Supply Systems design certified and listed by CSA. Does not comply with ASME requirements.Model 3L – ASME rated, design certified and listed by CSA. Size 3/4”, NPT male inlet x NPT female outlet. ASME construction and tested, listed and certified by the National Board of Boiler and Pressure Vessel Inspectors.mfr# DEscrIPTIon WEbb#3L-34 3/4”, 150 psi 2862553L-150-12 1/2”, 150 psi 3498353L-175-12 1/2”, 175 psi 73185
Series 740Iron body ASME rated water pressure relief valves• For hot water heating boiler
pressure protection.mfr# DEscrIPTIon WEbb#740-30-34 3/4”, 30 psi 54607740-30-1 1”, 30 psi 54608740-30-112 11/2”, 30 psi 54610740M-30-114 11/4”, 30 psi 54609740-30-2 2”, 30 psi 54611
Safety Relief Valves Settings and Relieving Capacities(National Board Certified Ratings) BTU Steam Discharge Capacities (lbs./hr.)
moDEL# sIZE 30 PsI 50 PsI740 3/4” X 1 925,000 1,352,000740 1” X 11/4” 1,300,000 1,899,000740 11/4” X
11/2” 2,105,0000 3,075,000
740 11/2” X 2” 2,900,000 4,237,000
740 2” X 21/2” 5,250,000 7,672,000
Commercial Hot Water Boiler Relief Valves
Series 530CCalibrated pressure relief valves• Designed for use as protection against
excessive pressure build-up in systems containing water, oil and air.
• Adjustable pressure relief range 50-175 psi.• Maximum pressure 300 psi.• Maximum temperature 180°F.mfr# DEscrIPTIon WEbb#530C-12 1/2” Adjustable Relief 55815530C-34 3/4” Adjustable Relief 85003
Pressure Relief Valves
Series N36Water service vacuum relief valves• Automatically vents a closed system
if vacuum occurs.• Allows air to enter the system.• Relieves vacuum conditions which could
siphon the water from the system and burn out a water heater or collapse a tank.
mfr# DEscrIPTIon WEbb#N36M1-12 1/2” 28641N36M1-34 3/4” 28626
Vacuum Relief Valves
mfr# DEscrIPTIon WEbb#1040705 3/4” X 3/4” M X F 30 lb. Relief Valve 564341040805 3/4” X 3/4” F X F 30 lb. Relief Valve 56435
30 lb. Safety Relief Valves
Series 415ASME rated and tested steam safety relief valves• For low pressure steam heating equipment.• Standard relief pressure 15 psi. AsmE sTEAm DIscHArgE cAPAcITYmfr# sIZE Lbs/Hr @ 15 PsI WEbb#415-M1 3/4” X 3/4” 450 72337
Steam Boiler Safety Valves
mfr# DEscrIPTIon WEbb#RVW3034 3/4”, 30psi 263617RVW6034 3/4”F x 3/4”F, 30psi, High Capacity Rating 373334RVW601 1”F x 1”F, 30psi, High Capacity Rating 373338RVW603440 3/4”F x 3/4”F, 40psi, High Capacity Rating 373335RVW603450 3/4”F x 3/4”F, 50psi, High Capacity Rating 373336RVW603475 3/4”F x 3/4”F, 75psi, High Capacity Rating 373337RVW6134 3/4”F x 1”F, 30psi, High Capacity Rating 373339RVW611 1”F x 1 1/4”F, 30psi, High Capacity Rating 373340
Made In The USA
Hot Water Boiler Relief ValvesASME, Bronze, Low & High Capacity
58 fwwebb.comF.W. Webb Company
Relief Valves
Pressure Reducing Valves
SECTION
6Made In The USA
Made In The USA
Pressure Reducing ValvesReducing valves fill the system to a preset pressure for optimum performance.• Fast fill feature reduces start-up time and labor.• Low inlet pressure check valve help prevent loss of system pressure if the supply water
drops below system pressure.• Convenient cleanable strainer is designed to prevent dirt and sediment from entering
the system.• Brass body construction is highly resistant to corrosion – ideal for water systems.
Bell & Gossett
Combination “Dual Units”
Pressure Reducing Valves
FB-38
mfr# PArT#comPonEnT
VALVEsboDY
mATErIALconnEcTIon In IncHEs
WEbb#boILEr fILLF-3 110197 Relief, FB-38 Brass 1/2 NPT 1/2 NPT 479
mfr# PArT#boDY
mATErIALsIZE -
IncHEs connEcTIon
fAcTorY sETTIng
(PsIg)ADjusTAbLE rAngE (PsIg) WEbb#
B-38 110190
Brass
1/2”
NPT12 10-25
476B7-12 110196 3/4” 475FB-38 110192
1/2”477
FB-38TU 110193 Union 54727
Pressure Relief ValvesSeries 250• For tanks and hydronic heating systems.• Protects against over-pressure.• Minimizes hammering with flash steam.• Low differential pressure – 3 psi between
opening and closing.• Meets ASME Pressure Vessel & Boiler
Code, Section IV.• Sizes and material
– 3/4” - 1” NPT – bronze body & seat.– 2” NPT – cast iron body, brass seat.
• EPDM rubber diaphragm and seat disc.• Maximum temperature 250°F.• Maximum operating pressure range .
30 – 125 psi.
mfr# DEscrIPTIon WEbb#250-34-30 3/4” Relief Valve 30247
Pressure Relief ValvesFor Use on Tank and Tankless Systems, Bronze
Hot Water Vacuum Relief ValvesBrass Body
mfr# DEscrIPTIon WEbb#RVW1712150 1/2” X 1/2”,150 psi 318123
mfr# DEscrIPTIon WEbb#VR12 1/2”, Bronze 318182VR34 3/4”, Bronze 373359
Pressure Reducing Valves
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6
Made In The USA
Pressure Reducing ValveFeed water pressure regulators and dual control for hot water boilersSeries 1156F/1450F• Used on boiler feed lines to provide make up water to the system.• Series 1450F – combines features of 1156F and rugged iron body diaphragm relief valve.
Set @ 30 psi.
mfr# DEscrIPTIon WEbb#SB1156F Bronze 1/2” Union, Solder 28647TB1156F Bronze 1/2” Union, Threaded 28646B1156F 1/2” Bronze 204996 S1450F Dual Relief, 1/2” Union, Solder 28649T1450F-12 Dual Relief, 1/2” Union, Threaded 2864856CB102-1 1/2” Gasket f/1156-1450 91291N256-34 Bronze 3/4”, Threaded 68148
Relief & Reducing Valves
Pressure Reducing Feed ValvesAll Bronze, Fast Fill
Reducing Valve
Pressure Reducing Feed Valve
mfr# DEscrIPTIon WEbb#329-3 1/2” Fast Fill Reducing Valve 24897329-T3 1/2” Threaded Fast Fill Reducing Valve 24898334-T3 1/2” Fast Fill Dual Control 24899335-3 1/2” Bronze Reducing Valve 249013350-1 1/2” Union Cartridge Style Pressure 222606 Reducing Valve
mfr# DEscrIPTIon WEbb#FF12 1/2” Union Threaded 373348FFS12 1/2” Union Solder 318121
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allows you to:
. figure jobs
. get pricing
. order material
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Low Water Cut-Offs & Feeders
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6SECTION
Low Water Cut-Offs — Electronic for Steam BoilersSeries PS-800• For residential and commercial applications.• Electronic operation.
New Features:• User friendly diagnostics.
– Red low water and shorted probe LED. – Green power and test LED.
• Higher probe sensitivity: 7,000 ohms.• No lock out with loss of power if probe is in water.• Delay on Make (DOM) feature (15 seconds).• Delay on Break (DOB) feature (10 seconds).• No blow down of control required when mounted directly into boiler tappings.• Test button standard on all models.• Options available include
– Manual reset. – Extended barrel, remote and short probe models. – 120 volt and 24 volt models (24 volt models meet ANSI specification Z21.13a).
• Power consumption 1.7 VA.• Provisions to add alarm or automatic water feeder.• Maximum ambient temperature 120°F.• Maximum steam pressure 15 psi.• Maximum water temperature 250°F.
mfr# moDEL# DEscrIPTIon WEbb#PS-800 Series — WaterPS-801-120 153875 120V Low Water Cut-Off (Probe Type) 69796PS-802-24 153917 24V Low Water Cut-Off (Probe Type) 67716 PS-850 Series — Steam PS-851-120 153895 120V Low Water Cut-Off (Probe Type) 12457PS-851-M-120 153986 120V Low Water Cut-Off (Probe Type) With Manual Reset 12462PS-852-M-24 153918 24V Low Water Cut-Off (Probe Type) With Manual Reset 12461
PS-800
Low Water Cut-Offs — Electronic for Hot Water BoilersRB-120• For residential and (where codes allow) commercial applications.• Electro-Mechanical operation.• Automatic reset feature resumes operation after a power outage when water is on probe.• No blow down required.• 6,000 ohms probe sensitivity.• Maximum ambient temperature 120°F.• Maximum steam pressure 160 psi.• Maximum water temperature 250°F.
mfr# moDEL# DEscrIPTIon WEbb#RB-120 144675 120V Low Water Cut-Off (Probe Type) With Test Light 12460RB-122 120V Low Water Cut-Off 268720RB-24 24V Low Water Cut-Off 167151
RB-120
Low Water Cut-Offs & Feeders
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HYDROLEVELFor Hot Water Boilers• Reliable electronic operation.• Low maintenance.• No moving parts in boiler water.• Easy to install.• 100% factory tested.
mfr# DEscrIPTIon WEbb#170SV 120V With Auto Reset 46825550 120V With Manual Reset 58382
HYDROLEVELFor Steam Boilers• Reliable electronic operation.• Time delay prevents burner
short cycling.• Low maintenance – no blowdowns.
mfr# DEscrIPTIon WEbb#400 24V 58383450 120V 5884745-215 Standard 3/4” Probe 795061100 Mini 2685131150 Mini 120V 310462
VXT Water FeederHYDROLEVEL• Adjustable delay before feed.• Adjustable feed amount.• Can be used with any
low water cut-off.• Two feed cycles.• Lock-out after second cycle.
mfr# DEscrIPTIon WEbb#VXT24 24V 58385VXT120 120V 79688
The Taco LWCO provides reliable protection for all types of boilers, from small residential hot water boilers to large industrial steam boilers. The LWCO can also activate alarm systems or automatic water feeders.A probe uses the boiler’s water to complete an electrical circuit. As long as water covers the probe, the electronic circuit. If the water level drops below the probe, the circuit is broken, shutting down the burner and protecting the boiler.
Low Water Cutoffs Replacement Parts
Model SAN89DFloat and switch assemblies for servicing low water cut-offsComplete float and dual switch assembly. Maximum steam pressure 15 psi.
mfr# DEscrIPTIon WEbb#SAN89D Float & Dual Switch Assembly 80060
mfr# DEscrIPTIon WEbb#24 Vac Auto resetLNA0243S-1 3/4” NPT Short Probe 254727LNA0243N-1 3/4” NPT Probe with Test Button 254721LNA0242S-1 1/2” NPT Probe with Test Button 254723 120 Vac Auto resetLNA1203S-1 3/4” NPT Short Probe 252237LNA1203N-1 3/4” NPT Probe with Test Button 254722
mfr# DEscrIPTIon WEbb#P2N-1 1/2” NPT Probe 254729P3N-1 3/4” NPT Probe 254728
Low Water Cut-Offs
Low Water Cutoffs
Low Water Cutoff
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Low Water Cut-Offs & Feeders
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6SECTION
Low Water Cut-Offs — Mechanical for Steam & Hot Water Boilers• For residential, commercial, and industrial applications.• Heavy duty.• Includes No. 2 switch.• Maximum boiler pressure 50 psi.• Use with TC-4 on hot water systems.
mfr# moDEL# DEscrIPTIon WEbb#63-M 143100 63 With Manual Reset 1245363-M
Low Water Cut-Offs — Mechanical for Steam BoilersSeries 67• For residential and commercial applications.• For boilers of any steaming capacity.• Quick hook-up fittings provided.• Lever-operated, full port ball valve for easy blow down.• Adjustable BX outlet for easy installation.• Dual precision switches for dependable operation of the low water cut-off and
alarm or electric water feeder.• Optional features:
– Low voltage switches for self-generating millivolt circuits. – Manual reset switch.
• Large float chamber.• Maximum steam pressure 20 psi.
Series 67
mfr# moDEL# DEscrIPTIon WEbb#67 149400 Low Water Cut-Off 1243867-G 149600 Low Water Cut-Off f/Millivolt Service 12439
Series 69 Built-in Low Water Cut-Offs• For residential and commercial low pressure steam boiler applications.• For boilers of any steaming capacity.• For mounting in 21/2” NPT boiler side tappings.• Insertion lengths available in 13/16 – 41/8”.• Packless bellows.• Adjustable BX outlet for easy installation.• Dual precision switches for dependable operation of the low water cut-off and
an alarm or electric water feeder.• Optional low voltage switches for self-generating millivolt circuits.• Maximum steam presssure 20 psi.
mfr# moDEL# DEscrIPTIon WEbb#69 153900 Low Water Cut-Off With 41/8” Insertion Length 12441169 155100 69 Low Water Cut-Off With 31/8” Insertion Length 69795369 155300 69 Low Water Cut-Off With 13/4” Insertion Length 12444
Series 69
Low Water Cut-Offs & Feeders
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Low Water Cut-Offs — Mechanical for Steam BoilersSeries 150S Low Water Cut-Off/Pump Controllers• For commercial and industrial low or high pressure boiler applications.• For boilers of any steaming capacity.• Monel bellows provides corrosion resistance.• Snap action switches for high temperature service.
– 1 Single pole, single throw switch for pump control. – 1 Single pole, double throw switch for low water cut-off and alarm actuation.
• Optional features: – Manual reset.
– 2 Single pole, single throw switches. – 2 Single pole, double throw switches. – Float block. – BSPT threads.
• Maximum pressure 150 psi.
Series 150S
mfr# moDEL# DEscrIPTIon WEbb#172702 150SM Steam Low Water Cut Off 12463
Water Feeders — ElectricSeries WF Uni-Match® • For low pressure steam boilers with cold water feed.• Three position slide allows the timing cycle to be matched to that of the major low water
cut-off manufacturers.• Field adaptable feed rate – 1, 2, or 4 gpm.• Electronic operation provides consistent, accurate cycle-to-cycle repeatability.• Universal design simplifies selection and reduces stock.• Can be used with mechanical or electronic low water cut-off controls.• Manual feed button.• Includes 3/8 NPT thread x 1/2” tubing adapters for quick installation with 1/2”
copper tubing• Easy to clean strainer.• Maximum water pressure 150 psi.• Maximum boiler pressure 15 psi.• Maximum water temperature 120°F.• Maximum ambient temperature 100°F.• Maximum power consumption (during water feed only).
– 15 VA at 24 Vac. – 20 VA at 120 Vac.
mfr# moDEL# DEscrIPTIon WEbb#WF-2-U-120 169560 120 Volt Electric Water Feeder 69797WF-2-U-24 169550 12 Volt Electric Water Feeder 47073
Series WF
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Boilers!
Low Water Cut-Offs & Feeders
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6SECTION
Water Feeders — Electric (cont.)Series 101-A• For low pressure steam boilers with cold water feed.• Eliminates necessity to manually add water to the boiler.• Can be used with mechanical or electronic low water cut-off controls.• Quick-change replaceable cartridge valve and strainer.• Manual feed button.• Model 101-A features a 120 Vac solenoid.• Model 101-A-24 features a 24 Vac solenoid and a separate 50VA transformer.• Maximum water supply pressure 150 psi.• Maximum boiler pressure 25 psi.• Maximum inlet water temperature 120°F.• Maximum power consumption.
– 40 VA at 24 Vac. – 40 VA at 120 Vac.
Series 101-A
mfr# moDEL# DEscrIPTIon WEbb#101A 169400 120 Volt Electric Feeder 12435101A-24V 169500 24 Volt Electric Feeder 12436
Series 47-2
Water Feeders — MechanicalSeries 47-2 Mechanical Water Feeders/Low Water Cut-Offs• For steam and hot water boilers with cold water feed.• Continuous maintenance of minimum safe water level, independent of electrical service.• Proportional feed action.• Quick hook-up fittings provided.• Quick-change replaceable cartridge valve and strainer.• Optional features
– No. 2 switch. – Manual reset.
• Model 47 can be field upgraded with a No. 2 switch to add low water cut-off function.• Maximum water supply pressure 150 psi.• Maximum boiler pressure 25 psi.• Maximum inlet water temperature 120°F.mfr# moDEL# DEscrIPTIon WEbb#47-2 132800 Low Water Cut-Off/Feeder With No.2 Switch 12431
Series 51-2
Series 51-2 Mechanical Water Feeders/Low Water Cut-Offs• For low pressure steam and hot water boilers larger than 5,000 sq. ft. capacity with
cold water feed.• Quick change replaceable cartridge valve and strainer.• Optional features
– No. 2 switch. – Manual reset. – Float block.
• Proportional feed action.• Model 51 can be field upgraded with a No. 2 switch to add low water cut-off function.• Maximum water supply pressure 150 psi.• Maximum inlet water temperature 120°F.• Maximum vessel pressure 35 psi.
mfr# moDEL# DEscrIPTIon WEbb#51-2 135000 Low Water Cut-Off/Feeder With No.2 Switch 12433
Low Water Cut-Offs & Feeders
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Water Feeders — Make-UpSeries 21• For boiler receiver tanks.• Direct mounting eliminates need for equalizing connections.• Proportional feed action.• Mounting Flange – six 7/8” bolt holes on a 53/4” bolt circle.• Soft seat provides positive seal.• Maximum water supply pressure 150 psi.• Maximum inlet water temperature 120°F.• Maximum vessel pressure 35 psi.
mfr# moDEL# DEscrIPTIon WEbb#21 126400 Make-Up Water Feeder 12437
Blow Down ValveSeries 14-B• For McDonnell & Miller control blow down valve replacement.• Full-ported ball action valve.• Teflon® seats provide bind free, leak tight ball movement.• Easy open handle keeps hands away from hot water and steam.• Gasket and mounting screws included.• Maximum pressure 30 psi.
mfr# moDEL# DEscrIPTIon WEbb#14B 310447 Blow Down Valve 12487
Series 14-B
Series 21
Blow Down Valvemfr# DEscrIPTIon WEbb#H23W Dirt pocket cap for McDonnell & Miller (3/4”-NPT) with gasket and (4) bolts 259932H23-1W Blow Down Kit for McDonnel & Miller (dirt pocket cap, 69869 full flow ball valve, nipple, gasket, (4) bolts
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Low Water Cut-Offs & Feeders
66 fwwebb.comF.W. Webb Company
6SECTION
Replacement PartsFor Series 67 Low Water Cut-Offsmfr# moDEL# DEscrIPTIon WEbb#6667 153825 Head Mechanism 1248467-12 318800 Gasket 5557811-MV 3009200 Replacement Switch For Millivolt Service 1248611 3009100 Replacement Switch 12485SA67-2 344200 Float & Bellows Assembly 1249814-B 310447 Bown-down Valve 1248737-39 313200 Bown-down Valve Gasket 12489
Model 6667
Series 67 Components
For Series 150 Low Water Cut-Offsmfr# moDEL# DEscrIPTIon WEbb#150-HD 173000 Head Mechanism With Mercury Switch 12483150-14H 325500 Head Gasket (for raised face head flange, 8 holes) 79944
150-HD 150-14H
For Series 851 Make-Up Water Feedersmfr# moDEL# DEscrIPTIon WEbb#347100 SA101-38 Strainer Basket (includes Tetraseal O-Ring & bolts) 12499
For Series 51/51-2 Water Feeder/Low Water Cut-Offsmfr# moDEL# DEscrIPTIon WEbb#51-2-HD 135100 Head Mechanism With No. 2 Switch 85014SA51-101-102 342500 Valve & Strainer Kit 12497F-26 304100 Gasket 5558137-27 312800 Gasket 55582
51-2-HD For Series 63 Low Water Cut-Offsmfr# moDEL# DEscrIPTIon WEbb#CO-12 302600 Head Gasket 12490
Low Water Cut-Offs & Feeders
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Replacement Parts (cont.)For Series FS4-3 General Purpose Liquid Flow Switchesmfr# moDEL# DEscrIPTIon WEbb#FS4-15SS 310451 Stainless Steel Paddle Kit 108733
Paddle Kit
For Series 47/47-2 Mechanical Water Feeder/Low Water Cut-Offsmfr# moDEL# DEscrIPTIon WEbb#SA47-0101-102 341600 Valve, Cartridge & Strainer Assembly Kit 1249437-26 312800 Gasket 124882 110000 Switch 302462-M 110100 Switch With Manual Reset 69798
Series 47/47-2 Components
Flow Switches
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6SECTION
Test-N-Check ValvesSeries TC-4• For hot water boilers.• Simplifies ASME CSD-1a. code mandated testing of low water cut-offs by
eliminating the need to drain the system.• Includes one upper and one lower valve for mounting at crosses in equalizing lines.• Restricts water flow when the low water cut-off ’s blow down valve is open.• Adjustable built-in vacuum breaker in upper valve provides rapid evacuation of water
from the float chamber.• 1” NPT.• Maximum temperature 250° F.• Maximum pressure 160 psi.
Series TC-4
mfr# moDEL# DEscrIPTIon WEbb#TC-4 195000 Test-N-Check Valves, Set of 2 55575
Series FS4-3
Flow Switches — LiquidSeries FS4-3 General Purpose Liquid Flow Switches• Universal design serves the widest variety of applications.• For starting or stopping electrically operated equipment such as signal lights, alarms,
motors, automatic burners, metering devices and others.• Replacement for common flow switches from Johnson/Penn, Potter/Taco, Watts,
Hydrolevel and other manufacturers.• 1” NPT.• Two electrical knock-outs allows connection from either end.• Sensitivity adjusting screw makes flow adjustment easy.• Single pole, double throw snap switch.• Hardened stainless steel bearings minimize friction.• Sealed Monel bellows.• Four stainless steel paddles included – 1”, 2”, 3”, & 6”.• Optional features
– Time delay. – Two SPDT switches to make or bread two separate circuits. – Reinforced paddles. – Materials on construction suitable for corrosive liquids. – Fire sprinkler service – Model F34-3F only. – BSPT threads.
• Minimum temperature (fluid or ambient).• Maximum temperature 300°F.• Maximum pressure 160 psi.
mfr# moDEL# DEscrIPTIon WEbb#FS4-3 114400 General Purpose Flow Switch 12477
F.W. Webb stocks Peerless boilers!
Flow Switches
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Flow Switches — Liquid (cont.)Series FS8-W General Purpose Liquid Flow Switches• For general purpose applications with environmental exposure,
or those requiring a water-tight, dust tight, or a NEMA.4X rates flow switch.• 1” NPT.• Sealed Monel Bellows.• Single pole, double throw snap switch.• For stainless steel paddles included – 1”, 2”, 3”, and 6”.• Sensitivity adjusting screw makes flow adjustment easy.• Optional features
–BSPT threads. – Gold plated contacts.
• Minimum temperature (fluid or ambient) 32°F.• Maximum temperature 225°F.• Maximum operating pressure 160 psi.• Replacement for NEMA 4X-style flow switches from Potter/Taco, Watts, Penn
and other manufacturers.
mfr# moDEL# DEscrIPTIon WEbb#FS8-W 120601 General Purpose Flow Switch With NEMA 4X Enclosure 111265
Series FS1 High Sensitivity Liquid Flow Switches• For general purpose applications where high sensitivity is required and moderate or low
flow rates are encountered such as air conditioning, heating and hydronic systems, water, fuel oil, some viscous liquids and oils in process work.
• In-line configuration eliminates need for a pipe tee.• High flow capacity.• 1/2” NPT.• Single pole, double throw snap switch.• Switch compartment is completely sealed to protect it from the liquid.• Sensitivity adjusting screw makes flow adjustment easy.• Optional features
– BSPT threads. – Gold plated contacts.
• Minimum temperature (fluid or ambient) 32°F.• Maximum temperature 225°F.• Maximum operating pressure 100 psi.
mfr# moDEL# DEscrIPTIon WEbb#FS1 113200 High Sensitivity Flow Switch – 1/2” NPT Body 12476
Series FS1
FS8-W
F.W. Webb is the exclusive distributor of the Energy Star rated TRIO cast iron boiler.
Low Water Cut-offs & feeders
Circulators & Accessories
70 fwwebb.comF.W. Webb Company
Low Water Cut-offs & feeders
6SECTION
Oil Lubricated CirculatorsThree-Piece
Series 100
Compact Design/Series LR
Series LR
Maintenance-Free CirculatorsCast Iron Wet/Rotor/NRF
NRF
Replacement PartsParts for Series 100 Booster Pumps
mfr#
cAsT Iron bronZE fLAngE sIZE
IncHEs (nPT)
moTor cHArAcTErIsTIcs@60 HZ
WEbb#moDEL # PArT # moDEL # PArT # HP VoLTAgE
Series 100
100 NFI 106189 3/41/12
115 - with built-in overload protection
485
100 BNFI 106197 1 & 11/4 30074
Series HV HV NFI 102210 11/6
486
2” 2 NFI 102214 2 85470
mfr# PArT # consTrucTIon
fLAngE sIZEIncHEs (nPT)
moTor cHArAcTErIsTIcs@60 HI
WEbb#HP VoLTAgE
LR-20BF 106506 Cast Iron 3/4, 1, 11/4, 11/2 1/20 115 - with built-in overload protection 34524
mfr# PArT# fLAngE sIZE IncHEs (nPT) WEbb#NRF-22 103251 3/4, 1, 11/4, 11/2 119280
DEscrIPTIon 100 n fI 100 bI 100 Ab 100 bHr WEbb#
Bronze Bearing Assembly 189034 72154
Bearing Assembly With NFI Impeller 189134 53646
Plastic Impeller 189132 189132 53645Bronze Impeller 118431 118431 55265Coupler Assembly 118705 118705 118705 118705 28553Flange Gasket Set - Ring Type 118368 118368 118368 118368 46366
Bell & Gossett
F.W. Webb Stocks Buderus, burnham, peerless, smith and weil-mclaiN CommerCIal Boilers.
Low Water Cut-offs & feedersLow Water Cut-offs & feeders
Circulators & Accessories
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DEscrIPTIon HV nfI HV bI HV Ab HV bnfI WEbb#2” Bearing Assembly 189165 189165 189165 189165 53643
2” Impeller 189128 189128 53644
Coupler Assembly 118705 118705 118705 118705 28553
Flange Gasket Set 118373 118373 118373 118373 53636
DEscrIPTIon 1” Pr 21/2” LD-3” HD-3” WEbb#Bearing Assembly (C.I. or Bronze) 189105 189105 189105 189105 55267
Coupler Assembly 189110 53642
Coupler Assembly 118723 118723 118723 69659
DEscrIPTIon 118844 189034 189134 189165 189136 189140 Ib, Ab 189105
Ib, Ab 186863
Ib 185260
Ab 185262 WEbb#
Body Gasket, 100 Series P04080 P04080 P04080 72154
Body Gasket, HV Series P04890 P04890 P04890 53646
Body Gasket, PD35-37 P54710 P54710 53645
Oil Wick Set 118395 118395 118395 118395 118395 118395 118395 55265Seal Kit (Booster Pumps) 118681 118681 118681 118681 118681 118681 118681 53642Seal Kit, PD 60 Series 186499 186499 46366
mfr # PumP sHAfT sIZE PumP sErIEs HP frAmE sIZE moTor sHAfT sIZE WEbb#
118473 1/2” PD-35 & PD-37 1/2 - 3/4 B&G 1/2” 259934
Coupler Selection
Replacement Parts (cont.)Parts for Booster PumpsBell & Gossett
Bell & Gossett
Bearing Assemblies
B&G Replacement Circulator Couplings For B&G
mfr# DEscrIPTIon WEbb#CouplingsH24-40W 1/12 – 1/6 HP Spiral 118705 69681H24-10W 1/12 – 1/6 HP Zinc Spring 118705 28553H24-60W 1/4 – 1/3 HP Cast Iron Spring 118723 69659H24-15W 1/12 – 1/6 HP Cast Iron 118705 259933H24-62W 1/2 – 3/4 HP 118473 259934186410 1 HP Cast Iron 53639
Low Water Cut-offs & feeders
Circulators & Accessories
72 fwwebb.comF.W. Webb Company
Low Water Cut-offs & feeders
6SECTION
• Unique replaceable cartridge design– field serviceable.
• Unmatched reliability–Maintenance free.• Quiet, efficient operation.• Standard high capacity output–compact design.• Direct drive–low power consumption.
• Universal flange to flange dimension.• Manufactured in a variety of sizes to match
system requirements.• Residential and light commercial applications.
“00” Series
mfr# connEcTIon sIZE comPAnIon fLAngEs APPLIcATIon WEbb#005
3/4”, 1”, 11/4” & 11/2” Flanged Not Included
Residential Zones 31298007 Larger Residential Zones 24866008 Radiant Heating Zones 58701009 High Lead Loss - Radiant 675590010 Light Commercial Zones 470740011 High Flow - Radiant 699320012 11/4” & 11/2” Flanged Replaces HV 194 - 1542F
High Velocity92024
0012-1 11/4” & 2” Flanged Replaces 2” 194 - 2124F 2165990013
3/4”, 1”, 11/4” & 11/2” Flanged Not IncludedHigh Head - Geothermal 223094
0014 High Head 303216
mfr# connEcTIon sIZE comPAnIon fLAngEs APPLIcATIon WEbb#
007-F5-IFC
3/4”, 1”, 11/4” & 11/2” Flanged Not Included
Larger Residential Zones 254379
007-F-IFCRF With Rotated Flange 372361
008-F6-IFCRadiant Heating Zones
256090
00R-F-IFC 282665
0010-F-IFC
Larger Residential Zones
309249
0011-F-IFC 309248
0013-F-IFC 361642
mfr# connEcTIon sIZE comPAnIon fLAngEs APPLIcATIon WEbb#
00RMS-F-IFC 3/4”, 1”, 11/4” & 11/2” Flanged Not Included
Residential Zones & Radiant 370056
0010MS-F-IFC Larger Residential Zones 370057
mfr# connEcTIon sIZE comPAnIon fLAngEs APPLIcATIon WEbb#
006-BC 1/2” Sweat — Recirc 24874
006-B 3/4” Sweat — Recirc 24873
006-BT4 3/4” FNPT Threaded — Recirc/Boosters 74756
mfr# connEcTIon sIZE comPAnIon fLAngEs APPLIcATIon WEbb#
007-SF3/4”, 1”, 11/4” & 11/2”
Flanged
Not Included
Larger Residential Zones 24875
008-SF Radiant Heating Zones 67560
009-SF High Head Loss - Radiant 54563
0010-SF
11/2” Flanged High Head
67561
0011-SF 201889
0012-SF 242596
Cast Iron with Integral Flow Check (IFC)
3-Speed with Integral Flow Check (IFC)
Bronze
Stainless Steel
“00” Series Cartridge Circulators
Low Water Cut-offs & feedersLow Water Cut-offs & feeders
Circulators & Accessories
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Features:• All-in-One Pump & Control• Sensors Included• Easy to Install: - Attach 2 Sensors - Dial in the Desired Delta-T• UL Approved• Snap-in PC Board, replaceable• LED Status Panel• Fuse Protected• Plug-in Low Voltage Wiring Terminal• Optional Integral Flow Check (IFC®)
Features:• Compact, space saving design• Powerful close-coupled, maintenance free
motor• Superior efficiency, high starting torque• Permanently lubricated, sealed for life
bearings• Rugged 1/2” Stainless Steel Shaft• Carbon/Silicon-Carbide mechanical seal
for long life• Universal flange to flange dimensions -
Ideal for retrofits• Anti-Condensate design for chilled water• Dual electrical knock-outs• Dual pressure taps, suction/discharge
Benefits:• Increases System Efficiency• Pump Always Runs at Minimum
Required Speed• Eliminates Velocity Noise• Eliminates Need for a Pressure By-
pass Valve• Conserves Energy• Achieves System Design Goals, even
when Installed System Varies from Original Design
• Pump Automatically Adjusts to Current System Conditions
• Spend Less Time Figuring Out Pressure Drop (for proper pump sizing) when servicing existing systems.
• Pump Exercise• Delivers Ideal BTU/hr Heat Transfer
for All Styles of Emitters
Taco Variable Speed Delta-T Circulator’s all-in-one design combines a microprocessor based variable speed differential controller with the reliability and convenience of our 00® Cartridge Circulators. Simply dial in the design Delta-T of the system or zone (from 5 – 50°F) and then sit back and watch the circulator automatically adjust its performance to match the systems ideal BTU/hr output, while conserving energy and eliminating velocity noise.
The compact 2400 Series High Capacity Circulators are designed for quiet, efficient, maintenance-free operation in a wide range of larger residential and commercial hydronic systems. Typical applications include hydronic heating, in-floor radiant, snow melt, high pressure drop boilers, outdoor wood boilers, chilled water cooling, geothermal heat pumps, primary/secondary loops and hydro air fan coils. The Stainless Steel 2400 Series should be used for open, domestic water recirculation systems. The unitized, carbon/silicon-carbide mechanical seal is easy to service in only a few minutes.
Priority Zoning Circulators — Cast IronModular PC Board Design with Built-in Transformer & Relay
“00” Timer
mfr # connEcTIon sIZEs comPAnIon fLAngE APPLIcATIon WEbb#
007-ZF5-53/4”, 1”, 11/4” & 11/2” Flanged Not Included
Larger Residential Zones 87921
007-ZF5-LEC With Internal Check 316522
“00” Taco Timermfr # DEscrIPTIon WEbb#
265-1 Analog Timer With Dust Cover 178946
mfr # DEscrIPTIon WEbb#
008-VDTF6 1/25th HP Delta T Circ Cast Iron 413430
0012-VDTF4 1/8th HP Delta T Circ Cast Iron 413431
0013-VDTF3 1/6th HP Delta T Circ Cast Iron 413432
moDELAmPs 115V
AmPs 230V rPm HP WEbb#
2400-10 1.4 .54 3450 1/10 437072
2400-20 1.9 1 3450 1/6 430879
2400-20S 1.9 1 3450 1/6 424888
2400-20-WB 1.9 1 3450 1/6 424887
2400-30 1.9 1 3450 1/6 432117
2400-40 1.9 1 3450 1/6 437068
2400-45 3.6 1.7 3450 1/3 437069
2400-50 4.9 2.4 3450 1/2 314439
2400-50S 4.9 2.4 3450 1/3 424889
2400-60 1.9 1 3450 1/6 437070
2400-65 3.6 1.7 3450 1/3 437071
2400-70 4.9 2.4 3450 1/2 430878
2400-70S 4.9 2.4 3450 1/2 430877
Cast Iron Variable Speed Delta-T 00® Circulators
2400 Series High Capacity Circulators
Low Water Cut-offs & feeders
Circulators & Accessories
74 fwwebb.comF.W. Webb Company
Low Water Cut-offs & feeders
6SECTION
Red Baron CirculatorsDesigned to efficiently circulate heated or chilled water in residential or light commercial Hydronic Systems. These circulators may also be used for zoning large installations and are available in bronze construction for domestic hot water applications.
Cast Iron Circulators 110 Red Baron
Replacement PartsWater Circulation – “00” and 100 Series
Replacement Partsmfr# DEscrIPTIon WEbb#Bolt Kits - PurePro BP-392 Circulator Bolt Kit 165153Flange GasketsT36 Taco/B&G/Grundfos 190128 Red Rubber Flange GasketT36-BR Taco/B&G/Grundfos 224560 Black Rubber Flange Gasket
“00” Replacement Cartridges
1600 Series Replacement Parts
mfr#connEcTIon
sIZEcomPAnIon
rAngEs WEbb#
110
3/4”, 1”, 11/4” & 11/2” Flanged Not Included
24867
111 24868
112 24869
113 24870
120 2” Flanged Included 24871
mfr#connEcTIon
sIZEcomPAnIon
rAngEs WEbb#
110B 3/4”, 1”, 11/4” & 11/2” Flanged Not Included
24876
112B 24878
mfr#connEcTIon
sIZEcomPAnIon
rAngEs WEbb#
111S 3/4”, 1”, 11/4” & 11/2” Flanged Not Included 24877
mfr# DEscrIPTIon WEbb#007-003RP Circulator Gasket/O-Ring f/007 802020012-006RP Circulator Gasket/O-Ring f/0012 241913110-009RP Circulator Coupling 54553110-275RP Pump Seal 54555110-361RP CI 110 Bearing Assembly 24931111-058RP CI 111 Bearing Assembly 69778112-120RP CI 112 Bearing Assembly 54548120-067RP CI 120 Bearing Assembly 55775110-362BRP Bronze 110 Bearing Assembly 54550256-003RP Shutoff Flange Gasket Set 180071110-023RP Circulator Gasket/Full Face 46365006-047RP Flo CK Kit 00 254931007-007RP Circ GSKT 2PK 58302
mfr# DEscrIPTIon WEbb#005-019RP Cartridge Assembly f/005, 006, CI 79720005-020RP Cartridge Assembly f/005, 006, Bronze 77195007-042RP Cartridge Assembly f/007, CI 30334007-045RP Cartridge Assembly f/007, Bronze 75479008-044RP Cartridge Assembly f/007, 008, CI 797160010-021RP Cartridge Assembly 0010 CI 2419120011-009RP Cartridge Assembly 009 CI 213987
mfr# DEscrIPTIon WEbb#1600-160RP Cartridge Assembly f/1600 Series 545561600-169RP Flange Gasket f/1600 Series 797151600-846CRP Water Seal Kit f/1600 Series 54557mfr# fLAngE sIZE DEscrIPTIon WEbb#
110-251BF 3/4”
Bronze Threaded Freedom Flange Set
24884
110-252BF 1” 24885
110-253BF 11/4” 24886
110-254BF 11/2” 24887
251 3/4”
Ductile Iron Freedom Flange Set
30335
252 1” 30336
253 11/4” 30337
254 11/2” 30338
mfr# fLAngE sIZE DEscrIPTIon WEbb#
194-1543F 11/2” Ductile Iron f/0012 Circulator
110880
194-2124 2” Ductile Iron f/0012-F2 Circulator
188276
Circulator Couplingsmfr# DEscrIPTIon WEbb#110-009RP 110 Coupler 54553TP425 110 Coupler 69669
Bronze Circulators
Stainless Steel Circulators
Freedom Flange Sets 005, 007- 0011, 0013, 0014 & 110-113
2” 0012 Threaded Freedom Flange Sets
110, 111, 112, 113, 120
Low Water Cut-offs & feedersLow Water Cut-offs & feeders
Circulators & Accessories
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CirculatorsUPS pumps are a complete range of circulator pumps with 3 speeds available both in 50 and 60Hz.The pumps can be used in both open and closed systems. UPS pumps are of the canned-rotor type, i.e. pump and motor form an integral unit without shaft seal and with only two gaskets for sealing. The bearings are lubricated by the pumped liquid.ApplicationsUPS pumps are designed for circulation of liquid in heating and air-conditioning systems. Pumps with Bronze or Stainless steel housings are also suitable for circulation in hot-water service systems. Examples of typical applications are:• One- and two-pipe heating
systems • Main pumps • Zone pumps • Pumps for heating surfaces • Underfloor heating systems • Solar heating systems • Heat pump systems • Geothermal heating systems • Heat recovery systems
Features:• Maintenance-free • Low-noise • Low-energy • Available with
corrosion-resistant stainless steel or bronze pump housing
mfr # DEscrIPTIon WEbb#Series GFi5/26519601 3/4” 10962519602 1” 10963519652 1” Bronze 222399519603 11/4” 10964519604 11/2” 222396Series 5096409354 2” 222377Series 40/43539605 11/2” 10965Series GF5391584912 3” 427852Series 80569601 3” 427850repair Parts596630 CK Valve Kit UP(S)15 370111
Flange Sets
Model MFG # FloW [GPM]HeAd [Ft] FlANGed uNioN NPt
CHeCK VAlVe WeBB #
BronzeUP 10-16BU/ATLC 115 V 96433902 0-3 0-5.4 x x 250406UP 26-99BF 115 V 52722347 0-34 0-32 x 222390UPS 26-99BFC 115 V 52722518 0-33 0-29 x x 359300
Cast ironUP 15-42FR 115 V 59896167 0-17 0-15 x 10961UPS 15-58FC Super Brute 115 V 59896341 0-17.5 0-19 x x 250404UPS 15-58BFC Super Brute 115 V 59896343 0-17.5 0-19 x x 255945UP 26-64F 115 V 52722330 0-34 0-24 x 83463UP 26-96F 115 V 52722341 0-27.5 0-30 x 83465UP 26-99F 115 V 52722355 0-34 0-32 x 95766UPS 26-99FC Super Brute 115 V 52722512 x x 359298UPS 43-44FC Super Brute 115 V 52722514 x x 359302UP 43-75F 115 V 52722373 0-45 0-26 x 222389
Stainless SteelUP 15-10SU7P/TLC* 115 V 595916 0-3.4 0-3.5 x x 250403UPS 15-55SFC Super Brute 115 V 59896773 0-25 0-18 x x 415970
Grundfos Circulator Pumps
Low Water Cut-offs & feeders
Circulators & Accessories
76 fwwebb.comF.W. Webb Company
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• Integrated frequency converter ensures maximum efficiency during operation
• Patented AUTOADAPT function is the “brains” behind the operation
• Speed-controlled for heating systems• Short flange-to-flange length• Proportional pressure control for
maximum energy savings• Low noise level• Plug-and-pump = simple to install• “Green” conscious and environmentally
friendly
Flanged Ball ValveDesigned to isolate all 2 bolt flanged circulator pumps. Available in 3/4”, 1”, 11/4” and 11/2” Sweat and IPS connections.Features:• Full port forged brass ball valve.• Brass body and flange.• Solid chrome-plated brass balls with
Teflon® seats.• Blowout proof stem sealed with Teflon®.• Vinyl coated handle.• Additional “T” handle included.• Includes mounting nuts and bolts.• Rated at 600 psi WOG.
mfr # DEscrIPTIon WEbb#67778 3/4” IPS Shut Off Flange 244091 67784 3/4” Sweat Shut Off Flange 247630 67779 1” IPS Shut Off Flange 249998 67785 1” Sweat Shut Off Flange 254109 67780 11/4” IPS Shut Off Flange 249999 67786 11/4” Sweat Shut Off Flange 264308 67781 11/2” IPS Shut Off Flange 26429867787 11/2” Sweat Shut Off Flange 264299
ALPHA™
The Grundfos ALPHA will change the way you view circulators. With its permanent magnet motor design, this energy efficient circulator reduces power consumption by 50% or more. The unique patented AUTOADAPT™ feature controls pump performance automatically within defined performance range, ensuring lowest possible energy consumption without sacrificing comfort.Features:• Unique ALPHA Plug with line cord• Terminal box for conduit connection
applications• Large display shows current energy
consumption in Watts• Large display shows estimated flow in
gallons per minute• Integrated check-valve (optional)• A one button, easy to- use interface
MAGNASpeed-controlled, wet-rotor circulator pumps.Features:
mfr# DEscrIPTIon WEbb#59896832 ALPHA 15-55F/LC Cast Iron Flange w/Line Cord 412774
MFr# deSCriPtioN
PoWer rANGe
(MiN-MAX)
Port-to-
Port leNGtH
NoMiNAl PiPe
CoNNeC-tioN
FlANGe tYPe WeBB#
96734489 MAGNA 40 - 120 F 25 - 450W 8.5” 1.5” GF 15/402
400960
96734640 MAGNA 65 - 120 F 35 - 900W 11.5” 2.5” GF531 400961
VersaFlo® UPS Wet Rotor CirculatorsThe Grundfos VersaFlo® UP(S) wet rotor circulators are virtually maintenance-free and offer many advantages over three-piece, dry rotor pumps. Features:• No seals - eliminates hot
water leakage • No oil - pumped water is
the lubricant • No couplers - ensures no
maintenance required
Flow-Based Pressure Boosting SystemThe Grundfos MQ is a compact, all-in-one pressure boosting system, designed for domestic water supply applications. Features:• Complete system• Low noise
mfr# DEscrIPTIon WEbb#96860172 MQ 3-35 115V Booster Pump 319253
MFr# deSCriPtioN
PoWer rANGe
(MiN-MAX)
Port-to-
Port leNGtH
NoMiNAl PiPe
CoNNeC-tioN
FlANGe tYPe WeBB#
96402708 UPS32-80/2 1/2 HP Circulator
11” 1” 11” 3/4” to 11/2”
222368
96402730 UPS40-160/2 3/4 HP Circulator
111/2” 11/2” 111/2” 11/2” 222369
• Built-in protective functions
• Automatic reset
Low Water Cut-offs & feeders
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Thermostatic Radiator ActuatorsT5086Control room temperature by modulating the flow of hot water or steam through free-standing radiators, convectors or baseboard units.• T5086 nonelectrical thermostatic actuator mounts directly on V5086 valve body
and modulates hot water or steam flow through valve in response to room temperature changes.
• No electric power required.
T5086A
T5086B-C
APPLIcATIon TEmPErATurE mfr# TYPE rAngE IncLuDEs WEbb#T5086A1009 Hot Water, Steam 43º F To 79º F Integral Sensor, 108024 Integral Setpoint T5086B1007 Hot Water, Steam 43º F To 79º F Remote Sensor, Remote 96700 Setpoint, 6’6” CapillaryT5086C1005 Hot Water, Steam 43º F To 79º F Remote Sensor, Remote 98010 Setpoint, 6’6” Capillary
Heat-Gard™ Thermostatic Valves (Bodies Nickel Plated Bronze)The Taco Heat-Gard™ Thermostatic valves keep a heating system comfort balanced by eliminating cold spots and overheating. Its proven design and reliable operation make it the simplest way to prevent energy waste and reduce heating costs. The Heat-Gard valve is made so that the complete cartridge can be replaced under pressure without draining the system, delivering a higher level of uninterrupted comfort control.
Heat-Gard™
Heat-Gard™ Thermostatic Operators
mfr# DEscrIPTIon, sIZE & TYPE connEcTIons WEbb#5321-1 1/2” Straight NPT Union Connection 689565322-1 1/2” Angle NPT Union Connection 689645323 1/2” Straight NPT Connection 689605331-C1 3/4” Straight Sweat Connection 545625332 3/4” Angle NPT Connection 689655333-2 3/4” Angle NPT Union Connection 689615431-1 3/4” Straight NPT Union Connection 68957
mfr# DEscrIPTIon WEbb#5201-2 Direct Mount (Liquid) 689725203-2 Remote Sensor 6’ Capillary 545655206-2 Wall Mount 6’ Capillary 68975
F.w. webb stocks purepro® energy saving products.
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DanfossRA 2000 Thermostatic Radiator ValveNew Danfoss RA 2000 thermostatic radiator valves utilize the latest vapor-filled bellows system. Based on a modulating proportional principle, a drop in ambient temperature causes the valve to open. This increases the supply of hot water or low-pressure steam entering the radiator. Conversely, a rise in ambient temperature causes the valve to close. This decreases the supply of hot water or low-pressure steam entering the radiator.
013G8200
013G8220013G8562
013G8565
013G8564
Technical Data
RA Operators
RA 2000 Valves
RA to RA 2000 Adapter
TYPE
LImITATIons
mAxImum TEmPErATurE (ºf)
mAxImum DIff. PrEssurE (WATEr)
mAxImum sTATIc PrEssurE
mAxImum sTEAm PrEssurE
mAxImum TEsT PrEssurE
RA2000 250 20 PSI (46 ft.) 145 psi (335 ft.) 15 psig 232 psi (536 ft.)
mfr # DEscrIPTIon DEsIgncAPILLArY
LEngTHTEmP.
rAngE (ºf)mAx. sEnsor
TEmP. (ºf) WEbb #
013G8200 Built-in Valve-mounted Sensor and Dial
45-86
140
79121
013G8220 Built-in Tamper-resistant Valve-mounted Sensor and Dial 201603
013G8202 Remote Valve-mounted Dial and Remote Sensor 6” 201231
013G8562 Wall Mount Combined Remote-mounted Sensor and Dial 6” 201626
013G8565 Wall Mount Combined Remote-mounted Sensor and Dial 16’ 79122
013G8564 RA2066 2 X 6 Cap. Tubes
Operator with Separate Remote-mounted
Sensor Dial3’ + 3’ 50-90 212918
mfr #VALVE sIZE PATTErn
connEcTIons InLET x ouTLET
connEcTIons InLET x ouTLET WEbb #
013G8015 1/2”
Straight
1.6
FPT X MPT
167179
013G8020 3/4” 2.7 163179
013G8025 1” 2.8 152732
013G8032 11/4” 2.8 224035
013G8014 1/2”
Angle
1.6
FPT X MPT
79123
013G8019 3/4” 2.7 201232
013G8024 1” 2.8 201627
013G8031 11/4” 2.8 203286
013G8013 1/2”
Side Mount Angle
1.6
FPT X MPT
213827
013G8018 3/4” 2.7 79124
013G8023 1” 2.8 79120
013G8030 11/4” 2.8 79118
013G8044 1/2” Straight 2.7 Double Solder Union 79119
013G0140 1/2” 1-PS with Vacuum Braker 241897
mfr # DEscrIPTIon DEsIgn WEbb#
013G8070 RA to RA2000 Adapter Allows RA2000 Operators to fit RA Valves
178946
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AMX Series DirectConnect™ Thermostatic Mixing ValveFeatures:• Engineered for fast installation — orientation of the mix and cold ports reduces fittings
required on typical water heater installations• Dramatically reduces installation time and cuts number of parts in half• Available in multiple connection types: NPT, CPVC, Compression and PEX and Sweat
fittings• Adjustable temperature range 90o – 130o F• Easy recirculation — integrated port allows for optional recirculation connection• DirectConnect™ to water heater — NPT bottom connection attaches easily• Teflon® coating increases product life and reduces callbacks• Patent pending• All our AMX Series mixing valves are now available in Low-Lead-Content version that
meets Lead-free codesTypical Applications: Residential, water heater application: point-of-source, domestic water and nursing homes.
MFr # CoNN. tYPe CoNN. Size MAX FloW GPM CV WeBB #AMX101-US-1* Union Sweat 3/4 " 14 4 308709AMX102-US-1* Union Sweat 1 " 20 4 310403
* Maximum recommended flow rate.AMX100 and AMX101 Series includes 3/4” FNPT bottom connection, AMX102 includes 1” FNPT.
Free thermostrip included.Makes temperature setting easy for one person to handle.
MX Series High Capacity Mixing ValveFeatures:• Large flow proportional mixing or diverting valve• Valve controls hot and cold supply based on control setting• Teflon® coating increases product life and reduces callbacks• Tamper-evident temperature adjustment• Union NPT and flanged models• Recirculation port for fast responses• ASSE 1017 listed (Union Models only)Typical Applications: Any application requiring accurate control of hot water temperature based on the mixing of hot and cold water, such as: domestic water for homes, apartments, hotels, schools, nursing homes, offices, public facilities, space heating and radiant floor heating.
Model CoNNeCtor MiN. MAX. FloW CV teMP rANGe WeBB #MX127 1 NPT " 1.0 – 22 4 110 – 150o F (43 – 65o C) 306367MX128 1-1/4 NPT " 2.5 – 50 9.3 110 – 150o F (43 – 65o C) 412218MX129 1-1/2 NPT " 3.5 – 75 13.5 110 – 150o F (43 – 65o C) 379051MX130 2 NPT " 5.0 – 100 18 110 – 150o F (43 – 65o C) 412217
Maximum working pressure: 150 psi, 1,034 kPa. Maximum temperature 200o F (93o C). For safety, use “C” model for domestic water application with maximum output setting of 120o F (49o C). Minimum temperature difference between hot and mix 10o F (6o C). Maximum flow indicated at 30 psi pressure drop.
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* Maximum recommended flow rate. Connections - US models: Union Sweat; - UT Models: Union NPT (female); All other valves are NPT (female).Consult product catalog for AM-1 Series Models with Union Compression, CPVC and PEX connections.
AM-1 Series Thermostatic Mixing ValveFeatures:• Designed to prevent scalding — meets multiple industry safety certifications: ASSE 1017,
CSA and IAPMO• Allows homeowners to store water at 140o F and higher to prevent legionella growth,
but receive safe, comfortable 120o F water at sinks, shower or tub• Designed to increase the amount of usable hot water by up to 50 percent• Honeywell reliability — one of the most trusted names in home comfort• Teflon® coating increases product life and reduces callbacks• Lockable hand wheel for accurate temperature control• All our AM-1 Series mixing valves are now available in Low-Lead-Content version that
meets Lead-free codesTypical Applications: Domestic water, nursing homes, public facilities, automatic faucets, radiant floor heating, space heating, heat pump systems, combo systems, solar hot water, greenhouses, ndustrial applications, photo processing.
Replacement Parts
ModelS (StANdArd)
Model WeBB # C Model WeBB #r Model
(HeAtiNG oNlY) WeBB #CoNN. tYPe
CoNN.Size
MAX FloW GPM CV
teMP rANGe 70° – 145° F (21° – 62° C)
70° – 120° F (21 – 49° C)
70° – 180° F (21° – 82° C)
CertiFiCAtioN ASSE1016 &1017
ASSE1016 &1017
AM100-1 74842 AM100C-1 74843 NPT 1/2 " 8 3.2
AM101-1 74844 AM101C-1 74845 NPT 3/4 " 12 3.8
AM102-1 74846 AM102C-1 74847 NPT 1 " 16 4.3
AM100-US-1 208633 AM100C-US-1 306454 AM100R-US-1 216533 US 1/2 " 8 3.9
AM101-US-1 202187 AM101C-US-1 202188 AM101R-US-1 202619 US 3/4 " 12 3.9
AM102-US-1 319737 AM102C-US-1 AM102R-US-1 201866 US 1 " 16 3.9
AM101R-UT-1 274686 UT 3/4 " 12 3.9
AM101R-UT-1 274686 UT 3/4 " 12 3.9
Free thermostrip included.Makes temperature setting easy for one person to handle.
MFr # deSCriPtioN WeBB #AM100-010RP 80-160 Element Assembly 91258
AM100-002RP 110-145 Element Assembly 91259
AM-1-025RP New Style Element Assembly 255626
AMU200RP Union Gasket Kit 250443
AMZV520RP PowerTrack Operator 268882
AMCU100 NPT Check Valve 303093
AM08-039 3/4 SWT Union Tail Piece Kit 379052
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ModelS (StANdArd)
Model WeBB # C Model WeBB #r Model
(HeAtiNG oNlY) WeBB #CoNN. tYPe
CoNN.Size
MAX FloW GPM CV
teMP rANGe 70° – 145° F (21° – 62° C)
70° – 120° F (21 – 49° C)
70° – 180° F (21° – 82° C)
CertiFiCAtioN ASSE1016 &1017
ASSE1016 &1017
AM100-1 74842 AM100C-1 74843 NPT 1/2 " 8 3.2
AM101-1 74844 AM101C-1 74845 NPT 3/4 " 12 3.8
AM102-1 74846 AM102C-1 74847 NPT 1 " 16 4.3
AM100-US-1 208633 AM100C-US-1 306454 AM100R-US-1 216533 US 1/2 " 8 3.9
AM101-US-1 202187 AM101C-US-1 202188 AM101R-US-1 202619 US 3/4 " 12 3.9
AM102-US-1 319737 AM102C-US-1 AM102R-US-1 201866 US 1 " 16 3.9
AM101R-UT-1 274686 UT 3/4 " 12 3.9
AM101R-UT-1 274686 UT 3/4 " 12 3.9
Series 70AFor residential installations, mixes cold and hot water to extend capacity of water heater, storage tanks and hot water boiler tankless heaters.Features:• All brass or bronze construction.• Adjustable knob for temperature control.Specifications/Models:• Model 70A-F – Sizes 1/2”, solder connections,
temperature range 120°–160°F.• Model 70A – Sizes 3/4”, solder connections, temperature
range 120°–160°F.• Model L70A – Sizes 1/2”, solder connections,
temperature range 100°–130°F.
mfr# DEscrIPTIon WEbb#70AF-12 1/2” 2864270A-34 3/4” 28632L70A-34 3/4” 81201869100 Repair Kit f/70A 34164
Flow Control ValveModel P3Multi-orifice flow control for tankless heaters• Designed to limit the flow of water
to equipment.• Used for tankless heater installations.mfr# DEscrIPTIon WEbb#P3S-12 1/2” 28633
Tempering/Mixing ValvesHot water extender tempering valvesSeries N170For commercial applications, mixes cold and hot water to extend capacity of water heater, storage tanks and hot water boiler tankless heaters.Features:• All bronze construction.• Interchangeable thermostat.• High capacity.
mfr# DEscrIPTIon WEbb#N170M2-34 3/4” 68775N170M2-1 1” 68776N170M2-114 11/4” 68777N170M2-112 11/2” 68778
5000 Series Mixing ValveThe 5000 Series Mixing Valve is a dual purpose mixing or diverting valve. It is ASSE 1017 approved, providing shut-off reliability on either a hot or cold water supply failure. The high flow and low headloss characteristics make the 5000 Series ideal for domestic water, radiant applications, installations with large variations in flow rate and supply conditions, and installations requiring tightly controlled water temperature. The valves unique design and advanced thermostatic element ensures a stable mixed water temperature throughout the extended 85° – 150°F range. The 5000 Series provides fail-safe security and the ultimate performance in a mixing valve.
Replacement Parts for Mixing Valves
mfr# DEscrIPTIon WEbb#5002 1/2” Sweat Union Connections 1885695003 3/4” Sweat Union Connections 1612185004 1” Sweat Union Connections 76566
mfr# DEscrIPTIon WEbb#507-046RP 508/526 Mixing Valve Element 249325002-002RP Set of 3 Gaskets for Mixing Valve 247482
Made In The USA
mfr# DEscrIPTIon WEbb#FCT12 1/2” Solder 373347
Multi Orifice Control ValvesProvides Flow to Tankless Heaters
Made In The USA
mfr# DEscrIPTIon WEbb#TV12 1/2”,Bronze Sweat 373345TV34 3/4”,Bronze Sweat 318122TVRK TV Repair Kit 373346
Tempering/Mixing ValvesBronze Body, Hi Temp 120-150°F
Valves
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Forged Brass Ball ValvesFull Port Ball Valves
mfr# DEscrIPTIon WEbb#regular Pattern, 150 WSP/600,400 WOG101-043 1/2” S-1001 C X C 210974
Specialty Ball ValvesBall Valves with Compression Ends
mfr# DEscrIPTIon WEbb#Conventional Port with Waste101-553 1/2” T-802 87116101-554 3/4” T-802 87117101-555 1” T-802 87118
Female X Sweat Ball Valves -Full Port
mfr# DEscrIPTIon WEbb#For Connecting Boilers to Copper tube101-623 1/2” T-1007 IPS X SWT 111123101-624 3/4” T-1007 IPS X SWT 111124
Bronze Heating and Radiator Valvesmfr# DEscrIPTIon WEbb#Steam Angle radiator Valves110-103 1/2” T-431 IPS 81605110-104 3/4” T-431 IPS 68791110-105 1” T-431 IPS 11038110-106 11/4” T-431 IPS 11039110-107 11/2” T-431 IPS 80127Hot Water Angle Valves110-113 1/2” T-437 IPS 68792110-114 3/4” T-437 IPS 68793110-115 1” T-437 IPS 68794110-116 11/4” T-437 IPS 72020radiator Gate Valves110-135 1” T-435 IPS 68795110-136 11/4” T-435 IPS 68796union elbows110-163 1/2” T-438 IPS 68799110-164 3/4” T-438 IPS 68800110-168 1” T-438 IPS 68801110-169 11/4” T-438 IPS 68802110-165 1/2” S-438 SWT 68803110-166 3/4” S-438 SWT 68804
Balancing Valvesmfr# DEscrIPTIon WEbb#110-154 3/4” S-439 C X C 68797110-155 1” S-439 C X C 68798
Replacement Handlesmfr# DEscrIPTIon WEbb#110-170 RAD Valve Handles 112610
Gate, Check & Stop/Waste Valvesmfr# DEscrIPTIon WEbb#Gate ValvesT300-12 1/2” IPS 26181T300-34 3/4” IPS 26182T300-1 1” IPS 26183T300-114 11/4” IPS 26184T300-112 11/2” IPS 26185T300-2 2” IPS 26186T300-212 21/2” IPS 26193T300-3 3” IPS 26194T300-4 4” IPS 26195T300S-12 1/2” COP 26187T300S-34 3/4” COP 26188T300S-1 1” COP 26189T300S-114 11/4” COP 26190T300S-112 11/2” COP 26191T300S-2 2” COP 26192 Check Valves M31-12 1/2” IPS 26202M31-34 3/4” IPS 26203M31-1 1” IPS 26204M31-114 11/4” IPS 26205M31-112 11/2” IPS 26206M31-2 2” IPS 26207M31S-12 1/2” COP 26196M31S-34 3/4” COP 26197M31S-1 1” COP 26198M31S-114 11/4” COP 26199M31S-112 11/2” COP 26200M31S-2 2” COP 26201 Stop & Waste Valves SW-12 1/2” COP 1971412COP 1/2” COP 3975912IPS 1/2” IPS 3456434COP 3/4” COP 1971534IPS 3/4” IPS 19713 Boiler drain 107-143 1/2” MNPT 3976012DO 1/2” IPS 1971634DO 3/4” IPS 19713
Made In The USA
mfr# DEscrIPTIon WEbb#BD12 1/2” Sweat/Threaded 394854BD34 3/4” Threaded 394855lead-Free Boiler drain646BV03LF 1/2” IPS 423531
Boiler Drains
83 Valves
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Accu-Flo Balancing Valve• Modified venturi design.• Blow-out proof system.• Ball valve construction.• Calibrated nameplate for
presetting.• Built-in drain port.• All brass interior parts.• Rated to: 11/2” – 2”: 300 psi,
250°F. 21/2” – 4”: Class 125.Accu-Flo
mfr# sIZE boDY WEbb#BR1 1/2” Bronze 11053BR2 3/4” Bronze 11054
Balance Sweat ValvesAmtrol Balancers are precision-machined valves designed for controlling the amount of liquid in individual lines within a system.Balance is set by the location of
the lever, which turns a precision-fitted diverter in the valve body to reduce the flow through the valve. The diverter stem packing is heat resistant and need not be removed when connection are being soldered. • Bronze construction.• Packing does not need to be removed for soldering.• Precision lower adjustment.
mfr# sIZE & connEcTIon WEbb#ACUF-075-AC 3/4” Sweat 253479ACUF-100-AC 1” Sweat 253480ACUF-125-AC 11/4” Sweat 253481
Ball ValvesGeneral purpose ball valves are threaded-end and solder-end valves feature bubble tight shut-off.
mfr# sIZE WEbb#T103-12 1/2” 73303T104-34 3/4” 73304T105-1 1” 74526T106-114 11/4” 165712T107-112 11/2” 165713T108-2 2” 165714
mfr# sIZE WEbb#C203-12 1/2” 73305C204-34 3/4” 73306C205-1 1” 74520C206-114 11/4” 165717C207-112 11/2” 165718C208-2 2” 165719
Threaded Sweat
Lead-Free Ball ValvesGeneral purpose ball valves are threaded-end and solder-end valves feature bubble tight shut-off.
mfr# sIZE WEbb#T103LF-12 1/2” 427044T104LF-34 3/4” 427045T105LF-1 1” 427046T106LF-114 11/4” 427047T107LF-112 11/2” 427048T108LF-2 2” 427049
mfr# sIZE WEbb#C203LF-12 1/2” 427050C204LF-34 3/4” 427051C205LF-1 1” 427052C206LF-114 11/4” 427053C207LF-112 11/2” 427054C208LF-2 2” 427055
Threaded Sweat
Purge & Balance Ball ValveResidential purge and balancing valve
mfr# sIZE WEbb#RPVS-34 3/4” 286507866801 3/4” 58728
Series RPV• Provides a unique and low cost
solution for start-up purging and balancing of hydronic heating loops.
• Accurate balancing and drip tight shutoff.
• Rugged, dual-ball valve design.• High-volume purging.
Flow Control Valves
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6SECTION
Prevent gravity flow in forced hot water systems and permit summer/winter operation of indirect water heaters.• Removeable top cap allows easy
cleaning and service without removing pipe connections.
• Manual operating position for vertical lift disc to permit gravity circulation.
Circuit Setter® “RF”Calibrated Balance Valves for Low Flow ApplicationsThe Bell & Gossett Circuit Setter “RF” calibrated balance valve is a precision machined ball type, triple purpose balancing instrument. It is precisely calibrated for use as a presettable balance valve, variable orifice flow meter and positive shut-off service valve for low flow applications.Valves are furnished with a calibrated nameplate and memory stop indicator. This permits the valve to be preset to a fixed open position and then closed for service without disturbing valve settings.ConstructionBody: BronzeBall: BrassSeat Rings: Glass and Carbon filled TFEReadout Valves: Brass with EPT check valveStem “O” Ring: EPDMMaximum Working PressureSweat Models: 200 psig
Circuit Setter® PlusCalibrated Balance Valves with NPT and Solder ConnectionsThe Bell & Gossett Circuit Setter Plus calibrated balance valve is a precision machined ball type, triple purpose balancing instrument. It is precisely calibrated for use as a presettable balance valve, variable orifice flow meter and positive shut-off service valve.Valves are furnished with a calibrated nameplate and memory stop indicator which permits the valve to be preset to a fixed open position and then closed for service without disturbing valve setting.ConstructionBody: BronzeBall: BrassSeat Rings: Glass and Carbon filled TFEReadout Valves: Brass with EPT check valvesStem “O” Ring: EPDMMaximum Working PressureNPT Models: 300 psig Sweat Models: 200 psig
Flo-Checks
Bell & Gossett Bell & Gossett
Bell & Gossett
mfr# PArT # WEbb#SA3/4 107034 55268SA1 107108 55269SA11/4 107019 53631SA11/2 107020 467SA2 107021 468SB3/4 107024 73183
mfr# PArT # WEbb#RF-3/4S 117411 111271
mfr# PArT # WEbb#218-3 3/4” IPS Unviersal (C.I.) 30339219-4 3/4” Horizontal (Bronze) 24888241-4 1” Horizontal (Bronze) 24889220-6 1’ Universal (C.I.) 24890221-6 11/4’ Universal (C.I.) 24891222-6 11/2’ Universal (C.I.) 24892223-5 2’ Universal (C.I.) 24893
mfr # PArT # sIZE conns. WEbb#
CB-1/2S 117412 1/2
Sweat
199863
CB-3/4S 117413 3/4 165900
CB-1S 117401 1 192558
CB-11/4S 117402 11/4 166711
CB-11/2S 117403 11/2 202614
CB-2S 117404 2 202615
CB-1/2 117414 1/2
NPT
76559
CB-3/4 117415 3/4 76560
CB-1 117416 1 76561
CB-11/4 117103 11/4 76562
CB-11/2 117104 11/2 76563
CB-2 117105 2 76564
CB-21/2 117106 21/2 111269
CB-3 117107 3 111270
Flo-Control™ Valves
Made In The USA
mfr# DEscrIPTIon WEbb#FCS34 3/4” Sweat 373350FCS1 1” Sweat 373352FC34 3/4” Threaded 373349FC1 1” Threaded 373351
Flow Check Valves
Zone Valves
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Zone Sentry® Zone Valve The Taco Zone Sentry® Zone Valve enhances the overall performance of any zone valve system. The unique patented technology in the Zone Sentry® utilizes a microcircuit based logic to con-trol a gear driven electronic actuator which drives a ball valve based body design. All this adds up to a zone valve that leads the industry in energy efficiency, flow capacity (Cv), shutoff pressure rating, ease of installation, diagnostic capability and the number of valves (12) that can be use on a standard 40VA transformer.Application:Taco Zone Sentry® Zone Valves provide on-off, normally open or normally closed control in both open and closed hydronic systems. They can be used in a variety of heating and non con-densing cooling applications, primarily designed for use with baseboard, fan coils, radiators, con-vectors, air handlers, heat pumps and radiant applications.Ease of Installation / Operation:The valve can be installed in any direction, in any orientation. We allow the operator to be mounted to the valve body in either direction for tight baseboard jobs. Snap-in quick connects on the back of the valve make for a simple, secure and fast wiring hook-up. A green LED light shows full functional-ity of the valve’s operation and thermostat status. Under a no power situation the manual override button located on the top of the valve allows the ball to be rotated up to 90° and is also marked with a slot to indicate the position of the valve.
571
Replacement PartsZone Valves
Zone Valve Thermostat
mfr # APPLIcATIonsIZE & TYPE connEc-
TIons WEbb#
Z050C2-Way, NO/NC 24
VAC, 300 psi
1/2” Sweat 252725
Z075C 3/4” Sweat 242522
Z100C 1” Sweat 242523
Heat Motor Zone Valvesmfr # APPLIcATIon
sIZE & TYPE connEcTIons WEbb#
560By-Pass 3-Way. 125 psi, 55’ Pump Head
1/2” Sweat 85036
561 3/4” Sweat 80045
562 1” Sweat 268725
570
Standard 2-Way, 125 psi, 55’ Pump Head
1/2” Sweat 79424
571 3/4” Sweat 24925
572 1” Sweat 24926
573 11/4” Sweat 24927
556G2 Geothermal 2-Way 3/4” Sweat 166775
569-2 Zone Valve Transformer Transformer for 3 Zone Valves 24930
sIZE & TYPE mfr# APPLIcATIon connEcTIons WEbb#568-19 24 Volt Thermostat Thermostat (1) 30340
mfr# DEscrIPTIon WEbb#551-078RP Power Head f/551, 552, 553 69779555-050RP Power Head f/570 Series 34894ZA024Q4A NO/NC Actuator Head 251775
Zone Valve
Flo-Checks
Zone Valves
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Low Voltage Zone ValvesV8043 Two-Position Normally Closed Zone Valves Two-way ON-OFF low voltage valves consist of an actuator and valve assembly for controlling the flow of hot water.• Manual opener (on all models, except straight-through, normally open valves) for valve
operation on power failure; valve returns to automatic position when power is restored.• All models may be installed without disassembling the valve.• Complete powerhead may be removed or replaced without breaking water line
connections or draining the system.• Actuator motor may be replaced without removing valve body or draining the system.
V8043 Two-Position Normally Open Zone Valves Two-way ON-OFF low voltage valves consist of an actuator and valve assembly for control-ling the flow of hot water, and some models for steam.• All models may be installed without disassembling the valve.• Complete powerhead may be removed or replaced without breaking water line connec-
tions or draining the system.• Actuator motor may be replaced without removing the valve body or draining the system.• Manual opener is not included in normally open valves.
V8044 Two-Position Diverting Zone Valves Three-way diverting low voltage valves consist of an actuator and valve assembly for controlling the flow of hot water, and some models for steam.• Manual opener (on all models, except straight-through, normally open valves) for valve
operation on power failure; valve returns to automatic position when power is restored.• All models may be installed without disassembling the valve.• Complete powerhead may be removed or replaced without breaking water line
connections or draining the system.• Actuator motor may be replaced without removing the valve body or draining the system.
V8043B1029
V8044A1044
Zone Valve Replacement Headmfr # DEscrIPTIon ELEcTrIcAL rATIng ELEcTrIcAL connEcTIons WEbb#
400D3916-048 Replacement Head for V8043 with End Switch 24 Vac, 50/60 Hz Screw Terminal Block 69631
E180W Replacement Motor Only 24 V — 69632
mfr #
PIPE connEcTIons
ELEcTrIcAL connEcTIons WEbb#sIZE TYPE
V8043B1027 3/4” Sweat 18” Leads 88050
mfr #
PIPE connEcTIons
ELEcTrIcAL connEcTIons WEbb#sIZE TYPE
V8044A10443/4” Sweat
18” Leads 100957
V8044E1011 With End Switch 106177
mfr #
PIPE connEcTIons
fLoW cAPAcITY ELEcTrIcAL connEcTIons WEbb#sIZE TYPE
V8043A1011 1/2”
Sweat
3.5 Cv
18” Leads99622
V8043A10293/4”
83080
V8043E1012
With End Switch
80682
V8043E1020 1” 80683
V8043E1061 3/4”8 Cv
105843
V8043E1079 1” 84886
V8043E1028 1/2”3.5 Cv
106724
V8043F1036 3/4” 30231
V8043F1051 1” 31376
Zone Valves
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Line Voltage Zone ValveV4043On-OFF and diverting line voltage valves consist of an actuator motor and valve assembly for controlling the flow of hot or chilled water.• Manual opener (on all models, except straight-through, normally open valves) for valve
operation on power failure; valve returns to automatic position when power is restored.• All models may be installed without disassembling the valve.• Complete powerhead may be removed or replaced without breaking line connections or
draining the system.• Motor can be replaced without removing the valve body or draining the system.• Suitable for heating and cooling applications.V4043
Conversion Kit for Valves
mfr #APPLIcATIon
TYPE VALVE sIZEPIPE
connEcTIons WEbb#
V4043A1010Water
1/2” Flare 102957
V4043A1259 3/4” Sweat 106214
mfr # VALVE sIZEPIPE
connEcTIons WEbb#
40003918-006Conversion kit for converting old style valve bodies to
accept 40003916 Actuator. Includes brass plate with drive shaft and rubber ball, large O-ring and four screws.
Two-way V8043A,E,F:
V4043A, water valve body
69630
Zone Valve ControlsTaco switching relays combine clearly labeled PC board layouts with advanced features that allow for total system customization. External indicator lights provide instant diagnostic feedback, making a snap of service calls or new installation start-ups. All switching relays are UL and CSA listed, use standard “ice cube” replaceable relays, and are compatible with conventional and programmable thermostats. EXP Switching Relays can be expanded up to 20 zones with priority. Switching Relays are available in one, two, three, four and six zones.ZVC404
Zone Valve Controls with PowerPort Option
ZVC404-EXP
mfr# DEscrIPTIon WEbb#ZVC404-EXP 4 Zone Valve Control with Priority & 2 Power Ports 255092ZVC406-EXP-2 6 Zone Valve Control with Priority & 2 Power Ports 360216
mfr# DEscrIPTIon WEbb#ZVC403 3 Zone Valve Control 165792ZVC404 4 Zone Valve Control With Priority 165793ZVC405 5 Zone Valve Control 165794ZVC406 6 Zone Valve Control With Priority 165795
88Manifolds & Heaters
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Copper Manifolds – ALBAvailable with 3”, 4”, & 6” on center and standard, barbed or swedged ends!All manifolds are Type L copper, 6’ in length with a branch every 3”, 4”, or 6” on center. Contractor cuts to fit each application. Perfect for boiler header, zone manifolds, return manifolds or radiant manifolds.mfr# sIZE cTr To cTr WEbb#Copper Manifolds with Standard endsCC100 50 24 1 X 1/2 X 24 BR 3” 191815CC100 75 24 1 X 3/4 X 24 BR 3” 209014CC125 50 24 11/4 X 1/2 X 24 BR 3” 190876CC125 75 24 11/4 X 3/4 X 24 BR 3” 190877CC150 50 24 11/2 X 1/2 X 24 BR 3” 223340CC100 50 18 1 X 1/2 X 18 BR 4” 191816CC100 75 18 1 X 3/4 X 18 BR 4” 241217CC125 75 18 11/4 X 3/4 X 18 BR 4” 209015CC100 50 12 1 X 1/2 X 12 BR 6” 190876CC100 75 12 1 X 3/4 X 12 BR 6” 241190CC125 75 12 11/4 X 3/4 X 12 BR 6” 192193Copper Manifolds with Female (Swedged) Branch ends CC100 50 24 FS 1 X 1/2 X 24 F SW 3” 224314CC125 50 24 FS 11/2 X 1/2 X 24 F SW 3” 221190
Copper Red Ring Monoflo® Fittings
Copper Red Ring Monoflo Fittings let you use a single pipe to serve as both supply and return main.• Connect risers to the main, assuring
proper diversion of water to each heating unit regardless of type and its position in the system.
Monoflo® Fitting
Mono-Flow Teesmfr# DEscrIPTIon WEbb#302-203 3/4” X 1/2” T-570 C X C 73369302-205 1” X 3/4” T-570 C X C 73370302-207 11/4” X 3/4” T-570 C X C 73371
Steel Boiler Headersmfr# DEscrIPTIon WEbb#06700 11/4” X 3/4”, 2 Zone 9514806701 11/4” X 3/4”, 3 Zone 9514906702 11/4” X 3/4”, 4 Zone 95150
PArT# sIZE WEbb#108119 3/4” X 1/2” 455108120 1” X 1/2” 456108121 1” X 3/4” 457108122 11/4” X 1/2” 458108123 11/4” X 3/4” 459108124 11/2” X 3/4” 460
mfr# DEscrIPTIon WEbb#06703 11/4” X 1”, 2 Zone 9103606704 11/4” X 1”, 3 Zone 9103706705 11/4” X 1”, 4 Zone 91038
Zone Heaters3+1 EZ Zone PackBoiler Header System with 3 pre-installed zone valve bodies, 3 shutoff valves with purge, and an additional high flow port connection for an Indirect water heater.Kit Includes:• 3 ¾” NPT Zone Valves 24 Volt 4 Wire• 3 Full Port Ball Valves w/Hose Drain• 2 Steel Headers 1¼ 3 Zone 3” x 6”• 2 Uni-Flange Ball Valve Isolators• 2 1¼” Pipe Caps• 2 1¼” x 1” tees• 2 1¼” x 6” Nipples
5+1 EZ Zone PackBoiler Header System with 5 pre-installed zone valve bodies, 5 shutoff valves with purge, and an additional high flow port connection for an Indirect water heater.Kit Includes:• 5 ¾” NPT Zone Valves 24 Volt 4 Wire• 5 Full Port Ball Valves w/Hose Drain• 2 Steel Headers 1¼ 5 Zone 5” x 6”• 2 Uni-Flange Ball Valve Isolators• 2 1¼” Pipe Caps• 2 1¼” x 1” tees• 2 1¼” x 6” Nipples
mfr# DEscrIPTIon WEbb#707640 3+1 EZ Zone Pack 414131
mfr# DEscrIPTIon WEbb#707650 5+1 EZ Zone Pack 414132
baseboard
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Petite 7Residential Hydronic Baseboard RadiationPetite 7 hot water baseboard radiation offers the decorating advantages homeowners want most . . . the ease of assembly installing contractors demand . . . plus the performance excellence that assures long-term customer satisfaction.
• Low profile design. • Simple installation.• Superior performance.
Baseboard RatingsI=B=R Hot Water Ratings – Forced Circulation Based on 65° F Entering Air Temperature P77A Assembly with 3/4” Element (I=B=R Rated)
Petite 7
fLoW rATE bTuH PEr LInEAr fooT of AcTIVE LEngTH AT AVErAgE WATEr TEmPErATurEs InDIcATED °fGPM 150° 155° 160° 165° 170° 175° 180° 185° 190° 195° 200° 205° 210° 215° 220° 225° 230° 235° 240°4 410 440 480 510 540 570 600 630 670 700 730 760 800 840 870 900 930 960 9901 390 420 450 480 510 540 570 600 630 660 690 720 760 790 820 850 880 910 940
®
Enclosure Only
mfr# sIZE WEbb#P7C3 3’ 24623P7C4 4’ 24622P7C5 5’ 24621P7C6 6’ 24620P7C7 7’ 24619P7C8 8’ 24618
Includes front panel, back panel, damper with pivot, hanger brackets all assembled and shipped in a single carton, 2” splicer set included with each 5’, 6’, and 8’ length.
Assembled Baseboard
mfr# sIZE WEbb#P77A2 2’ X 3/4” 76168P77A3 3’ X 3/4” 24617P77A4 4’ X 3/4” 24616P77A5 5’ X 3/4” 24615P77A6 6’ X 3/4” 24614P77A7 7’ X 3/4” 24613P77A8 8’ X 3/4” 24612P77A10 10’ X 3/4” 67311
Petite 7 Packages
Includes front panel, back panel, damper with pivot, hanger brackets, and heating element with plastic glides all assembled and shipped in a single carton, 2” splicer set included with each 5’, 6’, and 8’ length.
Each carton contains four elements plus necessary plastic glides.
Element Only
mfr# sIZE WEbb#7ME4-2 2’ X 3/4” 1516447ME4-3 3’ X 3/4” 246297ME4-4 4’ X 3/4” 246287ME4-5 5’ X 3/4” 246277ME4-6 6’ X 3/4” 246267ME4-7 7’ X 3/4” 246257ME4-8 8’ X 3/4” 24624
Petite 7 Accessoriesmfr# DEsc. WEbb#end CoversP105 3”, Right Hand 91183P106 3”, Left Hand 91184 Hinged Valve end CoverP83 4”, Right Hand 24632P84 4”, Left Hand 24633 Hinged inside CornerP89 90° 24634P90 135° 24635 Hinged outside CornerP93 90° 24636P94 135° 24637 Wall trim P95 4” 24638 Splice Strip (3 pieces) P96 2” 24639P97 7” 24640P98 14” 24641 tubing Support Hanger P102 Supply 24645P103 Return 24646 Hanger Bracket P104 Snap In 24643
® ®
baseboard
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Petite 9High Capacity Baseboard Radiation
Assembled baseboardmfr# sIZE WEbb#P9CU75-2 2’ X 3/4” 24583P9CU75-3 3’ X 3/4” 24582P9CU75-4 4’ X 3/4” 24581P9CU75-5 5’ X 3/4” 24580P9CU75-6 6’ X 3/4” 24579P9CU75-7 7’ X 3/4” 24578P9CU75-8 8’ X 3/4” 24577
Petite 9 Packages
Model P9CU75 complete assembled units (single pack) include one length each of back panel, front panel, damper-louver and 3/4” heating element. 10 GA. front panel, plus required support brackets and element cradle expansion clips. Panel joiner included with 5’, 6’, & 8’ lengths.
Enclosure onlymfr# sIZE WEbb#P9CO-2 2’ 24597P9CO-3 3’ 24596P9CO-4 4’ 24595P9CO-5 5’ 24594P9CO-6 6’ 24593P9CO-7 7’ 24592P9CO-8 8’ 24591
Model P9CO enclosure only assembled (single pack), includes one length each of back panel, 18 GA front panel, damper-louver and 1” heating element, plus required support brackets and element cradle expansion clips. Panel joiner included with 5’, 6’, & 8’ lengths.
E75 3/4” CU tube elements only elements and cradles individually boxed.
Element Onlymfr# sIZE WEbb#E75-2 2’ X 3/4” 24590E75-3 3’ X 3/4” 24589E75-4 4’ X 3/4” 24588E75-5 5’ X 3/4” 24587E75-6 6’ X 3/4” 24586E75-7 7’ X 3/4” 24585E75-8 8’ X 3/4” 24584
mfr# DEscrIPTIon WEbb#Bath3 3’ Design Line Kit 257722Bath4 4’ Design Line Kit 257723Bath5 5’ Design Line Kit 257724
Petite 9 Accessories
mfr# DEsc. WEbb#Hinged end CapsP9-REC 4”, Right Hand 24598P9-LEC 4”, Left Hand 30322 Hinged Valve end CapP9-VECR 6”, Right Hand 24599P9-VECL 6”, Left Hand 30323 Hinged inside CornerP9-IC 90° 24600P9-ICB 135° 24601 Hinged outside CornerP9-OC 90° 24602P9-OCB 135° 76170 Wall trim P9-WJ 4” 179521 Standard Panel Joiner P9-PJ 2” 24606 Fill in Section P9-FIS 14” 76173 return tube Hanger P9-RTH Upper 24608 Support Bracket P9BR 76172
Baseboard Ratings
MODEL# FLOW RATE HOT WATER — BTU/HR./LIn.FT. rate lB./Hr. 140° 150° 160° 170° 180° 190° 200° 210° 220° P9 3/4” 2000 470 560 650 750 850 940 1040 1140 1240P9 3/4” 500 445 530 620 710 800 890 980 1080 1170
Petite 9
®
® ®
Design Line is made of durable, rust proof, corrosion resistant extruded aluminum. It’s perfect for high moisture areas such as bathrooms.Durable, Long Lasting—Design Line construction is of sturdy extruded aluminum with locking die cast accessories. All are finished with baked-on enamel paint. Design Line can take abuse from vacuum cleaners, mops, and brooms with no dents or dings.Slim, Low, Silhouette—Design Line takes the bulk out of baseboards. Mounts close to the wall and rises only 6 1/2 off the floor. Design Line gives you more freedom for furniture placement.
91 Tankless coils
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Everhot External Tankless Water HeatersEverhot External Tankless Water Heaters service a wide range of domestic, commercial, and industrial applications — virtually anywhere there is a requirement for instantaneous hot water on demand.Capacities range from 4 gallons per minute to 125 gallons per minute. Models are available in both vertical and horizontal styles, with special models for radiation heaters, swimming pool heaters, indirect tank heaters, and converter applications.Standard Features:• Solid copper shell.• Reinforced copper, integral finned tubing.• Air vent coupling.• Attractive red jacket.• Three year warranty.
Freestanding Option:All vertical models are now available as a freestanding unit on forced circulation installations. When ordering, specifiy “FM” for floor mount before model no.
Trufin Tube Tankless Heaters
mfr# boILEr sErIEs DEscrIPTIon gPm WEbb# V1-5 Burnham (V-1, V-7, V-9 – Specify Series) 5” X 121/4” – 8 BH 5 77654
T105 National- U.S. (17-18, 70-101-109-209, 300) Crane (2-8-11-12, 202-300-302) 71/4” Dia. – 6 BH 5 8630 Thatcher (G-OP)
PE-5 Peerless (JO, JOT, 2, 2T) 61/4” X 141/4” – 12 BH 5 91059
PF-5 Peerless (JO, JOT, EC, 2-2T, 7-7PF, 60-61-81, 8” Dia. 8 BH 5 8639 WB, LC/LCE)
ECT-5 Peerless (ECT-Steam) 51/8” c 11” – 8 BH 5 8635
TR-5 Trianco (Newport Horizon, DBC) 71/2” X 71/2” – 8 BH 5 69930
WE-624 Weil-McLain (65-66-68-EG) 4 92504WE-625 Weil-McLain (42-62) 7” Dia – 8 BH 5 8618WE-626 Weil-McLain (Water Boilers – Specify Series) 6 8619G05 Weil-McLain (Gold) 73/4” Dia – 6 BH 5 94757
65-S-5 Weil-Mclain (65-66-68–EG–Gold Steam Boilers) 6” X 10” – 8BH 5 8622 Other sizes/models available.
moDEL #WEIgHT
(Lbs)
sq. fT. HEAT
surfAcE
fEmALE boILEr
fITTIngs
mALE DomEsTIc
WATEr fITTIngs DIAmETEr
jAckET HEIgHT WEbb #
No. 6 “Deluxe” 37 17.43 2” 1/2” 123/4” 153/4” 8647
No. 8 “Deluxe” 43 23.98 2” 3/4” 123/4” 173/4” 8648
No. 10 “Super” 51 30.23 2” 3/4” 123/4” 193/4” 8649
Radiant
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Onix™ Radiant HoseOnix Staple Up™ is the fastest, quietest, least expensive, and most hassle free way to install under floor radiant heating. Onix conducts heat through the flooring to warm your room quietly and evenly without changing your finished floor height. No need to install aluminum plates with this application. They’re simply not needed. mfr# DEscrIPTIon WEbb#086061-160 3/8” X 160 Onix 68294086061-180 3/8” X 180 Onix 68293086061-200 3/8” X 200 Onix 68292086081-50 1/2” X 50 Onix 210639086081-200 1/2” X 200 Onix 68341086081-300 1/2” X 300 Onix 165588086101-50 5/8” X 50 Onix 204433086101-100 5/8” X 100 Onix 204434086101-300 5/8” X 300 Onix 192983086121-50 3/4” X 50 Onix 76508086121-100 3/4” X 100 Onix 90560086161X-50 1” X 50 Onix 378858
Onix FittingsSelfTite™ Clampsmfr# DEscrIPTIon WEbb#onix Selftite663019-10 3/8” 68296663022-10 1/2” 264838663025-10 5/8” 246747663029-100 3/4” 884406643244-10 1” 378859
SelfTite Pliersmfr# DEscrIPTIon WEbb#669100 SelfTite Pliers 233449
Onix BarbsFor transitioning Onix to sweat fittings. Sweat Onix Barbs into copper tees or ball valves for easy field manifold connection.
mfr# DEscrIPTIon WEbb#684001-10 3/8” Onix X 1/2” Fitting Barb 68295685001-10 1/2” Onix X 1/2” Fitting Barb 68344686001-10 5/8” Onix X 1/2” Fitting Barb 88444687001-10 3/4” Onix X 3/4” Fitting Barb 76507688001-10 1” Onix X 1” Fitting Barb 194795
mfr# DEscrIPTIon PAckAgIng WEbb#660075 3/8” Onix SelfTite 2 Splices, 4 SelfTites 68298
mfr# DEscrIPTIon WEbb#185075-10 3/4” Onix x 3/4” Elbow 251571185074-10 1/2” X 3/4” F SWT 263363185625-10 5/8” X 3/4” F SWT 264421
Onix CouplingsFor making field repairs. Use Onix Couplings to make field repairs and connections when necessary. Be sure to use Watts Radiant’s SureClamps or SelfTities when making all field splice repairs and closely follow all guidelines. Order clamps separately.mfr# DEscrIPTIon WEbb#677062-10 3/8” Onix Coupling 268945677182-10 1/2” Onix Coupling 378860677101-10 5/8” Onix Coupling 242627677121-10 3/4” Onix Coupling 218873677122-10 1” Onix Coupling 378861
SelfTite Onix Repair Kits
Onix Stainless Steel T20 Fittings mfr# DEscrIPTIon WEbb#P689001-10 3/8” Onix X 3/4” BSP 253019P689002-10 1/2” Onix X 3/4” BSP 283494
Each SelfTite Repair Kit contains two double-ended barbs and four clamps in a kit. Each kit includes instructions to help insure that the repair is done properly. Be sure to pressure test the repair after work is performed.
Onix Elbow FittingsFor connecting Onix supply lines to baseboard or fan coils. Use these new Onix Elbow Fittings to make transitions to baseboards, radiators, or fan coils when using Onix as supply/return piping. Onix elbows make a neat, professional connection. Onix’s flexibility make it the preferred product for fast, easy connections, especially in retrofit applications.
Onix Unwinder
mfr# DEscrIPTIon WEbb#669231 Onix Hose Unwinder 84295
Watts Radiant’s Onix Unwinder allow Onix coils to be quickly and easily unwound for easier and faster hose layout of the jobsite. The center post allows the Onix coil to move around without sliding off the Unwinder. Heavy-duty ball-bearing construction means years of use and easy turning.
F.W. Webb carries Watts Radiants’ in-floor heating and snow melting products!
Radiant
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mfr# DEscrIPTIon WEbb#PX690001-10 3/8” SS-T20F PEX Compression Fitting 244196PX690002-10 1/2” SS-T20F PEX Compression Fitting 244197PX690003-10 5/8” SS-T20F PEX Compression Fitting 244198PX690004-10 3/4” SS-T20F PEX Compression Fitting 251420
Mid-run Bend Supports Helps make bends in walls and joist cavities.mfr# DEscrIPTIon WEbb#PSBM33X-10 3/8” and 1/2” Mid-run Bend Supports 209453PSBM55X-10 5/8” and 1/2” Mid-run Bend Supports 243255
mfr# DEscrIPTIon WEbb#PSB23X-10 3/8” and 1/2” Terminal Bend Supports 204603PSB45X-10 5/8” and 3/4” Terminal Bend Supports 209454
Terminal Bend SupportsHelps pipe transition out of the slab.
Radiant Pex Sticksmfr# DEscrIPTIon WEbb#81007368 3/4” and 20” Stick 31865281007367 1” and 20” Stick 318653
Radiant PEXRadiant PEX Coils For heating and snowmelting. Cross-linked polyethylene tubing manufactured with an EVOH oxygen barrier. All sizes are manufactured to ASTM F-876 and F-877 standards and to SDR-9 dimensions. E-PexB is durable, flexible, and has excellent flow characteristics.
mfr# DEscrIPTIon WEbb#PB032061-600B 3/8” — 600’ 247399PB032081-100B 1/2” — 100’ 155403PB032081-300 1/2” — 300’ 273855PB032081-600B 1/2” — 600’ 204253PB032081-1000B 1/2” — 1000’ 223342PB032101-600B 5/8” — 600’ 179259PB032121-100B 3/4” — 100’ 194260PB032121-600B 3/4” — 600’ 194258PB032161-100 1” X 100’ 273865PB032181-100 11/4” X 100’ 378865PB032201-100 11/2” X 100’ 378866
PEX Crimp FittingsCrimp X Crimp Brass Couplings
PEX Swivel Crimp FittingsCazzBrass Crimp Swivel Fittings
PEX Compression FittingsSS-T20F PEX Compression Fittings
Crimp X Male Sweat (copper fitting) Adapters
Crimp X Female Sweat (copper) Adapters
Crimp X Female Sweat (Copper Fitting) Elbow
Crimp X Crimp Elbows (Equal Elbows)
mfr# DEscrIPTIon WEbb#PCC22X-10 3/8” Crimp Coupling 155481PCC33X-10 1/2” Crimp Coupling 155482PCC66X-10 5/8” Crimp Coupling 263150PCC44X-10 3/4” Crimp Coupling 155484PCC55X-10 1” Crimp Coupling 252496PCC77X-10 11/4” X 11/4” Crimp Coupling 269339
mfr# DEscrIPTIon WEbb#P689001-10 3/8” X 3/4” BSP Fitting 253019P689002-10 1/2” X 3/4” BSP Fitting 283494
mfr# DEscrIPTIon WEbb#PC637X-10 3/8” Crimp X 1/2” Male Sweat Adapter 155451PC650X-10 1/2” Crimp X 1/2” Male Sweat Adapter 155453PC660X-10 1/2” Crimp X 5/8” Male Sweat Adapter 263147PC670X-10 3/4” Crimp X 5/8” Male Sweat Adapter 263148PC675X-10 3/4” Crimp X 3/4” Male Sweat Adapter 155455PC700X-10 1” Crimp X 1” Male Sweat Adapter 256252PC725X-10 11/4” Crimp X 11/4” Male Sweat Adapter 378867
mfr# DEscrIPTIon WEbb#PC750X-10 1/2” Crimp X 1/2” Female Sweat Adapter 155458PC775X-10 3/4” Crimp X 3/4” Female Sweat Adapter 155470PC780X-10 1” Crimp X 1” Female Sweat Adapter 269333PC785X-10 11/4” Crimp X 11/4” Female Sweat Adapter 269334
Crimp X Male NPT Adaptersmfr# DEscrIPTIon WEbb#PCMC33X-10 1/2” Crimp X 1/2” MPT 155494PCMC44X-10 3/4” Crimp X 3/4” MPT 155496PCMC55X-10 1” Crimp X 1” MPT 223666
mfr# DEscrIPTIon WEbb#PCE34-10 1/2” Crimp X 3/4” Female Sweat Elbow 255116PCE64-10 5/8” Crimp X 3/4” Female Sweat Elbow 283046PCE44-10 3/4” Crimp X 3/4” Female Sweat Elbow 254528
mfr# DEscrIPTIon WEbb#PCE33X-10 1/2” Crimp X 1/2” Crimp Elbow 155440PCE44X-10 3/4” Crimp X 3/4” Crimp Elbow 155442PCE55X-10 1” Crimp X 1” Crimp Elbow 252489PCE77X-10 11/4” Crimp X 11/4” Crimp Elbow 378868
Radiant
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Radiant PEX-ALThe RadiantPEX-AL Advantage.RadiantPEX-AL is a composite pipe engineered for radiant floor heating. It’s proven, long lasting and maintenance-free. Installers like it because it’s lightweight, durable and can be shaped to fit any jobsite. The aluminum layer protects boiler systems against corrosion and it has superior temperature and pressure ratings.
The RadiantPEX-AL Is Built to Last.RadiantPEX-AL pipe and fittings are manufactured to American Standard Testing Methods for requirements and test methods for materials, workmanship, dimensions, environmental stress cracking, sustained hydrostatic pressure strength, thermo-cycling resistance and bend strength, among other tests. RadiantPEX-AL meets or exceeds these specifications.
The RadiantPEX-AL Press Fittings.Watts Radiant’s line of Press fittings offers a clean, reliable method of connections for RadiantPEX-AL. The Stainless Steel sleeve creates a permanent, unyielding union on the outside, while the double O-rings form a dependable internal seal. A polyethylene insulator protects against corrosion between brass and aluminum pipe layers. Choose from a wide variety of fitting styles and sizes to suit your needs and use just one tool to make all your connections. Press fittings are listed by NSF to NSF-PW and NSF-rfh and carry the UPC mark.
The RadiantPEX-AL Compression Fittings.The RadiantPEX-AL fitting system from Watts Radiant is as simple as it looks. All you need is a box-end wrench to tighten the nut. Made of solid brass, these fittings are for long, trouble-free service. Double O-rings and a brass compression ring insure a leak-proof connection. A polyethylene insulator protects against corrosion between brass and aluminum pipe layers. Compression fittings are listed by NSF to NSF-rfh.
RadiantPEX-AL CoilsRadiantPEX-AL is a PEX-AL-PEX tubing. It can be shaped to fit any job-sote condition. Use it for all floor heating and snow melting, as well as supply piping for other hydronic applications. Also available in sticks.
FlexPlate Flexible Heat Transfer PlatesUnder-floor, above-floor, walls, and even ceiling applications can be enhanced with FlexPlate. Easy to trim and maneuver, these light weight, flexible plates install 40% faster than heavier, rigid aluminum plates.Homeowner Benefits:• Lower required fluid temperature means the ability to use
more efficient heat sources. • A more even, comfortable heat. • No potential “ticking” noise associated with typical
stamped aluminum plates. Installer Benefits:• Light weight and flexible • Trim-to-fit format • Cut with a utility knife • Fast, simple installation • No sharp edges
RadiantPEX-AL Compression FittingsRadiantPEX-AL SS-T20 (3/4” FBSP) Compression Fitting
mfr# DEscrIPTIon WEbb#RL08-300-OR RadiantPEX-AL, 1/2” X 300’ Coil 361074RL08-1000-OR RadiantPEX-AL,1/2” X 1000’ Coil 361076RL10-300-OR RadiantPEX-AL, 5/8” X 300’ Coil 361077RL12-100-OR RadiantPEX-AL, 3/4” X 100’ Coil 361079RL16-100-OR RadiantPEX-AL, 1” X 100’ Coil 361082
mfr# DEscrIPTIon WEbb#RLC01B08T20 Adapter, SS-T20 (3/4” FBSP) X 1/2” Compression 361260
F.w. webb stocks
Products.
PEX Plates Aluminum plates for underfloor & sandwich applications.PEX Plates are the traditional way to install PEX in underfloor and sandwich applications.
mfr# DEscrIPTIon WEbb#P700524-100 PEX Underfloor Plates 5” X 24” 251425P700250-20 Extruded Aluminum Plate 31/2” X 48” 361601
mfr# DEscrIPTIon WEbb#81012401 1/2” X 4’ Flex Plate – 20/pk 428524
Radiant
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Copper Crimp Rings
Radiant CinchClampThese connections are a cinch to make.
Why it’s a cinch:• Ratcheting tool provides easy one-tool assembly.• Connections can be dry-fit.• Connections can be made with wet tubing.• Final connections take only seconds.• CinchTool only releases when connection is
complete, ensuring a perfect connection.• Can visually verify whether connection is
completed – tab of clamp is “pinched”.• Connection rated to 160 psi @ 73ºF; 100 psi @ 180ºF.• Clamp is an interlocking ring, forming a complete
360º uniform, watertight seal.• Corrosion resistant, annealed stainless steel.• Uses ASTM F1807 brass or ASTM F2159 plastic insert
fittings (plastic for potable systems only).• Warning: To ensure a perfect seal, the PEX pipe must be
above 32ºF when the CinchClamp is applied.
Stainless Steel Cinch Clamps
mfr# DEscrIPTIon WEbb#PCCR2X-100 3/8” CrimpRing 155477PCCR3X-100 1/2” CrimpRing 155478PCCR6X-100 5/8” CrimpRing 263151PCCR4X-100 3/4” CrimpRing 155480PCCR5X-100 1” CrimpRing 253172PCCR7X-100 11/4” CrimpRing 269554
mfr# DEscrIPTIon WEbb#PCCC2X-10 3/8” CinchClamps 274166PCCC3X-10 1/2” CinchClamps 274181PCCC6X-10 5/8” CinchClamps 274926PCCC4X-10 3/4” CinchClamps 274183PCCC5X-10 1” CinchClamps 274185
Pex Unwinder
mfr# DEscrIPTIon WEbb#P669231 PEX Unwinder 190243
Our Pex Unwinder handles all sizes of coils. The coil sits on the tripod and is held in place as it unwinds with four guide-bars. The PEX feeds through a guide-ring on top of the unwinder.
Onix CustomCut ManifoldsM-16 CustomCutPriced as a single manifold, not in pairs.
mfr# DEscrIPTIon WEbb#204237 3/8” x 1” Brass Truck x 48” Long 240626 204237BV 3/8” x 1” Brass Truck x 48” Long w/BV 244052
Radiant PEX CrimpRing™ CustomCut ManifoldsCrimpRing M-16 CustomCut Manifolds, 1/2” Barbs
mfr# DEscrIPTIon WEbb#PC204250 1/2” CrimpRing M-16 X 1” Brass Trunk X 48” long 244053PC204250BV 1/2” CrimpRing MBV M-16 X 1” Brass Trunk X 48” long 255324
Radiant PEX Base Branch CustomCut Manifolds
mfr# DEscrIPTIon WEbb#205250 1/2” Brass Base Branch M-16 X 1” Brass Trunk X 48” long 155165
Valve ActuatorThis new Valve Actuator is an optional feature for mounting directly to the balancing manifold. The Valve Actuator provides on/off flow control to individual radiant circuits. Actuator is 24 Vac with four wires to connect to the thermostat and circulating pump.
mfr# DEscrIPTIon WEbb#PZ656104 Valve Actuator SS Manifold 244194
Mini Ball ValveFor balancing and system service; supplied loose for field installation. Mini Ball Valves allow you to purge, balance, isolate, and regulate the flow of fluid to each individual circuit or manifold. Order Onix fittings to match.mfr# DEscrIPTIon WEbb#445332 1/2” Mini Ball Valve for 3/8” – 5/8” Barbs 218873
Radiant
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Stainless Steel Manifolds 1” and 11/2” Stainless Steel ManifoldsThese manifolds truly represent state-of-the art quality and design. Stainless Steel manifolds are made of heavy-walled, DIN-standard stainless steel tubing from Germany’s finest steel mills. This tubing is carefully milled and machined by CNC machines, and robotically welded to meet the most exacting professional standards.
Matching fittings and accessories are made of solid brass and heavily plated with nickel to match the appearance of the manifold trunk. Standard features include flow balancing valves and flow meters. Manifolds are sold in pre-mounted pairs.
mfr# DEscrIPTIon WEbb#D3803002SS 1” Flowmeter Manifold, SS, 2-Outlet 251396D3803003SS 1” Flowmeter Manifold, SS, 3-Outlet 251397D3803004SS 1” Flowmeter Manifold, SS 4-Outlet 251398 D3803005SS 1” Flowmeter Manifold, SS 5-Outlet 378862 D3803006SS 1” Flowmeter Manifold, SS 6-Outlet 251399 D3803007SS 1” Flowmeter Manifold, SS 7-Outlet 378863 D3803008SS 1” Flowmeter Manifold, SS 8-Outlet 251400D3803010SS 1” Flowmeter Manifold, SS 10-Outlet 251401D3803012SS 1” Flowmeter Manifold, SS 12-Outlet 251402 D3807610SS 11/2” Flowmeter Manifold, SS 10-Outlet 368564
mfr# DEscrIPTIon WEbb#D3804000SS Stainless Steel Add-A-Zone 1” 378864
Add-a-ZoneAdd-a-Zones make it easy to add additional capacity to a manifold already installed. Just thread them onto the end of a manifold, or use them as a one-branch manifold (M-1).
Stainless Steel Manifold AccessoriesTransitional Trunk Isolation Ball Valves with Temperature GaugeThe Isolation Ball Valves with Temperature Gauges include gauges to measure supply and return temperatures in °F for troubleshooting or system balancing.mfr# DEscrIPTIon WEbb#D4201725NR SS Trunk ISO Valve Red Handle 256486D4201730NR SS Trunk ISO Valve Blue Handle 251403
Manifold End CapThese Manifold End Caps are used to cap off the end of a stainless Steel manifold when a vent-purge assembly is not used. Nickel-plated brass. Sold individually.
mfr# DEscrIPTIon WEbb#D063064N Manifold End Cap 251404
BSP to NPT Transition FittingFor connecting stainless manifolds to NPT fittings.mfr# DEscrIPTIon WEbb#D4201480N Transitional Fitting, 1” FBSP X 1” MNPT 251406
BSP to BSP Transition Fittingmfr# DEscrIPTIon WEbb#D3517020N Transition Elbow, 1” FBSP X 1” MBSP 319494
mfr# DEscrIPTIon WEbb#D402178N 1” X 1” Manifold Coupling 251408
Circuit Isolation PlugFor unused circuits in stainless steel manifolds.mfr# DEscrIPTIon WEbb#D4201700-S Circuit Isolation Cap 251410
mfr# DEscrIPTIon WEbb#D4201715N Vent-and-Purge Assembly 251405
Vent-and-Purge AssemblyThe Vent-and-Purge Assembly allows purging of the zone at the manifold location. The Vent-and-Purge Assembly consists of a 1” BSP sleeve nut for attaching to the end of the manifold, and a 3/8” manual air vent valve. Also includes a 1/2” hose fitting with a built-in ball valve to allow zone draining and filling. Nickel-plated brass. Sold Individually.
1” x 1” Manifold CouplingThese 1” X 1” Manifold Couplings are used to connect two manifold pairs. For example, an M-4 can be connected to an M-3 using the coupler to make a M-7. Nickel-plated brass for corrosion resistance. Sold in pairs, or bags of 10 pairs.
Circuit Isolation Mini Ball ValveFor circuits on the supply manifold. The Circuit Isolation Mini-ball Valve is used to either positively shut-off a circuit, or to adjust the flow of a circuit on a manifold. Features a large handle for easy adjustment and control. Nickel-plated brass for corrosion resistance. May be used on any manifold with 3/4” BSP circuit threads (Stainless Steel Manifolds).mfr# DEscrIPTIon WEbb#D4201712-N Circuit Isolation Mini Ball Valve 251412
Stainless Steel Manifold Pressure Test KitSpecially fitted for stainless steel manifolds.mfr# DEscrIPTIon WEbb#D665161 Flowmeter Manifold Pressure Test Kit 251424
Radiant
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ToolsBasic Tubing Cutter
Cinch Tool
Ratcheting Cinch Tool
Crimpall Tool Kit
mfr# DEscrIPTIon WEbb#PTC300 Cutter 269616
mfr# DEscrIPTIon WEbb#0651060 Cinch Tool 274186
mfr# DEscrIPTIon WEbb#0651059 Ratch Cinch Tool 372759
mfr# DEscrIPTIon WEbb#0650872 15” Crimpall Tool Kit 2617260650879 19” Crimpall Tool Kit 269555RLPAJ15-K1 15” Pressall Jaw Kit 361424
mfr# DEscrIPTIon WEbb#P667400 Stapler 241962P667300-300 (300) 1.6” Staples 245750P667350-300 (300) 2.4” Staples 243806P667350-1200 (1,200) 2.4” Staples 243807
SubRay™ Radiant System
mfr# DEscrIPTIon WEbb#862HS1542 15 mm SubRay Header Stick 250394862HS1842 18 mm SubRay Header Stick 250395
Header SticksCabinet-grade Baltic Birch Header Sticks are used to hold loops of Pex at opposite ends of a room. Special Patent-pending design holds PEX without squeaking or popping. They are made in two thicknesses, 15 mm and 18 mm. Order 15 mm components for 3/8”; order 18 mm for 1/2” PEX or 3/8” Onix. They are built with 11 laminations and CNC routed to precise dimensions to give floor manufac-turers to ensure fastener holding capacity. Each stick is 42” long and contains three bends (one bend pictured). If using strip hardwood flooring, run sticks the same way as (paral-lel to) the flooring. Allow for enough length of Header Sticks to run along two opposite walls.
SleepersSleepers are installed 2” apart to form the 2” radiant channels that hold the radiant tubing. Sleepers are made in two thicknesses, 15mm (for 3/8” PEX) and 18 mm (for 1/2” PEX and 3/8” Onix). Made with 11 laminations to ensure a precise fit on your radiant floor. Allow about 30 sleepers for each 100 sq. ft. of floor.
mfr# DEscrIPTIon WEbb#862S1860 862 Sleepers, 18 mm (6” X 60”) 250397
Corner SweepsCorner Sweeps are made of Group 1 Baltic Birch. This CNC-routed piece provides a nailing surface where the PEX turns a corner between the Header Sticks. Most rectangular rooms will need one or two sweeps per pipe circuit. For complex rooms see the SubRay Manual for guidance.
mfr# DEscrIPTIon WEbb#862CS18 862 Corner Sweep, 18 mm (8” X 8”) 250391
Aluminum Conduction RollInstall Aluminum Conduction Rolls above the sleepers, not below. Locating aluminum above the pipe reduces thermal striping. Try it and see for yourself. Each strip should be spaced about 1/2” apart, and installed perpendicular to the sleepers. Do not cover the header sticks with aluminum if your finish floor is nailed down. Use one roll for every 70 sq. ft. of heated floor.
mfr# DEscrIPTIon WEbb#862ACS1650 862 Aluminum Cover 16” X 50’ 250387
GrippersGrippers are made of Group 1 Baltic Birch and are used for holding E-Pex tubing. Holds down with one screw. They are made to the same thickness as the Header Sticks and Sleepers. Not required for Onix. They are slightly less that 2” wide, so don’t used them for spacing the sleepers across the floor. Use two grippers for each PEX circuit, where it enters/leaves the floor.
mfr# DEscrIPTIon WEbb#862G18 862 Gripper, 15 mm 250393
Foamboard StaplerThe Foamboard Stapler is designed to staple 3/8” and 1/2” onix, and 3/8” to 3/4” PEX to a wide variety of foam insulation boards. The stapler comes fully assembled and used 1.6” and 2.4” plastic staples. Use 1.6” staples for 1” insulation boards, and 2.4” staples for 2” (or thicker) insulation boards. The Foamboard Stapler holds up to 120 staples. Reduce pipe installation time and increase productivity.
C-CoversC-Covers (optional) are heavy steel covers that fit in the radiant channels. They come in 15 mm and 18 mm thickness. Typically used to protect supply/return lines that may run parallel to nailed strip flooring. Also used under superthin tile floors to support cement boards. Protects the tubing against errant mails or other fasteners.
mfr# DEscrIPTIon WEbb#862CC1848 862 C-Cover 18 mm (2” X 4’) 250389
Radiant
98 fwwebb.comF.W. Webb Company
6SECTION
ClipTwister ScrewClip ToolThe ClipTwister ScrewClip Tool is designed to install the ScrewClips easily into board-type insulation using a standard cordless drill. The ScrewClip is designed to hold 3/8” or 1/2” Onix, or 3/8”, 1/2” and 5/8” PEX. Simply screw the clip into the insulation, and snap the tubing into the clip.mfr# DEscrIPTIon WEbb#P667450 ClipTwister Screwtip Tool 244183PAC1620 Foamboard ScrewClip 111524
Staple Guns & Staplesmfr# DEscrIPTIon WEbb#668510 Onix 3/8” Staple Gun 68301P668509 PEX 1/2” Staple Gun 204414668018-1660 Staples for both 3/8” & 1/2” 68302
Staple Gun Accessories
LockDown FastenersThe best fastener for 3/8” and 1/2” underfloor PEX applications.
mfr# DEscrIPTIon WEbb#P667100-100 PEX Lockdown Fastener, 3/8” –1/2” 243260
Our LockDown Fastener is designed specifically for underfloor PEX applications. Its loose hold allows PEX to move during expansion and contraction of the tubing. Use LockDown for attaching 3/8” or 1/2” PEX; do not use it for 5/8” PEX as it will fit too tightly. Order five LockDowns for 10’ of PEX. Follow our Installation Guidelines carefully. The LockDown won’t pop open like other similar clips you may have seen. Try it and you’ll like it!
mfr# DEscrIPTIon WEbb#668515 Staple Gun Extention Arm Kit 250386668521 Staple Plate Conversion Kit (3/8” Onix) 166064
NailTitesFor securing Onix to subfloors using a hammer.
mfr# DEscrIPTIon WEbb#691060-100 Onix 3/8” NailTites 68297691083-100 Onix 1/2” NailTites 68346
NailTites are used to hold Onix wherever a staple gun cannot get into a tight area. These NailTites are strong and easy to use. These NailTites can also be used for wires, pipe, or other unique installation applications.
Electric Floor Warming
Warm Your FloorsHeatWeave mats warm almost any floor covering. They work great in new construction or remodeling and in projects of any size.
Heat Cold RoomsYou can heat most rooms with a HeatWeave floor. Send in your plans for a free evaluation.
Feel WonderfulHeatWeave is true radiant heating. It feels like a gentle foot massage or a walk on a warm beach. Warm floors are also dry floors and that’s important in your bathroom, kitchen, or sunroom.
Control Your ComfortYour HeatWeave FloorStat™ uses an underfloor sensor for selecting temperature selection. An optional Programmable FloorStat turns your system on and off based on your personal schedule. Both models contain a Ground Fault Circuit Interrupter (GFCI).
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Contact your local F.W. Webb representative for ordering information.
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F.W. Webb Heating Catalog F.W. Webb Company 99
7SECTION
7
Burner & Blower Motors
Features:• Totally enclosed and semi-enclosed
construction (semi-enclosed are totally enclosed except for shaft end).
• Split phase or capacitor start designs.• Single phase.• Sleeve bearing.• Manual reset thermal protection.• Electronically reversible.• NEMA M or N flange designs.
Oil Burner Motors
Split Phase
O600, O601, O004
Features:• Split phase or capacitor start designs.• Drip proof.• Sleeve bearing.• Resilient base.• Automatic reset thermal protection.• Electronically reversible.• NEMA mounting dimensions.
Split Phase, NEMA Service Factor
B206, B207, B208
Split Phase, NEMA Service Factor
Features:• Permanent split capacitor.• Single phase.• Direct drive, air over.• Open enclosure.• Sleeve bearing.• Automatic reset thermal protection.• 21/4” resilient rings.• 21/2” enlarger bands included.• 1/2” x 4” shaft with flat.• 11/2” extended thru bolts.• Grommeted lead exit.• 36” leads.• Reversing plug.
Permanent slip capacitor (PSC), lower amp draw, cooler operation, fewer failures and delivers more power. Ball bearings for longer life.
PSC Oil Burner Motors
Mfr# description weBB#21805U 1/7 HP 3450 HP, 115V 20868521444U Beckett AF II 95780
Belted Fan and Blower Motors
Direct Drive Fan and Blower Motors
Commercial Oil Burner MotorMfr# description weBB#For 201, 301 CRD, Carlin27656S 1/4 HP, 115V, 60HZ, 1 Phase, 3450 rpm 2761
PSC Oil Burner Motors
Mfr# description weBB#98022S 1/6, 1/7 HP, 115V, 48M, 3450 rpm 22240198630S 1/4 HP, 115V, 48M, 3430 rpm 263169
Permanent slip capacitor (PSC), automatic thermal overload protection system, lower amp draw and sealed ball bearings.
Mfr# Hp rpM Volts encl. aMpsneMa
fraMe weBB#O600 1/8 1725
115
TENV 2.8 48N 45616
O100 1/7
3450
Semi-Encl. 2.5 48M 45615
O601 1/6 TENV 2.748N
45617
O004 1/4 Semi-Encl. 4.8 70050
Mfr# Hp rpM Volts aMpsneMa
fraMeserVice factor weBB#
B206 1/4
1775 1155.0
48Y1.35
45608B207 1/3 6.1 45609B208 1/2 7.2 1.25 45610
Mfr# Hp rpM Volts aMpsneMa
fraMeserVice factor weBB#
D164 3/4 1725 115 10.0 56 1.25 45611
Mfr# Hp rpM spds Volts aMps BrG
30 oV
cap“a” diM sHaft weBB#
X000 1/4
1075 3 115
4.8
Sleeve
5.041/4
1/2 X 4
45612X002 1/3 7.8 43/4 45613X004 1/2 9.6 10.0 51/2 45614X009 3/4 10.2 15.0 53/4 91941
100 fwwebb.comF.W. Webb Company
circulator Motors & accessories 7SECTION
B & G Circulator Couplings
H24-40W
H24-10W
H24-60W
Bell & Gossett
Taco Circulator MotorsFeatures:• Split phase.• Single phase.• Dripproof.• Sleeve bearing.
• Resilient ring mount.• Automatic reset.• Fits Taco hot water circulators.• CCW fixed rotation (viewed opposite shaft end).
B & G Circulator Motors
111034
Mfr# description weBB#B & G CouplingsH24-40W 1/12 – 1/6 HP Spiral 118705 69681H24-10W 1/12 – 1/6 HP Zinc Spring 118705 28553H24-60W 1/4 – 1/3 HP Cast Iron Spring 118723 69659H24-15W 1/12 – 1/6 HP Cast Iron 118705 259933H24-62W 1/2 – 3/4 HP Cast Iron 118473 259934186410 1 HP Cast Iron Spring 53639
Taco Circulator CouplingsMfr# description weBB#110-009RP 110 Coupler 54553TP425 110 Coupler 69669
Mfr# Hp rpM Volts aMpsneMa
fraMeserVice factor weBB#
X700 1/121725 115
2.748Y 1.4
69856X701 1/8 3.0 69857
Mfr# description weBB#110-223RP 110 Circulator Motor Assembly, 1/2 HP 54554
series 100 Booster puMps
description 100 nfi 100 Bi 100 aB 100 BHr weBB#Power Pack Motor 111034 111034 111034 111034 53634Ring Motor Mount Set 118223 118223 118223 118223 53535
Booster puMpsdescription HV nfi nV Bi HV aB HV Bnfi weBB#Power Pack Motor 111061 111061 111061 111061 71975description 1” pr weBB#Power Pack Motor 111031 71974
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F.W. Webb Heating Catalog F.W. Webb Company 101
7SECTION
7
Blower parts
Lau Oil Type – Sleeve Bearings with InsulatorSelf aligning, self-oiling, with bronze bushing held in housing under light, uniform spring pressure, which provides uniform distribution of lubricant through pores of bushing. Drive type oil cup.
“Lau-Pak” – Sleeve Sealed Type with InsulatorSelf-aligning, factory packed with a supply of plastic petroleum assuring proper lubrication during long life of bearing. Self-aligning porous bronze sleeve pressed in housing.
teMp. ranGeMfr# dia. Min. MaX. od weBB#38-2443-01 5/8” 40°F 135°F 113/16” 9194338-2443-02 3/4” 40°F 135°F 113/16” 9194238-2443-03 1” 40°F 135°F 21/2” 91944
teMp. ranGeMfr# dia. Min. MaX. od weBB#38-2404-01 5/8” Lau 40°F 135°F 113/16” 9194538-2442-01 3/4” Lau 40°F 135°F 113/16” 9194638-2442-02 1” Lau 40°F 135°F 21/2” 91947
Cartridge Type Sleeve BearingsThis cartridge type bearing has been designed to give you fast, easy interchangeability. It will fit any “spider type” bracket used on 9”, 10”, and 12” blowers.
teMp. ranGeMfr# dia. Min. MaX. od weBB#38-2091-01 3/4”* 40°F 135°F 113/16” 9194838-2272-01 3/4”** 40°F 135°F 113/16” 9194938-2090-01 1” 40°F 135°F 113/16” 91950 * With Thrust Collar and Spacer** With Journal
Pillow Black Sleeve BearingsHeavy neoprene cushioned. Reoilable porous bronze bushing in a pressed steel ball unit, firmly held in a housing of two-piece interlocking steel.Self-aligning static free and quiet operating. This high quality pillow block will assure many years of trouble-free performance.
teMp. ranGeMfr# dia. Min. MaX. weBB#38-2204-01 5/8” 40°F 135°F 9195138-2086-01 3/4” 40°F 135°F 9195238-2087-01 1” 40°F 135°F 91953
Thrust Collar KitSheet metal thrust collar in 3/4”, 5/8” and 1” size. All with hollow head (Allen) set screws. Kit consists of one pair packaged with thrust washers.
Mfr# dia. weBB#38-2431-01 5/8” 9195438-2206-01 3/4” 9195538-2207-01 1” 91956
Thrust Spacer Kit(Packaged 12 per bag)
Mfr# dia. weBB#38-2491-01 5/8” 9195738-2491-02 3/4” 9195838-2491-03 1” 91959
Vibro Pads(Packaged 12 per bag)Resilient rubber pads that snap easily into place. Eliminates vibration, wear and noise on blowers, fans, motors, etc.
Mfr# weBB#38-2209-01 91960
Motor Mounting Hardware KitMotor attachment and adjustment hardware for 9”, 10”, 12”, and 15” blowers.
Mfr# weBB#38-2521-01 91961
Motor Adjustment KitTail-piece for proper belt tension adjustment.
Mfr# weBB#38-2523-01 91962
Conaire
102 fwwebb.comF.W. Webb Company
Blower parts 7SECTION
Conaire (cont.)Variable Pitch Motor PulleysPrecision built for perfect balance, to assure smooth, quiet, vibrationless performance. Permits speed variation of approximately 30%. Grooves are accurately finished for proper belt seating, insuring maximum drive efficiency and long belt life. Finished for corrosion resistance and tested for true running.
Mfr# sHaft o.d. weBB#270-069-01 1/2” 31/4” Cast Iron 91966270-072-01 5/8” 31/4” Cast Iron 91967270-089-17 1/2” 4” Cast Iron 91968270-089-12 5/8” 4” Cast Iron 91969024768-10 5/8” 31/4” Die Cast 119314024768-04 3/4” 4” Die Cast 185821
Blower PulleysWhether steel, die cast, or cast iron all pulleys are tested for smooth, true running to insure quiet operation and long belt life.
Mfr# sHaft dia Material weBB#38-2507-01 5/8” 5” Steel 11901438-2213-01 3/4” 5” Steel 9196638-2508-01 5/8” 6” Steel 11901538-2214-01 3/4” 6” Steel 9196738-2509-01 5/8” 7” Steel 11901638-2215-01 3/4” 7” Steel 11106838-2217-01 3/4” 8” Steel 11900938-2218-01 1” 8” Steel 11901338-2214-01 3/4” 6” Steel 91967
Motor Adjustment GrommetsResilient rubber tips for use with tail-piece assembly to reduce motor vibration and noise.
Mfr# weBB#38-2525-01 91970
Packaged 6 per bag.
Oil Type – Sleeve Bearings with InsulatorSelf-aligning, self-oiling with sintered bronze bushings and drive type oil cups.
Mfr# sHaft dia. o.d. weBB#38-2450-01 3/4” 127/32” 16360238-2449-01 1” 127/32” 11900738-2094-01 1” Heavy Duty 21/2” 163599
Sealed Type Ball Bearings with InsulatorFor use where operating conditions exceed the limits of sleeve bearing or where repititive failures occur. These bearings are pre-lubricated at the factory and require no further lubrication or attention. They are equipped with seats for positive grease retention and protection against contaminants.
Mfr# teMp ranGe dia. o.d. weBB#
38-2588-01 -20°F +250°F 3/4”* 113/16” 11900838-2590-01 -20°F +250°F 1”* 217/32” 163604
* With interlocking thrust collar
Sleeve Bearing Bracket KitEspecially designed to fit most blowers from 9” to 16” sizes. This sturdy, compact, 10 gauge steel bearing and bracket is completely assembled ready to mount. The sintered bronze ball assembly is securely held in a spherical rubber isolating liner to assure maximum absorbtion of vibration, quiet operation, constant self-alignment and long life. Packaged in pairs with Shaft and Hardware Group.• Ideal for replacing.• Obsolete pillow blocks.• Streamlined bearing may also be used in some
evaporative cooler applications.
sHaft MaX sHaft Mfr# dia. H.p. lenGtH weBB#029175-01 3/4” 3/4 HP 20” 119010
ShaftsResilient rubber tips for use with tail-piece assembly to reduce motor vibration and noise.
Mfr# dia. lenGtH weBB#38-2205-01 5/8” 20” 9196338-2096-01 3/4” 20” 9196438-2095-01 1” 25” 91965
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F.W. Webb Heating Catalog F.W. Webb Company 103
7SECTION
7
V-BeltsPurePro® V-Belts4L V-Belts – 1/2” top widthMfr# description weBB#4L220W 4L, 22” 1005684L230W 4L, 23” 1854814L240W 4L, 24” 2158784L250W 4L, 25” 696964L260W 4L, 26” 696974L270W 4L, 27” 696984L280W 4L, 28” 696994L290W 4L, 29” 697004L300W 4L, 30” 697014L310W 4L, 31” 697024L320W 4L, 32” 697034L330W 4L, 33” 697044L340W 4L, 34” 697054L350W 4L, 35” 697064L360W 4L, 36” 697074L370W 4L, 37” 697084L380W 4L, 38” 69709
Mfr# description weBB#4L390W 4L, 39” 697104L400W 4L, 40” 697114L410W 4L, 41” 697124L420W 4L, 42” 697134L430W 4L, 43” 697144L440W 4L, 44” 697154L450W 4L, 45” 697164L460W 4L, 46” 697174L470W 4L, 47” 697184L480W 4L, 48” 697194L490W 4L, 49” 697204L500W 4L, 50” 697214L510W 4L, 51” 1043054L520W 4L, 52” 1044214L530W 4L, 53” 1854824L540W 4L, 54” 1046804L550W 4L, 55” 1048294L560W 4L, 56” 104969 4L570W 4L, 57” 105106
Note: Additional sizes in stock
F.W. Webb is the exclusivesupplier oF YorK proDucts
in neW englanD anD upstate neW YorK
104 fwwebb.comF.W. Webb Company
V-Belts 7SECTION
Browning BeltsMfr# description weBB#4L180 BELT FHP NON-NTCH TYP 1094234 4304294L190 BELT FHP NON-NTCH TYP 1094242 4304304L200 BELT FHP NON-NTCH TYP 1094259 4304314L210 BELT FHP NON-NTCH TYP 1094267 4304324L220 BELT FHP NON-NTCH TYP 1094275 430433A26 SUPR GRIPBELT 1082031 430501A27 SUPR GRIPBELT 1082049 430502A28 SUPR GRIPBELT 1082056 430503A29 SUPR GRIPBELT 1082064 430504A30 SUPR GRIPBELT 1082072 430505A31 SUPR GRIPBELT 1082080 430506A32 SUPR GRIPBELT 1082098 430507A33 SUPR GRIPBELT 1082106 430508A34 SUPR GRIPBELT 1082114 430509A35 SUPR GRIPBELT 1082122 430510A36 SUPR GRIPBELT 1082130 430511A37 SUPR GRIPBELT 1082148 430512A38 SUPR GRIPBELT 1082155 430513A39 SUPR GRIPBELT 1082163 430514A40 SUPR GRIPBELT 1082171 430515A41 SUPR GRIPBELT 1082189 430516A42 SUPR GRIPBELT 1082197 430517A43 SUPR GRIPBELT 1082205 430518A44 SUPR GRIPBELT 1082213 430519A45 SUPR GRIPBELT 1082221 430520A46 SUPR GRIPBELT 1082239 430521A47 SUPR GRIPBELT 1082247 430522A47 SUPR GRIPBELT 1082247 430522A48 SUPR GRIPBELT 1082254 430523A49 SUPR GRIPBELT 1082262 430524A50 SUPR GRIPBELT 1082270 430525A51 SUPR GRIPBELT 1082288 430526A52 SUPR GRIPBELT 1082296 430527A53 SUPR GRIPBELT 1082304 430528A54 SUPR GRIPBELT 1082312 430529A55 SUPR GRIPBELT 1082320 430530A56 SUPR GRIPBELT 1082338 430531A57 SUPR GRIPBELT 1082346 430532A58 SUPR GRIPBELT 1082353 430533A59 SUPR GRIPBELT 1082361 430534A60 SUPR GRIPBELT 1082379 430535
Nozzles8SECTION
No
zz
les
105F.W. Webb Heating Catalog F.W. Webb Company
8
Spray pattern deScription Spray angle flow rate range
“H” - Hollow cone - red capS 30° .65 - 9.00 GP This series distributes the atomized oil particles evenly 45° .40 - 9.00 GPH toward the outside of the spray cone. These nozzles are 60° .40 - 9.00 GPH particularlywellsuitedforlowfiringratesandburnerswith 70° .40-9.00GPH ahollowairpattern.Normallyusedinwidersprayangles. 80° .40-9.00GPH 90° .50 - 9.00 GPH
“S-S” - SeMi Solid cone - BlUe capS 30° .65 - 20.00 GPH Mostsuitableforgeneralapplicationswhereexactair 45° .40-35.00GPH pattern or spray pattern requirements can’t be established. 60° .40 - 35.00 GPH Dropletdistributionisrelativelyevenacrossspraycone 70° .40-35.00GPH insmallerflowrates,butbecomesmorehollowasflow 80° .40-35.00GPH rates increase. 90° .50 - 20.00 GPH
“B” - Solid cone - BlacK capS 30° .40 - 2.00 GPH Designedtogiveoptimumcombustionefficiencyonhigh 45° .40-2.00GPH staticpressureflameretentionburnerswhichspecifya“B” 60° .40-2.00GPH pattern.Ascomparedtoour“ES”pattern,somewhatmore 70° .40-2.00GPH fuelisconcentratedtowardsthecenterofthespray. 80° .40-2.00GPH 90° .40 - 2.00 GPH
“eS” - Solid cone - green capS 30° .40-1.75GPH Ouroriginalsolidconeseriesforlowflowrates. 45° .40-1.75GPH Availableforapplicationsspecifyingasolid“ES”pattern. 60° .40-1.75GPH 70° .40-1.75GPH 80° .40-1.75GPH
“p” - Solid cone - green capS 30° 2.00 - 15.00 GPH The“P”typeisanextensionofour“B”and“ES”seriesfor 45° 2.00-35.00GPH firingratesof2.00GPHandabove.Itproducesasolid 60° 2.00-35.00GPH conepatterninthelowratesandbecomesmorehollowas 70° 2.00-35.00GPH theflowrateincreases.Speciallydesignedwithapocketed 80° 2.00-35.00GPH disc to reduce combustion noises and pulsation.
“dfn” - dUal filtration - yellow capS 45° .30 - 1.00 GPH Availableinhollow(DFN-H)andsolidcone(DFN-B)patterns, 60° .30-1.00GPH theDFNnozzlesgiveenhancedprotectionagainstclogging 70° .30-1.00GPH intheverylowflowrates. 80° .30-1.00GPH
Hago Oil Burner Nozzle Series
The Webb Part Number is the nozzle gal size, spray angle, and spray pattern, preceeded by HAG.
Example: Hago Webb Number 1.00 – 80H is HAG100-80H
Nozzles 8SECTION
106 fwwebb.comF.W. Webb Company
Oil Burner Nozzle Series (cont.)
Technical Information FLOW RATING FLOW RATES IN USGPH @ 100 PSI 125 140 150 175 200 250 300 GPH PSI PSI PSI PSI PSI PSI PSI
0.30 0.34 0.35 0.37 0.40 0.42 0.47 0.52 0.35 0.39 0.41 0.43 0.46 0.49 0.55 0.61 0.40 0.45 0.47 0.49 0.53 0.57 0.63 0.69 0.45 0.50 0.53 0.55 0.60 0.64 0.71 0.78 0.50 0.56 0.59 0.61 0.66 0.71 0.79 0.87 0.60 0.67 0.71 0.73 0.79 0.85 0.95 1.04 0.65 0.73 0.77 0.80 0.86 0.92 1.03 1.13 0.70 0.78 0.83 0.86 0.93 0.99 1.11 1.21 0.75 0.84 0.89 0.92 0.99 1.06 1.19 1.30 0.85 0.95 1.01 1.04 1.12 1.20 1.34 1.47 0.90 1.01 1.06 1.10 1.19 1.27 1.42 1.56 1.00 1.12 1.18 1.22 1.32 1.41 1.58 1.73 1.10 1.23 1.30 1.35 1.46 1.56 1.74 1.91 1.20 1.34 1.42 1.47 1.59 1.70 1.90 2.08 1.25 1.40 1.48 1.53 1.65 1.77 1.98 2.17 1.35 1.51 1.60 1.65 1.79 1.91 2.13 2.34 1.50 1.68 1.77 1.84 1.98 2.12 2.37 2.60 1.65 1.84 1.95 2.02 2.18 2.33 2.61 2.86 1.75 1.96 2.07 2.14 2.32 2.47 2.77 3.03 2.00 2.24 2.37 2.45 2.65 2.83 3.16 3.46 2.25 2.52 2.66 2.76 2.98 3.18 3.56 3.90 2.50 2.80 2.96 3.06 3.31 3.54 3.95 4.33 2.75 3.07 3.25 3.37 3.64 3.89 4.35 4.76 3.00 3.35 3.55 3.67 3.97 4.24 4.74 5.20 3.25 3.63 3.85 3.98 4.30 4.60 5.14 5.63 3.50 3.91 4.14 4.29 4.63 4.95 5.53 6.06 3.75 4.19 4.44 4.59 4.96 5.30 5.93 6.50 4.00 4.47 4.73 4.90 5.29 5.66 6.32 6.93 4.25 4.75 5.03 5.21 5.62 6.01 6.72 7.36 4.50 5.03 5.32 5.51 5.95 6.36 7.11 7.79 5.00 5.59 5.92 6.12 6.61 7.07 7.91 8.66 5.50 6.15 6.51 6.74 7.28 7.78 8.70 9.53 6.00 6.71 7.10 7.35 7.94 8.49 9.49 10.39 6.50 7.27 7.69 7.96 8.60 9.19 10.28 11.26 7.00 7.83 8.28 8.57 9.26 9.90 11.07 12.12 7.50 8.39 8.87 9.19 9.92 10.61 11.86 12.99 8.00 8.94 9.47 9.80 10.58 11.31 12.65 13.86 8.50 9.50 10.06 10.41 11.24 12.02 13.44 14.72 9.00 10.06 10.65 11.02 11.91 12.73 14.23 15.59 9.50 10.62 11.24 11.64 12.57 13.43 15.02 16.45
Brand Interchange
NOTICE: The Interchanges shown above are “Rule of Thumb” recommendations only. Combustion tests must be made on every installation to assure proper performance. Burner manufacturer’s recommendations should always be followed.
Pressure vs FlowFor general purposes, change in flow rate due to change in pressure can be estimated as being approximately equal to the square root of the pressure ratio.TIP: Another way to describe the relationship of pressure vs flow is to remember that in order to double the nozzle flow, you would have to quadruple the line pressure.Simpler yet — contact us for one of our handy Pressure vs Flow Pocket Calculators at no charge.
HAGO DELAVAN MONARCH DANFOSS STEINEN nS H H 50 - 2.0 40 - 2.25 Hollow a H .40-9.0 .40-8.50 .40-3.00 Red Caps pl pH 2.25-8.5 2.50-8.5 Q S-S .50 - 3.00 Semi-solid w ar B .40-35.0 .40-8.0 .50-2.00 .60-35.00 BlueCaps SS 4.50-28.0 B Solid B r S S .40 - 2.0 .40 - 2.00 .40 - 2.00 .60 - 2.00 .40 - 2.00 BlackCaps p Solid B plp S S 2.0 - 35.0 2.00 - 35.0 2.25 - 35.0 . 40 - 3.00 2.00 - 4.00 Green Caps
F.W. Webb STockSRoTh oil TankS.
Nozzles8SECTION
No
zz
les
107F.W. Webb Heating Catalog F.W. Webb Company
8
Oil Burner Nozzles
Type B or Del-O-Flo BSolid Cone (for large burners
& where air pattern is heavy in the center or for long fires)
Type W(Can be used in place of A or B Types in reducing specific
problems)
Type SSSemi Solid
(Designed to work where type B’s may be too solid;
interchanges well with other SS types)
Available Oil Burner Nozzle Sizes
The Webb Part Number is the nozzle gal size, spray angle, and spray pattern, preceeded by NOZ.Example: Delavan Webb Number 1.00 – 80H is NOZ100-80H
legendNormallyStockedSpecial OrderLimited InventoryNot Available
Type A or Del-O-Flo AHollow Cone (Creates stable
flame at low flows)
Nozzles 8SECTION
108 fwwebb.comF.W. Webb Company
Oil Burner Nozzles (cont.)
Nozzle Interchange ChartBurner/Nozzle Selection
UseDelavan’slinefilterforextrafiltrationinburnerapplications of 2.00 GPH or less. These offer four timesthefilteringareaofa standard nozzle stainer and twice the protection. A pluggedlinefiltercancauseapressuredrop.Checkthepressure on the outlet side ofthefilterwhiletheunitisflowingtoseethatitisthesame as the pump pressure. Ifless,replacefilter.
Nozzle AdaptersAll nozzle adpaters are med of brass, with precision machined mating surfaces for proper sealing.IMPORTANT specialty 1/2” or 1/4” pipe thread size. All nozzle adapters 9/16-24 UNEF internal thread
Nozzle Changer: Two in OneDelavan’s versatile nozzle changer passes through the small openings of the flame retention-disc. Just snap off outer socket and use the inner socket alone to remove the nozzle. For wider openings, snap on outer socket and use like a standard nozzle changer. The nozzle changer fits the hex of the adapter (3/4”), and the nozzle hex (9/16”).
MFR# DESCRIPTION WEbb#34478 NozzleChanger 42208
THREAD SIzE PART # WEbb#
Long(Female) 1/8” 28738-1 249791Standard(Female) 1/8” 28737-7 69633
SPRAy ANGLES 30° – 90°Hago/Sid Harvey delavan
HSS (up to 2.0)SS (over 2.0)
ES/PB
ASS
A or WB*B*
Monarch delavanNS/PL
R/AR (up to 2.0)R/AR (Over 2.0)
PLP
AR-D/AR/DA/A or W
B*danfoss delavan
ASAH
WorBA
Nozzle Adapter
Nozzle Changer
*The original B nozzle.warning:Impropermodificationtocombustionunitsmaycreateafirehazardresultinginpossibleindury.Contacttheoriginalequipmmentmanufacturerbeforemodifyingthecombustionunit.
Nozzles8SECTION
No
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les
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Telescoping MirrorsThree types of flame inspection mirrors are available. . . the round (33/4” dia.), the rectangular (115/16 X 33/4”) or mini (11/8 X 3”). They are furnished with handles, which telescope down to fit into a service technician’s kit. A cloth bag is provided to protect the mirror finish.
Mirror Parts
Nozzles Accessories
Nozzle BoxesDelavan nozzle boxes handle all brands of nozzle vials. Our 110-nozzle and 55-nozzle boxes are made up of heavy-gauge steel with rugged hinges and snap-latch construction finished in baked-on jet black enamel.
MFR# DESCRIPTION WEbb#26846-4 110NozzleBox–(5”X35/8”X1115/16”) 4220726846-5 55NozzleBox–(5”X13/4”X1115/16”) 42206
Hago Nozzle Box 37011 55NozzleBox 269290
110 Nozzle Box
55 Nozzle Box
MFR# DESCRIPTION WEbb#12269 RectangularMirrorHeadAssembly 6963412672 RoundMirrorHeadAssembly 24979513148 SwivelBracketAssembly 249792
Complete Mirror Assemblies
MFR# DESCRIPTION WEbb#33175 MiniMirrorWithHandle 4221112640 Round Mirror With Handle 4221012275 RectangularMirrorWithHandle 42209
Other nozzle brands available.
Telescoping Mirrors
F. W. Webb with Webbconnect™ allows you to: . figure jobs . get pricing . order material24 hours a day / 7 days a week!
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Oil BurnersModel AFGThe Model AFG oil burner retains the familiar chassis, air tubes and controls found in the popular Model AF, but has an air turbo injector and a high efficiency blower wheel for high static pressure firing under most draft conditions. It is ideal for firing positive pressure heating appliances as well as for overcoming poor draft conditions.Specifications:Capacities
0.40 to 3.00 gallons per hour 56,000 to 420,000 BTU/hr. input
Model SFThe model SF offers fuel efficiency over a broad firing range. A one-piece flame retention burner head assures a highly efficient flame. This clean, hot flame is virtually unaffected by poor chimney or draft conditions.Specifications:Capacities
1.25 to 5.50 gallons per hour 175,000 to 770,000 BTU/hr. input
MFR DESCRIPTION WEBB#
Model AFG Chassis (With PSC motor, Ignitor & Suntec A Pump unless noted) B2007 Beckett Clean-Cut pump, R7184B-1032 interrupted, pre-purge 34984B3001 AF Chassis with Control 1710
Model SF Chassis (With Ignitor & Suntec A Pump) B711 R7184A-1075 interrupted, Beckett F84 valve 1715
B2007 Chassis
F.W. Webb stocks THESE BOILERS:
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MFR# DESCRIPTION WEBB#Air Tubes AF35 35/8” Less Head for AF/AFG/SR 109060AF44 41/2” Less Head for AF/AFG/SR 70068AF53 55/8” Less Head for AF/AFG/SR 75935AF65 65/8” Less Head for AF/AFG/SR 70069AF72 71/4” Less Head for AF/AFG/SR 70070AF90 9” Less Head for AF/AFG/SR 70071AF104 101/2” Less Head for AF/AFG/SR 70072AF130 13” Less Head for AF/AFG/SR 70073AF160 16” Less Head for AF/AFG/SR 70074AF 30X2T Burner Tube For Miller 74838585101 LSI Air Tube Combo 256881
Oil Burner Replacement Parts & Accessories
MFR# DESCRIPTION FIRING RATE WEBB#
Air Tubes with Head SF65FT 65/8” for SF 2.50 – 5.50 1717SF65FT 71/4” for SF 2.50 – 5.50 1718
Burner HeadsF0 For AF/AFG/SR 0.40 – 0.75 1797F3 For AF/AFG/SR 0.75 – 1.25 1798F4 For AF/AFG 0.85 – 1.35 154497F6 For AF/AFG/SR 0.85 – 1.65 1799F12 For AF/AFG/SF/SR 1.10 – 2.00 1800F22 For AF/AFG/SF/SR 1.65 – 2.50 1801F31 For AF/AFG 2.50 – 3.00 1802F37 For AF/AFG 2.25 – 3.00 181151360 F3 With Porc Ring 11218551785U NX6 Slot 36884951815U NX9 Slot 368848
Air Tube Combinations
MFR# DESCRIPTION WEBB#
3616 Universal Flange Gasket 582195432 Adjustable Mounting Flange 17215850 Adjustable Split Flange 700765606 Extended Pedestal Kit 17245685 Standard Pedestal 17223666 A&S Bulkhead Locknut Fitting 69611571801 Bulkhead Fitting 9578051621 Nozzle Line Oil Heater 11930551747 Ouside Air Intake 6960751814U AF/AFG Burner Cover 2459555770 Junction Box Mounting Kit 17415880 Low Fire Baffle 700805394 8” Tube Connector Assy 7007751483 Fire Pin Screw Stop 151839213U Nozzle Adapter 15406331231U Air Guide 2155423384 33/8 Static Disc 245753NLH90LC NX Draw Assy 37811851811U NX Electrode (Pk 2) 368850
Air Tube Combinations Replacement Parts & Accessories
Extended Pedestal
Standard Pedestal
Adjustable Split Flange
Burner Cover
Outside Air Intake
Nozzle Line Oil Heater
Junction Box
MFR# DESCRIPTION WEBB#21438U AF II 150 Burner Wheel 15223521439U AF II 85 Burner Wheel 957792288 SF Burner Wheel 2164212459U AF Burner Wheel 696082999U AFG Burner Wheel 69609
Burner Blower Wheels
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Riello Burners & Burner Parts40 Series Oil Burners• Efficiency ratings of close to 90%.• 10 second prepurge cycle.• Completely pre-wired for easy installation.
MFR# RATE (GPH) TUBE OUTPUT (BTUH) SH# WEBB#F3 Burner 8511100S 0.50 – 0.95 6” Long 70,000 – 133,000 620-30 93170F5 Burner 8512100S 0.75 – 1.75 6” Long 105,000 – 210,000 620-35 83820
Oil Burner Replacement Parts & AccessoriesMFR# DESCRIPTION WEBB#3948873 6” F3 Air Tube Fits F3, BF3 & M3 1108853948973 6” F5 Air Tube Fits F5, BF5 & M5 1110783005885 Universal Flange Fits F3, 10 & M3, 5, 10 2095787001029 530 E Primary Control Fits all 40 Series and Mectron Oil 776253005843 Burner Motor Fits F3, 5, 10 & M3, 5, 10 901443002280 Cad Cell Eye Fits all 40 Series and Mectron Oil 901453005844 Capacitor Fits all 40 Series and Mectron Oil 901463002279 Oil Valve Coil Fits all 40 Series and Mectron Oil 901473007077 3/8 Crushable Metal Washer Fits all 40 Series and Mectron Oil 901483005869 Electrode Porcelain Fits all 40 Series and Mectron Oil 901497001010 Fuel Pump (new) Fits F3, 10 & M3, 5, 10 901517010002 O Ring Pump Cover Fits all 40 Series and Mectron Oil 901523000443 Pump Drive Key Fits all 40 Series and Mectron Oil 901533005856 Mounting Gasket Fits F3, 10 & M3, 5, 10 906553005719 Pump Screen Fits all 40 Series and Mectron Oil 906567001059 Capillary Tube Fits F5 911013006503 Capillary Tube Fits M3 911033006329 Electrode Assembly Fits F5 & M5 911043006330 Electrode Assembly Fits F3 & M3 911053006925 Pump Stem Fits all 40 Series and Mectron Oil 91106C7001071 Metric/NPT Pressure Gauge Adapter Fits all 40 Series and Mectron Oil 911003005847 1/4 Female Metric Adapter Fits all 40 Series and Mectron Oil 1979773006571 3/8 Male Metric Adapter Fits all 40 Series and Mectron Oil 1979793001023 Vacuum Gauge Fits all 40 Series and Mectron Oil 907603001022 Pressure Gauge Fits all 40 Series and Mectron Oil 907617001001 Emergency Service Kit Fits all 40 Series and Mectron Oil 907627001002 Emergency Service Kit L/Motor Fits all 40 Series and Mectron Oil 907632623539 By Pass Plug New Style 2544153001162 Primary Gas Control Fits all 40 Series 1533223006966 Electrode Support 2463323007568 Bleeder Fitting 2168017001026 2 Line Kit Fits BF5 2561107001084 Post Purge Control Fits BF3 & BF5 223829
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EZ Model Oil BurnersAll Carlin EZ models have a durable, stainless steel end cone design that holds the flame closer to the retention ring while maintaining a cool surface temperature. It delivers a compact flame that burns cleaner, hotter and more efficiently.Combine that with a nozzle line heater to establish combustion quickly, a 14,000-volt solid state ignitor, and a wide selection of advanced control systems, and you’ll have a smooth, clean ignition even under the most severe conditions!
MFR# DESCRIPTION WEBB#EZ-1 With 4100 Ignitor, Cad Cell, 1 Stage Pump 9687600JI EZ1 Burner With Pre-Post Purge Control Less Tube 2460329687605JP EZ Pro Burner Box With 5” Tube 57829EZ-2 With 4100 Ignitor, Cad Cell, 1 Stage Pump 84801 EZ2 Burner With Control 68805
Carlin Oil Burner Replacement Parts & AccessoriesMFR# DESCRIPTION WEBB#Air Tube and Combustion Head Assemblies — “Carlin Super Tube” with Nozzle Line Heater 78071 5” Air Tube/Head Assembly f/EZ-1 Chassis 5783178089 7” Air Tube/Head Assembly f/EZ-1 Chassis 5783278105 9” Air Tube/Head Assembly f/EZ-1 Chassis 5783378113 11” Air Tube/Head Assembly f/EZ-1 Chassis 5783484764 5” Air Tube/Head Assembly f/EZ-2 Chassis 6880784772 7” Air Tube/Head Assembly f/EZ-2 Chassis 6880884780 9” Air Tube/Head Assembly f/EZ-2 Chassis 68809Standard Air Tube and Combustion Head Assemblies 20180 5” Standard Air Tube/Head Assembly f/99,100 Chassis 260320230 7” Standard Air Tube/Head Assembly f/99,100 Chassis 260420313 9” Standard Air Tube/Head Assembly f/99,100 Chassis 2605Mounting Flange and/or Pedestal 82560S 31/2” Heavy Duty Aluminum Universal Flange/Gasket 5783523317S EZ-1, 2, 3 – 99,100 Pedestal 261897406 Outside Air Inlet Boot, EZ-1 111001Air Bands 77594S EZ-1 166967Air Shutters 77586S EZ-1 16696683956S EZ-2 166970Blower Wheels 28530 41/4” OD X 215/16” W, 1/2” Bore, 100 CRD 275577933 51/16” OD X 2” W, 1/2” Bore, f/EZ-1,2,3 14949928605 51/4” OD X 2” W, 1/2” Bore, 99 FRD 152698Flame Retention Ring Assemblies 54901S f/99 FRD, 100 CRD 5408477438S f/EZ 1,2,3 149498Miscellaneous Parts 40287 Flange Gasket f/EZ, 99/100/201/301/601/701 261777438S Instant Opening Oil Valve f/EZ-1,2,3 – 99,100, 102 14950881570S Head Positioning Bar Kit EZ-1 14950184715S Head Positioning Bar Kit EZ-2 14950266795S Nozzle Line Heater EZ-1,2,3 – 99,100 75556
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ElectrodesMFR# DESCRIPTION WEBB#123 Arco Set/2 69738
137C ABC 41/4” Set/2 69739
144A ABC 6” Set/2 69740
146 ABC 4” Set/2 222857
151E Beckett Set/2 28550
151F Beckett Set/2 95424
151G Beckett Set/2 246744
151R Beckett Set/2, A = 27/16” 69741151R2 Beckett Set/2, A = 3” 111220
188 Carlin Set/2 86341
188B Carlin Set/2 28551
188K Carlin 501 Set/2 152275
188N Carlin Set/2 69736
188N4 Carlin EZ1 Set/2 69749
188N6 Carlin Set/2 216131
A = 41/4”
A = 6”
A = 7/8”
MFR# DESCRIPTION WEBB#188P Carlin 200 Set/2 69737
598 Weil McLain Set/2 253181
604 Wayne Set/2 179771
605 Wayne Set/2 151361
605A Wayne Set/2 75580
605B Wayne Set/2 74877
605C Wayne Set/2 75581
605D Wayne Set/2 77224
605E Wayne Set/2 75582
605F Wayne Blue Angel Set/2 75583
605I Wayne Set/2 69735
606 Wayne Set/2 75584
A = 81/2”
A = 81/2” Beckett Electrode Kits
51484U AF II Electrode Kit 11259151805U AF II Electrode Kit 957835780 AF/AFG Electrode Kit, Thru 9” 18175782 AF/AFG Electrode Kit, Over 9” 1819
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Electrode Setting GaugeFor setting oil burner electrodes at all nozzle spray angles.
MFR# FOR MODEL WEBB#40445 All Models 6967540448 Carlin Elite 241987T500 Electrode Tee Gauge, Nozzle Head 95837Z2000U Tool Setting Electrode 242671
Tune Up KitsBlue Angel Fits Blue Angel Model HSContents: 1 J-Pump Coupling End
2 Electrode Assemblies w/Buss Bar 1 Oil Line Assembly 1 Gun Setting Gauge 1 Pump Coupling 1 90° Elbow 1 Electrode Support 1 Buss Bar Support
WayneFits M, MSR, MH, ER, ERA, EH, EHA, EHASR, OE, OEAContents:2 Electrode Stems 2 Electrode Assemblies w/Insulator 2 Buss Bars (8”) 2 Insulator Bushings 1 Oil Line Assembly 1 Coupling 1 J-Pump Coupling End 1 90° Elbow 1 Buss Bar Support
CarlinFor Carlin Elite BurnerContents:2 Electrode Assemblies 1 12” Oil Line Assembly 1 Red Tip Setting Gauge 1 Yellow Setting Gauge 1 Pump Coupling Kit 1 Instruction Sheet
MFR# TYPE WEBB#31156 Wayne 9302631157 Blue Angel 93027CK780 Carlin 162187
Tip Setting GageIn order to avoid Carbon Impingement, ignitor tips must always be placed just outside the nozzle spray pattern.This tip setting gage allows you to accomplish this easily and accurately while at the same time setting the correct spark gap.
MFR# DESCRIPTION WEBB#40445 Tip Setting Gage 69675
Electrodes (cont.)MFR# DESCRIPTION WEBB#1M6 7/16” X 1/8” X 6” Set/2 119312
2M4 9/16” X 3/16” X 4” Set/2 1186522M6 9/16” X 3/16” X 6” Set/2 119311
3M4 9/16” X 1/8” X 4” Set/2 1186543M6 9/16” X 1/8” X 6” Set/2 118656
4M4C 1/2” X 1/8” X 4” Set/2 154923
997This tool is great for cutting standard gauge glass. It will even cut short pieces of 1/2” long or less. Just set the stop to the length you need, squeeze the “trigger” and rotate the glass until it snaps cleanly in two!
MFR# DESCRIPTION WEBB#997 Porcelain Squeeze & Snap Cutter 55790
Porcelain Squeeze & Snap Cutter
Electrode Porcelains OnlyMFR# DESCRIPTION WEBB#144INS ABC 95425151EINS Beckett 95451188BINS Carlin 2504991M4P 7/16” X 1/8” X 4” Male 793581M6P 7/16” X 1/8” X 6” Male 772272F4P 9/16” X 3/16” X 4” Female 2018452F6P 9/16” X 3/16” X 6” Female 925322M4P 9/16” X 3/16” X 4” Male 1793892M6P 9/16” x 3/16” X 6” Male 772283F6P 9/16” X 1/8” X 6” Female 793613M4P 9/16” X 1/8” X 4” Male 1793953M6P 9/16” X 1/8” X 6” Male 772314M4P 1/2” X 1/8” X 4” Male 773774M6P 1/2” X 1/8” X 6” Male 77229
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MFR# DESCRIPTION WEBB#2275 Constant Duty Ignitor Only 2436502275U Ignitor With Universal Plate 2532542275-456 Aero Ignitor With Base 2442382275-605 Beckett Ignitor With Base S 2442392275-619 Wayne Ignitor With Base M 2436512275-620 Wayne Ignitor With Base E 2442402275-628G Beckett Ignitor Base AF/AFG 2436462275-629 Carlin Ignitor 200,201 2456772275-630 Carlin Ignitor With Base 99,100 CRD 2436482275-653 Weil McLain Ignitor With Base QB 245657
17K Electronic Transformers120 Volt Primary, 50/60 Hz, 17,500 Volt Secondary, 23mA, MPG
Electronic Transformer KitMFR# DESCRIPTION WEBB#2275KIT Ignitor Kit 244985
MFR# DESCRIPTION WEBB#2714-633 Carlin Transformer, 12K Volts 286582721-411 ABC Transformer 697652721-456 Aero Transformer 286632721-572 Nu Way Transformer 697662721-605 Beckett Transformer S 286552721-619 Wayne Transformer M 286612721-620 Wayne Transformer E 286622721-628G Beckett Transformer AF/AFG 286542721-629 Carlin Transformer 200,201, 500, 501 CRD 286572721-630 Carlin Transformer 99, 100, 101 CRD 286562721-631A ABC Sunray Transformer 2135202721-647 Wayne Blue Angel Transformer 526942721-658 Beckett AFII Transformer 214061
See page 283 for Cross Reference information.
10K Transformers120 Volt Primary 60 Hz, 10,000 Volt Secondary, 23mA, MPG
MFR# DESCRIPTION WEBB#2600 f/Aero 2446602601 f/Beckett S 2500272602 f/Wayne M 2436522603 f/Wayne E 2500282604 f/Beckett AF/AFG 2436472605 f/Carlin 99,100,101 CRD 2436492606 f/Wayne Blue 2456612608 f/Weil McLain 2456582609 f/Carlin 200,201,500,501 CRD 245659
Base Plates
Electronic Transformer Kit Includes:2 Units, CAT 2275 Electronic TransformerOne each of the following mounting plates:2600 Aero 2601 Beckett S2604 Backett, A, AF 2605 Carlin 99, 100, 1012602 Wayne Hi Speed M/MH 2603 Wayne E2606 Wayne Blue AngelOne 54-740 Universal Contact Replacement Kit
Universal Transformers120 Volt Primary 60 Hz, 10,000 Volt Secondary, 23 mA, MPG
Electronic Transformers
MFR# DESCRIPTION WEBB#421-BT290 Ignition Transformer 69769421-BT332 Ignition Transformer 69771 421-BT636 Ignition Transformer 28660
MFR# DESCRIPTION WEBB#51826U Ignitor With Carlin 99/100 Base 24943951824U Ignitor With Beckett S Base 31877551825U Ignitor With Wayne M Base 31877651771U Ignitor With Beckett AF/AFG Base 6764651805U Ignitor With Beckett AF II Base 9578351837U Ignitor With Weil Mclain Base 24944051827U Ignitor With Wayne E Base 27750151840U Ignitor With Carlin 200 Base 318774
Check-Mate™
Fast, portable, dependable way to instantly test transformers and electronic ignitors! Chek-Mate™ by Allanson is easy to use and makes service calls a breeze. Simply touch the high voltage spheres to the high voltage contacts of any brand of transformer or ignitor and the green LED lights up if the unit is good.
MFR# DESCRIPTION WEBB#SC2100 Chek-Mate™ Tester 253255
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MFR# DESCRIPTION WEBB#34 Mini 34 Ignition Terminal Kit 5459554 Transformer Ignition Terminal Kit 54596
Ignitor and Transformer Terminals
MFR# DESCRIPTION WEBB#A ACT Angle Cage 94196B AEBF Extended Angle Thermoplastic 188184C AS-10 Short “A” Spring 94193D ASN Angle Spring Snap 108982E B-10 Brass Button Contact 69746F CC-1 Cage on Cage 94200G CT Straight Cage 94197H CT-TS Cage on 10-32 Threaded Screw 69744I EBF Extended Thermoplastic 188185J HS10-32 Hollow Stud Tapped 10-32 94202K RX4 Ram’s Horn on 10-32 Hex Base 94201L S-15 Beckett Spring 162186M SF Stud Cable Ferrule 94187N SS Spring Snap Cable Terminal 119310O SS-BS1032 Snap Spring 10-32 Hex Base 94189P SSN Spring Snap 108532Q SS-TS Spring Snap on 10-32 Screw 69745R YL-10 Long “Y” Spring 69723S YS-10 Short “Y” Spring 69724
A B C D E F G
Ignition Cable• 15,000 Volts.• UL listed.• 19 strands of copper wire.• All vinyl insulation for low temperature flexability.• Flame retardant, will not support combustion.• Tested to withstand oil, moisture, salt atmosphere
and sunlight.• Large .275 outside diameter for sturdy construction.
MFR# DESCRIPTION WEBB#251C 25’ Ignition Cable, GTO-15 546003P 100’ Ignition Cable, Red Silicone 188183
Buss Bars
MFR# DESCRIPTION WEBB#Flat Buss Bars F6 6” Long 69733F12 12” Long 55809Round Buss Bar ST12 12” Long 151217
14K Electronic TransformersMFR# DESCRIPTION WEBB#Cad Cell Control/Ignitor 40100-02-BKS 15 sec f/Beckett 7182640100-02-CAS 15 sec f/Carlin 71827Constant Duty Ignitor (14K) 41000-S Ignitor Only 7559241000-SO-BK1 With Base, Beckett AF/AFG 7182441000-SO-BK2 With Base, Beckett S/SR 21561341000-SO-SC With Base, Carlin 210,301 19479441000-SO-CAS With Base, Carlin EZ-1,2,3 –99,100 7182541000-SO-WA2 With Base, Wayne E 8813641000-SO-WA1 With Base, Wayne HS 7319541000-SO-WA3 With Base, Wayne M 8813741000-SO-WM With Base, Weil McLain 21599241000-SO-KIT Universal Ignitor Kit 95236Base Plate Kit 41020-00-AR Aero 9477341020-00-BK1 Beckett AF/AFG 9476841020-00-BK1 Beckett S/SR 19226141020-00-CAS Carlin Residential 9476741020-00-CSC Carlin Small Commercial 16675241020-00-WA2E Wayne E 9476941020-00-WA1 Wayne HS 7559141020-00-WA3 Wayne M 94770
Ignition Terminal KitsMini Kit #34A small but highly selective assortment of popular RAJAH ignition terminals.20 Cage terminals12 Spring snap terminals20 Ring terminals10 Right angle terminals12 Stud ferrule terminals
Transformer Kit #54An excellent selection of the most used transformer terminals, good variety.6 Short adapter spring6 Long adapter spring2 Thumb nut on cage2 Spring plunger4 Button contact, short2 Button contact, long6 Cage on cage6 Ram’s horn on cage4 Ram’s horn on hex2 Ram’s horn clip6 10-32 hollow studs6 10-32 hex studs
H I J K L M N
O P Q R S
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Spin-on Filters• Epoxy coated and UL Listed.• 1/8” NPT tapping for vacuum gauges
and bleeding.• Cast aluminum top.• Seamless one piece canister (drawn steel).• 10 Micron filter media.• Perforated metal center support tube.• Spring pad (no metal to epoxy contact).• Nitrile gasket (prevents swelling) for easy
removal of element.
Suntec PRV-38P Safety Valve with PurePro® F100-10W Spin-On Filter• Epoxy coated & UL listed.• 1/8” NPT tapping for vacuum gauges and
bleeding.• Cast aluminum top.• Seamless one piece canister (drawn steel).• Plated steel end caps (media embedded in
thermosetting adhesive).• 10 Micron filter media.• Perforated metal center support tube.• Spring pad (no metal to epoxy contact).• Nitrile gasket (prevents swelling) for easy removal of element.
Fuel Oil Filter• Replaces FB4 filter.• Heavy gage canister with EPOXY
COATING on the inside – FIRST in the industry!
• Listed by Underwriters Laboratories.• UL GPH and pressure ratings EXCEED
comparable OEM filters.• 360º screwdriver slot makes disassembly
for element changing easy.
MFR# DESCRIPTION WEBB#High Efficiency Filtration F100W Complete, 10”, 17gph, 3/8” NPT 69858F-100-2W Complete With Bracket 73202F-100-6W Complete With Bracket & Gauge 265045F100-14W Color Coded Vacuum Gauge 153602F100-4W Complete With Vac Gauge 265044F100-10W Res Filter Element Only 69860Commercial Duty Filtration F100-1W Complete, 10”, 37gph, 3/8” NPT 265046F-100-3W Complete With Bracket 265047F-100-5W Complete With Bracket & 14W Gauge 265048F100-7W Complete With Bracket & Gauge 265049F100-11W Spin-on Filter Element Only 85958
Fuel Oil Filters
77FWThe 77FW is the perfect fuel filter for oil fired heating appliances used in small to average sized homes and commercial buildings. It is ideal for final filtration in central fuel oil distribution systems. The 77FW may be used in one or two-pipe systems.
MFR# DESCRIPTION WEBB#77FW 10 GPH Complete Fuel Oil Filter 259959
99FW The 99FW is perfect for oil fired furnaces in larger homes and commercial buildings. It may be used in one or two-pipe systems. Its large dirt capacity makes the 99FW ideal where heavy contamination of oil causes premature clogging of smaller filters.
PurePro 77FW & 99FW Fuel Oil Filter Feature:• Leakproof construction with machined gasket seat
and UL listed gasket compounds.• High quality wool felt filter elements that remove
all solid contaminants.• Iron nd steel construction for maximum integrity
and durability.• Low pressure drop, suitable for gravity flow and
one or two pipe systems on pressure type burners.• Micronic filtration suited to the smallest oil burner
nozzle.• Bonding treatment of center core in filter element
eliminates lint.• Step design element offers largest dirt capacity
with true depth filtration.• Listed by Underwriters’ Laboratories.
MFR# DESCRIPTION WEBB#99FW 24 GPH Complete Fuel Oil Filter 187636
Fulflo Fuel FiltersFor use on domestic or commercial oil burner systems up to 40 gph capacity, with “honeycomb” filter cartridge.MFR# DESCRIPTION WEBB#FB3 Complete, 15 gph 9832FB4B Complete, 20 gph With Bracket 55399FB6 Complete, 32 gph 9834FB8 Complete, 40 gph 9835FB10 Complete, 50gph 9837
MFR# DESCRIPTION WEBB#F80-1W Complete 30 GPH 9830
MFR# DESCRIPTION WEBB#S226W Safety Valve & Spin-On Filter 000000
Safety Valve & Spin-On Filter
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EZ-Change Filter Draining SystemA bucket with a parts strainer tray in the top. The oil serviceman simply places all oil filter cartridges in the strainer tray for 24 hrs. The cartridges may then be disposed as normal trash, since the EPA no longer considers them hazardous waste.
MFR# DESCRIPTION WEBB#EZCHANGE Filter Draining System 190768
MFR# DESCRIPTION WEBB#RF-1W Replacement Cartridge f/77FW, 1A25 74469RF-2W Replacement Cartridge f/99FW, 2A-700A 187637RF-4W Designed to fit other FB4-style filter brands 79946
MFR# DESCRIPTION WEBB#3FO for FB3 697604FO w/gasket for FB4 98314FOLG for FB4 732566FO for FB6 697618FO for FB8 6976210FO for FB10 76701
Firomatic Fuel Oil Filter Replacement CartridgesMade of bonded felted fibers. Replacements for C-40, C-50 and C-60 fuel oil filters.
MFR# DESCRIPTION WEBB#RC20 C40 Repalcement Cartridge 69364RC30 C50 Repalcement Cartridge 9816
Gaskets
MFR# DESCRIPTION WEBB#F95 Fulflo F84 Cover Gasket 69865F96 Fulflo Vent Screw Gasket 69866F97 Fulflo Hex Nut Gaskets 69868G90 1A25A Cover Gasket 69867GAS Gasket for FB4/6/8/10 9838
Fuel Oil Filter Refill Cartridges
88-CRW & 101W
MFR# DESCRIPTION WEBB#88-CRW Wool Felt Replacement Cartridge f/77W 55401101W Wool Felt Replacement Cartridge f/99W
Fulflo Filter Elements
• High quality wool felt filter elements that remove all solid contaminants.
• Crafted with special “step design” wool felt.• Step design element offers largest dirt capcity
with true depth filtration.• Special center core bond treatment eliminates line.• Micronic filtration suited to the smallest oil burner nozzle.• For models 77FW and 99FW, 1A25, 2A-700A,
they offer unsurpassed quality and dependability.
RF-1W, RF-2W, RF-4W Series• Crafted from continuous spun Rayon fibers.• Exclusive gear tooth design for maximum surface area.• Enhanced depth filtration.• 16-tooth gear design of the RF-Series rayon elements
provides exceptional performance.• The RF-Series has a third more surface area.• The RF-Series has 20% more volume than the
competitive product.
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Tiger Loop® Oil De-AeratorOne pipe system for all light oil burners. The guarantee for efficient and trouble-free oil heating.• Fewer breakdowns.• Less soot build-up.• Cleaner exhaust gases.• Lower oil consumption.• Easier trouble spotting.• No return line leakage.• Simpler and cheaper installations.• Smaller pipe dimensions.• More burners on one suction line.• Fewer problems with long oil lines.• Longer-lasting oil filter.
Max. nozzle capacity: . . . . . . . . . . . . . . . . . . . . . . . . . . 19 gphMax. return oil pumped into the Tigerloop:. . . . . . . . 31 gphMax. oil flow: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 gphMax. operating temperature: . . . . . . . . . . . . . . 105°F (40°C)Max. ambient temperature: . . . . . . . . . . . . . . . 105°F (40°C)Operating pressure in feed line: . . . . . . . . . . . . . . Max. 10 psiPressure test of pipe system: . . . . . . . . . . . . . . . . Max. 85 psiPump and tank connections: . . . . . . . . . . . 1/4” inner thread
Steel Flexible Braided HoseThese hoses have 1/4” NPT fittings on both ends.Made from Nitrate rubber (inside), which is impervious to oil, water and air, plus a steel braided outer casing, for strength and flexibility.
MFR# SIZE WEBB#S220-24 24” 91056S220-36 36” 91057S222-36W 3/8” Flare Swivel Ends Flex SS Oil Line 92069
MFR# DESCRIPTION WEBB#S220 Tigerloop 69674S220-8W Tigerloop With Spin on Filter 318508
Handpump Assembly
MFR# DESCRIPTION WEBB#T30W Handpump 253699T30-4W Quick Con Kit 308436T30-6W Carry Case 308437
HandpumpA combination pressures and vacuum Handpump for air or liquids — to clean lines, free stuck valves, prime pumps, build up test pressure or vacuum in lines and tanks.
Oil LinesSoft annealed copper tubing in both 3/16” and 1/4” OD sizes. Assembled with machined brass flared fittings. Tubing is supplied straight unless specified.
MFR# DESCRIPTION WEBB#S213-5 3/16” X 5” 721903608 3/16” X 8” 179387S213-12 3/16” X 12” 55798S213-16 3/16” X 16” Coil 69672S214-16 1/4” X 16” Coil 69673S214-12 1/4” X 12” 557975394 Connector Tube Assembly 700775636 61/2” Jet Line 91131
Magnetic ValvesV4046A, BFor ON-OFF control of oil flow to domestic oil burner equipment.• Power interruption closes the
valve immediately.• Mount directly to pipeline or on support bracket.
MFR DESCRIPTION WEBB#5669 Delay Oil Valve Kit 552972182602U Delay Oil Valve Kit — Solid State 247220
Oil Valve Kit
CO2 Blowout GunThe Blowout Gun is ideal for cleaning out clogged instrument transmission lines and other lines where no automatic means for blowing out is available. The Blowout Gun uses CO2 cartridges and incorporatesa 1/4” female connection that canbe adapted to any fitting. It is completely safe for all petroleum products. For use with other liquids it is best to check with the supplier of the liquid.
MFR# DESCRIPTION WEBB#T32-W CO2 Blowout Gun 55801
MFR DESCRIPTION WEBB#518 Silent Flo Anti Hum Devise 1742
Anti Hum
OPERATING VALVE MFR# PRESSURE OPENING TIME WEBB#V4046A1074 300 psi 3 sec. to 8 sec. 31373V4046B1049 300 psi Immediate 31374
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Suntec PumpsMFR# DESCRIPTION WEBB#Booster PumpsBB-1020M 15 GPH, Complete 47077BB-1030M 30 GPH, Complete 47078Mini Pumps A2VA-7116 1 Stage 3450, 3 GPH, CW-R 70060B2VA-8216 2 Stage 3450, 3 GPH, CW-R 70061A1VA-7112 1 Stage 1725, 3 GPH, CW-R 70062A2VA-3006 1 Stage 3450, With Solenoid 3 GPH, CW-R 252037A2YA-7916 1 Stage 3450, 7 GPH, CW-R 70063J Pumps J3BA-100 1 Stage 1725, CW-R 70064J3BB-100 1 Stage 1725, CW-L 70065JJ2BB-100 1 Stage 3450, CW-L 70266H Pumps H3BA-100 2 Stage 1725, CW-R 70066H3BB-100 2 Stage 1725, CW-L 70067Accessories 3753895 Non Delay Cord Set 2520383753898 Delay Cord Set 2520393713824 Oil Valve 244411 PRV-38 3/8 Oil Safety Valve 52760
Model A1, A2 Mini Pumps J & H Pumps
Gaskets
MFR# DESCRIPTION WEBB#S70 Suntec New Style Mini Pump Gasket 204569S190-7 Suntec New Style Mini Pump Gasket (10 pk) 259936S71 Suntec H/J/K Pump Gasket 70053S150-55 Suntec H/J/K Pump Gasket (10 pk) 259935S72 Suntec S1/S2/R3/R4 Pump Gasket 70055S75 Suntec Mini Pump Gasket 70052W83 Webster M Pump Gasket 69864
Bleeders
MFR# DESCRIPTION WEBB#SP335 1/8 Pump Bleeder 246500SP336 1/4 Pump Bleeder 246501SP337 Suntec Mini/J/H Pump Bleeder 69862
By Pass Plugs
MFR# DESCRIPTION WEBB#SP351 Suntec 1/16 A & B Mini Pump By Pass Plug 68283SP352 Suntec 1/8 J/H/K Mini Pump By Pass Plug 69863
Strainers
MFR# DESCRIPTION WEBB#135721HK Suntec J & H Pump Strainer 700543715732HK Suntec 1 Stage Mini Pump Strainer 69861SSC110 Suntec 2 Stage Mini Pump Stainer 152804SSC111 Suntec A & B Mini Pump Stainerw/High Cover 73255SSC126G Riello Strainer With O-Ring 118986SSC127 Danfoss New Style Pump Strainer 150483SSC128 Danfoss Old Style Pump Strainer 150484
Mini Pumps
Automatic By-Pass:No plug required for piping conversion.Bleed/Return Plug:Full flow rate when open. Closing or restriction of return line will not cause overpressure or overfire.Patented Shaft Seal:Mechanical type carbon and steel guaranteed to 30 psi inlet pressure.Trochoidal Gear Set:15 GPH flow rate. Less friction loss on 2 line systems and reduced rumming vacuum. Closer tolerances for quiet operation. Lower operating torque with guaranteed curves.High Lift Capacity:Guaranteed 14’ – 2 line system.Nozzle Pressure:Adjustable to 210 psi at 3450 RPM – steady setting.Easy Maintenance:Loosen 2 screws and twist off cover. O-ring stays in place (best seal against leaks.)
MFR# DESCRIPTION WEBB#071N1151 3450 RPM RH Rotation Direction RH Nozzle Port Location 88331071N1152 1725 RPM RH Rotation Direction RH Nozzle Port Location 70279
CleanCut Fuel PumpThe Beckett CleanCut Pump uses a solenoid valve, rather than the diaphragm and cone valves used in conventional pumps.Solenoid valves open and close instantly when electrical current to the pump turns on and off. This provides higher-pressure cut-ons and cut-offs— for cleaner, more efficient burner operation.And since there are fewer moving parts, there are fewer potential problems.
MFR DESCRIPTION WEBB#21844U Clean Cut Fuel Pump With Solenoid Valve 24674821887U PD Timer Pk 264286
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Oil Burner Couplings & AccessoriesMFR# DESCRIPTION WEBB#KK100 Pioneer 3 Pc. Kit (Carded) 178208KK120 Pioneer 5 Pc. Kit (Carded) 224702KK112 Pioneer 12 Pc. Kit 69658
S85-500W Nylo-Flex #88 4 Pc. Kit 154484S85-510W Nylo-Flex 99A 6 Pc. Kit 54598
12” Coupling Shaft Nylo End Fittings
Coupling Cutter
MFR# DESCRIPTION WEBB#S85-200W Beckett AF/AFG 313/32 2855621437U Beckett AFII 95778S85-220W Carlin 99/100/101 23/8 2855512CP 12” Nylo-Flex Coupling Shaft 68441CPNYL30 30” Nylo-Flex Coupling Shaft 88088516RD Nylo 5/16 Red Fitting End 68438716BLU Nylo 7/16 Blue Fitting End 6843912BLK Nylo 1/2 Black Fitting End 68440
35 Coupling Cutter 74876
F.W. Webb stocks variable speed, direct drive, belt drive and direct vent airco furnaces.
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Instant-Glo “Quickie” MFR# MODEL# FIRING RATE DIMENSIONS WEBB#1001 100 .75 – 1.25 gph 111/2”W X 11”L X 103/4”H 124071002 200 1.35 – 1.75 gph 12”W X 133/4”L X 12”H 124081003 300 1.75 – 2.25 gph 12”W X 18”L X 12”H 124091004 1004 .65 – 1.00 gph 11”W X 101/4”L X 101/4”H 69782
Instant-Glo Timesaver
MFR# MODEL# FIRING RATE DIMENSIONS WEBB#1009 #9 .65 – .85 gph 9”ID X 101/2”OD X 143/4”H 689991011 #11 1.00 – 1.25 gph 11”ID X 121/2”OD X 151/2”H 124101013 #13 1.35 – 1.75 gph 13”ID X 141/2”OD X 16”H 12411
Kaowool RopeExcellent as gasket material or as an alternative to asbestos rope. 25’ length of rope packaged in plastic bag.
MFR# TEMP. LIMIT DESCRIPTION WEBB#9400 1000° F 3/8” X 25’ 697849401 1000° F 1/2” X 25’ 697859404 1000° F 1/4” X 25’ 112594
Kaowool Dry BlanketSoft fiber blanket — can be formed at shape of existing chamber.
MFR# TEMP. LIMIT DESCRIPTION WEBB#9449 2300° F 48” X 18” X 1” 697939450 2300° F 56” X 14” X 3/4” 691499451 2300° F 48” X 16” X 1/2” 69150
Lynn Manufacturing
Kaowool StripExcellent as gasket material or as an alternative to asbestos rope. Packaged in master cartons of 6 pcs. per ctn.
MFR# DESCRIPTION WEBB#9500 150” X 2” X 1” 779859501 300” X 1” X 1/4” 779869506 300” X 1” X 1/2” 77987
Kaowool BoardCan be used as target wall, floor, burner block and many more applications.
MFR# DESCRIPTION WEBB#1019 20” X 20” X 1” 124181022 15” X 24” X 3/4” 124171023 20” X 20” X 3/4” 2171721025 36” X 18” X 1/2” 12420
Quick Chamber
Instant-Glo Timesaver
Kaowool Rope
Kaowool Dry Blanket
Kaowool Strip
Kaowool Board
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Kaowool Wet BlanketSoft, moist fiber blanket that can be formed to shape of existing chamber as a liner.MFR# MODEL# DESCRIPTION WEBB#1032 Kit A (1) 14” X 48” X 1/2” 124141033 Kit B (1) 14” X 48” X 1/2” & (1) 16” X 16” X 1/2” 124151034 Kit C (1) 16” X 48” X 1/2” & (1) 16” X 16” X 1/2” 12416
Wet Combustion ChamberThe strongest wet from combustion chamber in the industry. Round chamber with bottom — thickness 1/2” minimum.
MFR# FIRING RATE DIMENSIONS WEBB#1038 .65 – .85 gph 9” Inside X 15”H 2491851039 .85 – 1.00 gph 10” Inside X 15”H 697871040 1.00 – 1.25 gph 11” Inside X 15”H 697881041 1.25 – 1.50 gph 12” Inside X 15”H 69789
Burner Head ProtectorMFR# DESCRIPTION WEBB#1030 Fits 4” OD Burner Heads (Beckett) 69786
Gaskets for Miller-Gun Mobile Home Furnace MFR# MODEL# DESCRIPTION SIZE WEBB#9510 Gasket Kit for Miller 73812 Kit contains one each of the following: #3001-000 Burner Gasket #301195-000 Flue Gasket #301181-000 Pouch Gasket #301205-000 Burner Plate Gasket9511 #3001-000 Burner Gasket (20 pcs. per pkg.) 61/2”OD X 43/8”ID 765849514 #301195-000 Flue Gasket (20 pcs. per pkg.) 71/16”OD X 51/8”ID 765839512 #301181-000 Pouch Gasket (20 pcs. per pkg.) 10” X 131/2” 765859513 #301205-000 Burner Plate Gasket (20 pcs. per pkg.) 101/4” X 16” 76586
Gaskets for Duomatic FurnaceMFR# DESCRIPTION SIZE WEBB#9515 Clean out cover gaskets (20 pcs. per pkg.) 3”OD X 2”ID 178699
Kaowool Wet Blanket
Wet Chamber
Burner Head Protector
Lynn Manufacturing
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Full Brick — Insulating Firebrick (25 per carton)MFR# DESCRIPTION SIZE WEBB#K23 2000°F — for chambers 1. to 2.5 gph 9” X 41/2” X 21/2” 12422
Split Brick — Insulating Firebrick (45 per carton)MFR# DESCRIPTION SIZE WEBB#5075 2000°F — for chambers 1. to 2.5 gph 9” X 41/2” X 11/4” 69792
Kaowool CementMFR# DESCRIPTION WEBB#WTRGLASS Waterglass Adhesive For Kaowool (1 quart) 69662
Replacement Combustion Chamber KitsMFR# MODEL# DESCRIPTION WEBB#Burnham 1064 V1 Series Wet moldable rear refractory 1540911065 V3 Series Ceramic fiber blanket “Base liner” 2233471066 V7 Series 1540921129 8 Series 420565H.B. Smith 1068 F12 Chamber Kit 2463311104 8 Series 310464Miller Mobile Home Furnace 1029 Fits Models: CMF, MOC & MGC 12421Peerless 1067 Fits Models: JO/JOT 940081071 Fits Models: WB, WV, WBV 1126371073 Ultimate PFD 2527241093 Peerless EC 2217181074 Burnham V7 w/Swing Door 310463Slant Fin 1087 Liberty 373050Utica 1095 Starfire II 1552181096 Starfire III 251773Valiant 1118 F-75 425745Weil-McLain 1060 Fits models: 66,68/68V 719701072 Fits models: WG/WGO 1512831120 Fits models: 76 Series 425746
Weil McLain Clamber Kit
ColcoMFR# DESCRIPTION WEBB#Vermiculite 1 4’ Cubic Bag 69664Vermiculite
Oil Spill KitMFR# DESCRIPTION WEBB#OILSPILLKIT* Complete Absorbent Kit 436181OILSPILLSOCK Oil Spill Sock 4362158055 Oil Spill Pads 86306*Kit includes: 20 oil only pads, 2 sorbent socks, 1 pair Nitrile posable gloves, 1 disposable trash bag, instructions and reorder form, all packaged in reusable clear zipper bag.
Lynn Manufacturing
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Domestic Oil Tanks80 UL• Welded lap joint.• Ergonomic handle on each head for easy handling.Outside Finish• Preparation: Washed and Phosphered.• Electrostatic powder paint, Black.Technical Specifications• Steel ASTM A-569.• Tested at pressure 5 to 7 PSIG.• UL 80 Label.
Aboveground Skid TanksUL 142Technical Specifications• Steel ASTM A-569.• Tested at pressure 5 to 7 PSIG.• External Finish: Grey Alkyd paint.• Skids have been proof tested under severe UL 142 requirements.
In reference to: UL ListingRequires outlet opening of 1/2” minimum to be located underneath the tank only. Requires all top openings to be 2” minimum diameter. Tanks which do not meet above requirements cannot be UL 80 labeled.
Underground TanksSingle Wall ProtectedTechnical Specifications• Steel ASTM A-569, A-635 or A-283 Gr. C.• Tested at pressure 5 to 7 PSIG.• External Finish: Black Alkyd paint.• UL 58 label.
Domestic Oil Tank
Aboveground Tank
Underground Tank
MFR# #PRODUCTS MODELSDIMENSIONS
GAUGE WEIGHT WEBB#H W L
120 209101 120, US gals. Vertical 47” 23” 30” 12 ga 170 lbs. 88334
138-12 2080 138, US gals. Vertical 44” 27” 30” 12 ga 157 lbs. 68243
138R-12 3005224 138, US gals. Horizontal Round 60” 26” — 12 ga 170 lbs. 153622
220-12 2070 220, US gals. Vertical/Stubbies 44” 27” 48” 12 ga 218 lbs. 179514
240V12 2020 240, US gals, Narrow/Vertical 47” 23” 60” 12 ga 264 lbs. 870721
275-12 2040 275, US gals, Vertical 44” 27” 60” 12 ga 252 lbs. 34558
275F-12 2045 275, US gals, Horizontal 27” 44” 60” 12 ga 252 lbs. 34559
330 2050 330, US gals, Vertical 44” 27” 72” 12 ga 290 lbs. 34410
330F-12 2055 330, US gals, Horizontal 27” 44” 60” 12 ga 320 lbs. 79398
MFR# MODELSDIMENSIONS
GAUGEEMERGENCY VENT
DIAMETER (F) WEIGHT WEBB#H L
3011423 300 US gals. 38” 60” 12 ga. 3” 370 lbs. 86395
3020445 500 US gals. 50” 48” 7 ga. 4” 845 lbs. 110490
MFR# MODELS DIA. X LENGTH
OPENING LOCATION
GAUGE WEIGHT WEBB#A B C D
3020344 500 US gals. 50” X 5’ 5” 9” 9” 5” 7 ga. 830 lbs. 69927
3039342 1000 US gals. 50” X 10’ 9” 16” 16” 8” 7 ga. 1350 lbs. 69928
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Double Bottom Leak Detection and Containment System SafetyDouble bottom tank with leak detector system eliminates leakage risk.15-year warranty plus $2 million* in insurance coverage
MFR# CAPACITY MODEL GAUGEDIMENSIONS
WEIGHT WEBB#H W L
244201 275 US gals. Vert. 12 ga. 44” 27” 60” 290 lbs. 378840
245201 330 US gals. Vert. 12 ga. 44” 27” 72” 334 lbs. 379850
Residential Oil Tanks with ECOGARD
Polyurethane External Coating Better External ProtectionThe polyurethane coating could resist to pressure up to 25 psi (maximum operating pressure is 1 psi.), ensuring high safety and protection against leakage caused by corrosionLifetimeThe finish prevents external corrosion and is UV resistant to protect colors20-year extended manufacturer’s warranty* plus $2 million in insurance coverage
MFR# CAPACITY MODEL GAUGEDIMENSIONS
WEIGHT WEBB#H W L
204201P 275 US gals. Vert. 12 ga. 44” 27” 60” 252 lbs. 308269
204701P 275 US gals. Horiz. 12 ga. 44” 27” 60” 252 lbs. 318917
205201P 330 US gals. Vert. 12 ga. 44” 27” 72” 295 lbs. 308685
205701P 330 US gals. Horiz. 12 ga. 44” 27” 72” 295 lbs. 319170
Residential Oil Tanks with PROTEC20
Alarm System• Standard float leak detection system.• Optional electronic alarm.
MFR# CAPACITY MODEL GAUGEDIMENSIONS
WEIGHT WEBB#H W L
244201P 275 US gals. Vert. 12 ga. 44” 27” 60” 290 lbs. 379917
245201P 330 US gals. Vert. 12 ga. 44” 27” 72” 334 lbs. 379918
Residential Oil Tanks with ECOGARD & PROTEC20
The safest most reliable tank you can buy. They are a logical and responsible choice.
• 100% Safe. ECOGARD double bottom system with leak detection system.• Environment Friendly. Responds to environmental concerns and requirements.• Guaranteed Durability. Polyurethane coating for external protection on PROTEC20.• Warranties: Up to a 25-year warranty and 2 million dollars in liability insurance coverage.• Peace of Mind. With 50+ years of experience, Granby Tanks is known for its quality
and proven track record in innovation and design.
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DimensionsTANK MODEL DWT 400L DWT 620L DWT 1000L DWT 1000LH DWT 1500L
Tank Model DWT 400L DWT 620L DWT 1000L DWT 1000LH DWT 1500L
Nom. Capacity US gal (liters) 110 (400) 165 (620) 275 (1000) 275 (1000) 400 (1500)
Length inches (cm) 29 (74) 29 (74) 43 (110) 51 (130) 64 (163)
Width inches (cm) 28 (72) 28 (72) 28 (72) 30 (76) 30 (77)
Height inches (cm) 44 (112) 61 (155) 61 (155) 54 (137) 68 (173)
Min Height Req’d inches (cm) 49 (125) 66 (168) 66 (168) 60 (152) 76 (193)
Tank Weight lbs. (kg) 106 (48) 132 (60) 167 (76) 208 (94) 333 (151)
Shipping Weight lbs. (kg) 115 (52) 143 (65) 185 (84) 230 (104) 358 (162)
Double-Wall Oil Storage TanksEvery inner Roth tank is made out of blow-molded, high-density polyethylene that is seamless, absolutely leak-proof and corrosion-resistant. In addition, Roth tanks feature top connections to ensure the oil stays where it should. The outer tank is made of leak-proof corrosion resistant steel which is capable of containing at least 110% of the capacity of the inner tank for maximum protection. Roth tanks are completely rust-free, inside and out. Minimize the potential dangers and disasters of oil spills and leaks caused by corrosion. The outer tank is made out of galvanized steel, roll seamed (no welds) with an oil and fire resistant seal, making it one of the safest and most reliable tanks on the market. Roth uses state-of-the -art technology to ensure maximum storage safety and minimum space requirements.
Features:• Up to 50% lighter than conventional steel tanks.• Wide handles on each end facilitates transport and handling.• Removable base facilitates access to tight spaces and offers greater stability.• Compact and economical design. (8 sq. ft. for 1000L)• The only tank on the market with no fittings below the oil line.• Unique expansion system ensures increase storage capacity and faster, easier fill-ups.• Completely sealed, every one of our tanks is pressure tested and meets exacting quality control
standards.• Weld-free galvanized steel outer tank capable of holding 110% of the inner tank. • Seamless high-density polyethylene inner tank. • Highly visible optical leak alarm • Corrosion resistant steel filling system and external 2” thread, allowing for an even level in each
tank when installed in groups. • Burner feeding system consisting of a fusible link valve and check valve incorporated with supply
and return port when using the optional Roth suction assembly. • Cover for outside use.
Eco DWT PLUS 3 Plus 1: Qualifies for bio fuel storage Plus 2: Leak sensor protected, double-wall security Plus 3: 10 years insurance up to $5 million PLUS 15 year’s product warranty
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MFR# DESCRIPTION WEBB#2335103401 EcoDWT plus 3 400L - 110 Gallon, UL Listed 3778122335101861 EcoDWT plus 3 620L - 165 Gallon, UL Listed 3677372335101862 EcoDWT plus 3 1000L - 275 Gallon, UL Listed 3677362335103722 EcoDWT plus 3 1000LH - 275 Gallon, UL Listed 3778132335102642 EcoDWT plus 3 1500L - 400 Gallon, UL Listed 3729852315000401 Installation Kit 400L (Ventalarm, gauge and 3/8” duplex bushing) 3778052315000402 Installation Kit 400L (Ventalarm, gauge and 1/2” duplex bushing) 4369442315001001 Installation Kit 620L / 1000L (Ventalarm, gauge and 3/8” duplex bushing) 3778062315001002 Installation Kit 620L / 1000L (Ventalarm, gauge and 1/2” duplex bushing) 4215002315001101 Installation Kit 1000LH (Ventalarm, gauge and 3/8” duplex bushing) 3778072315001102 Installation Kit 1000LH (Ventalarm, gauge and 1/2” duplex bushing) 4369452315001501 Installation Kit 1500L (Ventalarm, gauge and 3/8” duplex bushing) 3778082315001502 Installation Kit 1500L (Ventalarm, gauge and 1/2” duplex bushing) 4369462335003411 Sealed Fuel Oil Gauge 110 Gal 4369582335001863 Sealed Fuel Oil Gauge 165 & 275 Gal 3677352335003832 Sealed Fuel Oil Gauge 275 Gal LH 4285752335000191 Sealed Fuel Oil Gauge 400 Gal 4351652350000027 1/2” Duplex Bushing with fittings 3799192350000026 3/8” Duplex Bushing with fittings 3728442350000999 Ventalarm 2” NPT 3677332335100749 Tank Cover for 400L and 620L 3719662335100757 Tank Cover for 1000L 2737372335003721 Tank Cover for 1000LH 4369592335002054 Tank Cover for 1500L 3729872350006801 Die Cast 2” FE 4109452315107012 Expansion Kit #1 (Dual Tank Installation for 400L, 620L and 1000L) 3677322315107013 Expansion Kit #2 (3rd, 4th and 5th Tanks; Added to Dual Tank Installation for 400L, 620L and 1000L) 4369502315105343 Expansion Kit #3 (Front to Back Expansion for 1000L) 4369472315106910 Expansion Kit #4 (Dual Tank Installation for 1000LH and 1500L ) 4369482315106911 Expansion Kit #5 (Added to Dual Tank Installation for 1000LH and 1500L) 4369492335000222 Tie Down Kit (2 per bag) for 400L 4369512335100222 Tie Down Kit (2 per bag) for 620L and 1000L 4369612335200222 Tie Down Kit (2 per bag) for 1000LH 4369622335400222 Tie Down Kit (2 per bag) for 1500L 4369632335100191 Fuel Oil De-Aerator 4369602335001643 Leak Indicator for 400 L 4369572335000889 Leak Indicator for 620 L and 1000 L 4369542335000891 Leak Indicator for 1000 LH 4369562335000890 Leak Indicator for 1500 L 4369552350000024 Cap Nut 4369642350000031 #3 Gasket 4369652335000777 Filling Pan for DWT Waste Oil 4369522335000779 Hand Pump DWT Waste Oil 436953
Double-Wall Oil Storage Tanks (cont.)
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Tank Tray
Tank Tubb Tank Pan
Benefits:• Avoid damage from tank or oil line leaks with the
TANK TRAY. • Use with all inside installations or outdoors when
used with our TANKMATE Custom Cover. • Easy to install with new or existing oil tanks. • Made of Space Age Dura Vinyl with aluminum
stress supports.
Meets Federal and State SPCC Codes for Containment Including 40 CFR 112. 110% Double Wall Containment for 275 and 330 gallon oil tanks. Benefits:• UL Listed-Two piece construction
made of space age Dura-Vinyl. • Meets & exceeds EPA requirements for 110% containment
for both 275v and 330v oil tanks. • Meets & exceeds NFPA requirements for 110% containment
for both 275 and 330v oil tanks. • Qualifies as a containment dike under NFPA 31 • Protect your tank from the elements including rain, snow
and winter wind chill. • An attractive addition to any home. • Easy to install with new or existing oil tanks. • Free standing design allows for quick and easy installation. • Heavy Duty - Weight: 189lbs. • Lid opens up 85 degrees when installed for easy access. • Tank legs stand on galvanized steel plates. • Provides containment installed with or without the lid. • It has a 20 Year limited warrantee • Unit contains 585 gallons (less tank) • Molded out of High Density MOBIL POLYETHYLE NRA-235 • Low temperature brittle impact (-40) Degrees Celsius • Water Tight Design • Gasket kit provided • Predrilled condensations drip holes in lid • Fill & vent pilot holes for trouble free installation • Dimensions 78” long, 33” wide, 60” high
MFR# DESCRIPTION WEBB#TANKTRAY 25 gal. Containment Tray for all 275V Oil Tanks 214342 60” l X 33” w X 4” hTANKTRAY50 50 gal. Containment Tray for all 275V & 330V 367559 Oil Tanks – 85” l X 36” w X 4” h
MFR# DESCRIPTION WEBB#TANKPAN 15 gal. Containment Tray for all 275V Oil Tanks 222810 74” l X 15” w X 4” h
MFR# DESCRIPTION WEBB#TANKTUBB Lt. Beige Tubb 241770
Gates Fuel Oil Delivery Hose will stand up to your toughest, roughest service. Whether you’re delivering to homes, businesses or construction sites, Gates Fuel Oil Delivery is the hose you can depend on for long-lasting, trouble-free service.
Fuel Oil Delivery Hose starts with an RMA Class “A” Nitrile tube compounded for maximum fuel and permeation resistance. Next, multiple plies of resilient polyester reinforcement are applied to provide the 200 psi working pressure rating.
This important attribute results in a slightly higher force-to-bend, but it’s one of the key features to ensure durability against a common reason for premature failure in other hoses flex fatigue. Excellent flexibility is maintained for handling and coiling in any climate or weather conditions.
The construction is topped off with our ultra-tough Carboxylated Nitrile cover compounded to handle the most abrasive environments. Whether you’re dragging it over asphalt and concrete driveways, across gravel and rocks, or around gate posts and building corners, Gates Fuel Oil Delivery Hose can take it and keep taking it long after competitive rubber cover hoses are worn through.
Fuel Oil Delivery Hose is available in all popular sizes and standard lengths. In addition to plain end hose, assemblies fitted with male/female internally expanded couplings can be ordered.
MFR# DESCRIPTION WEBB#3221-0086 1-3/8” X 175’ Delivery Hose 3718153221-0085 1-3/8” X 150’ Delivery Hose 3718163221-0084 1-3/8” X 125’ Delivery Hose 3718173221-0081 1-1/4” X 150’ Delivery Hose 3718183221-0080 1-1/4” X 125’ Delivery Hose 3718193221-0089 1-1/2” X 150’ Delivery Hose 372242
Gates Fuel Oil Delivery Hose
Oil Heating
F.W. Webb Heating Catalog F.W. WEBB COMPANY 131
OIL
HEA
TIN
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9
9SECTION
Fill Boxes
MFR# DESCRIPTION WEBB#Hinge Type 4164 2” Male Thread 558734171 2” 55844
Tank Bushings
MFR# DESCRIPTION WEBB#Slip-Thru 4468 2” X 3/8” X 3/8” 55877Solid Body 4-Way Tap DupleX Slip-Thru 4475 2” X 3/8” X 3/8” 55847DupleX Bushing 4476 2” X 1/2” X 1/2” 55848
Replacement Parts
MFR# DESCRIPTION WEBB#Duple X Fittings 4482 3/8” Comp X 3/8” IPS 558784484 1/2” Comp X 1/2” IPS 77847
Metal Gas Cans & Accessories
Water Detecting Paste
MFR# DESCRIPTION WEBB#11010 5 gal. Gas Can 25683211410 Gas Can Carrier With Strap 25683311910 Metal Lid Gasket 25683411915 Metal Lid for 5 Gal. Can 25683512020 11/4” Screw-on Spout 25683612040 3/4” Screw-on Spout 25683712910 Metal Spout Gasket 256838
Oil Tank Patch™
Instantly stops small leaks in steel tanks. A powerful permanent magnet holds a flexible plug against the hole and against existing pressure. Saves time. Can be re-used. The quickest tank repair possible.
MFR# DESCRIPTION WEBB#S216W Tank Patch 69643
Detects the presence of water in petroleum and petroleum based products. Turns violet on contact with water.
MFR# DESCRIPTION WEBB#61-405 Water Paste 55862
Tank Fill AdaptersMFR# DESCRIPTION WEBB#3312 11/4” Male Straight Adapter 544983315 11/2” Male Straight Adapter 578383320 2” Male Straight Adapter 698713515 11/2” Male 45° Adapter 698703212 11/4” Female Straight Adapter 366443215 11/2” Female Straight Adapter 578403220 2” Female Straight Adapter 588423412 11/4” Female 45° Adapter 544993415 11/2” Female 45° Adapter 578393420 2” Female 45° Adapter 588433100 Unifil Standard Cap 36643
MFR# DESCRIPTION PART# WEBB#04346 Unifil Nozzle Connector UF122 79475
MFR# DESCRIPTION WEBB#With Screen 4037 11/4” With Screen 98134038 11/2” With Screen 911284039 2” With Screen 91127Mushroom Vent Caps 4021 3/4” Threaded 558644022 1” Threaded 558654023 11/4” Threaded 558664024 11/2” Threaded 558674025 2” Threaded 55868
Vent Caps
Oil Heating
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Tank Fill SignalsUsed for above and below ground tanks.OEM tank fill signals whistle when the tank is filling. When the whistle stops, the tank is full. The calibrated whistle stems allow for product expansion and may be cut for flat style tanks.
Wireless Fuel Level Monitor• Monitor oil level from your kitchen.• No more trips outside or into the basement.• Installs in both basement and outside above ground tanks.• Takes 10 minutes to install—no wiring needed.
MFR# DESCRIPTION WEBB#4509 11/4” X 11/4” 201924512 11/2” X 11/2” 201934514 2” X 11/4” 703044515 2” X 11/2” 1105284516 2” X 2” 790054517 2” X 2” (Vert/Flat) 94064
MFR# DESCRIPTION WEBB#7000 Rocket Fuel Monitor with 2” Adapter 3080567012 Rocket Adapter 11/4” NPT 3080577015 Rocket Adapter 11/2” NPT 3080587050 Rocket Wireless Receiver only 308060
Compression Signals• Installs without removing the existing vent pipe.• Special leak-proof fitting joins and seals Vent
alarm to pipe.• No threading or additional fittings required.
MFR# DESCRIPTION WEBB#4552 11/4” X 11/4” 20195
Compression Pipe Couplings• Lets you replace a tank without removing fill
and vent pipes.• Rugged design makes pipe connections secure
and leak free.• Gaskets keep any fumes from leaking.
MFR# DESCRIPTION WEBB#01116 11/4” 6987201117 11/2” 6987301122 2” 70305
Tank GaugesKing AlarmOEM tank gauges feature durable and leak-proof construction. They have easy to read level indicators and are simple to install. • One unit fill alarm and level indicator saves
installation costs.• Protects against spills.
MFR# DESC. DEPTH WEBB#4529 11/2” X 11/4” 26” – 27” 201974522 11/2” X 11/4” 42” – 44” 201964530 2” X 11/4” 26” – 27” 703034523 2” X 11/4” 42” – 44” 201994532 2” X 11/2” 26” – 27” 945124525 2” X 11/2” 42” – 44” 765364526 2” X 2” 42” – 44” 95164
Economy Gauges• Inexpensive and accurate level indicator.• Leak-proof construction with non-rusting
zinc casting.• Dual bushing fits both 11/2” & 2” tank holes.
MFR# DEPTH WEBB#4503 26” – 27” 698754504 42” – 44” 34260
Euro Oil Tank Gauge (Roth)
Lynn Oil Tank GaugeClearview Indoor-OutdoorMFR# DESCRIPTION WEBB#8000 42-44” Vertical Tank Gauge 780558005 Replacement top kit w/gaskets 78054
OEM Replacement Gauge Vial
Scully Replacement Vial
MFR# DESCRIPTION WEBB#4495 With Gasket 82561
MFR# DESCRIPTION WEBB#6495 With Gasket 69094
MFR# DESCRIPTION WEBB#5517 Euro Tank Gauge 362413
Oil Heating
F.W. Webb Heating Catalog F.W. WEBB COMPANY 133
OIL
HEA
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9
9SECTION
Inline Fusible ValvesMFR# DESCRIPTION WEBB#B100F Globe Valve, 3/8” X 3/8”, Brass 9793
100F Globe Valve, 3/8” X 3/8”, Cast Brass 87707
B200F Globe Valve, 1/2” X 1/2” NPT 9800
B300F Globe Valve, 3/4” X 3/4” NPT 84867
B105F Globe Valve, 3/8” X 3/8” NPT 9799B205F Globe Valve, 1/2” X 1/2” Flare 70302
Burner (Angle) Fusible ValvesMFR# DESCRIPTION WEBB#B104CFS 3/8” X 1/4”, Short Shank 91992B204CFXL 1/2” X 1/4”, Short Shank 70051 B204CF 1/2” FL X 1/4” NPT, Short Shank 246671
B104F 3/8” COMP X 1/4” NPT 9797B104CF 3/8” Flare X 1/4” NPT 9794104CF* 3/8” Flare X 1/4” NPT 164598B204CFL 1/2” Flare X 1/4” NPT 70051
B104FXL 3/8” COMP X 1/4” NPT 9798B104CFXL 3/8” Flare X 1/4” NPT 30214
Tank-Filter Fusible ValvesMFR# DESCRIPTION WEBB#191TF 1/2” X 3/8”, Bottom Outlet 9803141TFSBV* 1/2” X 3/8”, Bottom Outlet 111862
131TF 3/8” X 3/8”, Straight 9802
140TFSBV* 3/8”, Bottom Outlet 75892
Check ValvesMFR# DESCRIPTION WEBB#B100HCV 3/8” X 3/8”, Silver cap (Seat) 9804B100CV 3/8” X 3/8”, Brass cap (Ball) 9805
100HVC 3/8” X 3/8”, Silver cap 87708B200HCV 1/2” X 1/2”, Silver cap 95598B200CV 1/2” X 1/2”, Brass cap 9806B105HCV 3/8” X 3/8”, Flare, Silver cap 76575105HVC* 3/8” X 3/8”, Flare, Silver cap 76484B205HCV 1/2” X 1/2”, Flare, Silver cap 76576
* Cast Bronze
Lever ValvesMFR# DESCRIPTION WEBB#B100L 3/8” X 3/8”, With Access 9807
* With Sludge Bypass Feature
* Cast Bronze
HandwheelMFR# DESCRIPTION WEBB#HW165 f/Fusible Valve & Thermal Switch 9809
Oil Tank ValvesHard Seat Oil Tank Valves
MFR# DESCRIPTION WEBB#111-203 1/2” M X 3/8” M T-561 179512111-205 1/2” M X 3/8” 1/4 Turn 258613
F.W. Webb stocks burnham heating
products!
Oil Heating
134 fwwebb.comF.W. WEBB COMPANY
9SECTION
Grooved Polyethylene–Coated Soft Copper Tubing for Fuel OilPolyethylene coating features controlled double wall containmentOil Pro-Tec® features a revolutionary concept in fuel oil tubing. The Uniquely designed polyethylene coating protects both the environment from oil contaminants and the copper tubing from corrosion. The coating features special grooves that contain the fuel oil in the event of a line failure and provides for early leak detection.
MFR# DESCRIPTION WEBB#38X50CTD Orange Copper 3/8” X 50’ 20144538X100CTD Orange Copper 3/8” X 100’ 20144612X50CTD Orange Copper 1/2” X 50’ 21331512X100CTD Orange Copper 1/2” X 100’ 213316
Insulated HangersInso-Line Strap Hanger• Nails included.• Copper coated for corrosion resistance.• Prevents vibration noise.
MFR# PIPE SIZE HANGER LENGTH WEBB#601-1 1/2” 6” 46601-2 3/4” 6” 47
Inso-Line & Plain Glide Clips• Copper-clad nails included.• Allows silent sliding of supported tubing.
MFR# PIPE SIZE WEBB#604-1 1/2” 75604-2 3/4” 72656604-3 1” 77
Standard Copper TubingWEBB# MFR# WEBB# MFR#K Tubing 2525 C/T14K60 187618 C/T14K100 2526 C/T38K60 191720 C/T38K100 2539 C/T12K60 150326 C/T12K100111921 C/T58K60 L Tubing 2551 C/T14L60 190615 C/T14L100 2552 C/T38L60 190614 C/T38L100 2553 C/T12L60 91639 C/T12L100Refrigeration Tubing (for Oil Lines) 2578 C/T18OD 2579 C/T316OD 2580 C/T14OD 92012 C/T14OD100 2581 C/T516OD 58835 C/T38OD100 2582 C/T38OD 150328 C/T516OD100 2583 C/T12OD 58836 C/T12OD100 2584 C/T58OD 58837 C/T58OD100
• Is wholesale only• is made in the usa• has true 40,000 btu’s on 40 gallon
• has a patented “hydrojet” system
• Has a patented 304L Stainless Steel “Screenlock” system
• has a factory installed T&P valve
• has a patented “vitraglass” lining
F.W. Webb Heating Catalog F.W. Webb Company
Flare Fittings
135
10SECTION
PIP
E &
FIT
TIN
GS
10
Brass Flare Fittings
#42R Flare X Flare Reducing UnionMFg# Code Size webb#
UR2-64 SAE38X14UN 3/8 X 1/4 30291UR2-86 SAE12X38UN 1/2 X 3/8 34574UR2-108 SAE58X12UN 5/8 X 1/2 34820UR2-84 SAE12X14UN 1/2 X 1/4 34818UR2-106 SAE58X38UN 5/8 X 3/8 34819UR2-128 SAE34X12UN 3/4 X 1/2 34821
#42 Flare X Flare UnionMFg# Code Size webb#
U2-2 SAE18UN 1/8 19795U2-3 SAE316UN 3/16 19796U2-4 SAE14UN 1/4 19797U2-5 SAE516UN 5/16 19798U2-6 SAE38UN 3/8 19799U2-8 SAE12UN 1/2 19801U2-10 SAE58UN 5/8 19802U2-12 SAE34UN 3/4 19803U2-14 SAE78UN 7/8 19804
#46 Flare X Female (FPT) UnionMFg# Code Size webb#
U3-3A SAE316ODX18FA 3/16 X 1/8 19747U3-4A SAE14ODX18FA 1/4 X 1/8 19748U3-4B SAE14ODXFA 1/4 X 1/4 19749U3-6A SAE38ODX18FA 3/8 X 1/8 19754U3-6B SAE38ODX14FA 3/8 X 1/4 19755U3-6C SAE38ODXFA 3/8 X 3/8 19756U3-6D SAE38ODX12FA 3/8 X 1/2 19757U3-6E SAE38ODX34FA 3/8 X 3/4 19758U3-8B SAE12ODX14FA 1/2 X 1/4 19759U3-8C SAE12ODX38FA 1/2 X 3/8 19760U3-8D SAE12ODXFA 1/2 X 1/2 19761U3-8E SAE12ODX34FA 1/2 X 3/4 19762U3-10C SAE58ODX38FA 5/8 X 3/8 19763U3-10D SAE58ODX12FA 5/8 X 1/2 19764U3-10E SAE58ODX34FA 5/8 X 3/4 19765U3-12E SAE34ODX34FA 3/4 X 3/4 19767
Mfg# Code Size webb#U1-2A SAE18MUN 1/8 X 1/8 19769U1-3A SAE316X18MUN 3/16 X 1/8 19770 SAE316X14MUN 3/16 X 1/4 19771U1-4A SAE14X18MUN 1/4 X 1/8 19772U1-4B SAE14MUN 1/4 X 1/4 19773U1-4C SAE14X38MUN 1/4 X 3/8 19774U1-4D SAE14X12MUN 1/4 X 1/2 19775U1-5A SAE516X18MUN 5/16 X 1/8 19776U1-5B SAE516X14MUN 5/16 X 1/4 19777U1-5C SAE516X38MUN 5/16 X 3/8 19778U1-6A SAE38X18MUN 3/8 X 1/8 19779U1-6B SAE38X14MUN 3/8 X 1/4 19780U1-6C SAE38X38MUN 3/8 X 3/8 19781U1-6D SAE38X12MUN 3/8 X 1/2 19782U1-6E SAE38X34MUN 3/8 X 3/4 19783U1-8B SAE12X14MUN 1/2 X 1/4 19784U1-8C SAE12X38MUN 1/2 X 3/8 19785U1-8D SAE12X12MUN 1/2 X 1/2 19786U1-8E SAE12X34MUN 1/2 X 3/4 19787U1-10B SAE58X14MUN 5/8 X 1/4 19788U1-10C SAE58X38MUN 5/8 X 3/8 19789U1-10D SAE58X12MUN 5/8 X 1/2 19790U1-10E SAE58X34MUN 5/8 X 3/4 19791U1-12D SAE34X12MUN 3/4 X 1/2 19792U1-12E SAE34odX34MUN 3/4 X 3/4 19793U1-14E SAE78X34MUN 7/8 X 3/4 19794
#48 Flare X Male (MPT) Union
#114 Swivel NutMFg# Code Size webb#
US4-4 SAE14SWIVELNUT 1/4 78995US4-6 SAE38SWIVELNUT 3/8 77598US4-8 SAE12SWIVELNUT 1/2 77599US4-10 SAE58SWIVELNUT 5/8 78996US4-86 SAE12X38SWIVELNUT 1/2 X 3/8 95739US4-108 SAE58X12SWIVELNUT 5/8 X 1/2 95738
#447 Flare PlugMfg# Code Size webb#P2-3 SAE316PL 3/16 19741P2-4 SAE14PL 1/4 19742P2-5 SAE516PL 5/16 19743P2-6 SAE38PL 3/8 19744P2-8 SAE12PL 1/2 19745P2-10 SAE58PL 5/8 19746
#446 Flare CapMfg# Code Size webb#N5-3 SAE316CAP 3/16 19735N5-4 SAE14CA 1/4 19736N5-5 SAE516CAP 5/16 19737N5-6 SAE38CA 3/8 19738N5-8 SAE12CA 1/2 19739N5-10 SAE58CAP 5/8 19740
#461 Flare BonnetsMfg# Code Size webb#B1-4 SAE461-4 1/4 185393B1-6 SAE38BONNET 3/8 185395B1-8 SAE12BONNET 1/2 185396B1-10 SAE461-10 5/8 185391
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Flare Fittings
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10SECTION
Brass Flare Fittings (cont.)
Mfg# Code Size webb#E1-2A SAE18M90 1/8 19823E1-3A SAE316X18M90 3/16 X 1/8 19824E1-3B SAE316X14M90 3/16 X 1/4 19825E1-4A SAE14X18M90 1/4 X 1/8 19826E1-4B SAE14M90 1/4 19827E1-4C SAE14X38M90 1/4 X 3/8 19828E1-4D SAE14ODX12M90 1/4 X 1/2 19829E1-5A SAE516X18M90 5/16 X 1/8 19830E1-5B SAE516X14M90 5/16 X 1/4 19831E1-5C SAE516X38M90 5/16 X 3/8 19832E1-6A SAE38X18M90 3/8 X 1/8 19833E1-6B SAE38X14M90 3/8 X 1/4 19834E1-6C SAE38X38M90 3/8 X 3/8 19835E1-6D SAE38X12M90 3/8 X 1/2 19836E1-6E SAE38ODX34M90 3/8 X 3/4 19837E1-8B SAE12X14M90 1/2 X 1/4 19838E1-8C SAE12X38M90 1/2 X 3/8 19839E1-8D SAE12X12M90 1/2 X 1/2 19840E1-8E SAE12ODX34M90 1/2 X 3/4 19841E1-10C SAE58X38M90 5/8 X 3/8 19843E1-10D SAE58ODX12M90 5/8 X 1/2 19844E1-10E SAE58ODX34M90 5/8 X 3/4 19845E1-12D SAE34ODX12M90 3/4 X 1/2 19846
#49 Flare X Male (MPT) Elbow
#564 Flare X Female (FPT) Elbow
Mfg# Code Size webb#E3-6C SAE38ODX38F90 3/8 X 3/8 19813E3-6D SAE38ODX12F90 3/8 X 1/2 19814E3-8D SAE12ODX12F90 1/2 X 1/2 19818E3-8E SAE12ODX34F90 1/2 X 3/4 19819E3-10C SAE58ODX38F90 5/8 X 3/8 19820E3-10D SAE58ODX12F90 5/8 X 1/2 19821E3-10E SAE58ODX34F90 5/8 X 3/4 19822
#481 Forged Flare NutMfg# Code Size webb#
NS4-3 SAE316NUT 3/16 19722NS4-4 SAE14RNUT 1/4 34570NS4-5 SAE516RNUT 5/16 34813NS4-6 SAE38RNUT 3/8 34571NS4-8 SAE12RNUT 1/2 34572NS4-10 SAE58RNUT 5/8 34814NS4-12 SAE34SRNUT 3/4 34815NSR4-64 SAE38X14NUT 3/8 X 1/4 78997NSR4-65 SAE38X516NUT 3/8 X 5/16 78998NSR4-86 SAE12X38NUT 1/2 X 3/8 85455NSR4-106 SAE58X38NUT 5/8 X 3/8 212746NSR4-108 SAE58X12NUT 5/8 X 1/2 95512
#45 Flare X Flare X Male (MPT) TeeMfg# Code Size webb#
T1-3A SAE316ODX18MT2 3/16 X 1/8 19865T1-6C SAE38ODX38MT2 3/8 X 3/8 19872T1-8D SAE12ODX12MT2 1/2 X 1/2 19875T1-5B SAE516ODX14MT5 5/16 X 1/4 19881T1-6B SAE38ODX14MT5 3/8 X 1/4 19883T1-8C SAE12ODX38MT5 1/2 X 3/8 19886T1-10D SAE58ODX12MT5 5/8 X 1/2 19888T1-8B SAE12X14MT 1/2 X 1/4 85451
#44R Flare X Flare X Flare Reducing TeeMfg# Code Size webb#
TR2-446 SAE14X38T 1/4 X 3/8 34825TR2-664 SAE38X14T 3/8 X 1/4 34826TR3-668 SAE38X12T 3/8 X 1/2 34827TR2-886 SAE12X38T 1/2 X 3/8 34833TR2-10106 SAE58X38T 5/8 X 3/8 34838TR2-10808 SAE58X12T 5/8 X 1/2 34839TR2-10810 SAE58X12X58T 5/8 X 1/2 X 5/8 191825TR2-868 SAE12X38X12T 1/2 X 3/8 X 1/2 192879TR2-8810 SAE12X58T 1/2 X 5/8 192880TR2-884 SAE12X14T 1/2 X 1/4 95513
#44 Flare X Flare X Flare TeeMfg# Code Size webb#
T2-2 SAE18T 1/8 19856T2-3 SAE316T 3/16 19857T2-4 SAE14T 1/4 19858T2-5 SAE516T 5/16 19859T2-6 SAE38T 3/8 19860T2-8 SAE12T 1/2 19861T2-10 SAE58T 5/8 19862T2-12 SAE34T 3/4 19863
#55 Flare X Flare ElbowMfg# Code Size webb#E2-2 SAE1890 1/8 19847E2-3 SAE31690 3/16 19848E2-4 SAE1490 1/4 19849E2-5 SAE51690 5/16 19850E2-6 SAE3890 3/8 19851E2-8 SAE1290 1/2 19852E2-10 SAE5890 5/8 19853E2-12 SAE3490 3/4 19854ER2-64 SAE38X1490 3/8 X 1/4 34823ER2-86 SAE12X3890 1/2 X 3/8 34824ER2-106 SAE58X3890 5/8 X 3/8 94502ER2-108 SAE58X1290 5/8 X 1/2 94503
F.W. Webb Heating Catalog F.W. Webb Company
Flare Fittings
137
10SECTION
PIP
E &
FIT
TIN
GS
10
45° elbowMfR# Size webb#MAL1845 1/8” 12559MAL1445 1/4” 12560MAL3845 3/8” 12561MAL1245 1/2” 12562MAL3445 3/4” 12563MAL145 1” 12564MAL11445 11/4” 12565MAL11245 11/2” 12566MAL245 2” 12567MAL21245 21/2” 12568MAL345 3” 12569
45° Street elbowMfR# Size webb#MAL18S45 1/8” 12574MAL14S45 1/4” 12575MAL38S45 3/8” 12576MAL12S45 1/2” 12577MAL34S45 3/4” 12578MAL1S45 1” 12579MAL114S45 11/4” 12580MAL112S45 11/2” 12581MAL2S45 2” 12582
90° elbowMfR# Size webb#MAL1890 1/8” 12503MAL1490 1/4” 12504MAL3890 3/8” 12505MAL1290 1/2” 12506MAL3490 3/4” 12507MAL190 1” 12508MAL11490 11/4” 12509MAL11290 11/2” 12510MAL290 2” 12511MAL21290 21/2” 12512MAL390 3” 12513
90° Street elbowMfR# Size webb#MAL18S90 1/8” 12547MAL14S90 1/4” 12548MAL38S90 3/8” 12549MAL12S90 1/2” 12550MAL34S90 3/4” 12551MAL1S90 1” 12552MAL114S90 11/4” 12553MAL112S90 11/2” 12554MAL2S90 2” 12555MAL212S90 21/2” 12556
CrossMfR# Size webb#MAL1845 1/8” 12759MAL14CR 1/4” 12760MAL38CR 3/8” 12761MAL12CR 1/2” 12762MAL34CR 3/4” 12763MAL1CR 1” 12764MAL114CR 11/4” 12765MAL112CR 11/2” 12766MAL2CR 2” 12767
CouplingMfR# Size webb#MAL18CO 1/8” 12774MAL14CO 1/4” 12775MAL38CO 3/8” 12776MAL12CO 1/2” 12777MAL34CO 3/4” 12778MAL1CO 1” 12779MAL114CO 11/4” 12780MAL112CO 11/2” 12781MAL2CO 2” 12782MAL3CO 3” 12784
TeeMfR# Size webb#MAL18T 1/8” 12586MAL14T 1/4” 12587MAL38T 3/8” 12588MAL12T 1/2” 12589MAL34T 3/4” 12590MAL1T 1” 12591MAL114T 11/4” 12592MAL112T 11/2” 12593MAL2T 2” 12594MAL212T 21/2” 12595MAL3T 3” 12596
Black Malleable Fittings PlugMfR# Size webb#SolidBCI18SOPL 1/8” 1380BCI14SOPL 1/4” 1381BCI38SOPL 3/8” 1382BCI12SOPL 1/2” 1383BCI34SOPL 3/4” 1371BCI1SOPL 1” 197665BCISO2PL 2” 1388Cored BCI12PL 1/2” 206693BCI34PL 3/4” 203284BCI1PL 1” 1385BCI114PL 11/4” 1373BCI112PL 11/2” 1387BCI2PL 2” 1375BCI212PL 21/2” 1376BCI3PL 3” 1377
CapMfR# Size webb#MAL18CA 1/8” 12851MAL14CA 1/4” 12852MAL38CA 3/8” 12853MAL12CA 1/2” 12854MAL34CA 3/4” 12855MAL1CA 1” 12856MAL114CA 11/4” 12857MAL112CA 11/2” 12858MAL2CA 2” 12859MAL212CA 21/2” 12860MAL3CA 3” 12861
UnionMfR# Size webb#MAL18UN 1/8” 54291MAL14UN 1/4” 30254MAL38UN 3/8” 30255MAL12UN 1/2” 30256MAL34UN 3/4” 30257MAL1UN 1” 30258MAL114UN 11/4” 30259MAL112UN 11/2” 30260MAL2UN 2” 30262MAL3UN 3” 30263
bushingMfR# Size webb#BCI14X18BU 1/4” X 1/8” 1257BCI38X14BU 3/8” X 1/4” 1258BCI38X18BU 3/8” X 1/8” 1259BCI12X38BU 1/2” X 3/8” 1260BCI12X14BU 1/2” X 1/4” 1261BCI12X18BU 1/2” X 1/8” 1262BCI34X12BU 3/4” X 1/2” 1263BCI34X38BU 3/4” X 3/8” 1264BCI34X14BU 3/4” X 1/4” 1265BCI34X18BU 3/4” X 1/8” 1266BCI1X34BU 1” X 3/4” 1267BCI1X12BU 1” X 1/2” 1268BCI1X38BU 1” X 3/8” 1269BCI1X14BU 1” X 1/4” 1270BCI1X18BU 1” X 1/8” 1271BCI114X1BU 11/4” X 1” 1272BCI114X34BU 11/4” X 3/4” 1273BCI114X12BU 11/4” X 1/2” 1274BCI114X38BU 11/4” X 3/8” 1275BCI114X14BU 11/4” X 1/4” 1276BCI114X18BU 11/4” X 1/8” 76976BCI112X114BU 11/2” X 11/4” 1277BCI112X1BU 11/2” X 1” 1278BCI112X34BU 11/2” X 3/4” 1279BCI112X12BU 11/2” X 1/2” 1280BCI2X112BU 2” X 11/2” 1283BCI2X114BU 2” X 11/4” 1284BCI2X1BU 2” X 1” 1285BCI2X34BU 2” X 3/4” 1286BCI2X12BU 2” X 1/2” 1287BCI212X2BU 21/2” X 2” 1290BCI212X112BU 21/2” X 11/2” 1291BCI212X114BU 21/2” X 11/4” 1292BCI212X1BU 21/2” X 1” 1293BCI3X212BU 3” X 21/2” 1296BCI3X2BU 3” X 2” 1297BCI3X1BU 3” X 1” 1300
90° Reducing elbowMfR# Size webb#MAL14X1890 1/4” X 1/8” 12518MAL38X1490 3/8” X 1/4” 12519MAL12X3890 1/2” X 3/8” 12521MAL12X1490 1/2” X 1/4” 12522MAL34X1290 3/4” X 1/2” 12523MAL34X3890 3/4” X 3/8” 12524MAL34X1490 3/4” X 1/4” 12525MAL1X3490 1” X 3/4” 12526MAL1X1290 1” X 1/2” 12527MAL114X190 11/4” X 1” 12529MAL114X3490 11/4” X 3/4” 12530MAL114X1290 11/4” X 1/2” 12531MAL112X11490 11/2” X 11/4”12532MAL112X190 11/2” X 1” 12533MAL112X3490 11/2” X 3/4” 12534MAL2X11290 2” X 11/2” 12535MAL2X11490 2” X 11/4” 12536MAL2X190 2” X 1” 12537MAL2X3490 2” X 3/4” 12538MAL212X290 21/2” X 2” 12539MAL212X11290 21/2” X 11/2”12540MAL3X21290 3” X 21/2” 12541MAL3X290 3” X 2” 12542
138 fwwebb.com
Fittings – Nipples
F.W. Webb Company
10SECTION
Black Malleable Fittings (cont.)Reducing TeeMFR# Size webb#MAL18X18X14T 1/8” X 1/8” X 1/4” 12601MAL14X14X18T 1/4” X 1/4” X 1/8” 12603MAL38X38X14T 3/8” X 3/8” X 1/4” 12605MAL38X14X14T 3/8” X 1/4” X 1/4” 12608MAL12X12X1T 1/2” X 1/2” X 1” 12609MAL12X12X34T 1/2” X 1/2” X 3/4” 12610MAL12X12X38T 1/2” X 1/2” X 3/8” 12611MAL12X38X12T 1/2” X 3/8” X 1/2” 12613MAL12X38X38T 1/2” X 3/8” X 3/8” 12614MAL12X14X12T 1/2” X 1/4” X 1/2” 12615MAL34X12X12T 3/4” X 1/2” X 1/2” 12622MAL34X12X34T 3/4” X 1/2” X 3/4” 12621MAL34X14X34T 3/4” X 1/4” X 3/4” 12625MAL34X34X114T 3/4” X 3/4” X 11/4” 12616MAL34X34X12T 3/4” X 3/4” X 1/2” 12618MAL34X34X14T 3/4” X 3/4” X 1/4” 12620MAL34X34X1T 3/4” X 3/4” X 1” 12617MAL34X34X38T 3/4” X 3/4” X 3/8” 12619MAL1X1X12T 1” X 1” X 1/2” 12626MAL1X1X112T 1” X 1” X 11/2” 12627MA1X1X114T 1” X 1” X 11/4” 12628MAL1X1X38T 1” X 1” X 3/8” 12631MAL1X1X12T 1” X 1” X 1/2” 12632MAL1X34X1T 1” X 3/4” X 1” 12633MAL1X34X34T 1” X 3/4” X 3/4” 12634MAL1X34X12T 1” X 3/4” X 1/2” 12635MAL1X12X1T 1” X 1/2” X 1” 12636MAL1X12X34T 1” X 1/2” X 3/4” 12637MAL1X12X12T 1” X 1/2” X 1/2” 12638MAL1X14X1T 1” X 1/4” X 1” 12639MAL114X114X2T 11/4” X 11/4” X 2” 12640MAL114X114X112T 11/4” X 11/4” X 11/2” 12641MAL114X114X1T 11/4” X 11/4” X 1” 12642MAL114X114X34T 11/4” X 11/4” X 3/4” 12643MAL114X114X12T 11/4” X 11/4” X 1/2” 12644MAL114X1X112T 11/4” X 1” X 11/2” 12646MAL114X1X114T 11/4” X 1” X 11/4” 12647MAL114X1X1T 11/4” X 1” X 1” 12648MAL114X1X34T 11/4” X 1” X 3/4” 12649MAL114X1X12T 11/4” X 1” X 1/2” 12650MAL114X34X114T 11/4” X 3/4” X 11/4” 12651MAL114X34X1T 11/4” X 3/4” X 1” 12652MAL114X34X34T 11/4” X 3/4” X 3/4” 12653MAL114X12X114T 11/4” X 1/2” X 11/4” 12655MAL114X12X1T 11/4” X 1/2” X 1” 12656MAL112X112X2T 11/2” X 11/2” X 2” 12661MAL112X112X114T 11/2” X 11/2” X 11/4” 12662MAL112X112X1T 11/2” X 11/2” X 1” 12663MAL112X112X34T 11/2” X 11/2” X 3/4” 12664MAL112X112X12T 11/2” X 11/2” X 1/2” 12665
Reducing Tee (cont.)MFR# Size webb#MAL112X114X112T 11/2” X 11/4” X 11/2” 12667MAL112X114X114T 11/2” X 11/4” X 11/4” 12668MAL112X114X1T 11/2” X 11/4” X 1” 12669MAL112X114X34T 11/2” X 11/4” X 3/4” 12670MAL112X114X12T 11/2” X 11/4” X 1/2” 12671MAL112X1X112T 11/2” X 1” X 11/2” 12672MAL112X1X114T 11/2” X 1” X 11/4” 12673MAL112X1X1T 11/2” X 1” X 1” 12674MAL112X1X34T 11/2” X 1” X 3/4” 12675MAL112X34X112T 11/2” X 3/4” X 11/2” 12677MAL34X12X34T 11/2” X 3/4” X 1” 12679MAL112X34X1T 11/2” X 3/4” X 3/4” 12680MAL112X12X112T 11/2” X 1/2” X 11/2” 12681MAL2X2X212T 2” X 2” X 21/2” 12684MAL2X2X112T 2” X 2” X 11/2” 12685MAL2X2X114T 2” X 2” X 11/4” 12686MAL2X2X1T 2” X 2” X 1” 12687MAL2X2X34T 2” X 2” X 3/4” 12688MAL2X2X12T 2” X 2” X 1/2” 12689MAL2X112X2T 2” X 11/2” X 2” 12690MAL2X112X112T 2” X 11/2” X 11/2” 12691MAL2X112X114T 2” X 11/2” X 11/4” 12692MAL2X112X1T 2” X 11/2” X 1” 12693MAL2X112X34T 2” X 11/2” X 3/4” 12694MAL2X114X2T 2” X 11/4” X 2” 12695MAL2X114X114T 2” X 11/4” X 11/4” 12697MAL2X1X2T 2” X 1” X 2” 12699MAL2X1X1T 2” X 1” X 1” 12702MAL2X34X2T 2” X 3/4” X 2” 12704MAL1X12X2T 1” X 1/2” X 2” 12706MAL212X212X3T 21/2” X 21/2” X 3” 12707MAL212X212X2T 21/2” X 21/2” X 2” 12708MAL212X212X112T 21/2” X 21/2” X 11/2” 12709MAL212X212X114T 21/2” X 21/2” X 11/4” 12710MAL212X212X1T 21/2” X 21/2” X 1” 12711MAL212X212X34T 21/2” X 21/2” X 3/4” 12712MAL212X2X212T 21/2” X 2” X 21/2” 12713MAL212X2X2T 21/2” X 2” X 2” 12714MAL212X112X212T 21/2” X 11/2” X 21/2” 12716MAL212X112X2T 21/2” X 11/2” X 2” 12717MAL3X3X212T 3” X 3” X 21/2” 12719MAL3X3X2T 3” X 3” X 2” 12720MAL3X3X112T 3” X 3” X 11/2” 12721MAL3X3X114T 3” X 3” X 11/4” 12722MAL3X3X1T 3” X 3” X 1” 12723MAL3X3X34T 3” X 3” X 3/4” 12724MAL3X212X212T 3” X 21/2” X 21/2” 12726MAL3X212X2T 3” X 21/2” X 2” 12727MAL3X2X3T 3” X 2” X 3” 12729MAL3X2X2T 3” X 2” X 2” 12730
Reducing CouplingMFR# Size webb#BCI14X18CO 1/4” X 1/8” 12789BCI38X14CO 3/8” X 1/4” 12790BCI38X18CO 3/8” X 1/8” 12791BCI12X38CO 1/2” X 3/8” 12792BCI12X14CO 1/2” X 1/4” 12793BCI12X18CO 1/2” X 1/8” 12794BCI34X12CO 3/4” X 1/2” 12795BCI34X38CO 3/4” X 3/8” 12796BCI34X14CO 3/4” X 1/4” 12797BCI34X18CO 3/4” X 1/8” 12798BCI1X34CO 1” X 3/4” 12799BCI1X12CO 1” X 1/2” 12800BCI1X38CO 1” X 3/8” 12801BCI1X14CO 1” X 1/4” 12802BCI114X1CO 11/4” X 1” 12803BCI114X34CO 11/4” X 3/4” 12804BCI114X12CO 11/4” X 1/2” 12805BCI114X38CO 11/4” X 3/8” 12806BCI114X14CO 11/4” X 1/4” 12808BCI112X114CO 11/2” X 11/4” 12808BCI112X1CO 11/2” X 1” 12809BCI112X34CO 11/2” X 3/4” 12810BCI112X12CO 11/2” X 1/2” 12811BCI2X112CO 2” X 11/2” 12813BCI2X114CO 2” X 11/4” 12814BCI2X1CO 2” X 1” 12815BCI2X34CO 2” X 3/4” 12816BCI2X12CO 2” X 1/2” 12817BCI212X2CO 21/2” X 2” 12818BCI212X112CO 21/2” X 11/2” 12819BCI212X114CO 21/2” X 11/4” 12820BCI212X1CO 21/2” X 1” 12821BCI3X212CO 3” X 21/2” 12822BCI3X2CO 3” X 2” 12823BCI3X112CO 3” X 11/2” 12824BCI3X114CO 3” X 11/4” 12825BCI3X1CO 3” X 1” 12826
Floor FlangesMFR# Size webb#MAL12FLFLG 1/2” 12879MAL34FLFLG 3/4” 12880MAL1FLFLG 1” 12881MAL114FLFLG 11/4” 12882MAL112FLFLG 11/2” 12883MAL2FLFLG 2” 12884
F.W. Webb Heating Catalog F.W. Webb Company
Fittings – Nipples
139
10SECTION
PIP
E &
FIT
TIN
GS
10
PaRT# webb# PaRT# webb# PaRT# webb# PaRT# webb# PaRT# webb# PaRT# webb# Size 1/8” 1/4” 3/8” 1/2” 3/4” 1”
CLoSe NIP18XCLO 14121 NIP14XCLO 14132 NIP38XCLO 14143 NIP12XCLO 14154 NIP34XCLO 14171 NIP1XCLO 14188 1 NIP18X1 89013 NIP14X1 90178 NIP12X1 184981 11/2 NIP18X112 14122 NIP14X112 14133 NIP38X112 14144 NIP12X112 14155 NIP34X112 14172 NIP114X112 90247 2 NIP18X2 14123 NIP14X2 14134 NIP38X2 14145 NIP12X2 14156 NIP34X2 14173 NIP1X2 14189 21/2 NIP18X212 14124 NIP14X212 14135 NIP38X212 14146 NIP12X212 14157 NIP34X212 14174 NIP1X212 14190 3 NIP18X3 14125 NIP14X3 14136 NIP38X3 14147 NIP12X3 14158 NIP34X3 14175 NIP1X3 14191 31/2 NIP18X312 14126 NIP14X312 14137 NIP38X312 14148 NIP12X312 14159 NIP34X312 14176 NIP1X312 14192 4 NIP18X4 14127 NIP14X4 14138 NIP38X4 14149 NIP12X4 14160 NIP34X4 14177 NIP1X4 14193 41/2 NIP18X412 14128 NIP14X412 14139 NIP38X412 14150 NIP12X412 14161 NIP34X412 14178 NIP1X412 14194 5 NIP18X5 14129 NIP14X5 14140 NIP38X5 14151 NIP12X5 14162 NIP34X5 14179 NIP1X5 14195 51/2 NIP18X512 14130 NIP14X512 14141 NIP38X512 14152 NIP12X512 14163 NIP34X512 14180 NIP1X512 14196 6 NIP18X6 14131 NIP14X6 14142 NIP38X6 14153 NIP12X6 14164 NIP34X6 14181 NIP1X6 14197 61/2 NIP38X612 153667 NIP12X612 90214 NIP34X612 86309 7 NIP18X7 110506 NIP14X7 93181 NIP38X7 67730 NIP12X7 14165 NIP34X7 14182 NIP1X7 14198 71/2 NIP38X712 213295 NIP12X712 225065 NIP1X712 225068 8 NIP18X8 89010 NIP14X8 90181 NIP38X8 110509 NIP12X8 14166 NIP34X8 14183 NIP1X8 14199 81/2 NIP38X812 90197 NIP12X812 90217 NIP1X812 210728 9 NIP18X9 153003 NIP14X9 86243 NIP38X9 213167 NIP12X9 14167 NIP34X9 14184 NIP1X9 14200 91/2 NIP34X912 209203 NIP1X912 243409 10 NIP18X10 153238 NIP14X10 90179 NIP38X10 79993 NIP12X10 14168 NIP34X10 14185 NIP1X10 14201 101/2 NIP34X1012 225069 NIP1X1012 225066 11 NIP14X11 206628 NIP38X11 90199 NIP12X11 14169 NIP34X11 14186 NIP1X11 14202 12 NIP14X12 90180 NIP38X12I 153004 NIP12X12 14170 NIP34X12 14187 NIP1X12 14203 13 NIP38X13 225073 NIP12X13 91833 NIP34X13 209208 NIP1X13 218014 14 NIP14X14 85164 NIP12X14 85163 NIP34X14 92234 NIP1X14 86475 15 NIP34X15 83865 NIP1X15 83866 16 NIP38X16 242818 NIP12X16 250310 NIP1X16 95382 17 NIP1X17 247341 171/2 NIP1X1712 225067 18 NIP14X18 14776 NIP38X18 14784 NIP12X18 14792 NIP34X18 14800 NIP1X18 14808 19 20 NIP34X20 90233 21 22 NIP1X22 198537 24 NIP14X24 14777 NIP38X24 14785 NIP12X24 14793 NIP34X24 14801 NIP1X24 14809 26 27 28 NIP34X28 250047 30 NIP14X30 14778 NIP12X30 14794 NIP34X30 14802 NIP1X30 14810 36 NIP14X36 14779 NIP12X36 14795 NIP34X36 14803 NIP1X36 14811 40 NIP34X40 250050 NIP1X40 250046 42 NIP34X42 14804 NIP1X42 14812 43 48 NIP14X48 14781 NIP12X48 14797 NIP34X48 14805 NIP1X48 14813 53 NIP1X53 210727 54 NIP34X54 14806 NIP1X54 14814 60 NIP12X60 14799 NIP34X60 14807 NIP1X60 14815
Schedule 40 Nipples1/8” — 1”
140 fwwebb.com
Fittings – Nipples
F.W. Webb Company
10SECTION
PaRT# webb# PaRT# webb# PaRT# webb# PaRT# webb# PaRT# webb# Size 11/4” 11/2” 2” 21/2” 3”
CLoSe NIP114XCLO 14204 NIP112XCLO 14219 NIP2XCLO 14235 NIP212XCLO 14250 NIP3XCLO 14264 1 11/2 NIP114X112 90247 2 NIP114X2 14205 NIP112X2 14220 21/2 NIP114X212 14206 NIP112X212 14221 NIP2X212 14236 3 NIP114X3 14207 NIP112X3 14222 NIP2X3 14237 NIP212X3 14251 NIP3X3 14265 31/2 NIP114X312 14208 NIP112X312 14223 NIP2X312 14238 NIP212X312 14252 NIP3X312 14266 4 NIP114X4 14209 NIP112X4 14224 NIP2X4 14239 NIP212X4 14253 NIP3X4 14267 41/2 NIP114X412 14210 NIP112X412 14225 NIP2X412 14240 NIP212X412 14254 NIP3X412 14268 5 NIP114X5 14211 NIP112X5 14226 NIP2X5 14241 NIP212X5 14255 NIP3X5 14269 51/2 NIP114X512 14212 NIP112X512 14227 NIP2X512 14242 NIP212X512 14256 NIP3X512 14270 6 NIP114X6 14213 NIP112X6 14228 NIP2X6 14243 NIP212X6 14257 NIP3X6 14271 61/2 NIP2X612 213045 NIP3X612 79300 7 NIP114X7 14214 NIP112X7 14229 NIP2X7 14244 NIP212X7 14258 NIP3X7 14272 71/2 NIP112X712 225057 NIP3X712 79301 8 NIP114X8 14215 NIP112X8 14230 NIP2X8 14245 NIP212X8 14259 NIP3X8 14273 81/2 NIP112X812 225072 9 NIP114X9 14216 NIP112X9 14231 NIP2X9 14246 NIP212X9 14260 NIP3X9 14274 91/2 NIP3X912 86318 10 NIP114X10 30269 NIP112X10 14232 NIP2X10 14247 NIP212X10 14261 NIP3X10 14275 101/2 NIP3X1012 86307 11 NIP114X11 14217 NIP112X11 14233 NIP2X11 14248 NIP212X11 14262 NIP3X11 14276 12 NIP114X12 14218 NIP112X12 14234 NIP2X12 14249 NIP212X12 14263 NIP3X12 14277 13 NIP114X13 210739 14 NIP114X14 86474 NIP112X14 79994 NIP212X14 67731 NIP3X14 67735 15 NIP114X15 83867 16 NIP112X16 210719 NIP2X16 91158 NIP212X16 67732 NIP3X16 75575 17 171/2
18 NIP114X18 14816 NIP112X18 14824 NIP2X18 14832 NIP212X18 67733 NIP3X18 67324 19 NIP114X19 190331 20 NIP112X20 190334 NIP212X20 67734 NIP3X20 67736 21 NIP112X21 90251 NIP2X21 90307 22 NIP212X22 75574 NIP3X22 67737 24 NIP114X24 14817 NIP112X24 14825 NIP2X24 14833 NIP212X24 86476 NIP3X24 67325 26 NIP114X26 215917 27 NIP2X27 210730 28 30 NIP114X30 14818 NIP112X30 14826 NIP2X30 14834 NIP212X30 200226 NIP3X30 67326 36 NIP114X36 14819 NIP112X36 14827 NIP2X36 14835 NIP3X36 67327 40 NIP2X40 210732 42 NIP114X42 14820 NIP112X42 14828 NIP2X42 14836 43 NIP112X43 216472 48 NIP114X48 14821 NIP112X48 14829 NIP2X48 14837 53 54 NIP114X54 14822 NIP112X54 14830 NIP2X54 14838 60 NIP114X60 14823 NIP2X60 14839
Schedule 40 Nipples (cont.)11/4” — 3”
F.W. Webb Heating Catalog F.W. Webb Company
Copper Tubing
141
10SECTION
PIP
E &
FIT
TIN
GS
10
Tank BushingsMFR# deSCRiPTioN webb#double Tapped – outside Hex4571 11/2” X 3/8” 854084580 2” X 11/4” 558554581 2” X 11/2” 55856double Tapped – inside Hex4572 11/2” X 1/2” 844304576 2” X 3/8” 558514577 2” X 1/2” 558524578 2” X 3/4” 558534579 2” X 1” 558544591 3” X 2” 558584602 3” X 11/2” 558594603 4” X 2” 558604605 4” X 3” 77848
Nipple Box
Nipple PacksClose X 6” – 1 each
Black Nipple HandiTray Packs
MFR# Size webb#3080 1/2” 752503081 3/4” 752513082 1” 752523083 11/4” 752533084 11/2” 752543091 1/2” & 3/4” 75267
MFR# Size webb#12PAK 1/2” X CLO-6” 7941634PAK 3/4” X CLO-6” 794171PAK 6” X CLO-6” 79418114PAK 11/4” X CLO-6” 79419112PAK 11/2” X CLO-6” 794202PAK 2” X CLO-6” 79421
MFR# Size webb#12JT 1/2” Close - 6” STD Black Nipples (6 ea) 3027034JT 3/4” Close - 6” STD Black Nipples (6 ea) 302711JT 1” Close - 6” STD Black Nipples (6 ea) 73804114JT 1-1/4” Close - 6” STD Black Nipples (6 ea) 75620
Schedules 40 & 80 Black PipeMFR# Size webb#Plain endD/P14BPE 1/4” 179384D/P38BPE 3/8” 79878D/P12BPE 1/2” 45484D/P34BPE 3/4” 45500D/P1BPE 1” 45518D/P114BPE 11/4” 45533D/P112BPE 11/2” 45488D/P2BPE 2” 45504D/P212BPE 21/2” 45522D/P3BPE 3” 45474D/P4BPE 4” 45508Threaded & Capped endsD/P38BTC 3/8” 45473D/P12BTC 1/2” 45490D/P34BTC 3/4” 45507D/P1BTC 1” 45524D/P114BTC 11/4” 45477D/P112BTC 11/2” 45493D/P2BTC 2” 45511D/P212BTC 21/2” 45527D/P3BTC 3” 45480D/P4BTC 4” 45514Plain endD/P14XHBPE 1/4” 45475D/P12XHBPE 1/2” 45525D/P34XHBPE 3/4” 45478D/P1XHBPE 1” 45494D/P114XHBPE 11/4” 45512D/P112XHBPE 11/2” 45528D/P2XHBPE 2” 45482D/P212XHBPE 21/2” 45498D/P3XHBPE 3” 45516D/P4XHBPE 4” 45486
F.W. Webb offers an inventory reduction program called dealers choice!
142 fwwebb.com
Electrical Meters
F.W. Webb Company
11SECTION
DM383BDM384
Digital MultimetersDM383BThe DM383B is a best seller among HVAC and appliance technicians. The new EasyView Display™ makes reading the extra-large 4000-count display simple in dark work environment or bright sunlight, plus the range and function indicators provide you with more on-screen information making this a solid value.
Features:• NEW – EasyView
Display™.• Measures up to
1000V DC, 750V AC, Amps, Resistance and Continuity.
• Diode check function.• 3-3/4 digit,
4000-count display.• MAX capture mode.• Data Hold.• Low battery indication.• On-screen range and
function indicators.• Ruggedized to
withstand a 10’ drop.• Five year
limited warranty.
DM384The DM384 is full-sized multimeter specifically upgraded to meet the needs of today’s HVAC/R technicians, plant maintenance professionals, and electricians. MIN/MAX capture for unattended monitoring, capacitance for checking run/start capacitors, and frequency for quick verification of generators, inverters, and control circuit operation. The new EasyView Display™ allows for superior viewing in either sunlight or dark work environments.
Features:• NEW – EasyView
Display™.• 750 Volts AC and
1000 Volts DC.• 10 Amps AC and DC.• .01 µA DC resolution
for flame safeguard circuit testing.
• Frequency to 40 Megahertz.
• Capacitance to 40,000 Microfarad.
• Resistance to 40 Megohms.
• Analog bar graph.• Continuity.• Diode check function.• MIN/MAX captures
and data hold.• CE listed CAT III.• Five year
limited warranty.
DM5BDM5B offers the functions, ranges and accuracy typically found in full-sized multimeters. The meter, replaceable test leads, and manual are conveniently packaged in a pocket-sized case. Never get caught without a meter again.
Features:• Auto ranging.• Measures 750 V AC/DC.• Measures AC and DC
current to 5 amps.• Test continuity – provides
a quick audible tone.• Measures resistance to
30 Megohms.• 3-3/4 digit,
3200 count display with function icons.
• Auto power off.• Fuse protected
current ranges.• 500 volt input protection
on ohm continuity and diode functions.
• Low battery indicator.• One year
limited warranty.
Mfr# dEscription WEbb#DM384 Full-Sized Multimeter 152242DM383B Industrial Quality Digital Multimeter 189406DM5B Pocket-Sized Multimeter 242691
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DL49Features:• 400 Amps AC and DC.• 600 Volts AC and DC.• Resistance to 40 kilohms.• Continuity.• Autoranging.• AC Amps peak hold.• Data hold.• 1 mV DC resolution allows use
of DMM adapters.• 11/4” Jaw capacity.• UL and CE listed CAT III.• 3 year limited warranty.
DL379
Clamp-On Multimeters
Mfr# dEscription WEbb#DL379 Digital Clamp-on Multimeter 213173DL49 Digital Clamp-on Multimeter AC/DC 217600
DL49
Digital Clamp-on Adapters
Mfr# dEscription WEbb#CA383 Probe Clamp-on AC 189405
550BThe 550B digital pocket thermometer has a new protective boot with a built-in magnet. The 550B offers all the required features and ranges needed for today’s HVAC applications including a water resistant ergonomic head for easy display readings. Housed in a hard case sleeve that also serves as a pocket clip, the stem can be slipped into the loop (built into the metal clip) to offer additional support or to insulate from the heat of the measured substance.
The PDT550 is a versatile and rugged pocket thermometer featuring an extended temperature range, built-in magnetic mount and waterproof case. The PDT550 provides reliable and accurate measurements in demanding environments. They are perfect for HVAC, refrigeration and food service areas, or anywhere temperature monitoring is critical.
Pocket Thermometers550
DL379Features:• Detachable clamp head• 750V AC / 1000V DC• 400A AC• 2000µA AC / DC• 40MΩ Resistance /
Continuity• 4000µF Capacitance• -40 ~ 752°F Temperature
(K type)• Frequency / Duty Cycle• µA for Flame Safeguard• Non-Contact Voltage
CA383To enhance your multimeter capacityThe CA383 measures AC current only and is compatible with the DM383, DM410, and DM420.• AC Amps 20, 200 or 40, 400 (meter dependent).• Output – Ac Amps, 1mA per 1 A.
CA383
Mfr# dEscription WEbb#550B Digital Pocket Thermometer 214774
Mfr# dEscription WEbb#550 Digital Pocket Thermometer 214775
Features:• New – Protective boot • New – Magnetic mount• -58˚ to 572˚F• Water resistant• MIN/MAX• Data hold
• Auto power off• New ergonomic
designed head• Battery included: AB13• Three year limited
warranty
Features:• -58° to 572°F• MIN/MAX• Data hold• Auto power off
• Variety of colors available
• Three year limited warranty
• Diode• MIN / MAX display• Worklight• Magnetic mount• Dual display with backlight• Test lead storage• Test lead holder on
clamp head• Data hold• Auto off• Three year limited warranty
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Leak and Pressure DetectorsCD100AFeatures:• 50 ppm min. detection.• Long 18” gooseneck for
hard to reach areas.• “Tip-Light” insensor
cap illuminate the search area.
• Sensor provides accurate detection.
• Audio and visual tic rate, fully adjustable.
• Headphone jack.• 1 year limited warranty.
EM151Features:• Measures positive and
negative pressure to 20” water gauge
• Auto power off.• Rubber-boot with built-in
magnet.• 01” resolution below
9.99”.
CD200Features:• 50 ppm min. detection.• Long 18” gooseneck for
hard to reach areas.• Visual leak detection by
color coded LED’s.• Separate user adaptable
alarm for predetermined level detection.
• Precision sensor detects even the smallest leaks.
• “Tip-light” in sensor cap illuminates the search areas.
• Adjustable tick rate to locate leaks quickly and easily.
• Fast response time of less than two seconds to 40% LEL.
• Headphone jack.• 3 year limited warranty.
EM100A
CD200
CD100A
Mfr# dEscription WEbb#CD200 Gas Leak Detector 217633CD100A Combustible Gas Leak Detector 217632EM151 Electronic Manometer 193481
Infrared ThermometersINF185Features:• 0 to 788°F (-20 to 420°C).• Laser targeting.• Displays MIN/MAX, differential,
average and current temperatures.• Nine measurement memory for
all five temperature displays.• Backlight.• Switchable °F or °C readings.• Distance to spot ratio of 8 to 1.• Adjustable emissivity from 0.30 to 1.0.• User programmable Hi/Lo alarms.• Low battery indicator.• 1 year limited warranty.
INF200
INF150
INF155Features:• 0 to 700°F (-18 to 370°C).• Laser targeting.• 7-second auto hold.• Backlight.• Switchable °F or °C readings.• Built-in carrying strap.• Distance to spot ratio of 8 to 1.• Auto power-off.• Low battery indicator.• 1 year limited warranty.
Mfr# dEscription WEbb#INF185 Infrared Laser Thermometer 217983INF155 Infrared Thermometer 241307
Temperature Logger
Mfr# dEscription WEbb#DT302 Apollo II Digital Temp Logger 256443
Features:• Dual Thermocouple inputs• Temp range -346 to +2192F ( J)• Temp range -328 to +2498F (K)• Data logging• 9,999 Memory positions• USB interface (software included) • Thermocouple temperature offset• MIN, MAX, AVG & Hold• Differential T1-T2 • Probe Storage• 5 year limited warranty
Accessories included:• 2 K type probes with lead wraps • 2 AAA batteries• Quick Start Guide• Owner’s Manual
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Electrical TesterMA1The MA1 is a high sensitivity direct reading AC ammeter. it is designed to simplify the setting of oil and gas heat anticipators.Features:• Ranges: 0-1.2 AC Amps.• Accuracy: ±3% of full scale.• 1 year limited warranty.
MA1
Mfr# dEscription WEbb#MA1 AC Ammeter 57341
CO71
Carbon Monoxide Detectors
C091
CO71A CO71A - Monitors, records, and alerts you to the presence of dangerous carbon monoxide in ambient air. The visual display constantly indicates precise quantities while the audible and visual alarms respond to various threshold levels.Features:• CO sensor self test• Preset alarms - 3-color warning light - Audible alert• MAX capture• Low battery indicator• CO detection to 999 ppm• Backlit display• One button auto zero• Three year product warranty (Five year expected sensor life)
C091 The CO91 is used to check ambient CO levels, find leaks along flue pipes, or measure CO concentration in flue gas from furnaces or residential combustion appliances. With a link to the optional infrared printer, results can be printed to document test results, including the date and time. Perform adjustments to the appliance, and then recall the highest level of CO with the CO Max function. With the temperature function you are able to test register outlet temperatures, or monitor stack gas temperature. Three year limited warranty.. Features:• 0 to 1999 ppm CO.• Simple to operate DMM style selector• Measures ambient CO levels or CO concentration in
flue gas• CO MAX captures highest value• Temperature measurement for ambient or stack gas• Auto-zero at power up• Link to optional infrared printer with date and time• Accessories included: - ATT100 temperature probe - AC75 carrying case
Mfr# dEscription WEbb#CO71A Carbon Monoxide Detector With Alarm 217940C091 CO Gas Analyzer 184340
Carbon Monoxide (CO) - is a lethal poison produced when certain fuels are burned. It can rapidly accumulate even in areas that might appear well ventilated. Because CO is colorless, tasteless, odorless and non-irritating, it can overcome an exposed person without warning. Recognizing early warning signs of CO poisoning is sometimes difficult because early symptoms of CO exposure (headache, dizziness, nausea) are nonspecific and may be mistaken for symptoms of other illnesses and frequently produce weakness and confusion depriving a person of the ability to seek safety. Exposure to COImportant numbers to remember:• 9 ppm Max allowable exposure for living area (ASHRAE standard)• 35 ppm Max exposure for 8 hr work day (OSHA)• 800 ppm Symptoms within 45 minutes - Death within 2 to 3 hours• 12,800 ppm Death within 1-3 minutes
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Current Clamp801400AC Current clamp with safety shrouded banana plugs for multimeters. Measure ac current from 1A to 400A. Output to meter is 1 mA/A. Frequency response: 48Hz to 1000 Hz. Maximum conductor size: one 30 mm (1.18”) or two each 25 mm (0.98”).
902 Tru-rms HVAC Clamp MeterThe new Fluke 902 True RMS HVAC Clamp Meter provides the accuracy, reliability and ruggedness that defines Fluke test tools. It is designed for HVAC technicians for the systems they service and install daily. With True RMS technology and a CAT III 600V rating, HVAC technicians can troubleshoot and maintain HVAC equipment safely and with confidence in the results.
ModEl# dEscription WEbb#80I-400 400 amp Current Probe 94311
ModEl# dEscription WEbb#902 True-rms HVAC Clamp Meter 369772
Mfr# dEscription WEbb#TA2K Single Input Temperature Adapter 184335ATT29 K-Type Temperature Probe 184323ATT29A K-Type Tempeature Probe 221151ATL55 Multimeter Test Leads 221047
Accessories
Mfr# dEscription WEbb#Voltage DetectorGT12 AC Detector 86968E217 Low Voltage Tester 5-50V 86970
Testers
Use the Fluke 902 to get more done:• Capture flue gas temperatures • Conduct flame rod testing • Measure start and run motor capacitors • Measure supply side current and voltage as
well as load side current and voltage • Measure current and voltage phase balance
on 3 phase systems • Troubleshoot compressor electrical motor
faults • Measure performance of variable
frequency drives
Includes:• AA Alkaline batteries (2) • Users manual w/safety information • Soft carrying case • TL75 Test Leads (1 pair) • 80BK Integrated DMM Temperature Probe (1)
Features:• Designed for HVAC applications with
capacitance, DC Current (µA), and temperature measurements
• Small body and jaws fit perfectly in your hand and into tight places
• Handy ‘Display Hold’ button keeps measurements on the display
• Meter controls are positioned so current measurements can be done with one hand (index finger on clamp opening lever and thumb on rotary switch)
• Large, backlit display is easy-to-see in less than ideal conditions
• Auto shut-off maximizes battery life so the meter works when you need it
• Three year warranty
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Electrical Tester with OpenJaw™ CurrentT5 Electrical Testers let you check voltage, continuity and current with one compact tool. With the T5, all you have to do is select volts, ohms, or current and the tester does the rest. OpenJaw™ current lets you check current up to 100A - without breaking the circuit. Its tough test leads stow neatly in the back of the tester, making it easy to tote the T5 in your tool pouch. Detachable SlimReach™ test probes are customized for national electrical standards. The test leads accept optional accessories such as clips and specialty probes. The optional H5 holster lets you clip the T5 onto your belt.
Clamp MeterThe Fluke 336 Clamp Meter is a True-rms clamp meter that measures ac/dc current and voltage, ohms and motor start-up current. This model also features a large, backlit and display and an auto shut-off function to maximize battery life.
ModEl# dEscription WEbb#T5-600 600V Voltage, Continuity and Current Tester 215861 Includes 4 mm detachable probes & Instruction sheet
ModEl# dEscription WEbb#336 Clamp Meter 221392
Features:• Automatically measures volts ac and volts dc
with precise digital resolution • Displays resistance to 1000Ω • Easy and accurate OpenJaw™ current
measurement • Continuity beeper • Compact design with neat probe storage • Rugged enough to withstand a 10-foot (3m)
drop
• Detachable SlimReach™ probe tips are customized for national electrical standards
• Test leads accept Fluke accessory test clips • Available in 600V and 1000V models • Can stay connected much longer than
solenoid type tester • Auto off mode to conserve battery life • Optional holster attaches to a belt and neatly
stows test leads
Features:• Three year warranty • True-rms clamp meter • Measures ac/dc amps, ac/dc volts, ohms
and motor start-up current • Large, backlit display is easy-to-see in less
than ideal conditions • In-rush current function for measuring
starting current for motors, lighting, etc. • Small body and jaws fit perfectly in your
hand and into tight places
• Handy ‘Display Hold’ button keeps
measurements on the display • Meter controls are positioned so current
measurements can be done with one hand (index finger on clamp opening lever and thumb on rotary switch)
• Auto shut-off maximizes battery life so the meter works when you need it
• Improved low current measurement accuracy for new microprocessor technology
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80TK Thermocouple Module• Converts a DMM to a thermometer.• For use with type-K thermocouples in low voltage applications.• Measurement range: -50 to 1000°C (probe dependent).• Accuracy: 2.5% ±2°C (-50 to -20°C), 0.5% ±2°C (-20 to 350°C),
1.75& ±2°C (350 to 500°C), 2% ±2°C (500 to -1000°C).
ModEl# dEscription WEbb#80TK Thermocouple Module 94316
80PK-8 Pipe Clamp Temperature Probe• Type-K thermocouple for fast temperature and superheat measurements of
pipe surfaces.• Durable ribbon sensor.• Measurement range: -29 to 149°C (-20 to 300°F) for pipe diameters from 6.4 to
34.9mm (1/2” to13/8”).• Accuracy: 1.9°C over measurement range.
ModEl# dEscription WEbb#80PK-8 Type K Pipe Clamp 95549
80PK-8
Clamp Meters335A & 333A• Large, backlit display (on the 335) is easy to see.• Auto shut-off maximizes battery life so the meter works when you need it.• In-rush current function (on the 335) for measuring starting current for motors,
lightening, etc.• Small body and jaws fit perfectly in your hand and into tight places.• Improved low current measurements accuracy from new microprocessor technology.• Meter controls are positioned so current measurements can be done with one hand.• Handy display hold keeps measurements on the display.
Meter Cases
335
ModEl# dEscription WEbb#335A 600 amp Clamp Meter 94317333A 400 amp Clamp Meter 94324
ModEl# dEscription WEbb#C12A Soft Carry Case 94327C25A Hard Carry Case 166141
179Features:• 6000 count resolution.• 0.09% accuracy.• MIN/MAX average.• True-rms, AC voltage and current.• CAT IV rated, easy access door.• Backlight.• Lifetime warranty.
179
87-5Features:• 0.05% + 1 basic DC
accuracy.• Backlit display with
larger digits.• MIN/MAX Mode.• True-rms.• Peak MIN/MAX – 250
µSec.
• Relative mode.• Diode test.• Sleep mode – 30
minutes.• IEC 61010 rating–
CATIII – 1000V.• Battery access door
the enables changing batteries without breaking the calibration seal.
87-5
ModEl# dEscription WEbb#179 True-rms Multimeter With Holster 9431887-5 True-rms Multimeter 94319FLK116 Multimeter Thermometer 166138
Analog/Digital Multimeters
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Test Leads & Probe SetsTL220 Industrial Lead Set• One pair each of TL22 silicone test leads, AC 20 heavy duty alligator clips
and TP20 sharp industrial test probes.• Category III, 1000V, 10A rating.
TL75 Hard Point Test Lead Set• One pair (red,black) comfort grip probes with PVC insulated test leads with
right angle shrouded banana plugs.• Recommended for general purpose measurements.• Category III, 1000V, 10A rating, UL listed.
Mfr# dEscription WEbb#TL220 Industrial Test Lead Set 94330TL75 Test Lead Set 94331
TL220
TL75 AC70A Alligator Clips• Slide-on alligator clips for test probes with 1.93mm to 2.13mm long tips.• Gold-plated jaws provide 8mm opening.• Catagory III, 600V, 10A rating.
Alligator ClipModEl# dEscription WEbb#AC72 Alligator Clip AC76A 166140
Electrical TestersFluke 7 SeriesThe economical Fluke 7 series is ideal for first-level electrical troubleshooting. The compact design and slide switch offer one-handed operation.Features:• 4000 count digital display.• Auto selection simplifies voltage measurements in power environments.• Automatic readings of volts AC (600V).• Automatic readings of volts DC (600V).• 400 Ohm range/continuity beeper.• TL75 test leads included with meter.• High visibility yellow plastic housing make it easy to locate on the job or your toolbox.
Fluke 7 Series
VoltAlert™VoltAlert™ AC voltage testers from Fluke are easy to use – just touch the tip to a control wire, conductor, or outlet. When it glows red, you know there’s voltage in the line. Electricians, maintenance, service, safety personnel and home owners can quickly test for energized circuits and defective grounds on the factory floor, in the shop, or at home.
ModEl# dEscription WEbb#114 Electrical Tester 1552711AC-A1-11 Voltage Meter Detector 155269
Volt Alert
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Digital Thermometers52 Series IIThe Fluke 52 is the most advanced, yet affordable, handheld thermometer in the industry. The Fluke 52-2 offers high accuracy, high performance and simple operation.Features:• Number of inputs — Dual.• Rugges design with holster.• Splash/dust resistant.• Dual display with backlight.
• MIN/MAX/AVG recording with time stamp.
• Differntial (T1-T2) readout.
52 Series II
ModEl# dEscription WEbb#52-2 Thermometer 94325116 Thermometer, Multimeter 16613861 Infrared Thermometer 251580
Fluke 16
Fluke 16 Multimeter with ThermometerThree tools in one: Thermometer, flame rod tester with microamp function, and multimeter with capacitance. Includes an 80PK-1 bead probe thermocouple and an 80AK temperature memory.Features:• Accurate temperature measurement from -40 to 750°F (-40 to 400°C).• Capacitance up to 10,000 microfards.• MIN/MAX recording with relative time stamp records the highest and lowest voltage
readings during 100-hour period.• High resistance ranges to 40 megohms.
Fluke 61 Infrared ThermometerThe newest addition to the Fluke family of temperature products is the Fluke 61. This infrared thermometer is the ideal tool for measuring surface temperature of rotating, hard-to-reach, electrically live, or dangerously hot targets.Features:• Bright laser beam provides easy targeting.• Display clearly supplies data at a glance.• Shock-absorbing holster increases ruggedness.• 0.2°C (0.5°F) resolution.• Backlight illuminates the screen in the dark.• Automatic sleep mode after 7 seconds extends battery life.
Fluke 61
T80W
Amp-Master Thermostat Circuit MeterT80WPrecisely measures thermostat control circuit current to allow correct setting of the heat anticipator. Avoids repeat service calls to remedy short cycling or override problems. Connects at either the thermostat or relay.Features:• Accurately measures thermostat control circuit draw to correctly adjust heat anticipator setting.• Meter dial matches T87F heat anticipator scale.• “Service Truck Tough” with high impact case.
ModEl# dEscription WEbb#T80W Low Voltage Tester 69695
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ModEl# dEscription WEbb#62 Mini Infrared Thermometer 401876
62 Mini Infrared Thermometer, Infrared Thermometer GunThe Fluke 62 Mini Infrared Thermometer offers quick and reliable surface temperature readings. This compact and portable IR thermometer enables technicians to diagnose heating and ventilation problems and monitor the temperature of electrical motors and electrical panels without contact. Rugged enough for industrial environments with its protective rubber “boot”, the Fluke 62 Mini Infrared thermometer also comes with a handy nylon belt holster to keep quick temperature checks at the ready. Features:• Single point laser sighting • Best accuracy in its class: ±1% of reading • Holds temperature readings for 7 seconds • Dual display shows current and MAX measurements simultaneously • Backlit display for poorly lit areas • Comfortable, ergonomic handle with protective rubber boot, adds durability • Fitted carrying case attaches to belt • Robust, award winning design • Wide temperature range from -30º to 500 ºC (–20º to 932 ºF)
F.W. Webb stocks purepro® plug ‘n go indirect water heaters!
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Mechanical Burner Combustion Testing Kit
Mfr# dEscription WEbb#10-5022 Utility Combustion Kit 68938
PartsMfr# dEscription WEbb#T42W Tempoint Thermometer, 1000°F, (6” Stem) 6892310-5064 FireEfficiencyFinder 6894311-0071 EfficiencyFireFinderWithOil 8502210-5060 Fluid Oxygen Bottle, 3 Pack 68942T50-2W PurePro CO2 Tester Repair Kit 68917T50-3W PurePro CO2 Tester Recharging Kit 6891811-7032 CO2 Indicator 68919T50-4W PurePro CO2 Indicator Fluid, 0 - 60% 6894113-7019 MZF Draft Gauge, Remote, +0.05 to 0 to -025”W 6891313-3000 Draftrite Pocket Gauge, +0.10 to 0 to -014”W 6892011-7029 Sample Assembly 7556617-0025 Blue Manometer Fluid 15072507-1644 Filter Elements Pkg. 3 25712924-0887 Printer Paper F/24-0886 25767124-7265 CO2 Sensor 26447211-0138 Aspirator Valve 26473621-0040 Smoke Tester Lubricant 26473724-8106 O2 Sensor F/24-8106 31043324-0788 O2 Sensor F/PCA2 & F/PCA3 42353219-3265 Water Trap/Filter Assembly 42353424-1400 IrDA Printer 423533
Kit includes:• 10-5064 Fire Efficiency Finder • 10-0100 Carrying Case (large) • 11-0121 Moisture Absorb. Material • 11-7029 Sampling Hose Assembly • 11-7032 Fyrite CO2 20%-Filled • 12-7014 Tempoint Therm. 1000° (6” Stem) • 13-7019 MZF Draft, +.05 to -.25”W • 21-7006 True Spot Smoke Tester
Oil Burner Combustion Kit
MZF Draft Gauge
Bacharach® Combustion Testing Kits continue to offer you the most economical means of testing for oil burner efficiency during installation or servicing.
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PCA®3 Combustion Analyzer
Mfr# dEscription WEbb#24-8447 PCA® 3 Analyzer Kit w/Printer 43866224-8440 PCA® 3 Basic Analyzer 438661
Indoor Air Quality
Smoke Tester — Polycarbonate BarrelFeatures:
Manometers
Mfr# dEscription WEbb#12-7011 Sling Psychometer, +25°F + 120°F Mercury Filled 68945
Mfr# dEscription WEbb#T40W Smoke Test Set 68921T40-1W Smoke Test Paper 68922
Mfr# dEscription WEbb#17-7002 Manometer 6892417-0026 Manometer Case 68925UEIEM201 Duel Input Manometer 284231
Mfr# dEscription WEbb#19-7051 Leakator® 10 Kit, Complete With Case 8081719-7075 Leakator® Jr. 319003
Leak Detection
SlingPsychrometer
Leakator 10
Manometer
Bacharach’s all new PCA®3 is the definitive combustion and emissions analyzer that enables fast and accurate measurement for on-demand or semi-continuous sampling of light industrial, institutional, commercial and residential furnaces, boilers and appliances. The Bacharach PCA®3 is the perfect tool for service technicians and boiler contractors who need to ensure safe operating conditions, determine combustion efficiency and perform emissions testing. This lightweight handheld combustion and emissions analyzer directly measures and displays Flue Gas Oxygen (O2), Carbon Monoxide (CO), Stack Temperature, Draft, Differential Pressure, Combustion Air Temperature and optionally measures and displays Nitric Oxide (NO), Nitrogen Dioxide (NO2) and Sulfur Dioxide (SO2). The PCA®3 simultaneously calculates and displays Combustion Efficiency (EFF), Excess Air (EA), Carbon Dioxide (CO2), NOx and Oxygen reference values. Plus, the PCA®3 performs combustion calculations for ten different fuels and uses up to six field-upgradable electrochemical sensors.
Features:• Large full color graphic display with
bright backlighting, zoom display and dimming mode
• Sturdy metal gas and draft connectors• Uses up to 6 electrochemical sensors –
field-upgradable• Unique B-Smart® sensor technology saves
downtime and calibration costs• Ten different fuels – ability to load custom
fuels
• Automatic CO over-range protection• Measures and displays flue gas oxygen,
carbon monoxide, stack temperature, combustion air temperature, draft and differential pressure
• Loss and efficiency are calculated from standard heat-loss calculations or using the Siegert formula for Europe
• Multilingual display
• Virtually unbreakable polycarbonate barrel.
• Hardware all brass and stainless steel.
• Sampling tube hooks into smokepipe.• Fits into Brigon and Bacharach cases.• Lifetime silicone lubrication.
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Fyrite® INSIGHT®
Fyrite® Tech
The Fyrite® INSIGHT® allows technicians and HVAC/R service representatives the ability to upgrade and calibrate their equipment without having to send it to the manufacturer, saving them from valuable downtime.This five-in-one steady state combustion analyzer includes: a room air CO test instrument, a flue gas CO tester, dual channel digital thermometer (up to 999ºF), and a digital manometer (which measures draft, gas pressure, ESP, and up to +/- 100 INWC). Capable of providing up to 100 combustion, pressure, and temperature records, the IN-SIGHT® also can display measurement results for up to eight different fuels on its backlit, custom readout graphic LCD display. In addition, specific information can also be uploaded to a PC or printed version via an infrared printer.Bacharach’s unique smart sensor exchange program will deliver new B-Smart® Sensors right to the user. Just a simple “pop out and pop in” replacement of the sensor permits self calibra-tion with no gas or guess work required! Providing the quickest and easiest calibration options to date, the B-Smart® Sensors assure accurate performance with no downtime.
The Fyrite® Tech Analyzers offer service technicians the easiest and most affordable way to gain the benefits of electronic-combustion testing. Based on the winning technology platform of the Fyrite®Pro Analyzers, the Fyrite®Tech offers service technicians an economical means to achieve greater precision than can be obtained with visual tests. From carbon Monoxide testing to oxygen and stack temperature measurement, the Fyrite®Tech lets technicians instantly gather the precise measurements needed to ensure the safe, compliant, and efficient operation of residential fuel-burning appliances and furnaces.
Features:• Five Tools in ONE!
- Combustion and efficiency analyzer - (8) different fuels
- Room air CO test instrument - Flue gas CO tester (CO air free) - Dual channel digital thermometer
(Up to 999°F) - Digital manometer (draft, gas
pressure, ESP, up to 28 WC”) • New B-Smart® Technology
- Self calibration - Easy access to sensors
• User Diagnostics - 02 and sensor life - Calibration reminders
• Graphic LCD Display - Backlight, customizable readout
and zoom feature - PC Based Software and Reporting
package - Customize w/ company logo - Upload custom fuels - Software updates - Test data storage
• Saves Time and Money - No downtime due to sensor
calibration or replacement - Reduce Callbacks - PC based updates - Simple to use with customizable
display and measurement options
• INSIGHT® Basic - 24-8250 Includes: - INSIGHT® Product - Instructional DVD - Quick Start User Guide - Protective Boot - PROBE
• INSIGHT® Reporting Kit 24-8251 Includes:
- INSIGHT® Product - Instructional DVD - Protective Boot - PRINTER - USB Cable - PROBE - Software
• Time and Date updates • Download test records • Upload 8 custom fuels (use to be 4) • Upload user name • Upload bitmap with YOUR logo
Features:• Measured Values:
- Flue Gas Oxygen Content 0.0 to 20.9% O2 - Flue Gas Temperature 0 to 999°F (-18 to 537°C) - Ambient Temperature 32 to 104°F (0 to 40°C) - Flue Gas Carbon Monoxide Content 0 to 2,000 PPM CO
• Calculated Values: - Combustion Efficiency 0.1 to 99.9% - Flue Gas Carbon Dioxide Content 0.0 to a fuel
dependent maximum (in%) - Flue Gas CO Air-Free Content 0 to 9,999 ppm - Excess Air 0 to 400%
• Selectable Fuels: - Natural Gas - Oil #2 - Propane - Kerosene
• Power: Four disposable ’AA’ alkaline batteries (included) • Battery Life: Up to 18 hours of continuous operation • Size: 7.5”H x 3.1”W x 2.1”D • Weight: 16 oz. with batteries • Warranty: 2 years, including sensors Mfr# dEscription WEbb#24-8217 Fyrite Tech 60, Soft Pouch, 368677 Probe, and 4 AA Batteries
Mfr# dEscription WEbb#24-8250 Basic Analyzer 42353524-8251 Analyzer w/Printer 247726
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Eagle Combustion Analyzer™ SeriesEagle 1: C75KITA complete solution for technicians working to set and maintain optimum efficiencies for boilers or furnaces. This kit includes the innovative and feature packed Eagle 1 (C75) Combustion Analyzer. The KMIRP2 Infrared Thermal Printer supports a new and compact design and communicates with the C75 via an infrared link.
Eagle 2: C125KIT4 instruments in 1. Designed to offer advanced system analysis and productivity this kit includes the ground-breaking Eagle 2 Combustion Analyzer. This multi-functional instrument is a superior combustion analyzer with unmatched simplicity and a unique combination of features to enhance a technician’s efficiency and safety. The Eagle 2 is perfect for combustion efficiency analysis but also doubles as a differential thermometer, differential manometer, and an ambient CO detector.
C75KIT - Combustion Analyzer Kit Includes:• Eagle 1 (C75) Combustion Analyzer• KMIRP2 Infrared Thermal Printer• Flue Probe• AACA4 AC adapter• AC509 Hard Carrying Case• Particle filter• Thermal printer paper roll
C125KIT - Combustion Analyzer Kit Includes:• Eagle 2 (C125) Combustion
Analyzer• KMIRP2 Infrared Thermal Printer• Flue Probe• (2) K-Type Temperature Probe• (2) Static pressure hoses• True draft probe• Gas pressure probe• AACA4 AC adapter• AC509 Hard Carrying Case• Particle filter• Thermal printer paper roll• Quick start manual & owners guide
C125 Analyzer Features:• Measures: Flue temperature,
oxygen, carbon monoxide (CO), Differential, ambient carbon monoxide (CO), and differential pressure
• Calculates: Carbon dioxide, gross/net efficiency, excess air, CO air free
• Work light• Unique DMM style rotary selector• Protective boot w/integral magnet• Real time clock• CO readings to 1 ppm• Large 4 line back-lit display• Infrared printer port
• User programmable header• 179 memory position• User customizable parameters view• Individual report printouts• Infrared printer port• Three year limited warranty (2 year
warranty on sensor)
Mfr# dEscription WEbb#C75KIT COMBUSTION ANALyZER W/PRINTER 263523
Mfr# dEscription WEbb#C125KIT Combustion Analyzer w/Printer 361527
C75 Analyzer Features:• Measures: Flue temperature,
oxygen, carbon monoxide (CO)• Calculates: Carbon dioxide, gross/
net efficiency, excess air, CO air free• Unique DMM style rotary selector• Protective boot w/integral magnet• Real time clock• CO readings to 1 ppm• Large 2 line back-lit display• Infrared printer port• User programmable header• 20 memory positions• Infrared printer port• Three year limited warranty (2 year
warranty on sensor)
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KMIRP2 Infrared Printer for C75, C125, C155 Combustion Analyzers4 instruments in 1. Designed to offer advanced system analysis and productivity this kit includes the ground-breaking Eagle 2 Combustion Analyzer. This multi-functional instrument is a superior combustion analyzer with unmatched simplicity and a unique combination of features to enhance a technician’s efficiency and safety. The Eagle 2 is perfect for combustion efficiency analysis but also doubles as a differential thermometer, differential manometer, and an ambient CO detector.
KMIRP2 Infrared Printer Features:• Compact design with a protective rubber
boot• Integrated magnet• Infrared port, receives readings up to 3’
away without losing connection.• Allowed 60° angle up to 18” away
• Compatibility with UEi analyzers and analyzers using HP protocols
• Self test and battery condition function• Detects incorrect or missing information• Automatic power down• Paper advance
Eagle 2X Xtended Life Combustion & System AnalyzerThe newly redesigned Eagle 2X Combustion System Analyzer eliminates the number one hassle for combustion contractors; the annual replacement and calibration of the O2 sensor. By replacing the electro chemical O2 sensor with the EOS Technology™ CO2 sensor, the EAGLE 2X now takes direct CO2 measurements and calculates the O2 level. This lowers the cost of ownership by doing away with the annual replacements of the O2 sensor and reducing calibration drifting typically found with standard electro-chemical sensors. The EOS Technology sensor is warranted for 5 years and has an unmatched industry-leading life expectancy of 10 years!
Mfr# dEscription WEbb#C155KIT Combustion Analyzer w/Printer 416428
Features:• Measures: Differential flue
temperature, Carbon Dioxide (CO2), flue & ambient carbon monoxide (CO), & Differential Pressure
• Calculates: oxygen, gross/net efficiency, excess air, & CO air free
• Work light• 4 line backlit LCD display• 179 memory positions• User customizable parameters view• Individual report printouts• Unique DMM style rotary selector• Protective boot w/integral magnet• Real time clock• CO readings to 1 ppm• Infrared printer port• 5 year limited warranty (5 year
warranty on sensor)
Measures, Calculates** or Displays:• Oxygen (O2)**• Carbon Monoxide (CO)• Carbon Dioxide (CO2)• Combustion efficiency**• Pressure (draft)• Date & time• Temperature (flue, inlet & net**)• Excess air**• CO Air Free**• Battery level• Fuel type
Kit includes:• C155 Combustion Analyzer• KMIRP2 Infrared Thermal Printer• Flue Probe• (2) K-Type Temperature Probe• (2) Static Pressure Hoses• True Draft Probe• Gas Pressure Probe• AACA4 AC Adapter• AC509 Hard Carrying Case• Thermal printer paper roll• Particle filter• Quick start manual• Owners guide
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Features:• Real Time Analysis• NEW EOS Technology • Direct CO2 Measurements• No Sensor Replacements• Extended Long Life CO2 Sensor • Measures CO2 Carbon Dioxide Flue
Temperature• Calculates O2 Efficiency Excess Air Net
Temperature
• Pre-Programmed Fuels Light Oil, Propane, Natural Gas, Heavy Oil, and Wood
• 5 Year Limited Warranty (10 year sensor life expectancy)
• Includes Probe, Storage Case, Owner’s Manual and Quick Start Guide
Smart Bell Combustion MeterThe Smart Bell is designed for contractors currently testing with traditional wet chemical kits, new to combustion testing, or where the cost of a high-end analyzer may be a prohibiting factor. The Smart Bell is a great first step into measuring a system’s performance and overall digital combustion technology.
UEI Replacement Parts
Mfr# dEscription WEbb#SMARTBELL Combustion Meter 405159
Mfr# dEscription WEbb#17631 Replacement Filters 37227916646 Printer Paper 373027
F.W. Webb stocks miller furnaces and parts!
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Pump Testers T10WPrecisely sets pump pressure and checks cut-off with accuracy not possible using non-liquid gauges. Gauge liquid dampens pulsation allowing precise measurement and cut-off test with just the turn of the knob — no disconnecting! “Service Truck Tough” carrying case with complete instructions.• Quick-connect fittings require only finger tightening.• Brass construction with color coded hoses.• Fits popular 3/16” and 1/4” nozzle line fittings.• Stainless steel liquid filled gauge, range 0-300 PSI.• Easy-to-follow instructions – rugged carrying case.
Mfr# dEscription WEbb#T10W Pump Tester Kit 253697
Suction Line Analyzer T15WAnalyze suction line problems (ie. air leaks, restrictions, dirt, etc.) using this clear tubing service tool. Vacuum gauge liquid dampens pulsation allowing precise measurement and protects gauge from hydraulic shock damage. Actually see what’s happening inside that problem suction line!• Thick wall clear tubing withstands vacuum –
does not collapse.• Brass construction with stainless steel tubing clamps.• Fits popular 3/8” and 11/2” suction line fittings.• Gauge range 0 – 30” Hg.• Easy-to-follow instructions.
Mfr# dEscription WEbb#T15W Suction Line Analyzer #2 Oil 253698
Smoke CandlesGenerate smoke by chemical reaction. it eliminates costly equipment & time consuming operations by pinpointing leaks. Smoke tests will effectively and inexpensively reveal leaks and other faults in heating and air conditioning duct work, furnaces, tanks, piping, and sewerage/waste collection systems.
Mfr# dEscription # cu. ft. WEbb#41900 30 Second – 12/pk. 4,000 6967841901 60 Second – 12/pk. 8,000 69679
Hole PlugsFits hole in flue pipe after sample has been taken. Designed for 5/16” holes that accomodate Lynn Combustion Efficiency Analyzer Probe.
Mfr# dEscription WEbb#6010 100 per package 213991
Mfr# dEscription WEbb#6008 50 per package 70265
Heating System Evaluation FormsA two-part carbon form listing all necessary check-points for a complete evaluation. One part is for company records and one part can be left with the customer.
Pressure & Vacuum GaugesMfr# dEscription WEbb#S100-500 Vacuum Gauge, 1/8 0-30 7558748363 Pressure Gauge, 0-300psi, 1/8 155222165296 Vacuum Gauge Liquid Filled 0-30 253503Riello 3001023 R35 Vacuum Gauge 907607050010 R35 Pressure Gauge 90761
Mfr# dEscription WEbb#1423 0-160# psi Water Test Gauge 75294Adapter for Water Test Gauge 1402 Hose X 1/4” Adapter 91070
Dial ThermometersMfr# dEscription WEbb#Threaded Connection1449 With 1/2” MIP Well 871331449C 1/2” Well Only 87135Sweat Connection1450 With 3/4” Sweat Well 755341450W 3/4” Sweat Well Only 243272Strap OnSORAVWHT Temperature Gauge 317334
Boiler Pressure Testing Gauge• Plastic face.• Supplied with protective filter washer.• 3/4” FHT brass swivel connection.
F.W. Webb Heating Catalog F.W. Webb Company
Low Voltage Thermostats
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24 Volt ThermostatsT87K, T87N — The Round®
The Round® T87K and T87N thermostats provide electronic control of 24Vac heating and cooling systems with the classic twist to set dial.• Mercury Free.• Classic Styling.• Premier White®.• Separate temperature setting and thermometer.• The T87K heat only works with 2 or 3 wire heat only systems.• The Easy-To-See has enlarged scale and raised numbers—plus it clicks at every 2ºF change.
Setting Temperature Range: 40ºF to 90ºF.
Mechanical Thermostats
T87K
MFR# AppLicATion sTAges coMMenTs incLudes webb#T87K1007 Heat only gas or oil systems 1 Heat — — 316292T87N1000 Heating and cooling systems 1 Heat/1 Cool — — 316293
T87N1026 Heating and cooling systems 1 Heat/1 Cool Easy-To-See model with large raised mark-ings and a click at each 2º setpoint change
6 in. (152 mm) cover ring and switch position labels 316294
MFR# descRipTion coMpATibiLiTY FeATuResnon-coMpATibLe
wiTH webb#
M010Mechanical Ther-mostat, Mercury-Free, Heating Only (Round)
Most 24V Heat Only System 1 Heat: Gas or Oil Heating Systems2 Wire Heat Only Hydronic Systems Push Button Backlight
Needs No BatteriesMercury Free
Soft Rubber Set Temperature RingLarge Easy to Use Mode Switches
Easy Installation
Cooling SystemsHeat Pumps
Electric Furnaces3 Wire Hydronic (Hot
Water) Systems)
403190
M011Mechanical Thermo-stat, Mercury-Free, Heating & Cooling (Round)
Most 24V Heat Only System 1 Heat/1 Cool: Gas or Oil Heating
Systems2 Wire Hydronic (Hot Water)
Systems
Heat PumpsElectric Furnaces
3 Wire Hydronic (Hot Water) Systems)
Line Voltage (120/240V)Millivolt Systems
403191
WPM10 Wall Plate – – – 403192
Winter WatchmanS483 Used as a freeze warning device. Completes circuit to household lamp on temperature fall, indicating inoperative heating equipment.• Plugs directly into wall outlet.• Lamp plugs into receptacle at bottom of Winter Watchman device.• Not precision calibrated for use as a thermostat.• Useful when house is unoccupied to notify a neighbor of a temperature drop.
so heating source fault can be rectified before freeze-up occurs.
S483
MFR# MounTing sensoR eLeMenT swiTcHing AcTion coLoR webb#S483B1002 Vertical Bimetal SPST Beige 35053
MFR# descRipTion webb#50010944-001 Range Stop T87K, N 360312
Accessories
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12SECTION
Heating and Cooling Thermostats200 SeriesThe 200 Series Thermostats are designed and engineered for outstanding performance. 200 Series Thermostats are mercury free and environmentally safe. Their unique hermetically sealed-in-glass switch design requires no leveling and provides optimum protection from contamination. Decorative Wall Plate is included with all models to cover old thermostat mounting marks.
400 Series400 Series thermostats are mercury free and environmentally safe. Their unique hermetically sealed-in-glass switch design requires no leveling and provides optimum protection from contamination.The basic 400 thermostat can be used as a heating only, cooling only, or zone system thermostat, depending upon how the subbase is wired.The 400 Series thermostats, when used with the 490 Series Universal Switching Subbase, will replace most heating/cooling applications. Decorative Wall Plate is included with all models. It can be used to cover old thermostat mounting marks.
Replacement subbases
200 Series
400 Series
MFR#sYsTeM swiTcH
FuncTionsFAn swiTcH FuncTions AppLicATion webb#
400-400 48° F to 86°F 24 Volt Heat/Cool .18 to 1.0 Amp 188516
MFR#sYsTeM swiTcH
FuncTionsFAn swiTcH FuncTions AppLicATion webb#
490-400 Heat-Off-Cool Auto-On Universal 186739
9200 SeriesThe New 9200 Series Low Voltage Thermostats combine the reliable sealed-in-glass mercury switch with the latest design technology contemporary looks in vertical and horizontal models. No subbase is required and they will mount directly to the wall or on a standard junction box.
MFR#diAL TeMp
RAnge AppLicATionHeAT AnTicipATion
RAnge webb#
9200H SPDT 24 Volt Heat/Cool.02 to 1.6 Amps
146034
9204H SPST 2-Wire Millivolt or 24 Volt 155175
MFR# FAcToRY#
diAL TeMp.
RAngeswiTcH AcTion AppLicATion
HeAT AnTicip. RAnge webb#
200-401 32-623-050
48°F To 86°F SPST
2 Wire 24 Volt Heating .18 to 1.0 AMP178928
200-402 32-583-050 186646200-501 32-741-850
2 Wire Millivolt Heating None85415
200-502 32-571-850 192849
Special Energy-Conserving Model200-403 32-623-051
39°F to 75°F SPST2 Wire 24 Volt Heating .18 to 1.0 AMP 186647
200-503 32-741-851 2 Wire Millivolt Heating None 192850
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Line Voltage Wall Thermostat (Heating and Cooling)T26For line voltage control of residential, commercial, or industrial heating or year-round air conditioning. Heat or cold anticipators are not required. The liquid-charged temperature sensing element and highly efficient diaphragm and leverage provides close temperature control.• Attractive beige colored, high-impact plastic enclosure.• Close differential without the need for anticipators.• Bimetal thermometer supplied as standard except where indicated.• Equipped with adjustable dial stops.
T26
MLV2 Line Voltage Heating ThermostatFeatures:• Single or double pole applications.• UL listed.
Compatible With:• Baseboard, ceiling cable, or other radiant heat applications.
Electrical Ratings:For 120/240V systems up to 22 Amps.
Temperature Control Range:45ºF to 90ºF (7º to 32º). Accuracy + 1ºF over a range of 50ºF to 95ºF.
MFR# descRipTion webb#MLV2 Line Voltage T-Stat 320352
TYpe oF seLecToR MFR# AdjusTMenT AppLicATion swiTcH webb#T26S-18C Knob SPDT None 103864
F.W. Webb is the exclusive distributor of trim kits for time-saving installations.
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Medium Duty Line Voltage ThermostatT651Control Line voltage valves, motors, contactors, electric heat, elements, duct furnaces, and fan coil units in heating/cooling systems.• Automatic cooling and heating anticipation.• Mount on standard vertical or horizontal outlet box.
T651A
Electric Heat ThermostatsT498Provide line voltage control of electric heating systems.• Easy to install; color-coded leads.• Include thermometer.• Include long-lasting Micro Switch™ mechanism; makes on temperature fall.• Rugged, plastic mounting base.• Mount on standard 2” X 4” outlet box or 4” X 4” junction box.
Heavy Duty Line Voltage ThermostatsT6051, T6052Used to control fan coils, fans, motor starters, valves, contactors, and circular motors in heating and/or cooling systems.• Provide good line voltage comfort control.• Use with Q651A,B subbase for system and fan switching.• Removable setpoint knob locks setpoint and prevents tampering.• With locking cover.
T6051
T498
MFR# coLoR
opeRATing TeMpeRATuRe
RAnge incLudes use wiTH webb#
T651A2028
Brushed champagne gold and dark pewter faceplate; beige and brown case.
35ºF TO 95ºF
Locking cover screw; thermometer; vertical, horizontal and balnk
faceplates; wall plate and adjustable range stops
Q473A, B 30230
MFR# AppLicATion
opeRATing TeMpeRATuRe
RAngeswiTcHing
AcTion incLudesuse wiTH webb#
T6051A1016 Heating and cooling 50ºF to 80ºF SPDT Locking cover Q651A, B subbases for system
and fan switching
85849
T6052A1015 Two stage heating or two stage cooling 46ºF to 84ºF 2 SPDT
switchesHorizontal mounting adapter
106257
Q651A1009 Subbase for T6051AHeat-Off-Cool, Heat-Off_Fan, Auto-Off_Fan
104424
MFR#swiTcHing
AcTion incLudes webb#
T498A1778STST
Range stops, locking cover and extra knob decal for recalibration 99655
T498A1810 — 99991
T498B1512DPST
Thermometer, range stops, locking cover and extra knob for recalibration, Positive OFF 97766
T498B1553 Positive OFF, makes double line break with setting dial in OFF position 98242
Q651
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MFR#swiTcHing
AcTion incLudes webb#
T498A1778STST
Range stops, locking cover and extra knob decal for recalibration 99655
T498A1810 — 99991
T498B1512DPST
Thermometer, range stops, locking cover and extra knob for recalibration, Positive OFF 97766
T498B1553 Positive OFF, makes double line break with setting dial in OFF position 98242
Digital Non-Programmable Thermostats D110 Heating ThermostatFeatures:• Electronic accuracy.• Universal decorative wall plate is available.• Vertical style.• Large, easy-to-read display.• Universal replacement.• Low battery indicator.
Compatible With:• Most 24V gas, oil, and electric heating systems.• 2 wire hydronic systems.• Millivolt systems.• Hydronic air handlers.
Temperature Control Range:• 45ºF to 90ºF (70º to 32º)
D210 Heating ThermostatFeatures:• Electronic accuracy.• Can be mounted horizontally or vertically.• Large, easy-to-read digital display.• EL (electro luminescent) backlight.• System or battery powered, 2 “AA” batteries included.• Low battery indicator.• Decorative wall plate is available.
Compatible With:• Most 24V gas, oil, and electric heating
and cooling systems.• 2 wire hydronic systems.• Millivolt systems.• Hydronic air handlers.
D111 Heating & Cooling ThermostatFeatures:• Electronic accuracy.• Can be mounted horizontally or vertically.• Large, easy-to-read digital display.• EL (electro luminescent) backlight.• System or battery powered, 2 “AA” batteries included.• Low battery indicator.• 5 or 2 minute compressor delay.• Decorative wall plate is available.
Compatible With:• Most 24V gas, oil, and electric heating and cooling systems.• 2 wire hydronic systems.• Millivolt systems.• Hydronic air handlers.• Single stage heat pumps.
MFR# descRipTion webb#D110 Heating Only 314729
MFR# descRipTion webb#D210 Heating Only 364078 Vertical/Horizontal Mounting
MFR# descRipTion webb#D111 Heating/Cooling 241267 Vertical/Horizontal Mounting
D111
D210
D110
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Non-Programmable ThermostatsT8400 Electronic ThermostatElectronic Thermostat provide temperature control for 24V heating/cooling systems.• Large display for quick easy readability.• Manual changeover from heat to cool eliminates unexpected system operation.• Selectable heating cycle rate for a variety of applications.• Setpoints are permanently held in memory (no batteries used) and retained
during power outages.
T8400
T8775A
MFR# AppLicATion coLoRswiTcH posiTion
webb#sYsTeM FAnT8400B1018 Heat only systems Premiere White HEAT-OFF NONE 246656T8400C1008 Heating & cooling systems Taupe OFF-HT-COOL AUTO-ON 251834T8400C1099 Heating & cooling systems Premiere White OFF-HT-COOL AUTO-ON 253428
MFR# AppLicATion coLoRswiTcHing posiTions
sTAges webb#sYsTeM FAnTH3110D1008 1 Heat/1 Cool Conventional
and Heat PumpPremier White® COOL-OFF-HEAT AUTO-ON 1 Heat/1 Cool 359670
PRO 3000 Basic Non-Programmable Thermostats The PRO series provides non-programmable thermostats for 24 Vac conventional and heat pump systems or 750 mV heating systems.• Non-programmable digital thermostat.• Backlit digital display – both current and set temperatures are easy to read in various
lighting conditions.• Basic operation – easy-to-use slide switches allow you to select the heat or cool mode,
and operate the fan.Setting Temperature Range: Heat: 40ºF to 90ºF; Cool: 50ºF to 99ºFMounting: Horizontal
The Digital Round™Non-Programmable Thermostats T8775A, T8775C The T8775A Thermostat provides 24V control of heating only systems. The T8775CThermostat provides single-stage temperature control for 24V heating-cooling systems with manual changeover from heat to cool.• Attractive styling complements any decor.• Large easy-to-read display.• The temperature reading is easily seen from a distance.• Backlit display.• No batteries required.• Powered through heating-cooling system controls.
MFR# AppLicATion sTAgesseTTing TeMpeRATuRe
RAnge (F) webb#T8775A1009 24 Vac gas or oil heat only systems 1 Heat Heat: 40ºF to 90ºF 264102T8775C1005 24 Vac gas, oil and electric heating
with cooling, including 1 heat/1 cool heat pumps
1 Heat/1 Cool
Heat: 40ºF to 90ºF;Cool: 45ºF to 99ºF 264103
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FocusPRO™ 5000 DigitalNon-Programmable Thermostats The FocusPRO™ non-programmable digital thermostat provides electronic control of 24 Vac conventional and heat pump systems or 750mV heating systems.• Non-programmable digital thermostat• Large, clear backlit display – easy to read in various lighting conditions• Display size options – available in large screen or standard• Easy change battery door – flip out door allows for easy battery replacement without
removing or disassembling the thermostatSetting Temperature Range: Heat: 40ºF to 90ºF; Cool: 50ºF to 99ºFMounting: Horizontal
MFR# AppLicATionswiTcHing posiTions
sTAges coMMenTs webb#sYsTeM FAnTH5220D1003 Heating and
cooling systemsHEAT-OFF-COOL-AUTO-EM, HEAT AUTO-ON Up to 2
Heat/2 CoolStandard Display 367581
TH5220D1029 Heating and cooling systems
HEAT-OFF-COOL-AUTO-EM, HEAT AUTO-ON Up to 2
Heat/2 Cool Large Display 367580
TH5320U1001 Heating and cooling systems
HEAT-OFF-COOL-AUTO-EM, HEAT AUTO-ON Up to 3
Heat/2 Cool Large Display 367992
TH5110D1006 Heating and cooling systems
HEAT-OFF-COOL-AUTO AUTO-ON Up to 1
Heat/1 CoolStandard Display 306203
TH5110D1022 Heating and cooling systems
HEAT-OFF-COOL-AUTO AUTO-ON Up to 1
Heat/1 Cool Large Display 283539
F.W. Webb stocks energy saving products!
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Deluxe Digital Non-Programmable ModelsThe line of Deluxe Digital Thermostats offers state-of-the-art control in a stylish, slimline package with an easy-to-read LCD display. Designed for residential or commercial needs, these new models will handle single stage, multistage or heat pump applications. All models provide automatic changeover, a day/night button for an alternate temperature setting and remote sensing capability. They also provide short cycle protection during normal operation, a keypad lock and a cover lock.
9500The 9500 Series are the clear alternative to traditional mechanical thermostats. The modern design allows attractive and consistent temperature control.
Accessories
Accessories
economy Thermostat
300-204
9500
MFR# descRipTion webb#10-528 Indoor Sensor 10640210-529 Remote Outdoor Sensor 167354
MFR# descRipTion webb#10-528 Indoor Sensor 10640210-529 Remote Outdoor Sensor 167354
MFR# AppLicATion webb#300-201 1 Heat / 1 Cool 167348300-203 2 Heat / 2 Cool Gas Electric 107584 300-204 Heat Only 167346 300-206 1 Heat / 1 Cool 96833
MFR# descRipTion/AppLicATions webb#9500 Digital, 24V, 1 Heat / 1 Cool Gas / Electric Systems 1122069505 Millivolt Compatible, 1 Heat / 1 Cool Gas / Electric Systems, Single Stage Heat Pumps 2224159520 Digital Heat Pump, 2 Heat / 2 Cool, Heat Pump Systems 222415
F.W. Webb stocks Rinnai Continuums and the complete line of
heaters!
F.W. Webb Heating Catalog F.W. Webb Company
programmable Thermostats
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Programmable ThermostatsDP511 Digital Programmable 5-2Heating & Cooling ThermostatFeatures:• Energy Star certified.• Separate programs for weekdays and weekends.• Preprogrammed – up to 4 programs per day.• Separate programs for heating and cooling.• Either system powered with battery backup or battery powered, (2) “AA” batteries included.• Large lighted liquid crystal display.• 5 minute air conditioning compressor.• Temporary and constant temperature override.• Total isolation between system power and thermostat.• Keyboard lockout.Compatible With:• Most single stage 24V gas, oil, electric heating and air conditioning systems,
including single stage heat pumps.• 2 wire hydronic systems.• Hydronic air handler systems.Temperature Control Range:• 45ºF to 90ºF Program Settings:• 4 preset programs per day heating and cooling. All may be easily reprogrammed in
1º and 15 minute increments with programming dial.Circuit Protection:• Circuit protection is built-in, no isolation relays required.
DP711 Digital Programmable 7 DayHeating & Cooling ThermostatFeatures:• Energy Star certified.• Preprogrammed – up to 4 programs per day.• Separate programs for heating and cooling.• Battery powered, (2) “AA” batteries included.• 5 minute air conditioning compressor delay.• Temporary and constant temperature override.• Display illuminates at the touch of light button.• Program lock feature.Compatible With:• Most 24V gas, oil, electric heating and air conditioning systems.• 2 wire hydronic systems.• Millivolt systems.• Single stage heat pumps.• Hydronic air handler systems.Temperature Control Range:• 45ºF to 90ºF
DP511
DP711
MFR# descRipTion webb#DP511 Digital Programmable 5-2 Thermostat 241268
MFR# descRipTion webb#DP711 Digital Programmable 7 Day Thermostat 308122
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F.W. Webb Company
12SECTION
Programmable ThermostatsDP711TS Digital Programmable 7 DayTouch Screen Heating & Cooling ThermostatFeatures:• 7 Day Programming – 4 Periods Per Day.• Smart Recovery.• Default ENERGY STAR® Approved Program.• Lighted Display.• Hold Button.• Touch Screen Lockout Code.• 2 or 5 Minute Delay.• Temporary Temperature Override.• Filter Monitor.Compatible With:• Low Voltage (24 Volt) Systems.• Single Stage Heat Pumps.• High Efficiency Systems.• Millivolt Systems (Wall Furnace).• Single Stage Heating and Cooling Systems.Temperature Control Range:• 45ºF to 90ºF
DP711TS
DP722
MFR# descRipTion webb#DP711TS Digital Programmable 7 Day Touch Screen 314731
MFR# descRipTion webb#DP722 Digital Programmable 7 Day 2H/2C 314730
DP722 Digital Programmable 7 DayHeating & Cooling Thermostat With Universal CompatibilityFeatures:• Controls up to 2 Stages of heating and cooling plus auxiliary and emergency heat.• ENERGY STAR Compliant, Default ENERGY STAR approved program.• Auxiliary and emergency heat indicators.• IAQ independently programmable fan.• 4 periods per day.• Decorative wall plate is available for thermostat.• Optional smart recovery.• Multimode keyboard lockout with user programmable 3 digit code.• Programmable high and low setting limits.• Dual power capable (system/battery).• Programmable fan delays for heat, cool, in both on and off.Compatible With:• Most 24V Gas, Oil, Electric Heating and Air Conditioning Systems.• Multi-stage Heat Pumps.• 2 Wire Hydronic Systems.• Hydronic Air Handlers.• Millivolt Systems.Temperature Control Range:• 45ºF to 90ºF
F.W. Webb Heating Catalog F.W. Webb Company
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DPH521 Programmable 5-2Heat Pump ThermostatFeatures:• Energy Star certified.• Separate programs for weekdays and weekends.• Preprogrammed – up to 4 programs per day.• Separate programs for heating and cooling.• Either system powered with battery backup or battery powered, (2) “AA” batteries included.• Lighted display with large liquid crystal display.• 5 minute air conditioning compressor delay.• Temporary and constant temperature override.• Total isolation between system power and thermostat.• For 2 stage heat pump applications.• Includes second stage and emergency heat indicator.Compatible With:• Most single stage 24V gas, oil, electric heating and air conditioning systems, including single stage heat pumps.• 2 wire hydronic systems.• Millivolt systems.• Hydronic air handler systems.Temperature Control Range:• 45ºF to 90ºF Program Settings:• 4 preset programs per day heating and cooling. All may be easily reprogrammed in
1º and 15 minute increments with programming dial.Circuit Protection:• Circuit protection is built-in, no isolation relays required.
MFR# AppLicATionswiTcHing posiTions
sTAges webb#sYsTeM FAnTH4110D1007 1 Heat / 1 Cool Conventional
and Heat Pump COOL-OFF-HEAT AUTO-ON 1 Heat/1 Cool 245718
TH4210D1005 2 Heat / 1 Cool Heat Pump COOL-OFF-HEAT-EM. HEAT AUTO-ON 2 Heat/1 Cool 367579
Pro 4000 5-2 Programmable ThermostatThe PRO series provides programmable thermostats for 24 Vac conventional and heat pump systems or 750 mV heating systems.• Weekday/Weekend programming – 5-2 (Weekdays, Weekends) programming to fit your lifestyle.• Backlit digital display – both current and set temperatures are easy to read in various
lighting conditions.Setting Temperature Range:• Heat: 40ºF to 90ºF
MFR# descRipTion webb#DPH521 5/2 Programmable Heat Pump Thermostat 320351
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programmable Thermostats
F.W. Webb Company
12SECTION
FocusPro™ 6000 5-1-1 Day Programmable ThermostatThe FocusPRO™ programmable thermostat provides electronic conrol of 24 Vac conventional and heat pump systems or 750 mV heating systems.• Weekday/Weekend programming – use as 5-1-1 (Weekdays, Saturday, Sunday) or 5-2
(Weekdays, Weekend) programmable thermostat, whichever best fits your lifestyle.• Large, clear, backlit display – easy to read in various lighting conditions.• Display size options – available in large screen or standards.• Adaptive Intelligen Recovery™ – ensures programmed temperature is reached by
programmed time.• Temperature range stops – prevents user from setting the temperature too high or too low.Setting Temperature Range:• Heat: 40ºF to 90ºF; Cool: 50ºF to 99ºF
Touchscreen 7 Day Programmable ThermostatUp to 2 Stage Heat / 1 Stage Cool • Conventional or Heat PumpSystem Power OnlyFeatures:• Large, dot-matrix TRUE TOUCH-SCREEN with adjustable contrast• 7-Day PROGRAMMABLE with 4 events per day and a COPY option for each day.• Patented ENERGY WATCH, monitors the KWH consumption and dollar cost of
operating the HVAC system.• Filter Monitor feature indicates when to change air filter• INSTALLER MESSAGE provides handy reminder for service or contact in case of a
heating or cooling emergency.• Security feature prevents operating thermostat without entering 4-digit PIN• AUTOMATIC CHANGEOVER mode - no need to manually switch between heating or
cooling.• Displays Outdoor Temperature **• Dual Fuel capable - swith-over to fossil fuel heating and increase energy efficiency and
savings
MFR#swiTcHing posiTions
sTAges coMMenTs webb#sYsTeM FAnTH6110D1005 HEAT-OFF-COOL-AUTO AUTO-ON Up to 1 Heat/1 Cool Standard Display 362718TH6110D1021 HEAT-OFF-COOL-AUTO AUTO-ON Up to 1 Heat/1 Cool Large Display 308152TH6220D1002 HEAT-OFF-COOL-
AUTO-EM. HEAT AUTO-ON Up to 2 Heat/2 Cool Large Display 36784
TH6220D1028 HEAT-OFF-COOL-AUTO-EM. HEAT AUTO-ON Up to 2 Heat/2 Cool Large Display 367583
MFR# descRipTion webb#DP721T 2H/1C 7 Day Programmable Thermostat 425734
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VisionPro® 8000 Touchscreen 7-Day Programmable ThermostatFeatures:• Menu Driven Programming Guides you through the scheduling process, showing only
necessary information and choices on each screen.• Ability to Select Multiple Days allows you to easily customize the thermostat for you
unique schedule.• Multiple HOLD options allows you to service or replace the air filter, humidifier pad,
ultraviolet lamp or thermostat batteries.
Setting Temperature Range:• Heat: 40ºF to 90ºF; Cool: 50ºF to 99ºF
MFR#swiTcHing posiTions
sTAges coMMenTs webb#sYsTeM FAnTH8110U1003 HEAT-OFF-
COOL-AUTO AUTO-ON Up to 1 Heat/1 Cool
Selectable to Heat Only or Cool Only 268716
TH8320U1008 HEAT-OFF-COOL-AUTO AUTO-ON Up to 3 Heat/
2 CoolConventional and heat pump systems. The L terminal is an input or output.
283540
TH8321U1006HEAT-OFF-COOL-AUTO AUTO-ON Up to 3 Heat/
2 Cool
Includes Dehumidfication Control. Conventional and heat pump systems. The L terminal is an input or output.
283039
Touchscreen 7 Day Programmable ThermostatUp to 3 Stage Heat / 2 Stage Cool • Conventional or Heat PumpSystem Power OnlyFeatures:• Large, dot-matrix TRUE TOUCH-SCREEN with adjustable contrast• 7-Day PROGRAMMABLE with 4 events per day and a COPY option for each day.• Patented ENERGY WATCH, monitors the KWH consumption and dollar cost of
operating the HVAC system.• Filter Monitor feature indicates when to change air filter• INSTALLER MESSAGE provides handy reminder for service or contact in case of a
heating or cooling emergency.• Security feature prevents operating thermostat without entering 4-digit PIN• AUTOMATIC CHANGEOVER mode - no need to manually switch between heating or
cooling.• Displays Outdoor Temperature **• Dual Fuel capable - swith-over to fossil fuel heating and increase energy efficiency and
savings • DEHUMIDIFICATION • AUTOMATIC HUMIDITY CONTROL based upon outdoor temperature **
Outdoor Wireless Temperature Sensor KitAccurately Displays Current Outdoor Temperature and Enables Dual Fuel Capability on the PUREPRO DP721T & DP732T Thermostats.
MFR# descRipTion webb#DP732T 3H/2C 7 Day Programmable Thermostat 425735
MFR# descRipTion webb#WTR064 Wireless Transmitter 425736
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F.W. Webb Company
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Robertshaw9700i Deluxe Programmable Thermostat1 Heat / 1 CoolThe 9700i is compatible with all standard 24 Volt AC heating/cooling systems, and requires only four wires for standard installation.• Menu Driven (Ease of Programming).• 5/2 Day Programming.• 7 Day Programming.• Large Display.
9701i Deluxe Programmable Thermostat1 Heat / 1 CoolThe 970i is compatible with all standard 24 Volt AC heating and cooling systems.• Menu Driven (Ease of Programming).• 5/2 Day Programming.• 24 Hr. Programming.• 7 Day Programming.• Large Display.• Back Lighting.
9725i2 Deluxe Universal Programmable ThermostatUniversal Staging up to 3 Heat / 2 CoolThe new 9725i2 makes installation even easier with our new Setup Wizard. The Setup Wizard allows you to spend 50% less time setting up the thermostat over competitive models.• Installation Wizard.• Adjustable Backlighting.• Cooling System Monitor.• Heating System Monitor.• Multi-language.• 5/2 Program.• 7 Day Programming.• Large Display.
9801i Deluxe Programmable Thermostat1 Heat / 1 CoolThe 9801i series thermostats contain all the features and benefits of the award-winning 9700i series, including our simple, menu-driven programming that’s similar to a cell phone. Humidity and temperature control in one easy-to-install, easy-to-program package. The 9801i is compatible with all standard 24 Volt AC heat pump system, up to two stage heat and two stage cool. • 5/2 Day Programming.• 7 Day Programming.• Manual Humidity Control.• Automatic Humidity Control based on Outdoor Temperature.• Remote Indoor Sensor.• Large Display.• Back Lighting.
MFR# sTAging / AppLicATion webb#9700i 1 Heat / 1 Cool / Gas, Electric Systems, Heat Pump 260855
MFR# sTAging / AppLicATion webb#9701i 1 Heat / 1 Cool / Gas, Electric Systems, Oil, Heat Pump 250685
MFR# sTAging / AppLicATion webb#9801i 1 Heat / 1 Cool / Gas, Electric Systems, Oil, Heat Pump 308532
MFR# sTAging / AppLicATion webb#9725i2 1 Heat / 1 Cool / Gas, Electric Systems, Oil, Heat Pump 250686
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Programmable ThermostatsT8000Provides 24 Vac control of heating and cooling systems with manual changeover from heat to cool.• Preprogrammed for your convenience.• Program up to four time periods and temperature setpoints.• Programs and setpoints are permanently held in memory in the event of power failure.• Large temperature display for quick easy readability.
T8000
9600The 9600 Series are the perfect thermostats for affordable temperature control. This series was engineered to meet the most demanding heating and cooling needs.
Accessories
300
9600
RobertshawDeluxe Programmable ModelsThe line of Deluxe Programmable Thermostats offer state-of-the-art control for residential and commercial applications. Designed for new construction or replacement applications, these models feature 7 day programming with the choice of 2 or 4 program periods per day, a key-pad lock, a cover lock, and optional remote indoor and outdoor temperature sensors. They also include as standard features automatic changeover, permanent program memory retention during any type of power outage, and a smart fan option that can run the fan continually during occupied periods, which is a requirement in many commercial applications.
MFR# descRipTion webb#10-528 Indoor Sensor 10640210-529 Remote Outdoor Sensor 167354
MFR# AppLicATion pRogRAMMing webb#9600 1 Heat / 1 Cool, Gas / Electric Systems 5-2 Day 929389610 3 Heat / 2 Cool, Gas / Electric Systems, Single Stage Heat Pumps 7-Day With Quickset 1637769615 2 Heat / 2 Cool HTG Cool 7 Day 3189069620 2 Heat / 2 Cool, Heat Pump Systems 7-Day With Quickset 206850
MFR# AppLicATion pRogRAMMing webb#300-224 1 Heat / 1 Cool 5-2 Day 112483300-225 1 Heat / 1 Cool 7 Day 102665300-227 3 Heat / 2 Cool or 2 Heat / 1 Cool Heat Pumps 7-Day 112484300-229 2 Heat / 2 Cool or 2 Heat / 1 Cool 7-Day 96971
MFR# AppLicATion coLoRpoweR MeTHod
swiTcH posiTionwebb#sYsTeM FAn
T8000C1010 Gas, Oil, Electric Heat-Cool Taupe Power-Stealing COOL-OFF-HEAT AUTO ON 91332
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MFR# descRipTion webb#EB-STAT-02 Smart Stat 416823EB-EMS-02 Energy Management System 431219EB-RSM-1 Remote Sensor Module 435156
Programmable ThermostatsT8112C Electronic Programmable ThermostatThermostat provides electronic programmable control for 24 Vac heating and cooling systems.• Separate schedules for weekdays and weekends (5-2 Programming).• Program up to four time and temperature settings per weekday schedule.• LCD continuously displays time and day, current program period and room temperature.• Temporarily override the current program with Warmer/Cooler keys.• Battery powered for increased compatibility.• Two AA alkaline batteries included.• Bat Lo is displayed when battery power is low.
Ecobee Smart ThermostatThe Internet enabled, wireless ecobee Smart Thermostat allows you to manage your home comfort from anywhere at any time. Unique features automate energy conservation to help you conserve energy, save money and reduce your environmental impact.You can access your ecobee Smart Thermostat through your personal and secure Web Portal. You can manage all aspects of your Smart Thermostat from anywhere there is an Internet connection. A simple registration process helps you set up your web portal in a matter of minutes.• Simple program editing• Set up alerts and service reminders• Manage vacations• Change your preferences• View reports of how your HVAC system is performing• View your program for the day or the week on one screen• Manage multiple thermostats from one Web Portal• No annual fee!
Ecobee Energy Management SystemThe ecobee Energy Management System (EMS) is the newest technology designed for the commercial market. It is ideal in applications where a simple thermostat does not provide adequate controls and functionality and a full-scale building automation system is too complex and expensive. The ecobee EMS is simple to install and program, reduces operating costs and delivers increased energy conservation.Run the right program, at the right locations at the right time.• Intelligent automation, customizable programming and remote monitoring means the
EMS will maximize efficiency, reducing energy consumption and delivering significant cost savings.
Simple Remote Management• The ecobee EMS delivers unparalleled control by allowing you to apply changes across
multiple thermostats with a single click.Remote Diagnostics and Reports• Track the performance of multiple locations, conduct remote diagnostics, analyze system
reports and assess performance, all from your EMS portal.
T8112C
MFR# AppLicATion coLoRswiTcH posiTion
webb#sYsTeM FAn
T8112C1007 Gas, Oil, or Electric Heat Systems Taupe HEAT-OFF-COOL ON-AUTO 153720
F.W. Webb Heating Catalog F.W. Webb Company
Thermostat guards
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Versaguard Universal Thermostat GuardsTG510Enclose and protect wall thermostats against tampering, damage and unauthorized adjustment of thermostat settings.• Unique double-wall construction provides extra measure of tamper-resistance.• Used in both new and existing applications.• Constructed of opaque polystyrene, clear acrylic, or beige painted steel.• Include opaque polystyrene wallplate, ring base, guard cover, tumbler lock, two keys and
optional Honeywell logo insert.• Tamper-resistant lock; key cannot be removed without being in locked position.• All models mount vertically or horizontally on wall or exposed junction box.• Vents in guard base allow airflow for optimum thermostat performance.
TG510
TG511Enclose and protect wall thermostats against tampering, damage and unauthorized adjustment of thermostat settings.• Unique double-wall construction provides extra measure of tamper-resistance.• Used in both new and existing applications.• Constructed of opaque polystyrene, clear acrylic, or beige painted steel.• Include opaque polystyrene wallplate, ring base, guard cover, tumbler lock, two keys and
optional Honeywell logo insert.• Tamper-resistant lock; key cannot be removed without being in locked position.• All models mount vertically or horizontally on wall or exposed junction box.• Vents in guard base allow airflow for optimum thermostat performance.
TG511
MFR# coLoR
Ring bAse
coLoR
ouT-side
depTH
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webb#HeigHT widTH HeigHT widTH
TG510A1001 Clear Acrylic Clear Acrylic 21/2” 77/8” 57/8”
47/16” 47/16”111382
TG510D1005 Painted Metal
Opaque Ploystyrene 27/17” 511/16” 511/16” 97186
MFR# coLoR
Ring bAse
coLoR
ouT-side
depTH
ouTside inside
webb#HeigHT widTH HeigHT widTH
TG511A1000 Clear Acrylic Clear Acrylic215/16” 61/2” 71/2”
51/16” 61/16”
111384
TG511B1008 Opaque Ploystyrene Opaque
Ploystyrene95871
TG511D1004 Painted Metal 27/8” 63/8” 73/8” 98142
F.W. Webb stocks Vaughn storage/indirect tanks!
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Thermostat guards
F.W. Webb Company
12SECTION
Versaguard Universal Thermostat GuardsTG512Enclose and protect wall thermostats against tampering, damage and unauthorized adjustment of thermostat settings.• Unique double-wall construction provides extra measure of tamper-resistance.• Used in both new and existing applications.• Constructed of opaque polystyrene, clear acrylic, or beige painted steel.• Include opaque polystyrene wallplate, ring base, guard cover, tumbler lock,
two keys and optional Honeywell logo insert.• Tamper-resistant lock; key cannot be removed without being in locked position.• All models mount vertically or horizontally on wall or exposed junction box.• Vents in guard base allow airflow for optimum thermostat performance.• TG512A1058 Cover has a hole for access to up, down buttons on thermostat.
TG512
MFR# coLoRRing bAse
coLoRouTside depTH
ouTside inside
webb#HeigHT widTH HeigHT widTH
TG512A1009 Clear Acrylic Clear Acrylic
33/8” 71/4” 93/4” 57/8” 83/8”
111383
TG512B1007 Opaque Opaque 69629
TG512D1003 Painted Opaque 99107
Plastic Thermostat GuardWTG-EK
WTG-EKTG587F1008
MFR# descRipTion webb#WTG-EK 37/8” X 31/2” X 21/2” 55791
F.W. Webb stocks
buderus boilers!
F.W. Webb Heating Catalog F.W. WEBB COMPANY
Soldering Kits
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Accessoriesmfr# deScription webb#Replacement Tank & Tank AccessoriesMT1 Mapp 16 oz. 24759TK Tank Keys, B & MC Tanks 24768MCT Tank Adapter 24784TT150 B Tank Tote 57824Brazing RodsBF1 Bronzeflow 24760SF1 Copper/Phosphorus 24761SS15 15% Silver, 5% Phosphorus 88326Flint StrikerL1 Flint Striker 24766F1 Replacement Flints 24767RegulatorsAG1 Acetylene Fuel Gauge 24786ROF-LP LP Outlet Fitting 24797245-03P Nitro Purge Regulator 192708ToolsTK Wrench for B&MC Tanks 24768
mfr# deScription webb#Deluxe Portable Torch Kit PL-DLXPT SnakeKitw/Carrier 400069 Torch Kit
mfr# deScription webb#Self Lighting TorchTX500 TurboLite® Mapp® & Propane 68105Pro-Line™ Tip Complete PL3T 3/8” Mapp® & Propane 92006PL4T 7/16” Mapp® & Propane 92007PL8A 5/16” Acetylene 92008PL5A 3/16” Acetylene 92009PL3A 1/4” Acetylene 201888
TL44
PL4T
PL8A
245-03P
MT1
mfr# deScription webb#X3B Air/Acetylene, Medium Duty 24699X4B Air/Acetylene, Heavy Duty 24700X5B Air/Acetylene, Lighter Duty 24701X6MC Air/Acetylene, All Purpose 24702
Acetylene TipsA2 3/16” 24703A3 1/4” 24704A5 5/16” 24705A8 3/8” 24706A11 7/16” 24707A14 1/2” 24708A32 3/4” 24709Acetylene Regulators ARB Fits “B” Tank 24710ARMC Fits “MC” Tank 24711
Hoses AH12 12”, Acetylene 24712H12 12”, LP 24727AH24 24”, Acetylene 24713Snappy Adapter SA To Quick Disconnect Tips 24715Handle G4 For Acetylene 24714H4 For LP 24726“Total LP” Kit LP2 Medium/Heavy Duty 24717LP3 Light/Medium Duty 24718
LP TipsT2 5/16” 24719T3 7/16” 24720T4 1/2” 24721T5 3/4” 24722LP RegulatorRLP For LP 24725
Hand Torch KitSTK9 Mapp & Propane Gas 24738STK99 Mapp&Propanew/Extreme 24738 SwirlTechnologyPL-12A Acetylene 93636
ST1 Hand Torch Tip 2475044TL-TE Hand Torch Tip for STK99 242051
TK
STK99PL-12A
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Solder & paste
F.W. WEBB COMPANY
13SECTION
Flame StopFlare shield for soldering/brazing
mfr# model # deScription webb#9351 Model 1 Consists of (1) piece of 10” X 12” 7196978931 Model 1 Consists of (1) piece of 9” X 12” 149900
Soldering PasteNokorode® Regular Paste FluxWill not freeze or decompose. No odor. Lead free. Recommended for use on all solder alloys including 95/5 and all lead free solders.mfr# deScription webb#14000 1.7 oz. Solder Paste 1508214030 1 lb. Solder Paste 15083
Nokorode® 95/5 Pre-Tinning Paste FluxContains 95/5 solder. Great for large diameter fittings or faster soldering of small diameter fittings because it automatically tins before a high temperature is reached. Cuts waste.
mfr# deScription webb#14115 8 oz. Pre-Tinning 15084
Nokorode® Cold Weather Paste FluxStays soft and sticky in cold weather. Recommended for use on all solder alloys including 95/5 and all lead free solders.mfr# deScription webb#14730 1 lb. Cold Weather 73344
Solder Spoolmfr# deScription webb#5050 1 lb., 50/50 40085955 1 lb., 95/5 133755050BAR 1 lb., 50/50 Stick 13377
Silverbrite Soldermfr# deScription webb#30060 Silvaloy 6 19105857307 Silvaloy A-56T 19105975014 UltraFluxII,7oz. 191060
J. W. Harrismfr# deScription webb#40021 Stay-SilverBrazingFlux,White,8oz. 15242540020 Stay-SilverBrazingFlux,White,4oz. 15242497030 Stay-CleanSilverFlux,7oz. 9724940027 Stay-CleanFlux,4oz. 9731740002 Stay-CleanFlux,4oz.Liquid 9700840003 Stay-CleanFlux,16oz. 9701941035 Stay-Clean Brazing Rod, 5% 9730310009 Stay-Brite 8, 1 lb. 10024310001 Stay-Brite 8, 1 lb. 10014175315 Silver Solder, 5 oz. Roll 22522776310 Silver Solder, 45% 1 Troy oz. 9681075313 Silver Solder, 56% 3 oz. 11249975310 Silver Solder, 10 oz. Roll 22522666000 BrazingRod,Dynaflow 10664761035 Brazing Rod, 15% Stay Clean 10767660135 Brazing Rod, 15%, 1/8”Square 25223445535 Brazing Rod 255098
mfr# deScription webb#H2OFlux 10-303 4 oz. Water Soluable 118906Solderpastew/Brush 10-608 2 oz. 78789
mfr# deScription webb#Meshcloth MC-10 11/2” X 10 yd. 56901Sandcloth SC25 11/2” X 25 yd. 30308
Protects wood, painted or metal surfaces from the heat and flame of a torch. Made from 2300°F material with a heavy flexible foil attached. It can be reused over and over again.
F.W. Webb Heating Catalog F.W. WEBB COMPANY
brushes
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13Brushes Boiler Brushes
mfr# deScription webb#84006 1/2” X 1” X 27”, Columbia, Flat 5835384200 11/2” X 11/2” X 30”, Weil-McLain 6814484201 11/2” X 17/8”, Weil-McLain Horsehair 6814584027 17/8” X 11/8”, 42” Horsehair 6814684009 21/8”, 20” Tapered Slant Fin 8148004970 1/2” X 24” Steel Brush 25040101271 1/2”x1”Weil-McLaineBrush 27424784214 1/2”x1”BoilerBrushTapered 9543084215 1/2”X1”x30”BoilerBrushTapered 179797
84027Weil-McLain
Columbia
Slant Fin
#9600 Standard Copper Fitting Brushmfr# deScription webb#96010 1/8” X 1/4” 3440996020 3/8” X 1/2” 1508696031 1/2” X 5/8” 1508796051 3/4” X 7/8” 1508896071 1” X 11/8” 1508996100 2” X 21/8” 68640
#6100 Hard-Head Copper Fitting Brushmfr# deScription webb#61212 1/2” 1509061332 3/4” 1509161453 1” 4509361502 11/4” 4509461562 11/2” 4509561622 2” 68638
Radiator Brushesmfr# deScription webb#Copper Fitting Brush w/ Handle01405 21/2” X 42”, Carbon Steel, 4” Loop 6959239961 2” X 27”, Horsehair Tube Brush 6959339962 3” X 27”, Fiber/Horsehair Tube Brush 6959404964 1/2” X 12” Horsehair Tube Brush 6960601490 3” X 42”, Tampico Tube Brush 6959501270 1” X 36” Stainless Steel 6959601836 1/2” X 36”Horsehair Tube Brush 19040504856 3/8”x9”HorsehairTubeBrush 19040604860 1/2”x9”HorsehairTubeBrush 20459484212 1”x36”HorsehairTubeBrush 20939404867 3/4”x9”NylonBrush 249452
#6700 Heavy-Duty Copper Fitting Brush
mfr# deScription webb#67045 11/4” X 13/8” 244151
Scratch Brushesmfr# deScription webb#70606 14” X 1” 6959770650 10” Duster 69598
Soot SawSpecially designed for easier clearing of soot build-up in most narrow passage boilers. Flexible design, effectively breaks up hardened carbon deposits in between sectional studs in narrow passage boilers. Made of tempered steel.
mfr# deSc. webb#S405W SootSaw 68271S402W Heavy Duty 255625
Soot Shovel mfr# deSc. webb#S412 Soot Shovel 253350
F.W. Webb has over 70 locations throughout New
England and New York!
180 fwwebb.com
Vacuum cleaners
F.W. WEBB COMPANY
13SECTION
MastercraftSootmaster mfr# capacity Style includeS Shipping wgt webb#641M .50bushel/17.62liters Steel,3Caster CanvasHosew/Swivel 35lbs./15.9kilos 13113652M .75 bushel/26.43 liters Steel, 4 Caster 27” Crevice Tool 38 lbs./17.2 kilos 13114
Accessories & Replacement Partsmfr# deScription webb#Disposable Paper Filter Bags4464 For 641M 131114465 For 652M 13112Rubber Lined Canvas Hose – White7HB-7 11/2”X10’,ExpandedEnds 69614
Flexible Metal Hoses103-7 11/2” X 6’, Heat resistant packing 118663103-10 1” X 6’, Heat resistant packing 69616S410W Soot Snake 7/8” X 48” Fits std 11/2” Vac Hose 71823 Swivel Hose Connector 1455R For 11/2” ID Vacuum 69618Crevice Tool103-2 27” metal 69615Dacron Filter Bag—PreventsparticlesfromcloggingfilterassemblyCV46A Usewith14”dia.filters 69619
Hose Cage1700 For 14” dia. canisters 79064
Cloth Filter1126 14”filtergasket 69617
Motor Replacement5041R 250495
mfr# deScription webb#96877 6 Gallon 25270618718 14 Gallon 202765
Ridgid Wet/Dry Vac• Proprietary motor and patented blower wheel design maximize performance.• Pleated paper filter has more surface area for greater efficiency with longer intervals
between changes.• Automatic suction shutoff senses and prevents liquid overflow; integral drain plug makes
draining the vacuum easy.• All units convert to a powerful blower with at least 150 mph blowing capacity.• Rugged polypropylene drum is impact and corrosion resistant.• Smooth drum interior for easy emptying of debris.• Power profile for less risk of tip over.• Lower drainage spout, designed to empty all liquid content easily.• Reduced dB level resulting in quieter operation.
mfr# deScription webb#72947 VF4000 Replacement Filter 21666272952 VF5000HiEfficiencyReplacementFilter 240988
F.W. Webb Heating Catalog F.W. WEBB COMPANY
Safety tools
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13Nitrile GlovesPetro-Chemical Resistant Nitrile GlovesNitrile Gloves provides protection against oils and greases with its petro chemical resistant coating.• Lightly powdered for ease of use.• Puncture resistant, cost effective, disposable.• Textured fingertips for greater grip control.• 5 mils thick in fingers, 4 mils in palm and cuff.mfr# Size webb#63-336PFL Large 24325163-336PFXL X-Large 243252
Glovesmfr# Size webb#Leather Gloves238L LG Suede 45362
268L LG Thermal Lined 45368
168L LG Unlined, Elastic Back 45373
7015 LG Welders (Red) 45381
7863BL LGProtective(BlueandYellow) 254895
4104 LG Imported Leather Palm 45376
6563L LGLeatherPalmw/Cuff 45377
3927L LeatherPalmw/Thinsulate 152951
MX2820LX LXMaximumSafetyMechanic’s254896 (Black&Yellow)
Cotton Gloves908 8 oz. Flannel Knit 42362
808 8oz.BrownJersey 45384
C110DDFWW LG Protective Cotton Poly 255069
C110 String Knit 45389
Latex GlovesC1310L BlueLGLatex 254892
C1310XL BlueXLLatex 254893
322L WhiteLGDisposableExam.Latex 202515
322XL WhiteXLDisposableExam.Latex254892
48-L162Y-L YellowLLatex 254902
Rubber Gloves PVCRUBBER Disposable Rubber 95443
PVC Gloves7305 LG Orange PVC Oil Drivers 244281
937M MED Green 6.5 Mil. 87359938L LG Green 6.5 Mil. 87360937XL XL Green 6.5 Mil. 2225593-173 Monkey Grip (LP) 1814933-193 Winter Monkey (LP) 181496
RaingearYellow 3-Piece Rainsuits PVC Boots
mfr# Size webb#810YL Large 45399810YXL X-Large 45400
mfr# Size webb#865-10 10 45410865-11 11 45411865-12 12 45412
Laddersmfr# Size webb#Fiberglass Step Ladder6204 4’ 582816206 6’ 582826208 8’ 58283
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Hats, Goggles, Respirators, Masks, Plugsmfr# deScription webb#Sentry III Hard HatHP16110 White 88272HP16160 Blue 88273Goggles1810ST5 Goggles Clear AF Real Tree 310007SB1620S8 EyewearSafetyGray/Blk 310003SS3320E3 EyewearSafetyGray/Silver 310004SS3370E3 EyewearSafetyMir/Silver 310006VGSB2820STEyewearSafetyGrayAF 309997
Safety SunglassesPYRSB4510D Safety Sunglasses Clear 415728 AvantePYRSB5670D Safety Sunglasses Silver 415729 Mirror Lense GoliathPaint Spray Respirator94795 With Cartridge 8828894797 With Cartridge 8829094798 Organic With Cartridge 88291
Moldex MasksRS900N95 Dust & Mist 88293C3010947 Dust & Mist 88294270-2000 Dust 88293270-2050 Dustw/Valve 88294
Pyromex Ear ProtectionDP1000 Earplugs - Disposable 310008 (200) NRR31PM5010 Heavy Duty Ear Muffs 310010 NRR3
Ragsmfr# Size webb#5LBRAGS 5 lb. Bag Terry Rags 189810BAGORAGS 1 lb. Bag Terry Rags 77853OILMANRAG 1 lb. Bag Cloth Rags (Blue) 91124570900B402LBPB 21/2lb.Pkg.Handiwipes 166177
First Aid Kits• Contains 168 pieces of First Aid treatments.• Neat interior packaging of the contents keeps the kit
organized and makes it easy to locate and use the first aid treatments when you need them.
• Contents meet requirements of American National Standards Institute Standard Z308.1-1998 for First Aid Equipment in an industrial work environment.
• Rugged wall mounting weatherproof plastic case constructed to keep the contents free of dust and moisture.
mfr# Size webb#6430 25 Person First Aid Kit 72371
F.W. Webb stocks granby oil tanks!
G R A N B Y
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13Flashlightsmfr# deScription webb#IN2 Industrial 2-Cell Flashlight 58520IN3 Industrial 3-Cell Flashlight 58521IN4 Mini Flashlight 58522IN2KML Industrial 2-Cell With Magnet 45301
R2D Roughneck Adjustable Focus 93584R2AA-BA Mini Roughneck 206620
ISL2D-B Swivel-LiteWith2DBatteries 193974ILJ2AA-B MiniSwivelLight 193973
V2D-B Value Brights 206621
BR2D-B Black Industrial With 2 D Batteries 206617BR2AA-B Black Industrial With 2 AA Batteries 206618
Industrial C-Cell Mini
Roughneck Adjustable Focus Roughneck Mini
Swivel-Light Swivel-Light Mini
Batteriesmfr# deScription webb#Batteries — 4 Packs6VHD 6VSquare 93585814-4 C-Cell 40859813-4 D-Cell 40860815-4 AA 40861824-4 AAA 40875 NM715-4 AA Rechargeable 243641NM724-4 AAA Rechargeable 243641
Worklights, Batteries, Chargersmfr# deScription webb#Battery Packs 48-11-0080 9.6 Volt 34590 48-11-300 12 Volt 130335 48-11-1024 14.4V, 2.4 Amp 192192 48-11-2230 18 Volt 205873
Work Lights 49-24-0155 Rechargeable 151289 49-24-0165 18 Volt 205874 Work Light Bulbs 49-81-0030 2 Pack 20969049-81-0020 14.4 Volt 224559 Krypton Light Bulb 49-81-0010 155221Universal Chargers 48-59-0255 A/C 223133 48-59-0186 D/C 240501 48-59-0192 Super Charger II 53097 120 Volt
F.W. Webb stocks Bradford whitewater heaters!
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6 in 1 Screwdrivermfr# deScription webb#MIS6-1 6In1Screwdriver 44642
These models are best suited for trim cutting soft sheet metal and for cutting a multiple of other materials. The P6716-S straight cut avaiation snip is the most versatile of all aviation snip models.
mfr# deScription webb#P6716-S StraightCut,Yellow 44604Cutsstraightandwidecurvestotheleftandright
P6716-L Left Cut, Red 44603Cutsstraightandwidecurvestotheleft
P6716-R Right Cut, Green 44605Cutsstraightandwidecurvestotheright
These models are best suited for making long cuts through soft sheet metal and a multitude of other materials. The offset blade pattern guides the material being cut away from the blades. The offset blade pattern also positions the user’s hand above the material being cut.
mfr# deScription webb#P6510-L Offset Left Cut, Red 80234Cuts straight and tight left curves
P6510-R Offset Right Cut, Green 80233Cuts straight and tight right curves
P6716-B is best suited for cutting multiple thicknesses and rolled edges of sheet metal and up to 16 gauge soft sheet metal as well as other thick materials.
mfr# deScription webb#P6716-B Right Bulldog/Notch Cut 80236Short straight cuts
ask your local f.w. webb salesman about the dealer’s choice
inventory program.
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13mfr# deScription webb#Straight Pipe WrenchSturdy,cast-ironhousingandI-beamhandlewithfullfloatingforgedhookjaw,adjustmentnutandreplaceablehookandheeljaws.31000 6” — 3/4” Pipe Capacity 1688731005 8” — 1” Pipe Capacity 1688831010 10” — 11/2” Pipe Capacity 1688931015 12” — 2” Pipe Capacity 1689031020 14” — 2” Pipe Capacity 1689131025 18” — 21/2” Pipe Capacity 1689231030 24” — 3” Pipe Capacity 1689331035 36” — 5” Pipe Capacity 16894Aluminum Pipe WrenchNearly 40% lighter than comaprable cast-iron models of the same size. JawsandallotherpartsidenticaltoRidgidHeavy-DutyWrenches.31090 10” — 11/2” Pipe Capacity 1690947057 12” — 2” Pipe Capacity 9518931095 14” — 2” Pipe Capacity 1691031100 18” — 21/2” Pipe Capacity 1691131105 24” — 3” Pipe Capacity 1691231110 36” — 5” Pipe Capacity 1691331115 48” — 6” Pipe Capacity 16914
Aluminum Handle Offset Pipe WrenchNearly 50% lighter than comparable cast-iron models of thesamesize.Featuresajawopeningparalleltothehandle andanarrowerhookjawheadwhichprovideseasyentry into tight spots.31120 14” — 2” Pipe Capacity 1690631125 18” — 21/2” Pipe Capacity 1690731130 24” — 3” Pipe Capacity 16908
Aluminum End WrenchIdealforjobsinclosequarters,suchaswherethepipetobeturnedisclosetoawall,orwhereseveralpipesarerunningclosetogether.Thealuminumhandlemakesthewrench40%lighterthanothermalleableironwrenches,thusmakingone-handedoperationvirtuallynoworkatall. 90107 10” — 11/2” Pipe Capacity 24722290117 14” — 2” Pipe Capacity 24722390122 18” — 21/2” Pipe Capacity 24722490127 24” — 3” Pipe Capacity 247225Hex WrenchHexjawdesigngivesmulti-sided,securegriponallhexnuts,squarenuts,unions, and valve packing nuts. 31305 E-110 91/2” — 11/8” – 25/8 Pipe Capacity 16927Cutter Wheels33100 F-514 f/Steel & Ductile Iron 1720233105 F-3 f/Steel & Ductile Iron 1719733110 F-3S f/Steel & Ductile Iron 1719833120 F-515 f/Steel & Ductile Iron 5508733125 F-229 f/Steel & Ductile Iron 1720033145 F-367 f/Steel & Ductile Iron 5508544185 E-1032 f/Steel & Ductile Iron 17195Portable Tristand Vises Integral legs and tray fold in for easy carrying and setup. Large vise base overhangsfrontlegsforcleartoolswing.Completewithslotsforhangingtools,piperest,threepipebenders,andceilingbracescrew. 40130 Tristand Yoke Vise, 1/8” - 21/2 1700772037 Tristand Chain Vise, 1/8” - 6 17008
mfr# deScription webb#Pipe Taps, Hand Use Only Madefromcarbonsteelinrighthandconfigurationonly.Thesetapsare especiallysuitedforrestrictedareawork.Alltapshavetaperof3/4” per foot.35815 1/8” Pipe Size 1694435820 1/4” Pipe Size 1694535825 3/8” Pipe Size 1694635830 1/2” Pipe Size 1694735835 3/4” Pipe Size 1694835840 1” Pipe Size 1694935845 11/4” Pipe Size 1695035850 11/2” Pipe Size 1695135855 2” Pipe Size 16952 Manual Pipe Threaders (Ratchet & Handle Only) Ratchetknobindicatesforwardandreverse.Dieheadssnapinfrombothsides and lock in place.mfr# deScription webb#38540 Model # OO-R 1699238555 Model # 12-R 16995Tube Cutters Nos. 10,15,20 & 30 Clean,squarecutsareeasilymadeoncopper,brass,aluminum,and thin-wallconduit.Featureaconvenientfoldawayreamer.No.30isratedfor larger diameter steel and stainless steel tubing.32915 1/8” — 1” 1706932925 3/16” — 11/8” 1707032930 5/8” — 21/8” 15147132935 5/8” — 21/8” 1707132950 1” — 31/8” 17072 Midget Tubing CuttersDesigned for use in restricted spaces on small diameter, hard and soft copper,aluminum,brass,andplastictubing.Strong,lightweightslideandwheelhousing,largeknurledfeedscrewsknobgiveseasy control of cutting pressure for clean cuts. The Model 118 hasaself-feedingcutterwheelthatautomaticallycuts after tightening the knob only once.
drill pipe threadS mfr# model# Size Size per inch webb#35815 E-5112 21/64 1/8” 27 1694435820 E-5113 7/16 1/4” 18 1694535825 E-5114 9/16 3/8” 18 1694635830 E-5115 45/64 1/2” 14 1694735835 E-5116 29/32 3/4” 14 1694835840 E-5117 19/64 1” 111/2 1694935945 E-5118 131/64 11/4” 111/2 1695035850 E-5119 147/64 11/2” 111/2 1695135855 E-5120 215/64 2” 111/2 16952
mod Std. mfr# # decription wheel webb#32915 10 ScrewFeedTubeCutterw/H-DWheel E-1240 1706932925 15 ScrewFeedTubeCutterw/H-DWheel E-1240 1707032930 20 ScrewFeedTubeCutter F-158 15147132935 20 ScrewFeedTubeCutterw/H-DWheel E-1240 1707132950 30 ScrewFeedTubeCutterw/H-DWheel E-2191 17072
Std. mfr# mod# decription wheel webb#32975 103 Midget Cutter E-3469 1705332985 104 Midget Cutter E-3469 1705486127 118 Self Feeding Midget Cutter E-3469 57823
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Tubing Cutters Featuresanenclosedfeedscrewtoeliminatecloggingandjamming,groovedrollsforclose-to-flarecuts,andafold-awayreamer.Madefromhigh-strengthzincalloywithasparecutterwheelinthehandle.Cutscopper,brass,andaluminumtubing,andthin-wallconduit.Model205hasallthefeaturesoftheNo.150,plusaquick-actingmechanism.
Quick Acting Tubing CuttersModels151-156featureaquick-actingdesign, I-beamconstruction,hardenedwearsurfaces, and thrust bearing slide assemblies for smooth operation. No 345 Flaring Tool Model345isaprecisiondesignedtoolforproducing45°flaresinsoftcopper,brass,aluminum,andmildsteel(JICandBundy) tubing.Ahardened,smoothconeprovidesfast,45°flares eithersingleordoublelap.Asingleclampscrewprovides for easy clamping and removal of tubing.
No. 458R Ratchet Flaring Tool Thisprecisiontoolprovidessmooth,uniformflareswithminimumeffort.Thenewratchetingfeedscrewhandleturnseasily andrequireslessmotionandeffortthanastandard handle.Hadenedsteelflaringcone,accentrically mountei needle bearings, produces rollingactionforevenmetalflow,giving uniformflarewallswithoutgalling.
mfr# model# application webb#Cutter Wheels33210 E-702 Heavy Wall PVC, ABS 1718033165 E-1240 Steel, SS 1718133175 E-2191 Steel Tubing 1718333170 E-2558 Aluminum & Copper 1718433205 E-2990 Steel, Aluminum, Copper 1718633185 E-3469 Aluminum & Copper 1718734695 E-3495 Aluminum 1718833190 E-4546 Steel, SS 1718933195 E-4546 Steel, SS 1719033160 F-158 Aluminum & Copper 17192Wheel Parts 34105 E-1439X Wheel Pin Assembly 5446234180 E-1452X Wheel Pin Assembly 5446334345 5PackWheelScrews 54465
400 Series Lever Benders 400SeriesInstrumentBenderscombineaccuracywitheasyoperation.Offsetaccuracywitheasyoperation. Offset cushion grip handles eliminate knuckle crackingwhenforming180°bends. The 456 Tri-Bender is designed to easily bend three different sizes of soft tubing: 1/4”, 5/16” and 3/8”withthesametool.A90°startangleminimizeseffortrequiredtoformabend.
The 395 Torpedo Level Idealforgeneraluseandworkintightplaces. Three vials for plumb, level and 45° miter. Full length strong magnetic edge. V-grooved edge for pipeandconduitwork.Largetopreadlevelvial.
mfr# deScription webb#Pipe Cutters 32810 Heavy Duty 1A 1701932820 Heavy Duty 2A 1702032830 Heavy Duty 3S 1702132840 Heavy Duty 4S 1702232845 Heavy Duty 3 Wheel 4S 1940132850 4-6” Heavy Duty 6S 150000
F.W. Webb is the exclusive
distributor of the Energy Star rated trio cast
iron boiler!
mfr# model deScription Std. wheel31622 150 Enclosed Feed Cutter E-346933055 205 Ratcheting Encl. Feed Cutter E-3469
mfr# deScription webb#31622 1/8” – 11/8” 1706533055 1/4” – 23/8” 17066
mfr# deScription webb#44852 1/4”, 5/16” & 3/8” Tri-Bender 70311
mfr# deScription webb#20233 9” Long Torpedo Level 17179
mfr# model type SizeS webb#23332 345 45° S.A.E. Flare 3/16”, 1/4”, 5/16”, 54831 3/8”, 7/16”, 1/2”, 5/8”
mfr# mod# deScription Std. wheel webb#31632 151 1/4” – 15/8” E-3469 5269531642 152 1/4” – 25/8” E-3469 5269631652 154 17/8” – 41/2” E-2558 52697 tube Size bend
mfr# model# (od) radiuS webb#36097 406 3/8” 15/16” 1708436132 408 1/2” 1 1/2” 17085
mfr# model type SizeS webb#83037 458R 45° S.A.E. Flare 1/8” 3/16”, 1/4”, 5/16”, 17087 3/8”, 1/2”, 5/8”, 3/4”
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13Crimper• Four tools in one:
- Bolt Cutter. - Crimper. - Wire Cutter. - Wire Stripper.
Newly designed, lightweight, and economical. This convenient sized, multi-purpose tool is made for durability. Handles are plastic coated.
mfr# deScription webb#40400 Crimper 249595
mfr# deScr webb#4012 442892012 With Blade 73794
975 Hacksawmfr# webb#975 44297
Tri-Fold Saw
mfr# webb#61836 58159
Close Quarter Sawmfr# webb#906 81402
Hacksaw Frame
Hand Saws
Swedging Toolmfr# deScription webb#Swedging Tool4330 3/8” X 3/4” 75282Radiator Spud Wrench4558 75293Mill Bastard File5505 8” 75676Spring Tube Bender5162 3/8” 756915164 1/2” 75692
4-in-1 Fitting Brush5150 Complete 799975150R Brush Replacement 152822Hex Key Set3040 9 Keys, 2” – 37/8” 162669
Radiator Valve Wrench4947 3-Way 87130
Shurlite Spark Lighter4437 1626704438 Replacement Flints 180300Radiator Vent Valve L/Key605LK 208676
mfr# deScription webb#Long Nose Plier w/Side Cutter 317 71/2” 110875Diagonal Cut Plier 337 7” 110876Linesman Plier w/Rounded Nose 348 81/2” 110874Tongue & Groove Plier426 61/2” 205871430 10” 93008440 12” 93009460 16” 110873Wiring Tool 908 95039Griplock Tongue & Groove PlierGL10 10” 58729GL12 12” 58730Nutdriver Set EZ7S 7 Piece 57708
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mfr# deScription webb#Locking Pliers12L3 Carded12”LargeJaw12LC 427467 15T Carded 9” Fast Release Long Nose 427470 w/Cutter
7T FastReleaseCurvedJaw7”w/Cutter 4274995T FastReleaseCurvedJaw10”w/Cutter 427498
Groovelock Pliers 4935351 GV66”VJaw 4274962078110 GV1010”VJaw 4274712078112 GV1212”VJaw 4274722078116 GV1616”VJaw 427473 4935099 GV12S12”SmoothJaw 427495
Lineman Pliers 2078208 w/Round8-1/2” 432284Pliers 2078218 8” Lng Nos 427474
2078307 Diagonal 7” CVT 432283
Tongue/Groove Pliers 2078500 Tongue/Groove 10” 4322872078508 GrooveJoint8”VJaw 4274752078510 GrooveJoin10”VJaw 4274762078512 GrooveJoin12”VJaw 4274772078516 Tongue/Groove 16” 432280
mfr# deScription webb#Adjustable Wrenches2078606 6” Adjustable 4322852078608 8” Adjustable 4274802078610 10” Adjustable 4274812078612 12” Adjustable 4322862078618 18” Adjustable 4322882078706 4pc Set Adjustable 432289 Pliers 2078709 Pliers Tongue/Groove 2pc Set 432282 2078712 Pliers Kit Bag Set 8PC GrooveLock/ 427482 Traditional Pipe Wrench274001SM 11” Quick Adjusting 427483 Drill Bit Sets3018009 5pcTinTurbomaxProSet 427484
316015 15pc Cobalt Set 427485
35010 Sharpie Black Bulk 36 427487 Count Canister
Misc. Tools357030 Tool Set Fastener Drv 30PC 427488 420004 Tool Organizer Pro Utility 427491
4402016 Utility Tote 16” 427494 Tongue/Groove Pliers4935318 61/2” 4322794935321 10” 4322774935322 2” 432278
Screwdriver4935587 Center Display 8-in-1 427497 MultiStubbyScrewdriver
mfr# deScription webb#Wiring Tool 2078300 Wiring Tool 432281
Pliers
Wrenches
Wiring Tool
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mfr# deScription webb#Combination Kit 0926-24 18VSawzall,Hammer Drill,CircularSaw, Worklight & Contractor Bag 243054
18V Cordless Sawzall0819-21 With 2 Batteries, Charger, TwoBladePack& Steel Carrying Case 154834
“The Hatchet” Cordless Sawzall 6514-21 18 Volt 246651
Cordless Drill 0612-26 Heavy Duty 14.4 Volt With Worklight 129339
Hammer Drill 0629-24 18 Volt Kit 251342
Circular Saw 0840-22 MetalCutSaww/Bag 251343
Sawzall, Light, Driver Drill Combo 0901-24 With Case 205872
Impact Wrench 0879-22 1/2”Square 251344 18 Volt Drive
Caulking Gun 6560-21 12 Volt 251345
Cordless Tools
mfr# deScription webb#Reversable Drill 1676-6 2 Speed, 1/2”w/Case 13364
Right Angle Drill 3102-6 13365
Reversible Drill 0234-6 1/2” — 0-850 RPM 129368
Abrasive Cut-Off Saw 6175-20 14” 129835
Deep Cut Portable Band Saw 6238 43/4” 204437
Sawzall 6509-22 With Case & Blades 166577 Metal Cutting Shears 6852-20 18 Gauge 130004
Rotary Hammer 5321-21 11/2” 42266
Super Hawg 1680.21 Roto-Lok 252137
Corded Tools
Electric Tools
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mfr# deScription webb#Job Site Radio 2790-20 World’s Toughest Radio 252136
Carrying Case 48-55-0711 General Purpose 49273
Reversible Drive 48-06-2871 Right Angle 13237
Accessories
Thread Cutting Oils• Cools threads and pipe during operation.• Speeds metal removal.Ridgid thread cutting oils are free of chlorine and other halogens, PCBs and heavy metals. Complete material safety data sheet available.Dark Oil – Traditional mineral oil with low odor and anti-mist formulation.Nu-Clear Oil – Clear mineral oil with low odor and anti-mist formulation. Special low temperature properties maintain workable viscosity to -20F.Stainless Steel Oil – High performance mineral oil formulated to produce superior quality threads on stainless steel and black pipe.Water Washable – Synthetic thread cutting fluid cleans easily off concrete, clothing, and piping with water. Biodegradable.
F.W. Webb with Webbconnect allows you to figure jobs,
get pricing, order material,
24 hours a day/7 days a week!
Model 300 Compact Threading MachineFeatures:• Heavy-duty proven performance.• Lightweight, portable design.• Fast transport and set-up.• Self-contained oil system.• Versatility for threading & grooving.• CSA approved.• Approved to UL Standards.Standard Equipment:Model 300 Compact Threading Machine
1 – No. 811A quick-opening die head 1 – No. 344 Reamer 1 – No. 360 Cutter with E-1032 Cutter Wheel 1 Set 1/2” – 3/4” Alloy Universal Dies1 Set 1” – 2” Alloy Universal Dies
1 Gallon Nu-Clear Threading Cutting Oil
mfr# deScription webb#15682 Compact Threading Machine 49368
mfr# deScription webb#70835 1 gal. Nu-Clear 1703541575 5 gal. Nu-Clear 17805270830 1 gal. Dark 19955874007 1qt.StainlessSteel 21468074017 1qt.WaterWashable 21468274022 1 gal. Water Washable 223739
Electric Tools (cont.)
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mfr# Size webb#76807 ProPress Crimping Tool Only 21681576912 ProPressCrimpingToolwith1/2”, 3/4”, 1”, 11/4”, 11/2”,2”JawSetsandCarryingCase 216386
The heart of the ProPress System is the electro-hydraulic crimping tool fitted with interchangeable crimping jaws and rings. The rugged unit is designed for continuous crimping on all kinds of jobs — big and small.
propress Jaw Setsmfr# Size webb#76677 2”JawAssembly 216814
propress crimp ringsmfr# Size webb#93667 3-Ring Kit With 21/2”, 3”, 4” Crimp Rings, Ring Actuator and Carrying Case 244852
adapter c X mmfr# Size webb#Bronze Adapter C X M77812 1/2” X 3/8” NPT 21689477817 1/2” X 1/2” NPT 21689577822 1/2” X 3/4” NPT 21689677827 3/4” X 1/2” NPT 21689777832 3/4” X 3/4” NPT 21689877837 1” X 3/4” NPT 21689977842 1” X 1” NPT 21640777847 1” X 11/4” NPT 21690077852 11/4” X 1 NPT 21690177857 11/4” X 11/4” NPT 21640877862 11/4” X 11/2” NPT 21690277867 11/2” X 11/4” NPT 21690377872 11/2” X 11/2” NPT 21640977877 2” X 2” NPT 216904XL Bronze Adapter C X M91332 21/2” X 21/2” NPT 24480491337 3” X 3” NPT 24480591327 4” X 4” NPT 244806
adapter c X fmfr# Size webb#Bronze Adapter C X F77887 1/2” X 3/8” NPT 21690577892 1/2” X 1/2” NPT 21690677897 1/2” X 3/4” NPT 21690777902 3/4” X 1/2” NPT 21690877907 3/4” X 3/4” NPT 21690977912 1” X 3/4” NPT 21691077917 1” X 1” NPT 21691177922 1” X 11/4” NPT 21691277927 11/4” X 1” NPT 21691377932 11/4” X 11/4” NPT 21691477937 11/4” X 11/2” NPT 21691577942 11/2” X 11/4” NPT 21691677947 11/2” X 11/2” NPT 21691777952 2” X 2” NPT 216918 adapter ftg X mmfr# Size webb#Bronze Adapter FTG X M77957 1/2” X 3/8” NPT 21691977962 1/2” X 1/2” NPT 21692077967 1/2” X 3/4” NPT 21692177972 3/4” X 1/2” NPT 21692277977 3/4” X 3/4” NPT 21692377982 1” X 1” NPT 21692477987 11/4” X 11/4” NPT 21692577992 11/2” X 11/2” NPT 216926
ProPress Fittings
adapter ftg X fmfr# Size webb#Bronze Adapter FTG X F78002 1/2” X 3/8” NPT 21692878007 1/2” X 1/2” NPT 21692978012 1/2” X 3/4” NPT 21693078017 3/4” X 1/2” NPT 21693178022 3/4” X 3/4” NPT 21693278027 1” X 1” NPT 21693378032 11/4” X 11/4” NPT 21693478037 11/2” X 11/2” NPT 21693578042 2” X 2” NPT 216936
cap cmfr# Size webb#Copper Cap C77712 1/2” 21687477717 3/4” 21687577722 1” 21687677727 11/4” 21687777732 11/2” 21687877737 2” 216879XL Bronze Cap C91432 21/2” 24481091437 3” 24481191442 4” 244812
coupling c x c with Stopmfr# Size webb#Copper Coupling C X C With Stop78047 1/2” 21693778052 3/4” 21693878057 1” 21641078062 11/4” 21641178067 11/2” 21641278072 2” 216939XL Bronze Coupling C X C With Stop91342 21/2” 24481691347 3” 24481791352 4” 244818 coupling c x c no Stopmfr# Size webb#Copper Coupling C X C No Stop78172 1/2” 21695778177 3/4” 21695878182 1” 21695978187 11/4” 21696078192 11/2” 21696178197 2” 216962XL Bronze Coupling C X C No Stop91477 21/2” 24481391482 3” 24481491487 4” 244815
cross-over c X cmfr# Size webb#Copper Cross-Over C X C77742 1/2” 21688077747 3/4” 216881
cross-over ftg X cmfr# Size webb#Copper Cross-Over FTG X C78137 1/2” 21695078142 3/4” 216951
adapter flange c X flangemfr# Size webb#Bronze Adapter Flange C x Flange19728 21/2” 24480719733 3” 24480819738 4” 244809
90° elbow ftg X fmfr# Size webb#90° Bronze Elbow FTG X F77577 1/2” X 1/2” NPT 216853
ProPress Tools & Jaws
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elbow drop 90° c X f w/ wall platemfr# Size webb#Bronze Elbow Drop 90° C X F With Wall Plate77697 1/2” X 1/2” NPT 21687277702 3/4” X 3/4” NPT 216873
reducer ftg X cmfr# Size webb#Copper Reducer FTG X C78077 3/4” X 1/2” 21694078082 1” X 1/2” 21694178087 1” X 3/4” 21694278092 11/4” X 3/4” 21694378097 11/4” X 1” 21694478102 11/2” X 1” 21694578107 11/2” X 11/4” 21694678112 2” X 1” 21694778117 2” X 11/4” 21694878122 2” X 11/2” 216949XL Bronze Reducer FTG X C91462 21/2” X 2” 24483191467 3” X 2” 24483291472 3” X 21/2” 24483391447 4” X 2” 24483491452 4” X 21/2” 24483591457 4” X 3” 244836reducer c X cmfr# Size webb#Copper Reducer C X C78147 3/4” X 1/2” 21695278152 1” X 3/4” 21695378162 11/2” X 11/4” 21695578167 2” X 11/2” 216956
90° elbow c X c close roughmfr# Size webb#Copper 90° Elbow C X C Close Rough77317 1/2” 21681777322 3/4” 21681877327 1” 21638777332 11/4” 21638877337 11/2” 21638977342 2” 216819XL Bronze 90° Elbow C X C Close Rough91357 21/2” 24482591362 3” 24482691367 4” 244827
90° elbow ftg X c close roughmfr# Size webb#Copper 90° Elbow FTG X C Close Rough77347 1/2” 21682077352 3/4” 21682177357 1” 21639077362 11/4” 21639177367 11/2” 21639277372 2” 216822XL Bronze 90° Elbow FTG X C Close Rough91492 21/2” 24482891497 3” 24482991502 4” 244830
45° elbow c X cmfr# Size webb#Copper 45° Elbow C X C77607 1/2” 21685777612 1/2” 21685877617 1” 21640477622 11/4” 21640577627 11/2” 21640677632 2” 216859XL 45° Bronze Elbow C X C91417 21/2” 24482291422 3” 24482391427 4” 244824
45° elbow ftg X cmfr# Size webb#45° Copper Elbow FTG X C77637 1/2” 21686077642 3/4” 21686177647 1” 21686277652 11/4” 21686377657 11/2” 21686477662 2” 216865XL 45° Bronze Elbow FTG X C91537 21/2” 24481991542 3” 24482091547 4” 244821
90° elbow c X mmfr# Size webb#90° Bronze Elbow C X M77492 1/2” X 1/2” NPT 21683777497 1/2” X 3/4” NPT 21683877502 3/4” X 1/2” NPT 21683977507 3/4” X 3/4” NPT 21684077512 1” X 1” NPT 21684177517 11/4” X 11/4” NPT 21684277522 11/2” X 11/2” NPT 21684377527 2” X 2” NPT 216844
90° elbow c x fmfr# Size webb#90° Bronze Elbow C X F77532 1/2” X 1/2” NPT 21684577537 1/2” X 3/4” NPT 21684677542 3/4” X 3/4” NPT 21684777547 3/4” X 1/2” NPT 21684877552 1” X 1” NPT 21684977557 11/4” X 11/4” NPT 21685077562 11/2” X 11/2” NPT 21685177567 2” X 2” NPT 216852
tee c x c x cmfr# Size webb#Copper Tee C X C X C77377 1/2” 21682377382 1/2” X 1/2” X 3/4” 21682477387 3/4” 21682577392 3/4” X 1/2” X 1/2” 21682677402 3/4” X 3/4” X 1/2” 21682877407 3/4” X 3/4” X 1 21682977412 1” 21639377417 1” X 3/4” X 1/2” 21683077422 1” X 3/4” X 3/4” 21683177427 1” X 3/4” X 1” 21683277432 1” X 1” X 1/2” 21683377437 1” X 1” X 3/4” 21639477442 11/4” 21639577447 11/4” X 11/4” X 1” 21639677452 11/4” X 11/4” X 3/4” 21639777457 11/2” 21639877462 11/2” X 11/2” X 3/4” 21639977467 11/2” X 11/2” X 1” 21640077472 11/2”X11/2”X11/4” 21640177477 2” 21683477482 2” X 2” X 11/2” 21683577487 2” X 2” X 11/2” 216836XL Bronze Tee C X C X C91372 21/2” 24483791402 11/2”X11/2”X2” 24484091377 3” 24483891407 3” X 3” X 2” 24484191412 3” X 3” X 21/2” 24484291382 4” 24483991387 4” X 4” X 2” 24484391392 4” X 4” X 21/2” 24484491397 4”x4”x3” 244845
tee c x c x fmfr# Size webb#Bronze Tee C X C X F77582 1/2”X1/2”X1/2” NPT 21685477587 3/4”X3/4”X1/2” NPT 21685577592 1” X 1” X 1/2” NPT 21640277597 11/4”X11/4”X1/2” NPT 21640378342 11/2”X11/2”X1/2”NPT 21641377602 2” X 2” X 1/2” NPT 216856XL Bronze Tee C X C X F91522 21/2”X21/2”X3/4” NPT 24484691517 21/2”X21/2”X2” NPT 24484791532 3” X 3” X 3/4” NPT 24484891527 3” X 3” X 2” NPT 24484991512 4” X 4” X 3/4” NPT 24485091507 4” X 4” X 2” NPT 244851
union c X cmfr# Size webb#Bronze Union C X C77667 1/2” 21686677672 3/4” 21686777677 1” 21686877682 11/4” 21686977687 11/2” 21687077692 2” 216871
union c X fmfr# Size webb#Bronze Union C X F77752 1/2” X 1/2” NPT 21688277757 3/4” X 3/4” NPT 21688377762 1” X 1” NPT 21688477777 2” X 2” NPT 216887
union c x mmfr# Size webb#Bronze Union C x M77782 1/2” X 1/2” NPT 21688877787 3/4” X 3/4” NPT 21688977792 1” X 1” NPT 21689077807 2” X 2” NPT 216893
ProPress Fittings (cont.)
F.W. Webb Heating Catalog F.W. WEBB COMPANY
Screws & drill bits
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OLS
13Bits
Hole Sawsmfr# Size webb#10L 5/8” 4420012L 3/4” 4243014L 7/8” 4243316L 1” 4243418L 11/8” 4243520L 11/4” 4243622L 13/8” 4243724L 11/2” 4243826L 15/8” 4243928L 13/4” 4244030L 17/8” 4244132L 2” 4244234L 21/8” 4244336L 21/4” 4244438L 23/8” 4244540L 21/2” 4244641L 29/16” 4403842L 25/8” 4244744L 23/4” 4244848L 3” 4243150L 31/8” 4244952L 31/4” 4421756L 31/2” 4245058L 35/8” 4245160L 33/4” 4245264L 4” 4245366L 41/8” 4245468L 41/4” 4245572L 41/2” 4245676L 43/4” 4245780L 5” 4245896L 6” 44222
mfr# Size webb#600P Kit 44242
Plumbers Hole Saw Kit
Wood Bit Kitmfr# Size webb#32500 6 Sizes 73314
Hole Saw Arbors
mfr# Size webb#1L 7/16” X 9/16” 44033
2L 7/16” X 11/4-6” 44034
4L 1/4” X 9/16” 44035
5L 3/8” X 9/16” 44036
6L 3/8” X 11/4-6” 44037
Carbide Tip Hole Sawsmfr# Size webb#12CT 3/4” 7457314CT 7/8” 7457416CT 1” 7457518CT 11/8” 7457620CT 11/4” 7457724CT 11/2” 7457928CT 13/4” 7458132CT 2” 7458234CT 21/8” 7458336CT 21/4” 7458440CT 21/2” 74585
Vari Bitmfr# Size webb#VB1 1/8” - 1/2” 44298VB2 1/4” - 1” 44299VB3 1/4” - 3/4” 44300VB4 3/16” - 1/2” 154084VB8 3/16” - 7/8” 166280VB12 7/8” - 13/8” 71894
Hole Saw Accessoriesmfr# Size webb#Arbor AdapterAA1 42478
Pilot Drill 4321 1/4” 4247756PD 1/4” 44237
Extensions55X 1/2” X 51/2” 4239912X 1/2” X 12” 4248018X 1/2” X 18” 42481
mfr# Size webb#WB100 1” 42366WB112 11/8” 42368WB125 11/4” 42370WB137 13/8” 42372WB150 11/2” 42373WB175 13/4” 42375WB200 2” 42378WB212 21/8” 42380WB256 29/16” 4238438L 23/8” 4244540L 21/2” 4244642L 25/8” 4244744L 23/4” 4244848L 3” 4243150L 31/8” 4244952L 31/4” 4421756L 31/2” 4245058L 35/8” 4245160L 33/4” 4245264L 4” 4245366L 41/8” 4245468L 41/4” 4245572L 41/2” 4245676L 43/4” 4245780L 5” 4245896L 6” 44222
Wood Boring Bits Automatic Feed Wood Bitsmfr# Size webb#LL100 1” 150057LL112 11/8” 150058LL125 11/4” 150059LL137 13/8” 150063LL150 11/2” 150064LL175 13/4” 150065LL200 2” 150060LL212 21/8” 150061LL225 21/4” 150062LL256 29/16” 150066
mfr# Size webb#29102 5/16” 22241831007 7/16” 24403431006 3/8” 24403331008 1/2” 24403531034 7/8” 22505331016 1” 22505031012 3/4” X 18” 24164031015 15/16” X 18” 241641
Ship Auger Bits
194 fwwebb.com
Screws & drill bits
F.W. WEBB COMPANY
13SECTION
Blades
mfr# Size #teeth webb#5 Per Vinyl Pouch656R 6 X 3/4 6 42467156R 12 X 3/4 6 42469956R 9 X 3/4 6 44032634R 9 X 3/4 4 205647110R 12 X 3/4 10/14 44188636RP 6 X 3/4 6 42463
676RC 6 X 7/16 6 44031314RC 3 X 1/4 14 205646318RC 3 X 1/4 18 42459
606R 6 X 3/4 6 44187610R 6 X 3/4 10 42464810R 8 X 3/4 10 42468414R 4 X 3/4 14 42460614R 6 X 3/4 14 42465418R 4 X 3/4 18 42461618R 6 X 3/4 18 42432818R 8 X 3/4 18 85478424R 4 X 3/4 24 42462624R 6 X 3/4 24 42466
Reciprocating Blades
mfr# deSc. webb#WBPS 5 In A Bag 42393
Pilot Screws
Reciprocating Blades
mfr# Size # teeth webb#2 Per Vinyl Pouch 800RG 8 X 3/4 carbide 56262
966G 9 X 7/8 6 165149960G 9 X 7/8 10 95599
650R 6 X 3/4 10/14 1662796510R 6 X 3/4 10 2056486514R 6 X 3/4 14 2056496118R 6 X 3/4 18 264371
mfr# Size webb#V218HE 18T 42470V224HE 24T 42471V232HE 32T 42472
12” Hacksaw Blades
ProTool Lubricant
mfr# webb#68040 164075
PVC/ABS Bladesmfr# Size webb#HSB12 12” 42475HSB18 18” 42476
PVC/ABS Blades With Handlemfr# Size webb#HSF12 12” 44039HSF18 18” 44040
Screwsmfr# deSc. pKg. Qty webb#Speed Screws 10602 6” X 3/8” 100 5873111002 7” X 1/2” 100 5873211032 8” X 1” 100 5873311040 8” X 11/4” 100 5873411052 8” X 11/2” 500 4929011048 8” X 11/2” 250 4928911058 8” X 2” 100 5873511078 10” X 3/4” 100 5873711082 10” X 3/4” 1,000 16235611086 10” X 1” 100 58736Plastic Anchor Kits 12502 3/16” X 7/8” 15516912500 3/16” X 3/4” 15516812506 1/4” X 1” 49291Jiffy Point Screws 11012 8” X 1/2” 100 4928511014 8” X 1/2” 500 7899911016 8” X 1/2” 1,000 4928611010 8” X 1/2” 15,000 16340611022 8” X 3/4” 100 4928711024 8” X 3/4” 500 7900011026 8” X 3/4” 1,000 4928811020 8” X 3/4” 10,000 151371Jiffy Drill Tip Screws 11202 8” X 1/2” 100 5873811204 8” X 1/2” 500 7900111222 8” X 3/4” 100 5873911224 8” X 3/4” 500 7805311264 10” X 3/4” 7,000 11268511268 10” X 3/4” 500 11268411206 10” X 3/4” 500 155272Jiffy Chuck 10016 1/4” 4928410022 5/16” 91413
F.W. Webb stocks superstor water heaters and indirects!
F.W. Webb Heating Catalog F.W. WEBB COMPANY
Screws & drill bits
195
13SECTION
TO
OLS
13Wood Bitsmfr# Size webb#Auger Bits 48-13-0870 7/8” 1325048-13-1120 11/8” 1325948-13-1250 11/4” 1326148-13-1370 13/8” 1326348-13-1500 11/2” 13265Selfeed Bits 48-25-1002 1” 5360048-25-1122 11/8” 5360148-25-1252 11/4” 5360248-25-1372 13/8” 5360348-25-1502 11/2” 5360448-25-1752 13/4” 5360548-25-2002 2” 5360648-25-2122 21/8” 5360748-25-2252 21/4” 5360848-25-2562 29/16” 5360948-25-3001 3” 5361048-25-3621 35/8” 5361148-25-4621 45/8” 53612Bellhanger Bits 48-13-7125 1/4” X 12” 6772948-13-7225 1/4” X 18” 6772348-13-7325 1/4” X 24” 67727Twist Drill Bits 48-89-1535 5/32” 7465948-89-0171 11/64” 7466048-89-1545 3/16” 7466148-89-1203 13/64” 7466248-89-0218 7/32” 7466348-89-0234 15/64” 7466448-89-1565 1/4” 7466548-89-0265 17/64” 7466648-89-0281 9/32” 7466748-89-0296 19/64” 7466848-89-0328 21/64” 7467048-89-0343 11/32” 7467148-89-1605 3/8” 7467348-89-0390 25/64” 7467448-89-0406 13/32” 7467548-89-0421 27/64” 7467648-89-1625 7/16” 7467748-89-0453 29/64” 7467848-89-0468 15/32” 7467948-89-0484 31/64” 7468048-89-0500 1/2” 7468148-89-1645 1/2” 247642
mfr# Size webb#ExtensionAssemblies 48-28-4001 51/2” 5361348-28-4006 12” 5361448-28-4011 18” 5361548-28-4016 24” 53616TwistDrillBitCards/2 48-89-1520 7/16” 7465648-89-1525 1/8” 7465748-89-1530 9/64” 7465848-89-1505 1/16” 7468248-89-1510 5/64” 7468348-89-1515 3/32” 74684Drill Bit Set — 20 Piece 48-89-1105 240499
Rotary Hammer Bitsmfr# Size webb#2/Card 48-20-4126 11/4” X 22” 11141448-20-4151 11/2” X 22” 111415
Masonry Bitsmfr# Size webb#2/Card 48-87-8810 1/4” 5432248-87-0370 3/8” X 4” 13263048-87-8830 1/2” X 6” 132633
Phillips Bits#2 — 10 Pk.mfr# webb#
48-32-1053 240500
48-32-1043 252620
Saw Bladesmfr# Size webb#Band Saw Blade48-39-0520 18 Teeth 91044
Carbide Tipped Circular Saw Blade48-40-4015 48 Teeth 252040
Abrasive Wheel49-94-1405 14” 53595
mfr# deSc. webb#Contractor Bit Kit 49-22-0130 201846
Plumbers Bit Kit 49-22-0065 13283
Hole Saw Kit 49-22-4065 13 Piece 42273
Hole Saw Kit 49-22-4070 7 Piece 42274
mfr# deSc. webb#Rubber Flex Key Holder 48-66-4040 1328248-66-4080 54325Key Chuck 48-66-3350 53597
Quick Change Chucks 48-03-0006 11167748-66-1360 1/2” Reverse Drill Chuck 132432
Screw Guide 48-32-3020 240498
Rotary Hammer Chiselsmfr# deScription webb#48-62-2020 12” Cold Chisel 8365948-62-2000 12” Bull Point Chisel 111416
Kits
Accessories
Screws
196 fwwebb.com
Power Venters & Draft
F.W. Webb Company
14SECTION
SWG Power VenterOutdoor Mounted Power Venters for Oil & Gas
Stainless Steel Model Shown
SpecificationsMoDel Volts A B C D e F weBB#SWG3 115 3” 5” 91/16” 81/2” 75/8” 93/16” 54237SWG4HD 115 4” 6” 113/4” 91/2” 9” 9” 68338SWG4HDS 115 4” 6” 113/4” 91/2” 9” 9” 250727SWG5 115 5” 7” 113/4” 103/4” 12” 121/4” 54239SWG5SS† 115 5” 7” 113/4” 103/4” 12” 121/4” 217157SWG6 115 6” 8” 113/4” 103/4” 12” 121/4” 54240SWG8 115 8” 10” 113/4” 117/8” 13” 141/4” 54240
The SWG is the safest, most efficient power venter available today. It combines the motor, blower, and vent hood in one complete, easy to install unit that significantly reduces motor noise. The SWG utilizes 100% negative pressure to effectively vent oil and gas-fired furnaces, heaters, boilers, gas-fired water heaters, and fireplaces through the sidewall. Models are available for residential, commercial, and industrial use. Some models are CSA listed and AGA approved. All are ETL listed.The standard SWG Power Venter is designed for walls up to 8” thick. PEK extension kits allow the SWG to be installed in walls up to 16” thick. The PEK kit includes the inner/outer pipe extension, air flow damper, and one foot of 1/4” aluminum tubing. It is available for models SWG-4 through SWG-8.
When to use the SWG:For use with oil or gas furnaces, boilers, and water heaters. • New construction. • When converting from electric to gas or oil. • To avoid relining a chimney.• When installing an additional heating appliance.• When co-venting a water heater with a furnace.
† Stainless Steel Model
* Larger sizes available
sizing the Venter – Use Maximum BTU or GPH Input
MoDelMAX* oIl
GPH INPUt
MAX** GAs BtU/HR. INPUt
MAXIMUM eQUIVAleNt Feet oF VeNt PIPeVeNt
PIPe sIZeAt MAX
BtU/HR. INPUtAt 60% oF MAX BtU/HR. INPUt
SWG-3 N/A 70,00021 80 3”50 100 4”
SWG-4HD, 4HDS
1.10 170,000
35 100 4”65 100 5”100 100 6”100 100 7”
SWG-5, 5S
1.85 290,000
16 44 4”51 100 5”95 100 6”100 100 7”
SWG-62.65 416,000
28 78 5”68 100 6”100 100 7”
SWG-84.75 740,000
26 72 7”51 100 8”70 100 9”
F.W. Webb Heating Catalog F.W. Webb Company
Power Venters & Draft
197
14SECTION
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tin
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PV Power Venters Indoor Mounted Power Venters for Oil & Gas
Vent Riser
The indoor mounted PVG and PVO Power Venters provide an economical power venting system for gas and oil appliances. All controls are built into these units. A Vent Hood is required to terminate the vent system.
PVo —oil
PVG—Gas & PVG PAK
PV Power Venter
MoDel DIA.
MAXIMUM eQUIVAleNt HoRIZoNtAl PIPe leNGtH (Feet) GPH INPUt
weBB#0.40 0.50 0.75 1.00 1.50 2.25
PVO-3004” 287 150 75
1791705” 257 120 516” 346 172 70
MoDel DIA.
MAXIMUM eQUIVAleNt HoRIZoNtAl PIPe leNGtH (Feet) BtU/HR INPUt
weBB#145,000 220,000 310,000
PVG-3004” 305 145 64
1791695” 247 100 546” 334 147 74
MoDelUNIt DIMeNsIoNs (INCHes)
HeIGHt wIDtH DePtH oUtletPVG/PVO-300 7.5 9.25 7.00 4.00
Combustion Air & Venting for Oil ApplicationComboVent™Features• Telescoping stainless steel body,
accommodates walls up to 14” thick.• Combustion air connection included,
provides fresh air directly to burner, coupler rotates 360º for easy installation.
• Two piece backing plate, can be mounted at any point during installation,
easier to service.• Slotted hood with larger screws, saves
time during annual service.• Quick-connect electrical coupling, allows
for easy motor access.
Features• Ensures the vent termination is above
grade and in compliance with codes• Perfect for basement installations where a
window well must be used or when a vent terminal cannot be mounted to maintain a minimum 12” clearance above grade
• Stainless steel construction• Combustion air connection rotates 360°
for easier installation
MoDel
MAX oIl GPH INPUt
100 PsI
MAX oIl GPH INPUt
140 PsI
MAXIMUM eQUIVAleNt Feet oF VeNt PIPe
VeNt PIPe sIZe weBB#At MAX INPUt
At 60% oF MAX INPUt
CV-4 1.10 .90
35 100 4”
37264965 100 5”
100 100 6”100 100 7”
CV-5 1.85 1.55
16 44 4”
37934151 100 5”95 100 6”
100 100 7”
MoDel# DesCRIPtIoN weBB#CV-4VR 4” SS Vent Riser 411891CV-5VR 5” SS Vent Riser 411892
198 fwwebb.com
Power Venters & Draft
F.W. Webb Company
14SECTION
Control Kits Required to Operate SWG Power Venter
* Control Kits are ETL approved accessories when used in conjunction with the SWG Power Venter. F = Fixed Post Purge
MFG# DesC. weBB#CK-62 Oil 54247CK-61 Oil 54246CK-20F Gas – 30 mv 54243CK-21 Gas – 30 mv 68339CK-41F Gas – 24V 54245CK-43 Gas – 24V 90732CK-92F Gas – Co-venting multiple appl. 57567
Dra
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itch
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Pre
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itch
Seco
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Sw
itch
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Pos
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tabl
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Pos
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Post
Pur
geD
raft
Con
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MFG# APPlICAtIoNOilCK-62 Alloilfiredsystems.Thermallyactivatedpostpurge. x x x CK-61 Alloilfiredsystems.Adjustablepostpurge. x x xGasCK-20F 30millivoltor750millivoltgasfiredwaterheatersandgasfired x x x poolorspaheaterswithamanualorinternallymountedthermostat.CK-21 Gasfiredinstantaneouswaterheaterswithapressure x x tapportintheburnermanifold.CK-41F Furnaces,boilers,unitheatersandwaterheatersoperating x x x witha24VACgasvalvewithoutfactorymountedspillageswitches.CK-43 Draftinduced24VACgasvalvesystems.Includesa4” x x x MG-1draftcontrolandpostpurge.CK-92F Gasfiredfurnaceorboileranda30millivoltoperatedwaterheater. x x x x Includespostpurge.
CK Control Kit
Control Kits (CK) control the operation of SWG Power Venters. See the chart below to select the proper kit for your application. Control Kits are included with the models shown. Control Kits can also control the operation of Field Draft Inducers.
Vent Hoods All Field Vent Hoods are made of heavy gauge aluminum and can be used with natural gas, LP gas or oil fired equipment. There are five diameters ranging from 3 to 8 inches. The concentric pipe, angled outlet deflectors and spaced plate design allow for better heat dissipation. This type of construction minimizes the effects of heat on the outside wall. The angled hood design reduces the effects of wind on the venting system. The inner and outer pipe are a continuous structure. This allows for easy installation to power venter or vent pipe and also eliminates possible positive pressure leaks in the wall section. Field Vent Hoods meet the highest standards for safety and reliability, built in accordance with guidelines from NFPA211, NFPA54 and ANSIZ21.47.
MoDel # DIM. A DIM.B DIM.C DIM.D DIM. e DIM. F weBB#SWH3 3” Dia. 5” Dia. 81/2” 43/8” 87/8” 75/8” 46390SWH4 4” Dia. 6” Dia. 81/2” 65/16” 125/8” 105/8” 45119SWH5 5” Dia. 8” Dia. 81/2” 8” 125/8” 105/8” 45120SWH6 6” Dia. 8” Dia. 81/2” 8” 125/8” 105/8” 46391
For use with:• PVG Power Venter.• PVO Power Venter.• Forced Draft System.
* Larger sizes available
Vent Hood
F.W. Webb Heating Catalog F.W. Webb Company
Power Venters & Draft/Combustion Air
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Combustion Air System CAS1, CAS-2B&CDirect ConnectThe Field Combustion Air System (CAS) provides controlled amounts of outside air for proper combustion of oil or gas heating appliances. There are CAS models designed to work with a variety of gas or oil appliances, including models designed specifically for use with Beckett, Carlin, Wayne, Aero and Weil-McLain burners.
MoDel FUel BURNeR APPlIANCe INPUt CoMPoNeNts weBB#CAS3 Oil Anyoilheating Upto3.25gph 4”IntakeAirHoodFan-In-Can 94168 applicance Assembly6”to4”Reducer RestrictorPlateCAS4 Gas Anygasheating Upto450,000 4”IntakeAirHoodFan-In-Can 94169 24v applicance BTU/HR Assembly6”to4”Reducer RestrictorPlate
MoDel# DesCRIPtIoN weBB#HWK AdditionalwaterheatercontrolwithCAS-4 45536
Optinal Multiple Applicance Control for use with CAS-3 or CAS-4 Fan-in-a Can
Fan-in-a-Can Assembly
Intake Air Hood CAS-3, CAS-4These models are designed to provide combustion air for appliances when direct connection to the burner is not possible. According to NFPA 54-5.3.4, an Engineered system such as a CAS-3 or CAS-4 may be used to overcome a confined space. The CAS-3 is designed for use with oil appliances. The CAS-4 is for use with gas appliances with 24 VAC gas valve controls. Each is designed for optimum safety and includes a proving device that won’t allow the burner to engage without incoming air flow. Multiple units or additional controls are required for multiple appliance installations. Each is equipped with a two speed control for enhanced versatility.
MoDel FUel BURNeR APPlIANCe INPUt CoMPoNeNts weBB#CAS1 Oil BeckettAFII Upto2gph 4”IntakeAirHood 94164 4”VacuumReliefValveCAS2B Oil BeckettAFGorAF Upto2gph FieldAirBoot® 94165CAS2C Oil CarlinEZ-1,CRD,FRD Upto2gph FieldAirBoot® 94166 CAS2B-90E Oil BeckettAF/AFG Upto2gph ForFurnaces 242091
When to use the CAS:• Too tight construction.• Provide source of fresh air for combustion.• CAS-1 and CAS-2 connect directly to oil burners.• CAS-3, CAS-4 are for multiple appliances or when direct cconnection is not possible.
How the CAS-3 and CAS-4 work:When the thermostat calls for heat, the Fan-in-a-Can™ engages and begins drawing outside air into the structure. When air flow is established, the CAS allows the burner to activate. They diffuse the outside air into the room near the burner.
Air BoostersType AB• Attaches to any size vent.• Automatic operation.• Adjustable control.
When to use an Air Booster:• When a room is too hot or too cold.• To improve air delivery to any room in a home or office.• Bad air flow to room additions.• On undersized branch ducts.
Air Booster
eleCtRICAl DAtAtHeRMAl
IMPeCtANCe PRoteCtIoN
MAXIMUM teMP
RAtING
AIR Flow CAPACIty CFM UP to weBB#MoDel
Volts (AC) AMPs HZ wAtts RPM
AB-6120
.660
353000 Yes
180 225 40470
AB-8 .8 45 160 425 49471
200 fwwebb.com
Power Venters & Draft/Combustion Air
F.W. Webb Company
14SECTION
Combustion Air System CAS-6, CAS-7The Fan-in-a-Drum® is a commercial product designed to deliver combustion air into the mechanical room, boiler room or furnace location to overcome a confined space or inadequate air supply. CAS 6 & 7 are dual volt units for oil or gas applications.
MoDel# DesCRIPtIoN weBB#CAS-6 Fan-in-a-Drum® 360684 CAS-7 Fan-in-a-Drum® 255944
Fan-in-a-Drum Assembly
How the CAS-6 and CAS-7 work:When the thermostat calls for heat, the Fan-in-a-Drum® engages and begins drawing outside air into the structure. When air flow is established, the CAS allows the burner to activate. The Fan-in-a-Drum® diffuses the outside air into the room near the burner to ensure air supply and promote efficienct combustion.
MAX. eQUIVAleNt leNGtH oF PIPe, INClUDING stARKAP®
CAs-6 oIl (GPH)
CAs-6 GAs
(BtU/HR) 8” DUCt10”
DUCt3 420,000 410 1253
3.25 455,000 344 10513.5 490,000 291 8903.75 525,000 249 760
4 560,000 214 6534.25 595,000 185 5844.5 630,000 160 4894.75 665,000 139 424
5 700,000 121 3695.25 735,000 105 3215.75 805,000 79 2416.25 875,000 58 1766.50 910,000 49 151
MAX. eQUIVAleNt leNGtH oF PIPe, INClUDING stARKAP®
CAs-7 oIl (GPH)
CAs-7 GAs
(BtU/HR)10”
DUCt12”
DUCt6 840,000 469 1167
6.5 910,000 381 9487 980,000 311 776
7.5 1,050,000 256 6378.25 1,155,000 191 476
9 1,260,000 142 3549.75 1,365,000 104 26010.5 1,470,000 74 18611.25 1,575,000 51 127
12 1,680,000 31 7812.75 1,785,000 15 3912.88 1,803,000 13 33
Make-Up Air SystemWhole House Make-Up Air SystemThe Field Make Up Air System solves the “sick house syndrome” caused by too tight home construction. This unique system provides fresh air automatically, using no electricity or special controls. And it actually meters the air flow to keep the home balanced. No negative pressure. No rushes of cold air in winter, hot air in summer. The result is evenly distributed, tempered air that keeps the home fresh, the furnace efficient and the occupants comfortable.The Field Metering Air System consists of an Intake Air Hood which is installed through the wall to allow outside air in. The hood is connected via flexible 6” duct or standard duct pipe (not included) to our metering air device. This device effectively meters the air inflow for proper air circulation, combustion, and balance.
MFR# DesCRIPtIoN weBB#IAH4 4”AirIntakeHood 94172IAH6 6”AirIntakeHood 94173
When to use the IAH:• Improve IAQ (Indoor air quality).• Stale air problems.• Too tight house construction.• Inadequate air changes.• Window condensation problems.
F.W. Webb Heating Catalog F.W. Webb Company
Power Venters & Draft/Combustion Air
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14SECTION
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F.W. Webb stocks sterling baseboard!
Draft InducersDI SeriesField Draft Inducers solve the drafting problems caused by short chimneys, undersized flue pipes and negative building pressures. Draft Inducers are designed for easy installation in a wide variety of applications, including oil or gas fired furnaces, water heaters, and boilers. For venting a single appliance, a Draft Inducer Proving Switch (DIP-1) is recommended.
Sizing Specification Chart
MFR# DesCRIPtIoN weBB#DIP1 DraftInducerProvingSwitch 45115
When to use a draft inducer:• Long horizontal vent runs.• Undersized flue pipes.• Short chimneys.• Outside exposed chimney.
Draft Inducer
GAs FIRING wItH HooD DRAFtGAs FIRING wItH
BARoMetRIC DRAFt CoNtRoloIl oR GAs FIRING wItH
BARoMetRIC DRAFt CoNtRol
Webb#input
(btu-HR)
pipe Dia (in.)
DRaft inDuceR (mODel)
Static pReSSuRe
(in W.c.)flOW (cfW)
input (btu-HR)
pipe Dia (in.)
DRaft inDuceR (mODel)
Static pReSSuRe
(in W.c.)flOW (cfW)
input (btu-HR)
pipe Dia (in.)
DRaft inDuceR (mODel)
Static pReSSuRe
(in W.c.)flOW (cfW)
69,000 3
DI-1
.0447 69,000 3
DI-1.05
36 72,000 3
DI-1.05
36
45112105,000 4 72 105,000 4 55 96,000 4 48111,000 5 .06 75 118,000 5 .06 65 134,000 5 67120,000 6 .05 82 123,000 6 .05 68 136,000 6 .04 68279,000 5
DI-2
.06 190 300,000 5
DI-2
.07 156 312,000 5
DI-2
.06 156
45113308,000 6 .07 210 340,000 6 .08 176 350,000 6 .07 175330,000 7 .11 225 364,000 7 .09 189 400,000 7 .08 200353,000 8 .07 240 390,000 8 .06 200 430,000 8 .05 215522,000 8
DI-3
.18 683,000 8
DI-3
.15 355 710,000 8
DI-3
.13 355
45114674,000 9 .15 880,000 9 .13 458 916,000 9 .11 458694,000 10 .12 908,000 10 .10 472 944,000 10 .09 472835,000 12 .08 1,092,000 12 .06 568 1,236,000 12 .06 568
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F.W. Webb Company
14SECTION
Draft Controls
Type MG-1GasA double-acting control for gas fired furnaces and boilers is widely used for conversion burner installations, gas draft-induced appliance operation with mechanical draft inducers or sidewall power venters. It is also recommended for use on gas atmospheric appliances where a draft hood cannot be installed, and can improve combustion stability and draft on many gas atmospheric installations with venting problems.
Type M+MG2Solid, Oil or Gas Commercial/Industrial
Type RCOil or Coal – Residential and CommercialThe Field RC is furnished as standard equipment on many leading brands of oil or coal fired heating equipment. It is calibrated to allow for easy adjustment to the furnace or boiler manufacturer’s specifications. Designed for settings from .02” to .08”, this control is so sensitive that instrumentation should be used when adjusting the unit during installation.
RC — Draft Control
MG-1 — Draft Control
MFR#CoNtRol
sIZe
ReCoMMeNDeD PIPe sIZes
weBB#DIA. CIRCUM.4RC 4 3-4-5 91/2 - 153/4 945525RC 5 4-5-6 121/2 - 19 451296RC 6 5-6-7 153/4 - 22 97717RC 7 6-7-8 19 - 251/4 97728RC 8 7-8-9 22 - 281/8 97739RC 9 8-9-10 251/4 - 311/2 9774
MFR#CoNtRol
sIZe
ReCoMMeNDeD PIPe sIZes
weBB#DIA. CIRCUM.4-MG1 4 3-4 91/2 - 121/2 1536296-MG1 6 5-6 153/4 - 19 687517-MG1 7 6-7 19 - 22 888428-MG1 8 7-8 22 - 251/4 163328
MFR#CoNtRol
sIZe
ReCoMMeNDeD PIPe sIZes
weBB#DIA. CIRCUM.10MMG2 10 9-10 281/4 - 311/2 7029212MMG2 12 11-12 341/2 - 373/4 70293
F.W. Webb stocks:
boilers!
F.W. Webb Heating Catalog F.W. Webb Company
Power Venter Parts & Controls
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Replacement Parts MFR# DesCRIPtIoN weBB#
model HWK power Venter accessories46086400 GSK-3SpillageSwitchKit 46389
SWG Series power Venter motor assembliesSWG4RMK ReplacementMotorAssemblyOldStyle 69936SWG4HDRMK UniversalReplacementMotorAssembly— SWGII4, SWG4HD 69937SWG5RMK UniversalReplacementMotorAssembly 69938SWG6RMK UniversalReplacementMotorAssembly 94163
cK-91 Gas fired appliance and Water Heater combination Kit46273100 24VoltPressureSwitch 8451146144700 PostPurgeTimer/Relay 8265446082700 TCA-1ThermocoupleAdapter 72434
cK-62 120 Vac Oil fired control Kit46111100 120VoltRelay 4512746086900 WMO-1SecondarySafetySwitch 45118
accessories for Draft inducers and control Kits46080200 24VoltSPDTRelay 45116
cK-61 adjustable Oil control 46144700 PostPurgeTimerRelay 82654
SWG SuperLube This specially designed synthetic lubricant provides quality protection for all SWG Power Venters and other sleeve bearing motors. Lubrication with SWG Superlube protects the motor at operating temperatures from -40º F to 300º F. Adding just 4 to 6 drops a year increases the life of the motor by up to 5 times.
MFR# weBB#SWGLUBE 90126SWG SuperLube
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F.W. Webb Company
14SECTION
MoDelNAtURAl AND
lP GAsFlAMe ReteNtIoN
oIl BURNeRCoNVeNtIoNAl
oIl BURNeRMAX.
eQUIVAleNt Feet weBB#
SS1 50,000-160,000BTU/hr 50,000-220,000BTU/hr1.55gal/hrmax.
50,000-180,000BTU/hr1.25gal/hrmax. 50feet 95504
MoDelNAtURAl AND
lP GAsFlAMe ReteNtIoN
oIl BURNeRCoNVeNtIoNAl
oIl BURNeRMAX.
eQUIVAleNt Feet weBB#
SS2 70,000-168,000*BTU/hr 40,000-150,000BTU/hr 40,000-125,000BTU/hr 50feet 197949
MoDelFlAMe ReteNtIoN
oIl BURNeRCoNVeNtIoNAl oIl
BURNeRMAX.
eQUIVAleNt Feet weBB#
SS1c 50,000-315,000BTU/hr2.25gal/hrmax.
50,000-223,000BTU/hr1.59gal/hrmax.
50feet(15.2 meters) 379226
Tjernlund Power VentersSideShot® Series Models SS1, SS2, SS1C
The SideShot® models SS1 and SS2 SideWall Vent Systems include the UC1 Universal Control for increased safety, performance and reliability. Designed for oil fired heating equipment or a deluxe gas vent system. Patented vent termination propels flue gases at high velocities away from the building exterior, a necessity when venting oil fired equipment. Both models can be installed with zero clearance to combustible materials and have stainless steel construction in critical areas. Factory wired safety and operating controls allow for simple interlock with any burner. The new model SS2 features a self-cleaning stainless steel, backward inclined impeller and sealed ball bearing motor for virtually maintenance free installations. Ultra-fine draft adjustment and slide-out access to all internal components.. Easy multiple appliance interlocks with our MAC-Series Multiple Appliance Controls.
SideShot® Model SS1 Application TablesVerify that the total BTU/hr input of the heating appliance(s) fall within the proper category listed below. Please note the capacity differs between the SS1, SS1C and SS2. To determine equivalent feet, add the total length of straight vent pipe plus 10 feet for each 90 degree elbow and 5 feet for each 45 degree elbow. Vent runs over 15 linear feet should use an approved, insulated vent connector to prevent problems related to condensation. Multiple appliance interlocks require the use of our MAC-Series Multiple Appliance Controls.
The SS1 & SS1C feature a bottom or rear vent connection. The inlet collar accepts any brand or type of 6” diameter vent pipe.
SideShot® Model SS2 Application TablesVerify that the total BTU/hr input of the heating appliance(s) fall within the proper category listed below. Please note the capacity differs between the SS1, SS1C and SS2. To determine equivalent feet, add the total length of straight vent pipe plus 10 feet for each 90 degree elbow and 5 feet for each 45 degree elbow. Vent runs over 15 linear feet should use an approved, insulated vent connector to prevent problems related to condensation. Multiple appliance interlocks require the use of our MAC-Series Multiple Appliance Controls.
SS1 Capacity
SS2 Capacity
* Maximum capacity based on 13% Co2 and Max. 500ºF. inlet temperatures. Consult factory for details.
SS1C Capacity (For larger residential and commercial applications)
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Tjernlund Power Venters (continued)HS Series Models HS1 & HS2The SideShot® Series is recommended for oil applications. We recommend the use of our HS-Series venters for oil burner inputs larger than the SideShot® Vent System capacities. For Sidewall venting residential/light commercial natural gas, LP or oil fired equipment including: Furnaces, boilers, water heaters and unit heaters. All models feature the new UC1 Universal Control and a diaphragm Fan Proving Switch safety interlock which will shut down heating equipment if a venting malfunction occurs. Built-in adjustable damper also allows regulation for maximum combustion efficiency. UC1 Universal Control features include; adjustable pre and post-purge settings, LED Status/diagnostic indicators, Fan Prover switch monitoring. Interlocks with any 24-120 VAC burner control circuit and also includes “dry” contact actuation option. Easily interlock multiple appliances with our MAC-Series Multiple Appliance Controls.
MoDel
VeNt PIPe DIA.
BtU/HR
INPUt
MAX. PIPe leNGtH (Feet) At stACK teMP.
GAs FIReD 300ºF
MAX. PIPe leNGtH (Feet) At stACK teMP.
GAs FIReD 400ºF
MAX. PIPe leNGtH (Feet)At stACK teMP.
oIl FIReD 500ºF
CFM At 70ºF (static Pressure)
weBB#.0” .50” .75” 1.0” 1.4”*HS1
4”
150,000 100’ 60’ 35’
158 115 95 12 — 163813
200,000 87’ 57’ 27’
250,000 40’ 12’ —
300,000 4’ — —
6”
150,000 100’ 100’ 100’
200,000 100’ 100’ 100’
250,000 100’ 92’ —
300,000 30’ — —
*HS2
6”
350,000 100’ 100’ 100’
286 235 215 196 158 329222
400,000 100’ 100’ 100’
450,000 100’ 100’ 67’
500,000 100’ 72’ 67’
550,000 94’ — —
600,000 15’ — —
8”
350,000 100’ 100’ 100’
400,000 100’ 100’ 100’
450,000 100’ 100’ 100’
500,000 100’ 100’ —
550,000 100’ — —
600,000 67’ — —
* Oil applications must use the SideShot® Vent Systems or HSJ, HS1, HS2 models including UC1 Universal Control with integral Pre and Post-Purge settings.
HS-Series Residential/Light Commercial
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Tjernlund Power Venters (continued)HS Series Commercial Models: HS3Used for Side wall venting commercial natural gas or LP fired equipment including: boilers, water heaters and unit heaters. All models feature the new UC1 Universal Control and a diaphragm Fan Proving Switch safety interlock which will shut down heating equipment if a venting malfunction occurs. UC1 Universal Control features include; adjustable pre and post-purge settings, LED Status/diagnostic indicators, Fan Prover switch monitoring. Interlocks with any 24-120 VAC burner control circuit and also includes “dry” contact actuation option. Easily interlock multiple appliances with our MAC-Series multiple appliance controls. Allows for a significant reduction in vent pipe diameter to save on costly materials and labor. Built-in adjustable damper also allows regulation for maximum combustion efficiency.
MoDel
VeNt PIPe DIA.
BtU/HR INPUt
MAX. PIPe leNGtH (Feet) At stACK teMP.
100% DIlUtIoN 300ºF GAs FIReD AtMosPHeRIC wItH
DRAFt HooD oR DRAFt DIVeRteR
MAX. PIPe leNGtH (Feet) At stACK teMP.
25% DIlUtIoN 400ºF GAs FIReD PoweR BURNeR wItH
BARoMetRIC DRAFt CoNtRol weBB#
*HS3
115 VAC1/4 HP2.7 AMPS
8”
450,000 100’ 100’
163812
500,000 100’ 100’600,000 100’ 100’700,000 7’ 100’
10”
450,000 100’ 100’500,000 100’ 100’600,000 100’ 100’700,000 21’ 100’
Model Selection Table
Table is based on straight vent pipe. 90 degree elbows are equivalent to 10 feet of straight vent pipe, 45 degree elbows are equivalent to 5 feet of straight vent pipe. Tjernlund Commercial Power Vent Systems include all necessary actuation, operation and safety controls. Tjernlund’s Fixed & Variable Speed Specified Systems are also available with virtually unlimited capacities.
VH1-Series Models: VH1-4, VH1-6, VH1-8Specially designed to terminate Tjernlund Side Wall Vent Systems. They are also an approved method of terminating many horizontally vented appliances. Vent hoods feature heavy duty, corrosion resistant aluminum construction. Models VH1-4 and 6 also have an additional heat shield for built in clearances from combustibles. Building exteriors are kept clean while the aesthetics of the structure remain undisturbed. All mounting hardware is included.
MoDel# DesCRIPtIoN weBB#VH1-4 4”VentHood 163824 VH1-6 6”VentHood 163825 VH1-8 8”VentHood 379223
F.W. Webb Heating Catalog F.W. Webb Company
Power Venters
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MoDel
VeNt PIPe DIA.
BtU/HR INPUt
MAX. PIPe leNGtH (Feet) At stACK teMP.
100% DIlUtIoN 300ºF GAs FIReD AtMosPHeRIC wItH
DRAFt HooD oR DRAFt DIVeRteR
MAX. PIPe leNGtH (Feet) At stACK teMP.
25% DIlUtIoN 400ºF GAs FIReD PoweR BURNeR wItH
BARoMetRIC DRAFt CoNtRol weBB#
*HS3
115 VAC1/4 HP2.7 AMPS
8”
450,000 100’ 100’
163812
500,000 100’ 100’600,000 100’ 100’700,000 7’ 100’
10”
450,000 100’ 100’500,000 100’ 100’600,000 100’ 100’700,000 21’ 100’
MAC1E Multiple Appliance Control Used in conjunction with the UC1 Universal Control to easily interlock up to one additional 24 VAC, 115 VAC or millivolt controlled appliance with Fixed Speed Auto-Draft Inducer, Power Venters (Gas, Oil), Draft Inducers, or In-forcers. It activates the Venter through its connections to the UC1 and in turn relies on the UC1 Fan Prover safety circuit (P1 & P2) to allow its interlocked appliances to operate. Any pre/post-purge settings on the UC1 will be defaulted to the MAC1E. The MAC1E puts an end to difficult and costly job site wiring nightmares. Circuit board housed in oversized 18 gauge electrical box with multiple knock-outs for easy wiring connections.
MoDel# DesCRIPtIoN weBB#UC1 InterlockControl 379225
MoDel# DesCRIPtIoN weBB#MAC1E ApplianceControl 379227
WHKE Millivolt Interlock Kit for Use with UC1 ControlFor use with the UC1 Universal Control, MAC1E or MAC4E auxiliary controls. The WHKE gas pressure switch actuates the Inducer/Venter through the A-B dry contacts on UC1, MAC1E or MAC4E. The Linear Limit switch disables the heater in the event of a venting malfunction. Includes JA1 thermocouple junction adapter. To interlock millivolt water heater(s) only with a UC1 controlled Inducer/Venter add a WHKE for each millivolt heater. To interlock a millivolt water heater and one 24/115 VAC furnace or boiler with a UC1 controlled Inducer/Venter, add a WHKE and a MAC1E.
Fresh Air In-Forcer™Features:• Affordably priced and installs fast. Plugs into electrical outlet.• Automatic clock/timer accommodates various air change requirements and lifestyles.• Warm incoming cold, fresh air by blending it with ambient room air before introducing it into home.• Damper closes during off cycles to prohibit cold air entry and warm air loss.
MoDel# DesCRIPtIoN weBB#WHKE InterlockKit 379224
MoDel# DesCRIPtIoN weBB#PAI-1T AirIn-Forcer 284421
Tjernlund Power Venters (continued)UC1 Universal ControlThe UC1 is the new standard interlock control for Tjernlund’s full line of Fixed Speed Power Venters, Draft Inducers and Combustion Air In-Forcers. It can be interlocked with virtually any burner control circuit. Features include: adjustable pre & post purge, LED status/diagnostic indicators, 10 second prover switch delay to avoid burner start up and wind induced short cycling. Interlocks with any 24-120 VAC burner control circuit and also includes “dry” contact actuation option. Selectable voltage eliminates false activation by burner control circuits. After each burner cycle the UC1 will continue to operate in post-purge mode to allow the venter to purge the heater and vent of residual flue gases. A factory post-purge time is set at 2 minutes and is adjustable up to 16 minutes.
The UC1 Universal control is standard in the following models: HSJ, HS1, HS2, HS3, HS4, HS5, SS1, SS1C, SS1R, SS2
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F.W. Webb Company
14SECTION
Tjernlund Power Venters (continued)Side Wall Vent Systems Parts
Tjernlund In-Line Draft Inducers
Tjernlund PS1505 Fan Prover
Accessory Controls Parts
Power Venter Parts
PARt# DesCRIPtIoN weBB#950-0670 SS1PlenumSection(IncludesUC1) 95505950-8804 SS1,SS1C,SS1-R,SS2UC1ControlCircuitBoard 256369 950-0650 SS1 Fan Prover Kit 95507950-0640 SS1HighLimitSwitch 95508950-0625 SS1*MotorwithWheel5/8” 95509950-0635 SS1Wheel5/8”Bore 95510950-0016 SS2Prover(OldStyleExternalJBoxMount) 215786
PARt# DesCRIPtIoN weBB#950-2080 GasPressureSwitch 188540 WHKE, WHK-2
PARt# DesCRIPtIoN weBB#950-1020 Motor Kit 192933 HST-J,HSJ,HSUL-J,HS115-5,HSI,HSU2-1,HST-1,HS115-1950-1067 Timer/Relay1-10MinuteAdjustable 95506 HST-J,HST-1,HST-2,SS1,SS1C,SS1-R,SS2950-1030 FanProverWithSensingTubeKit HS115-J,HSJ,HSUL-J,HST-J,HS1,HSUL-1,HST-1,HS115-1 152845950-1011 WheelKit 188537 HS1-HSUL-1,HST-1,HS115-1950-1012 FanProverSensingTube 216764 HSJ
* Replacement motors on SS1 with Date codes prior to 26/92 must order entire plenum section.
MoDel# DesCRIPtIoN weBB#PS1505 FanProverSwitch 163821
Tjernlund In-Line Draft Inducers assure positive draft when restricted boilers and furnaces, poor chimneys or negative pressures in buildings prevent proper exhaust of combustion gases. The venturi action starts air moving up the stack instantly & keeps it moving smoothly. These units are quick and easy to install and completely automatic in operation.
Tjernlund PS1505 Fan Prover has been designed to monitor the pressure within the fan housing only of AUTO-DRAFT® inducers. A motor or wheel failure will decrease housing pressure and deactivate the pressure switch, thus preventing combustion.
mfR#
pipe SiZe in.
GaS fiRinG WitH DRaft HOOD
GaS fiRinG WitH baR DRaft cOntROl
Oil fiRinG WitH baR DRaft cOntROl
electRical Data Webb#
HeateR btu
input
270°f flue GaS HeateR
btu input
390°f flue GaS HeateR
btu input
530°f flue GaS
S.p. cfm S.p. cfm S.p. cfm
D3
5 270,000 .063 190 330,000 .085 166 295,000 .092 163 15 Volt, 60 Hz, 1550 RPM, 74
Watts, .96 Amp,Ther
Prot.
1638036 356,000 .073 246 377,000 .090 190 300,000 .093 1697 360,000 .075 259 330,000 .085 166 230,000 .080 1188 320,000 .068 217 222,000 .075 110 123,000 .065 65
F.W. Webb Heating Catalog F.W. Webb Company
Z-Flex
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14For Category I Gas Fired Heating Equipment and Gas FireplacesAluminum 2-ply Chimney Liner KitKit includes:• 2-ply aluminum liner.• Chimney flashing.• Rain cap.• Mortar collar.• 3 screws.
Aluminum Chimney Liner Kits
MFR# DesC. weBB#3X25G 3” X 25’ 746034X25G 4” X 25’ 746045X25G 5” X 25’ 746056X25G 6” X 25’ 746067X25G 7” X 25’ 746073X35G 3” X 35’ 746094X35G 4” X 35’ 746105X35G 5” X 35’ 746115.5X35G 5.6” X 35’ 2033896X35G 6” X 35’ 746127X35G 7” X 35’ 746138X25G 8” X 25’ 746088X35G 8” X 35’ 74614
B-Vent ConnectorThe V-Vent connector is designed to connect a Z-Flex aluminum chimney liner to a vent connector made of any brand of B-Vent. It is UL listed with our aluminum chimney liner kits and is easy to install.
MFR# DesC. weBB#4GC 4” 746345GC 5” 746356GC 6” 746367GC 7” 746378GC 8” 74638
B-Vent Gas ConnectorTo attach two lengths of liner.
MFR# DesC. weBB#4BVC 4” 746285BVC 5” 74629
Z-Vent™ Special Gas VentOEM specified and UL Listed Special Gas Vent for Category II, III and IV heating equipment. Z-Vent is approved as a replacement for high temperature plastic vent.• Simple gasketed connection – no sealant needed.• Features the highest pressure rating in the industry.• The only metallic special gas vent you can cut to
length on site.• New fusion welded pipe seams for a smoother
finish and better fit.• Compatible with all types of Z-Flex Z-Vent.• AL29-4C Stainless.
MFR# DesC. weBB#Z-Vent pipe2SVEPWCF0503 5” X 36” 4278572SVEPWCF0306 3” X 6” 953362SVEPWCF0301 3” X 1’ 953352SVEPWCF0301.5 3” X 18” 1929752SVEPWCF0302 3” X 2’ 1792322SVEPWCF0303 3” X 3’ 953202SVEPWCF0304 3” X 4’ 2455952SVEPWCF0305 3” X 5’ 953192SVEPWCF0308 3” X 8’ 2108832SVEPWCF0310 3” X 10’ 1929742SVEPWCF0401 4” X 1’ 2065632SVEPWCF0402 4” X 2’ 1929792SVEPWCF0405 4” X 5’ 204723 2SVEPWCF0403 4” X 3’ 2249132SVEPWCF0404 4” X 4’ 1929762SVEPWCF0418 4” X 18’ 2574872SVEPWCF0504 5” X 4” 4040202SVEPWCF503 5” X 36’ 427857Z-Vent adjustable pipe2SVSPA03 3”Pipe-4”-12”length 3680202SVSPA04 4”Pipe-10”-18”length 379219elbows 2SVEEWCF0390 3”, 90° 953212SVEEWCF0490 4”, 90° 1929732SVEEWCF0345 3”, 45° 953222SVEEWCF0445 4”, 45° 2414972SVEEWC0590 5”, 90° 4278562RE90XX06 6”, 90° 3700342SVEE0645 6”, 45° 4278542SVEE0690 6”, 90° 427855condensation Drains 2SVEVWCF03 3”,Vertical 953232SVEVWCF04 4”,Vertical 3792162SVEDWCF03 3”, Horizontal 953372SVEDWCF04 4”, Horizontal 306463adjustable Wall thimbles 2SVSWTF03 3” 953272SVSWTF04 4” 2491752SVSWTEF03 3”wide 4205642SVSWTEF04 4”wide 433568
10” X 10”, width adjust from 5” to 10”
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Reducers 2SVSR0403 4” X 3” 95326condensation Drain tube Kit 2SVEDTK DrainTubeKit 193335termination tee2SVSTTF03 3” 953242SVSTTF04 4” 263929Straight tee2SVST06 6” Tee 427858flex Ready tee2ZFT05 5”Teew/Cap 4008922ZFT06 6”Teew/Cap 427860termination box2SVSRTF03 3” 953382SVSRTF04 4” 222240termination Hood2SVSHTX03 3”Hood 4197312SVSHTX04 4”Hood 427861
Z-Vent™ Special Gas Vent (cont.)
Appliance Adapters (cont.)
Appliance AdaptersMFR# DesC. weBB#Weil-mclain cGi Starter2SVEWMFAF03 3” 165328Weil-mclain GV (Series 2) Starter & peerless De2SVEMGVX03 3” 110578Weil-mclain GV (Series 3) Starter2SVEVSTF03 3” 206849ametek fan connector2SVSACAF03 3” 95341Z-Vent Sealant2SILRRTV106X 3oz.Tube 95333buderus Starter2SVB03 274892
All Fuel Stainless Steel Z-Flex®
MFR# DesC. weBB#Stainless Steel Drip-less type a connector2CNNTRC06 6” 918752CNNTRC07 7” 918762CNNTRC08 8” 215480
Stainless Steel Stacking tee with cap and Removable nose Spout2ZRBTXX05 5” 1933962ZRBTXX06 6” 1940142ZRBTXX07 7” 201909
All Fuel Liner KitMFR# DesC. weBB#2ZFLKIT0625 6” X 25’ Kit 404927
Stainless Steel Chimney Liner Kit for OilKit includes: Liner, deluxe rain cap, liner support, mortar collar, flashing.MFR# DesC. weBB#4X25O 4” X 25’ 1638535X25O 5” X 25’ 2158236X25O 6” X 25’ 746157X25O 7” X 25’ 746168X25O 8” X 25’ 746175X35O 5” X 35’ 1979916X35O 6” X 35’ 74618
MFR# DesC. weBB#7X35O 7” X 35’ 746198X35O 8” X 35’ 746205X40O 5” X 40’ 2467516X30O 6” X 30’ 2019056X40O 6” X 40’ 2019066X50O 6” X 50’ 207179
stainless steel Nose Cone GuidesMFR# DesC. weBB#3NC 3” 746214NC 4” 746225NC 5” 746236NC 6” 746247NC 7” 746258NC 8” 74626
MFR# DesC. weBB#termination coupling 2SVSTPF03 3” 1512122SVSTPF04 4” 379217Z-Vent Rain cap 2SVSRCF03 3” 953282SVSRCF04 4” 379218Z-Vent t cap w/Drain 2SVSTCD06 6”TeeCapw/Drain 427859Z-Vent top Support/Storm collar 2SVSLSF03 3” 953322SVSLSF04 4” 379221Z-Vent adjustable Roof flashing 2SVSADJF03 3” 95331Z-Vent fire Stop Spacer 2SVSFSF03 3” 95329Z-Vent fire Stop Support 2SVSFSSF03 3” 95330Z-Vent flat Roof/chimney flashing 2SVSSCSF03 3” 95341
Vent Terminations
Note: Z-Flex tees are designed to be used with both flex and rigid lining systems. Use Type A Connector to attach Flex to Tee section. 3” and 10” nose spouts are not removable.
MFR# DesC. weBB#locking bands2SVSLBF03 3” 2025392SVSLBF04 4” 192977universal adapter2SVSNA035 3” 266170Starter colalr pScii2SVSHF03 3” 360345nortec universal2SVSNA04.5 4” 379220modine2SVSAH03 3” 403226modine Hot Dog Vent Kit 2M4DK03 3” Kit 403225
Used to mate Z-Flex liner to liner, T-Section or stovepipe.
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Type B Gas Vent — RoundPipe Section
MFR# sIZe weBB#3GV06 3” X 6” 3068473GV12 3” X 12” 3068483GV18 3” X 18” 3068503GV24 3” X 24” 3068513GV36 3” X 36” 3068523GV48 3” X 48” 3068533GV60 3” X 60” 3068544GV06 4” X 6” 3068874GV12 4” X 12” 3068884GV18 4” X 18” 3068904GV24 4” X 24” 3068914GV36 4” X 36” 3068924GV48 4” X 48” 3068934GV60 4” X 60” 3068945GV06 5” X 72” 3069575GV12 5” X 12” 3069585GV18 5” X 18” 3069605GV24 5” X 24” 3069615GV36 5” X 36” 3069625GV48 5” X 48” 3069635GV60 5” X 60” 3069646GV06 6” X 6” 3070246GV12 6” X 12” 3070256GV18 6” X 18” 3070276GV24 6” X 24” 3070286GV36 6” X 36” 3070296GV48 6” X 48” 3070306GV60 6” X 60” 307031
Adjustable LengthsSizes: 3” to 8”–12” lengths. Adjustable from 3” to 10”Adjustable lengths telescopes onto standard pipe sections for adjustments from 3” to 10” for 12” lengths.
MFR# sIZe weBB#3GV12A 3” X 12” 3068494GV12A 4” X 12” 3068895GV12A 5” X 12” 3069596GV12A 6” X 12” 3070267GV12A 7” X 12” 3070898GV12A 8” X 12” 307117
Adjustable 90° Elbow — Sizes 3” to 8”
Constructed of 4 sections for smoother bends and less resistance. Adjusts from 0° to 90° easily to clear rafters or ceiling joists.
MFR# sIZe weBB#3GVL90 3”Adj. 3068674GVL90 4”Adj. 3069085GVL90 5”Adj. 3069786GVL90 6”Adj. 3070447GVL90 7”Adj. 3071048GVL90 8”Adj. 307132
45° Elbow — Sizes 3” to 30”
Sizes 3” through 14” adjust easily from 0° to 45°. Sizes 16” through 30” are non-adjustable.
MFR# sIZe weBB#3GVL45 3”Adj. 3068664GVL45 4”Adj. 3069075GVL45 5”Adj. 3069776GVL45 6”Adj. 3070437GVL45 7”Adj. 3071038GVL45 8”Adj. 307131
Standard Tee — Sizes 3” to 30”
Branch and trunk diameters are the same size. For small branch sizes, use a Reducing Tee up to 6” size. For larger sizes use increaser with standard tee.
MFR# sIZe weBB#3GVT 3” 3068764GVT 4” 3069165GVT 5” 3069846GVT 6” 3070497GVT 7” 3071098GVT 8” 307136
Increaser Tee — Sizes 4” to 6”
Features branch with smaller diameter than trunk size. Convenient connection of furnace and water heater to a common vent.
MFR# sIZe weBB#4GVTR3 54 X 3” 3069185GVTR3 5” X 3” 3069865GVTR4 5” X 4” 3069876GVTR3 6” X 3” 3070516GVTR4 6” X 4” 307052
MFR# sIZe weBB#7GV06 7” X 6” 3070877GV12 7” X 12” 3070887GV18 7” X 18” 3070907GV24 7” X 24” 3070917GV36 7” X 36” 3070927GV48 7” X 48” 3070937GV60 7” X 60” 3070948GV12 8” X 12” 3071168GV18 8” X 18” 3071188GV24 8” X 24” 3071198GV36 8” X 36” 3071208GV48 8” X 48” 3071218GV60 8” X 60” 307122
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Type B Gas Vent — RoundAdaptersOffers secure, listed connections between Type B Gas Vent and gas vents of other manufacturers. Available in 3”, 4”, 5”, and 6” diameters in male and female end models.MFR# sIZe weBB#4GVAF 4” Female 3068964GVAM 4” Male 3068975GVAF 5” Female 3069665GVAM 5” Male 3069676GVAF 6” Female 3070336GVAM 6” Male 307034
Wall StrapProvides 11/2” spacing.MFR# sIZe weBB#3GVWS 3” 3068804GVWS 4” 3069215GVWS 5” 3069906GVWS 6” 3070557GVWS 7” 3071128GVWS 8” 307139
Tee Cap
Draft Hood ConnectorConnects Type B Gas Vent directly to appliance draft hood. Flexible inlet can be shaped to fit oval draft hood outlets.
Tee Cap provides a closure for the branch of trunk of a tee.MFR# sIZe weBB#3GVTC 3” 3068774GVTC 4” 3069175GVTC 5” 3069856GVTC 6” 3070507GVTC 7” 3071108GVTC 8” 307137
MFR# sIZe A weBB#3GVC 3” 6” 3068574GVC 4” 6” 3068985GVC 5” 6” 3069686GVC 6” 6” 3070357GVC 7” 6” 3070978GVC 8” 6” 307125
IncreasersUsed to increase vent size.MFR# sIZe weBB#3GVX4 3” X 4” 3068823GVX5 3” X 5” 3068833GVX6 3” X 6” 3068843GVX7 3” X 7” 3068853GVX8 3” X 8” 3068864GVX5 4” X 5” 3069234GVX6 4” X 6” 3069244GVX7 4” X 7” 3069254GVX8 4” X 8” 306926
Bucket SupportUse the and hanger for starting a vent at ceiling level. Supports provide proper clearance and automatic positioning. Designed to fit between 16” O.C. Joists. Buckets only – available 9”– 22”.
MFR# sIZe weBB#5GVRS6 5” - 6” 3069817GVRS8 7” - 8” 307106
MFR# sIZe weBB#3GVRS4 3 - 4” 3068735GVRS6 5 - 6” 306981
Bucket support Hanger
Firestop SupportFor supporting type B Gas Vent starting at appliance level. Serves as firestop, includes support bracket. Support bracket available separately (SB).MFR# sIZe weBB#3GVRS 3” 3068724GVRS 4” 3069135GVRS 5” 3069806GVRS 6” 3070467GVRS 7” 3071058GVRS 8” 307133
Pipe CollarProvides a cover for rough wall openings. Fits double wall pipe only.MFR# sIZe weBB#3GVPC 3” 3068684GVPC 4” 3069095GVPC 5” 3069796GVPC 6” 307045
Wall ThimbleAdjusts for various wall thicknesses from 4” to 6”. Provides proper clearance for vent from combustibles.MFR# sIZe weBB#3GVWT 3” 3068814GVWT 4” 3069225GVWT 5” 3069916GVWT 6” 3070567GVWT 7” 3071138GVWT 8” 307140
MFR# sIZe weBB#5GVX6 5” X 6” 3069925GVX7 5” X 7” 3069935GVX8 5” X 8” 3069946GVX7 6” X 7” 3070576GVX8 6” X 8” 307058
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Type B Gas Vent — RoundStorm CollarServes as a counter flashing. Use mastic to seal the vent pipe.
MFR# sIZe weBB#3GVSC 3” 3068744GVSC 4” 3069145GVSC 5” 3069826GVSC 6” 3070477GVSC 7” 3071078GVSC 8” 307134
Roof FlashingsFlashing – StandardFits flat to 5/12 pitch roofs. Double seamed construction for protection from leakage. Standard flashing with 6” skirt (EFFU and RFFU).Flashing – Steep PitchFits 6/12 to 12/12 pitch roofs.Flashing – Tall ConeFits flat to 1/12 roofs. use on flat roofs in snow-packed areas to reduce chances of leakage (12” riser).
MFR# sIZe weBB#3GVF 3”Standard 3068594GVF 4”Standard 3069005GVF 5”Standard 3069706GVF 6”Standard 3070377GVF 7”Standard 3070998GVF 8”Standard 307127
MFR# sIZe weBB#4GVFSR 4”SteepPitch 3069035GVFSR 5”SteepPitch 3069736GVFSR 6”SteepPitch 3070407GVFSR 7”SteepPitch 3071028GVFSR 8”SteepPitch 307130
DuraCapInstalled on homes and business structures to protect against wind conditions that can cause waste gases to spill back into the structure through the appliance draft hood. MFR# sIZe weBB#3GVDC 3” 3068584GVDC 4” 3068995GVDC 5” 3069696GVDC 6” 3070367GVDC 7” 3070988GVDC 8” 307126
MFR# sIZe weBB#3GVFF 3” Tall Cone 3068604GVFF 4” Tall Cone 3069015GVFF 5” Tall Cone 3069716GVFF 6” Tall Cone 3070387GVFF 7” Tall Cone 3071008GVFF 8” Tall Cone 307128
Temperature Engineered Chimney
All Fuel PipeMFR# sIZe weBB#9403GA 6” X 12” 3072009404GA 6” X 18” 3072029405GA 6” X 24” 3072049406GA 6” X 36” 3072069603GA 8” X 12” 3073179604GA 8” X 18” 3073199605GA 8” X 24” 3073219606GA 8” X 36” 307323
stainless steelMFR# sIZe weBB#9403 6” X 12”, SS 3071989405 6” X 24”, SS 3072039407 6” X 36”, SS 3072059603 8” X 12”, SS 3073159605 8” X 24”, SS 3073209606 8” X 36”, SS 307322
Chimney Sections
F.W. Webb is the largest distributor of
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CapDurable, all stainless steel constructed cap is designed to minimize downdraft. Features its own spark arrestor and bird debris screen.
MFR# sIZe weBB#6HS-RCS 6” 460918HS-RCS 8” 4613910FB-RC 10” 46288
Temperature Engineered Chimney
elbowsMFR# sIZe weBB#6HS-015 6”, 15° 460348HS-015 8”, 15° 460706HS-030 6”, 30° 460358HS-030 6”, 30° 460716HSS-030 6”, 30°, SS 2562368HSS-030 8”, 30°, SS 245838
Attic Insulation ShieldRequired shield for use in unoccupied attic areas to prevent insulation material from infringing on the 2 in. air space clearance.
MFR# sIZe weBB#6HS-AIS 6” 1536388HS-AIS 8” 46414
OffsetsFor use in pairs to permit chimney to “go around” joist, rafters or other projections. Add chimney sections between offsets to produce additional offset. Offsets are available with a stainless steel outer wall for corrosive environments.
Firestop AssemblyFirestop is required at each floor level, except at ceiling support or roof support. Provides correct spacing to combustible materials as the chimney passes through a combustible floor.
MFR# sIZe weBB#6HS-FSA 6” 460968HS-FSA 8” 46144
Storm CollarUse with flashing to insure water-tight installation.
MFR# sIZe weBB#6SC 6” 4707210SC 10” 46289
FlashingsRound FlashingAvailable in galvanized and aluminum models flat to 6/12 pitch (Standard) and for steeper pitches of 7/12 to 12/12 pitch, 13/12 to 18/12 pitch and 19/12 to 24/12 pitch.
MFR# sIZe weBB#6F 6”,Standard 460396FFU12 6”,Standard 460408F 8”,Standard 460758FFU 8”,MedPitch 2562388FFU12 8”,Standard 46076
Tall Cone FlashingFor flat to 1/12 pitch roofs. Use on flat roofs in snowpack areas to reduce chances of leakage.
MFR# sIZe weBB#6FT 6”, Tall Cone 460388FT 8”, Tall Cone 46074
Ceiling Support AssemblyUse when chimney is installed in flat ceiling. 6” and 8” sizes fit between regular 16” O.C. ceiling joists. Cartoned to contain stainless steel flat black single wall adaptor. (For exposed-beam ceiling installations, use Roof Support Assembly). Flat black finish.
MFR# sIZe weBB#6HS-CSA 6” 460808HS-CSA 8” 46128
Anchor PlateUse to support and connect chimney sections to a masonry firebox or an appliance which is specifically listed for direct connection to a plate and chimney system.
MFR# sIZe weBB#8HS-AP 8” 46134
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Roof Support AssemblyFor exposed-beam ceiling installations. Cartoned to contain stainless steel flat black single wall adaptor. (Use ceiling support assembly when chimney is to be installed in flat ceiling). Flat black finish.MFR# sIZe weBB#6HS-RSA12 6” X 11” L/Trim 460836HS-RSA24 6” 24” L/Trim 460848HS-RSA12 8”Round 461298HS-RSA24 8” 46131
Temperature Engineered Chimney
Roof Brace KitUse for tall chimneys or in windy areas to stabilize chimney above the roof.
MFR# sIZe weBB#6HS-RBK 6” 461008HS-RBK 8” 46148
Chimney Tee Assembly – (HS-TA)
MFR# sIZe weBB#6HS-T 6”w/Cap 460366HS-TA 6”w/Cap 1533706HSS-T 6”SSw/Cap460378HS-T 8”w/Cap 460728HSS-T 8”SSw/Cap 46073
Chimney tee, tee branch (made up of one 12” section of chimney), single wall adaptor, pipe and plate and tee cap. Use this combination where connection to chimney is made into branch of tee in “Through-the-Wall” installation.
Chimney Tee – (HS-T, HSS-T)Consists of chimney tee and tee cap in galvanized or stainless steel outer wall.
Single Wall AdaptorIncluded in ceiling support assembly, roof support assembly and tee asembly for easier installation of single wall connector pipe. Stainless Steel. Flat black finish.
MFR# sIZe weBB#6SWA 6” 46101
Wall ThimbleUsed with tee branch and chimney section to provide proper clearance to combustible materials. Flat black painted surface for interior wall eliminates need for trim plate.
MFR# sIZe weBB#6HS-WTP 6” 460908HS-WTP 8” 46138
Wall Support With Clean OutSupports chimney tee and chimney. Attach brackets to wall above or below heavy gauge base plate. Includes insulated tee cap.
MFR# sIZe weBB#6HS-WS 6” 460888HS-WS 8” 152873
Support Bracket AssemblyBracket for supporting chimney pipe offset, or for securing outdoor chimney to exterior wall while maintaining proper 2” clearance to wall.
MFR# sIZe weBB#6HS-SBA 6” 460998HS-SBA 8” 4614710FB-FBA 10” 246982
Chimney KitsRound Kit
MFR# sIZe weBB#6HS-RKS 6” 460088HS-RKS 8” 46010
Open Beam KitOpen beam kit contains stainless steel cap, standard flashing, storm collar, roof support and single wall adaptor.MFR# sIZe weBB#6HS-RKRS 6” 213143
Through-the-Wall KitThrough-the-Wall Kit contains stainless steel cap, tee assembly, round flashing, round storm collar, wall support, painted wall thimble and three support bracket assemblies.
MFR# sIZe weBB#6HS-TWK 6” 729338HS-TWK 8” 72935
Round kit contains stainless steel cap, standard flashing, storm collar, ceiling support and single wall adpator.
Adjustable Roof Support AssemblyDesigned for sloped or open-beam ceiling construction in retrofit installations. Adjusts from flat to 24/12 roof pitches.
MFR# sIZe weBB#6PL-ARSA 6” 2128948PL-ARSA 8” 163032
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ChimneyHorizontal Termination Kit C
Chimney Liner Co-Linear Kits
Chimney Conversion Kit
Chimney Liner Termination Kit
Masonry Chimney Conversion Kit
4” X 65/8” Direct VentKit includes: 90º black elbow, wall thimble, ceiling support/wall thimble cover, 24” black pipe, 81/2” black pipe extension. Termination cap not included. Choose termination cap, from one of our standard or new patented designs, to complete any installation.
Factory built metal Chimney Conversion Kits are for use with 4” X 65/8” direct vent gas stoves. Use your existing through-the-ceiling, wood stove chimney and route the exhaust gases and intake air through the existing wood burning metal chimney. Kits 931, 932, and 933 include a Cap Adapter and a Retro Connector. DirectVent Pro 4” X 65/8” Termination Cap and 4” Flex are sold separately.
Termination kit for co-linear installations. Includes termination connector and flashing. DirectVent Pro 4” X 65/8” Termination Caps, 3” Flex, and Co-Linear Flex Connectors are sold separately. DirectVent Pro chimney liner termination kit must be tested and listed for each appliance. Refer to your stove manufacturer’s installation instructions for specifics.
Use these DirectVent Pro kits when installing a direct vent colinear insert into a masonry chimney.
Masonry Chimney Conversion Kits are for use with 4” X 65/8” direct vent gas stoves. Use your existing masonry chimney and route the exhaust gases and intake air through the side of the masonry chimney. Kit KMC includes a Cap Adapter, 18” X 18” Flashing, Round Ceiling Support/Wall Thimble Cover, Retro Connector. DirectVent Pro 4” X 65/8”. Termination Cap and 4” Flex are sold separately. Kit KCT includes a Cap Adapter and a 18” X 18” Flashing.
MFR# DesCRIPtIoN weBB#46DVA-KHC Horizontal Termination Kit P 213645
MFR# DesCRIPtIoN weBB#46DVA-CL33_ Co-LinearKitw/Flexincludes:PraireCap,and2piecesofAluminum 213645 Flexlengths:1Red(exhaust)3”x30’,and1Green(airintake)3”x30’
MFR# A B C weBB#46DVA-KCA 65/8” 85/8” 67/8” 30664946DVA-KCB 65/8” 101/2” 57/8” 30665046DVA-KCC 65/8” 13” 57/8” 306651
MFR# DesCRIPtIoN weBB#46DVA-GK ChimneyLinerTerminationKit 306644
MFR# DesCRIPtIoN weBB#46DVA-KMC MasonryChimneyConversionKit 30665246DVA-KCT — 306653
B
C
A
6� ”
3� ”
8� ”
18” 18”
8¼”
8� ”
6� ”
6� ”
CA
B
2� ”
8� ”6� ”
3� ”
18” 18”
11”
67/16”
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ChimneyPipe Length
Pipe Extension
Direct vent pipes feature a fully unitized twist-lock construction in both 4” X 65/8” and 5” X 8” vent sizes. Use of sealant at the joint connection of the inner and outer pipe is optional, unless specified by the appliance manufacturer. To calculate install length, subtract 11/2” for each joint. All DirectVent Pro black pipe lengths feature exterior laser-welding seams. No bead or hems, allowing for a beautiful, sleek finish that looks great in any interior.
New, one-piece Pipe Extension comes in two lengths, 81/2” and 16”, slides over pipe to fit any length or height needed for an installation. Available in black or galvanized exterior (both feature laser-welded outer wall seams.) Direct vent pipes feature a fully unitized twist-lock construction in both 4” X 65/8” and 5” X 8” vent sizes. Use of sealant at the joint connections of the inner and outer pipe is optional, unless specified by the appliance manufacturer. Does not fit DirectVent GS pipe.
sIZe GAlVANIZeD BlACK A
weBB#
GAlVANIZeD BlACK
4” X 65/8”
46DVA-06 46DVA-06B 6” 306636 20247346DVA-09 46DVA-09B 9” 306635 20247446DVA-12 46DVA-12B 12” 306634 20247546DVA-24 46DVA-24B 24” 306633 20247646DVA-36 46DVA-36B 36” 306632 20247746DVA-48 46DVA-48B 48” 306631 202478
5” X 8”
58DVA-06 58DVA-06B 6” 306636 30669558DVA-09 58DVA-09B 9” 213716 30669458DVA-12 58DVA-12B 12” 213715 30669358DVA-24 58DVA-24B 24” 213714 30669258DVA-36 58DVA-36B 36” 213713 30669158DVA-48 58DVA-48B 48” 213712 306690
sIZe GAlVANIZeD BlACK A
weBB#
GAlVANIZeD BlACK
4” X 65/8”46DVA-08A 46DVA-08AB 81/2” 306637 20247946DVA-16A 46DVA-16AB 16” 306640 306641
5” X 8”58DVA-08A 58DVA-08AB 81/2” 213718 30669658DVA-16A 58DVA-16AB 16” 306697 306698
A
A
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Chimney45º Elbow
90º Elbow
Ceiling Support/Wall Thimble Cover
Cathedral Ceiling Support Box
Elbow Strap
Direct vent 45º elbows feature a fully unitized twist-lock construction. All elbows include a swivel, allowing the lock to remain fully engaged, while aligning the elbow in the desired direction. Use elbows to offset obstructions such as roof rafters or joist. The angle will remain fixed at 45º.
Direct vent 90º elbows feature a fully unitized twist-lock construction. All elbows include a swivel, allowing the lock to remain fully engaged, while aligning the elbow in the desired direction. The angle will remain fixed at 90º.
A decorative cover, paint black, for horizontal (through-wall) installations. Sealed with insulation to keep out air leakage. It may also be used as a decorative ceiling support cover for flat ceiling installations. Optional Designer Series Trim Kits are available.
For installation through cathedral style ceiling. Painted black, 14” tall, trim included. Optional Designer Series Trim Kits are available.
Used for supporting vent pipe between offsets.
sIZe GAlVANIZeD BlACK A B
weBB#
GAlVANIZeD BlACK4” X 65/8” 46DVA-E45 46DVA-E45B 41/4” 41/4” 306658 202481
5” X 8” 58DVA-E45 58DVA-E45B 41/8” 43/4” 213721 306704
sIZe GAlVANIZeD BlACK A B
weBB#
GAlVANIZeD BlACK4” X 65/8” 46DVA-E90 46DVA-E90B 61/2” 61/2” 396108 202482
5” X 8” 58DVA-E90 58DVA-E90B 73/8” 73/8” 213729 306717
MFR# sIZe A B C weBB#46DVA-DC 4” X 65/8” 67/8” 13” 13” 20249258DVA-DC 5” X 8” 81/4” 13” 13” 306699
MFR# sIZe A B weBB#46DVA-CS 4” X 65/8” 67/8” 105/8” 30665458DVA-CS 5” X 8” 81/4” 105/8” 306700
MFR# sIZe A weBB#46DVA-ES 4” X 65/8” 65/8” 30667258DVA-ES 5” X 8” 8” 306716
B
A
B
A
A
17”
CA
B
2� ”
14”
A
B B
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ChimneyWall Thimble
Wall Firestop
Adjustable Roof Flashing
Vinyl Siding Standoff
Ceiling Firestop
Wall Strap
The wall thimble provides for a complete wall pass through and firestop. Wall Thimbles may be required in Canada. Refer to the appliance manufacturer’s installation instructions for requirements.
For horizontal (through-wall) installations. Refer to the appliance manufacturer’s installation instructions for requirements.
For sealing the roof penetration. For roof pitches of 0/12 – 6/12.
Use as a heat shield on structures with vinyl siding, or other temperature sensitive materials, to prevent warping and or melting of the material. Use only on horizontal terminations, and on any irregular surfaced siding (ie. ship lag siding, shake shingle siding) so cap is not imbedded in the siding.
Required for multi-story vertical installations at the second floor and any subsequent floors.
Use for supporting pipe. Provides 1” clearance to attachment point. We recommend installing wall strap at 4-foot intervals on vertical runs.
MFR# sIZe A B C weBB#46DVA-WT 4” X 65/8” 63/4” 11” 12” 20248658DVA-WT 5” X 8” 81/4” 121/2” 121/2” 306707
MFR# sIZe A B C weBB#46DVA-WFS 4” X 65/8” 63/4” 121/2” 101/2” 30666158DVA-WFS 5” X 8” 81/4” 12” 10” 306701
MFR# sIZe A B C D e F G weBB#46DVA-F6 4” X 65/8” 63/4” 211/2” 191/4” 6” 4” 43/4” 6” 306655
MFR# sIZe A B C weBB#46DVA-VSS 4” X 65/8” 63/4” 171/2” 131/2” 20248458DVA-VSS 5” X 8” 81/4” 197/8” 153/4” 213722
MFR# sIZe A B C weBB#46DVA-FS 4” X 65/8” 63/4” 11” 9” 30666258DVA-FS 5” X 8” 81/4” 121/2” 101/2” 306708
MFR# sIZe A weBB#46DVA-WS 4” X 65/8” 65/8” 30667158DVA-WS 5” X 8” 8” 306715
B
A
C
4”
4”
BA
B
CB
A
C
B
B
C
B
A
C
1� ”
C C
B B
A
A1”
B
4”
6”
CE
FD
E
A
220 fwwebb.comF.W. Webb Company
14SECTION
ChimneySteep Roof Flashing
Flat Roof Flashing
Storm Collar
Square Horizontal Termination Cap
For sealing the roof penetration. For roof pitches of 7/12 – 12/12.
For sealing the roof penetration. For flat roof and chase enclosures.
Use in conjunction with the flashing to provide a weather proof penetration.
New Sconce Termination Cap, for horizontal (through-wall) terminations. Check installation instructions for restrictions on horizontal cap terminations such as minimum distance from windows and doors. For horizontal (through-wall) installations only. Also available in stainless steel (S) and copper (C). Sconce Termination Cap is paintable. Patented design. Check with appliance manufacturer for approval.
Square Horizontal Termination Cap, for standard and high wind horizontal (through-wall) terminations. Check installation instructions for restriction on horizontal cap terminations such as minimum distance from windows and doors. For horizontal (through-wall) installations only. Also, available in stainless steel (S) and copper (C).
MFR# sIZe A B C D e F weBB#46DVA-F12 4” X 65/8” 63/4” 211/2” 191/4” 6” 4” 85/8” —58DVA-F12 5” X 8” 81/4” 231/2” 211/2” 7” 4” 81/4” 306703
MFR# sIZe A B C D weBB#46DVA-FF 4” X 65/8” 63/4” 211/2” 12” 4” 30665658DVA-FF 5” X 8” 81/4” 231/2” 12” 4” 306702
MFR# sIZe A B weBB#46DVA-SC 4” X 65/8” 65/8” 105/8” 20248958DVA-SC 5” X 8” 8” 12” 213723
MFR# sIZe MAteRIAl A B C weBB#46DVA-HSC
4” X 65/8”Aluminum
11” 111/16” 63/8” 40322846DVA-HSC-C Copper 377820
MFR# sIZe MAteRIAl A B C D weBB#46DVA-HC 4” X 65/8” Aluminum 61/2” 67/8” 121/2” 65/8” 20248758DVA-HC 5” X 8” Aluminum 131/2” 67/8” 121/2” 8” 306714
B6”
4”E
DA
E
C
F
BD
CA
DD
B D
B
4” x 6 ⁄ ” 5” x 8”
A
B
A
B
A
C
A
CB
D
A
F.W. Webb Heating Catalog F.W. Webb Company 221
14SECTION
ven
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14
Chimney
Horizontal Windguard
Low Profile Termination Cap
New Snorkel Termination Cap is streamlined with a smaller termination cap. The snorkel is used when a vertical rise is desired in the system to meet appliance manufacturer recommended minimum heights. Do not enclose snorkel in the wall. Do not install below grade. For horizontal (through-wall) terminations only.
May be required when high winds are present. May be used as a safety shield to prevent children or others from coming into contact with the vent termination cap. For horizontal (through-wall) terminations only.
May be required when high winds are present. For vertical terminations only.
Low profile termination cap for vertical installations only. Check the appliance manufacturer’s instructions to determine which caps are approved for use with their appliance.
Similar to the Low Profile Termination Cap but taller in overall height to separate the air intake vents from the exhaust area. Use in extremely cold climates. Refer to the appliance manufacturer’s installation instructions for requirements. Includes Storm Collar.
MFR# sIZe HeIGHt A B C D weBB#46DVA-SNK36 4” X 65/8” 36” 815/16” 453/4” 36” 1415/16” 20249058DVA-SNK14
5” X 8”14”
815/16”233/4” 14”
1415/16” 30671158DVA-SNK36 36” 453/4” 36” 306710
MFR# sIZe MAteRIAl A B C D weBB#46DVA-VCH 4” X 65/8” Aluminum 123/8” 65/8” 75/8” 101/2” 20248058DVA-VCH 5” X 8” Aluminum 123/8” 8” 75/8” 101/2” 223589
MFR# sIZe MAteRIAl A B C D weBB#46DVA-VC 4” X 65/8” Aluminum 81/4” 65/8” 31/4” 121/2” 30666758DVA-VC 5” X 8” Aluminum 85/8” 8” 75/8” 141/2” 306709
MFR# sIZe MAteRIAl A B C D weBB#46DVA-VCE 4” X 65/8” Aluminum 163/8” 65/8” 31/2” 101/2” 30664858DVA-VCE 5” X 8” Aluminum 81/2” 8” 75/8” 121/2” 306712
MFR# sIZe weBB#46DVA-WG 4” X 65/8” 306670
A
B
D
C
23” 12”
12”
13½”
AC
B
D
BB
C
D
B
CA
D
222 fwwebb.comF.W. Webb Company
14SECTION
ChimneyChimney Liner Flex Extension
Co-Axial to Co-Linear Appliance Connector
Flexible 2-ply .010” aluminum. 3” flex used with the co-linear system. 4” flex used with conversion kits. See DuraFlex AL section for more information.
Co-Linear Adapter for stoves with 4” X 65/8” co-axial outlets. Refer to appliance manufacturer’s installation instructions for approval.
For use as a flex connector with inserts with 3” co-linear intake and exhaust ports.
Use to join flex liner sections together.
MFR# sIZe leNGtH weBB#2280 3” 35’ 3067852281 4” 35’ 306786
MFR# sIZe weBB#2150 3” 3067832151 4” 306784
MFR# sIZe CoNNeCtoR A B C D weBB#46DVA-GCL
4” X 65/8”Standard 101/2” 3” 71/2” 71/8” 306643
46DVA-TCL TravisIndustries 101/2” 3” 71/2” 63/8” 306645
MFR# sIZe weBB#46DVA-ADF 4” X 65/8” 306642
3”
A
B
D
C
39/16”
3”
3”
4¼”
223
15SECTION
F.W. Webb Heating Catalog F.W. Webb Company
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Technical Information
Troubleshooting . . . . . . . . . . . . . . . . . 224-250
Technical Tips . . . . . . . . . . . . . . . . . . . 251-280
Cross Reference . . . . . . . . . . . . . . . . . 281-309
224
Troubleshooting SV950/SV9502 SmartValve™ 15SECTION
fwwebb.comF.W. Webb Company
NOTE: BEFORE TROUBLESHOOTING,BECOME FAMILIAR WITH THE STARTUP AND CHECKOUT PROCEDURE. ALSO CHECK PILOT BURNER ELEMENT FOR RESISTANCE LESS THAN 10 OHMS WITH ELEMENT AT ROOM TEMPERATURE.
START• TURN OFF GAS SUPPLY• ASSURE SmartValve SWITCH IS IN ON POSITION• DISCONNECT SYSTEM CONTROL HARNESS• SET THERMOSTAT TO CALL FOR HEAT
CHECK:• LINE VOLTAGE POWER• LOW VOLTAGE TRANSFORMER• LIMIT CONTROLLER• THERMOSTAT• WIRING• AIR PROVING SWITCH ON COMBUSTION AIR BLOWER SYSTEM• VENT DAMPER (IF USED) IS OPEN AND END SWITCH MAKES
WITH PILOT BURNER CABLE CONNECTED, MEASUREVOLTAGE AT SmartValve HSI ELEMENTOUTPUT (SEE INSET B) 24V NOMINAL.
REPLACE IGNITER/FLAME ROD ASSEMBLY
CHECK THAT PILOT GAS IS FLOWING. WAIT TOASSURE PILOT GAS TUBING IS PURGED.
MEASURE VOLTAGE BETWEEN 24V HOT AND 24VCOMMON LEADS TO SmartValve CONTROL. MUSTMEASURE AT LEAST 19.5 VAC WITH IGNITERPOWERED. SEE INSET A TO IDENTIFY PROPER LEAD.THIS CHECK MUST BE DONE WITH THE SmartValveCONTROL CONNECTED AND IGNITER POWERED.
REPLACE IGNITER/FLAME ROD ASSEMBLY
• CHECK THAT PILOT FLAME MAKES GOOD CONTACT WITH PILOT BURNER FLAME ROD.• CHECK FOR GOOD ELECTRICAL CONNECTION THROUGH THE PILOT TUBING.• IF BOTH OF THE ABOVE ARE GOOD, REPLACE IGNITER/FLAME ROD ASSEMBLY
CYCLE THERMOSTAT OFF AND BACK ON
MAIN BURNER LIGHTS REPLACE SmartValve CONTROL
CHECK TRANSFORMER AND LINEVOLT SUPPLY
REPLACE SmartValve CONTROL
REPLACE SmartValve CONTROL
WHEN MEASURING VOLTAGE AT CONNECTIONS, USECARE TO ASSURE TERMINALS ARE NOT DAMAGED.
IGNITER WILL STAY ENERGIZED AS LONGAS APPLIANCE CALL FOR HEAT IS IN PLACE.
CHECK FOR PROPER VOLTAGE AT CONTROLHARNESS (SEE INSET A). VOLTAGE SHOULD BE24V BETWEEN THERMOSTAT OR PRESSURESWITCH AND 24V COMMON, AND 24VBETWEEN 24V COMMON AND 24V HOT.
PLUG HARNESS INTO SmartValve CONTROL.WAIT FOR INTERNAL CHECK DELAY
IGNITER WARMS UP AND GLOWS RED
• TURN ON GAS SUPPLY• PILOT BURNER LIGHTS
MAIN VALVE OPENS AND MAIN BURNER LIGHTS
SYSTEM IS OKAY
YES
NO
YES
YES
YES
NO
NO
NO
NONO
NO
YES
YES
YES
M17146
1 2
1
2
2
1 2
INSET A
INSET B
24 VOLTTHERMOSTATOR PRESSURESWITCH
END VIEWOF CONTROLHARNESSCONNECTOR
EFTOUTPUT
24 VOLTHOT
24 VOLTCOMMON
HSITERMINALS
CHECK FOR DAMAGED OR MISSINGTERMINALS IN CONNECTOR
SV9500 SmartValve™ TROUBLESHOOTING SEQUENCE
Troubleshooting SV950/SV9502 SmartValve™
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15SECTION
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START• TURN OFF GAS SUPPLY• ASSURE SmartValve SWITCH IS IN ON POSITION• DISCONNECT SYSTEM CONTROL HARNESS• SET THERMOSTAT TO CALL FOR HEAT
CHECK FOR PROPER VOLTAGE AT CONTROLHARNESS (SEE INSET A). VOLTAGE SHOULD BE24V BETWEEN THERMOSTAT OR PRESSURESWITCH AND 24V COMMON, AND 24VBETWEEN 24V COMMON AND 24V HOT.
YES
NO
2
PLUG HARNESS INTO SmartValve CONTROL.WAIT FOR INTERNAL CHECK DELAY (SV9501)OR PREPURGE (SV9502)
IGNITER WARMS UP AND GLOWS REDNO
YES 1
• TURN ON GAS SUPPLY• PILOT BURNER LIGHTS
NO
NO
YES
MAIN VALVE OPENS AND MAIN BURNER LIGHTS
YES
WHEN MEASURING VOLTAGE AT CONNECTIONS, USECARE TO ASSURE TERMINALS ARE NOT DAMAGED.
IGNITER WILL CYCLE OFF AND BACK ON ONCE DURING THE90 SECOND IGNITION TRIAL. ALL VOLTAGE MEASUREMENTSMUST BE TAKEN WHILE THE IGNITER IS POWERED.
SYSTEM IS OKAY
1 2
NOTE: BEFORE TROUBLESHOOTING,BECOME FAMILIAR WITH THE STARTUP AND CHECKOUT PROCEDURE. ALSO CHECK PILOT BURNER ELEMENT FOR RESISTANCE LESS THAN 10 OHMS WITH ELEMENT AT ROOM TEMPERATURE.
CHECK:• LINE VOLTAGE POWER• LOW VOLTAGE TRANSFORMER• LIMIT CONTROLLER• THERMOSTAT• WIRING• AIR PROVING SWITCH ON COMBUSTION AIR BLOWER SYSTEM• VENT DAMPER (IF USED) IS OPEN AND END SWITCH MAKES
WITH PILOT BURNER CABLE CONNECTED, MEASUREVOLTAGE AT SmartValve HSI ELEMENTOUTPUT (SEE INSET B) 24V NOMINAL.
YES
NO1 2
REPLACE IGNITER/FLAME ROD ASSEMBLY
CHECK THAT PILOT GAS IS FLOWING. WAIT TOASSURE PILOT GAS TUBING IS PURGED. RECYCLECALL FOR HEAT IF NECESSARY.
YES
NO
NO
NO
MEASURE VOLTAGE BETWEEN 24V HOT AND 24VCOMMON LEADS TO SmartValve CONTROL. MUSTMEASURE AT LEAST 19.5 VAC WITH IGNITERPOWERED. SEE INSET A TO IDENTIFY PROPER LEAD.THIS CHECK MUST BE DONE WITH THE SmartValveCONTROL CONNECTED AND IGNITER POWERED.
YES
2
REPLACE IGNITER/FLAME ROD ASSEMBLY
• CHECK THAT PILOT FLAME MAKES GOOD CONTACT WITH PILOT BURNER FLAME ROD.• CHECK FOR GOOD ELECTRICAL CONNECTION THROUGH THE PILOT TUBING.• IF BOTH OF THE ABOVE ARE GOOD, REPLACE IGNITER/FLAME ROD ASSEMBLY
CYCLE THERMOSTAT OFF AND BACK ON
MAIN BURNER LIGHTS
REPLACE SmartValve CONTROL
REPLACE SmartValve CONTROL
REPLACE SmartValve CONTROL
CHECK TRANSFORMER AND LINEVOLT SUPPLY
INSET BHSITERMINALS
INSET A24 VOLTTHERMOSTATOR PRESSURESWITCH
END VIEWOF CONTROLHARNESSCONNECTOR
EFTOUTPUT
24 VOLTHOT
24 VOLTCOMMON
CHECK FOR DAMAGED OR MISSINGTERMINALS IN CONNECTOR
M17143
SV9501/SV9502 SmartValve™ TROUBLESHOOTING SEQUENCE
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15SECTION
Electrical System Troubleshooting
fwwebb.comF.W. Webb Company
ElEcTrIcal TroublEshooTIng
If it is determined that problem is not fuel related but instead is electrical in nature, follow the
boxes until the problem is solved. Then run the unit or a cycle to be
sure problem does not repeat.
cauTIonBE SurE fIrE ChamBEr
IS frEE Of aNy uNBurNEd fuEl.
always turn off electrical power when removing or replacing
controls and be alert and careful when troubleshooting controls
with power on.
Does transformer have good spark? PrImary conTrol
• Removetheprimarycontrolfromthe burner housing and check if voltage is being supplied to the control at the black and white wires, use a meter. Voltage should be 120 volts.
• Donotmakecontactwithtransformer springs.
Is 120 volts present?
find and repair open circuit.
• Checkwirecontacts.Ifgood,and system has primary control, replace transformer.
• Resetsafetyswitch.• Checkthesamewhiteleadwith
orange lead for power to motor and transformer.
Is 120 volts present?
find and repair open circuit.
NO
yES
NO
NO
yES
Does burner start?
NO
• Removeprimarycontrolcover.• JumpthethermostatT-T
terminal on the primary control if not done.
• Resetsafetyswitch.
yES
227
15SECTION
Electrical System Troubleshooting
F.W. Webb Heating Catalog F.W. Webb Company
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cauTIon
• Iftherelaycontactspullinbutare “chattering”, relay is bad and control needs to be replaced.
• Ifrelaycontactspullinandburner runs but still shuts off on safety, replace Cad CEll eye.
• Ifburnerstartsbutstopsshortlyafter (short cycles) without tripping safety switch, check for loose wire and replace primary control.
Does burner continue to run?
• If120voltsispresentandthetransformer has a good spark but the motor doesn’t start, the problem can be either the motor or pump. Carefully turn motor fan. If it rotates easily, motor needs to be replaced. If hard to spin, turn power off and remove motor. With motor off the burner, try again. If it doesn’t run, replace motor.
To TEsT PrImary conTrol safETy shuTdown
• Afterburnerstarts, disconnect one wirelead from
the Cad CEll at the primary F-Fterminal.Primarycontrolshould shut down on safety after 15 to 45 seconds.
If any problem repeats itself, start over.
yES
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15SECTION
Troubleshooting Fuel System
fwwebb.comF.W. Webb Company
• Removenozzleassembly;check gap between electrode rods;adjustasnecessary.
• Checkelectroderods–theyshould be clean with no carbon buildup–andcheckporcelaininsulatorforcracks;cleanandremove any carbon build up.
• Reassemblenozzleassemblyontonozzlesupplylineanddirect spray into a container.
Is spray a fine mist with no restriction or dripping?
yES
AlWAys turn oFF eleCtriCAl poWer WHen removing or replACing Controls And be Alert And CAreFul WHen troublesHooting Controls WitH poWer on.
Is oil flow steady and without air bubbles or foam?
• Doesoilsupplytankhaveenoughoilinit?Ifnot,fillwithatleast 10 gallons of fuel if tank is 275 gallons.
• Arealloilsupplylinevalvesopen?
• Arealloilsupplylinefittingstight,not to allow air leakage?
repair as needed.
Is oil flow steady and without air bubbles or foam?
Placeacontainerunderpumpbleeder and bleed pump.
Is oil flow steady and without air bubbles or foam?
• Closevalvebeforefilter.• Placeacontainerunderoilfilter.• Removecan.• Removeandcheckoilfilter
element.
Is oil filter element clean?
Replaceoilfilterandgasket.Thepump stainer may need to be cleaned or replaced as well.
Replacenozzle.
Go to Box a.
With can off and a container under filter assembly, open valve.
Does oil flow?
• Oillinemustberestricted or clogged.
• Useapressurevacuumpumptoremove blockage in the oil lines untiloilflowsunrestricted.
• Checkblasttubeforanyobstructionsorcarbonbuild-upon end cone.
Is blast tube free of any obstruction?
remove pump cover.
Is pump strainer clean?
• Cleanorreplace.• Nozzlemayalsoneedtobe
replaced.
Clean out using a brush.
yES
NO
NO
NO
NO
NO
NO
NO
NO
yES
yES yES
yES
Is canister full of oil?
Troubleshooting Fuel System
229
15SECTION
F.W. Webb Heating Catalog F.W. Webb Company
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15• Reassemblenozzleline.• Restartburner.
Is flame uniform and relatively quiet?
• Ifnoisy,openinspectiondoor.• Nozzlemaybetoolargeorunit
may need to be vacuumed out.
• Runforacycletobesureflamedoesn’t cut out.
Does unit continue to run without shutting off on safety?
• CleanorreplaceCADCELLeye.
Does unit continue to run without shutting off on safety?
See Electrical Troubleshooting.
If any problem repeats itself, start over.
NO
yES yES
yES
NO
NO
• Checkcouplingbetweenpumpand motor.
Is it turning?
• Removemotorfromburnerhousing.
• Turnpumpshaftbyhand.
Does shaft turn freely in direction of arrow on pump cover?
Clean out using a brush.
NO
NO
• Checktubeforanyobstructionsorcarbonbuild-uponendcone.
Is blast tube free of any obstruction?
replace coupling.
Go to Box a.
replace pump. Go back to Box a.yES
NO
yES
yES
yES
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15SECTION
Troubleshooting Fuel System
fwwebb.comF.W. Webb Company
maKE surE fIrE chambEr Is frEE of any unburnEd fuEl
This is a very dangerous condition and needs immediate attention to correct it. If the primary control does not shut the system down on safety, unburned fuel may continue to be sprayedintothefirechamber.
If this circumstance occurs, all unburned fuel must be removed and all surfaces wiped clean of fuel all the way to and including the chimney base.
Is safety lockout switch out?
• Disconnectnozzlelineandposition it into a container.
• Tightenthenutonpumpsideofline before restarting burner.
• Resetsafetyswitch.
yES
NO
Is motor overload switch tripped? reset.
Does burner start?
See Electrical Troubleshooting.
run unit for a full cycle to besure problem doesn’t repeat.• Startcheckingforvoltageatthe
firstcontrolthatpowerisbeingsupplied to on the boiler.
• Checkallgroundwireconnections.
• Checkallelectricalcontact,wire nuts, and screw terminals.
• SeeElectricaltroubleshootingPrimarycontrol.
• Useaninsulatedscrewdriverto check transformer for spark. Start at either spring and gradually work to halfway point. Spark should be white to blue and should be able to reach half way between springs. Check both directions.
• Transformerspringsmustmakefull contact with electrode rods.
See Electrical Troubleshooting.
• Reassemblenozzlelineandput transformer back in place.
• Resetsafetyswitch.
Is flame steady and does burner continue to run for a cycle without shutting
down on safety?
• Ifflameisgoodbutburnershuts off on safety, see Electrical Troubleshooting.
• Ifflameisn’tsteady,see fuel Troubleshooting.
See fuel Troubleshooting chart.
Is oil flow steady and without air bubbles
or foam?
yES
yESyES
NO
NO
NO
yES
NO
NO
yES
NO
• Checktobesureelectricalpower is being supplied to unit (all electrical switches, fuses and circuit breakers are on).
• IfEMERGENCYswitchisoffrestore power.
• Checkmotoroverloadswitch.• Makesureunitiscallingfor
heat by turning up thermostat. a line voltage thermostat acts as a switch and must make contact to close the circuit.
Does burner start?
No Heat with Burner Running
231
15SECTION
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There can be additional reasons for not having heat. They can include:
1. dirty boiler water in the system. 2. low water pressure. 3. Bad control or thermostat wiring. 4. Zone valve. 5. Theheatingsupplyorradiatorbeingair-bound.6. Afrozenzone.7. Toosmallofanozzlebeingused.8. The circulator coupling. Before starting to look for the problem, make sure the thermo-stats are calling for heat. you may be able to hear the problem at the boiler. a broken circulator coupling inside the housing isaneasyfix:turnoffthepowertotheboilerandreplacethecoupling. make sure the circulator shaft can turn easily, you may need to oil it or replace the entire circulator. If there’s no noise, check the boiler water pressure gauge there should be at least 15 p.s.i. add water from the boiler feed valve as needed.
Check the supply and return pipes to feel if they’re hot. If the supply and the return aren’t hot, check the boiler temperature gauge. If the temperature is low, check the high limit setting on theaquastat-itshouldbebetween160to180degreesforthewinter. The low setting on the aquastat should be at least 20 degrees lower than the high setting. If the supply is hot but the returnisn’t,re-checkthecirculator;besurethatpowerisbeingsuppliedtoit.Ifitisnot,checkthewiringcontacts:ifgood,checkforanopencircuit.Powershouldbebeingsenttotheaquastator primary control. If there is no power, replace the unit that is bad. If power is being supplied, check to see if the circulator is turning. On a one piece circulator that has the motor bolted directly to the circulating pump housing you should be able to tell if it’s vibrating, if the unit is turning.
Iftheunitisnotturning,firsttryandunfreezeitbyturningthemotor. If the circulator that isn’t working has a motor attached to the pump housing and uses a coupling to connect them, turn the power off to the boiler. depending on what type of coupling is used unbolt the motor and coupling and remove them. With the motor removed, check the pump shaft in the housing to make sureitrotateseasily:ifnot,oilorreplacethewholeassembly.If the circulator is a one piece unit, having the motor attached right to the housing with no coupling, then replacing it is more involved. With the power off, close the valve above the circula-torandtheonebeforethefeedvalve:ifthereisnovalve,oritisnot working, close the main water supply valve. With this done, drain the boiler until the boiler gauge reads “0” psi. disconnect the electrical wiring to the circulator and remove the four bolts whichattachit.Thereplacementcirculatorshouldfitrightintoplace. No matter which you do, always replace all gaskets with newones.Ifthecirculatorisworkingandthesystemhasazone
valve, check it. If it is not working you can manually open it like a flow-checkvalveforatemporaryfix.
Ifallelseisworkingthesystemmaybeair-boundandyouwillhave to bleed the system. When you feel the return pipe getting hot, and if you see air bubbles leaving the system with the water flow,youknowthatthesystemwasairbound.Youmayalsoneed to bleed the radiators. If the return line isn’t coming back hotorisn’tcomingbackatall,thelinemightbefrozen.Thebestwaytokeeppipesfromfreezingistoinsulatethemwitheitherfoamfittingsleevesorfiberglasswrapping.
Electric wrap heating tape works well and is not expensive if used only during the cold season.
If everything else is working properly but the supply and the returnarejustwarmandnothot,andiftheboilertemperaturegaugeisshowingnomorethan160degrees,thenozzlemighthavebeenincorrectlysized.Checktheboilerinformationlabelforthecorrectsize.Ifbackpressureexistsyou’llhavetovacuumtheboiler.Ifthenozzleiscorrectandthepreviousproblemstillexists, then the boiler water may be dirty. dirty water will not rise high enough in temperature on cold days and will need to be flushed.Replacewithcleanwaterandbleedthesystemofair.
first step in troubleshooting the pressure relief valve is to check theboilerpressuregaugereading:ifitis25p.s.i.ormore,pro-ceed with the troubleshooting. Check to see what type of water expansion unit the system is using. If an expansion tank is being used, it is most likely the cause and needs to be drained.
When replacing any valve or component that is in the heating system piping and under pressure, turn off power to the boiler, turn water supply off, and drain the boiler of all pressure. a closed system will create a vacuum, you can open the pressure relief valve, which will break the vacuum and drain out the water. Whenfinished,bleedthesystemofair.WhereanExtroltankis used on the system, it may have become water logged. an easy test to determine this is placing one hand at the top of the tankandtheotheratthebottom:youshouldfeeladifferenceintemperature, with one side being hot from the boiler water, the other side remaining cool. If no difference in temperature can be felt, the tank is water logged and needs to be replaced. If a difference in temperature does exist, the Extrol tank is func-tioningproperly.Systempressureshouldreturnto15p.s.i.:ifitdoes not, try draining the boiler drain valve of a small amount of water to drop the pressure gauge reading to 15 p.s.i. This should solve the problem, but it is important to remember when you are finishedtolistenforthesoundofwaterbeingaddedtotheboilerand to check the boiler gauge again.
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No Heat with Burner Running 15SECTION
fwwebb.comF.W. Webb Company
Nosoundshouldbeevident,ifyouhearthis,closethevalvelocatedrightbeforethefeedvalve:thiswillstopthewaterfromenter-ing,thefeedvalveisnotoperatingcorrectlyandneedstobereplaced.Therearetwotypesofboilerfeedvalves:bothare“fast-fill”,one, called a dual valve, also functions in combination as a pressure relief valve. If the system is currently using a dual valve, you can either replace it with another valve or add a pressure relief valve into the system along with a feed valve. When installing the newvalve,useapipingcompoundandTeflontapeonallbutthefirsttwothreadsofthevalve.Alsocheckwhetherornottownorlocalcodesrequireabackflowpreventer.Ifthevalveisoperatingcorrectlyandnowaterisenteringfromthispoint,andyoucanhearthe water running and the boiler continues to release water out the pressure relief valve, an increase in pressure on the gauge, the domestic hot water coil may have a small hole in it. To test for this, close the water supply to the coil and listen to see if it stops the water from entering the boiler.
Ifthewaterstopsflowing,thecoilneedstobereplaced.Iftheboilerpressuregaugeshows15to25p.s.i.andthepressurereliefvalve is still discharging water or dripping, the valve is not seated properly and needs to be replaced.
Clean off and lift the lever momentarily to relieve pressure and to reseat the valve. If dripping still continues, the valve needs to be replaced.Wheninstallingthenewvalve,usepipingcompoundandTeflontapeonallbutthefirsttwothreadsofthevalve:toensurethat no foreign matter enters the valve body.
Bleeding the System of Air with Zone Valves
Bleeding the System of Air
1. Turn power off. 2. attach a hose to purge valve. 3. Close the shut off valve. 4. Open the purge valve while adding water into the system from the feed valve. 5. after air is removed from the system, close the purge valve and stop adding water.6. reopen the shut off valve. 7. Checkwaterpressure(15to20psi.)Ifmorethanonezone,continuethesamestepsforallzones.Whentheboilerisbackon,
as the cold water is heated it may bring the boiler water pressure higher than 20 psi. Open the boiler drain valve to bring the pressure back down to 15 to 20 psi, or the pressure relief valve will open to discharge the higher pressure.
1. Turn power off. 2. attach a hose to purge valve. 3. Close the shut off valve. 4. Open the purge valve while adding water into the system from the feed valve. 5. after air is removed from the system, close the purge valve and stop adding water.6. reopen the shut off valve. 7. Checkwaterpressure(15to20psi.)Ifmorethanonezone,continuethesamestepsforallzones.Whentheboilerisbackon,
as the cold water is heated it may bring the boiler water pressure higher than 20 psi. Open the boiler drain valve to bring the pressure back down to 15 to 20 psi, or the pressure relief valve will open to discharge the higher pressure.
Testing Combination Controls
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PROCEDURE FOR TESTING:
HONEYWELL L8024A & L8124A
Technical information for the service professional
TESTING COMBINATION CONTROLS
BEFORE TESTING THE CONTROL:
1. With power on, check that there is power between terminals 1 and 2. 2. Turn off power. Use a meter to verify power is off. 3. Disconnect low voltage wires from T-T terminals. 4. Disconnect line voltage wire on B1 terminal. 5. Set high limit above water temperature. Set low limit below water temperature. Set the differential at 10°.
Whenever the voltmeter icon appears in a test, measure the voltage between terminal 2 and each test terminal. If results match exactly, proceed to the nexttest. If results differ, stop and condemn control.
The light bulb symbol means the terminal should be energized.
Turn on power
Jump T-T terminals
Set High Limit below water temperature
Set Low Limit above water temperature
Remove T-T Jumper
• Boiler temperature must be at least 150° to use these procedures.• Tests must be performed exactly as written in the order listed.• The control must pass all tests to be considered good.• If control passes, reconnect wiring and adjust temperature and differential settings.�
These procedures are for use by professional service technicians to test safety controls. They are for professional use only by qualified persons familiar with oil heating systems, equipped with the proper tools and test equipment, familiar with all governing codes and ordinances, and licensedby the proper authority where applicable.
I M P O R TA N T
STOP! READ THIS ADVISORY NOW!
Westwood
TEST TERMINALS
B1 C1 ZC ZRDO THE FOLLOWING:TEST NO.
1
2
3
4
5Not for sale. Provided free to the trade. Copies available through your local wholesale supplyhouse.
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Testing Combination Controls 15SECTION
fwwebb.comF.W. Webb Company
PROCEDURE FOR TESTING:
HONEYWELL R8182A, H* and W-R 6C93
BEFORE TESTING THE CONTROL:
1. With power on, check that there is power between terminals 1 and 2. 2. Turn off power. Use a meter to verify power is off. Reset safety switch. 3. Disconnect low voltage wires from T-T and F-F terminals. 4. Disconnect line voltage wire on B1 terminal. 5. Set high limit above water temperature. Set low limit below water temperature. Set the differential at 10°.
Turn on power
Attach flame simulator to F-F terminals.Jump T-T terminals
Disconnect flame simulator from either F teminal.When relay pulls-in, start timing safety.
After relay locks out on safety.
Reset safety. When relay pulls-in, reattach flame simulator to F terminal.(Relay should continue to run and not lock out)
Set High Limit below water temperature
Set Low Limit above water temperature
Remove T-T Jumper
TEST TERMINALS
B1 C1 ZC ZRDO THE FOLLOWING:TEST NO.
1
2
3
4
5
6
7
8
Not for sale. Provided free to the trade. Copies available through your local wholesale supplyhouse.
* The R8182H has no B1 terminal. Instead it uses a wire (usually orange) to connect to the burner. Instead of F-F terminals, it uses two wires, (usually blue or yellow) to connect to the flame detector leads. Adjust the procedure accordingly for this control.
High Limit Differential On Temp Rise — 10° Non-Adjustable On Temp Fall — 10° Non-Adjustable
EXAMPLE: High Limit set at 180° Burner off = 180° Burner on = 170°
Low Limit/Reverse Differential On Temp Rise — Adjustable On Temp Fall — 10° Non-Adjustable
EXAMPLE: Low Limit set at 160° Differential set at 20° Burner off (circ. on) = 170° Burner on (circ. off) = 150°
UNDERSTANDING HONEYWELL DIFFERENTIALS
Westwood Products Inc.South River, NJ 08882
WP
Testing Combination Controls
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l7224 series oil Electronic aquastat® controller
TEchnIcIan’s QuIcK rEfErEncE guIdEThe following service procedure provides a quick over-view for l7224 Series Controllers. for more information, refertoform69-1384.On the l7224u the high limit, high limit differential, LowLimit,andLowLimitDifferentialcanbeadjustedtothe settings recommended by the boiler OEm.
adjusting settingsTodiscourageunauthorizedchangingofAquastat® settings,aproceduretoentertheadjustmentmodeisrequired.Toentertheadjustmentmode,presstheuP, down, and I buttons simultaneously for three seconds. PresstheIbuttonuntilthefeaturerequiringadjustmentisdisplayed:•HL—HighLimit.•LL—LowLimit.•Ldf—LowLimitdifferential.•F-C—°For°C.Then press the uP and/or down buttons to move the set point to the desired value. after 60 seconds without any button inputs, the control will automatically return to the rEad mode.To use the l7224u in a cold start boiler application, disable the low limit function by pressing the uP arrow button, down arrow button and I buttons simultane-ously for three seconds. Then push the I button until ll is displayed. Then press the down arrow button until off is displayed.
display In the ruN mode, the aquastat®willflash“bt”(boilertemp) followed by the temperature (i.e., 220), followed by°For°C.To read boiler settings, press the I key to read the pa-rameter of interest. for example, press I (hl) high limit isdisplayed,followedbyathree-digitnumber,i.e.,220,followed by ºf or ºC.
PressingtheI button again will display the ll (low Limit)followedbyathree-digitnumberandthecorre-sponding degree designator. See the table below for an explanation of display readout. after approximately 60 seconds without any key presses, the display will enter a dim display mode. To return to the bright display mode, simply press and release any key.
Text Description Display Shows
bt Boiler Temperature HL High Limit LL Low Limit Hdf High Limit Differential Ldf Low Limit Differential tt Local Thermostat Status tte Enviracom Thermostat Status brn Burner Status cir Circulator Status Zc Zone Control Zr Zone Request err Error Code f Degrees Fahrenheit c Degrees Celsius
ERRoRCodE CAuSE/ACTioN
Err1 Sensorfault;checksensor.
Err2 ECOMfault;checkEnviraCOM.wiring.
Err3 Hardwarefault;replacecontrol.
Err4 B1fault;checkB1wiring/voltage.
Err5 LowLine;CheckL1-L2,110Vac.
Err6 Fuse;CheckECOMwires,Replacefuse.
Err7 EEPROM,HL,LL,Hdf,Ldf,Resettodefaultvalues.
Err8 repeated B1 fault (voltage present at B1 whenoutputisturnedoff);checkB1wiring/voltage.
Table 1. lEd Error codes
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TroubleshootingWhen attempting to diagnose system performance, referencetheLEDdisplaytohelpidentifyspecificareasnot working properly. The lEd display will scroll “err”, followedbyadigit(1-8).SeeTable1foradescriptionof the error and suggested actions. See below for a troubleshooting guide.
ACTioN SySTEm RESpoNSE
Thermostat calls for heat.
Circulator starts when water temperature is above low limit setting (if applicable). Boiler temperature is checked. Burner starts when water temperature is below high limit setting.
boiler exceeds the high limit.
Burner is turned off. Burner restarts when the water temperature drops below the high limit setting minus the differential.
Thermostat is satisfied. Circulator and burner turn off.
Error conditions 1-5.
If an error condition is detected, all outputs except ZC are shut down. Burner is off. Control continues to function and restarts when error is corrected. during the error check sequence, the system checks for drift in the sensor and corrosion in the connections.
Error conditions 6-7.
If error condition 6 or 7 occurs, the control has reset the high limit, low limit and differential Setting to a default setting and will continue to run at those set-tings.Performanceofthesystemwillbedegraded.
Error condition 8. If the error condition is detected, all outputs except ZC are shut down. Burner is off. Control continues to function and restarts when all three user keys have been pressed longer than 60 seconds.
SySTEm CoNdiTioN
diAgNoSTiC CoNdiTioN CHECk ACTioN
boiler is cold,house is cold
display is Off 120 Vac systempower.
Turn system power on.
DisplayisON;TT-LEDisOFF 24VacT-T No24V;
replace control
DisplayisON;TT-LEDisOFF
24Vpresent;disconnectthermostat,shortT-T
Boiler starts, check wiring and thermostat
SySTEm CoNdiTioN
diAgNoSTiC CoNdiTioN CHECk ACTioN
boiler is cold,house is cold DisplayisON;
TT-LEDisONB1 lEd is ON
120VacatB1-B2
•Ifno, replace control.•Ifyes,check burner and wiring.
DisplayisON;TT-LEDisON
refer to err on display —
boiler ishot, houseis cold
DisplayisON;TT-LEDisONC1 lEd is ON
120 Vac atC1-C2
•120VacatC1-C2, check wiring to pump.•Wiringok, is pump running? If not, replace the pump.•Ifpumpis running, check for trapped airorclosedzone valves.
DisplayisON;TT-LEDisONC1LEDisOFF;ZC lEd is ONb
Boiler below the low limittemperature,wait for boiler to go above low limit temperature.
DisplayisON;TT-LEDisONZC lEd isOffc
Boiler abovell? If yes,check for 120 Vac between ZC and l2
•Ifno120Vac, replace control.•Ifyes,checkzonerelays, circulators and wiring.
Table 2. l7224 controller operating sequence
Table 3. Troubleshooting guidea
Table 3. Troubleshooting guidea
a. refer to fig. 5 for display and lEd locations.b. ZC lEd ON indicates ZC terminal power is Off.c. ZC lEd Off indicates ZC terminal power is ON.
a. refer to fig. 5 for display and lEd locations.b. ZC lEd ON indicates ZC terminal power is Off.c. ZC lEd Off indicates ZC terminal power is ON.
Boiler Controls: dual Aquastat multizone
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POWER SUPPLYCIRCUIT BREAKER
LINE VOLTAGETHERMOSTAT
ZONE 1
LINE VOLTAGETHERMOSTAT
ZONE 2
L1 (HOT)
L2 (NEUTRAL)SERVICE OREMERGENCY
SWITCH
CIRCULATORZONE 2
CIRCULATORZONE 1 IGNITION
TRANSFORMER
BURNERMOTOR
DUALAQUASTATCONTROL
PRIMARYCONTROL
T T F F
POWER IN
EMERGENCYSWITCH
B
B
W
W
WHT BLK WHT BLK
2 WIRE2 WIRE
CIRCULATOR CIRCULATOR
W
WW
W
W
WW
B B
B
B
B
BB R
RR HIGH LOW
B
W
B
B
R
W
W
2 WIRE
3 WIRE
JUNCTION BOX(1800 BOX)
3 WIRE
2 WIRE
LINE VOLTAGETHERMOSTAT
LINE VOLTAGETHERMOSTAT
JUMPER
2 WIRE
IGNITION TRANSFORMER
CAD CELL
BURNERMOTOR
W OR BF F T T
B
B
B B
BW
BURNERPRIMARYCONTROL
B = BLACK WIREW = WHITE WIRER = RED WIRE
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Boiler Controls: Single High-Limit Aquastat 15SECTION
fwwebb.comF.W. Webb Company
POWER SUPPLYCIRCUIT BREAKER LINE VOLTAGE
THERMOSTAT
SINGLEAQUASTATCONTROL
PRIMARYCONTROL
IGNITIONTRANSFORMER
BURNERMOTOR
SERVICE OREMERGENCY
SWITCH
L1(HOT)
CIRCULATOR
L2(NEUTRAL)
B = BLACK WIREW = WHITE WIRER = RED WIRE
IGNITION TRANSFORMER
BURNERMOTOR
FW
W
B B
OR B
B
W
W
W
W
W
WHT BLK
W
W
B
B
B
W
W
WB
B
B
B
B
B
B
B
B
F T T
BURNERPRIMARYCONTROL
2 WIRE
SINGLE HIGH LIMIT AQUASTATJUNCTION BOX
(1900 BOX)
2 WIRE
2 WIRE
LINE VOLTAGETHERMOSTAT
EMERGENCYSWITCH
POWER IN
2 WIRE
2 WIRE
CIRCULATOR
CAD CELL
Boiler Controls: Triple Aquastat (L8124A)
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POWER SUPPLYCIRCUIT BREAKER
LOW VOLTAGETHERMOSTAT
L1 (HOT)
L2 (NEUTRAL)
SERVICE OREMERGENCY
SWITCH
CIRCULATORIGNITION
TRANSFORMER
BURNERMOTOR
PRIMARYCONTROL
1 2 T T
B B C C2 1 2 1
CIRCULATOR
T T F F
SWITCHINGRELAY
TRIPLEAQUASTATCONTROL 2 1 3
45
6JUMPERT T
LOW VOLTAGETHERMOSTAT
POWER IN
EMERGENCYSWITCH
B
B
W
W
BLKWHT
2 WIRE
4 WIRE
WIRE
R845A
2 WIRE
2 WIRE
IGNITION TRANSFORMER
BURNERMOTOR
W OR BF F T T
B
B
B B
BW
BURNERPRIMARYCONTROL
B = BLACK WIREW = WHITE WIRER = RED WIRE
B2 B1 C2
ZC
ZRC1
TL1 L2
T
L8124AAQUASTATRELAY
WHT BLK
T
WHT
WHT BLK
BLK
BLK
RED
BLUE
BLUE
BLUE
WHTWHT
WHT
WHT
WHTWHT BLUE
BLK
BLK
BLK
WHT
BLK
WHT
WHTWHT
WHT
21
34
5
6
BLKBLKBLK
RED
BLUE
WHT
BLUE
RED
2 13 4
5
6
T
CIR
1ST ZONETHERMOSTAT24V
CAD CELL
THERMOSTAT24V
2 WIRE
24V WIRE
NOT SHOWNADDITIONAL ZONE WIRING
R845A RELAY
4 WIRE
T T THERMOSTAT24V
CIR
CIR
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Boiler Controls: Low Voltage Thermostat
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fwwebb.comF.W. Webb Company
POWER SUPPLYCIRCUIT BREAKER
LOW VOLTAGETHERMOSTAT
L1 (HOT)
L2 (NEUTRAL)
SERVICE OREMERGENCY
SWITCH
IGNITIONTRANSFORMER
BURNERMOTOR
RA117ASTACK RELAY
1 2 T T
B B C C
Z Z
2 1 2 1
R C
CIRCULATOR
T T
1 2 3
TRIPLEAQUASTATCONTROL
STACK RELAY RA117A
JUMPER
B = BLACK WIREW = WHITE WIRER = RED WIRE
IGNITION TRANSFORMER
THERMOSTAT24V
NOT SHOWNADDITIONAL ZONE WIRINGR845A RELAY
1st ZONETHERMOSTAT24V
BURNERMOTOR
R W B
T T2 1
3
REDBLK
B B
CIR
WHT BLK
B
B
W B
R
BLK
POWER IN
EMERGENCYSWITCH
WHT
3 WIRE
3 WIRE 2 WIRE2 WIRE
B
B
W
W
2 WIRE
B2
WHTWHT
WHT
WHT
RED
BLKBLK
T T
WHT WHTWHT
BLK
BLKBLK
BLUE
BLUE
BLUE
BLUE
B1
C2
ZRZC
C1
L1L2
24V WIRE
L8124AAQUASTATRELAY
2 WIRE
4 WIRE
4 WIRE
3 MOTOR4 IGNITION
2 WIRE
WIRE
2 WIRE
R845A
CIR
WHT BLK
CIRBLKWHT
2
1
3
4
5
6
WHTWHT
BLK
RED
BLUE
T T
2
1
13
4
5
6
WHT
WHT
RED WHTBLK
BLUE
T T
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r7184 series Primary controls
TEchnIcIan’s QuIcK rEfErEncE guIdEThe following service procedures will help you become familiar with the r7184 series primary controls. for control operation, please refer to the basic control functions described on the next page. for further information, wiring instructions and troubleshooting, please refer to the r7184 InstallationInstructions,formnumber69-1233.
Priming the Pump 1. Initiate a call for heat. 2. While the ignition is on, press and release the reset button (hold 1/2 second or less). If the control has not locked out since its most recent complete heat cycle, the lockout time will be extended to 4 minutes (45 seconds in earlier units), and the ignition will remain on for the entire heat cycle. 3. Bleed the pump until all froth and bubbles are purged. If prime is not established within the extended lockout time, the control will lockout. Presstheresetbuttontoresetthecontroland return to step 2.NOTE: Theresetbuttoncanbeheldfor30secondsat any time to reset the control’s lockout counter to zeroandsendthecontroltostandby. 4. repeat steps 2 and 3, if needed, until the pump is fully primed and the oil is free of bubbles. Then terminate the call for heat, and the control will resume normal operation.
resetting from restricted lockoutIf the control locks out three times in a row without a complete heat cycle between attempts, the lockout be-comes restricted in order to prevent repetitious resetting by the homeowner. To reset, hold down the reset button for30seconds(untiltheLEDflashestwice).
disable functionany time the motor is running, press and hold the reset button to disable the burner. The burner will remain off as long as the button is held and will return to standby when released.
cad cell resistance checkWhiletheburnerisfiring,andaftertheignitionhasbeenturned off, press and release the reset button (hold 1/2 second or less) to check the cad cell resistance. The LEDwillflash1to4times,dependingonthecadcellresistance (see Table 2). for proper operation, it is im-portant that the cad cell resistance is below 1600 ohms.
LEd STATuS
on flame sensed.
off flame not sensed.
flashing (1/2 sec. on, 1/2 sec. off) lockout/restricted lockout.
flashing (2 sec. on, 2 sec. off) recycle.
LEd FLASHES CAd CELL RESiSTANCE (oHmS)
1 0—400
2 400—800
3 800—1600
4 S1600
modEL AdVANCEd FEATuRES
r7184a Interruptedignitionmicroprocessor-basedcontrol.
r7184b AllfeaturesoftheR7184Aplusa15-secondvalve-ondelay.
r7184Pa AllfeaturesoftheR7184Bplusaburner-offdelay:field-selectable1/2,2,4or8minutes.
r7184P/r7184u AllfeaturesoftheR7184Pabove,plusdryalarmcontact terminals (30 Vac, 2a maximum). all delays canbefielddisabledtogetherbyaDIPswitchsetting.
Table 1. lEd indicator Key
Table 2. cad cell resistance
Table 3. r7184 series control features
a.Burner-offdelaytimingsmaybedifferent.
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fwwebb.comF.W. Webb Company
r7184 series Primary controls (continued)
TRIAL FORIGNITION
IGNITIONCARRYOVER
RUN
STANDBY
LOCKOUT
RECYCLE
VALVE-ONDELAY
MOTOR-OFFDELAY
1
3 42
6
5
78
Typical sequence of operation (fig. 1)
fig. 1 Typical sequence of operation.
1. sTandby. The burner is idle, waiting for a call for heat. When a call for heat is initiated there is a 2-to6-seconddelaywhilethecontrolperformsa safe start check. 2. ValVE-on dElay. as applicable, the ignition andmotorareturnedonfora15-second valve-ondelay. 3. TrIal for IgnITIon (TfI). The fuel valve is opened,asapplicable.Aflameshouldbe establishedwithinthe15-,30-,or45-second lockout time. 4. locKouT.Ifflameisnotsensedbytheendofthe TfI, the control shuts down on safety lockout and must be manually reset. If the control locks out three times in a row, the control enters restricted lockout. follow the instructions on the front of this card to reset the control.
5. IgnITIon carryoVEr.Onceflameis established, the ignition remains on for 10 seconds toensureflamestability.Itthenturnsoff. 6. run. The burner runs until the call for heat is satisfied.Theburneristhensenttoburner motor-offdelay,asapplicable,oritisshutdown and sent to standby. 7. rEcyclE.Iftheflameislostwhiletheburneris firing,thecontrolshutsdowntheburner,entersa 60-secondrecycledelay,andthenrepeatsthe ignitionstepsoutlinedabove.Iftheflameislost three times in a row, the control locks out to preventcyclingwithrepetitiousflamelosscaused by poor combustion. 8. burnEr moTor-off dElay. If applicable the fuel valve is closed and the burner motor is kept on fortheselectedburnermotor-offdelaytimebefore the control returns the burner to standby.
Technical information
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r7284 series Electronic oil PrimaryThe following service procedures will help you become familiar with the r7284 electronic oil primary controls. for control operation, please refer to the basic control functions described on the following pages. for further information, wiring instructions and troubleshooting, please refer to the r7284 Installation Instructions, form number69-2467.Pump Priming cycleTofacilitatepurgingairfromtheoillinesandfilters,ther7284 can be placed in a purge routine by pressing and releasing the up arrow button during the Trial for Igni-tion.Intheadvancedinterface“PUMPPRIME”isdis-played on the display along with the time left on the Trial forIgnition(TFI).Pressingtheuparrowbuttonaddsaminute to the TfI time for a maximum of 10 additional minutes(presstheuparrowbutton10times).Pressingthe down arrow button subtracts a minute from the TfI
time. There is no visual indication for the basic interface controlandthepurgetimingislimitedtofiveminutes.home screens (advanced Interface) Pressingthe“i”buttonlongerthan2secondsinstatesother than Standby Interrupts control operation. Once the held key is released a 3 second count down begins to restart the cycle if the call for heat is still present.• holding all 3 buttons longer than 2 seconds in any
state puts the display in the Installer Setup (ISu) mode.
• Pressing“i”inanystateenterstheDiagnosticscreen if diagnostics are enabled outside of the Installer Setup mode.
• PressingupordowninanyscreenentersErrorhistory if diagnostics are enabled outside of the Installer Setup mode.
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r7284 series Electronic oil Primary (continued)
Technical information
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69-2087 7 69-2087 8 9 69-2087
S9200U1000 UNIVERSAL HOT SURFACE IGNITION INTEGRATED FURNACE CONTROL
Table 10. E-Com Status Codes
STATUS CODES HISTORYThe S9200U1000 stores the ten (10) most recent error codes. These codes can be recalled for viewing during troubleshooting and cleared if necessary.
Recalling the Status Code HistoryYou may perform the following procedure multiple times to confirm that you have viewed all the currently stored error codes.
To recall the error code history and display it via the red status LED, perform the following:
1. Jumper the thermostat screw-terminal R/2 to terminal D/1.• Within 0.5 seconds, the red status LED stops normal
operation and turns on solid to indicate that the jumper is sensed.
2. Keep the thermostat screw-terminal R/2 to D/1 jumpered. • After a 5 second time-out, the red status LED turns off,
indicating that error code recall is pending.
3. Within 10 seconds of the red status LED turning off, remove the thermostat screw-terminal R/2 to terminal D/1 jumper.
• This activates the error code recall.
IMPORTANTIf the R/2 to D/1 terminal jumper is not removed within the 10 seconds, the history will be erased.
4. Each saved error code blinks once on the red status LED, starting with the most recently stored error code.
NOTE: If there are no error codes to display, the red status LED immediately returns to nor-mal operation.
5. After last error code displays, the red status LED returns to nor-mal operation.
ENVIRACOM COMMUNICATIONSEnviraCOM™ communication is a standard feature on the S9200U1000. EnviraCOM™ can be used to control system operation by way of an EnviraCOM™ enabled thermostat and perform advanced diagnostics when connected to EnviraCOM™ enabled diagnostic tools such as the web based EnviraLNK® remote diagnostics application, the OnWatch QuickLook™ 72 and the W8735D Telephone Access Module (TAM). In addition to alarms, key information such as state and flame current can be sent over the EnviraCOM™ bus. See Table 13.
Table 11. S920001000 EnviraCOM Alarms
TEST MODEThe S9200U1000 is equipped with a Test Mode feature which allows the control to test and verify several critical parameters. During Test Mode, the S9200U1000 alters the selected Safety Timings as described in Table 14.
Table 12. Test Mode Parameters S9200U1000 Universal Hot Surface Ignition Integrated Furnace Control
This following service procedure provides a quick overview for the S9200U IFC. For more information, refer to form 69-2075.
WIRING HARNESSESTable 1. Main harness plug connector 12-pin
(Class 2, Low Voltage).
Igniter/Inducer Harness Plug ConnectionsTable 2. Igniter/Inducer harness plug Connector 4-Pin
4 + 1 Hard Lockout - Rollout circuit open or previously opened.
Check/Repair: Flue restrictions; heat exchanger restricted
Check burner. Check Rollout Switch including switch cables.
Reset rollout if necessary. Do not operate until repairs are made.
Cycle power to appliance and run heating sequence.
If this failure repeats, replace the control.
4 + 2 Hard Lockout - Gas valve welded relay detected for five times
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright, 0.5 second dim cycles. - During start-up the STATUS LED blinks fast for approximately 2 seconds. If the
S9200U1000 continues blinking fast (8 pulses/second), the control has failed and must be replaced.
- Standard LED Fault Pattern (Single X Flash): LED flashes X times at 2HZ, then off for 3 seconds.
- Advanced LED Fault Pattern (X + Y Flash): LED flashes X times at 2Hz, remains off for one second, flashes Y times at 2Hz, remains off for three seconds, and then repeats.
Flash Code
Green LED Status Code and
Description a
a This LED is active even if a conventional thermostat is controlling the appliance.
Check / RepairRapid Flashing Bus Activity - Message being
transmittedNot Applicable (normal operation)
Single Blink Bus Activity - Received message acknowledgment
Not Applicable (normal operation)
Off No Bus Activity Check/Repair: Disconnect the S9200U1000 from the external bus wiring, cycle power and
check the bus activity. If there is activity, repair external bus wiring/devices before
reconnecting the S9200U1000 back. If there is still no activity, replace the control.
Flash Code a
Red LED Status Code and Error Description Check / Repair
Alarm DescriptionAlarm
Number CommentThis device has no alarms 0 Not Applicable
Pressure switch failed to close in the ignition sequence
1 Display/Diagnostics
Pressure switch failed to open in the ignition sequence
3 Display/Diagnostics
The pressure switch opened in run or trial for more than the allowable time
98 Display/Diagnostics
Limit switch open 26 Display/Diagnostics
Flame detected out of sequence 34 Display/Diagnostics
Soft lockout due to flame current 5 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from pressure switch open
85 Display/Diagnostics
The maximum number of flame loss incidents has been exceeded
22 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from limit switch open
86 Display/Diagnostics
Gas valve failed to energize 17 Display/Diagnostics/EnviraLNK®/TAM
Low voltage is detected on 24 Vac input 125 Display/Diagnostics/EnviraLNK®/TAM
A bad fuse has been detected (NOTE: This alarm is stored in the Status Code History)
92 Display/Diagnostics/EnviraLNK®/TAM
The gas valve relay was sensed as closed when it should be open
100 Display/Diagnostics/EnviraLNK®/TAM
Electronics down 18 Display/Diagnostics/EnviraLNK®/TAM
Reversed line polarity 33 Display/Diagnostics/EnviraLNK®/TAM
Earth ground problem 88 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to Rollout Limit
87 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to gas valve welded condition being detected more times
than allowed maximum
124 Display/Diagnostics/EnviraLNK®/TAM
Flame current caution level while running 4 Display/Diagnostics
Test Mode Parameter Modified TimingPre-Purge 5 seconds
HSI Warm-up 17 seconds
Ignition Activation 3 seconds
Flame Recognition 1 second
Trial for Ignition 4 seconds
Heat Fan ON Delay 15 seconds
Heat Fan OFF Delay 0 seconds
Post-Purge 5 seconds
Cool Fan ON Delay 2 seconds
Cool Fan OFF Delay 0 seconds Pin # Function1 High Limit Out2 Flame Sense - Flame Signal Input (90 Vac, current limited)3 24 Vac Hot4 Not Used (TBD)5 Rollout Switch Out6 24 Vac Common7 High Limit In + Pressure Switch Out8 Chassis Ground9 Main Valve Common
10 Pressure Switch In11 Rollout Switch In12 Main Valve
Pin # Reference Lettering Function1 IND-HOT Inducer 120 Vac
2 IGN-HOT Igniter 120 Vac
3 IND-NEUTRAL Inducer Neutral
4 IGN-NEUTRAL Igniter Neutral
TECHNICIAN’S QUICK REFERENCE GUIDE
Automation and Control SolutionsHoneywell International Inc. Honeywell Limited-Honeywell Limitée1985 Douglas Drive North 35 Dynamic DriveGolden Valley, MN 55422 Toronto, Ontario M1V 4Z9customer.honeywell.com
® U.S. Registered Trademark© 2007 Honeywell International Inc.69-2087 J.Z. 08-07 69-2087
2 69-2087 69-2087 3 4 69-2087 69-2087 5 6 69-2087
WIRING CONNECTIONSTable 3. Wiring Connections (Class 2, Low Voltage).
Table 4. Wiring Connections (Class 1, Line Voltage).Fig. 1. Typical Mounting Orientation showing wiring connections to the
S9200U1000
Fig. 2. DIP Switch (S1) Shown with factory default settings; all off
NOTE: FIELD SETTINGS (Page 11)
The field settings can be changed whenever necessary. The change takes effect for the next situations which are being influenced by that change. If for example a particular delay is in progress and settings are changed, the current delay setting is not influenced by that change. The field settings are not considered safety critical therefore, changes to these parameters can be made at any time during and after installation.
NOTE: See “DIP Switch S1 - Field Settings” on page 11.
Fixed parameters are those settings which may not be adjusted at any time.
Table 5. Fixed Parameters
DIP Switch (S1 and S2) settings The following field and safety parameters may be set using DIP switches S1 and S2. Refer to Fig. 4 on page 9 for the location of the two DIP switch blocks.
Table 6. DIP Switch (S1) settings - Field settings.
DIP Switch S2 – Safety Timings Table 7. DIP Switch (S2) settings - Safety timings
LED INDICATORSThe S9200U1000 provides three indicating LEDs (See Fig. 4 on page 9 for location on board):
— Flame - Amber: indicates flame status— Status - Red: indicates general system status and error
codes.
— E-COM - Green: indicates EnviraCOM™ bus activity
See “Troubleshooting” on page 19 for information about specific flash codes as referenced in the checkout procedures.
Use the following procedures only for the integrated furnace control; see individual component instructions for additional checkout procedures.
Table 8. Flame status Codes
Table 9. Control Status Codes
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
6-position screw terminal
(#5 screw)
D/1 (optional) EnviraCOM™ Data Connection (if used)
C/3 24 volt ground
R/2 24 volt hot - Thermostat
W Thermostat Heat Input
G Thermostat continuous fan input
Y Thermostat cool input / cooling contactor output for EnviraCOM thermostats
Polarized 3-pin connector
E-COM EnviraCOM™ diagnostic or communications device
12-pin connector Main Harness Connector
See Table 2 on page 7.
Straight Spade Quick Connect
24 VAC Transformer - 24 Vac
COM Transformer - Common
Fuse Block Fuse Fuse - Automotive Type - 3.0 Amps
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
4-pin connector (male terminals)
• Igniter-Inducer Harness Connector
See Table 3 on page 8
Straight Spade Quick Connect
COOL Circulator cool speed output
EAC Electronic Air Cleaner 120 Vac Output
HEAT Circulator heat speed output
CONT Continuous circulation
XFMR Transformer 120 Vac Output
L1 Line 120 Vac hot power supply
HUM Humidifier 120 Vac output
PARK Circulator Motor Park 120 Vac Input
PARK Circulator Motor Park 120 Vac Input
Straight Spade Quick Connect
Neutrals 120 Vac Input Neutral, Transformer Neutral, Electronic Air Cleaner Neutral, Circulator Neutral, Humidifier
Neutral
NOTE: Any connector can be used.
Straight Spade Quick Connect
Flame Flame Sense - Signal Input (90 Vac, current limited)
Fixed Parameter SettingPre-Purge 30 seconds
Inter-trial Purge 60 seconds
Postpurge 15 seconds
Cool Fan ON Delay 5 seconds
Ignition Retries 2 retries (3 retires total)
Ignition Recycles 3 recycles (4 cycles total)
Auto Restart Delay 1 hour
E-COM
LOC
KO
UT
JUM
PE
R
FLAM
E
STATU
S
E-C
OM
FUSE
XFMR
24 VAC
COM FLAME
HEAT
EAC
COOL
NE
UTR
ALS
PARKPARK HUM
D/1
C/3
R/2
WG
Y
ON
ON
S1
S2
1 2 3 41 2
ON
CONT
MOUNTING HOLE (X2)BOARD CLIPS (X6)
PLASTIC MOUNTING TRAY
M24908
L1
1 4
10 7 4 1
S1
ON
M24909
HEAT FAN OFF DELAY
HEAT FAN ON DELAY
COOL FAN OFF DELAY
12
34
ON
Flame Failure Response Time 2 seconds (maximum)
Fault De-bouncing Time 2 seconds
Compressor Short Cycle Delay 5 minutes
False Flame Recognition Period 20 seconds
Heat Cycles to Safety Timings Selection Lock 10 cycles
DIP Switch S1 DescriptionsIndividual Switches
SW1 SW2 SW3 SW4Cool Fan OFF Delay - 0 seconds OFF
Cool Fan OFF Delay - 60 seconds ON
Heat Fan ON Delay - 30 seconds OFF
Heat Fan ON Delay - 60 seconds ON
Heat Fan OFF Delay - 120 seconds OFF OFF
Heat Fan OFF Delay - 180 seconds OFF ON
Heat Fan OFF Delay - 90 seconds ON OFF
Heat Fan OFF Delay - 60 seconds ON ON
DIP Switch S2 DescriptionsIndividual Switches
SW1 SW2HSI Igniter Warm-up Time = 17/27a seconds
Trial For Ignition = 4 seconds - Ignition Activation Period = 1 second
- Flame Recognition Period = 3 secondsThis is the default setting.
a The shorter of the two periods listed (17 seconds) applies to the first trial only, while the longer period (27 seconds) applies to the subsequent trials during the same call for heat.
OFF OFF
HSI Igniter Warm-up Time = 17/27a secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
OFF ON
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
ON OFF
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 8 seconds
- Ignition Activation Period = 5 seconds - Flame Recognition Period = 3 seconds
ON ON
Fixed Parameter Setting
Flash Codea
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright 0.5 second dim cycles.- Periodic Blink: 0.5 second on, 0.5 second off. During local history recall, this fault
is flashed as a 1 + 2 pattern.
Amber LED Status Code and Error Description Check / Repair
OFF Control powered- No flame Not Applicable (normal operation)
Heartbeat Control powered- Call for heat - Flame present
Not Applicable (normal operation)
Periodic Blink b
b During local history recall, this fault is flashed as a 1 + 2 pattern.
Call for heat - Low flame current Check: Flame rod for contamination or loose wiring; low gas pressure.
Heartbeat Call for heat - Flame sense out of sequence - Flame still present
Check/Repair: Flame at burners, if present replace gas valve.
OFF All other conditions Not Applicable
Flash Code a
Red LED Status Code and Error Description Check / Repair
Pulse Control powered (Standby; No Call for Heat)
Not Applicable
Heartbeat Call for Heat - Normal operation Not Applicable (normal operation)
Pressure Switch Codes
2 Pressure Switch failed Open Check: If inducer is running, inducer could be broken or disconnected, or inducer relay K4 may
have failed.Check/Repair: Low line voltage; Pressure switch
wiring loose; hose disconnected or leaking; water in hose; venting blocked or obstructed.
3 Pressure Switch failed Closed Check: If inducer is off; inducer relay (K4) could be welded.
Check/Repair: Terminal wiring (shorted); pressure switch contacts (closed when should be open); pressure switch hoses have water
build-up or obstruction.
4 Pressure Switch opened during Trial For Ignition or Run Mode
Check: See if inducer is running.Check/Repair: Restricted venting; low input
voltage; water in horizontal vent length.
Limit Code
5 Limit switch open Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator fan
speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed, open
more ducts, add more returns).
Flame Code
6 Unexpected flame - Waiting for flame to be off after the 20
second delay
Check/Repair: Gas valve leakage.
Soft Lockout Codes
2 + 1 Soft Lockout - Exceed maximum number of retries
Check/Repair: Gas supply (pressure, supply, shut-off valves, gas valve); ignition (HSI element
not properly positioned and glowing); flame sensing (lead-wire broken or grounded, flame
rod not properly positioned, or flame rod contamination); low line voltage.
2 + 3 Soft Lockout - Exceeded maximum number of recycles or
retries where the last recycle/retry was due to the pressure
switch opening
Check/Repair: Pressure switch wiring; slow inducer; restricted, excessive, or obstructed
venting; unstable line voltage.
2 + 4 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to a flame failure
Check/Repair: Gas supply; flame sensor wiring.
2 + 5 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to the limit circuit opening or the
limit remained open longer than three minutes
Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator
fan speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed,
open more ducts, add more returns).
2 + 6 Soft Lockout - Gas Valve Failed to Make
Check/Repair: Gas valve, Gas valve wiring. Replace S9200U1000 if problem persists.
Other Codes
3 + 1 Low 24V (Control restarts if the error recovers)
Check/Repair: Low voltage transformer and circuit.
Voltage should be nominally 24 Vac with 120 Vac on incoming line voltage. Verify low voltage
under all thermostat request modes to insure there are no issues with other low voltage loads
such as the outdoor unit 24 Vac contactor.
3 + 2 Bad Fuse Check: Wiring (limit, rollout, pressure switch shorted to chassis; EnviraCOM bus); gas valve
could be shorted.Turn off the power and replace the fuse with a
fuse of the same type.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 4 Gas valve error - Miswire or welded (Control restarts if the error recovers and it has not been detected five times yet)
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 5 Control failed Self Check, internal error, or failed hardware (Control
restarts if the error recovers.)This covers hardware errors like
flame sense circuit faults, pin shorts, etc.
Cycle power to appliance and run heating sequence. If this failure repeats, replace the
control.
3 + 6 Reversed Line Voltage Polarity or Poor Earth Ground (Control restarts if the error recovers
within 5 minutes after the fault has cleared.)
Check: 1. Line voltage input wiring. Assure line voltage hot lead is attached to
L1.2. Ground wire from control to appliance and
appliance earth ground.3. Voltage between line volt Neutral and
appliance chassis. If over 10 volts, repair the wiring or move the furnace to another circuit with
a good earth ground.
Repair: Reverse line voltage inputs if line volt hot lead is not attached to the L1 input.
Hard Lockout Codes
Flash Code a
Red LED Status Code and Error Description Check / Repair
2 69-2087 69-2087 3 4 69-2087 69-2087 5 6 69-2087
WIRING CONNECTIONSTable 3. Wiring Connections (Class 2, Low Voltage).
Table 4. Wiring Connections (Class 1, Line Voltage).Fig. 1. Typical Mounting Orientation showing wiring connections to the
S9200U1000
Fig. 2. DIP Switch (S1) Shown with factory default settings; all off
NOTE: FIELD SETTINGS (Page 11)
The field settings can be changed whenever necessary. The change takes effect for the next situations which are being influenced by that change. If for example a particular delay is in progress and settings are changed, the current delay setting is not influenced by that change. The field settings are not considered safety critical therefore, changes to these parameters can be made at any time during and after installation.
NOTE: See “DIP Switch S1 - Field Settings” on page 11.
Fixed parameters are those settings which may not be adjusted at any time.
Table 5. Fixed Parameters
DIP Switch (S1 and S2) settings The following field and safety parameters may be set using DIP switches S1 and S2. Refer to Fig. 4 on page 9 for the location of the two DIP switch blocks.
Table 6. DIP Switch (S1) settings - Field settings.
DIP Switch S2 – Safety Timings Table 7. DIP Switch (S2) settings - Safety timings
LED INDICATORSThe S9200U1000 provides three indicating LEDs (See Fig. 4 on page 9 for location on board):
— Flame - Amber: indicates flame status— Status - Red: indicates general system status and error
codes.
— E-COM - Green: indicates EnviraCOM™ bus activity
See “Troubleshooting” on page 19 for information about specific flash codes as referenced in the checkout procedures.
Use the following procedures only for the integrated furnace control; see individual component instructions for additional checkout procedures.
Table 8. Flame status Codes
Table 9. Control Status Codes
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
6-position screw terminal
(#5 screw)
D/1 (optional) EnviraCOM™ Data Connection (if used)
C/3 24 volt ground
R/2 24 volt hot - Thermostat
W Thermostat Heat Input
G Thermostat continuous fan input
Y Thermostat cool input / cooling contactor output for EnviraCOM thermostats
Polarized 3-pin connector
E-COM EnviraCOM™ diagnostic or communications device
12-pin connector Main Harness Connector
See Table 2 on page 7.
Straight Spade Quick Connect
24 VAC Transformer - 24 Vac
COM Transformer - Common
Fuse Block Fuse Fuse - Automotive Type - 3.0 Amps
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
4-pin connector (male terminals)
• Igniter-Inducer Harness Connector
See Table 3 on page 8
Straight Spade Quick Connect
COOL Circulator cool speed output
EAC Electronic Air Cleaner 120 Vac Output
HEAT Circulator heat speed output
CONT Continuous circulation
XFMR Transformer 120 Vac Output
L1 Line 120 Vac hot power supply
HUM Humidifier 120 Vac output
PARK Circulator Motor Park 120 Vac Input
PARK Circulator Motor Park 120 Vac Input
Straight Spade Quick Connect
Neutrals 120 Vac Input Neutral, Transformer Neutral, Electronic Air Cleaner Neutral, Circulator Neutral, Humidifier
Neutral
NOTE: Any connector can be used.
Straight Spade Quick Connect
Flame Flame Sense - Signal Input (90 Vac, current limited)
Fixed Parameter SettingPre-Purge 30 seconds
Inter-trial Purge 60 seconds
Postpurge 15 seconds
Cool Fan ON Delay 5 seconds
Ignition Retries 2 retries (3 retires total)
Ignition Recycles 3 recycles (4 cycles total)
Auto Restart Delay 1 hour
E-COM
LOC
KO
UT
JUM
PE
R
FLAM
E
STATU
S
E-C
OM
FUSE
XFMR
24 VAC
COM FLAME
HEAT
EAC
COOL
NE
UTR
ALS
PARKPARK HUM
D/1
C/3
R/2
WG
Y
ON
ON
S1
S2
1 2 3 41 2
ON
CONT
MOUNTING HOLE (X2)BOARD CLIPS (X6)
PLASTIC MOUNTING TRAY
M24908
L1
1 4
10 7 4 1
S1
ON
M24909
HEAT FAN OFF DELAY
HEAT FAN ON DELAY
COOL FAN OFF DELAY
12
34
ON
Flame Failure Response Time 2 seconds (maximum)
Fault De-bouncing Time 2 seconds
Compressor Short Cycle Delay 5 minutes
False Flame Recognition Period 20 seconds
Heat Cycles to Safety Timings Selection Lock 10 cycles
DIP Switch S1 DescriptionsIndividual Switches
SW1 SW2 SW3 SW4Cool Fan OFF Delay - 0 seconds OFF
Cool Fan OFF Delay - 60 seconds ON
Heat Fan ON Delay - 30 seconds OFF
Heat Fan ON Delay - 60 seconds ON
Heat Fan OFF Delay - 120 seconds OFF OFF
Heat Fan OFF Delay - 180 seconds OFF ON
Heat Fan OFF Delay - 90 seconds ON OFF
Heat Fan OFF Delay - 60 seconds ON ON
DIP Switch S2 DescriptionsIndividual Switches
SW1 SW2HSI Igniter Warm-up Time = 17/27a seconds
Trial For Ignition = 4 seconds - Ignition Activation Period = 1 second
- Flame Recognition Period = 3 secondsThis is the default setting.
a The shorter of the two periods listed (17 seconds) applies to the first trial only, while the longer period (27 seconds) applies to the subsequent trials during the same call for heat.
OFF OFF
HSI Igniter Warm-up Time = 17/27a secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
OFF ON
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
ON OFF
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 8 seconds
- Ignition Activation Period = 5 seconds - Flame Recognition Period = 3 seconds
ON ON
Fixed Parameter Setting
Flash Codea
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright 0.5 second dim cycles.- Periodic Blink: 0.5 second on, 0.5 second off. During local history recall, this fault
is flashed as a 1 + 2 pattern.
Amber LED Status Code and Error Description Check / Repair
OFF Control powered- No flame Not Applicable (normal operation)
Heartbeat Control powered- Call for heat - Flame present
Not Applicable (normal operation)
Periodic Blink b
b During local history recall, this fault is flashed as a 1 + 2 pattern.
Call for heat - Low flame current Check: Flame rod for contamination or loose wiring; low gas pressure.
Heartbeat Call for heat - Flame sense out of sequence - Flame still present
Check/Repair: Flame at burners, if present replace gas valve.
OFF All other conditions Not Applicable
Flash Code a
Red LED Status Code and Error Description Check / Repair
Pulse Control powered (Standby; No Call for Heat)
Not Applicable
Heartbeat Call for Heat - Normal operation Not Applicable (normal operation)
Pressure Switch Codes
2 Pressure Switch failed Open Check: If inducer is running, inducer could be broken or disconnected, or inducer relay K4 may
have failed.Check/Repair: Low line voltage; Pressure switch
wiring loose; hose disconnected or leaking; water in hose; venting blocked or obstructed.
3 Pressure Switch failed Closed Check: If inducer is off; inducer relay (K4) could be welded.
Check/Repair: Terminal wiring (shorted); pressure switch contacts (closed when should be open); pressure switch hoses have water
build-up or obstruction.
4 Pressure Switch opened during Trial For Ignition or Run Mode
Check: See if inducer is running.Check/Repair: Restricted venting; low input
voltage; water in horizontal vent length.
Limit Code
5 Limit switch open Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator fan
speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed, open
more ducts, add more returns).
Flame Code
6 Unexpected flame - Waiting for flame to be off after the 20
second delay
Check/Repair: Gas valve leakage.
Soft Lockout Codes
2 + 1 Soft Lockout - Exceed maximum number of retries
Check/Repair: Gas supply (pressure, supply, shut-off valves, gas valve); ignition (HSI element
not properly positioned and glowing); flame sensing (lead-wire broken or grounded, flame
rod not properly positioned, or flame rod contamination); low line voltage.
2 + 3 Soft Lockout - Exceeded maximum number of recycles or
retries where the last recycle/retry was due to the pressure
switch opening
Check/Repair: Pressure switch wiring; slow inducer; restricted, excessive, or obstructed
venting; unstable line voltage.
2 + 4 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to a flame failure
Check/Repair: Gas supply; flame sensor wiring.
2 + 5 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to the limit circuit opening or the
limit remained open longer than three minutes
Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator
fan speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed,
open more ducts, add more returns).
2 + 6 Soft Lockout - Gas Valve Failed to Make
Check/Repair: Gas valve, Gas valve wiring. Replace S9200U1000 if problem persists.
Other Codes
3 + 1 Low 24V (Control restarts if the error recovers)
Check/Repair: Low voltage transformer and circuit.
Voltage should be nominally 24 Vac with 120 Vac on incoming line voltage. Verify low voltage
under all thermostat request modes to insure there are no issues with other low voltage loads
such as the outdoor unit 24 Vac contactor.
3 + 2 Bad Fuse Check: Wiring (limit, rollout, pressure switch shorted to chassis; EnviraCOM bus); gas valve
could be shorted.Turn off the power and replace the fuse with a
fuse of the same type.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 4 Gas valve error - Miswire or welded (Control restarts if the error recovers and it has not been detected five times yet)
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 5 Control failed Self Check, internal error, or failed hardware (Control
restarts if the error recovers.)This covers hardware errors like
flame sense circuit faults, pin shorts, etc.
Cycle power to appliance and run heating sequence. If this failure repeats, replace the
control.
3 + 6 Reversed Line Voltage Polarity or Poor Earth Ground (Control restarts if the error recovers
within 5 minutes after the fault has cleared.)
Check: 1. Line voltage input wiring. Assure line voltage hot lead is attached to
L1.2. Ground wire from control to appliance and
appliance earth ground.3. Voltage between line volt Neutral and
appliance chassis. If over 10 volts, repair the wiring or move the furnace to another circuit with
a good earth ground.
Repair: Reverse line voltage inputs if line volt hot lead is not attached to the L1 input.
Hard Lockout Codes
Flash Code a
Red LED Status Code and Error Description Check / Repair
2 69-2087 69-2087 3 4 69-2087 69-2087 5 6 69-2087
WIRING CONNECTIONSTable 3. Wiring Connections (Class 2, Low Voltage).
Table 4. Wiring Connections (Class 1, Line Voltage).Fig. 1. Typical Mounting Orientation showing wiring connections to the
S9200U1000
Fig. 2. DIP Switch (S1) Shown with factory default settings; all off
NOTE: FIELD SETTINGS (Page 11)
The field settings can be changed whenever necessary. The change takes effect for the next situations which are being influenced by that change. If for example a particular delay is in progress and settings are changed, the current delay setting is not influenced by that change. The field settings are not considered safety critical therefore, changes to these parameters can be made at any time during and after installation.
NOTE: See “DIP Switch S1 - Field Settings” on page 11.
Fixed parameters are those settings which may not be adjusted at any time.
Table 5. Fixed Parameters
DIP Switch (S1 and S2) settings The following field and safety parameters may be set using DIP switches S1 and S2. Refer to Fig. 4 on page 9 for the location of the two DIP switch blocks.
Table 6. DIP Switch (S1) settings - Field settings.
DIP Switch S2 – Safety Timings Table 7. DIP Switch (S2) settings - Safety timings
LED INDICATORSThe S9200U1000 provides three indicating LEDs (See Fig. 4 on page 9 for location on board):
— Flame - Amber: indicates flame status— Status - Red: indicates general system status and error
codes.
— E-COM - Green: indicates EnviraCOM™ bus activity
See “Troubleshooting” on page 19 for information about specific flash codes as referenced in the checkout procedures.
Use the following procedures only for the integrated furnace control; see individual component instructions for additional checkout procedures.
Table 8. Flame status Codes
Table 9. Control Status Codes
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
6-position screw terminal
(#5 screw)
D/1 (optional) EnviraCOM™ Data Connection (if used)
C/3 24 volt ground
R/2 24 volt hot - Thermostat
W Thermostat Heat Input
G Thermostat continuous fan input
Y Thermostat cool input / cooling contactor output for EnviraCOM thermostats
Polarized 3-pin connector
E-COM EnviraCOM™ diagnostic or communications device
12-pin connector Main Harness Connector
See Table 2 on page 7.
Straight Spade Quick Connect
24 VAC Transformer - 24 Vac
COM Transformer - Common
Fuse Block Fuse Fuse - Automotive Type - 3.0 Amps
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
4-pin connector (male terminals)
• Igniter-Inducer Harness Connector
See Table 3 on page 8
Straight Spade Quick Connect
COOL Circulator cool speed output
EAC Electronic Air Cleaner 120 Vac Output
HEAT Circulator heat speed output
CONT Continuous circulation
XFMR Transformer 120 Vac Output
L1 Line 120 Vac hot power supply
HUM Humidifier 120 Vac output
PARK Circulator Motor Park 120 Vac Input
PARK Circulator Motor Park 120 Vac Input
Straight Spade Quick Connect
Neutrals 120 Vac Input Neutral, Transformer Neutral, Electronic Air Cleaner Neutral, Circulator Neutral, Humidifier
Neutral
NOTE: Any connector can be used.
Straight Spade Quick Connect
Flame Flame Sense - Signal Input (90 Vac, current limited)
Fixed Parameter SettingPre-Purge 30 seconds
Inter-trial Purge 60 seconds
Postpurge 15 seconds
Cool Fan ON Delay 5 seconds
Ignition Retries 2 retries (3 retires total)
Ignition Recycles 3 recycles (4 cycles total)
Auto Restart Delay 1 hour
E-COM
LOC
KO
UT
JUM
PE
R
FLAM
E
STATU
S
E-C
OM
FUSE
XFMR
24 VAC
COM FLAME
HEAT
EAC
COOL
NE
UTR
ALS
PARKPARK HUM
D/1
C/3
R/2
WG
Y
ON
ON
S1
S2
1 2 3 41 2
ON
CONT
MOUNTING HOLE (X2)BOARD CLIPS (X6)
PLASTIC MOUNTING TRAY
M24908
L1
1 4
10 7 4 1
S1
ON
M24909
HEAT FAN OFF DELAY
HEAT FAN ON DELAY
COOL FAN OFF DELAY
12
34
ON
Flame Failure Response Time 2 seconds (maximum)
Fault De-bouncing Time 2 seconds
Compressor Short Cycle Delay 5 minutes
False Flame Recognition Period 20 seconds
Heat Cycles to Safety Timings Selection Lock 10 cycles
DIP Switch S1 DescriptionsIndividual Switches
SW1 SW2 SW3 SW4Cool Fan OFF Delay - 0 seconds OFF
Cool Fan OFF Delay - 60 seconds ON
Heat Fan ON Delay - 30 seconds OFF
Heat Fan ON Delay - 60 seconds ON
Heat Fan OFF Delay - 120 seconds OFF OFF
Heat Fan OFF Delay - 180 seconds OFF ON
Heat Fan OFF Delay - 90 seconds ON OFF
Heat Fan OFF Delay - 60 seconds ON ON
DIP Switch S2 DescriptionsIndividual Switches
SW1 SW2HSI Igniter Warm-up Time = 17/27a seconds
Trial For Ignition = 4 seconds - Ignition Activation Period = 1 second
- Flame Recognition Period = 3 secondsThis is the default setting.
a The shorter of the two periods listed (17 seconds) applies to the first trial only, while the longer period (27 seconds) applies to the subsequent trials during the same call for heat.
OFF OFF
HSI Igniter Warm-up Time = 17/27a secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
OFF ON
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
ON OFF
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 8 seconds
- Ignition Activation Period = 5 seconds - Flame Recognition Period = 3 seconds
ON ON
Fixed Parameter Setting
Flash Codea
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright 0.5 second dim cycles.- Periodic Blink: 0.5 second on, 0.5 second off. During local history recall, this fault
is flashed as a 1 + 2 pattern.
Amber LED Status Code and Error Description Check / Repair
OFF Control powered- No flame Not Applicable (normal operation)
Heartbeat Control powered- Call for heat - Flame present
Not Applicable (normal operation)
Periodic Blink b
b During local history recall, this fault is flashed as a 1 + 2 pattern.
Call for heat - Low flame current Check: Flame rod for contamination or loose wiring; low gas pressure.
Heartbeat Call for heat - Flame sense out of sequence - Flame still present
Check/Repair: Flame at burners, if present replace gas valve.
OFF All other conditions Not Applicable
Flash Code a
Red LED Status Code and Error Description Check / Repair
Pulse Control powered (Standby; No Call for Heat)
Not Applicable
Heartbeat Call for Heat - Normal operation Not Applicable (normal operation)
Pressure Switch Codes
2 Pressure Switch failed Open Check: If inducer is running, inducer could be broken or disconnected, or inducer relay K4 may
have failed.Check/Repair: Low line voltage; Pressure switch
wiring loose; hose disconnected or leaking; water in hose; venting blocked or obstructed.
3 Pressure Switch failed Closed Check: If inducer is off; inducer relay (K4) could be welded.
Check/Repair: Terminal wiring (shorted); pressure switch contacts (closed when should be open); pressure switch hoses have water
build-up or obstruction.
4 Pressure Switch opened during Trial For Ignition or Run Mode
Check: See if inducer is running.Check/Repair: Restricted venting; low input
voltage; water in horizontal vent length.
Limit Code
5 Limit switch open Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator fan
speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed, open
more ducts, add more returns).
Flame Code
6 Unexpected flame - Waiting for flame to be off after the 20
second delay
Check/Repair: Gas valve leakage.
Soft Lockout Codes
2 + 1 Soft Lockout - Exceed maximum number of retries
Check/Repair: Gas supply (pressure, supply, shut-off valves, gas valve); ignition (HSI element
not properly positioned and glowing); flame sensing (lead-wire broken or grounded, flame
rod not properly positioned, or flame rod contamination); low line voltage.
2 + 3 Soft Lockout - Exceeded maximum number of recycles or
retries where the last recycle/retry was due to the pressure
switch opening
Check/Repair: Pressure switch wiring; slow inducer; restricted, excessive, or obstructed
venting; unstable line voltage.
2 + 4 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to a flame failure
Check/Repair: Gas supply; flame sensor wiring.
2 + 5 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to the limit circuit opening or the
limit remained open longer than three minutes
Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator
fan speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed,
open more ducts, add more returns).
2 + 6 Soft Lockout - Gas Valve Failed to Make
Check/Repair: Gas valve, Gas valve wiring. Replace S9200U1000 if problem persists.
Other Codes
3 + 1 Low 24V (Control restarts if the error recovers)
Check/Repair: Low voltage transformer and circuit.
Voltage should be nominally 24 Vac with 120 Vac on incoming line voltage. Verify low voltage
under all thermostat request modes to insure there are no issues with other low voltage loads
such as the outdoor unit 24 Vac contactor.
3 + 2 Bad Fuse Check: Wiring (limit, rollout, pressure switch shorted to chassis; EnviraCOM bus); gas valve
could be shorted.Turn off the power and replace the fuse with a
fuse of the same type.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 4 Gas valve error - Miswire or welded (Control restarts if the error recovers and it has not been detected five times yet)
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 5 Control failed Self Check, internal error, or failed hardware (Control
restarts if the error recovers.)This covers hardware errors like
flame sense circuit faults, pin shorts, etc.
Cycle power to appliance and run heating sequence. If this failure repeats, replace the
control.
3 + 6 Reversed Line Voltage Polarity or Poor Earth Ground (Control restarts if the error recovers
within 5 minutes after the fault has cleared.)
Check: 1. Line voltage input wiring. Assure line voltage hot lead is attached to
L1.2. Ground wire from control to appliance and
appliance earth ground.3. Voltage between line volt Neutral and
appliance chassis. If over 10 volts, repair the wiring or move the furnace to another circuit with
a good earth ground.
Repair: Reverse line voltage inputs if line volt hot lead is not attached to the L1 input.
Hard Lockout Codes
Flash Code a
Red LED Status Code and Error Description Check / Repair
2 69-2087 69-2087 3 4 69-2087 69-2087 5 6 69-2087
WIRING CONNECTIONSTable 3. Wiring Connections (Class 2, Low Voltage).
Table 4. Wiring Connections (Class 1, Line Voltage).Fig. 1. Typical Mounting Orientation showing wiring connections to the
S9200U1000
Fig. 2. DIP Switch (S1) Shown with factory default settings; all off
NOTE: FIELD SETTINGS (Page 11)
The field settings can be changed whenever necessary. The change takes effect for the next situations which are being influenced by that change. If for example a particular delay is in progress and settings are changed, the current delay setting is not influenced by that change. The field settings are not considered safety critical therefore, changes to these parameters can be made at any time during and after installation.
NOTE: See “DIP Switch S1 - Field Settings” on page 11.
Fixed parameters are those settings which may not be adjusted at any time.
Table 5. Fixed Parameters
DIP Switch (S1 and S2) settings The following field and safety parameters may be set using DIP switches S1 and S2. Refer to Fig. 4 on page 9 for the location of the two DIP switch blocks.
Table 6. DIP Switch (S1) settings - Field settings.
DIP Switch S2 – Safety Timings Table 7. DIP Switch (S2) settings - Safety timings
LED INDICATORSThe S9200U1000 provides three indicating LEDs (See Fig. 4 on page 9 for location on board):
— Flame - Amber: indicates flame status— Status - Red: indicates general system status and error
codes.
— E-COM - Green: indicates EnviraCOM™ bus activity
See “Troubleshooting” on page 19 for information about specific flash codes as referenced in the checkout procedures.
Use the following procedures only for the integrated furnace control; see individual component instructions for additional checkout procedures.
Table 8. Flame status Codes
Table 9. Control Status Codes
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
6-position screw terminal
(#5 screw)
D/1 (optional) EnviraCOM™ Data Connection (if used)
C/3 24 volt ground
R/2 24 volt hot - Thermostat
W Thermostat Heat Input
G Thermostat continuous fan input
Y Thermostat cool input / cooling contactor output for EnviraCOM thermostats
Polarized 3-pin connector
E-COM EnviraCOM™ diagnostic or communications device
12-pin connector Main Harness Connector
See Table 2 on page 7.
Straight Spade Quick Connect
24 VAC Transformer - 24 Vac
COM Transformer - Common
Fuse Block Fuse Fuse - Automotive Type - 3.0 Amps
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
4-pin connector (male terminals)
• Igniter-Inducer Harness Connector
See Table 3 on page 8
Straight Spade Quick Connect
COOL Circulator cool speed output
EAC Electronic Air Cleaner 120 Vac Output
HEAT Circulator heat speed output
CONT Continuous circulation
XFMR Transformer 120 Vac Output
L1 Line 120 Vac hot power supply
HUM Humidifier 120 Vac output
PARK Circulator Motor Park 120 Vac Input
PARK Circulator Motor Park 120 Vac Input
Straight Spade Quick Connect
Neutrals 120 Vac Input Neutral, Transformer Neutral, Electronic Air Cleaner Neutral, Circulator Neutral, Humidifier
Neutral
NOTE: Any connector can be used.
Straight Spade Quick Connect
Flame Flame Sense - Signal Input (90 Vac, current limited)
Fixed Parameter SettingPre-Purge 30 seconds
Inter-trial Purge 60 seconds
Postpurge 15 seconds
Cool Fan ON Delay 5 seconds
Ignition Retries 2 retries (3 retires total)
Ignition Recycles 3 recycles (4 cycles total)
Auto Restart Delay 1 hour
E-COM
LOC
KO
UT
JUM
PE
R
FLAM
E
STATU
S
E-C
OM
FUSE
XFMR
24 VAC
COM FLAME
HEAT
EAC
COOL
NE
UTR
ALS
PARKPARK HUM
D/1
C/3
R/2
WG
Y
ON
ON
S1
S2
1 2 3 41 2
ON
CONT
MOUNTING HOLE (X2)BOARD CLIPS (X6)
PLASTIC MOUNTING TRAY
M24908
L1
1 4
10 7 4 1
S1
ON
M24909
HEAT FAN OFF DELAY
HEAT FAN ON DELAY
COOL FAN OFF DELAY
12
34
ON
Flame Failure Response Time 2 seconds (maximum)
Fault De-bouncing Time 2 seconds
Compressor Short Cycle Delay 5 minutes
False Flame Recognition Period 20 seconds
Heat Cycles to Safety Timings Selection Lock 10 cycles
DIP Switch S1 DescriptionsIndividual Switches
SW1 SW2 SW3 SW4Cool Fan OFF Delay - 0 seconds OFF
Cool Fan OFF Delay - 60 seconds ON
Heat Fan ON Delay - 30 seconds OFF
Heat Fan ON Delay - 60 seconds ON
Heat Fan OFF Delay - 120 seconds OFF OFF
Heat Fan OFF Delay - 180 seconds OFF ON
Heat Fan OFF Delay - 90 seconds ON OFF
Heat Fan OFF Delay - 60 seconds ON ON
DIP Switch S2 DescriptionsIndividual Switches
SW1 SW2HSI Igniter Warm-up Time = 17/27a seconds
Trial For Ignition = 4 seconds - Ignition Activation Period = 1 second
- Flame Recognition Period = 3 secondsThis is the default setting.
a The shorter of the two periods listed (17 seconds) applies to the first trial only, while the longer period (27 seconds) applies to the subsequent trials during the same call for heat.
OFF OFF
HSI Igniter Warm-up Time = 17/27a secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
OFF ON
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
ON OFF
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 8 seconds
- Ignition Activation Period = 5 seconds - Flame Recognition Period = 3 seconds
ON ON
Fixed Parameter Setting
Flash Codea
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright 0.5 second dim cycles.- Periodic Blink: 0.5 second on, 0.5 second off. During local history recall, this fault
is flashed as a 1 + 2 pattern.
Amber LED Status Code and Error Description Check / Repair
OFF Control powered- No flame Not Applicable (normal operation)
Heartbeat Control powered- Call for heat - Flame present
Not Applicable (normal operation)
Periodic Blink b
b During local history recall, this fault is flashed as a 1 + 2 pattern.
Call for heat - Low flame current Check: Flame rod for contamination or loose wiring; low gas pressure.
Heartbeat Call for heat - Flame sense out of sequence - Flame still present
Check/Repair: Flame at burners, if present replace gas valve.
OFF All other conditions Not Applicable
Flash Code a
Red LED Status Code and Error Description Check / Repair
Pulse Control powered (Standby; No Call for Heat)
Not Applicable
Heartbeat Call for Heat - Normal operation Not Applicable (normal operation)
Pressure Switch Codes
2 Pressure Switch failed Open Check: If inducer is running, inducer could be broken or disconnected, or inducer relay K4 may
have failed.Check/Repair: Low line voltage; Pressure switch
wiring loose; hose disconnected or leaking; water in hose; venting blocked or obstructed.
3 Pressure Switch failed Closed Check: If inducer is off; inducer relay (K4) could be welded.
Check/Repair: Terminal wiring (shorted); pressure switch contacts (closed when should be open); pressure switch hoses have water
build-up or obstruction.
4 Pressure Switch opened during Trial For Ignition or Run Mode
Check: See if inducer is running.Check/Repair: Restricted venting; low input
voltage; water in horizontal vent length.
Limit Code
5 Limit switch open Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator fan
speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed, open
more ducts, add more returns).
Flame Code
6 Unexpected flame - Waiting for flame to be off after the 20
second delay
Check/Repair: Gas valve leakage.
Soft Lockout Codes
2 + 1 Soft Lockout - Exceed maximum number of retries
Check/Repair: Gas supply (pressure, supply, shut-off valves, gas valve); ignition (HSI element
not properly positioned and glowing); flame sensing (lead-wire broken or grounded, flame
rod not properly positioned, or flame rod contamination); low line voltage.
2 + 3 Soft Lockout - Exceeded maximum number of recycles or
retries where the last recycle/retry was due to the pressure
switch opening
Check/Repair: Pressure switch wiring; slow inducer; restricted, excessive, or obstructed
venting; unstable line voltage.
2 + 4 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to a flame failure
Check/Repair: Gas supply; flame sensor wiring.
2 + 5 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to the limit circuit opening or the
limit remained open longer than three minutes
Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator
fan speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed,
open more ducts, add more returns).
2 + 6 Soft Lockout - Gas Valve Failed to Make
Check/Repair: Gas valve, Gas valve wiring. Replace S9200U1000 if problem persists.
Other Codes
3 + 1 Low 24V (Control restarts if the error recovers)
Check/Repair: Low voltage transformer and circuit.
Voltage should be nominally 24 Vac with 120 Vac on incoming line voltage. Verify low voltage
under all thermostat request modes to insure there are no issues with other low voltage loads
such as the outdoor unit 24 Vac contactor.
3 + 2 Bad Fuse Check: Wiring (limit, rollout, pressure switch shorted to chassis; EnviraCOM bus); gas valve
could be shorted.Turn off the power and replace the fuse with a
fuse of the same type.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 4 Gas valve error - Miswire or welded (Control restarts if the error recovers and it has not been detected five times yet)
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 5 Control failed Self Check, internal error, or failed hardware (Control
restarts if the error recovers.)This covers hardware errors like
flame sense circuit faults, pin shorts, etc.
Cycle power to appliance and run heating sequence. If this failure repeats, replace the
control.
3 + 6 Reversed Line Voltage Polarity or Poor Earth Ground (Control restarts if the error recovers
within 5 minutes after the fault has cleared.)
Check: 1. Line voltage input wiring. Assure line voltage hot lead is attached to
L1.2. Ground wire from control to appliance and
appliance earth ground.3. Voltage between line volt Neutral and
appliance chassis. If over 10 volts, repair the wiring or move the furnace to another circuit with
a good earth ground.
Repair: Reverse line voltage inputs if line volt hot lead is not attached to the L1 input.
Hard Lockout Codes
Flash Code a
Red LED Status Code and Error Description Check / Repair
tr
ou
bles
ho
ot
ing
246
Technical information 15SECTION
fwwebb.comF.W. Webb Company
(continued)
69-2087 7 69-2087 8 9 69-2087
S9200U1000 UNIVERSAL HOT SURFACE IGNITION INTEGRATED FURNACE CONTROL
Table 10. E-Com Status Codes
STATUS CODES HISTORYThe S9200U1000 stores the ten (10) most recent error codes. These codes can be recalled for viewing during troubleshooting and cleared if necessary.
Recalling the Status Code HistoryYou may perform the following procedure multiple times to confirm that you have viewed all the currently stored error codes.
To recall the error code history and display it via the red status LED, perform the following:
1. Jumper the thermostat screw-terminal R/2 to terminal D/1.• Within 0.5 seconds, the red status LED stops normal
operation and turns on solid to indicate that the jumper is sensed.
2. Keep the thermostat screw-terminal R/2 to D/1 jumpered. • After a 5 second time-out, the red status LED turns off,
indicating that error code recall is pending.
3. Within 10 seconds of the red status LED turning off, remove the thermostat screw-terminal R/2 to terminal D/1 jumper.
• This activates the error code recall.
IMPORTANTIf the R/2 to D/1 terminal jumper is not removed within the 10 seconds, the history will be erased.
4. Each saved error code blinks once on the red status LED, starting with the most recently stored error code.
NOTE: If there are no error codes to display, the red status LED immediately returns to nor-mal operation.
5. After last error code displays, the red status LED returns to nor-mal operation.
ENVIRACOM COMMUNICATIONSEnviraCOM™ communication is a standard feature on the S9200U1000. EnviraCOM™ can be used to control system operation by way of an EnviraCOM™ enabled thermostat and perform advanced diagnostics when connected to EnviraCOM™ enabled diagnostic tools such as the web based EnviraLNK® remote diagnostics application, the OnWatch QuickLook™ 72 and the W8735D Telephone Access Module (TAM). In addition to alarms, key information such as state and flame current can be sent over the EnviraCOM™ bus. See Table 13.
Table 11. S920001000 EnviraCOM Alarms
TEST MODEThe S9200U1000 is equipped with a Test Mode feature which allows the control to test and verify several critical parameters. During Test Mode, the S9200U1000 alters the selected Safety Timings as described in Table 14.
Table 12. Test Mode Parameters S9200U1000 Universal Hot Surface Ignition Integrated Furnace Control
This following service procedure provides a quick overview for the S9200U IFC. For more information, refer to form 69-2075.
WIRING HARNESSESTable 1. Main harness plug connector 12-pin
(Class 2, Low Voltage).
Igniter/Inducer Harness Plug ConnectionsTable 2. Igniter/Inducer harness plug Connector 4-Pin
4 + 1 Hard Lockout - Rollout circuit open or previously opened.
Check/Repair: Flue restrictions; heat exchanger restricted
Check burner. Check Rollout Switch including switch cables.
Reset rollout if necessary. Do not operate until repairs are made.
Cycle power to appliance and run heating sequence.
If this failure repeats, replace the control.
4 + 2 Hard Lockout - Gas valve welded relay detected for five times
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright, 0.5 second dim cycles. - During start-up the STATUS LED blinks fast for approximately 2 seconds. If the
S9200U1000 continues blinking fast (8 pulses/second), the control has failed and must be replaced.
- Standard LED Fault Pattern (Single X Flash): LED flashes X times at 2HZ, then off for 3 seconds.
- Advanced LED Fault Pattern (X + Y Flash): LED flashes X times at 2Hz, remains off for one second, flashes Y times at 2Hz, remains off for three seconds, and then repeats.
Flash Code
Green LED Status Code and
Description a
a This LED is active even if a conventional thermostat is controlling the appliance.
Check / RepairRapid Flashing Bus Activity - Message being
transmittedNot Applicable (normal operation)
Single Blink Bus Activity - Received message acknowledgment
Not Applicable (normal operation)
Off No Bus Activity Check/Repair: Disconnect the S9200U1000 from the external bus wiring, cycle power and
check the bus activity. If there is activity, repair external bus wiring/devices before
reconnecting the S9200U1000 back. If there is still no activity, replace the control.
Flash Code a
Red LED Status Code and Error Description Check / Repair
Alarm DescriptionAlarm
Number CommentThis device has no alarms 0 Not Applicable
Pressure switch failed to close in the ignition sequence
1 Display/Diagnostics
Pressure switch failed to open in the ignition sequence
3 Display/Diagnostics
The pressure switch opened in run or trial for more than the allowable time
98 Display/Diagnostics
Limit switch open 26 Display/Diagnostics
Flame detected out of sequence 34 Display/Diagnostics
Soft lockout due to flame current 5 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from pressure switch open
85 Display/Diagnostics
The maximum number of flame loss incidents has been exceeded
22 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from limit switch open
86 Display/Diagnostics
Gas valve failed to energize 17 Display/Diagnostics/EnviraLNK®/TAM
Low voltage is detected on 24 Vac input 125 Display/Diagnostics/EnviraLNK®/TAM
A bad fuse has been detected (NOTE: This alarm is stored in the Status Code History)
92 Display/Diagnostics/EnviraLNK®/TAM
The gas valve relay was sensed as closed when it should be open
100 Display/Diagnostics/EnviraLNK®/TAM
Electronics down 18 Display/Diagnostics/EnviraLNK®/TAM
Reversed line polarity 33 Display/Diagnostics/EnviraLNK®/TAM
Earth ground problem 88 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to Rollout Limit
87 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to gas valve welded condition being detected more times
than allowed maximum
124 Display/Diagnostics/EnviraLNK®/TAM
Flame current caution level while running 4 Display/Diagnostics
Test Mode Parameter Modified TimingPre-Purge 5 seconds
HSI Warm-up 17 seconds
Ignition Activation 3 seconds
Flame Recognition 1 second
Trial for Ignition 4 seconds
Heat Fan ON Delay 15 seconds
Heat Fan OFF Delay 0 seconds
Post-Purge 5 seconds
Cool Fan ON Delay 2 seconds
Cool Fan OFF Delay 0 seconds Pin # Function1 High Limit Out2 Flame Sense - Flame Signal Input (90 Vac, current limited)3 24 Vac Hot4 Not Used (TBD)5 Rollout Switch Out6 24 Vac Common7 High Limit In + Pressure Switch Out8 Chassis Ground9 Main Valve Common
10 Pressure Switch In11 Rollout Switch In12 Main Valve
Pin # Reference Lettering Function1 IND-HOT Inducer 120 Vac
2 IGN-HOT Igniter 120 Vac
3 IND-NEUTRAL Inducer Neutral
4 IGN-NEUTRAL Igniter Neutral
TECHNICIAN’S QUICK REFERENCE GUIDE
Automation and Control SolutionsHoneywell International Inc. Honeywell Limited-Honeywell Limitée1985 Douglas Drive North 35 Dynamic DriveGolden Valley, MN 55422 Toronto, Ontario M1V 4Z9customer.honeywell.com
® U.S. Registered Trademark© 2007 Honeywell International Inc.69-2087 J.Z. 08-07 69-2087
2 69-2087 69-2087 3 4 69-2087 69-2087 5 6 69-2087
WIRING CONNECTIONSTable 3. Wiring Connections (Class 2, Low Voltage).
Table 4. Wiring Connections (Class 1, Line Voltage).Fig. 1. Typical Mounting Orientation showing wiring connections to the
S9200U1000
Fig. 2. DIP Switch (S1) Shown with factory default settings; all off
NOTE: FIELD SETTINGS (Page 11)
The field settings can be changed whenever necessary. The change takes effect for the next situations which are being influenced by that change. If for example a particular delay is in progress and settings are changed, the current delay setting is not influenced by that change. The field settings are not considered safety critical therefore, changes to these parameters can be made at any time during and after installation.
NOTE: See “DIP Switch S1 - Field Settings” on page 11.
Fixed parameters are those settings which may not be adjusted at any time.
Table 5. Fixed Parameters
DIP Switch (S1 and S2) settings The following field and safety parameters may be set using DIP switches S1 and S2. Refer to Fig. 4 on page 9 for the location of the two DIP switch blocks.
Table 6. DIP Switch (S1) settings - Field settings.
DIP Switch S2 – Safety Timings Table 7. DIP Switch (S2) settings - Safety timings
LED INDICATORSThe S9200U1000 provides three indicating LEDs (See Fig. 4 on page 9 for location on board):
— Flame - Amber: indicates flame status— Status - Red: indicates general system status and error
codes.
— E-COM - Green: indicates EnviraCOM™ bus activity
See “Troubleshooting” on page 19 for information about specific flash codes as referenced in the checkout procedures.
Use the following procedures only for the integrated furnace control; see individual component instructions for additional checkout procedures.
Table 8. Flame status Codes
Table 9. Control Status Codes
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
6-position screw terminal
(#5 screw)
D/1 (optional) EnviraCOM™ Data Connection (if used)
C/3 24 volt ground
R/2 24 volt hot - Thermostat
W Thermostat Heat Input
G Thermostat continuous fan input
Y Thermostat cool input / cooling contactor output for EnviraCOM thermostats
Polarized 3-pin connector
E-COM EnviraCOM™ diagnostic or communications device
12-pin connector Main Harness Connector
See Table 2 on page 7.
Straight Spade Quick Connect
24 VAC Transformer - 24 Vac
COM Transformer - Common
Fuse Block Fuse Fuse - Automotive Type - 3.0 Amps
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
4-pin connector (male terminals)
• Igniter-Inducer Harness Connector
See Table 3 on page 8
Straight Spade Quick Connect
COOL Circulator cool speed output
EAC Electronic Air Cleaner 120 Vac Output
HEAT Circulator heat speed output
CONT Continuous circulation
XFMR Transformer 120 Vac Output
L1 Line 120 Vac hot power supply
HUM Humidifier 120 Vac output
PARK Circulator Motor Park 120 Vac Input
PARK Circulator Motor Park 120 Vac Input
Straight Spade Quick Connect
Neutrals 120 Vac Input Neutral, Transformer Neutral, Electronic Air Cleaner Neutral, Circulator Neutral, Humidifier
Neutral
NOTE: Any connector can be used.
Straight Spade Quick Connect
Flame Flame Sense - Signal Input (90 Vac, current limited)
Fixed Parameter SettingPre-Purge 30 seconds
Inter-trial Purge 60 seconds
Postpurge 15 seconds
Cool Fan ON Delay 5 seconds
Ignition Retries 2 retries (3 retires total)
Ignition Recycles 3 recycles (4 cycles total)
Auto Restart Delay 1 hour
E-COM
LOC
KO
UT
JUM
PE
R
FLAM
E
STATU
S
E-C
OM
FUSE
XFMR
24 VAC
COM FLAME
HEAT
EAC
COOL
NE
UTR
ALS
PARKPARK HUM
D/1
C/3
R/2
WG
Y
ON
ON
S1
S2
1 2 3 41 2
ON
CONT
MOUNTING HOLE (X2)BOARD CLIPS (X6)
PLASTIC MOUNTING TRAY
M24908
L1
1 4
10 7 4 1
S1
ON
M24909
HEAT FAN OFF DELAY
HEAT FAN ON DELAY
COOL FAN OFF DELAY
12
34
ON
Flame Failure Response Time 2 seconds (maximum)
Fault De-bouncing Time 2 seconds
Compressor Short Cycle Delay 5 minutes
False Flame Recognition Period 20 seconds
Heat Cycles to Safety Timings Selection Lock 10 cycles
DIP Switch S1 DescriptionsIndividual Switches
SW1 SW2 SW3 SW4Cool Fan OFF Delay - 0 seconds OFF
Cool Fan OFF Delay - 60 seconds ON
Heat Fan ON Delay - 30 seconds OFF
Heat Fan ON Delay - 60 seconds ON
Heat Fan OFF Delay - 120 seconds OFF OFF
Heat Fan OFF Delay - 180 seconds OFF ON
Heat Fan OFF Delay - 90 seconds ON OFF
Heat Fan OFF Delay - 60 seconds ON ON
DIP Switch S2 DescriptionsIndividual Switches
SW1 SW2HSI Igniter Warm-up Time = 17/27a seconds
Trial For Ignition = 4 seconds - Ignition Activation Period = 1 second
- Flame Recognition Period = 3 secondsThis is the default setting.
a The shorter of the two periods listed (17 seconds) applies to the first trial only, while the longer period (27 seconds) applies to the subsequent trials during the same call for heat.
OFF OFF
HSI Igniter Warm-up Time = 17/27a secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
OFF ON
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
ON OFF
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 8 seconds
- Ignition Activation Period = 5 seconds - Flame Recognition Period = 3 seconds
ON ON
Fixed Parameter Setting
Flash Codea
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright 0.5 second dim cycles.- Periodic Blink: 0.5 second on, 0.5 second off. During local history recall, this fault
is flashed as a 1 + 2 pattern.
Amber LED Status Code and Error Description Check / Repair
OFF Control powered- No flame Not Applicable (normal operation)
Heartbeat Control powered- Call for heat - Flame present
Not Applicable (normal operation)
Periodic Blink b
b During local history recall, this fault is flashed as a 1 + 2 pattern.
Call for heat - Low flame current Check: Flame rod for contamination or loose wiring; low gas pressure.
Heartbeat Call for heat - Flame sense out of sequence - Flame still present
Check/Repair: Flame at burners, if present replace gas valve.
OFF All other conditions Not Applicable
Flash Code a
Red LED Status Code and Error Description Check / Repair
Pulse Control powered (Standby; No Call for Heat)
Not Applicable
Heartbeat Call for Heat - Normal operation Not Applicable (normal operation)
Pressure Switch Codes
2 Pressure Switch failed Open Check: If inducer is running, inducer could be broken or disconnected, or inducer relay K4 may
have failed.Check/Repair: Low line voltage; Pressure switch
wiring loose; hose disconnected or leaking; water in hose; venting blocked or obstructed.
3 Pressure Switch failed Closed Check: If inducer is off; inducer relay (K4) could be welded.
Check/Repair: Terminal wiring (shorted); pressure switch contacts (closed when should be open); pressure switch hoses have water
build-up or obstruction.
4 Pressure Switch opened during Trial For Ignition or Run Mode
Check: See if inducer is running.Check/Repair: Restricted venting; low input
voltage; water in horizontal vent length.
Limit Code
5 Limit switch open Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator fan
speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed, open
more ducts, add more returns).
Flame Code
6 Unexpected flame - Waiting for flame to be off after the 20
second delay
Check/Repair: Gas valve leakage.
Soft Lockout Codes
2 + 1 Soft Lockout - Exceed maximum number of retries
Check/Repair: Gas supply (pressure, supply, shut-off valves, gas valve); ignition (HSI element
not properly positioned and glowing); flame sensing (lead-wire broken or grounded, flame
rod not properly positioned, or flame rod contamination); low line voltage.
2 + 3 Soft Lockout - Exceeded maximum number of recycles or
retries where the last recycle/retry was due to the pressure
switch opening
Check/Repair: Pressure switch wiring; slow inducer; restricted, excessive, or obstructed
venting; unstable line voltage.
2 + 4 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to a flame failure
Check/Repair: Gas supply; flame sensor wiring.
2 + 5 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to the limit circuit opening or the
limit remained open longer than three minutes
Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator
fan speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed,
open more ducts, add more returns).
2 + 6 Soft Lockout - Gas Valve Failed to Make
Check/Repair: Gas valve, Gas valve wiring. Replace S9200U1000 if problem persists.
Other Codes
3 + 1 Low 24V (Control restarts if the error recovers)
Check/Repair: Low voltage transformer and circuit.
Voltage should be nominally 24 Vac with 120 Vac on incoming line voltage. Verify low voltage
under all thermostat request modes to insure there are no issues with other low voltage loads
such as the outdoor unit 24 Vac contactor.
3 + 2 Bad Fuse Check: Wiring (limit, rollout, pressure switch shorted to chassis; EnviraCOM bus); gas valve
could be shorted.Turn off the power and replace the fuse with a
fuse of the same type.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 4 Gas valve error - Miswire or welded (Control restarts if the error recovers and it has not been detected five times yet)
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 5 Control failed Self Check, internal error, or failed hardware (Control
restarts if the error recovers.)This covers hardware errors like
flame sense circuit faults, pin shorts, etc.
Cycle power to appliance and run heating sequence. If this failure repeats, replace the
control.
3 + 6 Reversed Line Voltage Polarity or Poor Earth Ground (Control restarts if the error recovers
within 5 minutes after the fault has cleared.)
Check: 1. Line voltage input wiring. Assure line voltage hot lead is attached to
L1.2. Ground wire from control to appliance and
appliance earth ground.3. Voltage between line volt Neutral and
appliance chassis. If over 10 volts, repair the wiring or move the furnace to another circuit with
a good earth ground.
Repair: Reverse line voltage inputs if line volt hot lead is not attached to the L1 input.
Hard Lockout Codes
Flash Code a
Red LED Status Code and Error Description Check / Repair
2 69-2087 69-2087 3 4 69-2087 69-2087 5 6 69-2087
WIRING CONNECTIONSTable 3. Wiring Connections (Class 2, Low Voltage).
Table 4. Wiring Connections (Class 1, Line Voltage).Fig. 1. Typical Mounting Orientation showing wiring connections to the
S9200U1000
Fig. 2. DIP Switch (S1) Shown with factory default settings; all off
NOTE: FIELD SETTINGS (Page 11)
The field settings can be changed whenever necessary. The change takes effect for the next situations which are being influenced by that change. If for example a particular delay is in progress and settings are changed, the current delay setting is not influenced by that change. The field settings are not considered safety critical therefore, changes to these parameters can be made at any time during and after installation.
NOTE: See “DIP Switch S1 - Field Settings” on page 11.
Fixed parameters are those settings which may not be adjusted at any time.
Table 5. Fixed Parameters
DIP Switch (S1 and S2) settings The following field and safety parameters may be set using DIP switches S1 and S2. Refer to Fig. 4 on page 9 for the location of the two DIP switch blocks.
Table 6. DIP Switch (S1) settings - Field settings.
DIP Switch S2 – Safety Timings Table 7. DIP Switch (S2) settings - Safety timings
LED INDICATORSThe S9200U1000 provides three indicating LEDs (See Fig. 4 on page 9 for location on board):
— Flame - Amber: indicates flame status— Status - Red: indicates general system status and error
codes.
— E-COM - Green: indicates EnviraCOM™ bus activity
See “Troubleshooting” on page 19 for information about specific flash codes as referenced in the checkout procedures.
Use the following procedures only for the integrated furnace control; see individual component instructions for additional checkout procedures.
Table 8. Flame status Codes
Table 9. Control Status Codes
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
6-position screw terminal
(#5 screw)
D/1 (optional) EnviraCOM™ Data Connection (if used)
C/3 24 volt ground
R/2 24 volt hot - Thermostat
W Thermostat Heat Input
G Thermostat continuous fan input
Y Thermostat cool input / cooling contactor output for EnviraCOM thermostats
Polarized 3-pin connector
E-COM EnviraCOM™ diagnostic or communications device
12-pin connector Main Harness Connector
See Table 2 on page 7.
Straight Spade Quick Connect
24 VAC Transformer - 24 Vac
COM Transformer - Common
Fuse Block Fuse Fuse - Automotive Type - 3.0 Amps
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
4-pin connector (male terminals)
• Igniter-Inducer Harness Connector
See Table 3 on page 8
Straight Spade Quick Connect
COOL Circulator cool speed output
EAC Electronic Air Cleaner 120 Vac Output
HEAT Circulator heat speed output
CONT Continuous circulation
XFMR Transformer 120 Vac Output
L1 Line 120 Vac hot power supply
HUM Humidifier 120 Vac output
PARK Circulator Motor Park 120 Vac Input
PARK Circulator Motor Park 120 Vac Input
Straight Spade Quick Connect
Neutrals 120 Vac Input Neutral, Transformer Neutral, Electronic Air Cleaner Neutral, Circulator Neutral, Humidifier
Neutral
NOTE: Any connector can be used.
Straight Spade Quick Connect
Flame Flame Sense - Signal Input (90 Vac, current limited)
Fixed Parameter SettingPre-Purge 30 seconds
Inter-trial Purge 60 seconds
Postpurge 15 seconds
Cool Fan ON Delay 5 seconds
Ignition Retries 2 retries (3 retires total)
Ignition Recycles 3 recycles (4 cycles total)
Auto Restart Delay 1 hour
E-COM
LOC
KO
UT
JUM
PE
R
FLAM
E
STATU
S
E-C
OM
FUSE
XFMR
24 VAC
COM FLAME
HEAT
EAC
COOL
NE
UTR
ALS
PARKPARK HUM
D/1
C/3
R/2
WG
Y
ON
ON
S1
S2
1 2 3 41 2
ON
CONT
MOUNTING HOLE (X2)BOARD CLIPS (X6)
PLASTIC MOUNTING TRAY
M24908
L1
1 4
10 7 4 1
S1
ON
M24909
HEAT FAN OFF DELAY
HEAT FAN ON DELAY
COOL FAN OFF DELAY
12
34
ON
Flame Failure Response Time 2 seconds (maximum)
Fault De-bouncing Time 2 seconds
Compressor Short Cycle Delay 5 minutes
False Flame Recognition Period 20 seconds
Heat Cycles to Safety Timings Selection Lock 10 cycles
DIP Switch S1 DescriptionsIndividual Switches
SW1 SW2 SW3 SW4Cool Fan OFF Delay - 0 seconds OFF
Cool Fan OFF Delay - 60 seconds ON
Heat Fan ON Delay - 30 seconds OFF
Heat Fan ON Delay - 60 seconds ON
Heat Fan OFF Delay - 120 seconds OFF OFF
Heat Fan OFF Delay - 180 seconds OFF ON
Heat Fan OFF Delay - 90 seconds ON OFF
Heat Fan OFF Delay - 60 seconds ON ON
DIP Switch S2 DescriptionsIndividual Switches
SW1 SW2HSI Igniter Warm-up Time = 17/27a seconds
Trial For Ignition = 4 seconds - Ignition Activation Period = 1 second
- Flame Recognition Period = 3 secondsThis is the default setting.
a The shorter of the two periods listed (17 seconds) applies to the first trial only, while the longer period (27 seconds) applies to the subsequent trials during the same call for heat.
OFF OFF
HSI Igniter Warm-up Time = 17/27a secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
OFF ON
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
ON OFF
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 8 seconds
- Ignition Activation Period = 5 seconds - Flame Recognition Period = 3 seconds
ON ON
Fixed Parameter Setting
Flash Codea
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright 0.5 second dim cycles.- Periodic Blink: 0.5 second on, 0.5 second off. During local history recall, this fault
is flashed as a 1 + 2 pattern.
Amber LED Status Code and Error Description Check / Repair
OFF Control powered- No flame Not Applicable (normal operation)
Heartbeat Control powered- Call for heat - Flame present
Not Applicable (normal operation)
Periodic Blink b
b During local history recall, this fault is flashed as a 1 + 2 pattern.
Call for heat - Low flame current Check: Flame rod for contamination or loose wiring; low gas pressure.
Heartbeat Call for heat - Flame sense out of sequence - Flame still present
Check/Repair: Flame at burners, if present replace gas valve.
OFF All other conditions Not Applicable
Flash Code a
Red LED Status Code and Error Description Check / Repair
Pulse Control powered (Standby; No Call for Heat)
Not Applicable
Heartbeat Call for Heat - Normal operation Not Applicable (normal operation)
Pressure Switch Codes
2 Pressure Switch failed Open Check: If inducer is running, inducer could be broken or disconnected, or inducer relay K4 may
have failed.Check/Repair: Low line voltage; Pressure switch
wiring loose; hose disconnected or leaking; water in hose; venting blocked or obstructed.
3 Pressure Switch failed Closed Check: If inducer is off; inducer relay (K4) could be welded.
Check/Repair: Terminal wiring (shorted); pressure switch contacts (closed when should be open); pressure switch hoses have water
build-up or obstruction.
4 Pressure Switch opened during Trial For Ignition or Run Mode
Check: See if inducer is running.Check/Repair: Restricted venting; low input
voltage; water in horizontal vent length.
Limit Code
5 Limit switch open Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator fan
speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed, open
more ducts, add more returns).
Flame Code
6 Unexpected flame - Waiting for flame to be off after the 20
second delay
Check/Repair: Gas valve leakage.
Soft Lockout Codes
2 + 1 Soft Lockout - Exceed maximum number of retries
Check/Repair: Gas supply (pressure, supply, shut-off valves, gas valve); ignition (HSI element
not properly positioned and glowing); flame sensing (lead-wire broken or grounded, flame
rod not properly positioned, or flame rod contamination); low line voltage.
2 + 3 Soft Lockout - Exceeded maximum number of recycles or
retries where the last recycle/retry was due to the pressure
switch opening
Check/Repair: Pressure switch wiring; slow inducer; restricted, excessive, or obstructed
venting; unstable line voltage.
2 + 4 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to a flame failure
Check/Repair: Gas supply; flame sensor wiring.
2 + 5 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to the limit circuit opening or the
limit remained open longer than three minutes
Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator
fan speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed,
open more ducts, add more returns).
2 + 6 Soft Lockout - Gas Valve Failed to Make
Check/Repair: Gas valve, Gas valve wiring. Replace S9200U1000 if problem persists.
Other Codes
3 + 1 Low 24V (Control restarts if the error recovers)
Check/Repair: Low voltage transformer and circuit.
Voltage should be nominally 24 Vac with 120 Vac on incoming line voltage. Verify low voltage
under all thermostat request modes to insure there are no issues with other low voltage loads
such as the outdoor unit 24 Vac contactor.
3 + 2 Bad Fuse Check: Wiring (limit, rollout, pressure switch shorted to chassis; EnviraCOM bus); gas valve
could be shorted.Turn off the power and replace the fuse with a
fuse of the same type.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 4 Gas valve error - Miswire or welded (Control restarts if the error recovers and it has not been detected five times yet)
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 5 Control failed Self Check, internal error, or failed hardware (Control
restarts if the error recovers.)This covers hardware errors like
flame sense circuit faults, pin shorts, etc.
Cycle power to appliance and run heating sequence. If this failure repeats, replace the
control.
3 + 6 Reversed Line Voltage Polarity or Poor Earth Ground (Control restarts if the error recovers
within 5 minutes after the fault has cleared.)
Check: 1. Line voltage input wiring. Assure line voltage hot lead is attached to
L1.2. Ground wire from control to appliance and
appliance earth ground.3. Voltage between line volt Neutral and
appliance chassis. If over 10 volts, repair the wiring or move the furnace to another circuit with
a good earth ground.
Repair: Reverse line voltage inputs if line volt hot lead is not attached to the L1 input.
Hard Lockout Codes
Flash Code a
Red LED Status Code and Error Description Check / Repair
2 69-2087 69-2087 3 4 69-2087 69-2087 5 6 69-2087
WIRING CONNECTIONSTable 3. Wiring Connections (Class 2, Low Voltage).
Table 4. Wiring Connections (Class 1, Line Voltage).Fig. 1. Typical Mounting Orientation showing wiring connections to the
S9200U1000
Fig. 2. DIP Switch (S1) Shown with factory default settings; all off
NOTE: FIELD SETTINGS (Page 11)
The field settings can be changed whenever necessary. The change takes effect for the next situations which are being influenced by that change. If for example a particular delay is in progress and settings are changed, the current delay setting is not influenced by that change. The field settings are not considered safety critical therefore, changes to these parameters can be made at any time during and after installation.
NOTE: See “DIP Switch S1 - Field Settings” on page 11.
Fixed parameters are those settings which may not be adjusted at any time.
Table 5. Fixed Parameters
DIP Switch (S1 and S2) settings The following field and safety parameters may be set using DIP switches S1 and S2. Refer to Fig. 4 on page 9 for the location of the two DIP switch blocks.
Table 6. DIP Switch (S1) settings - Field settings.
DIP Switch S2 – Safety Timings Table 7. DIP Switch (S2) settings - Safety timings
LED INDICATORSThe S9200U1000 provides three indicating LEDs (See Fig. 4 on page 9 for location on board):
— Flame - Amber: indicates flame status— Status - Red: indicates general system status and error
codes.
— E-COM - Green: indicates EnviraCOM™ bus activity
See “Troubleshooting” on page 19 for information about specific flash codes as referenced in the checkout procedures.
Use the following procedures only for the integrated furnace control; see individual component instructions for additional checkout procedures.
Table 8. Flame status Codes
Table 9. Control Status Codes
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
6-position screw terminal
(#5 screw)
D/1 (optional) EnviraCOM™ Data Connection (if used)
C/3 24 volt ground
R/2 24 volt hot - Thermostat
W Thermostat Heat Input
G Thermostat continuous fan input
Y Thermostat cool input / cooling contactor output for EnviraCOM thermostats
Polarized 3-pin connector
E-COM EnviraCOM™ diagnostic or communications device
12-pin connector Main Harness Connector
See Table 2 on page 7.
Straight Spade Quick Connect
24 VAC Transformer - 24 Vac
COM Transformer - Common
Fuse Block Fuse Fuse - Automotive Type - 3.0 Amps
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
4-pin connector (male terminals)
• Igniter-Inducer Harness Connector
See Table 3 on page 8
Straight Spade Quick Connect
COOL Circulator cool speed output
EAC Electronic Air Cleaner 120 Vac Output
HEAT Circulator heat speed output
CONT Continuous circulation
XFMR Transformer 120 Vac Output
L1 Line 120 Vac hot power supply
HUM Humidifier 120 Vac output
PARK Circulator Motor Park 120 Vac Input
PARK Circulator Motor Park 120 Vac Input
Straight Spade Quick Connect
Neutrals 120 Vac Input Neutral, Transformer Neutral, Electronic Air Cleaner Neutral, Circulator Neutral, Humidifier
Neutral
NOTE: Any connector can be used.
Straight Spade Quick Connect
Flame Flame Sense - Signal Input (90 Vac, current limited)
Fixed Parameter SettingPre-Purge 30 seconds
Inter-trial Purge 60 seconds
Postpurge 15 seconds
Cool Fan ON Delay 5 seconds
Ignition Retries 2 retries (3 retires total)
Ignition Recycles 3 recycles (4 cycles total)
Auto Restart Delay 1 hour
E-COM
LOC
KO
UT
JUM
PE
R
FLAM
E
STATU
S
E-C
OM
FUSE
XFMR
24 VAC
COM FLAME
HEAT
EAC
COOL
NE
UTR
ALS
PARKPARK HUM
D/1
C/3
R/2
WG
Y
ON
ON
S1
S2
1 2 3 41 2
ON
CONT
MOUNTING HOLE (X2)BOARD CLIPS (X6)
PLASTIC MOUNTING TRAY
M24908
L1
1 4
10 7 4 1
S1
ON
M24909
HEAT FAN OFF DELAY
HEAT FAN ON DELAY
COOL FAN OFF DELAY
12
34
ON
Flame Failure Response Time 2 seconds (maximum)
Fault De-bouncing Time 2 seconds
Compressor Short Cycle Delay 5 minutes
False Flame Recognition Period 20 seconds
Heat Cycles to Safety Timings Selection Lock 10 cycles
DIP Switch S1 DescriptionsIndividual Switches
SW1 SW2 SW3 SW4Cool Fan OFF Delay - 0 seconds OFF
Cool Fan OFF Delay - 60 seconds ON
Heat Fan ON Delay - 30 seconds OFF
Heat Fan ON Delay - 60 seconds ON
Heat Fan OFF Delay - 120 seconds OFF OFF
Heat Fan OFF Delay - 180 seconds OFF ON
Heat Fan OFF Delay - 90 seconds ON OFF
Heat Fan OFF Delay - 60 seconds ON ON
DIP Switch S2 DescriptionsIndividual Switches
SW1 SW2HSI Igniter Warm-up Time = 17/27a seconds
Trial For Ignition = 4 seconds - Ignition Activation Period = 1 second
- Flame Recognition Period = 3 secondsThis is the default setting.
a The shorter of the two periods listed (17 seconds) applies to the first trial only, while the longer period (27 seconds) applies to the subsequent trials during the same call for heat.
OFF OFF
HSI Igniter Warm-up Time = 17/27a secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
OFF ON
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
ON OFF
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 8 seconds
- Ignition Activation Period = 5 seconds - Flame Recognition Period = 3 seconds
ON ON
Fixed Parameter Setting
Flash Codea
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright 0.5 second dim cycles.- Periodic Blink: 0.5 second on, 0.5 second off. During local history recall, this fault
is flashed as a 1 + 2 pattern.
Amber LED Status Code and Error Description Check / Repair
OFF Control powered- No flame Not Applicable (normal operation)
Heartbeat Control powered- Call for heat - Flame present
Not Applicable (normal operation)
Periodic Blink b
b During local history recall, this fault is flashed as a 1 + 2 pattern.
Call for heat - Low flame current Check: Flame rod for contamination or loose wiring; low gas pressure.
Heartbeat Call for heat - Flame sense out of sequence - Flame still present
Check/Repair: Flame at burners, if present replace gas valve.
OFF All other conditions Not Applicable
Flash Code a
Red LED Status Code and Error Description Check / Repair
Pulse Control powered (Standby; No Call for Heat)
Not Applicable
Heartbeat Call for Heat - Normal operation Not Applicable (normal operation)
Pressure Switch Codes
2 Pressure Switch failed Open Check: If inducer is running, inducer could be broken or disconnected, or inducer relay K4 may
have failed.Check/Repair: Low line voltage; Pressure switch
wiring loose; hose disconnected or leaking; water in hose; venting blocked or obstructed.
3 Pressure Switch failed Closed Check: If inducer is off; inducer relay (K4) could be welded.
Check/Repair: Terminal wiring (shorted); pressure switch contacts (closed when should be open); pressure switch hoses have water
build-up or obstruction.
4 Pressure Switch opened during Trial For Ignition or Run Mode
Check: See if inducer is running.Check/Repair: Restricted venting; low input
voltage; water in horizontal vent length.
Limit Code
5 Limit switch open Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator fan
speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed, open
more ducts, add more returns).
Flame Code
6 Unexpected flame - Waiting for flame to be off after the 20
second delay
Check/Repair: Gas valve leakage.
Soft Lockout Codes
2 + 1 Soft Lockout - Exceed maximum number of retries
Check/Repair: Gas supply (pressure, supply, shut-off valves, gas valve); ignition (HSI element
not properly positioned and glowing); flame sensing (lead-wire broken or grounded, flame
rod not properly positioned, or flame rod contamination); low line voltage.
2 + 3 Soft Lockout - Exceeded maximum number of recycles or
retries where the last recycle/retry was due to the pressure
switch opening
Check/Repair: Pressure switch wiring; slow inducer; restricted, excessive, or obstructed
venting; unstable line voltage.
2 + 4 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to a flame failure
Check/Repair: Gas supply; flame sensor wiring.
2 + 5 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to the limit circuit opening or the
limit remained open longer than three minutes
Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator
fan speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed,
open more ducts, add more returns).
2 + 6 Soft Lockout - Gas Valve Failed to Make
Check/Repair: Gas valve, Gas valve wiring. Replace S9200U1000 if problem persists.
Other Codes
3 + 1 Low 24V (Control restarts if the error recovers)
Check/Repair: Low voltage transformer and circuit.
Voltage should be nominally 24 Vac with 120 Vac on incoming line voltage. Verify low voltage
under all thermostat request modes to insure there are no issues with other low voltage loads
such as the outdoor unit 24 Vac contactor.
3 + 2 Bad Fuse Check: Wiring (limit, rollout, pressure switch shorted to chassis; EnviraCOM bus); gas valve
could be shorted.Turn off the power and replace the fuse with a
fuse of the same type.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 4 Gas valve error - Miswire or welded (Control restarts if the error recovers and it has not been detected five times yet)
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 5 Control failed Self Check, internal error, or failed hardware (Control
restarts if the error recovers.)This covers hardware errors like
flame sense circuit faults, pin shorts, etc.
Cycle power to appliance and run heating sequence. If this failure repeats, replace the
control.
3 + 6 Reversed Line Voltage Polarity or Poor Earth Ground (Control restarts if the error recovers
within 5 minutes after the fault has cleared.)
Check: 1. Line voltage input wiring. Assure line voltage hot lead is attached to
L1.2. Ground wire from control to appliance and
appliance earth ground.3. Voltage between line volt Neutral and
appliance chassis. If over 10 volts, repair the wiring or move the furnace to another circuit with
a good earth ground.
Repair: Reverse line voltage inputs if line volt hot lead is not attached to the L1 input.
Hard Lockout Codes
Flash Code a
Red LED Status Code and Error Description Check / Repair
2 69-2087 69-2087 3 4 69-2087 69-2087 5 6 69-2087
WIRING CONNECTIONSTable 3. Wiring Connections (Class 2, Low Voltage).
Table 4. Wiring Connections (Class 1, Line Voltage).Fig. 1. Typical Mounting Orientation showing wiring connections to the
S9200U1000
Fig. 2. DIP Switch (S1) Shown with factory default settings; all off
NOTE: FIELD SETTINGS (Page 11)
The field settings can be changed whenever necessary. The change takes effect for the next situations which are being influenced by that change. If for example a particular delay is in progress and settings are changed, the current delay setting is not influenced by that change. The field settings are not considered safety critical therefore, changes to these parameters can be made at any time during and after installation.
NOTE: See “DIP Switch S1 - Field Settings” on page 11.
Fixed parameters are those settings which may not be adjusted at any time.
Table 5. Fixed Parameters
DIP Switch (S1 and S2) settings The following field and safety parameters may be set using DIP switches S1 and S2. Refer to Fig. 4 on page 9 for the location of the two DIP switch blocks.
Table 6. DIP Switch (S1) settings - Field settings.
DIP Switch S2 – Safety Timings Table 7. DIP Switch (S2) settings - Safety timings
LED INDICATORSThe S9200U1000 provides three indicating LEDs (See Fig. 4 on page 9 for location on board):
— Flame - Amber: indicates flame status— Status - Red: indicates general system status and error
codes.
— E-COM - Green: indicates EnviraCOM™ bus activity
See “Troubleshooting” on page 19 for information about specific flash codes as referenced in the checkout procedures.
Use the following procedures only for the integrated furnace control; see individual component instructions for additional checkout procedures.
Table 8. Flame status Codes
Table 9. Control Status Codes
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
6-position screw terminal
(#5 screw)
D/1 (optional) EnviraCOM™ Data Connection (if used)
C/3 24 volt ground
R/2 24 volt hot - Thermostat
W Thermostat Heat Input
G Thermostat continuous fan input
Y Thermostat cool input / cooling contactor output for EnviraCOM thermostats
Polarized 3-pin connector
E-COM EnviraCOM™ diagnostic or communications device
12-pin connector Main Harness Connector
See Table 2 on page 7.
Straight Spade Quick Connect
24 VAC Transformer - 24 Vac
COM Transformer - Common
Fuse Block Fuse Fuse - Automotive Type - 3.0 Amps
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
4-pin connector (male terminals)
• Igniter-Inducer Harness Connector
See Table 3 on page 8
Straight Spade Quick Connect
COOL Circulator cool speed output
EAC Electronic Air Cleaner 120 Vac Output
HEAT Circulator heat speed output
CONT Continuous circulation
XFMR Transformer 120 Vac Output
L1 Line 120 Vac hot power supply
HUM Humidifier 120 Vac output
PARK Circulator Motor Park 120 Vac Input
PARK Circulator Motor Park 120 Vac Input
Straight Spade Quick Connect
Neutrals 120 Vac Input Neutral, Transformer Neutral, Electronic Air Cleaner Neutral, Circulator Neutral, Humidifier
Neutral
NOTE: Any connector can be used.
Straight Spade Quick Connect
Flame Flame Sense - Signal Input (90 Vac, current limited)
Fixed Parameter SettingPre-Purge 30 seconds
Inter-trial Purge 60 seconds
Postpurge 15 seconds
Cool Fan ON Delay 5 seconds
Ignition Retries 2 retries (3 retires total)
Ignition Recycles 3 recycles (4 cycles total)
Auto Restart Delay 1 hour
E-COM
LOC
KO
UT
JUM
PE
R
FLAM
E
STATU
S
E-C
OM
FUSE
XFMR
24 VAC
COM FLAME
HEAT
EAC
COOL
NE
UTR
ALS
PARKPARK HUM
D/1
C/3
R/2
WG
Y
ON
ON
S1
S2
1 2 3 41 2
ON
CONT
MOUNTING HOLE (X2)BOARD CLIPS (X6)
PLASTIC MOUNTING TRAY
M24908
L1
1 4
10 7 4 1
S1
ON
M24909
HEAT FAN OFF DELAY
HEAT FAN ON DELAY
COOL FAN OFF DELAY
12
34
ON
Flame Failure Response Time 2 seconds (maximum)
Fault De-bouncing Time 2 seconds
Compressor Short Cycle Delay 5 minutes
False Flame Recognition Period 20 seconds
Heat Cycles to Safety Timings Selection Lock 10 cycles
DIP Switch S1 DescriptionsIndividual Switches
SW1 SW2 SW3 SW4Cool Fan OFF Delay - 0 seconds OFF
Cool Fan OFF Delay - 60 seconds ON
Heat Fan ON Delay - 30 seconds OFF
Heat Fan ON Delay - 60 seconds ON
Heat Fan OFF Delay - 120 seconds OFF OFF
Heat Fan OFF Delay - 180 seconds OFF ON
Heat Fan OFF Delay - 90 seconds ON OFF
Heat Fan OFF Delay - 60 seconds ON ON
DIP Switch S2 DescriptionsIndividual Switches
SW1 SW2HSI Igniter Warm-up Time = 17/27a seconds
Trial For Ignition = 4 seconds - Ignition Activation Period = 1 second
- Flame Recognition Period = 3 secondsThis is the default setting.
a The shorter of the two periods listed (17 seconds) applies to the first trial only, while the longer period (27 seconds) applies to the subsequent trials during the same call for heat.
OFF OFF
HSI Igniter Warm-up Time = 17/27a secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
OFF ON
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
ON OFF
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 8 seconds
- Ignition Activation Period = 5 seconds - Flame Recognition Period = 3 seconds
ON ON
Fixed Parameter Setting
Flash Codea
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright 0.5 second dim cycles.- Periodic Blink: 0.5 second on, 0.5 second off. During local history recall, this fault
is flashed as a 1 + 2 pattern.
Amber LED Status Code and Error Description Check / Repair
OFF Control powered- No flame Not Applicable (normal operation)
Heartbeat Control powered- Call for heat - Flame present
Not Applicable (normal operation)
Periodic Blink b
b During local history recall, this fault is flashed as a 1 + 2 pattern.
Call for heat - Low flame current Check: Flame rod for contamination or loose wiring; low gas pressure.
Heartbeat Call for heat - Flame sense out of sequence - Flame still present
Check/Repair: Flame at burners, if present replace gas valve.
OFF All other conditions Not Applicable
Flash Code a
Red LED Status Code and Error Description Check / Repair
Pulse Control powered (Standby; No Call for Heat)
Not Applicable
Heartbeat Call for Heat - Normal operation Not Applicable (normal operation)
Pressure Switch Codes
2 Pressure Switch failed Open Check: If inducer is running, inducer could be broken or disconnected, or inducer relay K4 may
have failed.Check/Repair: Low line voltage; Pressure switch
wiring loose; hose disconnected or leaking; water in hose; venting blocked or obstructed.
3 Pressure Switch failed Closed Check: If inducer is off; inducer relay (K4) could be welded.
Check/Repair: Terminal wiring (shorted); pressure switch contacts (closed when should be open); pressure switch hoses have water
build-up or obstruction.
4 Pressure Switch opened during Trial For Ignition or Run Mode
Check: See if inducer is running.Check/Repair: Restricted venting; low input
voltage; water in horizontal vent length.
Limit Code
5 Limit switch open Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator fan
speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed, open
more ducts, add more returns).
Flame Code
6 Unexpected flame - Waiting for flame to be off after the 20
second delay
Check/Repair: Gas valve leakage.
Soft Lockout Codes
2 + 1 Soft Lockout - Exceed maximum number of retries
Check/Repair: Gas supply (pressure, supply, shut-off valves, gas valve); ignition (HSI element
not properly positioned and glowing); flame sensing (lead-wire broken or grounded, flame
rod not properly positioned, or flame rod contamination); low line voltage.
2 + 3 Soft Lockout - Exceeded maximum number of recycles or
retries where the last recycle/retry was due to the pressure
switch opening
Check/Repair: Pressure switch wiring; slow inducer; restricted, excessive, or obstructed
venting; unstable line voltage.
2 + 4 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to a flame failure
Check/Repair: Gas supply; flame sensor wiring.
2 + 5 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to the limit circuit opening or the
limit remained open longer than three minutes
Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator
fan speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed,
open more ducts, add more returns).
2 + 6 Soft Lockout - Gas Valve Failed to Make
Check/Repair: Gas valve, Gas valve wiring. Replace S9200U1000 if problem persists.
Other Codes
3 + 1 Low 24V (Control restarts if the error recovers)
Check/Repair: Low voltage transformer and circuit.
Voltage should be nominally 24 Vac with 120 Vac on incoming line voltage. Verify low voltage
under all thermostat request modes to insure there are no issues with other low voltage loads
such as the outdoor unit 24 Vac contactor.
3 + 2 Bad Fuse Check: Wiring (limit, rollout, pressure switch shorted to chassis; EnviraCOM bus); gas valve
could be shorted.Turn off the power and replace the fuse with a
fuse of the same type.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 4 Gas valve error - Miswire or welded (Control restarts if the error recovers and it has not been detected five times yet)
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 5 Control failed Self Check, internal error, or failed hardware (Control
restarts if the error recovers.)This covers hardware errors like
flame sense circuit faults, pin shorts, etc.
Cycle power to appliance and run heating sequence. If this failure repeats, replace the
control.
3 + 6 Reversed Line Voltage Polarity or Poor Earth Ground (Control restarts if the error recovers
within 5 minutes after the fault has cleared.)
Check: 1. Line voltage input wiring. Assure line voltage hot lead is attached to
L1.2. Ground wire from control to appliance and
appliance earth ground.3. Voltage between line volt Neutral and
appliance chassis. If over 10 volts, repair the wiring or move the furnace to another circuit with
a good earth ground.
Repair: Reverse line voltage inputs if line volt hot lead is not attached to the L1 input.
Hard Lockout Codes
Flash Code a
Red LED Status Code and Error Description Check / Repair
Technical information
247
15SECTION
F.W. Webb Heating Catalog F.W. Webb Company
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15
(continued)
69-2087 7 69-2087 8 9 69-2087
S9200U1000 UNIVERSAL HOT SURFACE IGNITION INTEGRATED FURNACE CONTROL
Table 10. E-Com Status Codes
STATUS CODES HISTORYThe S9200U1000 stores the ten (10) most recent error codes. These codes can be recalled for viewing during troubleshooting and cleared if necessary.
Recalling the Status Code HistoryYou may perform the following procedure multiple times to confirm that you have viewed all the currently stored error codes.
To recall the error code history and display it via the red status LED, perform the following:
1. Jumper the thermostat screw-terminal R/2 to terminal D/1.• Within 0.5 seconds, the red status LED stops normal
operation and turns on solid to indicate that the jumper is sensed.
2. Keep the thermostat screw-terminal R/2 to D/1 jumpered. • After a 5 second time-out, the red status LED turns off,
indicating that error code recall is pending.
3. Within 10 seconds of the red status LED turning off, remove the thermostat screw-terminal R/2 to terminal D/1 jumper.
• This activates the error code recall.
IMPORTANTIf the R/2 to D/1 terminal jumper is not removed within the 10 seconds, the history will be erased.
4. Each saved error code blinks once on the red status LED, starting with the most recently stored error code.
NOTE: If there are no error codes to display, the red status LED immediately returns to nor-mal operation.
5. After last error code displays, the red status LED returns to nor-mal operation.
ENVIRACOM COMMUNICATIONSEnviraCOM™ communication is a standard feature on the S9200U1000. EnviraCOM™ can be used to control system operation by way of an EnviraCOM™ enabled thermostat and perform advanced diagnostics when connected to EnviraCOM™ enabled diagnostic tools such as the web based EnviraLNK® remote diagnostics application, the OnWatch QuickLook™ 72 and the W8735D Telephone Access Module (TAM). In addition to alarms, key information such as state and flame current can be sent over the EnviraCOM™ bus. See Table 13.
Table 11. S920001000 EnviraCOM Alarms
TEST MODEThe S9200U1000 is equipped with a Test Mode feature which allows the control to test and verify several critical parameters. During Test Mode, the S9200U1000 alters the selected Safety Timings as described in Table 14.
Table 12. Test Mode Parameters S9200U1000 Universal Hot Surface Ignition Integrated Furnace Control
This following service procedure provides a quick overview for the S9200U IFC. For more information, refer to form 69-2075.
WIRING HARNESSESTable 1. Main harness plug connector 12-pin
(Class 2, Low Voltage).
Igniter/Inducer Harness Plug ConnectionsTable 2. Igniter/Inducer harness plug Connector 4-Pin
4 + 1 Hard Lockout - Rollout circuit open or previously opened.
Check/Repair: Flue restrictions; heat exchanger restricted
Check burner. Check Rollout Switch including switch cables.
Reset rollout if necessary. Do not operate until repairs are made.
Cycle power to appliance and run heating sequence.
If this failure repeats, replace the control.
4 + 2 Hard Lockout - Gas valve welded relay detected for five times
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright, 0.5 second dim cycles. - During start-up the STATUS LED blinks fast for approximately 2 seconds. If the
S9200U1000 continues blinking fast (8 pulses/second), the control has failed and must be replaced.
- Standard LED Fault Pattern (Single X Flash): LED flashes X times at 2HZ, then off for 3 seconds.
- Advanced LED Fault Pattern (X + Y Flash): LED flashes X times at 2Hz, remains off for one second, flashes Y times at 2Hz, remains off for three seconds, and then repeats.
Flash Code
Green LED Status Code and
Description a
a This LED is active even if a conventional thermostat is controlling the appliance.
Check / RepairRapid Flashing Bus Activity - Message being
transmittedNot Applicable (normal operation)
Single Blink Bus Activity - Received message acknowledgment
Not Applicable (normal operation)
Off No Bus Activity Check/Repair: Disconnect the S9200U1000 from the external bus wiring, cycle power and
check the bus activity. If there is activity, repair external bus wiring/devices before
reconnecting the S9200U1000 back. If there is still no activity, replace the control.
Flash Code a
Red LED Status Code and Error Description Check / Repair
Alarm DescriptionAlarm
Number CommentThis device has no alarms 0 Not Applicable
Pressure switch failed to close in the ignition sequence
1 Display/Diagnostics
Pressure switch failed to open in the ignition sequence
3 Display/Diagnostics
The pressure switch opened in run or trial for more than the allowable time
98 Display/Diagnostics
Limit switch open 26 Display/Diagnostics
Flame detected out of sequence 34 Display/Diagnostics
Soft lockout due to flame current 5 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from pressure switch open
85 Display/Diagnostics
The maximum number of flame loss incidents has been exceeded
22 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from limit switch open
86 Display/Diagnostics
Gas valve failed to energize 17 Display/Diagnostics/EnviraLNK®/TAM
Low voltage is detected on 24 Vac input 125 Display/Diagnostics/EnviraLNK®/TAM
A bad fuse has been detected (NOTE: This alarm is stored in the Status Code History)
92 Display/Diagnostics/EnviraLNK®/TAM
The gas valve relay was sensed as closed when it should be open
100 Display/Diagnostics/EnviraLNK®/TAM
Electronics down 18 Display/Diagnostics/EnviraLNK®/TAM
Reversed line polarity 33 Display/Diagnostics/EnviraLNK®/TAM
Earth ground problem 88 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to Rollout Limit
87 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to gas valve welded condition being detected more times
than allowed maximum
124 Display/Diagnostics/EnviraLNK®/TAM
Flame current caution level while running 4 Display/Diagnostics
Test Mode Parameter Modified TimingPre-Purge 5 seconds
HSI Warm-up 17 seconds
Ignition Activation 3 seconds
Flame Recognition 1 second
Trial for Ignition 4 seconds
Heat Fan ON Delay 15 seconds
Heat Fan OFF Delay 0 seconds
Post-Purge 5 seconds
Cool Fan ON Delay 2 seconds
Cool Fan OFF Delay 0 seconds Pin # Function1 High Limit Out2 Flame Sense - Flame Signal Input (90 Vac, current limited)3 24 Vac Hot4 Not Used (TBD)5 Rollout Switch Out6 24 Vac Common7 High Limit In + Pressure Switch Out8 Chassis Ground9 Main Valve Common
10 Pressure Switch In11 Rollout Switch In12 Main Valve
Pin # Reference Lettering Function1 IND-HOT Inducer 120 Vac
2 IGN-HOT Igniter 120 Vac
3 IND-NEUTRAL Inducer Neutral
4 IGN-NEUTRAL Igniter Neutral
TECHNICIAN’S QUICK REFERENCE GUIDE
Automation and Control SolutionsHoneywell International Inc. Honeywell Limited-Honeywell Limitée1985 Douglas Drive North 35 Dynamic DriveGolden Valley, MN 55422 Toronto, Ontario M1V 4Z9customer.honeywell.com
® U.S. Registered Trademark© 2007 Honeywell International Inc.69-2087 J.Z. 08-07 69-2087
2 69-2087 69-2087 3 4 69-2087 69-2087 5 6 69-2087
WIRING CONNECTIONSTable 3. Wiring Connections (Class 2, Low Voltage).
Table 4. Wiring Connections (Class 1, Line Voltage).Fig. 1. Typical Mounting Orientation showing wiring connections to the
S9200U1000
Fig. 2. DIP Switch (S1) Shown with factory default settings; all off
NOTE: FIELD SETTINGS (Page 11)
The field settings can be changed whenever necessary. The change takes effect for the next situations which are being influenced by that change. If for example a particular delay is in progress and settings are changed, the current delay setting is not influenced by that change. The field settings are not considered safety critical therefore, changes to these parameters can be made at any time during and after installation.
NOTE: See “DIP Switch S1 - Field Settings” on page 11.
Fixed parameters are those settings which may not be adjusted at any time.
Table 5. Fixed Parameters
DIP Switch (S1 and S2) settings The following field and safety parameters may be set using DIP switches S1 and S2. Refer to Fig. 4 on page 9 for the location of the two DIP switch blocks.
Table 6. DIP Switch (S1) settings - Field settings.
DIP Switch S2 – Safety Timings Table 7. DIP Switch (S2) settings - Safety timings
LED INDICATORSThe S9200U1000 provides three indicating LEDs (See Fig. 4 on page 9 for location on board):
— Flame - Amber: indicates flame status— Status - Red: indicates general system status and error
codes.
— E-COM - Green: indicates EnviraCOM™ bus activity
See “Troubleshooting” on page 19 for information about specific flash codes as referenced in the checkout procedures.
Use the following procedures only for the integrated furnace control; see individual component instructions for additional checkout procedures.
Table 8. Flame status Codes
Table 9. Control Status Codes
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
6-position screw terminal
(#5 screw)
D/1 (optional) EnviraCOM™ Data Connection (if used)
C/3 24 volt ground
R/2 24 volt hot - Thermostat
W Thermostat Heat Input
G Thermostat continuous fan input
Y Thermostat cool input / cooling contactor output for EnviraCOM thermostats
Polarized 3-pin connector
E-COM EnviraCOM™ diagnostic or communications device
12-pin connector Main Harness Connector
See Table 2 on page 7.
Straight Spade Quick Connect
24 VAC Transformer - 24 Vac
COM Transformer - Common
Fuse Block Fuse Fuse - Automotive Type - 3.0 Amps
Terminal TypeConnection (see Fig. 4) Connects S9200U1000 to:
4-pin connector (male terminals)
• Igniter-Inducer Harness Connector
See Table 3 on page 8
Straight Spade Quick Connect
COOL Circulator cool speed output
EAC Electronic Air Cleaner 120 Vac Output
HEAT Circulator heat speed output
CONT Continuous circulation
XFMR Transformer 120 Vac Output
L1 Line 120 Vac hot power supply
HUM Humidifier 120 Vac output
PARK Circulator Motor Park 120 Vac Input
PARK Circulator Motor Park 120 Vac Input
Straight Spade Quick Connect
Neutrals 120 Vac Input Neutral, Transformer Neutral, Electronic Air Cleaner Neutral, Circulator Neutral, Humidifier
Neutral
NOTE: Any connector can be used.
Straight Spade Quick Connect
Flame Flame Sense - Signal Input (90 Vac, current limited)
Fixed Parameter SettingPre-Purge 30 seconds
Inter-trial Purge 60 seconds
Postpurge 15 seconds
Cool Fan ON Delay 5 seconds
Ignition Retries 2 retries (3 retires total)
Ignition Recycles 3 recycles (4 cycles total)
Auto Restart Delay 1 hour
E-COM
LOC
KO
UT
JUM
PE
R
FLAM
E
STATU
S
E-C
OM
FUSE
XFMR
24 VAC
COM FLAME
HEAT
EAC
COOL
NE
UTR
ALS
PARKPARK HUM
D/1
C/3
R/2
WG
Y
ON
ON
S1
S2
1 2 3 41 2
ON
CONT
MOUNTING HOLE (X2)BOARD CLIPS (X6)
PLASTIC MOUNTING TRAY
M24908
L1
1 4
10 7 4 1
S1
ON
M24909
HEAT FAN OFF DELAY
HEAT FAN ON DELAY
COOL FAN OFF DELAY
12
34
ON
Flame Failure Response Time 2 seconds (maximum)
Fault De-bouncing Time 2 seconds
Compressor Short Cycle Delay 5 minutes
False Flame Recognition Period 20 seconds
Heat Cycles to Safety Timings Selection Lock 10 cycles
DIP Switch S1 DescriptionsIndividual Switches
SW1 SW2 SW3 SW4Cool Fan OFF Delay - 0 seconds OFF
Cool Fan OFF Delay - 60 seconds ON
Heat Fan ON Delay - 30 seconds OFF
Heat Fan ON Delay - 60 seconds ON
Heat Fan OFF Delay - 120 seconds OFF OFF
Heat Fan OFF Delay - 180 seconds OFF ON
Heat Fan OFF Delay - 90 seconds ON OFF
Heat Fan OFF Delay - 60 seconds ON ON
DIP Switch S2 DescriptionsIndividual Switches
SW1 SW2HSI Igniter Warm-up Time = 17/27a seconds
Trial For Ignition = 4 seconds - Ignition Activation Period = 1 second
- Flame Recognition Period = 3 secondsThis is the default setting.
a The shorter of the two periods listed (17 seconds) applies to the first trial only, while the longer period (27 seconds) applies to the subsequent trials during the same call for heat.
OFF OFF
HSI Igniter Warm-up Time = 17/27a secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
OFF ON
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 6 seconds
- Ignition Activation Period = 3 seconds - Flame Recognition Period = 3 seconds
ON OFF
HSI Igniter Warm-up Time = 30/30 secondsTrial For Ignition = 8 seconds
- Ignition Activation Period = 5 seconds - Flame Recognition Period = 3 seconds
ON ON
Fixed Parameter Setting
Flash Codea
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright 0.5 second dim cycles.- Periodic Blink: 0.5 second on, 0.5 second off. During local history recall, this fault
is flashed as a 1 + 2 pattern.
Amber LED Status Code and Error Description Check / Repair
OFF Control powered- No flame Not Applicable (normal operation)
Heartbeat Control powered- Call for heat - Flame present
Not Applicable (normal operation)
Periodic Blink b
b During local history recall, this fault is flashed as a 1 + 2 pattern.
Call for heat - Low flame current Check: Flame rod for contamination or loose wiring; low gas pressure.
Heartbeat Call for heat - Flame sense out of sequence - Flame still present
Check/Repair: Flame at burners, if present replace gas valve.
OFF All other conditions Not Applicable
Flash Code a
Red LED Status Code and Error Description Check / Repair
Pulse Control powered (Standby; No Call for Heat)
Not Applicable
Heartbeat Call for Heat - Normal operation Not Applicable (normal operation)
Pressure Switch Codes
2 Pressure Switch failed Open Check: If inducer is running, inducer could be broken or disconnected, or inducer relay K4 may
have failed.Check/Repair: Low line voltage; Pressure switch
wiring loose; hose disconnected or leaking; water in hose; venting blocked or obstructed.
3 Pressure Switch failed Closed Check: If inducer is off; inducer relay (K4) could be welded.
Check/Repair: Terminal wiring (shorted); pressure switch contacts (closed when should be open); pressure switch hoses have water
build-up or obstruction.
4 Pressure Switch opened during Trial For Ignition or Run Mode
Check: See if inducer is running.Check/Repair: Restricted venting; low input
voltage; water in horizontal vent length.
Limit Code
5 Limit switch open Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator fan
speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed, open
more ducts, add more returns).
Flame Code
6 Unexpected flame - Waiting for flame to be off after the 20
second delay
Check/Repair: Gas valve leakage.
Soft Lockout Codes
2 + 1 Soft Lockout - Exceed maximum number of retries
Check/Repair: Gas supply (pressure, supply, shut-off valves, gas valve); ignition (HSI element
not properly positioned and glowing); flame sensing (lead-wire broken or grounded, flame
rod not properly positioned, or flame rod contamination); low line voltage.
2 + 3 Soft Lockout - Exceeded maximum number of recycles or
retries where the last recycle/retry was due to the pressure
switch opening
Check/Repair: Pressure switch wiring; slow inducer; restricted, excessive, or obstructed
venting; unstable line voltage.
2 + 4 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to a flame failure
Check/Repair: Gas supply; flame sensor wiring.
2 + 5 Soft Lockout - Exceeded maximum number of recycles
where the last recycle was due to the limit circuit opening or the
limit remained open longer than three minutes
Check: Wiring; restricted airflow through heat exchanger; clogged filters; slow circulator
fan speed.
Repair: Remove restrictions. Increase airflow through furnace (increase motor speed,
open more ducts, add more returns).
2 + 6 Soft Lockout - Gas Valve Failed to Make
Check/Repair: Gas valve, Gas valve wiring. Replace S9200U1000 if problem persists.
Other Codes
3 + 1 Low 24V (Control restarts if the error recovers)
Check/Repair: Low voltage transformer and circuit.
Voltage should be nominally 24 Vac with 120 Vac on incoming line voltage. Verify low voltage
under all thermostat request modes to insure there are no issues with other low voltage loads
such as the outdoor unit 24 Vac contactor.
3 + 2 Bad Fuse Check: Wiring (limit, rollout, pressure switch shorted to chassis; EnviraCOM bus); gas valve
could be shorted.Turn off the power and replace the fuse with a
fuse of the same type.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 4 Gas valve error - Miswire or welded (Control restarts if the error recovers and it has not been detected five times yet)
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
3 + 5 Control failed Self Check, internal error, or failed hardware (Control
restarts if the error recovers.)This covers hardware errors like
flame sense circuit faults, pin shorts, etc.
Cycle power to appliance and run heating sequence. If this failure repeats, replace the
control.
3 + 6 Reversed Line Voltage Polarity or Poor Earth Ground (Control restarts if the error recovers
within 5 minutes after the fault has cleared.)
Check: 1. Line voltage input wiring. Assure line voltage hot lead is attached to
L1.2. Ground wire from control to appliance and
appliance earth ground.3. Voltage between line volt Neutral and
appliance chassis. If over 10 volts, repair the wiring or move the furnace to another circuit with
a good earth ground.
Repair: Reverse line voltage inputs if line volt hot lead is not attached to the L1 input.
Hard Lockout Codes
Flash Code a
Red LED Status Code and Error Description Check / Repair
69-2087 7 69-2087 8 9 69-2087
S9200U1000 UNIVERSAL HOT SURFACE IGNITION INTEGRATED FURNACE CONTROL
Table 10. E-Com Status Codes
STATUS CODES HISTORYThe S9200U1000 stores the ten (10) most recent error codes. These codes can be recalled for viewing during troubleshooting and cleared if necessary.
Recalling the Status Code HistoryYou may perform the following procedure multiple times to confirm that you have viewed all the currently stored error codes.
To recall the error code history and display it via the red status LED, perform the following:
1. Jumper the thermostat screw-terminal R/2 to terminal D/1.• Within 0.5 seconds, the red status LED stops normal
operation and turns on solid to indicate that the jumper is sensed.
2. Keep the thermostat screw-terminal R/2 to D/1 jumpered. • After a 5 second time-out, the red status LED turns off,
indicating that error code recall is pending.
3. Within 10 seconds of the red status LED turning off, remove the thermostat screw-terminal R/2 to terminal D/1 jumper.
• This activates the error code recall.
IMPORTANTIf the R/2 to D/1 terminal jumper is not removed within the 10 seconds, the history will be erased.
4. Each saved error code blinks once on the red status LED, starting with the most recently stored error code.
NOTE: If there are no error codes to display, the red status LED immediately returns to nor-mal operation.
5. After last error code displays, the red status LED returns to nor-mal operation.
ENVIRACOM COMMUNICATIONSEnviraCOM™ communication is a standard feature on the S9200U1000. EnviraCOM™ can be used to control system operation by way of an EnviraCOM™ enabled thermostat and perform advanced diagnostics when connected to EnviraCOM™ enabled diagnostic tools such as the web based EnviraLNK® remote diagnostics application, the OnWatch QuickLook™ 72 and the W8735D Telephone Access Module (TAM). In addition to alarms, key information such as state and flame current can be sent over the EnviraCOM™ bus. See Table 13.
Table 11. S920001000 EnviraCOM Alarms
TEST MODEThe S9200U1000 is equipped with a Test Mode feature which allows the control to test and verify several critical parameters. During Test Mode, the S9200U1000 alters the selected Safety Timings as described in Table 14.
Table 12. Test Mode Parameters S9200U1000 Universal Hot Surface Ignition Integrated Furnace Control
This following service procedure provides a quick overview for the S9200U IFC. For more information, refer to form 69-2075.
WIRING HARNESSESTable 1. Main harness plug connector 12-pin
(Class 2, Low Voltage).
Igniter/Inducer Harness Plug ConnectionsTable 2. Igniter/Inducer harness plug Connector 4-Pin
4 + 1 Hard Lockout - Rollout circuit open or previously opened.
Check/Repair: Flue restrictions; heat exchanger restricted
Check burner. Check Rollout Switch including switch cables.
Reset rollout if necessary. Do not operate until repairs are made.
Cycle power to appliance and run heating sequence.
If this failure repeats, replace the control.
4 + 2 Hard Lockout - Gas valve welded relay detected for five times
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright, 0.5 second dim cycles. - During start-up the STATUS LED blinks fast for approximately 2 seconds. If the
S9200U1000 continues blinking fast (8 pulses/second), the control has failed and must be replaced.
- Standard LED Fault Pattern (Single X Flash): LED flashes X times at 2HZ, then off for 3 seconds.
- Advanced LED Fault Pattern (X + Y Flash): LED flashes X times at 2Hz, remains off for one second, flashes Y times at 2Hz, remains off for three seconds, and then repeats.
Flash Code
Green LED Status Code and
Description a
a This LED is active even if a conventional thermostat is controlling the appliance.
Check / RepairRapid Flashing Bus Activity - Message being
transmittedNot Applicable (normal operation)
Single Blink Bus Activity - Received message acknowledgment
Not Applicable (normal operation)
Off No Bus Activity Check/Repair: Disconnect the S9200U1000 from the external bus wiring, cycle power and
check the bus activity. If there is activity, repair external bus wiring/devices before
reconnecting the S9200U1000 back. If there is still no activity, replace the control.
Flash Code a
Red LED Status Code and Error Description Check / Repair
Alarm DescriptionAlarm
Number CommentThis device has no alarms 0 Not Applicable
Pressure switch failed to close in the ignition sequence
1 Display/Diagnostics
Pressure switch failed to open in the ignition sequence
3 Display/Diagnostics
The pressure switch opened in run or trial for more than the allowable time
98 Display/Diagnostics
Limit switch open 26 Display/Diagnostics
Flame detected out of sequence 34 Display/Diagnostics
Soft lockout due to flame current 5 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from pressure switch open
85 Display/Diagnostics
The maximum number of flame loss incidents has been exceeded
22 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from limit switch open
86 Display/Diagnostics
Gas valve failed to energize 17 Display/Diagnostics/EnviraLNK®/TAM
Low voltage is detected on 24 Vac input 125 Display/Diagnostics/EnviraLNK®/TAM
A bad fuse has been detected (NOTE: This alarm is stored in the Status Code History)
92 Display/Diagnostics/EnviraLNK®/TAM
The gas valve relay was sensed as closed when it should be open
100 Display/Diagnostics/EnviraLNK®/TAM
Electronics down 18 Display/Diagnostics/EnviraLNK®/TAM
Reversed line polarity 33 Display/Diagnostics/EnviraLNK®/TAM
Earth ground problem 88 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to Rollout Limit
87 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to gas valve welded condition being detected more times
than allowed maximum
124 Display/Diagnostics/EnviraLNK®/TAM
Flame current caution level while running 4 Display/Diagnostics
Test Mode Parameter Modified TimingPre-Purge 5 seconds
HSI Warm-up 17 seconds
Ignition Activation 3 seconds
Flame Recognition 1 second
Trial for Ignition 4 seconds
Heat Fan ON Delay 15 seconds
Heat Fan OFF Delay 0 seconds
Post-Purge 5 seconds
Cool Fan ON Delay 2 seconds
Cool Fan OFF Delay 0 seconds Pin # Function1 High Limit Out2 Flame Sense - Flame Signal Input (90 Vac, current limited)3 24 Vac Hot4 Not Used (TBD)5 Rollout Switch Out6 24 Vac Common7 High Limit In + Pressure Switch Out8 Chassis Ground9 Main Valve Common
10 Pressure Switch In11 Rollout Switch In12 Main Valve
Pin # Reference Lettering Function1 IND-HOT Inducer 120 Vac
2 IGN-HOT Igniter 120 Vac
3 IND-NEUTRAL Inducer Neutral
4 IGN-NEUTRAL Igniter Neutral
TECHNICIAN’S QUICK REFERENCE GUIDE
Automation and Control SolutionsHoneywell International Inc. Honeywell Limited-Honeywell Limitée1985 Douglas Drive North 35 Dynamic DriveGolden Valley, MN 55422 Toronto, Ontario M1V 4Z9customer.honeywell.com
® U.S. Registered Trademark© 2007 Honeywell International Inc.69-2087 J.Z. 08-07 69-2087
69-2087 7 69-2087 8 9 69-2087
S9200U1000 UNIVERSAL HOT SURFACE IGNITION INTEGRATED FURNACE CONTROL
Table 10. E-Com Status Codes
STATUS CODES HISTORYThe S9200U1000 stores the ten (10) most recent error codes. These codes can be recalled for viewing during troubleshooting and cleared if necessary.
Recalling the Status Code HistoryYou may perform the following procedure multiple times to confirm that you have viewed all the currently stored error codes.
To recall the error code history and display it via the red status LED, perform the following:
1. Jumper the thermostat screw-terminal R/2 to terminal D/1.• Within 0.5 seconds, the red status LED stops normal
operation and turns on solid to indicate that the jumper is sensed.
2. Keep the thermostat screw-terminal R/2 to D/1 jumpered. • After a 5 second time-out, the red status LED turns off,
indicating that error code recall is pending.
3. Within 10 seconds of the red status LED turning off, remove the thermostat screw-terminal R/2 to terminal D/1 jumper.
• This activates the error code recall.
IMPORTANTIf the R/2 to D/1 terminal jumper is not removed within the 10 seconds, the history will be erased.
4. Each saved error code blinks once on the red status LED, starting with the most recently stored error code.
NOTE: If there are no error codes to display, the red status LED immediately returns to nor-mal operation.
5. After last error code displays, the red status LED returns to nor-mal operation.
ENVIRACOM COMMUNICATIONSEnviraCOM™ communication is a standard feature on the S9200U1000. EnviraCOM™ can be used to control system operation by way of an EnviraCOM™ enabled thermostat and perform advanced diagnostics when connected to EnviraCOM™ enabled diagnostic tools such as the web based EnviraLNK® remote diagnostics application, the OnWatch QuickLook™ 72 and the W8735D Telephone Access Module (TAM). In addition to alarms, key information such as state and flame current can be sent over the EnviraCOM™ bus. See Table 13.
Table 11. S920001000 EnviraCOM Alarms
TEST MODEThe S9200U1000 is equipped with a Test Mode feature which allows the control to test and verify several critical parameters. During Test Mode, the S9200U1000 alters the selected Safety Timings as described in Table 14.
Table 12. Test Mode Parameters S9200U1000 Universal Hot Surface Ignition Integrated Furnace Control
This following service procedure provides a quick overview for the S9200U IFC. For more information, refer to form 69-2075.
WIRING HARNESSESTable 1. Main harness plug connector 12-pin
(Class 2, Low Voltage).
Igniter/Inducer Harness Plug ConnectionsTable 2. Igniter/Inducer harness plug Connector 4-Pin
4 + 1 Hard Lockout - Rollout circuit open or previously opened.
Check/Repair: Flue restrictions; heat exchanger restricted
Check burner. Check Rollout Switch including switch cables.
Reset rollout if necessary. Do not operate until repairs are made.
Cycle power to appliance and run heating sequence.
If this failure repeats, replace the control.
4 + 2 Hard Lockout - Gas valve welded relay detected for five times
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright, 0.5 second dim cycles. - During start-up the STATUS LED blinks fast for approximately 2 seconds. If the
S9200U1000 continues blinking fast (8 pulses/second), the control has failed and must be replaced.
- Standard LED Fault Pattern (Single X Flash): LED flashes X times at 2HZ, then off for 3 seconds.
- Advanced LED Fault Pattern (X + Y Flash): LED flashes X times at 2Hz, remains off for one second, flashes Y times at 2Hz, remains off for three seconds, and then repeats.
Flash Code
Green LED Status Code and
Description a
a This LED is active even if a conventional thermostat is controlling the appliance.
Check / RepairRapid Flashing Bus Activity - Message being
transmittedNot Applicable (normal operation)
Single Blink Bus Activity - Received message acknowledgment
Not Applicable (normal operation)
Off No Bus Activity Check/Repair: Disconnect the S9200U1000 from the external bus wiring, cycle power and
check the bus activity. If there is activity, repair external bus wiring/devices before
reconnecting the S9200U1000 back. If there is still no activity, replace the control.
Flash Code a
Red LED Status Code and Error Description Check / Repair
Alarm DescriptionAlarm
Number CommentThis device has no alarms 0 Not Applicable
Pressure switch failed to close in the ignition sequence
1 Display/Diagnostics
Pressure switch failed to open in the ignition sequence
3 Display/Diagnostics
The pressure switch opened in run or trial for more than the allowable time
98 Display/Diagnostics
Limit switch open 26 Display/Diagnostics
Flame detected out of sequence 34 Display/Diagnostics
Soft lockout due to flame current 5 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from pressure switch open
85 Display/Diagnostics
The maximum number of flame loss incidents has been exceeded
22 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from limit switch open
86 Display/Diagnostics
Gas valve failed to energize 17 Display/Diagnostics/EnviraLNK®/TAM
Low voltage is detected on 24 Vac input 125 Display/Diagnostics/EnviraLNK®/TAM
A bad fuse has been detected (NOTE: This alarm is stored in the Status Code History)
92 Display/Diagnostics/EnviraLNK®/TAM
The gas valve relay was sensed as closed when it should be open
100 Display/Diagnostics/EnviraLNK®/TAM
Electronics down 18 Display/Diagnostics/EnviraLNK®/TAM
Reversed line polarity 33 Display/Diagnostics/EnviraLNK®/TAM
Earth ground problem 88 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to Rollout Limit
87 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to gas valve welded condition being detected more times
than allowed maximum
124 Display/Diagnostics/EnviraLNK®/TAM
Flame current caution level while running 4 Display/Diagnostics
Test Mode Parameter Modified TimingPre-Purge 5 seconds
HSI Warm-up 17 seconds
Ignition Activation 3 seconds
Flame Recognition 1 second
Trial for Ignition 4 seconds
Heat Fan ON Delay 15 seconds
Heat Fan OFF Delay 0 seconds
Post-Purge 5 seconds
Cool Fan ON Delay 2 seconds
Cool Fan OFF Delay 0 seconds Pin # Function1 High Limit Out2 Flame Sense - Flame Signal Input (90 Vac, current limited)3 24 Vac Hot4 Not Used (TBD)5 Rollout Switch Out6 24 Vac Common7 High Limit In + Pressure Switch Out8 Chassis Ground9 Main Valve Common
10 Pressure Switch In11 Rollout Switch In12 Main Valve
Pin # Reference Lettering Function1 IND-HOT Inducer 120 Vac
2 IGN-HOT Igniter 120 Vac
3 IND-NEUTRAL Inducer Neutral
4 IGN-NEUTRAL Igniter Neutral
TECHNICIAN’S QUICK REFERENCE GUIDE
Automation and Control SolutionsHoneywell International Inc. Honeywell Limited-Honeywell Limitée1985 Douglas Drive North 35 Dynamic DriveGolden Valley, MN 55422 Toronto, Ontario M1V 4Z9customer.honeywell.com
® U.S. Registered Trademark© 2007 Honeywell International Inc.69-2087 J.Z. 08-07 69-2087
69-2087 7 69-2087 8 9 69-2087
S9200U1000 UNIVERSAL HOT SURFACE IGNITION INTEGRATED FURNACE CONTROL
Table 10. E-Com Status Codes
STATUS CODES HISTORYThe S9200U1000 stores the ten (10) most recent error codes. These codes can be recalled for viewing during troubleshooting and cleared if necessary.
Recalling the Status Code HistoryYou may perform the following procedure multiple times to confirm that you have viewed all the currently stored error codes.
To recall the error code history and display it via the red status LED, perform the following:
1. Jumper the thermostat screw-terminal R/2 to terminal D/1.• Within 0.5 seconds, the red status LED stops normal
operation and turns on solid to indicate that the jumper is sensed.
2. Keep the thermostat screw-terminal R/2 to D/1 jumpered. • After a 5 second time-out, the red status LED turns off,
indicating that error code recall is pending.
3. Within 10 seconds of the red status LED turning off, remove the thermostat screw-terminal R/2 to terminal D/1 jumper.
• This activates the error code recall.
IMPORTANTIf the R/2 to D/1 terminal jumper is not removed within the 10 seconds, the history will be erased.
4. Each saved error code blinks once on the red status LED, starting with the most recently stored error code.
NOTE: If there are no error codes to display, the red status LED immediately returns to nor-mal operation.
5. After last error code displays, the red status LED returns to nor-mal operation.
ENVIRACOM COMMUNICATIONSEnviraCOM™ communication is a standard feature on the S9200U1000. EnviraCOM™ can be used to control system operation by way of an EnviraCOM™ enabled thermostat and perform advanced diagnostics when connected to EnviraCOM™ enabled diagnostic tools such as the web based EnviraLNK® remote diagnostics application, the OnWatch QuickLook™ 72 and the W8735D Telephone Access Module (TAM). In addition to alarms, key information such as state and flame current can be sent over the EnviraCOM™ bus. See Table 13.
Table 11. S920001000 EnviraCOM Alarms
TEST MODEThe S9200U1000 is equipped with a Test Mode feature which allows the control to test and verify several critical parameters. During Test Mode, the S9200U1000 alters the selected Safety Timings as described in Table 14.
Table 12. Test Mode Parameters S9200U1000 Universal Hot Surface Ignition Integrated Furnace Control
This following service procedure provides a quick overview for the S9200U IFC. For more information, refer to form 69-2075.
WIRING HARNESSESTable 1. Main harness plug connector 12-pin
(Class 2, Low Voltage).
Igniter/Inducer Harness Plug ConnectionsTable 2. Igniter/Inducer harness plug Connector 4-Pin
4 + 1 Hard Lockout - Rollout circuit open or previously opened.
Check/Repair: Flue restrictions; heat exchanger restricted
Check burner. Check Rollout Switch including switch cables.
Reset rollout if necessary. Do not operate until repairs are made.
Cycle power to appliance and run heating sequence.
If this failure repeats, replace the control.
4 + 2 Hard Lockout - Gas valve welded relay detected for five times
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright, 0.5 second dim cycles. - During start-up the STATUS LED blinks fast for approximately 2 seconds. If the
S9200U1000 continues blinking fast (8 pulses/second), the control has failed and must be replaced.
- Standard LED Fault Pattern (Single X Flash): LED flashes X times at 2HZ, then off for 3 seconds.
- Advanced LED Fault Pattern (X + Y Flash): LED flashes X times at 2Hz, remains off for one second, flashes Y times at 2Hz, remains off for three seconds, and then repeats.
Flash Code
Green LED Status Code and
Description a
a This LED is active even if a conventional thermostat is controlling the appliance.
Check / RepairRapid Flashing Bus Activity - Message being
transmittedNot Applicable (normal operation)
Single Blink Bus Activity - Received message acknowledgment
Not Applicable (normal operation)
Off No Bus Activity Check/Repair: Disconnect the S9200U1000 from the external bus wiring, cycle power and
check the bus activity. If there is activity, repair external bus wiring/devices before
reconnecting the S9200U1000 back. If there is still no activity, replace the control.
Flash Code a
Red LED Status Code and Error Description Check / Repair
Alarm DescriptionAlarm
Number CommentThis device has no alarms 0 Not Applicable
Pressure switch failed to close in the ignition sequence
1 Display/Diagnostics
Pressure switch failed to open in the ignition sequence
3 Display/Diagnostics
The pressure switch opened in run or trial for more than the allowable time
98 Display/Diagnostics
Limit switch open 26 Display/Diagnostics
Flame detected out of sequence 34 Display/Diagnostics
Soft lockout due to flame current 5 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from pressure switch open
85 Display/Diagnostics
The maximum number of flame loss incidents has been exceeded
22 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from limit switch open
86 Display/Diagnostics
Gas valve failed to energize 17 Display/Diagnostics/EnviraLNK®/TAM
Low voltage is detected on 24 Vac input 125 Display/Diagnostics/EnviraLNK®/TAM
A bad fuse has been detected (NOTE: This alarm is stored in the Status Code History)
92 Display/Diagnostics/EnviraLNK®/TAM
The gas valve relay was sensed as closed when it should be open
100 Display/Diagnostics/EnviraLNK®/TAM
Electronics down 18 Display/Diagnostics/EnviraLNK®/TAM
Reversed line polarity 33 Display/Diagnostics/EnviraLNK®/TAM
Earth ground problem 88 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to Rollout Limit
87 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to gas valve welded condition being detected more times
than allowed maximum
124 Display/Diagnostics/EnviraLNK®/TAM
Flame current caution level while running 4 Display/Diagnostics
Test Mode Parameter Modified TimingPre-Purge 5 seconds
HSI Warm-up 17 seconds
Ignition Activation 3 seconds
Flame Recognition 1 second
Trial for Ignition 4 seconds
Heat Fan ON Delay 15 seconds
Heat Fan OFF Delay 0 seconds
Post-Purge 5 seconds
Cool Fan ON Delay 2 seconds
Cool Fan OFF Delay 0 seconds Pin # Function1 High Limit Out2 Flame Sense - Flame Signal Input (90 Vac, current limited)3 24 Vac Hot4 Not Used (TBD)5 Rollout Switch Out6 24 Vac Common7 High Limit In + Pressure Switch Out8 Chassis Ground9 Main Valve Common
10 Pressure Switch In11 Rollout Switch In12 Main Valve
Pin # Reference Lettering Function1 IND-HOT Inducer 120 Vac
2 IGN-HOT Igniter 120 Vac
3 IND-NEUTRAL Inducer Neutral
4 IGN-NEUTRAL Igniter Neutral
TECHNICIAN’S QUICK REFERENCE GUIDE
Automation and Control SolutionsHoneywell International Inc. Honeywell Limited-Honeywell Limitée1985 Douglas Drive North 35 Dynamic DriveGolden Valley, MN 55422 Toronto, Ontario M1V 4Z9customer.honeywell.com
® U.S. Registered Trademark© 2007 Honeywell International Inc.69-2087 J.Z. 08-07 69-2087
69-2087 7 69-2087 8 9 69-2087
S9200U1000 UNIVERSAL HOT SURFACE IGNITION INTEGRATED FURNACE CONTROL
Table 10. E-Com Status Codes
STATUS CODES HISTORYThe S9200U1000 stores the ten (10) most recent error codes. These codes can be recalled for viewing during troubleshooting and cleared if necessary.
Recalling the Status Code HistoryYou may perform the following procedure multiple times to confirm that you have viewed all the currently stored error codes.
To recall the error code history and display it via the red status LED, perform the following:
1. Jumper the thermostat screw-terminal R/2 to terminal D/1.• Within 0.5 seconds, the red status LED stops normal
operation and turns on solid to indicate that the jumper is sensed.
2. Keep the thermostat screw-terminal R/2 to D/1 jumpered. • After a 5 second time-out, the red status LED turns off,
indicating that error code recall is pending.
3. Within 10 seconds of the red status LED turning off, remove the thermostat screw-terminal R/2 to terminal D/1 jumper.
• This activates the error code recall.
IMPORTANTIf the R/2 to D/1 terminal jumper is not removed within the 10 seconds, the history will be erased.
4. Each saved error code blinks once on the red status LED, starting with the most recently stored error code.
NOTE: If there are no error codes to display, the red status LED immediately returns to nor-mal operation.
5. After last error code displays, the red status LED returns to nor-mal operation.
ENVIRACOM COMMUNICATIONSEnviraCOM™ communication is a standard feature on the S9200U1000. EnviraCOM™ can be used to control system operation by way of an EnviraCOM™ enabled thermostat and perform advanced diagnostics when connected to EnviraCOM™ enabled diagnostic tools such as the web based EnviraLNK® remote diagnostics application, the OnWatch QuickLook™ 72 and the W8735D Telephone Access Module (TAM). In addition to alarms, key information such as state and flame current can be sent over the EnviraCOM™ bus. See Table 13.
Table 11. S920001000 EnviraCOM Alarms
TEST MODEThe S9200U1000 is equipped with a Test Mode feature which allows the control to test and verify several critical parameters. During Test Mode, the S9200U1000 alters the selected Safety Timings as described in Table 14.
Table 12. Test Mode Parameters S9200U1000 Universal Hot Surface Ignition Integrated Furnace Control
This following service procedure provides a quick overview for the S9200U IFC. For more information, refer to form 69-2075.
WIRING HARNESSESTable 1. Main harness plug connector 12-pin
(Class 2, Low Voltage).
Igniter/Inducer Harness Plug ConnectionsTable 2. Igniter/Inducer harness plug Connector 4-Pin
4 + 1 Hard Lockout - Rollout circuit open or previously opened.
Check/Repair: Flue restrictions; heat exchanger restricted
Check burner. Check Rollout Switch including switch cables.
Reset rollout if necessary. Do not operate until repairs are made.
Cycle power to appliance and run heating sequence.
If this failure repeats, replace the control.
4 + 2 Hard Lockout - Gas valve welded relay detected for five times
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright, 0.5 second dim cycles. - During start-up the STATUS LED blinks fast for approximately 2 seconds. If the
S9200U1000 continues blinking fast (8 pulses/second), the control has failed and must be replaced.
- Standard LED Fault Pattern (Single X Flash): LED flashes X times at 2HZ, then off for 3 seconds.
- Advanced LED Fault Pattern (X + Y Flash): LED flashes X times at 2Hz, remains off for one second, flashes Y times at 2Hz, remains off for three seconds, and then repeats.
Flash Code
Green LED Status Code and
Description a
a This LED is active even if a conventional thermostat is controlling the appliance.
Check / RepairRapid Flashing Bus Activity - Message being
transmittedNot Applicable (normal operation)
Single Blink Bus Activity - Received message acknowledgment
Not Applicable (normal operation)
Off No Bus Activity Check/Repair: Disconnect the S9200U1000 from the external bus wiring, cycle power and
check the bus activity. If there is activity, repair external bus wiring/devices before
reconnecting the S9200U1000 back. If there is still no activity, replace the control.
Flash Code a
Red LED Status Code and Error Description Check / Repair
Alarm DescriptionAlarm
Number CommentThis device has no alarms 0 Not Applicable
Pressure switch failed to close in the ignition sequence
1 Display/Diagnostics
Pressure switch failed to open in the ignition sequence
3 Display/Diagnostics
The pressure switch opened in run or trial for more than the allowable time
98 Display/Diagnostics
Limit switch open 26 Display/Diagnostics
Flame detected out of sequence 34 Display/Diagnostics
Soft lockout due to flame current 5 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from pressure switch open
85 Display/Diagnostics
The maximum number of flame loss incidents has been exceeded
22 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from limit switch open
86 Display/Diagnostics
Gas valve failed to energize 17 Display/Diagnostics/EnviraLNK®/TAM
Low voltage is detected on 24 Vac input 125 Display/Diagnostics/EnviraLNK®/TAM
A bad fuse has been detected (NOTE: This alarm is stored in the Status Code History)
92 Display/Diagnostics/EnviraLNK®/TAM
The gas valve relay was sensed as closed when it should be open
100 Display/Diagnostics/EnviraLNK®/TAM
Electronics down 18 Display/Diagnostics/EnviraLNK®/TAM
Reversed line polarity 33 Display/Diagnostics/EnviraLNK®/TAM
Earth ground problem 88 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to Rollout Limit
87 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to gas valve welded condition being detected more times
than allowed maximum
124 Display/Diagnostics/EnviraLNK®/TAM
Flame current caution level while running 4 Display/Diagnostics
Test Mode Parameter Modified TimingPre-Purge 5 seconds
HSI Warm-up 17 seconds
Ignition Activation 3 seconds
Flame Recognition 1 second
Trial for Ignition 4 seconds
Heat Fan ON Delay 15 seconds
Heat Fan OFF Delay 0 seconds
Post-Purge 5 seconds
Cool Fan ON Delay 2 seconds
Cool Fan OFF Delay 0 seconds Pin # Function1 High Limit Out2 Flame Sense - Flame Signal Input (90 Vac, current limited)3 24 Vac Hot4 Not Used (TBD)5 Rollout Switch Out6 24 Vac Common7 High Limit In + Pressure Switch Out8 Chassis Ground9 Main Valve Common
10 Pressure Switch In11 Rollout Switch In12 Main Valve
Pin # Reference Lettering Function1 IND-HOT Inducer 120 Vac
2 IGN-HOT Igniter 120 Vac
3 IND-NEUTRAL Inducer Neutral
4 IGN-NEUTRAL Igniter Neutral
TECHNICIAN’S QUICK REFERENCE GUIDE
Automation and Control SolutionsHoneywell International Inc. Honeywell Limited-Honeywell Limitée1985 Douglas Drive North 35 Dynamic DriveGolden Valley, MN 55422 Toronto, Ontario M1V 4Z9customer.honeywell.com
® U.S. Registered Trademark© 2007 Honeywell International Inc.69-2087 J.Z. 08-07 69-2087
tr
ou
bles
ho
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ing
248
Technical information 15SECTION
fwwebb.comF.W. Webb Company
(continued)
69-2087 7 69-2087 8 9 69-2087
S9200U1000 UNIVERSAL HOT SURFACE IGNITION INTEGRATED FURNACE CONTROL
Table 10. E-Com Status Codes
STATUS CODES HISTORYThe S9200U1000 stores the ten (10) most recent error codes. These codes can be recalled for viewing during troubleshooting and cleared if necessary.
Recalling the Status Code HistoryYou may perform the following procedure multiple times to confirm that you have viewed all the currently stored error codes.
To recall the error code history and display it via the red status LED, perform the following:
1. Jumper the thermostat screw-terminal R/2 to terminal D/1.• Within 0.5 seconds, the red status LED stops normal
operation and turns on solid to indicate that the jumper is sensed.
2. Keep the thermostat screw-terminal R/2 to D/1 jumpered. • After a 5 second time-out, the red status LED turns off,
indicating that error code recall is pending.
3. Within 10 seconds of the red status LED turning off, remove the thermostat screw-terminal R/2 to terminal D/1 jumper.
• This activates the error code recall.
IMPORTANTIf the R/2 to D/1 terminal jumper is not removed within the 10 seconds, the history will be erased.
4. Each saved error code blinks once on the red status LED, starting with the most recently stored error code.
NOTE: If there are no error codes to display, the red status LED immediately returns to nor-mal operation.
5. After last error code displays, the red status LED returns to nor-mal operation.
ENVIRACOM COMMUNICATIONSEnviraCOM™ communication is a standard feature on the S9200U1000. EnviraCOM™ can be used to control system operation by way of an EnviraCOM™ enabled thermostat and perform advanced diagnostics when connected to EnviraCOM™ enabled diagnostic tools such as the web based EnviraLNK® remote diagnostics application, the OnWatch QuickLook™ 72 and the W8735D Telephone Access Module (TAM). In addition to alarms, key information such as state and flame current can be sent over the EnviraCOM™ bus. See Table 13.
Table 11. S920001000 EnviraCOM Alarms
TEST MODEThe S9200U1000 is equipped with a Test Mode feature which allows the control to test and verify several critical parameters. During Test Mode, the S9200U1000 alters the selected Safety Timings as described in Table 14.
Table 12. Test Mode Parameters S9200U1000 Universal Hot Surface Ignition Integrated Furnace Control
This following service procedure provides a quick overview for the S9200U IFC. For more information, refer to form 69-2075.
WIRING HARNESSESTable 1. Main harness plug connector 12-pin
(Class 2, Low Voltage).
Igniter/Inducer Harness Plug ConnectionsTable 2. Igniter/Inducer harness plug Connector 4-Pin
4 + 1 Hard Lockout - Rollout circuit open or previously opened.
Check/Repair: Flue restrictions; heat exchanger restricted
Check burner. Check Rollout Switch including switch cables.
Reset rollout if necessary. Do not operate until repairs are made.
Cycle power to appliance and run heating sequence.
If this failure repeats, replace the control.
4 + 2 Hard Lockout - Gas valve welded relay detected for five times
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright, 0.5 second dim cycles. - During start-up the STATUS LED blinks fast for approximately 2 seconds. If the
S9200U1000 continues blinking fast (8 pulses/second), the control has failed and must be replaced.
- Standard LED Fault Pattern (Single X Flash): LED flashes X times at 2HZ, then off for 3 seconds.
- Advanced LED Fault Pattern (X + Y Flash): LED flashes X times at 2Hz, remains off for one second, flashes Y times at 2Hz, remains off for three seconds, and then repeats.
Flash Code
Green LED Status Code and
Description a
a This LED is active even if a conventional thermostat is controlling the appliance.
Check / RepairRapid Flashing Bus Activity - Message being
transmittedNot Applicable (normal operation)
Single Blink Bus Activity - Received message acknowledgment
Not Applicable (normal operation)
Off No Bus Activity Check/Repair: Disconnect the S9200U1000 from the external bus wiring, cycle power and
check the bus activity. If there is activity, repair external bus wiring/devices before
reconnecting the S9200U1000 back. If there is still no activity, replace the control.
Flash Code a
Red LED Status Code and Error Description Check / Repair
Alarm DescriptionAlarm
Number CommentThis device has no alarms 0 Not Applicable
Pressure switch failed to close in the ignition sequence
1 Display/Diagnostics
Pressure switch failed to open in the ignition sequence
3 Display/Diagnostics
The pressure switch opened in run or trial for more than the allowable time
98 Display/Diagnostics
Limit switch open 26 Display/Diagnostics
Flame detected out of sequence 34 Display/Diagnostics
Soft lockout due to flame current 5 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from pressure switch open
85 Display/Diagnostics
The maximum number of flame loss incidents has been exceeded
22 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from limit switch open
86 Display/Diagnostics
Gas valve failed to energize 17 Display/Diagnostics/EnviraLNK®/TAM
Low voltage is detected on 24 Vac input 125 Display/Diagnostics/EnviraLNK®/TAM
A bad fuse has been detected (NOTE: This alarm is stored in the Status Code History)
92 Display/Diagnostics/EnviraLNK®/TAM
The gas valve relay was sensed as closed when it should be open
100 Display/Diagnostics/EnviraLNK®/TAM
Electronics down 18 Display/Diagnostics/EnviraLNK®/TAM
Reversed line polarity 33 Display/Diagnostics/EnviraLNK®/TAM
Earth ground problem 88 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to Rollout Limit
87 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to gas valve welded condition being detected more times
than allowed maximum
124 Display/Diagnostics/EnviraLNK®/TAM
Flame current caution level while running 4 Display/Diagnostics
Test Mode Parameter Modified TimingPre-Purge 5 seconds
HSI Warm-up 17 seconds
Ignition Activation 3 seconds
Flame Recognition 1 second
Trial for Ignition 4 seconds
Heat Fan ON Delay 15 seconds
Heat Fan OFF Delay 0 seconds
Post-Purge 5 seconds
Cool Fan ON Delay 2 seconds
Cool Fan OFF Delay 0 seconds Pin # Function1 High Limit Out2 Flame Sense - Flame Signal Input (90 Vac, current limited)3 24 Vac Hot4 Not Used (TBD)5 Rollout Switch Out6 24 Vac Common7 High Limit In + Pressure Switch Out8 Chassis Ground9 Main Valve Common
10 Pressure Switch In11 Rollout Switch In12 Main Valve
Pin # Reference Lettering Function1 IND-HOT Inducer 120 Vac
2 IGN-HOT Igniter 120 Vac
3 IND-NEUTRAL Inducer Neutral
4 IGN-NEUTRAL Igniter Neutral
TECHNICIAN’S QUICK REFERENCE GUIDE
Automation and Control SolutionsHoneywell International Inc. Honeywell Limited-Honeywell Limitée1985 Douglas Drive North 35 Dynamic DriveGolden Valley, MN 55422 Toronto, Ontario M1V 4Z9customer.honeywell.com
® U.S. Registered Trademark© 2007 Honeywell International Inc.69-2087 J.Z. 08-07 69-2087
69-2087 7 69-2087 8 9 69-2087
S9200U1000 UNIVERSAL HOT SURFACE IGNITION INTEGRATED FURNACE CONTROL
Table 10. E-Com Status Codes
STATUS CODES HISTORYThe S9200U1000 stores the ten (10) most recent error codes. These codes can be recalled for viewing during troubleshooting and cleared if necessary.
Recalling the Status Code HistoryYou may perform the following procedure multiple times to confirm that you have viewed all the currently stored error codes.
To recall the error code history and display it via the red status LED, perform the following:
1. Jumper the thermostat screw-terminal R/2 to terminal D/1.• Within 0.5 seconds, the red status LED stops normal
operation and turns on solid to indicate that the jumper is sensed.
2. Keep the thermostat screw-terminal R/2 to D/1 jumpered. • After a 5 second time-out, the red status LED turns off,
indicating that error code recall is pending.
3. Within 10 seconds of the red status LED turning off, remove the thermostat screw-terminal R/2 to terminal D/1 jumper.
• This activates the error code recall.
IMPORTANTIf the R/2 to D/1 terminal jumper is not removed within the 10 seconds, the history will be erased.
4. Each saved error code blinks once on the red status LED, starting with the most recently stored error code.
NOTE: If there are no error codes to display, the red status LED immediately returns to nor-mal operation.
5. After last error code displays, the red status LED returns to nor-mal operation.
ENVIRACOM COMMUNICATIONSEnviraCOM™ communication is a standard feature on the S9200U1000. EnviraCOM™ can be used to control system operation by way of an EnviraCOM™ enabled thermostat and perform advanced diagnostics when connected to EnviraCOM™ enabled diagnostic tools such as the web based EnviraLNK® remote diagnostics application, the OnWatch QuickLook™ 72 and the W8735D Telephone Access Module (TAM). In addition to alarms, key information such as state and flame current can be sent over the EnviraCOM™ bus. See Table 13.
Table 11. S920001000 EnviraCOM Alarms
TEST MODEThe S9200U1000 is equipped with a Test Mode feature which allows the control to test and verify several critical parameters. During Test Mode, the S9200U1000 alters the selected Safety Timings as described in Table 14.
Table 12. Test Mode Parameters S9200U1000 Universal Hot Surface Ignition Integrated Furnace Control
This following service procedure provides a quick overview for the S9200U IFC. For more information, refer to form 69-2075.
WIRING HARNESSESTable 1. Main harness plug connector 12-pin
(Class 2, Low Voltage).
Igniter/Inducer Harness Plug ConnectionsTable 2. Igniter/Inducer harness plug Connector 4-Pin
4 + 1 Hard Lockout - Rollout circuit open or previously opened.
Check/Repair: Flue restrictions; heat exchanger restricted
Check burner. Check Rollout Switch including switch cables.
Reset rollout if necessary. Do not operate until repairs are made.
Cycle power to appliance and run heating sequence.
If this failure repeats, replace the control.
4 + 2 Hard Lockout - Gas valve welded relay detected for five times
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright, 0.5 second dim cycles. - During start-up the STATUS LED blinks fast for approximately 2 seconds. If the
S9200U1000 continues blinking fast (8 pulses/second), the control has failed and must be replaced.
- Standard LED Fault Pattern (Single X Flash): LED flashes X times at 2HZ, then off for 3 seconds.
- Advanced LED Fault Pattern (X + Y Flash): LED flashes X times at 2Hz, remains off for one second, flashes Y times at 2Hz, remains off for three seconds, and then repeats.
Flash Code
Green LED Status Code and
Description a
a This LED is active even if a conventional thermostat is controlling the appliance.
Check / RepairRapid Flashing Bus Activity - Message being
transmittedNot Applicable (normal operation)
Single Blink Bus Activity - Received message acknowledgment
Not Applicable (normal operation)
Off No Bus Activity Check/Repair: Disconnect the S9200U1000 from the external bus wiring, cycle power and
check the bus activity. If there is activity, repair external bus wiring/devices before
reconnecting the S9200U1000 back. If there is still no activity, replace the control.
Flash Code a
Red LED Status Code and Error Description Check / Repair
Alarm DescriptionAlarm
Number CommentThis device has no alarms 0 Not Applicable
Pressure switch failed to close in the ignition sequence
1 Display/Diagnostics
Pressure switch failed to open in the ignition sequence
3 Display/Diagnostics
The pressure switch opened in run or trial for more than the allowable time
98 Display/Diagnostics
Limit switch open 26 Display/Diagnostics
Flame detected out of sequence 34 Display/Diagnostics
Soft lockout due to flame current 5 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from pressure switch open
85 Display/Diagnostics
The maximum number of flame loss incidents has been exceeded
22 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from limit switch open
86 Display/Diagnostics
Gas valve failed to energize 17 Display/Diagnostics/EnviraLNK®/TAM
Low voltage is detected on 24 Vac input 125 Display/Diagnostics/EnviraLNK®/TAM
A bad fuse has been detected (NOTE: This alarm is stored in the Status Code History)
92 Display/Diagnostics/EnviraLNK®/TAM
The gas valve relay was sensed as closed when it should be open
100 Display/Diagnostics/EnviraLNK®/TAM
Electronics down 18 Display/Diagnostics/EnviraLNK®/TAM
Reversed line polarity 33 Display/Diagnostics/EnviraLNK®/TAM
Earth ground problem 88 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to Rollout Limit
87 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to gas valve welded condition being detected more times
than allowed maximum
124 Display/Diagnostics/EnviraLNK®/TAM
Flame current caution level while running 4 Display/Diagnostics
Test Mode Parameter Modified TimingPre-Purge 5 seconds
HSI Warm-up 17 seconds
Ignition Activation 3 seconds
Flame Recognition 1 second
Trial for Ignition 4 seconds
Heat Fan ON Delay 15 seconds
Heat Fan OFF Delay 0 seconds
Post-Purge 5 seconds
Cool Fan ON Delay 2 seconds
Cool Fan OFF Delay 0 seconds Pin # Function1 High Limit Out2 Flame Sense - Flame Signal Input (90 Vac, current limited)3 24 Vac Hot4 Not Used (TBD)5 Rollout Switch Out6 24 Vac Common7 High Limit In + Pressure Switch Out8 Chassis Ground9 Main Valve Common
10 Pressure Switch In11 Rollout Switch In12 Main Valve
Pin # Reference Lettering Function1 IND-HOT Inducer 120 Vac
2 IGN-HOT Igniter 120 Vac
3 IND-NEUTRAL Inducer Neutral
4 IGN-NEUTRAL Igniter Neutral
TECHNICIAN’S QUICK REFERENCE GUIDE
Automation and Control SolutionsHoneywell International Inc. Honeywell Limited-Honeywell Limitée1985 Douglas Drive North 35 Dynamic DriveGolden Valley, MN 55422 Toronto, Ontario M1V 4Z9customer.honeywell.com
® U.S. Registered Trademark© 2007 Honeywell International Inc.69-2087 J.Z. 08-07 69-2087
69-2087 7 69-2087 8 9 69-2087
S9200U1000 UNIVERSAL HOT SURFACE IGNITION INTEGRATED FURNACE CONTROL
Table 10. E-Com Status Codes
STATUS CODES HISTORYThe S9200U1000 stores the ten (10) most recent error codes. These codes can be recalled for viewing during troubleshooting and cleared if necessary.
Recalling the Status Code HistoryYou may perform the following procedure multiple times to confirm that you have viewed all the currently stored error codes.
To recall the error code history and display it via the red status LED, perform the following:
1. Jumper the thermostat screw-terminal R/2 to terminal D/1.• Within 0.5 seconds, the red status LED stops normal
operation and turns on solid to indicate that the jumper is sensed.
2. Keep the thermostat screw-terminal R/2 to D/1 jumpered. • After a 5 second time-out, the red status LED turns off,
indicating that error code recall is pending.
3. Within 10 seconds of the red status LED turning off, remove the thermostat screw-terminal R/2 to terminal D/1 jumper.
• This activates the error code recall.
IMPORTANTIf the R/2 to D/1 terminal jumper is not removed within the 10 seconds, the history will be erased.
4. Each saved error code blinks once on the red status LED, starting with the most recently stored error code.
NOTE: If there are no error codes to display, the red status LED immediately returns to nor-mal operation.
5. After last error code displays, the red status LED returns to nor-mal operation.
ENVIRACOM COMMUNICATIONSEnviraCOM™ communication is a standard feature on the S9200U1000. EnviraCOM™ can be used to control system operation by way of an EnviraCOM™ enabled thermostat and perform advanced diagnostics when connected to EnviraCOM™ enabled diagnostic tools such as the web based EnviraLNK® remote diagnostics application, the OnWatch QuickLook™ 72 and the W8735D Telephone Access Module (TAM). In addition to alarms, key information such as state and flame current can be sent over the EnviraCOM™ bus. See Table 13.
Table 11. S920001000 EnviraCOM Alarms
TEST MODEThe S9200U1000 is equipped with a Test Mode feature which allows the control to test and verify several critical parameters. During Test Mode, the S9200U1000 alters the selected Safety Timings as described in Table 14.
Table 12. Test Mode Parameters S9200U1000 Universal Hot Surface Ignition Integrated Furnace Control
This following service procedure provides a quick overview for the S9200U IFC. For more information, refer to form 69-2075.
WIRING HARNESSESTable 1. Main harness plug connector 12-pin
(Class 2, Low Voltage).
Igniter/Inducer Harness Plug ConnectionsTable 2. Igniter/Inducer harness plug Connector 4-Pin
4 + 1 Hard Lockout - Rollout circuit open or previously opened.
Check/Repair: Flue restrictions; heat exchanger restricted
Check burner. Check Rollout Switch including switch cables.
Reset rollout if necessary. Do not operate until repairs are made.
Cycle power to appliance and run heating sequence.
If this failure repeats, replace the control.
4 + 2 Hard Lockout - Gas valve welded relay detected for five times
Check/Repair: Gas valve wiring.Cycle power to appliance and run heating
sequence.If this failure repeats, replace the control.
a Flash Code Descriptions:- Pulse: A 0.25 second flash followed by 3.75 seconds of off time.- Heartbeat: Constant 0.5 second bright, 0.5 second dim cycles. - During start-up the STATUS LED blinks fast for approximately 2 seconds. If the
S9200U1000 continues blinking fast (8 pulses/second), the control has failed and must be replaced.
- Standard LED Fault Pattern (Single X Flash): LED flashes X times at 2HZ, then off for 3 seconds.
- Advanced LED Fault Pattern (X + Y Flash): LED flashes X times at 2Hz, remains off for one second, flashes Y times at 2Hz, remains off for three seconds, and then repeats.
Flash Code
Green LED Status Code and
Description a
a This LED is active even if a conventional thermostat is controlling the appliance.
Check / RepairRapid Flashing Bus Activity - Message being
transmittedNot Applicable (normal operation)
Single Blink Bus Activity - Received message acknowledgment
Not Applicable (normal operation)
Off No Bus Activity Check/Repair: Disconnect the S9200U1000 from the external bus wiring, cycle power and
check the bus activity. If there is activity, repair external bus wiring/devices before
reconnecting the S9200U1000 back. If there is still no activity, replace the control.
Flash Code a
Red LED Status Code and Error Description Check / Repair
Alarm DescriptionAlarm
Number CommentThis device has no alarms 0 Not Applicable
Pressure switch failed to close in the ignition sequence
1 Display/Diagnostics
Pressure switch failed to open in the ignition sequence
3 Display/Diagnostics
The pressure switch opened in run or trial for more than the allowable time
98 Display/Diagnostics
Limit switch open 26 Display/Diagnostics
Flame detected out of sequence 34 Display/Diagnostics
Soft lockout due to flame current 5 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from pressure switch open
85 Display/Diagnostics
The maximum number of flame loss incidents has been exceeded
22 Display/Diagnostics
Soft Lockout due to recycle; last recycle was from limit switch open
86 Display/Diagnostics
Gas valve failed to energize 17 Display/Diagnostics/EnviraLNK®/TAM
Low voltage is detected on 24 Vac input 125 Display/Diagnostics/EnviraLNK®/TAM
A bad fuse has been detected (NOTE: This alarm is stored in the Status Code History)
92 Display/Diagnostics/EnviraLNK®/TAM
The gas valve relay was sensed as closed when it should be open
100 Display/Diagnostics/EnviraLNK®/TAM
Electronics down 18 Display/Diagnostics/EnviraLNK®/TAM
Reversed line polarity 33 Display/Diagnostics/EnviraLNK®/TAM
Earth ground problem 88 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to Rollout Limit
87 Display/Diagnostics/EnviraLNK®/TAM
A manual reset is required due to gas valve welded condition being detected more times
than allowed maximum
124 Display/Diagnostics/EnviraLNK®/TAM
Flame current caution level while running 4 Display/Diagnostics
Test Mode Parameter Modified TimingPre-Purge 5 seconds
HSI Warm-up 17 seconds
Ignition Activation 3 seconds
Flame Recognition 1 second
Trial for Ignition 4 seconds
Heat Fan ON Delay 15 seconds
Heat Fan OFF Delay 0 seconds
Post-Purge 5 seconds
Cool Fan ON Delay 2 seconds
Cool Fan OFF Delay 0 seconds Pin # Function1 High Limit Out2 Flame Sense - Flame Signal Input (90 Vac, current limited)3 24 Vac Hot4 Not Used (TBD)5 Rollout Switch Out6 24 Vac Common7 High Limit In + Pressure Switch Out8 Chassis Ground9 Main Valve Common
10 Pressure Switch In11 Rollout Switch In12 Main Valve
Pin # Reference Lettering Function1 IND-HOT Inducer 120 Vac
2 IGN-HOT Igniter 120 Vac
3 IND-NEUTRAL Inducer Neutral
4 IGN-NEUTRAL Igniter Neutral
TECHNICIAN’S QUICK REFERENCE GUIDE
Automation and Control SolutionsHoneywell International Inc. Honeywell Limited-Honeywell Limitée1985 Douglas Drive North 35 Dynamic DriveGolden Valley, MN 55422 Toronto, Ontario M1V 4Z9customer.honeywell.com
® U.S. Registered Trademark© 2007 Honeywell International Inc.69-2087 J.Z. 08-07 69-2087
Technical information
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15SECTION
F.W. Webb Heating Catalog F.W. Webb Company
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carlin Ignitor Testing ProcedureThistestprocedureconsistsofthreetests.Thefirsttestshould be the ignitor spark test. The second test is a secondary coil resistance test. The third test consists of an input current test. The following is a step by step procedure to perform these tests. It is important that all three of these tests be performed.
41000 Ignitor spark Test 1. Turn off the power to the burner/appliance. 2. disconnect the ignitor wires in the burner junctionbox. 3. release the ignitor hold down screws or clips. 4. Swing the ignitor plate fully open. 5. Bend the copper ignitor clips until the clip ends arefrom5/8”to3/4”apart.(seefigure1) 6. Connect a test power cord with a switch to the ignitorleadsintheburnerjunctionbox. 7. Turn on the test power cord switch to power the ignitor. 8. Check for spark across the ignitor clip ends. 9. If spark occurs, proceed the secondary coil test below. 10. Ifsparkdoesnotjumpthegap,orifthespark jumpsintermittently,ignitorisdefectiveand should be replaced. 11. Turn off power to the ignitor.
figure 1
41000 secondary coil resistance Test 1. Turn off the power to the burner/appliance. 2. release the ignitor hold down screws or clips. 3. Swing the ignitor plate fully open. 4. use an ohmmeter to check the resistance from electrode to ground for each of the electrodes. (seefigures2&3) 5. The secondary coils are good if the difference between the two readings is less than 10%. 6. Ifthedifferenceintheelectrode-to-ground
resistance is more than 10%, the secondary coil may be failing. replace the ignitor. 7. Ifthedifferencebetweenelectrode-to-groundis within 10%, proceed with the input current test.
figure 2 figure 3
41000 Input current Test 1. Turn off the power to the burner/appliance. 2. disconnect the ignitor wires in the burner junctionbox. 3. release the ignitor hold down screws or clips. 4. Swing the ignitor plate fully open. 5. Bend the copper ignitor clips or springs until the clip ends are 1/2” apart. 6. Set a multimeter to read aC milliamps. 7. using a test power cord with a switch, wire the ignitor blue lead to one of the multimeter leads. Wire the other lead of the mutimeter to the hot side of the test cord. Wire the white ignitor wire to the neutral side of the test cord. 8. Insure the multimeter is set for aC milliamps and turn on the test power cord switch to power the ignitor. If there is no spark, replace the ignitor. 9. monitor the input current with the multimeter set on aC milliamps for 5 minutes. 10. If at any time the reading drops below 300 milliamps aC, the ignitor should be replaced. 11. Turn off the power to the ignitor. 12. remove the power test cord. 13. Re-adjustignitorclipspacing(1inch1/8inch). 14. Wire the ignitor in its original condition (per burner wiring diagram). 15. replace all components to normal condition. figure 4
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Technical information 15SECTION
fwwebb.comF.W. Webb Company
The introductionoftheGeniSys™controlsystemhasbeenwellreceivedbythefield.TounlockthepoweroftheGeniSys™ control, the GeniSys™ Contractor Tool has been made available to the technician. It can retrieve the datatohelpsolveproblemsandreducetimeonthejob.ThereareafewimportantfactstoconsiderwhenusingtheContractor Tool.ThetoolisspecificallydesignedforuseontheBeckettGeniSys™control.Donotattempttouseitonotherbrandsofcontrols.TheToolcommunicatesthecurrentstatusandlastfifteencyclesofhistoryforeaseofdiagnosis.Italsoallowsthecontractortoprogrampre-timeandpost-timedelayintervals,makingtheGeniSys™auniversalcontrol.UserTips:• The Contractor Tool is designed to access the data through the COm port 1 or COm port 2 of the GeniSys™
control, which are 4 pin connectors. (See figure 2)• Note:Theinstallationofthecordisposition-sensitiveandmustbeinsertedwiththe“UP”ontopwhenusing
COMport1.(SeeFigure3)IftheoptionalCOMport2isused,the“UP”istobepositionedtotheinsideofthecontrol. (See figure 4)
• TheGeniSys12VDCcontrolCOMportcanbeaccessedatthebottomofthecontrol.The“UP”istobeposi-tioned towards the terminals. (See figure 6)
noTE: ThistoolisNOTdesignedforuseonanyNon-GeniSysControlorEquipment.(SeeFigure4)Non-intendedusecancausedamagetotheContractor Tool or the control being tested, may potentially alter control or system operation, and will not be covered under Beckett’s warranty.
genisys™ contractor Tool
Figure1:GeniSys™ Control
Figure4:ToolcordsetinoptionalCOMPort2with“UP”Ttowardthe
inside of the control
Figure7:do noT connect Contractor Tool to any other brand controls. Note that this is a 3 pin connector, not compatible with the GeniSys™ 4 pin system.
Figure8:do noT use Contractor ToolonanyNon-GeniSys™ controls
Figure2:GeniSys™CommunicationPortsCOM1&2
Figure5:GeniSys™ 12VdC Control
Figure3:GeniSys™communication ports yoolcordSetinCOMport1with“UP”
yoward top of control
Figure6:Toolinsertedinto12VDCcontrolCOMportwith“UP”towardstheterminals
Helpful Tips
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15SECTION
F.W. Webb Heating Catalog F.W. Webb Company
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EDRtoPoundsofCondensateperhour(DivideEDRby4)EDRtoGPM(MultiplyEDRby0.005)Edr to BTuh at 1 psig steam pressure (multiply Edr by 240)Edr to Boiler horsepower (divide Edr by 140)Edr to grate area in Square feet (divide Edr by 140)BTuh to Edr (divide BTuh by 240)BTuh to Boiler horsepower (divide BTuh by 33,475)PSIGtoFeetofWater(MultiplyPSIGby2.31)BoilerHorsepowertoPoundsofCondensateperhour(MultiplyBHPby34.5)Boiler steaming rate (regardless of type or manufacturer) = 1/2GPMper1,000sq.ft.EDR
fuel ValuesNo.1fueloil-135,000BTUpergallonNo. 2 fuel oil = 140,000 BTu per gallonNo. 4 fuel oil = 155,000 BTu per gallonNo. 5 fuel oil = 150,000 BTu per gallonNo. 6 fuel oil = 153,000 BTu per gallonNatural gas = 1,000 BTu per cubic footNatural gas = 100,000 BTu per Thermmanufactured gas = 550 BTu per cubic footPropane=2,250BTUpercubicfootPropane=92,000BTUpergallonElectricity = 3,415 BTu per kWhanthracite coal = 13,700 BTu per poundBituminous coal = 12,500 BTu per poundWood = 14,000,000 BTu per mixed cord
Maximum copper tubing flow rates and bTuh loads (at 20**T)1/2”=1–_GPM=15,000BTUH3/4”=4GPM=40,000BTUH1”=8GPM=80,000BTUH11/4_”=14GPM=140,000BTUH11/2_”=22GPM=220,000BTUH2”=45GPM=450,000BTUH
Pump head rule of Thumbmeasure longest run in feet. allow 6 feet of pump head per100feet(thisincudesanallowanceforthefittingsand the boiler).
data courtesy of heatinghelp.com
EDR for Hot water Radiators average Water Output in BTuh Temp°F persq.ft.EDR 150 110 155 120 160 130 165 140 170 150 175 160 180 170 185 180 190 190 195 200 200 210 205 220 210 230 215 240* 220 250
(also for 1 psi steam)
FahrenheittoCelsius=(°F–32°)/1.8CelsiustoFahrenheit=C°X1.8+32°
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fwwebb.comF.W. Webb Company
To increase the concentration of the solution in the system, determine the percent of glycol in solution and apply the following equations:Qa=Vs(Pd-Pt)(100-Pt)Qa = Quantity, in gallons, to be addedVs = System volumePd=PercentofsolutiondesiredPt=Percentofsolutionbytest(initialpercent)Drainthedeterminednumberofgallonsfromthesystemandrefillwithglycolconcentrate.Example:System volume = Vs = 120 gallonsInitialpercentofsolutionfromtest=Pt=30%(+4ºFfreezingpoint)Percentofsolutiondesired=Pd=50%(-34ºFfreezingpoint)
Qa=120(50-30)(100-30)Qa-34.3gallonsrequired
PIPE sIZE sTEEl PIPE - IPs coPPEr TubE - nom.1/2” 0.016 0.0153/4” 0.027 0.0251” 0.044 0.04411/4” 0.077 0.6811/2” 0.105 0.0952” 0.173 0.16021/2” 0.248 N/a
Technical information
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F.W. Webb Heating Catalog F.W. Webb Company
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FLOW M3/H
1 2 3 4 5 6 7 8 9
454035302520151050
003
0014
009
006 008 005 007 0011 00100013 0012
0
5
10
15
20
25
30
3510
10
9
8
7
6
5
6
3
2
1
TOTAL FLOW (gpm)
TO
TAL
HE
AD
(ft)
TO
TAL
HE
AD
(m
)
00 Circ
Three Speed Circulator
TO
TAL
HE
AD
(m
)
TO
TAL
HE
AD
(ft) High – Speed 3
Medium – Speed 2
Low – Speed 1
H
M
L
00R
0010
0
0
2
4
6
8
10
12
14
16
18
20
22
24
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Performance Field – 60Hz
3-Speed Circulators
FLOW M3/H
TOTAL FLOW (gpm)
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Technical information 15SECTION
fwwebb.comF.W. Webb Company
FLOW (M3/H)
FLOW IN GALLONS PER MINUTE
TO
TAL
HE
AD
(ft)
TO
TAL
HE
AD
(m
)
0
5
10
15
20
25
2 4 6 8
7
6
5
4
3
2
1
10 12 14
10 20 30 40 50 60 70
NomiNAL pipE oR TuBiNg SiZE iN.
STEEL pipE CoppER TuBiNg
miNimum gpm
VELoCiTy ft/sec.
mAXimum gpm
VELoCiTy ft./sec.
miNimum gpm
VELoCiTy ft/sec.
mAXimum gpm
VELoCiTy ft./sec.
1/2” — — 1.8 1.9 — — 1.5 2.13/4” 1.8 1.1 4.0 2.4 1.5 1.0 3.5 2.31” 4.0 1.5 7.2 2.7 3.5 1.4 7.5 3.0
11/4” 7.2 1.6 16.0 3.5 7.0 1.9 13.0 3.511/2” 14.0 2.2 23.0 3.7 12.0 2.1 20.0 3.6
2” 23.0 2.3 45.0 4.6 20.0 2.1 40.0 4.121/2” 40.0 2.7 70.0 4.7 40.0 2.7 75.0 5.1
3” 70.0 3.0 120.0 5.2 65.0 3.0 110.0 5.231/2” 100.0 3.2 170.0 5.4 90.0 3.1 150.0 5.2
4” 140.0 3.5 230.0 5.8 130.0 3.5 210.0 5.65” 230.0 3.7 400.0 6.4 — — — —6” 350.0 3.8 610.0 6.6 — — — —8” 600.0 3.8 1200.0 7.6 — — — —10” 1000.0 4.1 1800.0 7.4 — — — —12” 1500.0 4.3 2800.0 8.1 — — — —
110-120
Table 1-NQuick Pipe Sizing TableRecommended Flow Rates in GPMFor All Piping Except Branch Connections on Taco Venturi Sytems
Technical information
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15SECTION
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Wiring Diagramsfor SWG Power Venter or DI Draft InducerCK-61 or 63 for an Oil Fired Boiler, Furnace or Water Heater(with standard primary control)
CK-63 for an Oil Fired System with Honeywell (R8184P, R7184P), Carlin 60200-02, or Equivalent Primary Control t
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Technical information 15SECTION
fwwebb.comF.W. Webb Company
Wiring Diagramsfor SWG, CV, Power Venter or DI Draft InducerCK-61 62, 63 Series with Honeywell R7184B, P, or U, Carline 60200-02, and Beckett Genesis 7505 Primary Control
Technical information
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Wiring Diagramsfor SWG Power Venter or DI Draft InducerCK-60 or 61 for an Oil Fired Warm Air Furnace with Electronic Primary Control
CK-63 for an Oil Fired System with Primary Control(operates the venter motor and burner simultaneously) t
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Technical information 15SECTION
fwwebb.comF.W. Webb Company
Wiring Diagramsfor SWG/V, Power Venter or DI Draft InducerCK-61 62, 63 Oil FIred Wam Air Furnace with a Honeywell ST9103 Control Board
Technical information
259
15SECTION
F.W. Webb Heating Catalog F.W. Webb Company
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Wiring Diagramsfor CAS UnitsCAS-3, 6 and 7 Chimney Vent, Two Oil-Fired Systems with CAC-120 Combustion Air Controller
CAS-3, 6 and 7 Power Vent, Single Oil-Fired System with Standard Primary Control
CAS-3, 6 and 7 with Riello Burner (with or without stack damper)
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Technical information 15SECTION
fwwebb.comF.W. Webb Company
Wiring Diagramsfor CAS UnitsCAS-3, 6 and 7 Chimney Vent, Single Oil-Fired System with Standard Primary Control
CAS-3, 6 and 7 Power Vent, Single Oil-Fired System with Standard Primary Control
Technical information
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Wiring Diagramsfor CAS UnitsCAS-4, CAS-4Jr, 6, 7 Power Venter, Single 24 Volt Gas Appliance
CAS-4, CAS-4Jr, 6, 7 Chimney Vent, Single 24 Volt Gas Appliance
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Technical information 15SECTION
fwwebb.comF.W. Webb Company
Wiring Diagramsfor CAS UnitsCAS-4 Power Vent, Single 24 Volt Gas Appliance
CAS-4 Chimney Vent, Single 24 Volt Gas Appliance
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Combustion Air
Combustion Air Systems
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Sizing Expansion Tanks 15SECTION
fwwebb.comF.W. Webb Company
HT and SXHT Hydronic Heating Expansion TanksQuick Sizing Chart
20 hT15 hT15 hT15 hT15 30 hT15 hT15 hT15 hT15 40 hT15 hT30 hT30 hT30 50 hT15 hT30 hT30 hT30 60 hT30 hT60 hT30 hT60 70 hT30 hT60 hT30 hT60 80 hT30 hT60 hT30 hT60 90 hT30 hT60 hT30 hT60 100 hT30 hT60 hT30 hT60 125 hT30 hT90 hT60 hT60 150 hT30 hT90 hT60 hT90 175 hT60 hT90 hT60 hT90 200 hT60 hT90 hT60 hT90 250 SXHT30 SXHT30 SXHT30 SXHT40 300 SXHT30 SXHT30 SXHT40 SXHT40 350 SXHT30 SXHT30 SXHT40 SXHT60 400 SXHT30 SXHT40 SXHT60 SXHT90 500 SXHT40 SXHT40 SXHT60 SXHT90 600 SXHT40 SXHT60 SXHT90 SXHT90 700 SXHT60 SXHT60 SXHT90 SXHT90 800 SXHT60 SXHT90 SXHT110 SXHT110 900 SXHT60 SXHT90 SXHT110 SXHT110 1000 SXHT90 SXHT90 SXHT110 SXHT110 1200 SXHT90 SXHT90 SXHT110 SXHT160 1400 SXHT110 SXHT110 SXHT160 SXHT160 1500 SXHT110 SXHT110 SXHT160(2) SXHT110
These recommendations are based on average closed systemsFill pressure 12 PSI, relief pressure 30 PSI, system temperature 200°F
boIlEr ouTPuT nET bTuh (1,000’s)
radIaTIon
basEboard unIT hEaTErs connEcTors
casT Iron radIaTorscoPPEr casT Iron
Sizing the Boiler to the Radiation
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HEigHT 3 TuBE 4 TuBE 5 TuBE 6 TuBE 7 TuBE14” 2.6717” 3.2520” 1.75 2.25 2.67 3.00 3.6723” 2.00 2.50 3.00 3.5026” 2.33 2.75 3.50 4.00 4.7532” 3.00 3.50 4.33 5.00 5.5038” 3.50 4.25 5.00 6.00 6.75
Tubular radIaTIonraTIng - square feet per section
HEigHT 3 TuBE 4 TuBE 5 TuBE 6 TuBE 7 TuBE14” 4.0017” 4.0018” 2.25 3.00 5.0020” 1.50 2.00 5.0022” 3.00 4.00 6.0023” 1.67 2.3326” 2.00 2.67 3.75 5.0032” 2.50 3.33 4.50 6.5038” 3.00 4.00 5.00 8.0044” 10.0045” 5.00 6.00
column radIaTIonraTIng - square feet per section
widTH HEigHT Sq. FT. pER SECTioN5” 20” 2.25
71/2” 20” 3.40
radIanT conVEcTor
widTH HEigHT Sq. FT. pER LiNEAR FooT21/2” 10” 3.40
casT Iron basEboard
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duct Sizing 15SECTION
fwwebb.comF.W. Webb Company
AiR VoLumE CFm
duCT HEigHT iNCHESEquiVALENT
RouNd duCT ”AiR VoLumE
CFm4” 6” 8” 10” 12”50 6X4 5 5075 6X4 6 75
100 8X4 6X6 6 100125 10X4 6X6 7 125150 10X4 8X6 7 150175 12X4 8X6 8 175200 14X4 8X6 8 200225 16X4 10X6 8 225250 16X4 10X16 9 250275 12X6 8X8 9 275300 12X6 8X8 9 300400 14X6 10X8 10 400500 18X6 12X8 10X10 11 500600 20X6 14X8 12X10 12 600700 24X6 16X8 12X10 121 700800 26X6 18X8 14X10 12X12 13 800900 30X6 20X8 16X10 12X12 14 900
1000 22X8 16X10 14X12 14 10001100 24X8 18X10 16X12 15 11001200 26X8 20X10 16X12 15 12001300 28X8 20X10 18X12 16 13001400 30X8 22X10 18X12 16 14001500 24X10 20X12 16 15001600 24X10 20X12 17 16001700 26X10 22X12 17 17001800 28X10 22X12 18 18001900 30X10 22X12 18 19002000 24X12 18 2000
oil Tank Chart
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iNC
HES
oF
oiL
iN T
HE
TAN
k
TANk CAp. gAL. 275 275 550 1000 1080
26” 42” 48” 48” 48”1” 6 gal. 2 3 5 8
2 14 5 8 14 19
3 23 9 14 26 32
4 33 14 22 40 47
5 43 20 30 55 64
6 54 26 40 72 83
7 65 32 50 90 103
8 77 39 61 110 124
9 89 46 72 130 145
10 100 53 84 151 169
11 113 60 96 173 193
12 125 67 109 196 219
13 137 75 122 220 244
14 149 82 136 244 271
15 161 90 149 269 298
16 174 97 163 294 327
17 185 105 177 319 357
18 197 112 192 345 386
19 209 120 206 371 415
20 221 127 221 397 444
21 231 135 236 424 473
22 241 142 250 451 502
23 251 150 265 477 534
24 260 157 280 504 561
25 268 165 295 531 591
26 275 172 310 558 620
27 – 180 325 584 649
28 – 187 339 611 678
29 – 195 354 637 707
30 – 203 369 663 736
31 – 210 383 689 764
32 – 217 397 715 793
33 – 224 411 740 820
34 – 231 424 764 848
35 – 238 438 789 875
36 – 244 451 812 901
37 – 250 464 835 926
38 – 256 476 857 951
39 – 261 488 879 973
40 – 265 500 899 994
41 – 268 510 918 1014
42 – 271 519 935 1033
43 – – 530 954 1050
44 – – 538 969 1065
45 – – 546 983 1078
46 – – 552 994 1089
47 – – 558 1004 1095
48 – – 560 1007 –
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Balancing one-pipe Steam Systems 15SECTION
fwwebb.comF.W. Webb Company
balancIng onE-PlPE-sTEam sysTEms Vent the mains quickly. This will help the steam get to all the radiators at about the same time. Steam is a gas and it will al-ways look for a way out of the system. When it leaves the boiler, it heads toward the air vents. The bigger the air vent, the more inclined steam will be to head that way. If your system heats unevenly, install a main vent near the end of the each main and watchthedifferenceitmakes.Pipetheventaboutafootinchesbackfromtheendofthemain,andsix-to-teninchesuponanippletokeepitawayfromanyend-of-mainwaterhammer.Ifyou can’t get these exact dimensions, do the best you can. and remember, the bigger the hole, the faster the venting, so it pays toinstallateewithathree-quarter-inchtappingfortheventnearthe end of the main. don’t try to get by with a tiny hole drilled into the main. Tiny holes don’t vent quickly.
Install a “y’ strainer before the main vent. an old steam system can be plenty dirty! and since steam is moving at high veloc-ity(typically,about25mphinaone-pipesystem),itpicksupparticles of rust and sediment. Eventually, this stuff winds up inside the main vent. Before long, your main vents clog and can’t shut. They spit water and lets steam pass to the atmosphere. Thiscreateswater-Ievelproblemsattheboiler.A“Y”strainer,installed vertically before the main vent can protect the vent from system debris and increase its life. use the strainer as partofyoursix-to-ten-inchelevationforthemainventandyou’llimprove the system’s performance drastically. Then make sure you clean the strainer from time to time!
Vent the radiators based on their sizeIf your goal is to get all the radiators hot at about the same time on the coIdest day of the year, you’ll have to handle the air in a special way. first, as I said before, vent the mains quickly. That’simportant.Thenventtheradiatorsinrelationtotheirsize,not necessarily their location throughout the building. The main vents will help get the steam to each radiator at about the same time. Since big radiators contain more air than small radiators, big radiators should have larger air vents than small radiators. Thatmakessense,doesn’tit?Nevertheless,it’safinepointinone-pipesteamthat’softenmisunderstood.
Usetwoventsonoversizedradiators.Oversizedradiatorsarealwaysachallenge.Nomatterwhatsizeventyouuse,thatventwillcloseoncethesteamreachesit–evenIfmuchoftheairremains in that huge radiator. The dead men often faced this challengebydrillingandtappingthoseoversizedradiatorsforasecond air vent. They positioned the second vent a few inches lowerthanthefirst.Thetwoventsthenworkedtogethertolettheairout.Whensteamreachedthefirstvent(thehigherofthetwo), the vent closed. But the second vent (at the lower level) continued to vent air from the radiator. as a result, the radiator heated more completely, and took the dead men a step closer to systembalance.Thistrickcanworkjustaswellforyou!
Insulate the steam lines. When steam condenses and turns into water it stops moving. That’s why the dead men spent so much time insulating their steam mains. They wanted the steam to condense in the radiators, not in the basement piping. If the asbestos is gone, replace it with a more suitable material and that will help you balance the system because the steam won’t condense as quickly in the basement pipes. uninsulated steam pipeshaveaboutfivetimestheheatlossofinsulatedsteampipes so wrap them well and give the steam a chance to get where you want it to go.
Clean the system. If the boiler water is dirty, the steam will carry water with it when it heads off into the piping. This leads to water level problems at the boiler, of course, but it also creates balancing problems throughout the system. The steam gives up itslatent-heatenergytothemistofwaterthat’stravelingwithit.That stops the steam dead in its tracks. The radiators furthest from the boiler remain cold while the radiators near the boiler roomgetwarm.Theburneroftenshort-cycleswhenthesteamquality is poor. This, too, leads to balancing problems. Check the boiler manufacturer’s cleaning instructions. It can take a day or twotogetaboiler’swaterbackin“clean-steam”shape,butthisis often the only solution to those balancing problems.
lower the steam pressure. Steam heating systems ride a wave ofpressurefromthe“cut-in”tothe“cut-out”settingofthepres-suretrol or the vaporstat. The system must cycle up and down on that wave because that’s how the air vents work. Steam pushes theairfromthevents;theventsthenshutsontemperature.When the steam condenses, the vents are supposed to open to allow venting to continue. But if the system pressure is too high, the air vents might stay closed. Since air can’t escape from a closed air vent the radiators stay cool and the system goes out of balance. The air vents and the pressuretrol or vaporstat work togethertomovetheairfromthesystem.Ifyousetthe“cut-in”settingatone-halfpsionapressuretrol,orataboutfourouncesonavaporstat,you’llneverlocktheairventsclosed.The“cut-out” pressure should be as low as possible. There is no reason toraisethesteampressureanyhigherthanithastobe.High-pressuresteamactuallymovesmoreslowlythanlow-pressuresteam.Sowhenyou’retryingtobalancethatone-pipesystem,lower the pressure.
Checkthenear-boilerpipingagainsttheboilermanufacturer’sspecs. If you want a modern steam boiler to produce good qual-ity, dry steam, you have to pipe it the way the boiler manufac-turer recommends. replacement boilers are much smaller than theboilerofthesteamera.Theyusetheirnear-boilerpipingto separate the water from the steam. If you want the steam to reachthosefarawayradiators,ithastobedry.Propernear-boil-erpipingplaysahugeroleintheone-pipe-steambalancingact.
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insulating Steam pipes15SECTION
F.W. Webb Heating Catalog F.W. Webb Company
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why you should InsulaTE sTEam PIPEs When you take an old house under your wing you sometimes also get to take possession of an old steam heating system and an awful lot of asbestos insulation that goes along with it. There was a day when asbestos was touted as a miracle product. Nowadays, we know better,
Some homeowners choose to contain the asbestos by carefully wrapping it in plastic while others decide to get rid of it once and for all. If you’re getting rid of asbestos there are a few things I want you to know.
first, steam is a hot gas that desperately wants to give up its latentheatenergy(anamazing970BTUsperpound!)andturnback into water. The steam will give up that tremendous amount of energy to anything that’s colder than it is. In most homes, the steam that leaves the boiler is about 215 degrees f. That’s hotterthanjustabouteverythingelseinthehouse,right?Sowhen the steam hits a cold pipe, it will quickly make that pipe hot by condensing on it and releasing its latent heat energy. and as soon as the steam condenses, it stops moving because, at that point, it’s no longer steam. The colder the pipes are, the faster the steam will condense on them, and that’s why the builders of old houses covered the steam pipes with an asbestos “blanket.” asbestos insulation keeps the steam hot. It prevents it from condensing too soon. It’s like a thermos bottle. The dead men wantedthatsteamtostayhotsothatitwouldtravelfurther–liketo the upstairs bedrooms. you don’t need the basement to be 90 degrees, do you?
But let’s say you decide to have that asbestos removed from your steam pipes. are you going to replace it with a more suitable type of insulation? you should because if you don’t, you’regoingtowindupwithanundersizedboiler.Andwithanundersizedboiler,theroomsinyourhomewillheatunevenly.Some will never get warm enough. Others will be too hot. If your thermostat is in a room that has a cold radiator, your fuel bills will probably also increase because your burner will run longer than it should. you’re also liable to get water hammer noise, especiallyiftheasbestosabatementfolksdidn’tdoagoodjob of reattaching your pipe hangers. Sags in the pipes cause water to form puddles, and puddles cause problems in steam heating systems.
Insulation makes a huge difference when it comes to steam mains.Here’sanexample.Supposeyouhavea2-1/2”steelmain that runs around your basement. let’s say it’s 50 feet long. Okay,theoriginalinstallercoveredthatmainwithaone-inch-thick layer of asbestos insulation years before you were born, That was pretty standard practice. When the air in your base-ment is 70 degrees, the heat loss of that insulated main is going to be about 2,450 BTus per hour. Naturally, if the air in your basement is colder than that, the heat loss from the main will begreater,butlet’sfigurethattheairis70degrees,justforthesake of comparison.
Now, take the insulation off that pipe and watch what happens. Theheatlossofthepipejumpstoanincredible13,250BTUsperhour!That’smorethanfivetimestheheatlossthattheinsulated main suffered. and if your basement is colder (or if that runs through a cold crawl space), the heat loss will be even moreextreme.Andthat’swhyyourbasementis90-degreecozy—eventhoughyou’refreezinginyourbedroom.
as I said, the load that the uninsulated pipes adds to the system caneffectivelyundersizeyourboiler.Whenwesizereplacementsteam boilers, we have to make sure the boiler’s ability to pro-duce steam matches the system’s ability to condense steam. It’s like having an evaporator and a condenser in an air conditioning system. In this case, the boiler becomes the evaporator, and the system becomes the condenser. If the “condenser” (the system) is bigger than the “evaporator” (the boiler) the boiler can run for a long, long time before it shuts off because it wiIl never develop any pressure. This will be most apparent during the spring and the fall because the boiler has to overcome the heat loss of the bare pipe every time it starts. during the winter months, when the boiler runs for a longer time, the pipes won’t have as much of an opportunity to cool off, so the problem won’t be as notice-able. Spring and fall will drive you nuts, though.
The heat loss of the piping is what steam boiler manufacturers callthe“pipingandpick-up”factor.Whentheyratetheirsteamboilerstheyallowforapiping“pick-up”loadthat’sequaltoone-thirdofthesystem’stotalradiationload.Inotherwords,they measure how much radiation there is, and then they add a third more boiler capacity to that to allow for the heat loss of the pipes that connect your boiler to your radiators. and they base thisone-third“pick-up”factoroninsulatedmainsbecausesteammains are supposed to be insulated. When the insulation’s gone, the“pipingandpick-up”factortheboilermanufacturerbuiltintothesizingchartwillsuddenlybetoosmall.Youcanwindupwithaneffectivelyundersizedboilerandcoldrooms.
So insulate all the steam pipes you can see. Tuck ‘em in and keep ‘em warm, and remember that the insulation doesn’t have to be fancy to work. you can use something as simple as batt insulation and duct tape if the aesthetics aren’t important to you (who cares what it looks like in that crawl space?). your goal should be to give steam the best possible chance to get to where you are.
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270
Hartford Loops 15SECTION
fwwebb.comF.W. Webb Company
whaT you should Know abouT harTford looPs a hartford loop is an arrangement of piping between a steam boiler’sheaderanditsgravity-returnpiping.Theendoftheheader drops vertically below the boiler’s waterline and connects intothebottomoftheboiler.Wecallthispipethe“equalizer”because it balances the pressure between the boiler’s steam outletandcondensate-returninlet.The“wet”gravityreturnline,which returns the condensate from the system, rises up from the floortojoinwiththeequalizeratapointabouttwoinchesbelowthe boiler’s lowest operating water line.
The dead men didn’t always use this piping arrangement. They used to bring the return directly back into the bottom of the boiler withoutbenefitofeitheraHartfordlooporanequalizer.Whenthey piped a boiler this way, however, the slightest steam pres-sure would push water out of the boiler and into the return. They solved this problem by using a check valve in the wet return (that’s the pipe below the boiler water line).
Beforelong,though,theyfoundthecheckvalvewouldfillwithsediment and get stuck open. That caused the water to back outoftheboileragain,sotheydevelopedtheequalizerpipetoreplace the check valve. Whatever pressure appears inside the boilerwillalsoappearedinsidetheequalizerpipeifyousizethatpipe properly. The two forces balance each other, and the water stays in the boiler.
Now, you may wonder what happens if a return line breaks. Well,waterwillflowfromtheboiler,andtheboilerwilleithercrack(dry-fire)orexplode(ifsomeoneaddswaterwhileit’sdry-firing).That’sasoberingthought,isn’tit?Keepinmindtherewerenolow-watercutoffsduringthedaysofcoal-andwood-firedboilers.E.N.McDonnellofMcDonnell&Millerfameinventedthefirstlow-watercutoffin1923.Hehadtowaitfortheinvention of the oil burner before his product made any sense.
around 1919, the hartford Steam Boiler Insurance and Inspec-tion Company got tired of paying the claims on all those broken boilers, so they came up with the idea of this special piping configurationandmandateditforanyonewhowantedinsuranceon their steam boiler. Before long, everyone was calling it the hartford (or underwriters) loop. If you look at the records of boiler failures before and after 1919, you can see that the loop had a very positive impact on our industry.
here’s how the hartford loop works. If a return line breaks, water can only back out of the boiler to the point where the wet returnlineconnectsintotheequalizer.TheLoopworkslikeasi-phon that runs out of water. The point where the loop connects totheequalizerishigherthantheboiler’scrownsheet,andthat’s what provides the safety. Since the water couldn’t instantly vanish from the boiler, it bought the dead men some time to noticetheproblemandsavethatwood-orcoal-firedboiler.
Thepipingarrangementwasn’tfail-safe,butitwasavastim-provement over the old way of returning condensate directly into the bottom of the boiler.
Should you use a hartford loop nowadays? I sure think so! your low-watercutoffshouldprotecttheboileragainstasuddenlossofwater,butifyouhaveagravity-returnsystem,aHartfordLoopisthecheapestinsuranceyoucanbuytobackupthatlow-watercutoff should a return rupture and water suddenly leave the boiler.Low-watercutoffsaregreat,butbelieveitornot,thereareafewouttherethatdon’tgetblown-downonceaweek.Really!
TheLoopconnectsintotheequalizerthroughaclosenippleandhere’swhy.Steamrisesupthroughtheequalizer,justasitdoesthrough the boiler sections. When the relatively cool return water meets that steam at the close nipple, the rising steam bubbles quicklycondense.Naturally,thereturnwaterrushesintofillthevoid left by the collapsing bubbles, and this creates a slight wa-terhammerinsidetheteeconnectingthereturntotheequalizer.If you use a long nippIe instead of a close nipple, the returning water will have more room to move, so it creates more water hammer through its inertia. long nipples acts like gun barrels in this case, and you should always avoid them. Stick with a close nipple,orusea“Y”fitting.
Generally, you should connect the close nipple about two inches below the bottom of the gauge glass, but check the boiler manu-facturer’s specs on this. The centerline of the close nipple has to be below the water line, but above the boiIer’s crown sheet.
and don’t install the close nipple two inches below the center of the gauge glass because that’s probably too high. you see, when the water leaves the boiler as steam, the level in both theboilerandtheequalizerwilldrop.Ifitdropsbelowtheclosenipple,steamwillpushdownthroughtheequalizer,enterthewetreturn and create water hammer. This usually happens near the endofthefiringcycle,anditcausesaverynoticeableracket.
Ifthesystemhasadryreturn(asmostone-pipesteamsystemdo)youstillneedaHartfordLoop.Consideraone-pipesteamsystem for a moment. The main works its way from the boiler header,aroundthebasement,andthendropsforthefirsttimewhen it returns to the boiler. There are no return pipes below the boiler water line, so there’s no danger of losing the boiler water shouldanabove-the-waterlinereturnpipebreak.
Butkeepinmindthatthenear-boilerpipinghasanequalizerthatkeeps the water from backing out of the boiler when steam pres-sure builds. If you drop directly from the end of your steam main (thereturn)intothemiddleofyourequalizer,you’llsetupacon-dition where steam might have access to the return line through theequalizerasthewaterlineintheboilersteamsdown.Bybringingyourreturnlinedowntothefloor,andthenrisingupintoyourequalizer(inotherwords,bybuildingaHartfordLoop),youensurethatsteamintheequalizercanneverenterthereturnline and cause water hammer.
Hartford Loops
271
15SECTION
F.W. Webb Heating Catalog F.W. Webb Company
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Youbasethesizeoftheequalizeronthesizeoftheboiler.Boil-ers up to 900 square feet Edr (d.O.E. heating Capacity) should haveanequalizernosmallerthan1-1/2”.Iftheboilerisratedbetween900and6,400squarefeetEDR,usea2-1/2”equalizer.Boilerssizedover6,400EDRshouldhaveanequalizerthat’sfour-inchinsize.Ifyourequalizeristoosmallitwon’tbalancethe pressure on the return, and your boiler water line will be very unsteady.
If you’re using a condensate return pump, you really don’t needtheHartfordLoop.Assoonasyouaddthatcondensate-orboiler-feedpumptoasteamsystem,youopenthereturnstoatmosphere.Atthatpoint,theequalizerstopsbeinganequalizer,andbecomesjustadriplinefortheheader.Allthereturnwatermustflowintothepump’sreceiver,andfromthere,into the boiler.
The pump has a check valve at its discharge to keep the boiler water in the boiler. Should the check valve fail, the water from theboilerwillsimplyflowintothepump’sreceiver,andstartthepump. The pump will move the water back in the boiler and then shutoff.Thenitwilldoitagain–overandover.
Should the receiver spring a leak and the check valve fail at the same time, it’s possible for the boiler to lose its water, so you can use a hartford loop if the spirit moves you, but there is one large drawback. Every time the pump starts, it will shoot water underpressurethroughtheclosenippleandintothatbull-headed tee in the header drip. Some of that water will probably flyupintotheboilerheaderwhereitwillcreatesomebodaciouswater hammer.
That’s why I think you’re better off piping your pump discharge into the bottom of the header drip, well below the boiler’s water line.
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primary-Secondary pumping 15SECTION
fwwebb.comF.W. Webb Company
undErsTandIng PrImary-sEcondary PumPIng Primary-secondarypumpinghasbecomeprettypopularnowa-days, especially with boiler manufacturers. They love it because itoffersasimplewaytoprotecttheirboilersagainstlow-tem-peraturereturnwaterandtheresultingflue-gascondensationthatlow-temperaturewatercauses.Thisisalegitimateconcernbecause more and more of us are involved with radiant heating where the water returning from the system can be as low as 90 degrees. It’s also a concern when you add a modern boiler to an old gravity hot water system. There’s nothing worse than hitting a hot boiler with cold return water.Primary-secondarypumpingletsyouusesmall,inlinecircula-tors-evenonlargecommercialjobs-andthat’sarealplus.Andinamultiple-boilersystem,thissimplemethodofpipinggivesyou a way to lower boiler standby losses and save fuel. When pipedproperly,nowaterwillflowthroughan“off”boilerwhenitssecondarycirculatorstops.Andwhenthewaterstopsflowing,the standby losses practically disappear. There’snothingcomplicatedaboutprimary-secondarypumping.Itallcomesdowntowhathappenswhenwaterflowsthroughatee. If water goes in, it has to come out. That’s common sense. But how it comes out makes all the difference in the world. With primary-secondary,youhavetosettheteesthatleadtothesecondary circuit no more than 12 inches apart. as the primary flowentersthefirstofthetwotees,it“looks”ahead,andthenmakes a choice. It can either go straight for 12 inches and be past these two tees leading to the branch circuit, or it can divert throughthefirsttee’sbranchandflowthroughtheentiresecond-ary circuit. It becomes a question of which is the easier way. Now, imagine yourself as the water in that primary main, What would you do? If the secondary circuit’s circulator were off, wouldn’tyouchoosetoflowstraightacrossthose12inchesofstraight pipe? I know I would. That’s the path of least resistance. Thisiswhythat12-inchmaximumspacingissoimportant.Ifyouplace the tees too far apart, primary water will begin to see the secondarycircuitasapathoflesserresistanceandbegintoflowthat way.It’s pretty simple when you get right down to it. When the sec-ondarycirculatorisoff,nowaterwillflowthroughthesecond-arycircuitbecausethe12-inch“gap”betweentheteesintheprimary main is the part of least resistance. and it doesn’t matter how large or small the primary and secondary circulators are either. They operate independently because they’re hydrauli-callydisconnected.Yousizeeachcirculatorfortheflowrateandpressure drop needs of only the circuit it serves, That’s why you usually wind up with lots of small inline circulators instead of one ortwolarge,base-mountedpumps.The compression tank belongs in the primary main, as does theairseparatorandthefillvalve.Makesureyouinstallyourprimary circulator so that it pumps away from the compression
tank. That way, you can take advantage of the primary circula-tor’s full differential pressure. This makes it much easier for you to get rid of any system air that works its way into the piping. Oh, andifyouputfull-portballvalvesinthecommonpipingbetweenthe primary and secondary circuits, you’ll be able to get the air out of the system a lot quicker as well.The secondary circulators use the common piping between the primary and secondary circuits as their “compression tank.” always pipe your secondary circulators so they pump away from the primary loop and toward the radiation. Onmostjobs,you’llconnectyoursecondarycircuitsinamani-foldoffthetwoprimary-to-secondarytees.Pipethemanifoldthesame way you would if you were connecting it to a boiler. If one ormoreofyoursecondaryzonesaregoingtoservearadiantheatzone,useatwo-,three-,orfour-wayvalvetomixthewaterreturningfromyourzoneintothehotsupplywaterfromthepri-marycircuit.Pipeyoursecondarycirculatorontheradiationsideofthetwo-,three-,orfour-wayvalve.UsefIow-controlvalvesto stop gravity circulation from the primary to the secondary circuits. I didn’t always preach this but I’ve learned from experi-encethatitpaystohavethoseflow-controlvalvesinplace.Anddependingonthepipingconfiguration,youmightneedthemonboth the supply and return sides of the secondary circuits to stop gravity circulation. WecallthesystemI’vebeendescribing“one-pipe,primary-secondary pumping.” The primary circulator moves the boiler waterthroughtheprimarycircuit.Whentheflowofcoolerwaterreturns from the secondary circuit, the hot primary water, which jumpedthe“gap”betweenthetwoteesmixeswiththereturnwater. The hotter water instantly raises the returning water’s temperatureandprotectstheboilerfromfIue-gascondensationand thermal shock. Ifeveryzoneinaone-pipe,primary-secondarysystemshouldcall at the same time, however unlikely this might be, the primary circuit’s temperature will drop by its full design temperature drop. In large commercial systems, this can lower the supply water temperature to the secondary circuits at the end of your primary loop. Togetaroundthispotentialproblem,youcanusetwo-pipe,primary-secondarypumpinginstead.Withthissystem,youpipetheprimarycircuitasatwo-pipedirect-orreverse-returnsystem.This gives you a way of delivering the same water temperature to each secondary circuit. you make your connection from the primary to the secondary circuit from a crossover “tunnel” that drops below the level of the primary supply and return mains. The drop in the pipe makes it easier to get rid of the air. Balancingismoreofachallengeinatwo-pipe,primary-second-arysystem.Youhavetolookcarefullyattheflowrateneedsofeach circuit and “tunnel” and make sure you’re delivering the rightflowtothosetimesecondarycircuits.Thistypeofsystemusually calls for some thoughtful engineering, so take your time.
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how To rEPlacE an old sTEam-hEaTIng boIlEr HerearesometipsthatIthoughtyoumightwanttofileawaysomewhere for the next time you encounter an old steam heat-ing boiler.
Basethesizeofthereplacementboilerontheconnectedload,not the building’s heat loss. The boiler’s ability to produce steam must match the system’s ability to condense steam. It really doesn’t matter what the building’s heat loss is. The radiators and pipes are going to condense steam at a certain rate, and if the boileristoosmall(whichusuallyhappensifyousizeitbasedontheheatloss),thesteamwillgojustsofar.You’llwindupwithabuilding that has either hot rooms or cold rooms, and there’s not much you can do to cure the problem at that point.
Go from room to room and survey the radiators. Then use a suit-ablepick-upfactorforthepiping.Ifyoulookinaboilermanufac-turer’scatalogyou’llseethey’vealreadybuiltinapick-upfactor.It’s the difference between the Net load and the d.O.E heating Capacity load. It’s standard to increase the Net load by a factor of 1.33 nowadays to get to the heating Capacity. If you notice that radiation is missing from the building, though, or if you see there’snoinsulationonthepipes,thepipingpick-upmaybemore than you expect. In cases such as these, protect yourself byusingalargerpick-upfactor.Measuretheradiationandmul-tiply it by a factor of 1.5. Then select the boiler from the d.O.E. heating Capacity column, not the Net column. you’ll be glad you didthiswhenthatboilerstartsforthefirsttime.
Ifyoufindthebuildingisover-radiated,considerremovingradiators, or better yet, use thermostatic radiator valves at the existingradiators.Don’tdownsizetheboilerfiguringeachradia-torwillget“half-hot.”Whatwillactuallyhappenisthataportionof the radiators in the building will get fully hot while the others stay stone cold.
If the boiler goes back to the Coal Era, know that it may be 75 percent larger than it has to be. It was standard to increase the boiler by that much in the old days because engineers weren’t certaintheownerscouldmakepropercoalfires.Byoversiz-ing, they pretty much guaranteed there would be enough heat –evenwithlousyfiremen.Acontractorfriendregularlymea-sures the radiation and comes up with steam boilers of, say, 60 horsepower where 100 horsepower boilers are already on the jobs.Thesmallerboilersworkbeautifully.Neverbasethesizeof a replacement steam boiler on the old boiler’s rating. Survey those radiators. It’s the only way to be certain.
Beawareofwaterlevels.Thisismoreimportantingravity-returnsystemsthanitisinpumped-returnsystems.Ifthenewboiler’swater level is too high, there may not be enough vertical space between the boiler water line and the end of the steam main (inone-pipesystems),ortheloweststeamtrap(intwo-pipe,gravity-returnsystems).Theresult?Returningcondensatebacks
up into the mains causing water hammer. This usually happens in the middle of the steaming cycle.
If the water level of the new boiler is too low, there’s a chance you may turn what was a wet return (a pipe below the boiler waterlineonagravity-returnsystem)intoadryreturn(apipethat’s above the boiler water line). here again, your reward for makingthismistakeiswaterhammer.Ifyoufindanoldboilerthat’s sitting up on a pedestal, know that it’s there to cover a returnlineonthebuilding’sfirstfloor.Thiswasonceaverycom-mon piping practice in apartment buildings. If you install your new boiler off the pedestal you’ll have to create a false water line to avoid water hammer. my book The lost art of Steam heating goes into detail on how to make one of these wonderful devices. YoucangetacopyintheBooks&Moresection.
Check out the replacement boiler’s steaming capabilities. There are several things that make for a good steam boiler. first, if it’s acast-ironboiler,theinteriorwidthofthesectionsshouldbeasbroadaspossible.Ifit’sasteelfire-tubeboiler,thereshouldbeplenty of space between the tubes. When water turns to steam inside a boiler the steam forms at the point of greatest heat. This is down there at the bottom of the boiler where the static pressure is also the greatest. as the steam bubbles break free from the metal and rise to the surface of the water, each bubble increasesinsize.Ifthere’snotenoughspaceforthistohap-pen, the bubbles will crowd each other and create surging. It the sections are very narrow, or if the tubes are too close together, thewaterinsidetheboilerwillfillwithsteamandbecomelessdense than the water in the gauge glass or the pump controller’s water column. When the burner shuts off, the steam bubbles will suddenly condense. That can drop the water level in the boiler to a point lower than the level in the gauge glass or water column. The water level in the glass or column will then fall into theboiler.Thatmakestheboiler-feedpumpshort-cycleandthelow-watercutoffbounceonandoff.Chooseaboilerwithlotsofinternal space.
look, too, for a boiler that has as much vertical space as pos-sible between the center of the gauge glass and the steam outlet. Boilers with top outlets generally produce drier steam than boilers with side outlets. you want that outlet to be as far awayaspossiblefromthesurfaceofthewatertoavoidcarry-over.Asectionalcast-ironboilerislesssusceptibletochangesinboilerwaterlevelthanasteel,horizontal-fire-tubeboilerbecauseof the difference in shape. When the water rises a few inches inaround,horizontalboiler,thesteamingspacegetssmallerbecausethewaterisreachingthetopofacircle.Inacast-iron,sectional boiler, this doesn’t happen because the water is rising to the top of a rectangle rather than a circle.
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Compare the exit velocities of several boilers before you settle forone.Theformulaforfiguringsteamvelocityis:
Steam Velocity =Lbs./HrXCubicVolumeofSteam(atthesystem’spressure)25XInternalareaofthesteamnozzle Base the lbs./hr per hour on the heating Capacity of the boiler. The rest you can get from a steam table and a good piping handbook. The lower the velocity, the drier the steam, and the better the steam boiler. Choose a boiler with the lowest possible exit velocity.
Check the steaming rate of the boiler against the time lag of the system. a replacement steam boiler will usually hold less water than the old boiler. Because of this, you may not be able to use thatnewboileronagravity-returnsystemwithoutaddingaboilerfeedpump(andafalsewaterline).Ifthejobhasacondensatepump, you may have to switch over to a boiler feed pump. The onlywaytoknowforsureistofindouthowmuchwaterisintheoperating range of the replacement boiler. That’s the vertical spacebetweenthecenterofthegaugeglassandthelow-watercutoff point. you’ll probably have to ask the boiler manufacturer for this information since few publish it. Once you get it, know thatallboilers,regardlessofsizeortype,steamataconstantrateof_gpm/1,000sq.ft.EDR(onesq.ft.EDRequals240,000BTuh in steam heating work). Now that you know how much water is in the operating range of that new boiler, and since you knowitsD.O.E.HeatingCapacity,youcanfigureouthowlongitwill fun before it shuts down on low water.
Next, time the lag between steaming and return. run the old boiler begin timing when the header gets hot. find how long it takes for the steam to work its way around the system conden-sate.Inagravity-returnsystem,feeltheendofthefurthestmainand stop timing when it gets hot. In a system with a condensa-tionpump,you’llstoptimingwhenthepumpstartsforthefirsttime. Be aware that clogged returns, missing air vents, and poorly pitched pipes can affect a stem’s time lag.
If you don’t have enough water in the boiler’s operating range to satisfy the system time lag, you’ll need a boiler feed pump (and a false water line). If the old boiler isn’t operating, you won’t be able to time the lag. at that point, you’ll be making an educated guess, and this is where steam heating crosses the line between science and art, which is why I called my book The lost art of SteamHeating.GetyourselfacopyatBooks&More!Usetheboilermanufacturer’snear-boilerpipingdiagrams.Nowadays,youhavetoconsidernear-boilerpipingtobeapartoftheboilerbecause manufacturers depend on it to act as a separator for carry-overwater.Checkoutthedirectionsintheirmanualsandfollow them exactly. also, read what the manufacturer has to say about cleaning the boiler system and follow that as well.
Converting from Steam to Hot water
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F.W. Webb Heating Catalog F.W. Webb Company
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conVErTIng from sTEam To hoT waTEr hEaT? Firstthingsfirst.Beforethe1920s,moststeamcontractorsusedcast-iron,column-typeradiators.Thosearethefreestandingones with the real wide sections. Column radiators were perfect for steam heating because they had a lot of internal space and they allowed the steam to rise up and displace the heavier air Inthecaseofone-pipesteam,theairworkeditswayoutoftheradiatorairvent.Withtwo-pipe,theairescapedthroughthesteamtrap(orthatoldVaporgizmo)andleftthesystemthrougha vent somewhere down the main. having a radiator with lots of internal space also allowed room for the condensate to get out of the way of the steam.
The trouble with those old column radiators, though, is that their makers never intended for them to be used with hot water. Those individual radiator sections aren’t connected across the top, and that presents a challenge with water. you have to look real close to notice this on those old radiators, and it’s the very firstthingyoushouldlookforwhenyou’reconsideringaconver-sion from steam to hot water. If you don’t see those top push nipples,theconversionisn’tgoingtobeveryeasy-orpractical.Waterwon’tflowwellthroughasectionalradiatorthat’snotcon-nected across the top. To make it work, you’d have to drill and tap each section and install air vents all the way across the top. Or, if you have a lOT of patience, you can wait for the system water to absorb the air and move it to the air separator. This could take months.
Afterthe1920s,steamfittersbeganusingcast-iron,tube-typeradiators (the ones with the thin sections). These were actually hot water radiators, but they also worked well on steam systems. Building owners preferred them because they were nicer to look at.Tube-typeradiatorsdohavepushnipplesacrossthetopofthe sections, so if that’s what you have, you can move on to the next step.
Andthatnextstepistochecktoseeifyoursystemisone-pipesteamortwo-pipesteam.Thismayseemlikeaneasythingtodo,butdon’tgobyjustoneortworadiators.Manysystemshaveacombinationofbothone-andtwo-piperadiators,andthat’sperfectlynormal-forsteam.Lookitover.Whileit’spossibletoconvertaone-piperadiatortohotwater,it’ssometimesnotprac-tical. you have to run a second pipe from the top of each radiator backtotheboiler.Somefolksuseradiant-floortubingtodothis.They drill and tap the top of the radiator section that’s opposite thesupplyvalveandthenruneitherPEXtubingorrubberhoseback to the boiler, connecting it to the mains with cable ties as they go. Once back in the boiler room, they use manifolds with individualcircuit-balancingvalvestomaketheirreturnconnec-tiontotheboiler.Mostplumbing&heatingsupplyhousessellthis gear nowadays.
Aconversionfromtwo-pipesteamtohotwaterisusuallyeasier to do, but examine the system carefully before you makeadecision.Manyoftheoldertwo-pipesystemswereVaporsystems.Theremaybeorificesineitherthesupplyvalvesor the return elbows. Those radiator return elbows may also havetinycheckvalvesorstainless-steelballsthatcanmessuptheflowifyoudon’tknowthey’rethere.Lookthejobovercare-fully and if you have any doubts, go to the Wall and ask for help.
Before you break out the tools, do a complete and accurate heat loss calculation on the entire building. don’t settle for one of those cockamamie rules of thumb that has you measuring the cube of the building and multiplying by an arbitrary number. Rule-of-thumbmethodswilloversizeyoursystembyaridiculousamount. Take the time to do it right. If you don’t know how to doaheat-losscalculation,checkouttheQuickSizingFormsavailablefromTheHydronicsInstitute(http://www.gamanet.org/publist/hydroordr.htm)
Once you get an accurate heat loss calculation, measure the existing radiation for square footage of Equivalent direct Radiation(EDR).You’retryingtofindoutiftheradiationthat’salready in the building will be able to heat the place once the relativelycoolerhotwaterisflowingthroughit.
Keepinmindthatone-psisteaminaradiatorwillbringthesurface of that radiator up to 215 degrees. hot water, by comparison, is usually only about 180 degrees, tops. a square foot of steam Edr will put out 240 Btuh. Convert that radiator to hot water and you’re only going to get about 150 Btuh out of that same square foot of radiation. So, for instance, if you have afive-tube,26”high,10-section,cast-ironradiatorrunningonsteam,itwillemit8,400Btuh.Convertthesystemto180-degree hot water and you’ll get only 5,250 Btuh out of that radiator.Ifyou’relookingforafastwaytofigureouthowmuchEdr is in a radiator, get a copy of my book, The Golden rules of HydronicHeating,whichyou’llfindintheBooks&Moresection.
Once you’ve gone through that exercise, ask yourself if this less-er output from the radiators will be enough to heat each room on the coldest day of the year. This depends on the heat loss and that’s why you have to take the time to do both an accurate heat loss calculation aNd a survey of the existing radiation.
Ifafteryou’vedoneyourhomework,youfindtheexistingradiation can carry the heat loss on the coldest day of the year, you can move on to the next step.
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check the system for leaks. Keepinmindasteamsystemisusedtoseeingonlyabouttwo-psisteampressure.Ifthereareleaksanywhere,youmightnot have noticed them at such a low pressure. This is especially trueiftheleaksareinthereturnlines.Butwhenyoufillthesystem with water the static pressure is going to be a lot higher. You’llnoticethoseleaksforsure!It’ssomuchbettertofindthembefore the conversion, if you can.
Atwo-storyhotwatersystemwillhaveatleast12-psistaticpressureonit.Athree-storybuildingwillhave18-psipressure,and so on. add in the pump’s pressure along with the pressure of the expanding water as it heats and you can see the dramatic difference between steam and hot water.
Sobeforeyoucommittothejob,raisethesteampressuretoabout10-psipressureandwalkthroughtheentiresystemlooking for leaks. If they’re there, they should show up under the increased steam pressure. Once you see them, you’ll have a better idea at what you’re up against, and you’ll be able to make the decision as to whether or not you should move on from here.
Next, if the system looks sound, you can take out the tools and go to work. you’ll have to remove the innards from all thethermostaticradiatortrapsandfloat&thermostatictrapsnear the ends of the main (if you have them) so the water will beabletoflowfreely.Again,beespeciallyawareofanyoldVapor equipment.
There’sabigdifferenceinsizebetweenthesupplyandreturn lines in a steam system so balancing will always be a challenge when you’re running on hot water. leave the old radiator supply valves in place if they’re working. you’ll be abletousethemforbalancingtheflowandtheheatonceyou have the system up and running.
Mosttwo-pipesteamsystemsaresimilartotwo-pipe,direct-returnhotwatersystems.Thebigdifferenceisthat,unlike a hot water system, the return line doesn’t increase muchinsizeasitreturnstotheboiler.Withsteam,thelinesarepickingupcondensate,notthemuchgreaterflowatwateryou expect to see in a hot water system. Because of this, you may have to redo the return lines to accommodate the greater flowyou’llbeseeingonceyou’veconvertedthesystem.AreyoubeginningtoseewhyIprefertofixoldsteamsystemsrather than convert them to hot water?
Thegoodnews,however,isthateachtwo-piperadiatorwillhaveareturnthat’satleast1/2”insize.A1/2”linecansafelycarry1-1/2gpmofhotwaterandthattranslatestoabout15,000 BTuh, which is usually more than the typical radiator will need to put out to heat the average room.
If you’re going to keep the old boiler, you’ll have to change the trim,getridofthegaugeglass,thelow-watercut-off,pressuretrolandnear-boilerpiping.Ifyou’rereplacingtheboiler,you’llstillbegettingridoftheexistingnear-boilerpipingandsettingtheboilerup as you normally would with a hot water system. If you’re not surehowtodothis,getacopyofPumpingAway,whichisalsointheBooks&Moresectionofwww.HeatingHelp.com.
Sizeyourcirculatorbasedonyourheatlosscalculation,notonthe existing radiation. Take your gross BTuh load and divide by 10,000togettheGPMforthepump.Tofigurepumphead,mea-sure the longest piping run, from the boiler to the furthest radiator and back. allow six feet of pump head for each 100 feet of piping in that longest run. That’s a rule of thumb, but it works well.
use a good air separator.Everyhotwatersystemneedsagoodairseparator.Sizingthe compression tank is tricky because there’s going to be so muchwaterinthoseoldsteampipesthanyou’dexpecttofindin hot water system of the same BTuh rating. This is important becauseyoubasethesizeofthecompressiontankonthesystem’s total water volume. figure out how much water you have in the system, and then talk with the compression tanks. Don’tdependontheirquick-sizingchartsinthiscase.Theybasethose charts on standard systems, not steam conversions.
You’llhavetogetacountonhowmanyfeetofeachsizepipeyou have in the system to estimate the total water volume. Here’sachartthatwillhelpyoufigureouthowmuchwateryoucanexpecttofindineachfootofpipe:
Pipe Gallonsineachlinearfoot 1/2” 016 3/4” .028 1” .045 11/4” .078 11/2” .106 2” .170 21/2” .250 3” .380 4” .660 5” 1.040 6” 1.500
If you’ve gotten this far, the next question will be, how do I con-trolthishybridIjustcreated?ThebestwayIknowistorunthesystemoncontinuoscirculatorwithanoutdoor-airrestcontroller,It costs a bit more to set it up this way, but it is by far the best way I know to operate any hot water system, be it old or new.
Technical information
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15SECTION
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TYPICAL WIRING(COLD START)
ALTERNATIVE WIRING(TANKLESS COIL)
ALTERNATIVE WIRING(24 VAC POWERED INPUT SIGNAL)
T
THERMOSTAT
T T COM
JUMPER
120 VACINPUT
POWERT STAT
CIRCULATOR
TO: 120 VACPOWER
TO: TT ON BOILER
SR5011 ZONE
SWITCHING RELAY
N/O N/C N/C N/O
24VACR
N H 3 4 4 6 6 5
W
T
THERMOSTAT
T T COM
JUMPER
120 VACINPUT
POWERT STAT
CIRCULATOR
TO: 120 VACPOWER
TO: ZCTO: ZR
SR5011 ZONE
SWITCHING RELAY
N/O N/C N/C N/O
24VACR
N H 3 4 4 6 6 5
WT T COM
TO: 120 VAC POWER
REMOVE JUMPER.DO NOT CONNECT POWERTO N AND H TERMINALS.
T STAT LIGHT WILL GOON AND OFF WITH 24 VACSIGNAL. POWER LIGHTWILL ALWAYS BE OFF.
*
TO: TT ON BOILER
POWERT STAT
24 VACSIGNAL
CIRCULATOR
SR5011 ZONE
SWITCHING RELAY
N/O N/C N/C N/O
24VACR
N
H
H 3 4 4 6 6 5
W
N
MASTER
SLAVE
SR 506
AQUASTAT ONDHW HEATER
120 VAC INPUT
THERMOSTATS
PRIORITYOFF
FUSE 1 AMP
120V RELAY
REMOVEJUMPER
ZC ZR 120 VOLT CIRCULATORS INPUTPOWER
ENDSWITCH
X X ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6
ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6
ZONE 6PRIORITY
ON
OFF
ZONE 6
ZONE 5
ZONE 4
ZONE 3
ZONE 2
ZONE 1
POWER
24 VACPOWER
TO: “TT” ON BOILER
120 VAC INPUTH
SIX ZONE SWITCHING RELAYWITH OPTIONAL PRIORITY
BOILER
PRIORITYONPRIORITY ZONING CIRCULATOR
N
A
T
PRIORITY
ONOFF
THERMOSTAT1 2 3 4 PR-IN LIVE NEUTPR-OUT
BOILER PRIORITY POWER IN
SR501 Switching Relay Wiring
Priority Zoning Circulator Controlling SR504/506 Switching Relay
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BOILER
T T T
ZVC 405FIVE ZONE ZONE VALE CONTROL
THERMOSTAT
WHITE120 VACINPUT 24 VAC
24 VAC
4 WIRE ZONE VALVE(POWER OPEN, SELF CLOSING)
TACO3 WIRE ZONE VALVE
2 WIRE ZONE VALVE(NO END SWITCH)
SYSTEM PUMP AND BOILER TURN ONWHEN ANY ZONE VALVE OPENS.
T STAT 1VALVE 1T STAT 2VALVE 2T STAT 3VALVE 3T STAT 4VALVE 4T STAT 5VALVE 5POWER
FAC
TOR
YIN
STAL
LED
TRAN
SFO
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ER
POW
ER IN
ENDSWITCH
ENDSWITCH
MOTOR
FUSE (5 AM
P MAX)
N/O COM N/C
JUMPER3 & 4
SYSTEMPUMP
TO BOILER AQUASTAT RELAY
123
24 VAC
BLACK
WHITE120 VACINPUTBLACK
THERMOSTAT THERMOSTAT
H
N
ZONE 1T T
ZONE 2T T
ZONE 3T T
ZONE 4T T
ZONE 5T T
FAC
TOR
YIN
STAL
LED
TRAN
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RM
ER
1 2 3 4ZONE 1
1 2 3 4ZONE 2
1 2 3 4ZONE 3
1 2 3 4ZONE 4
1 2 3 4ZONE 5
BOILER
T T T A
ZVC 406FIVE ZONE ZONE VALE CONTROL
WITH OPTIONAL PRIORITY
THERMOSTAT
WHITE120 VACINPUT 24 VAC
24 VAC
4 WIRE ZONE VALVE
(POWER OPEN, SELF CLOSING)
SEE NOTEPRIORITY
ZONE
TACO3 WIRE ZONE VALVE
2 WIRE ZONE VALVE(NO END SWITCH)
SYSTEM PUMP AND BOILER TURN ONWHEN ANY ZONE VALVE OPENS.
NOTE: WHEN A CIRCULATOR IS USED ON THEPRIORITY ZONE INSTEAD OF A ZONE VALVE,JUMPER 3 AND 4 OF THE PRIORITY ZONE.
T STAT 1VALVE 1T STAT 2VALVE 2T STAT 3VALVE 3T STAT 4VALVE 4T STAT 5VALVE 5T STAT 6VALVE 6POWER
FAC
TOR
YIN
STAL
LED
TRAN
SFO
RM
ER
POW
ER IN
NORMAL RESET
EXTRA END
SWITCH
ENDSWITCH
MOTOR
FUSE (7 AM
P MAX)
N/O COM N/CZONE 6 RELAY
JUMPER3 & 4
JUMPER3 & 4
SYSTEMPUMP
TO BOILER AQUASTAT RELAY
DRYCONTACTS
123
24 VAC
BLACK
WHITE120 VACINPUTBLACK
THERMOSTAT THERMOSTAT
H
N
ZONE 1
MODE
T TZONE 2
T TZONE 3
T TZONE 4
T TZONE 5
T TZONE 6
T T
MAINEND
SWITCH 1 2 3 4ZONE 1
1 2 3 4ZONE 2
1 2 3 4ZONE 3
1 2 3 4ZONE 4
1 2 3 4ZONE 5
1 2 3 4ZONE 6
FAC
TOR
YIN
STAL
LED
TRAN
SFO
RM
ER
OFF
ON
ZONE 6 PRIORITY
ZVC403/405 with System Pump
ZVC404/406 with System Pump
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THERMOSTAT THERMOSTAT
TYPICALWIRING
ALTERNATIVEWIRING
T T COM
JUMPER
120 VACINPUT
POWERT STAT
CIRCULATORTO: 120 VAC POWER
TO: TT ON BOILER
SR5011 ZONE SWITCHING RELAY
SR5011 ZONE SWITCHING RELAY
N/O N/C N/C N/O
24VACR
N H 3 4 4 6 6 5
W
TO: 120 VAC POWER
T T COM
JUMPER
120 VACINPUT
POWERT STAT
CIRCULATOR
TO: ZCTO: ZR
N/O N/C N/C N/O
24VACR
N H 3 4 4 6 6 5
W
FUSE 1 AMP
NJUMPERS
P ZC H ZR
POWERZONE 1ZONE 2ZONE 3
COLD START BOILERAPPLICATION
SR503THREE ZONE SWITCH RELAY
WITH OPTIONAL PRIORITY
THERMOSTATS
24 VACPOWER
ZONE2ZONE1 ZONE3
ZONE2ZONE1
120 VOLTCIRCULATORS
TO: 120 VAC POWER (NEUTRAL)
TO: 120 VAC POWER (HOT)
TO: “TT” ON AQUASTAT CONTROL
TO: “TT” ON AQUASTAT CONTROL
ZONE3X1
X2
FUSE 1 AMP
NJUMPERS
P ZC H ZR
POWERZONE 1ZONE 2ZONE 3
TANKLESS COIL BOILER APPLICATION
SR503THREE ZONE SWITCH RELAY
WITH OPTIONAL PRIORITY
THERMOSTATS
24 VACPOWER
ZONE2ZONE1 ZONE3
ZONE2ZONE1
120 VOLTCIRCULATORS
TO: 120 VAC POWER (NEUTRAL)
TO: 120 VAC POWER (HOT)
TO: “ZC” ON AQUASTAT CONTROL
TO: “ZR” ON AQUASTAT CONTROL
ZONE3X1
X2
SR501 Switching Relay
SR504 & SR506 Switching Relay
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SR 506
COLD START BOILERAPPLICATION
ZONE 6PRIORITY
ONOFF
SIX ZONE SWITCHING RELAYWITH OPTIONAL PRIORITY
THERMOSTATS
120 VAC INPUT
JUMPERTO: “TT” ON BOILER
ZONE1
120V RELAY
FUSE 1 AMP
24 VACPOWER
ZONE2 ZONE3 ZONE4 ZONE5 ZONE6
ZONE1
120 VOLT CIRUCULATORSPOWERINPUT
ZRZCENDSWITCH
X X ZONE2 ZONE3 ZONE4 ZONE5 ZONE6ZONE 6
ZONE 5
ZONE 4
ZONE 3
ZONE 2
ZONE 1
POWER
SR 506
TANKLESS COIL BOILERAPPLICATION
ZONE 6PRIORITY
ONOFF
SIX ZONE SWITCHING RELAYWITH OPTIONAL PRIORITY
THERMOSTATS
120 VAC INPUTTO: “ZC” ON AQUASTAT
TO: “ZR” ON AQUASTAT
ZONE1
120V RELAY
FUSE 1 AMP
24 VACPOWER
ZONE2 ZONE3 ZONE4 ZONE5 ZONE6
ZONE1
120 VOLT CIRUCULATORSPOWERINPUT
ZRZCENDSWITCH
X X ZONE2 ZONE3 ZONE4 ZONE5 ZONE6ZONE 6
ZONE 5
ZONE 4
ZONE 3
ZONE 2
ZONE 1
POWER
SR504 & SR506 Switching Relay
Expansion Tank Cross Reference
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FLEXCoN VENT-RiTE AmTRoL wATTS STATE ELBi B&g SpARCoHT-15 VR-15-FG 15 ET-15 ET-2 XT-15 HFT-15 TK3000-15HT-30 VR-30-FG 30 ET-30 ET-5 XT-30 HFT-30 TK3000-30HT-60 VR-60-FG 60 ET-60 ET-7 XT-60 HFT-60 TK3000-60HT-90 VR-90-FG 90 ET-90 ET-14 XT-90 HFT-90 TK3000-90
SXHT-30 SXVR-30-FG SX-30 Na ET-15 XTV-30 HFT-30V XPS-30SXHT-40 SXVR-40-FG SX-40 Na ET-20 XTV-40 HFT-40V XPS-40SXHT-60 SXVR-60-FG SX-60 Na ET-36 XTV-60 HFT-60V XPS-60SXHT-90 SXVR-90-FG SX-90 Na ET-52 XTV-90 HFT-90V XPS-90SXHT-110 SXVR-110-FG SX-110 Na ET-86 XTV-110 HFT-110V XPS-110SXHT-160 SXVR-160-FG SX-160 Na ET-96 XTV-160 HFT-160V XPS-160
Electronic Transformer Cross Reference
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BuRNER & TRANSFoRmERBRANd ALLANSoN BECkETT CARLiN FRANCE Sid HARVEy wEBSTERAERO 2275-4562275U 51828U 41000-SO-AR 10SAY-56 T87E 3-24AB-AERBECKETTS 2275-6052275U 51824U 41000-SO-BK2 10SAY-05 T90E 3-28AB-BSBECKETTAFII 2275-45851805U — — — 3-32AB-BAFBECKETTA,AF,AFG 2275-628G2275U 51771U 41000-SO-BK1 10SAY-04 T92E(1) 3-28AB-BAFRCARLIN17.5,200,201 2275-6302275U 51840U 41000-SO-SC 10SAY-16 T-95E 313-24AB81 500, 501, CrdCARLIN99,100 2275-6302275U 51826U 41000-SO-CAS 10SAY-15 T94E 313-28AB85 101, CrdCARLIN601&UP 2275-6332275U 51880U 41000-SO-LC — — 12-8AB7WEILMcLAIN 2275-6532275U 51837U 41000-SO-WM 10SAY-32 T96E —WAYNEHI 2275-6192275U 51825U 41000-SO-WA3 10SAY-03 T93E 313-28AB91 SPEEDM/MHWAYNEE 2275-6202275U 51827U 41000-SO-WA2 10SAY-30 T-88E 313-25AB78WAYNEHS 2275-6472275U 51836U 41000-SO-WA1 10SAY-31 T89-10E 313-28AB205IGNITORKIT 2275-KIT12275U 51835 41000-SO-KIT 10SAY-KIT T97K —
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Cross Reference
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Cross Reference (continued)
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Cross Reference (continued)
Transformer
285
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BuRNER mFR ALLANSoN doNgAN FRANCE wEBSTER Sid HARVEy THERmoLok10,000 Volt secondary mid Point groundABC 2721-411 XD-AB207 5LAY-20 313-25AB59 T-84 C-792ABC/SUNRAY 2721-631A XD-AB201 5LAY-02 313-25AB86 TSR-10ABC-CRANE 2721-409 A10-SV351 LKR-2 313-25AB73 T-86 C-793ABC-D&LC 2721-452 313-25AB65 T-34-BACME/QUIETHEET 421-104 A10-SR12 LGNV T-31N C-53ACME-WEATHERALL 2721-457 5LAY-11 3-25AB-AH T37AERO 2721-456 XD-AR211 5LAY-56 3-24XAB-AER TA-10ARCO/AMER.STANDARD 421-216 LGNVARCO/AMER.STANDARD 421-557 A10-SP18 LGHW 312-26ABE23 T-183B C-483ARMSTRONG/ESSO 421-340 LGPW-2 312-25ABE1 T-80-3MBECKETTA,AF 2721-628 XD-BK103 5LAY-04 3-28AB-BAF T-92 TB-10BECKETTAFG 2721-628GBECKETTAFII 2721-658 3-32AB-BAFBECKETTS 2721-605 XD-BK204 5LAY-05 3-28AB-BS T-90 TB-11CARLIIN200201500CRD 2721-629 XD-CR206 5LAY-16 313-24AB81 T-95 TC-11CARLIN100CRD 2721-630 XD-CR205 5LAY-15 313-28AB85 T-94 TC-10CLEANBURN 2721-654 5LAY59CLEAVERBROOKS 421-659 312-8AO97DUCANE 421-430 A10-SQ182 5LAY-06 313-25AB90GORDONPIATT 421-661 313-25AB100JOHNWOOD 2721-069LENNOX 421-331 XD-DC212 313-25AB62 T-265 C-823METALMASTER 421-262 A10-S32 LGM T-28B C-544NU-WAY(LARGEPLATE) 2721-448 313-24AB80 T-120 C-794NU-WAY(SMALLPLATE) 2721-572 313-24AB82 T-122 C-807SUNRAY 421-104E 312-26AB022 T-29-10B C-733WAYNE(BLUEANGEL) 2721-647 5LAY-31 313-28AB205WWAYNEE 2721-620 XD-WN208 5LAY-30 313-25AB78 T-88 C-799WAYNEHISPEEDMMH 2721-619 XD-WN202 5LAY-03 313-28AB91 T-93 TW-1012,000 Volt secondary mid Point groundCARLIN 2714-633 A12-SV10 2KACVS-2 12-8AB7CLEAVERBROOKS 2714-359 A12-SJ10 2KAAVS-1 12-8AO8BECKETT 2714-656GORDONPIATT 2714-662 12-8AB0210,000 Volt secondary mid Point groundUNIVERSAL6WAY 421-BT053 312-24ABE203 421-BT104 A10-SR10 LGCV 312-24AB0237 T-31N 421-BT240 A10-SX10 LGDW 312-24ABE202 T-18N C-456 421-BT276 A10-SW10 LGEV 312-25AB0237 C-551 421-BT290 A10-SQ10 LGDV 312-24AB0202 T-17N C-554 421-BT299 A10-SJ10 LFBV 312-25AB0202 421-BT332 A10-SV10 LGFV 312-25ABE0202 T17M C-555 421-BT387 A10-SF10 LFAV 312-24A0202 T-21N 421-BT636 LAUV 312-25AX0600 T1-15 T-628 IndusTrIal TyPE IgnITIon TransformErs6,000 Volt secondary one End ground 120 VoltGASAPPLICATION 1092-F A06-SA6 6EEGW-2 612-6A7 T-246N10,000 Volt secondary one End ground 120 VoltOILAPPLICATION 542-A 312-6A0456
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Gas Valves Selection Guide
Technical information
287
15SECTION
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For a complete cross-reference, visit www.customer.honeywell.com
Gas Valves Selection Guide (continued)
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fwwebb.comF.W. Webb Company
™ SmartValve™ Control Systems Selection Guide
Technical information
289
15SECTION
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For a complete cross-reference, visit www.customer.honeywell.com
SmartValve™ Control Systems Selection Guide (continued)
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fwwebb.comF.W. Webb Company
Ignition Modules Selection Guide
Technical information
291
15SECTION
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Ignition Modules Selection Guide (continued)
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fwwebb.comF.W. Webb Company
Igniter Bracket Replcement Cross Referencea
Technical information
293
15SECTION
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Thermocouple and Thermopile Selection Guide
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fwwebb.comF.W. Webb Company
Universal Electronic Fan Timer OEM Replacement Guide
Technical information
295
15SECTION
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Universal Electronic Fan Timer OEM Replacement Guide (continued)
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Technical information 15SECTION
fwwebb.comF.W. Webb Company
Universal Integrated Furnace Control Selection Guide
Technical information
297
15SECTION
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Universal Integrated Furnace Control Selection Guide (continued)
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For a complete cross-reference, visit www.customer.honeywell.com
Oil Primaries Selection Guide
Technical information
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15SECTION
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Oil Primaries Selection Guide (continued)
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Technical information 15SECTION
fwwebb.comF.W. Webb Company
Single-Function Aquastat® Selection Guide
Technical information
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15SECTION
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Single-Function Aquastat® Selection Guide
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Multi-Function Aquastat® Selection Guide
Technical information
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15SECTION
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Multi-Function Aquastat® Selection Guide
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Technical information 15SECTION
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Quick Cross Reference for Competitive 3-Speed Pumps} White Grundfos Logo
Technical information
305
15SECTION
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Ready Reference ListLyNNMANUFACTURING
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Ready Reference List (continued)LyNNMANUFACTURING
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Ready Reference List (continued)LyNNMANUFACTURING
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Ready Reference List (continued)LyNNMANUFACTURING
Technical information
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15SECTION
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Ready Reference List (continued)LyNNMANUFACTURING
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The F.W. Webb Heating Catalog F.W. Webb Company
HEATING INDEX
Heating Index
The F.W. Webb Heating Catalog F.W. Webb Company i
A Air Filters, Air Quality. . . . . . . . . . . . . . . . . . . . . . . .8-9Air Handler Controls, Heating Controls . . . . . . . . . . 42Air Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Air Cleaners. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9Humidifiers & Accessories . . . . . . . . . . . . . . . . . .5-7Indoor Air Quality Controls. . . . . . . . . . . . . . . . . . . 4U.V. Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Air Cleaners, Air Quality . . . . . . . . . . . . . . . . . . . . .1-3Air Vents, Hydronics & Steam . . . . . . . . . . . . . . .53-55Aquastats, Heating Controls . . . . . . . . . . . . . . . .34-38
B Backflow Preventers, Hydronics & Steam . . . . . . . . 53Basebaord, Hydronics & Steam . . . . . . . . . . . . .89-90Baseboard Diffusers, Grills & Registers . . . . . . . . . 22Baseboard Grills, Grills & Registers . . . . . . . . . . . . 22Black Maleable Fittings, Pipe & Fittings . . . . .137-138Blower Parts, Motors & Accessories . . . . . . . .101-102Boiler Reset, Heating Controls . . . . . . . . . . . . . .46-50Boxes, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Brass Flare Fittings, Pipe & Fittings . . . . . . . .135-136Breakers, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . 19Brushes, Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . 179Burner & Blower Motors, Motors & Accessories . . . 99Buss Bars, Oil Heating . . . . . . . . . . . . . . . . . . . . . 117
C Ceiling Diffusers, Grills & Registers. . . . . . . . . . 22, 24Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cleaners & Degreasers . . . . . . . . . . . . . . . . . .12-13Fuel Oil & Boiler Chemicals . . . . . . . . . . . . . . . . . 14Fuel Oil Chemicals . . . . . . . . . . . . . . . . . . . . .15-16Hand Cleaners. . . . . . . . . . . . . . . . . . . . . . . . . . . 11Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Pipe Thread Sealants . . . . . . . . . . . . . . . . . . . . . 10
Chimney, Venting. . . . . . . . . . . . . . . . . . . . . . . 211-222Circulator Motors & Accessories, Motors & Accessories . . . . . . . . . . . . . . . . . . . . . 100Circulators & Accessories, Hydronics & Steam . .70-76Cleaners & Degreasers, Chemicals . . . . . . . . . .12-13Co2 Blowout Guns, Oil Heating. . . . . . . . . . . . . . . 120Combination Controls, Heating Controls . . . . . . .38-39Combustion Air, Venting . . . . . . . . . . . . . . . . .199-201Combustion Chamber Kits, Oil Heating. . . . . .123-125Combustion Testing Accessories, Testing Equipment . . . . . . . . . . . . . . . . . . . . .151-152Cross-Reference, Technical Information . . . .281-309
D Dehumidifiers, Air Quality . . . . . . . . . . . . . . . . . . . . . 7Delavan Oil Burner Nozzles, Nozzles . . . . . . .107-108Devices, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . 18Diffuser Boot & Damper, Grills & Registers . . . . . . . 22Digital Thermostats, Thermostats . . . . . . . . . .163-166Draft Inducers, Venting . . . . . . . . . . . . . . . . . . . . . 208
E Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Boxes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Light Bulbs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Staples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Testers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Wire Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical Meters, Testing Equipment . . . . . . .142-150Electrodes, Oil Heating . . . . . . . . . . . . . . . . . . 114-115Expansion Tanks & Accessories, Hydronics & Steam . . . . . . . . . . . . . . . . . . . . . .51-52
F Fan & Limits, Heating Controls . . . . . . . . . . . . . .39-40Fan Centers and Contactors, Heating Controls . . . 43Filter Draining Systems, Oil Heating . . . . . . . . . . . 119Filter Grills, Grills & Registers . . . . . . . . . . . . . . . . . 23Filter Refill Cartridges, Oil Heating . . . . . . . . . . . . 119First Aid Kits, Tools . . . . . . . . . . . . . . . . . . . . . . . . 182Fittings, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . 17Flashlights & Batteries, Tools . . . . . . . . . . . . . . . . 183Floor Diffusers, Grills & Registers . . . . . . . . . . . 21, 24Floor Registers & Returns, Grills & Registers . . 21, 23Flow Control Valves, Hydronics & Steam . . . . . . . . 84Flow Switches, Hydronics & Steam. . . . . . . . . . .68-69Forced Air Zone Controls, Grills & Registers. . . . . . 26Fuel Oil & Boiler Chemicals, Chemicals . . . . . . . . . 14Fuel Oil Chemicals, Chemicals . . . . . . . . . . . . . .15-16Fuel Oil Filters, Oil Heating . . . . . . . . . . . . . . . . . . 118Fuses, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Heating Index
ii www.fwwebb.comF.W. Webb Company
G Gauge Glass, Hydronics & Steam. . . . . . . . . . . . . . 55Gloves, Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181Grills & Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Baseboard Diffusers . . . . . . . . . . . . . . . . . . . . . . 22Baseboard Grills . . . . . . . . . . . . . . . . . . . . . . . . . 22Ceiling Diffusers. . . . . . . . . . . . . . . . . . . . . . . 22, 24Diffuser Boot & Damper. . . . . . . . . . . . . . . . . . . . 22EWC Thermostats . . . . . . . . . . . . . . . . . . . . . . . . 28Filter Grills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Floor Diffusers . . . . . . . . . . . . . . . . . . . . . . . . 21, 24Floor Registers & Returns . . . . . . . . . . . . . . . 21, 23Forced Air Zone Controls. . . . . . . . . . . . . . . . . . . 26Light Commercial Register . . . . . . . . . . . . . . . . . 24Multi-Pattern Ceiling Diffusers . . . . . . . . . . . . . . . 22Parts & Accessories. . . . . . . . . . . . . . . . . . . . . . . 28Return Air Grills . . . . . . . . . . . . . . . . . . . . . . . . . . 25Sidewall Grills . . . . . . . . . . . . . . . . . . . . . . . . 20, 23Sidewall Registers & Diffusers. . . . . . . . . . . . . . . 20Slim Duct A/C Line Coverss . . . . . . . . . . . . . .29-31Static Pressure Controls . . . . . . . . . . . . . . . . . . . 26Toe-Space Grills . . . . . . . . . . . . . . . . . . . . . . 21, 23Universal Zone Control Systems . . . . . . . . . . . . . 27Zone Control Systems, Grills & Registers . . . . . . 27
H Hago Oil Burner Nozzles, Nozzles . . . . . . . . .105-106Hand Cleaners, Chemicals . . . . . . . . . . . . . . . . . . . 11Hand Pumps, Oil Heating . . . . . . . . . . . . . . . . . . . 120Hand Tools, Tools . . . . . . . . . . . . . . . . . . . . . .184-188Heating Recovery Unit . . . . . . . . . . . . . . . . . . . . . . . 1 Heating Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Air Handler Controls . . . . . . . . . . . . . . . . . . . . . . 42Aquastats. . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-38Boiler Reset . . . . . . . . . . . . . . . . . . . . . . . . . . .46-50Combination Controls . . . . . . . . . . . . . . . . . . .38-39Fan & Limits. . . . . . . . . . . . . . . . . . . . . . . . . . .39-40Fan Centers and Contactors . . . . . . . . . . . . . . . . 43Low Voltage Transformers . . . . . . . . . . . . . . . .44-45Pressuretrols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Primary Controls . . . . . . . . . . . . . . . . . . . . . . .32-34Switching Relayss . . . . . . . . . . . . . . . . . . . . . .41-42
Humidifiers & Accessories, Air Quality . . . . . . . . . .5-7Hydronics & Steam . . . . . . . . . . . . . . . . . . . . . . . . . 51
Air Vents . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53-55Backflow Preventers . . . . . . . . . . . . . . . . . . . . . . 53Basebaord . . . . . . . . . . . . . . . . . . . . . . . . . . . .89-90Circulators & Accessories . . . . . . . . . . . . . . . .70-76
Hydronics & Steam . . . . . . . . . . . . . . . . . . . . . . . . . 51Expansion Tanks & Accessories . . . . . . . . . . .51-52Flow Control Valves . . . . . . . . . . . . . . . . . . . . . . . 84Flow Switches . . . . . . . . . . . . . . . . . . . . . . . . .68-69Gauge Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Low Water Cut-Offs & Feeders . . . . . . . . . . . .60-67Manifolds & Heaters . . . . . . . . . . . . . . . . . . . . . . 88Pressure Reducing Valves. . . . . . . . . . . . . . . .58-59Radiant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92-98Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . .56-58Tankless Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77-83Zone Valves . . . . . . . . . . . . . . . . . . . . . . . . . . .85-87
I Igniter & Transformer Terminals, Oil Heating. . . . . 117Ignition Cable, Oil Heating. . . . . . . . . . . . . . . . . . . 117Indoor Air Quality Controls, Air Quality . . . . . . . . . . . 4Insulating Firebrick . . . . . . . . . . . . . . . . . . . . . . . . 125Intellidyne Controls . . . . . . . . . . . . . . . . . . . . . . .46-47
L Ladders, Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181Light Bulbs, Electrical . . . . . . . . . . . . . . . . . . . . . . . 19Light Commercial Register, Grills & Registers . . . . 24Line Voltage Thermostats, Thermostats . . . . .161-162Low Voltage Thermostats, Thermostats . . . . .159-160Low Voltage Transformers, Heating Controls . . .44-45Low Water Cut-Offs & Feeders, Hydronics & Steam . . . . . . . . . . . . . . . . . . . . . .60-67Lubricants, Chemicals . . . . . . . . . . . . . . . . . . . . . . . 11Combustion Chamber Kits, Oil Heating. . . . . .123-125
M Magnetic Valves, Oil Heating. . . . . . . . . . . . . . . . . 120Manifolds & Heaters, Hydronics & Steam . . . . . . . . 88Miscellaneous, Electrical . . . . . . . . . . . . . . . . . . . . . 19Mixing Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . .79-81Motors & Accessories . . . . . . . . . . . . . . . . . . . . . . . 99
Blower Parts . . . . . . . . . . . . . . . . . . . . . . . .101-102Burner & Blower Motors . . . . . . . . . . . . . . . . . . . 99Circulator Motors & Accessories . . . . . . . . . . . . 100V-Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103-104
Multi-Pattern Ceiling Diffusers, Grills & Registers . . 22
N Nipple Boxes, Pipe & Fittings . . . . . . . . . . . . . . . . 141Nipples , Pipe & Fittings . . . . . . . . . . . . . . . . .139-140Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Heating Index
The F.W. Webb Heating Catalog F.W. Webb Company iii
N Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Delavan Oil Burner Nozzles . . . . . . . . . . . .107-108Hago Oil Burner Nozzles . . . . . . . . . . . . . . .105-106Nozzle Adapters . . . . . . . . . . . . . . . . . . . . . . . . 108Nozzle Boxes. . . . . . . . . . . . . . . . . . . . . . . . . . . 109Nozzle Changers . . . . . . . . . . . . . . . . . . . . . . . . 108Telescoping Mirrors . . . . . . . . . . . . . . . . . . . . . . 109
Nozzle Adapters, Nozzles . . . . . . . . . . . . . . . . . . . 108Nozzle Boxes, Nozzles . . . . . . . . . . . . . . . . . . . . . 109Nozzle Changers, Nozzles . . . . . . . . . . . . . . . . . . 108
O Oil Burner Couplings and Accessories, Oil Heating 122Oil Burner Replacement Parts & Accessories, Oil Heating. . . . . . . . . . . . . . . . . . . . . . . . . . . 111-113Oil Burner Testing, Testing Equipment . . . . . .153-158Oil Burners, Oil Heating. . . . . . . . . . . . . .110, 112, 113Oil De-Aerators, Oil Heating . . . . . . . . . . . . . . . . . 120Oil Heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Buss Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117CO2 Blowout Guns . . . . . . . . . . . . . . . . . . . . . . 120Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . 114-115Filter Draining Systems . . . . . . . . . . . . . . . . . . . 119Filter Refill Cartridges . . . . . . . . . . . . . . . . . . . . 119Fuel Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . 118Hand Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Igniter & Transformer Terminals. . . . . . . . . . . . . 117Ignition Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . 117Insulating Firebrick . . . . . . . . . . . . . . . . . . . . . . 125Combustion Chamber Kits. . . . . . . . . . . . . .123-125Magnetic Valves. . . . . . . . . . . . . . . . . . . . . . . . . 120Oil Burner Couplings and Accessories . . . . . . . 122Oil Burner Replacement Parts & Accessories. . . . . . . . . . . . . . . . . . 111-113Oil Burners. . . . . . . . . . . . . . . . . . . . . .110, 112, 113Oil De-Aerators . . . . . . . . . . . . . . . . . . . . . . . . . 120Oil Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Oil Spill Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125Oil Tank Accessories . . . . . . . . . . . . . . . . . .130-134Oil Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . .126-129Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121Replacement Cartridges . . . . . . . . . . . . . . . . . . 119Spin-On Filters. . . . . . . . . . . . . . . . . . . . . . . . . . 118Terminal Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 117Transformers . . . . . . . . . . . . . . . . . . . . . . . . 116-117Tune-Up Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 115Vermiculite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Oil Lines, Oil Heating. . . . . . . . . . . . . . . . . . . . . . . 120Oil Spill Kit, Oil Heating . . . . . . . . . . . . . . . . . . . . . 125
Oil Tank Accessories, Oil Heating . . . . . . . . . .130-134Oil Tanks, Oil Heating . . . . . . . . . . . . . . . . . . .126-129
P Parts & Accessories, Grills & Registers. . . . . . . . . . 28Pipe & Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Black Maleable Fittings . . . . . . . . . . . . . . . .137-138Brass Flare Fittings . . . . . . . . . . . . . . . . . . .135-136Nipple Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . 141Nipples. . . . . . . . . . . . . . . . . . . . . . . . . . . . .139-140Schedule 40 & 80 Black Pipe . . . . . . . . . . . . . . 141Tank Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Pipe Thread Sealants, Chemicals . . . . . . . . . . . . . . 10Plates, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Power Tools, Tools. . . . . . . . . . . . . . . . . . . . . .189-191Power Ventor Controls, Venting . . . . . . . . . . . . . . 203Power Ventor Parts, Venting . . . . . . . . . . . . . 203, 208Power Ventors & Draft Regulators, Venting . . . . . 202Power Ventors & Draft, Venting . . . . . . . . . . . .196-202Power Ventors, Venting . . . . . . . . . . 204-207, 216-222Pressure Reducing Valves, Hydronics & Steam 58-59Pressuretrols, Heating Controls . . . . . . . . . . . . . . . 39Primary Controls, Heating Controls . . . . . . . . . . .32-34Programmable Thermostats, Thermostats . . .167-174ProPress Fittings, Tools. . . . . . . . . . . . . . . . . .191-192Pumps, Oil Heating . . . . . . . . . . . . . . . . . . . . . . . . 121
R Radiant, Hydronics & Steam . . . . . . . . . . . . . . . .92-98Rags, Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182Rain Gear, Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 181Relief Valves, Hydronics & Steam . . . . . . . . . . . .56-58Replacement Cartridges, Oil Heating . . . . . . . . . . 119Return Air Grills, Grills & Registers . . . . . . . . . . . . . 25
S Safety Tools, Tools. . . . . . . . . . . . . . . . . . . . . . . . . 182Schedule 40 & 80 Black Pipe, Pipe & Fittings. . . . 141Screws & Drill Bits, Tools. . . . . . . . . . . . . . . . .193-195Sidewall Grills, Grills & Registers . . . . . . . . . . . 20, 23Sidewall Registers & Diffusers, Grills & Registers. . 20Slim Duct A/C Line Covers, Grills & Registers . .29-31Solder & Paste, Tools . . . . . . . . . . . . . . . . . . . . . . 178Soldering Kits, Tools . . . . . . . . . . . . . . . . . . . . . . . 177Spin-On Filters, Oil Heating. . . . . . . . . . . . . . . . . . 118Staples, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . 19Static Pressure Controls, Grills & Registers . . . . . . 26Subbases, Thermostats. . . . . . . . . . . . . . . . . . . . . 162Switching Relays, Heating Controls . . . . . . . . . .41-42
Heating Index
iv www.fwwebb.comF.W. Webb Company
T Tank Bushings, Pipe & Fittings . . . . . . . . . . . . . . . 141Tankless Coils, Hydronics & Steam. . . . . . . . . . . . . 91Technical Information . . . . . . . . . . . . . . . . . . . . . . 224
Cross-Reference . . . . . . . . . . . . . . . . . . . .281-309Technical Tips . . . . . . . . . . . . . . . . . . . . . . .251-280Troubleshooting . . . . . . . . . . . . . . . . . . . . .224-250
Technical Tips, Technical Information . . . . . . .251-280Telescoping Mirrors, Nozzles . . . . . . . . . . . . . . . . 109Terminal Kits, Oil Heating . . . . . . . . . . . . . . . . . . . 117Testers, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . 19Testing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . 142
Combustion Testing Accessories . . . . . . . . .151-152Electrical Meters . . . . . . . . . . . . . . . . . . . . .142-150Oil Burner Testing . . . . . . . . . . . . . . . . . . . .153-158
Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Digital Thermostats . . . . . . . . . . . . . . . . . . .163-166Line Voltage Thermostats . . . . . . . . . . . . . .161-162Low Voltage Thermostats . . . . . . . . . . . . . .159-160Programmable Thermostats . . . . . . . . . . . .167-174Subbases. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162Thermostat Guards . . . . . . . . . . . . . . . . . . .175-176
Thermostat Guards, Thermostats . . . . . . . . . .175-176Thermostats, EWC . . . . . . . . . . . . . . . . . . . . . . . . . 28Toe-Space Grills, Grills & Registers . . . . . . . . . 21, 23Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179First Aid Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . 182Flashlights & Batteries . . . . . . . . . . . . . . . . . . . . 183Gloves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181Hand Tools. . . . . . . . . . . . . . . . . . . . . . . . . .184-188Ladders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181Power Tools . . . . . . . . . . . . . . . . . . . . . . . . .189-191ProPress Fittings . . . . . . . . . . . . . . . . . . . . .191-192Rags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182Rain Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181Safety Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182Screws & Drill Bits . . . . . . . . . . . . . . . . . . . .193-195Solder & Paste. . . . . . . . . . . . . . . . . . . . . . . . . . 178Soldering Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 177Vacuum Cleaners . . . . . . . . . . . . . . . . . . . . . . . 180
Transformers, Oil Heating . . . . . . . . . . . . . . . . 116-117Troubleshooting, Technical Information . . . . .224-250Tune-Up Kits, Oil Heating . . . . . . . . . . . . . . . . . . . 115Tank Bushings, Pipe & Fittings . . . . . . . . . . . . . . . 141Tankless Coils, Hydronics & Steam. . . . . . . . . . . . . 91Technical Tips, Technical Information . . . . . . .251-280Telescoping Mirrors, Nozzles . . . . . . . . . . . . . . . . 109
Terminal Kits, Oil Heating . . . . . . . . . . . . . . . . . . . 117Testers, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . 19Thermostat Guards, Thermostats . . . . . . . . . .175-176Thermostats, Grills & Registers. . . . . . . . . . . . . . . . 28Toe-Space Grills, Grills & Registers . . . . . . . . . 21, 23Transformers, Oil Heating . . . . . . . . . . . . . . . . 116-117Troubleshooting, Technical Information . . . . .224-250Tune-Up Kits, Oil Heating . . . . . . . . . . . . . . . . . . . 115
U Universal Zone Control Systems, Grills & Registers. . . . . . . . . . . . . . . . . . . . . . . . . . 27
V Vacuum Cleaners, Tools . . . . . . . . . . . . . . . . . . . . 180Valves, Hydronics & Steam . . . . . . . . . . . . . . . . .77-83V-Belts, Motors & Accessories . . . . . . . . . . . .103-104Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-215Combustion Air . . . . . . . . . . . . . . . . . . . . . .199-201Draft Inducers . . . . . . . . . . . . . . . . . . . . . . . . . . 208Power Ventor Controls. . . . . . . . . . . . . . . . . . . . 203Power Ventor Parts . . . . . . . . . . . . . . . . . . 203, 208Power Ventors & Draft Regulators. . . . . . . . . . . 202Power Ventors & Draft . . . . . . . . . . . . . . . . .196-202Power Ventors . . . . . . . . . . . . . . . 204-207, 216-222Z-Flex . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209-210
Vermiculite, Oil Heating . . . . . . . . . . . . . . . . . . . . . 125
W Wire Nuts, Electrical . . . . . . . . . . . . . . . . . . . . . . . . 17Wires, Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Z Z-Flex, Venting . . . . . . . . . . . . . . . . . . . . . . . .209-210Zone Control Systems, Grills & Registers . . . . . . . . 27Zone Valves, Hydronics & Steam . . . . . . . . . . . .85-87