ATVs · ACCESSORIES · APPAREL
ATVs · ACCESSORIES · APPAREL
Slogging through the fog and slop on Duck Opener.
Conquering an endless sea of boulders. Or just coming
around the trail’s bend and discovering a place you never
knew existed.
The places we ride. The experiences we take away. They’re
what shape everything we do.
So when we decided for 2008 to improve upon the already
legendary Sportsman® and introduce the ultra-comfortable,
2-Up Sportsman Touring, it wasn’t just to make our
ATVs better.
It was to make the ride better. Because that’s what making
The World’s Toughest ATVs® is all about.
OUTLAW™ 90
Minimum Age 12 Years
NEW SPORTSMAN 400 HO
SHOWN: ASCENT SOFTSHELL AND MOUNTAIN eVT JACKETS,
MOMENTUM MATTE AND DEFENDER HELMETS
3–10
11–16
17–22
23–24
25–26
27–28
29–30
SPORTSMAN FULL-SIZE/MIDSIZE
SPORTSMAN 2-UP
RECREATION/UTILITY VALUE
YOUTH
PURE™ POLARIS ACCESSORIES
PARTNERS
SPECS
SPORTSMAN® 800 EFI
NEW SPORTSMAN TOURING 800 EFI
CONTENTS
2
SHOWN: REAR RACK EXTENDER, PURSUIT HELMET,
ASCENT SOFTSHELL JACKET
– ROB GODBY, WEEKDAY WORKER. WEEKEND WARRIOR.
The powerful 800 EFI. The all-around, best-selling 500 EFI. The
feature-packed midsize NEW 400 HO and 300.
It doesn’t matter which Sportsman® you choose, because
we’ve been leading the field and setting the bar that other ATVs
haven’t reached. Each Sportsman boasts the legendary Polaris®
Independent Rear Suspension (IRS). Add to that On-Demand
True AWD and the industry’s best 4-wheel Engine-Braking
System with Active Descent Control, and Sportsman can take
everything you dish out. Without giving you any lip along
the way.
4
Take the tough Sportsman®, bolt on a massive 800-Twin engine, and you’ve got a
take-no-prisoners powerhouse that delivers monstrous loads of power and torque to get
you up, over, and through anything you put in front of it.
ON-DEMAND TRUE ALL-WHEEL DRIVE (AWD)
The Polaris® exclusive fastest-responding AWD automatically engages all four
wheels when you need more forward traction and reverts back to 2WD when
you don’t. Other ATVs use limited-slip, engaging only three wheels.
NOW STANDARD! ACTIVE DESCENT CONTROL (ADC)
AND ENGINE-BRAKING SYSTEM (EBS)
Work together to electronically monitor and control engine braking
to give you optimum control and smooth, even descents.
INDEPENDENT REAR SUSPENSION (IRS)
The heart of what makes a Sportsman a Sportsman. The rock-solid, proven design
minimizes body roll and keeps the ride smooth.
3-STAR PXT TIRES
Exclusive ¾-inch lug tire-cleaning pattern maximizes traction in mud and on
loose terrain.
ELECTRONIC FUEL INJECTED (EFI) 800-TWIN ENGINE
Now with 9% more power and 12% more torque. Keeps things
performing at their peak, automatically adjusting to altitude and
air-temperature changes for faster starts, crisper throttle responses,
and better fuel economy.
DUAL EXHAUST
Gives the 800-Twin more torque output, more power, and the deep growl
that every beast needs.
FEATURES
SHOWN: REAR RACK EXTENDER, 3,500 LB. WINCH, MOUNTAIN eVT JACKET
STANDARD PAINTED FINISH
Metallic automotive-style
finish is 900% tougher and
9 times more scratch-resistant
than standard plastic is and, if
damaged, can be easily repaired.
Sagebrush
Green
Stealth
Black
Boardwalk
Blue
Sunset
Red
Mossy Oak®
Breakup
6
NOW STANDARD! ACTIVE DESCENT CONTROL (ADC)
AND ENGINE-BRAKING SYSTEM (EBS)
Work together to electronically monitor and control engine braking to give you optimum control
and smooth, even descents.
ON-DEMAND TRUE ALL-WHEEL DRIVE (AWD)
The Polaris® exclusive fastest-responding AWD automatically
engages all four wheels when you need more forward traction
and reverts back to 2WD when you don’t. Other ATVs use
limited-slip, engaging only three wheels.
Whether you want to hunt, hit the trails, or just get the job done, this is the model that made the
Sportsman® name what it is. It’s the perfect balance of all-around work and play functionality.
Boasting new standard features for 2008, the legend just keeps setting the bar higher.
Exclusive, hassle-free system lets you change out accessories in seconds
without wrenches or additional tools.
FEATURES
SHOWN: DEFENDER HELMET, MOSSY OAK® GUN SCABBARD,
REAR CARGO BOX
FRONT STORAGE
The most integrated storage of any ATV. The large capacity lets you carry
loads of gear and still have access to it, even with items tied to the deck.
3-STAR PXT TIRES
Exclusive ¾-inch lug tire-cleaning pattern
maximizes traction in mud and on loose terrain.
AVAILABLE PAINTED FINISH*
Metallic automotive-style finish is 900% tougher and 9 times more
scratch-resistant than standard plastic is and, if damaged, can be easily repaired.
10-GAUGE STEEL SKID PLATES
Full floorboard support that’s welded
for extra strength and protection while
increasing rigidity for better handling.
INDEPENDENT REAR SUSPENSION (IRS)
The industry’s first is still the best.
Rock-solid, proven design minimizes body
roll and keeps the ride smooth.
Sage
Green
*Stealth
Black
*Boardwalk
Blue
Indy
Red
Mossy Oak®
Breakup
8
SHOWN: 1,500 LB. POLARIS® WINCH,
CARLISLE ACT TIRES WITH ALUMINUM RIMS
Why settle for an inferior imposter when you can get all the legendary Sportsman
features you need in a midsize ATV? The NEW Sportsman 400 HO and Sportsman 300
are the only ATVs in their class with IRS, On-Demand True AWD, and full instrumentation.
They’re just like their bigger brothers, only on smaller, midsize chassis.
DIGITAL INSTRUMENTATION
Digital speedometer, odometer, tripometer, and hour meter keep your ATV’s vital
information just a glance away. Also includes analog fuel gauge.
INDEPENDENT REAR SUSPENSION (IRS)
The heart of what makes a Sportsman a Sportsman. Just like on the
full-size model, our rock-solid, proven design minimizes body roll and keeps
the ride smooth.
ON-DEMAND TRUE ALL-WHEEL DRIVE (AWD)
The Polaris® exclusive fastest-responding AWD automatically engages all four
wheels when you need more forward traction and reverts back to 2WD when
you don’t. Other ATVs use limited-slip, engaging only three wheels.
FEATURES
STORAGE
Integrated racks and storage compartments let you carry gear on top while
keeping your more precious cargo inside and out of harm’s way.
POLARIS VARIABLE TRANSMISSION (PVT)
Maximizes fuel economy, minimizes engine wear and tear, and provides
optimal transmission ratios so you’re always in the right gear.
NEW 400 HO OR 300 ENGINE
Choose between an air-cooled 300 engine or an all-new, liquid-cooled 400
High Output (HO) engine for even more punch.
SPORTSMAN 300SPORTSMAN 400 HO
Sage
Green
Indy
Red
Mossy Oak®
Breakup
Sage
Green
Indy
Red
10
SHOWN: MOMENTUM HELMET, BARRIER FLEECE, ASCENT SOFTSHELL JACKET
Power, comfort, and the ability to bring someone else along.
That’s the idea behind our line of Sportsman 2-Up ATVs.
From the long-trek, ultimate comfort of the new
Sportsman Touring to the rugged, work/play versatility of
the Sportsman X2, the Sportsman 2-Up ATVs make the ride
something worth sharing.
12
–SEAN MILLER, SOMEWHERE IN THE MIDDLE OF
“THE BEST ATV TRIP EVER.”
Whether it’s a long ride or a not-so-long ride, we designed the NEW
Sportsman® Touring to be the most comfortable trip two people can have
on an ATV. Period. So you and your passenger can enjoy the journey as
much as the destination.
When in 2WD, with a flip of the
VersaTrac Turf Mode switch, you can unlock
the rear differential to reduce steering effort;
create easier, tighter turns; and minimize
damage to sensitive terrain. True AWD keeps
you moving, even in the toughest conditions,
automatically engaging when you need
more forward traction and reverting back to
2WD when you don’t.
ROLLED INDEPENDENT REAR SUSPENSION (IRS)
Our legendary Sportsman IRS is angled for an even smoother ride for the
passenger and to reduce squat while accelerating.
ACTIVE DESCENT CONTROL (ADC)
AND ENGINE-BRAKING SYSTEM (EBS)
Work together to electronically monitor and control engine braking to give
you optimum control and smooth, even descents.
FEATURES
ON-DEMAND TRUE ALL-WHEEL DRIVE WITH VERSATRAC TURF MODE
SHOWN: MOMENTUM AND DEFENDER HELMETS, ASCENT SOFTSHELL
AND MOUNTAIN eVT JACKETS
2x4 Mode
94"/238.8 cm
Turf Mode
75"/190.5 cm
ULTRA-COMFORTABLE SEAT AND BACKREST
Offers the most passenger room of any
2-Up ATV, with more padding and a backrest
for full support.
DUAL CUP HOLDERS
MULTI-POSITION HANDHOLDS
Give passenger support while
minimizing fatigue with soft cushy,
vibration-isolating grips.
AVAILABLE PAINTED FINISH*
Metallic automotive-style finish is
900% tougher and 9 times more
scratch-resistant than standard
plastic is and, if damaged, can be
easily repaired.
ADJUSTABLE-HEIGHT VIBRATION-ISOLATING FOOTRESTS
Ensure a comfortable ride for passengers of all heights.
1 2
14
SPORTSMAN TOURING 800 EFI
*Sunset
Red
*Boardwalk
Blue
*Stealth
Black
SPORTSMAN 500 EFI
*Boardwalk
Blue
*Stealth
Black
Indy
Red
NOW STANDARD! ACTIVE DESCENT CONTROL (ADC)
AND ENGINE-BRAKING SYSTEM (EBS)
Work together to electronically monitor and control
engine braking to give you optimum control and smooth,
even descents.
ROLLED INDEPENDENT REAR SUSPENSION (IRS)
Our legendary Sportsman IRS is angled for an even smoother ride for
the passenger, and reduces squat while accelerating.
Sometimes you need to haul gear; sometimes a passenger. You need to go
from work to play in a matter of seconds. That’s the reasoning behind the
design of the rugged and powerful Sportsman® X2—the most versatile ATV
on the planet.
FEATURES
SHOWN: MOMENTUM HELMETS, ASCENT SOFTSHELL JACKET, SAGE HOODIE
ON-DEMAND TRUE ALL-WHEEL DRIVE WITH VERSATRAC TURF MODE
2x4 Mode
94"/238.8 cm
Turf Mode
75"/190.5 cm
When in 2WD, with a flip of the
VersaTrac Turf Mode switch, you can unlock
the rear differential to reduce steering effort;
create easier, tighter turns; and minimize
damage to sensitive terrain. True AWD keeps
you moving, even in the toughest conditions,
automatically engaging when you need
more forward traction and reverting back to
2WD when you don’t.
1 2 3
DUMP BOX
Offers the highest carrying capacity of
any 2-Up ATV (400 lbs./18.4 kg.) in an
easy-to-dump, deep-sided box.
SWITCH FROM WORK TO PLAY IN 10 SECONDS.
1-RIDER WORK MODE 2-UP PLAY MODE
ALL NEW!
Sportsman X2 700 EFI
TRANSFORMING SEAT
Passenger seat folds up and out of the rear
dump box to go from 1-rider work mode to
2-Up play mode in three easy steps.
Sage
Green
Indy
Red
16
SHOWN: POLARIS® 3,500 LB. WINCH, MOMENTUM MATTE HELMET
Polaris® has been making and improving its fan-favorite
ATVs for decades. And why not? These machines have
strong reputations for durability and capability, along
with affordable price tags. Time and time again, they
prove that once you buy a Polaris, no other ATV can live
up to it.
– TERRY GARDNER, SIMPLE MAN WITH A TO-DO LIST
18
– TERRY GARD R, SIMPLE MAN WITH A TO-DO LIST
SPORTSMAN® 500 HOBack by popular demand, the legendary Sportsman that started it all. With On-Demand
True AWD, IRS, Disc Brakes, plenty of storage, and the lowest MSRP ever for a
Sportsman 500, you get the legendary ride and handling at an unbelievable price.
FEATURES
500 Carbureted Engine
Electric Start With Backup Recoil Start
Automatic Transmission With H/L/N/R
Hydraulic Front Disc Brakes
Independent, Progressive-Rate Rear Suspension (9.5 in./24.1 cm)
SHOWN: POLARIS® 3,500 LB. WINCH, REAR CARGO BASKET,
MATTE BLACK MOMENTUM HELMET
Sage
Green
Indy
Red
20
TRAIL BOSS® 330
Delivers solid power and handling in a full-size, value-conscious ATV. With an
automatic transmission, a powerful engine, and a long-travel rear suspension, this
model gives you the solid performance you deserve.
FEATURES
330 Air-Cooled Engine With Fan Assist and Oil Cooler
Automatic Transmission With Forward, Neutral, and Reverse
Long-Travel Rear Suspension (9 in./22.9 cm)
SPORTSMAN® 6X6
For all of us who only know one way to work—hard. Beefy 6-wheel drive
lets you haul, dump, and tow the biggest loads with ease.
FEATURES
500 Engine
Electric Start With Backup Recoil
Automatic Transmission With H/L/N/R
On-Demand 6WD
Hydraulic Front Disc Brakes
Tow: 1,500 lbs./680.4 kg.
Haul and Dump: 800 lbs./362.9 kg.
Sage
Green
Indy
Red
PHOENIX™ 200The Phoenix 200 was made to be the perfect entry-level sport ATV. With a practical, tough,
low-maintenance shaft drive, dual A-arms in the front for a smooth ride, and an automatic
transmission, the smooth-handling Phoenix is ready and equipped to hit the trail.
FEATURES
200 Air-Cooled Engine
Electric Start With Backup Kick Start
Automatic Transmission With Forward, Neutral, and Reverse
Hydraulic Front Disc Brakes
Large-Diameter Tube Frame
Dual A-Arm Front Suspension
Long-Travel Rear Suspension (6.5 in./16.5 cm)
NEW! TRAIL BLAZER™ 330One of our most enduring models, redesigned with a 330 4-stroke engine, now at
an amazing price. This beauty comes packed with plenty of features, including an
automatic transmission.
FEATURES
On-Demand True AWD
Automatic Transmission With Forward, Neutral, and Reverse
Single-Lever Braking System
Long-Travel Rear Suspension (10.5 in./26.7 cm)
Indy
Red/White
Pink
Power
Indy
Red/White
SCRAMBLER™ 500 4X4If you want to hit the trail the first time out, this is your ATV. It’s the pioneer of
4x4 sport quads, featuring a big 500 engine with automatic transmission and
On-Demand AWD.
FEATURES
500 High Output (HO) 4-Valve, 4-Stroke Liquid-Cooled Engine
On-Demand True AWD
Automatic Transmission With Forward, Neutral, and Reverse
Single-Lever Braking System
Long-Travel Rear Suspension (10.5 in./26.7 cm)
Indy
Red/White
22
SPORTSMAN® 90
This smaller version of the best-selling Sportsman is just right for your child’s
outdoor adventures. Minimum age: 12 years.
FEATURES
When you buy your child’s first Polaris® ATV, you know you’re getting
industry-leading quality backed up by the service of a nationwide
dealer network.
POLARIS SAFETY GEAR
Each Youth model includes Polaris safety gear, including a Polaris
jersey, helmet, safety flag, and Youth Safety Video.
SAFETY ORANGE
STANDARD WHIP FLAG
DOT-APPROVED
YOUTH HELMET (GOGGLES NOT INCLUDED.)
RIDER-TRAINING
INSTRUCTIONAL DVD
4-Stroke Engine With Reverse
Electric Start
Daytime Running Lights
Adjustable Throttle Limiter
Safety Tether
Long-Travel Rear Suspension
Automatic Transmission
Helmet and Jersey
Safety Flag
Polaris Rider-Training Instructional DVD
SHOWN: MATCHING YOUTH HELMETS AND JERSEYS
Indy
Red
Sage
Green
OUTLAW 50
Perfect for a child’s first ATV. It’s strong and fun and comes with solid
safety features to get your child started. Minimum age: 6 years.
FEATURES
4-Stroke Engine
Automatic Transmission
Electric Start
Daytime Running Lights
Adjustable Throttle Limiter
OUTLAW™ 90
The same styling as our adult-size Outlaw, but with a more
manageable 4-stroke engine. Minimum age: 12 years.
FEATURES
4-Stroke Engine With Reverse Gear
Automatic Transmission
Electric Start
Daytime Running Lights
Adjustable Throttle Limiter
Safety Tether
Long-Travel Rear Suspension
Matching Helmet and Jersey
Safety Flag
Polaris® Rider-Training Instructional DVD
Safety Tether
Adjustable Footwell Height
Matching Helmet and Jersey
Safety Flag
Polaris Rider-Training Instructional DVD
Pink
Power
Indy
Red/White
Pink
Power
Indy
Red/White
24
LOCK & RIDE CARGO BOX
Make your Polaris® ATV yours—with the best Pure Polaris has to offer. From plows to track systems,
apparel to winches, we have the add-ons you need to make your already-great Polaris even better.
Check out our entire line of Pure Polaris accessories at polarisindustries.com.
ACCESSORIZE IN SECONDS.
Our exclusive Lock & Ride® system makes your Polaris the world’s most versatile
ATV. Add or change accessories in seconds, creating the ultimate hunting ATV
in the morning, a hard worker in the afternoon, and a comfortable trail-rider in
the evening. It’s that quick and easy. And because Lock & Ride accessories are
designed by Polaris, you know they’ll fit, they’ll work, and they’ll last.
SPORTSMAN® 800 EFI
Bodyguard™ Brushguards and Fender Protectors
Bodyguard Front and Rear Rack Extenders
Lock & Ride Rear Cargo Box
Lock & Ride Low-Profile Chrome Windshield
14-inch Crusher Wheel, with MTR Goodyear® Tires
LOCK & RIDE WINDSHIELD
Installs in 15 Seconds
Available in Tall and Mid
SPORTSMAN® SEMI RIGID CARGO BAG
Lock & Ride
Holds its shape when empty and full
Injected foam covered with nylon
GUN SCABBARD
Heavy-Duty Plastic
Lock & Ride® Fasteners
Left- and Right-Side Mounting
GLACIER® II PLOW SYSTEM The refined technology with a lighter, more compact design installs in seconds.
Simply drive up to the plow frame for quick attachment using the pinless strap-lock system.
POLARIS® 3,500 LB. WINCH
3,500 lb.-Rated Pull
Polaris Designed Mount Plates
Standard Brake System
Synthetic Rope
26
And why not? When you build The World’s Toughest ATVs®, you attract quite a few fans. We’ve hooked up
with some big names who rode Polaris ATVs long before partnering with us. They appreciate the quality and
durability in every Polaris® ATV and have inspired us to make them better.
BROWNING®
The world’s most respected name in firearms and outdoor gear. From rifles to shotguns, optics to
outerwear, and everything in between, Browning makes the best and partners only with the best.
U.S. MILITARY
The battlefield is the toughest proving ground on earth, and we’re proud that Polaris ATVs are with
our men and women in the field, helping to keep them safe so they can come back home to us.
THE WORLD’S TOUGHEST COWBOYS
These cowboys compete head to head in saddle bronc, bareback, and bull riding in the same
night. Which is why they appreciate the predictable, comfortable ride of Polaris ATVs.
Browning® and BROWNING and Design are the registered trademarks of Browning Corporation.
World’s Toughest Cowboys is a registered trademark of World’s Toughest Bulls & Broncs, LLC, Ltd. LIAB CO.
Mossy Oak is a registered trademark of Haas Outdoors, Inc.
Polaris Defense is a registered trademark of Polaris Industries, Inc.
Dale Earnhardt Jr. trademarks, trade dress, names, and likenesses are used under the authorization of JR Motorsports.
KASEY KAHNE DALE EARNHARDT JR.
DALE EARNHARDT JR.® AND KASEY KAHNE
A couple of guys who know a thing or two about
power, performance, and handling. When they’re
off the clock, they’re riding Polaris® ATVs.
MOSSY OAK®
Mossy Oak makes some of the most innovative and
effective patterns in the field and only lets Polaris use
them on our innovative ATVs.
SPORTSMAN® 500 EFI
Shown in Mossy Oak Breakup.
28
WARNING! ATVs can be hazardous to operate. For your safety, always wear a helmet, eye protection, and protective clothing and never carry passengers unless the adult ATV has been designed by the manufacturer specifically for that purpose. Polaris® adult models are for riders aged 16 and older. Polaris youth models of 90cc are for riders aged 12 and older. Polaris youth models of 50cc are for riders aged 6 and older. Be sure to take a
safety training course. For safety and training information in the U.S., call the SVIA at (800) 887-2887. You may also contact your Polaris dealer or call Polaris at (800) 342-3764. For safety training in Canada, contact your local Polaris dealer.
MODEL YEAR 2008
ATV SPECIFICATIONS
SPORTSMAN® SPORTSMAN® 2-UP
Sportsman®
800 Twin EFISportsman®
500 EFINEW Sportsman®
400 HOSportsman®
300NEW Sportsman®
Touring 800 EFINEW Sportsman®
Touring 500 EFINEW Sportsman®
X2 700 EFISportsman®
X2 500 EFISportsman®
500 HOTrail Boss®
330
ENGINE
Engine Type 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke
Displacement, cc 760 twin 499 455 299 760 twin 499 683 twin 499 499 329
Carburetion 40mm Throttle Body, EFI 39mm Throttle Body, EFI 34mm CV Mikuni 34mm CV Mikuni 40mm Throttle Body, EFI 39mm Throttle Body, EFI 40mm Throttle Body, EFI 39mm Throttle Body, EFI 40mm CV Mikuni 34mm CV Mikuni
Cooling Liquid Liquid Liquid Air / Oil Liquid Liquid Liquid Liquid Liquid Air / Oil
Starting Electric Electric w/ recoil backup Electric w/ recoil backup Electric w/ recoil backup Electric Electric w/ recoil backup Electric Electric w/ recoil backup Electric w/ recoil backup Electric w/ recoil backup
DRIVE TRAIN (2WD/4WD ALL)
Final Drive Shaft Shaft Shaft Concentric Chain
Transmission P/N/R/L/H F/N/R F/N/R P/N/R/L/H P/N/R/L/H F/N/R
Drive System Automatic PVT 2x4/4x4/4x4 ADC Automatic PVT Turf/2x4/4x4/4x4 ADC Automatic PVT 2x4/4x4 Automatic PVT 2WD
Engine Braking System Standard Standard Standard Standard Accessory Accessory
Active Descent Control Standard N/A N/A Standard N/A N/A
SUSPENSION
Front Suspension MacPherson Strut with 8.2" / 20.8 cm travelMacPherson Strut with 7" / 17.8
cm travel, w/ adjustable Preload
MacPherson Strut with 7" / 17.8
cm travel, w/ adjustable PreloadMacPherson Strut with 8.2" / 20.8 cm travel
MacPherson Strut with
8.2" / 20.8 cm travel
MacPherson Strut with
6.7" / 17 cm travel
Rear Suspension Fully Independent, progressive rate with anti-roll bar; 9.5" / 24.1 cm travel
Fully Independent, progressive
rate with anti-roll bar, 8" / 20.3
cm travel with adjustable Preload
Fully Independent, progressive
rate with anti-roll bar, 8" / 20.3 cm
travel with adjustable Preload
Fully Independent, progressive rate with anti-roll bar; 8.75" / 22.2 cm travelFully Independent, progressive rate with
anti-roll bar; 9.5" / 24.1 cm travel
Progressive rate
swingarm with
9.0" / 22.9 cm travel
BRAKES
Front Brakes Single-Lever Hydraulic disc Single-Lever Hydraulic disc Single-Lever Hydraulic disc Single-Lever Hydraulic disc Single-Lever Hydraulic discSingle-Lever
Hydraulic disc
Rear Brake Hydraulic rear foot brake Hydraulic rear foot brake Hydraulic rear foot brake Hydraulic rear foot brake Hydraulic rear foot brake Hydraulic rear foot brake
TIRES & WHEELS
Front Tires 26 x 8R12; PXT 26 x 8R12; PXT 24 x 8-12, 489 22 x 7-12 25 x 8-12; 489 25 x 8-12; 489 25 x 8-12; 489 25 x 8-12; 489 25 x 8-12; 489 23 x 7-10
Rear Tires 26 x 11R12; PXT 26 x 11R12; PXT 24 x 11-12, 489 22 x 10-12 25 x 11-10; 489 25 x 11-10; 489 25 x 11-10; 489 25 x 11-10; 489 25 x 11-10; 489 22 x 11-10
Wheels Cast Aluminum Cast Aluminum or Stamped Steel Stamped Steel Stamped Steel Cast Aluminum Cast Aluminum or Stamped Steel Stamped Steel Stamped Steel Stamped Steel Stamped Steel
DIMENSIONS/CAPACITIES
Wheelbase 50.75" / 128.9 cm 50.5" / 128.3 cm 46" / 116.8 cm 46" / 116.8 cm 57" / 144.8 cm 57" / 144.8 cm 57" / 144.8 cm 57" / 144.8 cm 50.5" / 128.3 cm 49.5" / 125.7 cm
Dry Weight 770 lb. / 349 kg 731 lb. / 332 kg 598 lb. / 274 kg550 lb. / 249.5 kg /
520 lb. / 235.9 kg795 lb. / 360.6 kg 770 lb. / 349.3 kg 860 lb. / 390.1 kg 830 lb. / 376.5 kg 696 lb. / 316 kg 505 lb. / 229.1 kg
Length/Width/Height83", 210.8 cm / 48", 121.9 cm /
48", 121.9 cm
83", 210.8 cm / 48", 121.9 cm /
48" 121.9 cm
72", 182.9 cm / 45", 114.3 cm /
45.5" / 115.6 cm
72", 182.9 cm / 42", 106.7 cm /
45.5" / 115.6 cm
86", 218.4 cm /
48", 121.9 cm /
48", 121.9 cm
86", 218.4 cm /
48", 121.9 cm /
48", 121.9 cm
93", 236.2 cm /
48", 121.9 cm /
48", 121.9 cm
93", 236.2 cm /
48", 121.9 cm /
48", 121.9 cm
83", 210.8 cm /
48", 121.9 cm /
48" 121.9 cm
75", 190.5 cm /
46", 116.8 cm /
46", 116.8 cm
Seat Height 34" / 86.4 cm 34" / 85.7 cm 33" / 83.8 cm 32" / 81.3 cm 34" / 86.4 cm 34" / 86.4 cm 34" / 86.4 cm 34" / 86.4 cm 34" / 85.7 cm 34" / 86.4 cm
Fuel Capacity 4.1 gal / 15.5 ltr 4.1 gal / 15.5 ltr 4.5 gal / 17 ltr 4.5 gal / 17 ltr 6 gal. / 22.7 ltr 6 gal. / 22.7 ltr 6 gal. / 22.7 ltr 6 gal. / 22.7 ltr 4.1 gal / 15.5 ltr 3.25 gal. / 12.3 ltr
Front Rack/Box Capacity 100 lb. / 45.4 kg 90 lb. / 40.8 kg 70 lb. / 31.8 kg 70 lb. / 31.8 kg 90 lb. / 40.8 kg 90 lb. / 40.8 kg 90 lb. / 40.8 kg 90 lb. / 40.8 kg 90 lb. / 40.8 kg 75 lb. / 34 kg
Rear Rack Capacity 200 lb. / 90.7 kg 180 lb. / 81.6 kg 100 lb. / 45.4 kg 100 lb. / 45.4 kg 180 lb. / 81.6 kg 180 lb. / 81.6 kg 400 lb. / 181.4 kg 400 lb. / 181.4 kg 180 lb. / 81.6 kg 125 lb. / 56.7
Hitch Towing Capacity 1500 lb. / 680.4 kg 1225 lb. / 555.7 kg 750 lb. / 340.2 kg 750 lb. / 340.2 kg 1500 lb. / 680.4 kg 1225 lb. / 555.7 kg 1500 lb. / 680.4 kg 1225 lb. / 555.7 kg 1225 lb. / 555.7 kg 850 lb. / 385.6 kg
Ground Clearance 11.25" / 28.6 cm 11.25" / 28.6 cm 9" / 22.9 cm 8" / 20.3 cm 11" / 27.9 cm 11" / 27.9 cm 11" / 27.9 cm 11" / 27.9 cm 11.25" / 28.6 cm 5.5" / 14 cm
Hitch /Type Std / Receiver Std / Receiver Std / Receiver Std / Receiver Std / Receiver Std / Receiver Std / Receiver Std / Receiver Std / Receiver Std / Drawbar
INSTRUMENTATION/FEATURES
InstrumentationDigital Gauge, Speedometer, Odometer, Tachometer, Tripometer, Hourmeter,
Clock, Gear Indicator, Fuel Gauge, Hi Temp/Low Batt Lights, DC Outlet.
Digital Gauge, Speedometer,
Odometer, Tripometer, Hourmeter,
N/R Lights, Fuel Gauge
Digital Gauge, Speedometer,
Odometer, Tripometer, Hourmeter,
N/R Lights, Fuel Gauge
Digital Gauge, Speedometer, Odometer, Tachometer, Tripometer, Hourmeter, Clock,
Gear Indicator, Fuel Gauge, Hi Temp/Low Batt Lights, DC Outlet.
Digital Gauge, Speedometer, Odometer,
Tachometer, Tripometer, Hourmeter,
Clock, Gear Indicator, Fuel Gauge,
Hi Temp/Low Batt Lights, DC Outlet.
N/R Light, Fuel Gauge,
Hi Temp Light
COLORS
Stealth Black, Boardwalk Blue,
Sunset Red, Sagebrush Green,
Mossy Oak® Breakup
Stealth Black, Boardwalk
Blue, Indy Red, Sage Green,
Mossy Oak® Breakup
Sage Green, Indy Red,
Mossy Oak® BreakupSage Green, Indy Red
Stealth Black, Boardwalk
Blue, Sunset Red
Stealth Black, Boardwalk
Blue, Indy RedSage Green, Indy Red Sage Green, Indy Red Sage Green, Indy Red Indy Red
Never ride on public roads, and always avoid paved surfaces. Never engage in stunt driving. Riding and alcohol/drugs don’t mix. Avoid excessive speeds. Be particularly careful on difficult terrain. Remember, ATV riding is more fun when you play by the rules. All ATVs shown in action photography were ridden by professional riders in designated off-road areas. ©2007 Polaris Sales Inc.
All pricing, specifications, claims, and information contained in this brochure are based upon current knowledge and printed material available at time of publication. All pricing, specifications, and descriptions are subject to change without notice, and Polaris assumes no responsibility for changes in pricing or specifications. Check the latest pricing and specifications from all manufacturers. Polaris assumes no responsibility for any inaccuracies, opinions, or omissions in this brochure.
RECREATION/UTILITY VALUE YOUTH OUTLAW™
Sportsman®
6x6Trail Blazer™
330Scrambler™
500 4x4Phoenix™
200Sportsman® 90 ; Outlaw™ 90 ; Outlaw™ 50
NEW Outlaw™
525 SNEW Outlaw™
450 MXROutlaw™
525 IRS
4-stroke 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke KTM® Racing 4-stroke KTM® Racing 4-stroke KTM® Racing
499 329 499 196 89; 89; 49 510 448 510
34mm CV Mikuni 34mm CV Mikuni Mikuni 40 mm CV Keihin 22mm VM Keihin PTE16; Keihin PTE16; Mikuni VM12H Keihin 39mm FCR Keihin 39mm FCR Keihin 39mm FCR
Liquid Air / Oil Liquid Air Air Liquid Liquid Liquid
Electric w/ recoil backup Electric w/ recoil backup Electric w/ recoil backup Electric w/ kick backup Electric w/ kick backup Electric Electric Electric
Shaft / Chain Concentric ChainConcentric chain (Rear)
Shaft (Front)Shaft O-ring Chain 520 O-ring Chain 520 O-ring Chain 520 O-ring Chain
R/N/L/H F/N/R F/N/R F/N/R F/N/R; F/N/R; N/A 5 speed w/reverse 5 speed w/reverse 5 speed w/reverse
Automatic PVT 4x4/6x6 Automatic PVT 2WD Automatic PVT 2x4/4x4 Automatic PVT 2WD Automatic PVT Hydraulic manual clutch / manual shift Hydraulic manual clutch / manual shift Hydraulic manual clutch / manual shift
Accessory Accessory Accessory N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A
MacPherson Strut with 6.7" / 17 cm travelMacPherson Strut with
8.2" / 20.8 cm travel
MacPherson Strut
with 8.2" / 20.8 cm travel
Dual A-arm with 7.0" / 17.8
cm travel
Single A-arm with 5.0" / 12.7 cm travel; Single A-arm
with 5.0" / 12.7 cm travel; Single A-arm with 3.0" / 7.6 cm travelDual A-arm with 10" / 25.4 cm travel Dual A-arm with 10" / 25.4 cm travel Dual A-arm with 10" / 25.4 cm travel
Progressive rate center swingarm with 6.5" / 16.5
cm travel; Rear swingarm with scissor stabilizer
with 7.5" / 19.1 cm travel
Progressive rate swingarm
with 10.5" / 26.7 cm travel
Progressive rate swingarm
with 10.5" / 26.7 cm travel
Mono-shock swingarm
with 6.5" / 16.5 cm travel
Mono-shock swingarm with 6.0" / 15.2 cm travel;
Mono-shock swingarm with 6.0" / 15.2 cm travel;
Mono-shock swingarm with 3.0" / 7.6 cm travel
Mono-shock swingarm with Fox Podium X
11" / 28 cm travel
Mono-shock swingarm with Fox Podium X
11" / 28 cm travel
PRO IRS with Ryde FX Arvin Shocks
10" / 25.4 cm travel
Single-Lever Hydraulic disc Dual Hydraulic Disc Dual Hydraulic Disc Dual Hydraulic Disc DrumDual Hydraulic Disc with dual
piston calipers
Dual Hydraulic Disc with dual
piston calipers
Dual Hydraulic Disc with dual
piston calipers
Hydraulic auxillary rear foot brake Hydraulic Disc Hydraulic Disc Drum Drum Hydraulic Disc Hydraulic Disc Hydraulic Disc
25 x 8-12 23 x 7-10 23 x 7-10 21 x 7-10 19x7-8; 19x7-8; 16x6.5-7 Maxxis RAZR; 21x7-10 Maxxis RAZR MX; 20x6-10 Maxxis RAZR-R Radial; 21x7-10
25 x 11-10 22 x 11-10 22 x 11-10 20 x 10-9 18x9.5-8; 18x9.5-8; 16x8-7 Maxxis RAZR; 20x11-9 Maxxis RAZR MX; 18x10-9 Maxxis RAZR-R Radial; 20x10-9
Stamped Steel Stamped Steel Stamped Steel Stamped Steel Stamped Steel Spun Aluminum Spun Aluminum Spun Aluminum
77" / 195.6 cm 48" / 121.9 cm 48" / 121.9 cm 45" / 114.3 cm 41.5" / 105.4 cm; 41.5" / 105.4 cm; 33" / 83.8 cm 50.5" / 128.3 cm 50.5" / 128.3 cm 50.5" / 128.3 cm
895 lb. / 406 kg 488 lb. / 221 kg 571 lb. / 259 kg 395 lb. / 179.2 kg 305 lb. / 138.3 kg; 283 lb. / 128.4 kg; 210 lb. / 95.3 kg 375 lb. / 170.1 kg 365 lb. / 165.6 kg 395 lb. / 179.2 kg
105", 266.7 cm / 46", 116.8 cm / 48", 121.9 cm75", 190.5 cm / 46", 116.8 cm /
46", 116.8 cm
75", 190.5 cm / 46", 116.8 cm /
47", 119.4 cm
65", 165.1 cm / 42", 106.7 cm /
42", 106.7 cm
61.5", 156.2 cm / 38.5", 97.8 cm / 38.5", 97.8 cm;
61", 154.9 cm / 38.5", 97.8 cm / 38.5" 97.8 cm;
48", 121.9 cm / 31.5" 80 cm / 28", 71.1 cm
71.5", 181.6 cm / 47.5", 120.7 cm /
45", 114.3 cm
71.5", 181.6 cm / 47.0", 119.4 cm /
45", 114.3 cm
71.5", 181.6 cm / 47.5", 120.7 cm /
45", 114.3 cm
34" / 86.4 cm 34" / 86.4 cm 34" / 86.4 cm 32" / 81.3 cm 27" / 68.6 cm; 26.5" / 67.3 cm; 23" / 58.4 cm 32" / 81.3 cm 32" / 81.3 cm 32" / 81.3 cm
4.25 gal. / 16.1 ltr 3.25 gal. / 12.3 ltr 3.5 gal. / 13.2 ltr 2.5 gal. / 9.5 ltr 2 gal. / 7.6 ltr; 1.7 gal. / 6.4 ltr; 1.2 gal. / 4.5 ltr 3.9 gal. / 14.8 ltr 3.9 gal. / 14.8 ltr 3.9 gal. / 14.8 ltr
75 lb. / 34 kg N/A N/A N/A 15 lb. / 6.8 kg N/A N/A N/A
800 lb. / 362.9 kg N/A N/A Accessory 30 lb. / 13.6 cm N/A N/A N/A
1500 lb. / 680.4 kg Accessory Accessory Accessory N/A N/A N/A N/A
5.5" / 14 cm 5.5" / 14 cm 5.5" / 14 cm 5.7" / 14.5 cm 4" / 10.2 cm 5" / 12.7 cm 5" / 12.7 cm 11" / 27.9 cm
Std / Drawbar N/A N/A N/A N/A N/A N/A N/A
Digital Gauge, Speedometer, Odometer, Tripometer,
Hourmeter, Gear Indicator, Hi Temp/Low Batt Lights,
DC Outlet.
N/R Light, Fuel Gauge,
Hi Temp Light
N/R Light, Fuel Gauge,
Hi Temp LightN/R Light, Hi Temp Light N/R Light; N/R Light; N/A N/R Light, Hi Temp Light N/R Light, Hi Temp Light N/R Light, Hi Temp Light
Sage Green Indy Red/White Indy Red/White Indy Red/White, Pink PowerSportsman 90:
Indy Red/Black, Sage Green/Black
Outlaw 90 and 50:
Indy Red/White, Pink PowerIndy Red/White, White Indy Red/White Indy Red/White
30
Photographed using a highly skilled professional operator under controlled conditions.
WARNING! ATVs can be hazardous to operate. For your safety, always wear a helmet, eye protection, and protective clothing and never carry passengers unless the adult ATV has been designed by the manufacturer specifically for that purpose. Polaris® adult models are for riders aged 16 and older. Polaris youth models of 90cc are for riders aged 12 and older. Polaris youth models of 50cc are for riders
aged 6 and older. Be sure to take a safety training course. For safety and training information in the U.S., call the SVIA at (800) 887-2887. You may also contact your Polaris dealer or call Polaris at (800) 342-3764. For safety training in Canada, contact your local Polaris dealer.
Never ride on public roads, and always avoid paved surfaces. Never engage in stunt driving. Riding and alcohol/drugs don’t mix. Avoid excessive speeds. Be particularly careful on difficult terrain. Remember, ATV riding is more fun when you play by the rules. All ATVs shown in action photography were ridden by professional riders in designated off-road areas. ©2007 Polaris Sales Inc.
All pricing, specifications, claims, and information contained in this brochure are based upon current knowledge and printed material available at time of publication. All pricing, specifications, and descriptions are subject to change without notice, and Polaris assumes no responsibility for changes in pricing or specifications. Check the latest pricing and specifications from all manufacturers. Polaris
assumes no responsibility for any inaccuracies, opinions, or omissions in this brochure.
3–4
5–6
7–8
OUTLAW 525 S/450 MXR
OUTLAW 525 IRS
PURE™ POLARIS ACCESSORIES AND APPAREL
Anyone who’s ever run the big three terrains knows they’re three
completely different worlds.
That’s why we purpose-built three distinct Outlaw™ models to
perform best in each situation.
The trail-dominating 525 IRS, built to soak up and muscle through
the biggest bumps. Our new 525 S, a straight-axled dune monster.
And our new race-ready rocket, the 450 MXR.
But the best part is, all three Outlaw models come packing heat.
The championship-proven pedigree of a KTM® engine makes them
the fastest-accelerating, most dialed-in line of sport quads ever.
Because that’s what being The World’s Toughest ATVs® is all about.
CONTENTS
KTM is a registered trademark of KTM Sport Motorcycle AG Corporation
2
– J.B. LEACH, ADRENALINE JUNKIE WITH A
SEMIPERMANENT DIRT GOATEE.
Straight-axled, wicked-fast KTM powered outlaws. Two machines, purpose-built for two
distinct uses. In one corner, the NEW 525 S, a serious dune monster built to blow your
buddy off the line and beat him to the top of the hill all day long. In the other corner,
the NEW 450 MXR, a race-ready hired gun packing enough heat to keep people staring
at your taillight from hole shot to checkered flag. It doesn’t matter which one you
choose—either way, you’ll have the fastest-accelerating quad in its class.
HYDRAULIC CLUTCH
The industry’s only standard, self-adjusting hydraulic clutch is smooth
and easy to pull, and it never fades.
DUAL-PISTON BRAKES
Standard premium brake calipers provide awesome
braking performance.
REVERSE SWITCH
5-speed manual transmission
with reverse.
MAXXIS® TIRES
Perfectly paired, race-tested, and podium-proven, the 450 MXR uses
Maxxis RAZR MX tires while the 525S uses Maxxis RAZR tires.
FEATURES:
FOX® RACING SHOX
Superior stability and performance on sand and track. 450 MXR: Fox Podium X on front
and rear. 525 S: Fox Podium on front; Fox Podium X on rear.
SHOWN: DEMON HELMET, SPRAYPAINT JERSEY, TECH ARMOR
Photographed using a highly skilled professional operator under controlled conditions.
KTM is a registered trademark of KTM Sport Motorcycle AG Corporation
YFZ® is a registered trademark of Yamaha Hatsudoki Kabushiki Kaisha.
Suzuki is a registered trademark of Suzuki Motor Corporation.
Honda is a registered trademark of Honda Motor Co., Ltd.
Lightweight, with massive midrange torque and roll-on acceleration, the KTM® engine
carries a world-champion Enduro and Motocross pedigree.
Photographed using a highly skilled professional operator under controlled conditions.
OUTLAW 450 MXR
Indy
Red/White
OUTLAW 525 S
WhiteIndy
Red/White
4
Outlaw 525
Raptor 700
YFZ® 450
Honda® 450
SP
EED
(M
PH
)
3rd GEAR »
86420TIME (SEC)
80
70
60
50
40
30
20
SP
EED
(M
PH
)
5th GEAR »
0 2 4 6 8 10 12 14 16 18TIME (SEC)
80
70
60
50
40
30
20
SP
EED
(M
PH
)
4th GEAR »
0186420TIME (SEC)
80
70
60
50
40
30
20
Pair the ferocious KTM® 525 engine with performance-tuned Independent Rear Suspension
(PRO IRS), and the Outlaw™ 525 IRS lets you take on the roughest trails without hesitation. It’s
the future of the sport. Don’t get left in the dust.
ENGINE
Lightweight with massive midrange torque and roll-on acceleration, the
Motocross and Enduro racing world-champion KTM engine packs the power so
that, when the trail gets rough, you can punch the throttle and muscle through.
GROUND CLEARANCE
With the Pro IRS, an incredible 11 in. (27.9 cm) of ground clearance lets you clear the toughest
obstacles. That’s more than double the clearance of straight-axle quads.
FORGED REAR ALUMINUM A-ARMS AND UPPER CONTROL ARM
5-SPEED MANUAL TRANSMISSION WITH REVERSE
SUPERIOR POWER, GROUND CLEARANCE, AND CONTROL EQUALS BETTER ROLL-ON ACCELERATION
The Outlaw 525 IRS has the
trail-dominating power and suspension
that’s perfect for cross-country
and hard, aggressive rides over the
roughest terrains.
SHOWN: NERF® BARS, MOMENTUM HELMET, SPRAYPAINT JERSEY,
TECH ARMOR
Photographed using a highly skilled professional operator under controlled conditions.
PRO IRS
The industry’s only
high-performance IRS. Absorbs ruts
and bumps, to keep power to the ground and
superior control in off-camber situations.
MAXXIS® TIRES
RAZR-R Radial tires specifically for
peak performance.
DOUG EICHNER, POLARIS® FACTORY RACER
7-time Ponte De Vaux winner.
5-time WORCS ATV Series winner.
Mickey Thompson off-road
championship winner.
Shown above winning WORCS race
at Zaca Station MX,
Los Olivos, California.
HYDRAULIC CLUTCH
The industry’s only standard,
self-adjusting hydraulic clutch
is smooth and easy to pull, and
it never fades.
CENTER-MOUNTED EXHAUST
Provides better balance and
mass centralization.
L.E.D. TAIL LIGHT
ANTI-SWAY BAR
Allows for flat cornering.
KTM is a registered trademark of KTM Sport Motorcycle AG Corporation
Maxxis® is the registered trademark of Cheng Shin Rubber Ind. Co., Ltd.
YFZ is a registered trademark of Yamaha Hatsudoki Kabushiki Kaisha.
Suzuki® is a registered trademark of Suzuki Motor Corporation.
Honda is a registered trademark of Honda Motor Co., Ltd.
Photographed using a highly skilled race-sanctioned operator under controlled conditions.
Indy
Red/White
6
4-WHEEL INDEPENDENT SUSPENSION
Fox Podium Shox in the front. Ryde
FX Arvin Shocks in the rear for
superior performance.
Jerseys, jackets, gloves, chest protectors, T-shirts, caps, and more. When you choose
Pure™ Polaris riding gear, you get all the latest styles with outstanding comfort and
safety. We know, because we design it and we wear it.
Check out our entire line of Pure Polaris accessories at polarisindustries.com
SPORTS HELMETS
Lightweight, comfortable, and sturdy. All of
our helmets are sure to turn heads.
Defender Momentum Demon Pursuit
REAR GRAB BAR
1 in. tube-aluminum construction
for an easy grab
Mounts to stock rear-grab-bar location
Works on all Outlaw models
Mounting location for whip flag
NERF® BARS
1 in. tube-aluminum construction
One kit works on all Outlaw models
1 in. webbing for extra strength
Mounts to footpeg and A-Arm support
HEEL POCKET
Integrated to work on all Outlaw™ models
Simple installation with removal of
plastic heel pockets
Added support for extreme riding
More clearance for paddle tires
FMF SILENCER
Performance gains throughout RPM range
Stainless-steel construction
Removable spark arrestor included
Weighs 4.5 lbs. less than stock exhaust
No rejetting required
Use with stock header pipe
FRONT GRAB BAR
1 in. tube-aluminum construction
Replaces stock bumper
A must-have for any performance rider
8
ATVs · ACCESSORIES · APPAREL
©2007 Polaris Industries Inc.
www.polarisindustries.com
Printed in the U.S.A.
Part # 9936689 PO # P690848