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2007 ACCESSORIES & EQUIPMENT
Exterior Trim - H3
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Fastener Tightening Specifications
REPAIR INSTRUCTIONS
QUARTER PANEL UPPER APPLIQUE REPLACEMENT
ApplicationSpecification
Metric EnglishCargo Tie Down Loops 34 N.m 25 lb ftFront Bumper Impact Bar Bolts 50 N.m 37 lb ftGrille Guard/Brush Guard Bolts 50 N.m 37 lb ftRadiator Grille Nut 3 N.m 27 lb inRear Side Door Flare Screws 2 N.m 18 lb inRear Wheel Opening Flare Bolts 9 N.m 80 lb inRocker Panel Screws 2 N.m 18 lb inWindshield Side Reveal Molding Screws 2 N.m 18 lb in
Fig. 4: View Of Door Emblem & Nameplate Courtesy of GENERAL MOTORS CORP.
Door Emblem and Nameplate Replacement (H3)
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careful not to touch the tape with hands and do not allow the tape to come in contact with dirt or any foreign matter prior to adhesion.
2. Use a J 25070 or equivalent to remove the old nameplate. Clean all the adhesive residue from the fender, wipe the surface dry with a clean lint-free towel prior to installing new nameplate.
3. Ensure full adhesion is made once the nameplate has been installed.
Tip: Clean and dry thoroughly the area where the emblem will be installed.
Callout Component NameFastener Tightening Specifications: Refer to Fastener Tightening Specifications.
Fig. 5: Emblem/Nameplate Replacement - Endgate Courtesy of GENERAL MOTORS CORP.
Endgate Emblem and Nameplate Replacement (Base)
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1. When removing protective liners from adhesive backed nameplates, be careful not to touch the tape with hands and do not allow the tape to come in contact with dirt or any foreign matter prior to adhesion.
2. Use a J 25070 or equivalent to remove the old nameplate. Clean all the adhesive residue from the fender, wipe the surface dry with a clean lint-free towel prior to installing new nameplate.
3. Ensure full adhesion is made once the nameplate has been installed.
Tip: Clean and dry thoroughly the area where the emblem will be installed.
Callout Component NameFastener Tightening Specifications: Refer to Fastener Tightening Specifications.
Endgate Emblem (Qty: 1)
1. When removing protective liners from adhesive backed nameplates, be careful not to touch the tape with hands and do not allow the tape to come in contact with dirt or any foreign matter prior to adhesion.
Fig. 6: Wheel Opening Flare Replacement - Front Courtesy of GENERAL MOTORS CORP.
Front Wheel Opening Flare Replacement (Base)
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2. Use a J 25070 or equivalent to remove the old nameplate. Clean all the adhesive residue from the fender, wipe the surface dry with a clean lint-free towel prior to installing new nameplate.
3. Ensure full adhesion is made once the nameplate has been installed.
Tip: Clean and dry thoroughly where the emblem will be installed.
Callout Component NamePreliminary Procedures
1. Remove the front wheelhouse panel. Refer to Wheelhouse Panel Replacement (Front) or Wheelhouse Panel Replacement (Rear) .
2. Disconnect the front side marker lamp electrical connector from the marker lens housing.
1. The component part and surface should be 21°C (70°F) prior to installation. The vehicle should remain at 21°C (70°F) for one hour after assembly to allow the adhesive to develop sufficient bond strength.
2. Clean the old adhesive tape from the flare and wipe the surface with a clean, dry lint-free towel prior to installing the front flare.
3. When removing protective liners from the adhesive tape, be careful not to touch the tape with the hands and do not allow the tape to come in contact with dirt or any foreign matter prior to adhesion.
4. Remove either the LF or RF front wheelhouse panel. Refer to Wheelhouse Panel Replacement (Front) or Wheelhouse Panel Replacement (Rear) .
NOTE:Refer to Exterior Trim Emblem Removal Notice .
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RH Front Flare Retainer (Qty: 6) Tip:
1. Disengage the bottom retainers. 2. Using a plastic flat-bladed tool, release the adhesive tape from the flare. 3. Pull the flare outward in order to release the outer flare retainers.
2 RH Front Flare Assembly (LH Similar)3 RH Front Flare Retainer (Qty: 6)
4Double Sided Adhesive Tape Tip: Remove the adhesive tape backing only after the flare assembly is secured to the vehicle. Completely wet-out the entire outer periphery of the flare.
REAR WHEEL OPENING FLARE REPLACEMENT (REAR DOOR W/BRM AND RHD)
Fig. 10: Identifying Rear Wheel Opening Flare (Rear Door w/BRM & RHD) Courtesy of GENERAL MOTORS CORP.
Rear Wheel Opening Flare Replacement (Rear Door w/BRM and RHD)
1Tighten: 9 N.m (80 lb in)
Refer to Fastener Notice .
2Rear Wheel Opening Flare Retainer (Qty: 6) Tip: Use side cutters to clip the ends of the retainers for removal.
3 Rear Wheel Opening Flare Assembly
Callout Component Name
Preliminary Procedures
1. The component part and surface should be 21°C (70°F) prior to installation. The vehicle should remain at 21°C (70°F) for one hour after assembly to allow the
REAR WHEEL OPENING FLARE REPLACEMENT (REAR BODY W/BRM AND RHD)
adhesive to develop sufficient bond strength. 2. Clean the old adhesive tape from the door flare and wipe the surface with a clean, dry
lint-free towel prior to installing the door flare. 3. When removing protective liners from the adhesive tape, be careful not to touch the
tape with the hands and do not allow the tape to come in contact with dirt or any foreign matter prior to adhesion.
1
Rear Door Flare Retainer (Qty: 4) Tip:
1. Disengage the inner retainers. 2. Using a plastic flat-bladed tool, release the adhesive tape from the
flare. 3. Pull the flare outward in order to release the outer flare retainers.
2 Rear Door Flare (LH Similar)3 Rear Door Flare Retainer (Qty: 4)
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Double Sided Adhesive Tape Tip: Remove the adhesive tape backing only after the flare assembly is secured to the vehicle. Completely wet-out the entire outer periphery of the flare.
Fig. 11: Identifying Rear Wheel Opening Flare (Rear Body w/BRM & RHD) Courtesy of GENERAL MOTORS CORP.
Rear Wheel Opening Flare Replacement (Rear Body w/BRM and RHD) Callout Component Name
Preliminary Procedures
1. The component part and surface should be 21°C (70°F) prior to installation. The vehicle should remain at 21°C (70°F) for one hour after assembly to allow the adhesive to develop sufficient bond strength.
2. Clean the old adhesive tape from the body flare and wipe the surface with a clean, dry lint-free towel prior to installing the body flare.
3. When removing protective liners from the adhesive tape, be careful not to touch the tape with the hands and do not allow the tape to come in contact with dirt or any foreign matter prior to adhesion.
REAR WHEEL OPENING FLARE REPLACEMENT (REAR BUMPER W/BRM AND RHD)
Fig. 12: Identifying Rear Wheel Opening Flare (Rear Bumper w/BRM & RHD) Courtesy of GENERAL MOTORS CORP.
Rear Wheel Opening Flare Replacement (Rear Bumper w/BRM and RHD)
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1. Disengage the inner retainers. 2. Using a plastic flat-bladed tool, release the adhesive tape from the
flare. 3. Pull the flare outward in order to release the body flare retainers.
2 Rear Body Flare (LH Similar)3 Rear Body Flare Retainer (Qty: 4)
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Double Sided Adhesive Tape Tip: Remove the adhesive tape backing only after the flare assembly is secured to the vehicle. Completely wet-out the entire outer periphery of the flare.
Callout Component Name
NOTE:Refer to Exterior Trim Emblem Removal Notice .
1. The component part and surface should be 21°C (70°F) prior to installation. The vehicle should remain at 21°C (70°F) for one hour after assembly to allow the adhesive to develop sufficient bond strength.
2. Clean the old adhesive tape from the bumper flare and wipe the surface with a clean, dry lint-free towel prior to installing the bumper flare.
3. When removing protective liners from the adhesive tape, be careful not to touch the tape with the hands and do not allow the tape to come in contact with dirt or any foreign matter prior to adhesion.
1
Rear Bumper Flare Retainer (Qty: 3) Tip:
1. Disengage the inner retainers. 2. Using a plastic flat-bladed tool, release the adhesive tape from the
flare. 3. Pull the flare outward in order to release the bumper flare retainers.
Double Sided Adhesive Tape Tip: Remove the adhesive tape backing only after the flare assembly is secured to the vehicle. Completely wet-out the entire outer periphery of the flare.
Fig. 15: Grille Guard/Brush Guard Replacement Courtesy of GENERAL MOTORS CORP.
Grille Guard/Brush Guard Replacement (Base)
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� Pull outward evenly to release the retainer tabs from the retention clips around the headlamps.
� Pull outward evenly to release the retainer tabs from the retention clips at the center upper and lower grille area.
� Transfer the radiator grille support assembly as needed.
Callout Component Name
Fastener Tightening Specifications: Refer to Fastener Tightening Specifications.Preliminary Procedure: Remove the front tow hooks. Refer to Front Tow Hook Replacement .
NOTE:
Refer to Fastener Notice .
1 Bar Bolts, Front Bumper Impact (Qty: 4) Tip: Support the radiator grille guard prior to removing the bolts.
Callout Component NamePreliminary Procedure: Remove the front tow hooks. Refer to Front Tow Hook Replacement . Tip: Support the radiator grille/brush guard prior to removing the impact bar bolts.
Callout Component NameFastener Tightening Specifications: Refer to Fastener Tightening Specifications.
1Clips, Integral Retention (Qty: 10) Tip: Evenly pull the hood air grille panel at the outer edges upward to release the 10 tabs from the hood retention clips.
Fig. 20: Identifying Spare Wheel Stowage Outer Cover Courtesy of GENERAL MOTORS CORP.
Spare Wheel Stowage Outer Cover Replacement
2. Open either the left or right front door and release the auxiliary weatherstrip up to the roof header to access the windshield side reveal molding screws.
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Screws, Windshield Reveal Molding (Qty: 2) Tip: Pull reveal molding forward to release the tabs from the integral retention clips.
2. Remove the 4 nuts from the spare tire carrier studs. 3. Remove the spare tire carrier. 4. Remove the 4 spare tire carrier studs from the liftgate.
1 Spare Wheel Carrier Assembly
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Spare Wheel Carrier Bolt (Qty: 4)
Tip:
� Apply LOCTITE® Blue, 242 to the threads prior to installing the spare wheel carrier bolts to the liftgate.
� Tighten the 4 bolts in sequence as shown.
Tighten: 50 N.m (37 lb ft)
NOTE:
Refer to Fastener Notice .
3 Spare Wheel Stowage Inner Cover Assembly
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Spare Wheel Stowage Outer Cover Assembly
Procedure
1. Align the outer cover hinge to the inner cover hinge. 2. If the outer cover sags, remove the 4 bolts holding the outer hinge to the
outer cover. 3. Place the outer cover in the Full Open position and swing the outer
hinge to the closed position. 4. Measure from the floor to the top bar of the outer hinge at the
outermost vertical mounting plate. 5. Using the palm of the hand, pry upward on the outer hinge and re-
measure from the floor to the same location as previously measured on the outer hinge.
6. Continue using the previous adjustment steps until the proper amount of height of the hinge outer is achieved to obtain the proper alignment of the Inner to Outer panels.