200612281037430

GDEPRI

Power Control & Protection

GD60 RTU

User's Guide

Document Number : ED-B-020-A1 Version : 1.10 Revision : 1 Date : 06.12.10

GD60 USER’S GUIDE ,V1 ,R1 ,NO. ED-B-020-A1

NOTICE OF COPYRIGHT & PROPRIETARY RIGHTS

© 2003, GDEPRI Power Control & Protection All rights reserved.

The contents of this manual are the property of GDEPRI Power Control & Protection No part of this work may be reproduced or transmitted in any form or by any means, except as permitted in written license agreement with GDEPRI Power Control & Protection

GDEPRI Power Control & Protection has made every reasonable attempt to ensure the completeness and accuracy of this document. However, the information contained in this manual is subject to change without notice, and does not represent a commitment on the part of GDEPRI Power Control & Protection

Any attached hardware schematics and technical descriptions, or software listings that disclose source code, are for information purposes only. Reproduction in whole or in part to create working hardware or software for other than GDEPRI Power Control & Protection products is strictly prohibited, except as permitted by written license agreement with GDEPRI Power Control & Protection

TRADEMARK GD60, GD200, GD25, GD50 is a registered trademark of GDEPRI Power Control & Protection All

NOTICES other brand and product names mentioned in this document are trademarks or registered trademarks of their respective companies.


Classification :General Release : Full

Modification Record

VERSION REVISION DATE INITIALS COMMENT

1.00 06.12.10 EH Created


Table of Contents

About This Document

Overview ..................................................................................................................................1 Purpose of this Document.........................................................................................................2 Who is the Audience ...............................................................................................................3 Support Services and Training..................................................................................................4 Warranty.....................................................................................................................................5 Safety Precautions .....................................................................................................................6 Warning Symbols ......................................................................................................................7 Styles & Conventions Used in This Document .......................................................................8

1: What is a GD60? Overview................................................................................................................................ 1-1 Super RTU ........................................................................................................................... 1-2 Plug-in Options .................................................................................................................... 1-3

2: Technical Specifications Overview................................................................................................................................ 2-1 Electrical Specifications........................................................................................................ 2-2 Physical Specifications.......................................................................................................... 2-3 Compliance to Standards....................................................................................................... 2-4

3: Before Powering Up Overview................................................................................................................................ 3-1 Inspecration………………………………………………………………………………3-2 GD60 compenent options ..………………………………………………………………3-3 Familiarization……………………………………………………………………………3-4

4: Installation Overview................................................................................................................................ 4-1 Physical Mounting................................................................................................................. 4-2 Back Panel Connections........................................................................................................ 4-3 Digital Input Configurations ............................................................................................... 4-4 Digital Output Configurations - General.............................................................................. 4-5 GD60DO Module - Digital Output Configurations .......................................................... 4-6


GD60DO Module - Digital Output Connections ............................................................... 4-7 GD60DO Module - Connection Diagrams ......................................................................... 4-8 GD60DO Module - Optional Control Configuration........................................................... 4-9 DC Analog Configurations .................................................................................................. 4-10 AC Analog Configurations .................................................................................................. 4-11 AC Configuration Options ................................................................................................. 4-12 Example 1: 1 Element Metering, 2 Separate Circuits ........................................................ 4-13 Example 2: 2 Element Metering, 2 Separate Circuits ........................................................ 4-14

5: Communications

Overview................................................................................................................................. 5-1 Standard Serial Interfaces ...................................................................................................... 5-2 Optional Xcom communication cards................................................................................... 5-3

6: Functional Verification

Overview................................................................................................................................. 6-1 Required System Components ............................................................................................. 6-2 Boot Test Verification............................................................................................................ 6-3 System Diagnostics .............................................................................................................. 6-4 Login to GD8Config .............................................................................................................. 6-5 Indicator LEDs ..................................................................................................................... 6-6 Controls Switch Operation..................................................................................................... 6-7 Digital Input Verification Test .............................................................................................. 6-8 Digital Output Verification Test .......................................................................................... 6-9 DC Analog Input Verification Test..................................................................................... 6-10 AC Voltage and Current Input Verification Test ............................................................... 6-11

7: Hardware

Overview................................................................................................................................. 7-1 General Architecture ............................................................................................................ 7-2 GD80 Communication Module (Main Board) ................................................................... 7-3 GD60DIDO Digital Input and Control Output Module....................................................... 7-4 GD60I/O Digital Output configurations ............................................................................. 7-5 GD60ACI AC Analog Input Module.................................................................................... 7-6


GD60AI DC Analog Input Module .................................................................................. 7-7 GD60DI Digital Input Module .............................................................................................. 7-8 GD60PS Power Supply Module............................................................................................ 7-9

8: GD60 Software

Overview................................................................................................................................. 8-1 System Software ..................................................................................................................... 8-2 Application Software.............................................................................................................. 8-3 Plant I/O Subsystem............................................................................................................... 8-4

9: Servicing the GD60

Overview................................................................................................................................. 9-1 General .................................................................................................................................. 9-2 Fuse Replacement ................................................................................................................. 9-3 Construction of the GD60 .................................................................................................... 9-4 Disassembling the GD60 ..................................................................................................... 9-5

10: Troubleshooting

Run-time and Start-up Problems ......................................................................................... 10-1 Initialization Errors ............................................................................................................ 10-2 LAN-Based Errors................................................................................................................ 10-3

11: Upgrading the GD60

Overview ............................................................................................................................. 11-1

12: GD60 MVRTU

Overview.......................................................................................................................…..12-1 GD60 MVRTU. ............................................................................................................…..12-2 GD60 MVRTU Installation……………………………………………………...……..12-3 GD60 MVRTU Commissioning…………………………………………………...…...12-4 GD60 MVRTU Maintenance……………………………………………………...……12-5 GD60 MVRTU FAT and Test Report……………………………………………...…..12-6 GD60 MVRTU Commissioning Record…………………………………………….....12-7 GD60 MVRTU Maintenance Record………………………………………………......12-8 Warnings regarding use of gdepri products………………………………………...12-9


About This Document

1．Overview

Introduction This section is designed to introduce the user to preliminary information that should be reviewed before a user proceeds with installation, configuration or maintenance of a GD60.

In this chapter This chapter contains the following topics

Topic See Purpose of this Document 2

Who is the Audience 3

Support Services and Training 4

Warranty 5

Safety Precautions 6

Warning Symbols 7

Styles & Conventions Used in This Document 8


2．Purpose of this Document

What this This manual contains information needed to install and configure the document hardware of a GD60 RTU. provides The Product Overview section describes the various components of the GD60.

The remainder of this User’s Guide describes:

? installing and configuring hardware, software, and communications components

? using, maintaining, and troubleshooting the GD60 The manual is formatted in a logical sequence that follows the recommended procedure for installing and configuring a GDEPRI Power Control & Protection GD60 RTU.

What this

Document

not provided This manual does not provide any procedures for configuring the software of GD60 RTU.

For topics related to the use of GD8Cfg configuration utility, or details of any

software application used in a specific GD60RTU, refer to documentation

provided by GDEPRI.

Training Tool In addition to the primary purpose of this User’s Guide, its secondary purpose is that of a Training Manual for customer training sessions provided by GDEPRI Power Control Systems, or its agents.


3．Who is the Audience

Job Titles This document is intended to be used by application specialists and/or SCADA system engineers who are responsible for installing, configuring and maintaining a SCADA system containing GD60 units.

Experience & This User’s Guide assumes that anyone working with a GD60 has some prior Abilities knowledge of:

? the electrical industry

? personal computer terminology ? GDEPRI Power Control Systems’ products ? other industry products such as protective relays, meters, and voltage

regulators.


4．Support Services and Training

General GDEPRI Power Control & Protection provides professional assistance

in the use of its software and hardware products.

Website www.gdepri.com Unlimited access is available to a wide variety of information and company services — including product, training and technical services.

Need Help? If the GD60 RTU does not operate normally when the operating instructions in this User’s Guide are followed, contact GDEPRI Power Control & Protection for assistance.

Problem resolution procedures not recommended by GDEPRI Power Control & Protection might result in damage or injury to persons and property.

Representatives are available Monday through Friday, 9:00 a.m. to 5:00 p.m. Beijing Standard Time.

GDEPRI Power Control Systems Toll-Free: . Phone: 86.20.8701.1087 1025 Gaopu Road, Software Park Fax: 86.20.3702.0105 Tianhe, Guangzhou, PR. China email: [email protected] 510630

Con t in ued on n ex t pag e

Technical Support

Contacting

http://www.gdepri.com


5．Support Services and Training, Continued

Product A Return Merchandise Authorization (RMA) number must accompany all Returns equipment being returned to GDEPRI for repair, servicing, or for any other

reason.

GDEPRI will not accept product returns unless accompanied by the Return Merchandise Authorization number. Please contact GDEPRI Power Control & Protection, to obtain a Return Merchandise Authorization number and for complete instructions for return shipments, before attempting to return any products.


6．Warranty

Terms and Conditions GDEPRI Power Control & Protection warrants each GD60 product to be free

of defects in material and workmanship under normal use and service for a period of 24 months from the date of shipment from the factory. In the event of a failure covered by warranty, GDEPRI Power Control & Protection will undertake to repair or replace the unit without charge, providing that the warrantor has determined that it is defective.

Warranty shall not apply to any unit which has been subject to: § Misuse § Negligence § Accident § Incorrect installation § Use of this product in a manner not specified by GDEPRI Power

Control & Protection in this User’s Guide. § Alterations by anyone other than GDEPRI Power Control &

Protection, or an authorized representative.

GDEPRI Power Control & Protection is not liable for special, indirect or consequential damages, or for loss of profit or expenses sustained as a result of a product malfunction, incorrect application or adjustment.

NOTE:

The above terms are subject to change at any time, or as stipulated in contractual agreements.


7．Safety Precautions

Important Follow all safety precautions and instructions in this manual:

? Only qualified personnel should work on the GD60 RTU. Maintenance personnel should be familiar with the technology and the hazards associated with electrical equipment.

? Read and thoroughly understand this User’s Guide before using the GD60 RTU. Save these instructions for later use and reference.

? All AC voltage and current terminals are protected from accidental contact by mechanical safety shields. The GD60 has been designed so that field wiring does not have to be touched or disconnected when removing printed circuit boards (PCBs).

? Modules that hold potentially hazardous voltages are designed to be removed with a PCB puller (located inside of GD60 front cover, on the edge of the Indicator Switch Card). Always use the puller provided.

? The Local/Remote switch (on the front panel of the GD60) has a mechanical protector to prevent accidental operation of the switch. The switch can be locked in either position.

? All electronic components within the GD60 are susceptible to damage from electrostatic discharge. Observe standard precautions for handling electronic components.

Hazardous Voltages can cause shock, burns or death. 1. Disconnect and lockout all power sources before servicing and

removing components. 2. Short all current transformer primaries before servicing.


8．Warning Symbols

Warning Symbols on Enclosure Back Panel

Caution (refer to accompanying documentation.)

Caution, risk of electric shock

Earth Ground Terminal

Protective Ground Terminal

Power Supply Off (Stand-by Mode)

Power Supply On

Patent On the front panel of the GD60 enclosure, a label similar to the one shown

Protection below will be fixed.

Label This label is displayed as a formal notification of the US patents that protect the product and the technology developed by GDEPRI Power Control & Protection

MAY BE PROTECTED BY ONE OR MORE OF THE FOLLOWING US PATENTS:


About This Document

Styles & Convent ions Used in This Document

Document This manual uses the Microsoft Manual of Style as a basis for styles and Standards conventions. The following is a list of some of the conventions used in this

document:

? Lists of procedural instructions are numbered in the order they are to be performed. Other lists of information are bulleted.

? Field names, menu names or items, or output text that are displayed on a PC monitor are referred to in Bold text. Buttons to be clicked on dialog boxes are indicated the same way: OK, MOVE.

? Specific keyboard keys are indicated in SMALL CAPITAL letters like this: ENTER, ALT, BACKSPACE.

? Throughout this manual, the word Click always refers to a user's choosing or selecting a command or option by pressing and releasing a mouse button (the primary mouse button, unless otherwise indicated).

? The word press is used when pressing a key initiates an action within the program or moves the user's position within a document or worksheet. For example, "press ENTER" or "press N.”

? Select and Clear are used when a mouse button is used to turn on and off a function or option that is controlled by a check box.

? Use choose for command buttons, because command buttons actually carry out a command and are not options (or settings)

? Type directs a user to type information that will appear on the screen. For example, "type your name."

? Words or instructions to be typed into your computer are indicated exactly as they should be typed, in italics. (For example, type in the command diskcopy a: b: ENTER).


1: What is a GD60?

1-1 Overview

Introduction The GD60 is GDEPRI Power Control Systems’ providing unmatched integration of a wide range of substation measurement, status, control and remote communications functions.


Topic See Super RTU 1-2

Plug-in Options 1-3


1-2 Super RTU

Integrated The GD60 can be function as a: Functions

? Remote Terminal Unit ? Programmable logic controller ? Substation LAN node ? IED gateway ? bay level controller ? power quality monitor ? fault/event (waveform) recorder. ? Protection relays(future)

Scalable The flexible and scalable architecture of the GD60 makes it an excellent option Architecture for:

? advanced substation monitoring and control ? automation applications. ? Protection application ? Communication gateway It can accommodate a variety of discrete interface module options, such as:

? digital input ? AC or DC analog inputs ? digital outputs


Flexible Communication § Communication flexibility optionally provides RS-232/485 serial

communication ports or dual Ethernet LAN (DNP/UDP/IP, IEC870-5-104, IEC61850) ports.

§ Eight RS-232/485 serial ports interface to legacy IEDs or Master stations. § The extensive GDEPRI library of interfaces is available for the GD60 to

interface with over 50 different Master Station, RTU, IEDs. § Optional UTC port allows for global satellite time synchronization. § Maintenance port support provides access to GD8Config.

The GD60 offers all these features and meets with the robust requirements of the IEEE, IEC, GB


1-3 Plug-in Options

3 Components The essential components of the GD60 can be broken into three groups:

1. Hardware 2. Software 3. Communications.

The metal GD60 housing contains the fundamental hardware, base software, and communication facilities to operate as a fully functional stand-alone control system.

Indicator LEDs on the front panel provide information about the operation and status of the GD60. The housing also has capacity to accept a variety of optional and expansion cards to increase the functionality of the GD60. The GD60 provides a wide range of configurations for communication module, digital inputs, digital outputs, and AC and DC analog inputs in a compact package. Or with chain rack mount enclosure for scalable RTU and control systems

The GD60 utilizes an innovative multi-processor design to provide the large number of functions at best-in-class levels of performance. This allows communications response performance to far exceed that provided by most other RTU or IEDs — even while concurrently executing: ? peer-to-peer and file transfer applications on the LAN

? waveform and event recording on up to 256 analog channels ? Up to 512 digital Output channel ? SOE monitoring on up to 1960 digital input channels ? PLC algorithms ? data polls from IEDs ? metering and power quality functions in real time.

Con t in ued on nex t pag e

The GD60 Housing

Multi Processor Design


Plug-in Options, Continued

Communication Options

The GD60 architecture includes plug-in options for the substation LAN, serial,or other communications to a host system. This allows the device to interface to the GDEPRI iSCS Ethernet LAN withfiber optic, twisted-pair options. Serial interfaces are user selectable, to choose RS232 or RS485 options

iSCS Ethernet Functioning as a LAN node, the GD60 supports:

LAN Node § peer-to-peer and client/server applications to other IEDs or nodes, such as the GDEPRI D200 and PowerNet graphical user interface.

? file transfer of code and configuration files ? virtual or “loop through” connection support for internal functions and

connected IEDs.

Serial Options When equipped with the serial port interfaces, the GD60 can function as a:

? standalone IED ? PLC ? RTU supporting the complete GDEPRI library of over 60 host protocols

including DNP and MMS.

C o n t i nue d o n n ex t p age


Plug-in Options, Continued

Integrated Virtually any of the available interfaces and options can be combined into a System unique combination of capabilities, tailored specifically for your application


2: Technical Specifications

2-1 Overview

Introduction This section outlines the electrical and physical specifications of the GD60 product.

It also lists the many international standards that the product meets or exceeds.


Topic See Page Electrical Specifications 2-2

Physical Specifications 2-7

Compliance to Standards 2-8


2-2 Electrical Specifications

Power Input Options Requirements

Power consumption

20-60 Vd c

70-150 Vd c /115 Vac 50/60 Hz 250

Vdc/220 Vac 50/60 Hz 55 Watts

(maximum)

Intel XSCAL @ 400/550 MHz

64M Flash 128M RAM

ARM @ 44/60 MHz

64K Flash 16-256K RAM

Communication Maintenance Port Ports

GD60 DisplayPort

UTC Time Port

Standard Serial Communication Ports(1-9) Ethernet Ports (2) USB Port

RJ45/ DB9-F, EIA232

DB9-F, EIA485

DB9-F, EIA232/422

RJ45/DB9-F, EIA232 up to 115000bps software configurable Ethernet/802.3 1 0/100BaseT or 1 /100BaseFL USB master/slave Interface

Co nt i nued on ne xt pag e

CPU, Memory Main Processor

I/O Processor


Electrical Specifications, Continued

AC Analog Measurement

M

Configuration Options

Analog Inputs Sampling Rate A/D

Resolution

Direct AC analog inputs from CTs and VTs Two 3-phase circuits 8 AC analog inputs organized in groups of two (2) inputs, Transformer isolated 64 samples per Power Line Cycle

16 bits plus sign

AC Voltage Nominal VT input options Inputs

Measurement Range

Overload Voltage

Burden Accuracy

57.9 Vr m s ,

69.3 Vr m s ,

100 Vr m s ,

120 Vrms, or 220 Vr m s ,

0% to 250% depend on optional VT 250% of nominal continuous depend on optional VT

350% of nominal for one (1) minute depend on optional VT Less than 0.1 VA

0.2% FS at 25° C

AC Current Nominal CT input options 1 Arms or Inputs 5 Ar m s ,

Measurement Range

Overload Current

Burden

Accuracy

Calculated Data

2% to 1600% depend on optional CT 4 times —continuous optionalCT 30 times--10 seconds optionalCT 100 times— 1 second optionalCT 0.01ohm

0.2% full scale up to 2 times nominal

Electrical Power Supports 1, 2, 2½ and 3 element metering providing active, reactive, and apparent power; power factor




AC Current Inputs, Continued

Electrical Energy

Fault Detection

Line Frequency

Oscillography

Accumulators for kWh, KVAh, KVARh; import and export

Symmetrical component circuit unbalance detection method Measurement Range:

55 Hz to 65Hz (60 Hz) accuracy 0.1 Hz 45 Hz to 55Hz (50 Hz) accuracy 0.1 Hz Waveform and event recording on up to 15 AC analog channels simultaneously with concurrent capture of up to 96 digital input points Analog sample rate: 64 samples/cycle

Record length: 240 cycles with programmable pre- and post-capture times

DC Analog Value Measurement

Analog Inputs

Sampling Rate

A/D Resolution

16 DC analog optically isolated differential inputs

334 ms @ 60 Hz, 400 ms @ 50 Hz for each channel.

14 bits plus sign

DC Voltage Nominal Input Range

Measurement Range

Overload Voltage

Input Impedance

Accuracy

Temperature Coefficient

5 Vd c

6 Vd c

30 Vdc (NM) continuous 200 Vdc (CM) continuous

More than 10 Mohm

0.05% of full scale 15

ppm/°C




DC Current Nominal Input Range Options 1 mA 5 mA 10 mA, or 20 mA

Input Burden 5K to 250 ohm (1 to 20mA)

Accuracy 0.10% of full scale

Temperature Coefficient 30 ppm/°C

Digital Input Module General

Digital Input on Options

Burden

Contact Debounce

Configurable Input Types

On-Board Wetting Supply

Up to 12-32 optically isolated (5000 Vr m s ) , organized in groups of 32 inputs

One of: 12, 24, 48, 110, 125, 220, 250 Vd c ±20%, bipolar inputs 120, 240 Va c (50/60 Hz) ±25%

2 to 6 mA, maximum power dissipation is 0.5W per input Three-level programmable software filtering for debounce and chatter Digital input

Sequence of Events with time-tagging accuracy of 1 ms Change of State

Up to 32 digital inputs as Pulse Accumulator

Groups of 4 digital inputs as BCD inputs

+12 Vdc, isolated, external wetting optional




Digital Outputs Standard Digital Outputs

Configurable Output Types

8 or 16 or 32 digital outputs with single component failure protection and detection, preventing false control of any coil driver output

Latching (On/Off)

Trip/Close

Raise/Lower

Programmable pulse duration from 5 to (232-1 )ms in 1 ms intervals

Output Relay Contacts

Maximum Switching Power

Maximum Switching Voltage

Maximum Switching Current

Maximum Carrying Current

Breakdown Voltage

Interposing Relay Option (GD60 DO only)

1 Form A

60 W (resistive) or 125 VA (resistive)

75 Vd c or 50 Va c

GD60 ACI,DO modules - 5A GD60 IO module – 1 .0A @ 50 Vac /

0.8A @ 75 Vdc

GD60 ACI, DO -5A GD60 IO module – 2A 1500 V (coil to contact)

Groups of 8 digital outputs can be directly interfaced to GD20KI module

Auxiliary Auxiliary Digital Outputs Digital Input/Outputs






Breakdown Voltage

4 single digital input/outputs for System Fail indication, Radio Keying and Auxiliary Digital output

1 Form A

60 W (resistive)

75 Vdc or 50 Vac

2 A

2 A 1500 V (coil to contact)


2-3 Physical Specifications

Size and GD60 RTU Dimensions Width

Environment Height

Depth

Weight

Operational Temperature

Storage Temperature

Humidity Rating

Environmental Rating

Installation/Overvoltage Category Pollution Degree

.

20°C to +70°C

− 40°C to +90°C 0 to 95% relative humidity,

non-condensing IP20

Class II

2

Field Digital Outputs Terminations

Power Supply Inputs

AC Analog Inputs

Digital Inputs, Auxiliary Digital Outputs and DC Analog Inputs:

300 Vd c rated compression terminal blocks suitable for #12 AWG (4 mm2) wire

#6-32 - 600 Va c rated barrier blocks suitable for #12 AWG (4 mm2) wire #8-32 - 600 Vac rated barrier blocks suitable for #10 AWG (6 mm2) wire

300 Vdc rated compression terminal blocks suitable for #12 AWG (4 mm2) wire


2-4 Compliance to Standards

For Measurement, Control, and Laboratory Use.

All SELV communication circuits are isolated from the ac mains and measured circuits by either Double or Reinforced insulation.

5 kV (1.2/50 s) 0.5 J

2500 VRMS (3500

Vdc); >10M OHM @ 500 Vd c

8 kV Contact Discharge, 15 kV Air discharge

10V/m (50KHz - 1GHz) 80%modulated (1 kHz) 35 V/m (25 MHz - 1 GHz)

4 kV (2.5 MHz/15 ms/300 ms) 2 kV (5.0 kHz/15 ms/300 ms)

4 kV (1.2/50 µs) 2 kA (8/20 s)

2.5 kV (1MHz/60Hz) 5KV (10/1 50nsec/60Hz) 4 kV (100kHz)

100 A/m (continuous) 1 KA/m (1-3 s)

250 VR M S @ Normal Mode / 500 VR M S @ Common Mode CISPR 22 (EN 55022) Class A, FCC Part 15 Class A Radiated Emissions IEC 1000-4-3 Radiated Emissions

IEC 68-2-1 Cold: -20 °C IEC 68-2-2 Dry Heat: +70 °C IEC 68-2-6 Vibration IEC 68-2-30 Damp Heat +40 °C, 70%; RH; 85% RH

non-condensing IEC 68-2-31 Drop and Topple IEEE C37.1-1994 Damp Heat: +70°C@95% RH non-condensing

EN 61010-1 Safety Requirements for Electrical Equipment

IEC 255-4 Impulse/Electrical Stress: IEC 255-5 Insulation/Isolation:

IEC 801-2 (EN 61000-4-2) Electrostatic Discharge: IEC 801-3 (EN 50140) (IEEE C37.90.2-1995) RFI/EMI Susceptibility: IEC 801-4 (EN-61000-4-4) Fast Transient:

IEC 801-5 (IEC 1000-4-5) Surge Immunity: IEEE C37.90.1-1989 SWC and Fast Transient: IEC 1000-4-1 Ring Wave:

IEC 1000-4-8 Power Frequency Magnetic Field:

Power Frequency:

Emissions:

Environmental:


3: Before Powering Up

3-1 Overview

Introduction This section of the manual will help a user visually check a GD60 for: ? possible shipping damage

? installed features and components

This section will also help the new user become familiar with the location of the many connectors, indicators and switches externally accessible on the GD60. Lastly, this section provides information about the storage of a GD60.


Topic See Inspection 3-2

GD60 Component Options 3-3

Familiarization 3-4


3-2 Inspection

Unpacking Inspect package before opening to see if it has sustained any damage from impact or water. If it has, report it immediately without opening it. Carriers may not assume responsibility for damage after the customer accepts delivery.

Carefully remove the GD60 from its packaging. Visually inspect the unit to ensure it has not sustained any visible damage during transit.

Product Before installing the unit, check the part number on the back of the unit is in Identification agreement with the shipping and ordering documents.

The diagram on the following page will help to identify the options present in your GD60.

Continued on next page


Inspection, Continued

Part Number This chart represents the significance of each digit of the part number shown on the

label on the rear of the GD60 enclosure. Or cabinet.

NOTES: § The part number label on the rear of the enclosure or cabinet will correctly identify the GD60 options at the time of delivery.

§ If the GD60 has had option changes since delivery, the part number label may no longer represent the product options accurately.

§ It is advised that the part number label be updated to match any option changes.


3-3 GD60 Component Options

Package Three options: Options:

Ident. Description Part #

1 19 inch, 4U ,9 slot rack-mount enclosure,

2 DIN 5 slot rack-mount enclosure 3

DIN 7 slot rack-mount enclosure

4

5

Power Supply Three options: Options:


1 LVPS: 70 – 150 Vdc / 120 Vac, 24V Wetting

2 HVPS: 140 - 300Vdc / 240 Vac, 24V Wetting 3 20 - 60 Vdc, 48V Wetting

Ethernet Two options: Options:


1 100BaseFL Fiber-optic/ST/FC

2 10/100BaseT Unshielded Twisted-pair (UTP)


GD60 Component Options, Continued

DC Analog I/P Thirteen options: Options:


0 Option Not Installed

1 DC Analog I/P 8 Chan. +/- 5V

2 DC Analog I/P 16 Chan. +/- 5V

3 DC Analog I/P 8 Chan. +/- 1mA





8 DC Analog I/P 16 Chan. +/- 10mA 9 DC Analog I/P 8 Chan. +/- 20mA

A DC Analog I/P 16 Chan. +/- 20mA

B DC Analog I/P 8 Chan. Scalable Adapter

C DC Analog I/P 16 Chan. Scalable Adapter

Scaling Scaling Adapters for options B or C above: Adapters Note: Adapters are Not identified in the GD60 part number.

Description Part #

+/- 5 V

+/- 1mA

+/- 5mA

+/- 10mA +/- 20mA



Digital O/P Five options: Options:



1

2

3 Digital Output (8 T/C or 4 R/L) FACE40

4 Digital Output (16 T/C or 8 R/L) FACE40

5 Digital Output –4Z (8 T/C or 4 R/L) FACE40

Digital I/P Twelve options: Options:



1 32 Chan. Digital Input Card, Wetting Option 12V 2 32 Chan. Digital Input Card, Wetting Option 24V

3 32 Chan. Digital Input Card, Wetting Option 48V 4 32 Chan. Digital Input Card, Wetting Option

5mA / 125V (special order)

5 32 Chan. Digital Input Card, Wetting Option 250V (special order)

6 32 Chan. Digital Input Card, Wetting Option 10mA / 24V

7 16/24 Chan. Digital Input Card, Wetting Option 12V



A 16/24 Chan. Digital Input Card, Wetting Option 5mA / 125V (special order)

B 16/24 Chan. Digital Input Card, Wetting Option 250V (special order)


Memory Three options: Expansion:



1 SD CARD 128-M—1G

2 CF Card 256M—4G

AC Input Three subassembly options: Options: Note: Subassemblies are Not identified in the GD60 part number.

Description Part #

GD60 Measurement VT CT Module

GD60 Protection VT CT Module

GD60 High Accuracy CT Module (special order)

VT Options Six VT transformer options:


U Option Not Installed

C 120 Volt PT

D 110 Volt PT

E 69.3 Volt PT

F 63.5 Volt PT G 220 Volt PT

CT Options Two CT transformer options:


U Option Not Installed A 5 Amp CT, Short Leads

5 Amp CT, Long Leads

B 1 Amp CT

H 5 Amp CT, High Precision (special order)

3-4 Familiarization

Front Panel The front panel contains three user interface components:

? USB or Ethernet RJ45 connector for attaching the GD60 to a maintenance terminal or PC.

? LEDs for visual cues about status and operation of the GD60 and traffic on communication ports.

? LEDs for visual cues about digital input/output status , operation of the GD60 I/O modules and traffic on communication ports.

? Local/Remote control switch for setting local or remote operational state of the digital output module.

? Optional LCD Display allows a user to display selected data that is stored in the GD60 database.

? Keypad is used to navigate around the menus shown on the LCD display. Keypad is only present if LCD option is included.

Familiarization, Continued

Back Panel Connectors are removable installed into the rear panel of the GD60 for communications, power supply, digital inputs, digital outputs, and AC inputs.

The types and number of connectors are specified when the unit is ordered, but can be changed in the field if required.


4: Installation

4-1 Overview

Introduction This section of the guide is designed to provide all the information necessary for a user to install, option and connect field wiring to a GD60.


Topic See Physical Mounting 4-2

GD60 Wiring Rod Installation

Back Panel Connections

Digital Input Configurations

Digital Output Configurations

GD60DO Module - Digital Output Connections

GD60DO Module - Connection Diagrams

GD60DO Module - Optional Control Configuration

DC Analog Configurations

AC Analog Configurations

AC Configuration Options

4-2 Physical Mounting

19 Inch Rack 1. Align the GD60 in its proper position on the 19 inch mounting rack. Or DIN type panel rack mounting

2. Install and tighten the four rack screws, holding the GD60 firmly in place in the rails of the mounting rack.

3. Connect all power and field wiring to the back of the GD60, following the instructions in this User’s Guide

Rack Spacing When mounting multiple GD60s in a rack (or if mounting a GD60 in a rack with other equipment) verify that there is at least one rack unit space above and below the GD60 to allow for cooling air flow.

(1 RU = 1.75 inches)

This section’s documents have not available yet

5: Communications

5-1 Overview

Introduction This section outlines the features, capabilities and specifications of both the standard communication interfaces of a GD60 as well as the optional XCOM interfaces.


Topic See Standard Serial Interfaces 5-2

Optional XCOM Communication Cards 5-3



6: Functional Verification

6-1 Overview

Introduction This section describes specific systems checks that should be performed to verify that the installation and setup of the GD60 were successful.


Topic See Required System Components

Boot Test Verification

System Diagnostics

Indicator LEDs

Controls Switch Operation

Digital Input Verification Test

Digital Output Verification Test

DC Analog Input Verification Test

AC Voltage and Current Input Verification Test



7: Hardware

7-1 Overview

Introduction This section provides a detailed look at all of the various modules, both standard and optional.

Information includes: ? part numbers and their significance

? detailed jumper, battery and fuse locations ? connector pin outs and options ? indicator locations and their significance


Topic See Page General Architecture 7-2

GD80 Communication Module (Main Board) 7-3

GD60IO Digital Input/Output Module 7-4

GD60 ACI AC Analog Input Module 7-5

GD60AI DC Analog Input Module 7-6

GD60DI Digital Input Module 7-7

GD60DO Digital Output Module 7-8

Power Supply 7-9


7-2 General Architecture

Block Diagram The GD60 contains the fundamental hardware and Base Software to operate the GD60 as a fully functional stand-alone control system.

The GD60 also has capacity to accept a variety of optional and expansion cards to increase the functionality of the GD60. (Refer to Upgrading the GD60 in this User’s Guide.)


Block Diagram Overview

§ The GD80 is the primary intelligent functional Module of the GD60 RTU, and contains all processing, storage, control, and communications of the system.

§ Physical point count expansion of the GD60 is achieved

through combinations of the GD60 ACI, AI, DI, DO, IO and AO Modules.

7-3 GD80M Communication Module (Main Board)

Part #:

-504-0005 -504-0010

The GD60 Main Board contains the processing, storage, control, and core communications capabilities of the GD60. The two part numbers identify the Standard GD80M Module and Slim GD80M Module.

GD80 Hardware chapter 1.1 Introduction This chapter provide the brief introduction about the GD80 board. You can get the usage of each connector onboard. The definition of the cable which is connected to this board is also list in here. 1.2 Features • Intel XScale® PXA270 CPU • 24-bit LCD controller support TFT LCD panels, with up to 640 x 480 resolution • 100/10Base-T Ethernet interface • 3 serial ports (two RS-485 and one RS-232) • USB interface complies with USB Rev 2.0 1.3 GD80 Architecture


2.1 Locating connectors

Figure 1-1 Board layout

2.2 CPU board connector (CN11) This connector is used to port the Intel XScale CPU board.


2.3 Power connectors 2.3.1 Main power connector (CN1) This connector provides main power supply to CPU board and bottom board.

2.3.2 Backup power connector (CN2) This CN2 is a duplication of CN1 in GD80 to provide alternative power supply connector in case of failure. 2.5 COM port The GD80 provides three serial ports (COM1:RS-232; COM2,3: RS-232/485). The COM port connector is a 8-pin, RJ-45 header. It provides connections for serial devices (a mouse, etc.) or a communication network. You can find the pin assignments for the COM port connector in Table 1-1.

Table 1-1 COM port pin assignments

Pin No. COM1 COM2 COM3 1 DSR 485B 485B 2 DCD +5V +5V 3 DTR 485A 485A 4 GND GND GND 5 RXD RXD RXD 6 TXD TXD TXD 7 CTS CTS --- 8 RTS RTS ---


Note that: The pin which is beside the power supply connector is known as first pin (pin 0). 2.5.1 COM1 RS-232 port setting (P1) COM1 is only operated in RS-232 mode. 2.5.2 COM2/COM3 RS-485 port setting (P2, P3) COM2/COM3 can be configured to operate in RS-232, RS-485 mode. This is done via the system software. 2.6 LCD interface connections The GD80 LCD interface is capable of driving a wide range of flat panel displays. The board has two connectors to support this display features, one for one for flat panel displays output and one for LCD backlight. 2.6.1 LCD display connector (CN5) CN5 consists of a 30-pin, dual-inline header which can support a 24-bit LCD panel. Power supply (3.3 V) present on CN5 depends on the supply connected to the board. 2.6.2 LCD Backlight connector (CN4) 2.7 SD card connector (CN9) The GD80 can support a wide range of compatible SD card. 2.8 USB connectors (CN10) There is both USB slaver and USB master connector on the board. The pin assignments will show to you in the Figure 1-1.

Figure 1-2 USB connectors

PIN definition: 9: GND 7: D+ 5: D- 3: NC 1: VCC 10: VCC 8: NC 6: D- 4: D+ 2: GND

2.9 COM R/T LED interface (L1) The GD80 provide six LED to indicate the receive/transmit status of each COM port. One COM port state is composed of a green LED and a red LED. The green one mean there is something been transmitting and the red one mean the COM port is receiving. The table 1-2 will show you the LED assignments.

COM3 COM2 COM1 Red LED 3 Red LED 2 Red LED 1

Green LED 3 Green LED 2 Green LED 1

Table 1-2 LED assignments Note that: The LED which is beside the RJ-45 jack is known as first LED (LED 1). 2.10 Ethernet configuration


The GD80 is equipped with a high performance 32-bit Ethernet interface which is fully compliant with IEEE 802.3 10/100Mbps standards. 2.10.1 100Base-T connector (P4) For 100Base-T RJ-45 operation, a standard cable to a RJ-45 jack (P4) is required. 2.11 JTAG connector (CN7) Reserved. 2.12 Ext switch interface (S1) Reserved 2.13 Ext connector (CN6) It is reserved as a extend connector in future. 2.14 Ext connector (CN8) It is reserved as a extend connector in future. 2.15 Ext LED (L2) Reserved, defined by software.


7-4 GD60IO Digital Input/Output Module

overview

Introduction This section outlines the electrical and physical specifications of the GD60 product.

It also lists the many international standards that the product meets or exceeds.


Topic See GD60-IO Architecture 7-4

Electrical Specifications 7-4

Physical Specifications 7-4

Compliance to Standards 7-4

Digital Input Configurations 7-4

Digital Output Configurations 7-4

Standard Serial Interfaces 7-4

Indicator LEDs 7-4 GD60-IO Architecture


CPU

DIDISPLAY

DODISPLAY

24 DI

8 DO

RS232

GD.LINK

POWERDC/DC24V+

24V- +5V+5V

GND+3.3V

F2.1 GD60-IO ModuleBlock Diagram


F2.2 GD60-IO Module Top View


IN01

IN08IN07IN06IN05IN04IN03IN02

Vin+

Vin+Vin+Vin-

IN09


Vin+

Vin+

IN17


Vin+

Vin+

OUT8BOUT8A

OUT7BOUT7A

OUTBOUTA

OUT6BOUT6A

OUT5BOUT5A

OUT4BOUT4A

OUT3BOUT3A

OUT2BOUT2A

OUT1BOUT1A

24V-24V+

SYN-SYN+

LINK-LINK+

GD60_IO

JI4

JI1

JI2

JI3

JO2

JO1

JPOW

LINK

JSYN

J232

CB8

CB7

CB6

CB5

CB4

CB3

CB2

CB1

F2.3 GD60-IO Module Layout


E l e c t r i ca l Sp ec i f i c a t i on s

Power Input Options Requirements

Power consumption

20-60 Vdc

70-150 Vdc /115 Vac 50/60 Hz 250

Vdc/220 Vac 50/60 Hz 10

Watts (maximum)

CPU and MemoryARM7-LPC2132

64K Flash

48K RAM

I/O Processor



Digital Input Module General

Digital Input on Options

Burden

Contact Debounce

Configurable Input Types

On-Board Wetting Supply

Up to 24 optically isolated (5000 Vrm s ) ,

organized in groups of 8 inputs

One of: 12, 24, 48, 110, 125, 220, 250 Vdc ±20%, bipolar inputs 120, 240 Va c (50/60 Hz) ±25%

2 to 6 mA, maximum power dissipation is 0.5W per input

Three-level programmable software filtering for debounce and chatter

Digital input

Sequence of Events with time-tagging accuracy of 10 ms Change of State

Up to 24 digital inputs as Pulse Accumulator

Groups of 4 digital inputs as BCD inputs

+24 Vdc , isolated, external wetting optional




Digital Outputs Standard Digital Outputs

Configurable Output Types

8 digital outputs with single component failure protection and detection, preventing false control of any coil driver output Latching (On/Off)

Trip/Close

Raise/Lower Programmable pulse duration from 5 to (216-1 )ms in 1 ms intervals






Breakdown Voltage

Interposing Relay Option (GD60 DO only)

1 Form A

60 W (resistive) or 125 VA (resistive)

75 Vdc or 50 Vac

GD60 ACI,DO modules - 5A GD60 IO module – 1 .0A @ 50 Vac /

0.8A @ 75 Vdc

GD60 ACI, DO -5A GD60 IO module – 2A 1500 V (coil to contact)

Groups of 8 digital outputs can be directly interfaced to GD20KI module


Physical Specifications

Size and GD60 MVRTU Dimensions Width 160mm

Environment Height 233mm

Depth 20mm

Weight


Storage Temperature

Humidity Rating

.400g

- 20°C to +70°C

− 40°C to +90°C

− 0 to 95% relative humidity, non-condensing

Field Terminations Digital

Inputs/Outputs 300 Vd c rated compression terminal blocks suitable for #12 AWG (4 mm2) wire


Compliance to Standards

For Measurement, Control, and Laboratory Use.

All SELV communication circuits are isolated from the ac mains and measured circuits by either Double or Reinforced insulation.

5 kV (1.2/50 s) 0.5 J

2500 VRMS (3500

Vdc); >10M OHM @ 500 Vd c

8 kV Contact Discharge, 15 kV Air discharge

10V/m (50KHz - 1GHz) 80%modulated (1 kHz) 35 V/m (25 MHz - 1 GHz)

4 kV (2.5 MHz/15 ms/300 ms) 2 kV (5.0 kHz/15 ms/300 ms) 4 kV (1.2/50 µs) 2 kA (8/20 s)

2.5 kV (1MHz/60Hz) 5KV (10/1 50nsec/60Hz) 4 kV (100kHz)

100 A/m (continuous) 1 KA/m (1-3 s)

250 VR M S @ Normal Mode / 500 VR M S @ Common Mode CISPR 22 (EN 55022) Class A, FCC Part 15 Class A Radiated Emissions IEC 1000-4-3 Radiated Emissions

IEC 68-2-1 Cold: -20 °C IEC 68-2-2 Dry Heat: +70 °C IEC 68-2-6 Vibration IEC 68-2-30 Damp Heat +40 °C, 70%; RH; 85% RH

non-condensing IEC 68-2-31 Drop and Topple IEEE C37.1-1994 Damp Heat: +70°C@95% RH non-condensing

EN 61010-1 Safety Requirements for Electrical Equipment

IEC 255-4 Impulse/Electrical Stress: IEC 255-5 Insulation/Isolation:

IEC 801-2 (EN 61000-4-2) Electrostatic Discharge: IEC 801-3 (EN 50140) (IEEE C37.90.2-1995) RFI/EMI Susceptibility: IEC 801-4 (EN-61000-4-4) Fast Transient:

IEC 801-5 (IEC 1000-4-5) Surge Immunity: IEEE C37.90.1-1989 SWC and Fast Transient: IEC 1000-4-1 Ring Wave:

IEC 1000-4-8 Power Frequency Magnetic Field:

Power Frequency:

Emissions:

Environmental:


Digital Input Configurations

Digital Inputs The GD60 can have up to 24 digital inputs in three groups of 8: ? Digital Inputs 1 to 8 are on connector JI1

? Digital Inputs 9 to 16 are on connector JI2 ? Digital Inputs 17 to 24 are on connector JI3

Wetting Types All digital inputs require an input voltage signal large enough to turn on an optical switch. The voltage required for each S Card option is outlined in the table on Page 4-9. The GD60 Digital Input cards can each be set to use:

? Internal wetting. ? External wetting.

Internal Wetting

Is the term used when the voltage applied to the inputs originates from the GD60’s own power supply The digital input is “turned-on” simply by closing a contact across the two input termination points. This diagram shows the connections for digital input point number 1.

IN01


Vin+

Vin+

Vin+Vin-

JI4

JI1

24V+24V-

F2.4 Internal wetting


Digital Input Configurations, Continued

External Wetting The operation of the digital inputs is essentially the same as for Internal

Wetting, except that the voltage that is switched at the input terminals is supplied by an external source. This diagram shows the connections for digital input point number 1.

IN01


Vin+

Vin+

Vin+Vin-

JI4

JI1

24V+

24V-

IN01


Vin+

Vin+

Vin+Vin-

IN09


Vin+

Vin+

IN17


Vin+

Vin+

JI4

JI1

JI2

JI3

24V+

24V-24V+

F2.5 External wetting



Digital Input The following table shows the on and off state thresholds for each of the Thresholds listed GD60 S card options.

Use this information to determine the suitability of the installed option, before connecting field wiring. In particular, verify that inputs do not exceed the maximum overload voltage, or damage to the card may result.

Card Type Part Number On Threshold Off Threshold Overload Voltage

12V / 5mA 517-0427 >8V <4V 16.8V 24V / 5mA 517-0402 >18V <10V 33.6V

24V / 10mA 517-0425 >18V <10V 33.6V

48V 517-0403 >35V <16V 67.2V 120V / 5mA 517-0426 >80V <40V 168V

Digital Input The following tables show the connector pinouts for each of the two Digital Connections Input modules.




Digital Inputs The following table shows the pinouts for Digital Inputs 1 through 8. Pinout: 1-8

Pin Connector JI1

1 Wetting Voltage

2 DI 1

3 DI 2

4 DI 3

5 DI 4

6 DI 5

7 DI 6

8 DI 7

9 DI 8

10 Wetting Voltage


Pin Connector JI2

1 Wetting Voltage

2 DI 9

3 DI 10

4 DI 11

5 DI12

6 DI 13

7 DI 14

8 DI 15

9 DI16

10 Wetting Voltage




Pin Connector JI3

1 Wetting Voltage

2 DI 17

3 DI 18

4 DI 19

5 DI20

6 DI 21

7 DI 22

8 DI 23

9 DI 24

10 Wetting Voltage


7-5 GD60_IO Module - Digital Output Configurations

Background Note: This section discusses the configuration of the GD60_IO control board option, only.

All control relays of the GD60_IO module use 4-pole momentary contacts so that both connections to an external load, or an interposer relay, may be switched for additional control security.

Output Options The GD60_IO control outputs are divided into 2 groups of 4.

Each of the 2 groups are independently configurable as Trip/Close pairs or Raise/Lower Digital Outputs. The following combinations are possible:

? 4 T/C pairs ? 8 Digital Outputs (4 R/L pairs), or ? 2 T/C pairs and 4 Digital Outputs (2 R/L pairs)

External The configuration is done by inserting wire jumpers Jumper Configuration In this way the GD60_IO module can be configured without its removal from the GD60.


GD60_IO Module - Digital Output Conf igurat ions

Background Note: This section discusses the configuration of the GD60_IO control board option, only.

GD60_IO Board Phoenix 16-pin terminal block:

Connector Pin Signal

1 Control Voltage JO2

2 Control Voltage Return 1 DO 8A 2 DO 8B 3 DO 7A 4 DO 7B 5 DO 6A 6 DO 6B 7 DO 5A 8 DO 5B 9 DO 4A 10 DO 4B 11 DO 3A 12 DO 3B 13 DO 2A 14 DO 2B 15 DO 1A

JO1

16 DO 1B


GD60_IO Module - Digital Output Conf igurat ions, Continued

K8

K7

K6

K4

K3

K2

K1

K9

K5

OUT8B

OUT8A

OUT7B

OUT7A

OUTB

OUTA

OUT6B

OUT6A

OUT5B

OUT5A

OUT4B

OUT4A

OUT3B

OUT3A

OUT2B

OUT2A

OUT1B

OUT1A

JO2

JO1

CB8

CB7

CB6

CB5

CB4

CB3

CB2

CB1

F2.6 Output Block


Trip/Close Configuration

Through the use of jumpers, the 8 digital outputs can be configured as four Trip/Close pairs. § The Control Voltage can be up to 75 Vdc or 50 Vac, at 2 Amps

maximum. Use jumper wires

Raise/Lower Configuration

The 8 O/P option can be configured for four Raise/Lower pairs. § The Control Voltage can be up to 75 Vdc or 50 Vac, at 2 Amps

maximum. Don`t Use jumper wires:


Standard Serial Interfaces

COM0(RS232): The WESMAINT II+ DB9-F connector on the front panel is a standard feature of the GD60_IO.

WESMAINT Port By attaching the 9-pin female jack of a WESMAINT II+ cable to the GD60_IO,

and the other end of the WESMAINT II+ cable to a PC, the GD60_IO can: ? provide local maintenance and diagnostic functionality;

? download configuration data from the optional Config Pro software; ? upload diagnostic and operational information from the GD60_IO WESMAINT II+ supports RS-232 signaling, and operates at a fixed rate of 9600 BPS.

Serial To connect to a PC, use a WESMAINT II+ cable (GDEPRI Part # WESMAINT 977-0048/96), or equivalent. Cable The schematic for this cable is shown below.

Terminal - DB9 Female WESMAINT DB9 Male

N/C 1 1 N/C RXD 2 2 TXD TXD 3 3 RXD N/C 4 4 N/C COM 5 5 GND N/C 6 6 N/C N/C 7 7 N/C N/C 8 8 N/C N/C 9 9 N/C


Standard Serial Interfaces, Continued

Two on-board communication ports are available on the back panel of the GD60, and use Phoenix 4-pin style connectors.

Both SYN and GD_LINK (for multi-drop applications) are supported on the same physical connector.

? Variable communication parameters

? Optional software flow control ? Optional hardware flow control ? Out-of-sequence transmission of one byte of data ? Support for several I/O timers ? Transmission of break characters

Connector Pin Signal 1 LINK-

GD_LINK 2 LINK+ 3 SYN-

SYN 4 SYN+

SYN and GD_LINK:

IED1 and IED2 Serial Ports

The IED ports provide:


Indicator LEDs

Front Panel The front panel of the GD60 displays several indicators, providing visual clues Indicators as to the operational status of the unit. These indicators are labeled:

? Power ? Run ? Communications ? 24 Digital Input ? 8 Digital Output

LED Function A green indicator that illuminates when power supply is Power Indicator

operating normally. A green LED on the front panel illuminates when the Run Indicator

GD60 microprocessor system is running. Communication The green LEDs illuminate to indicate whether and when

each Indicators The green LEDs illuminate to indicate whether and when

each port is transmitting (TX) and/or receiving (RX). The red indicators that illuminates when digital input is Digital Input

Indicator setting . The red indicators that illuminates when digital Output is Digital Output

Indicator setting .


7-6 GD60 ACI AC Analog Input Module



7-7 GD60AI DC Analog Input Module



7-8 GD60DI Digital Input Module



7-9 Power Supply



8: GD60 Software

8-1 Overview

Introduction The GD60 is factory configured and tested, and contains all software required to be a fully functional basic SCADA system that is capable of uploading and downloading configuration databases.


Topic See System Software 8-2

Application Software 8-3

Plant I/O Subsystem 8-4

8-2 System Software

The GD60 system software consists of two distinctive parts: Base System, and Applications.

B a s e S ys t e m

The Base System Software resident in the GD60 provides a consistent, stable operating environment for the Applications that in turn provide specific functionality to the GD60. The Base System is made up of:

OS Windows CE .net 4.2 core Base application

Windows CE .net 4.2

The Windows CE operation system is stored in the GD60M flash. It contains the necessary CE core and all hardware driver for CE system.


8-3 Application Software

Base Application

Base applications contain the following applications: CE side AcitveSync application Modem dialup network application Debug & dig

A p p l i c a t i o n

Overview

The GD60 application is stored in the PSM folder. It consists of the following parts: § Realtime database application § Gd60 data collection application § Calculator application § Human Machine Interface application § IEC101 data process applicatiton § Tools

RealTime Database application

RTDB , an acronym for RealTime DatatBase, is the database manager for the GD60’s system point database. The System Point Database is the heart of the GD60 software system, where all data flowing through the unit is stored before passing on to its destination

GD60 DCA application

The GD60 DCA applications collect data from GD60 modules. It contain GD60DI, GD60DO, GD60IO, GD60AI, GD60ACI modules.

Calculator application

The GD60 Calculator application make new data by calculator formula and build control logic to execute user defined automatic control.


HMI application

HMI , an acronym for Human Machine Interface, is an application for display the pic, state in the local monitor if exists. Single line diagram, communication topologic diagram , and other used define picture can be show in the monitor with real time state. It can also list all the current DI/AI/Counter state list, event list, alarm list etc.

IEC101 protocol application

GD60 can talk with master station using most popular protocol. such as IEC870-5-101 protocol. By using IEC101 protocol, GD60 can exchange data with master station.

Tools application

GD60RTU has some tools software for diagnosing, remote controlling, and configuration,

8-4 Plant I/O Subsystem

The set of applications which will be present in almost all GD60s is the Plant I/O Subsystem. (P097)

The GD60 Plant I/O Subsystem is responsible for collecting, processing, and storing all data related to physical inputs and outputs. Part of the subsystem, the Plant I/O Data Collection Application (DCA) interfaces with the I/O processors to gather their data and to update the system database. Through the system database, the DCA maintains an interface that allows other applications to access the data associated with the GD60 I/O points.

? The Plant I/O is responsible for the timely scanning of all physical I/O points available on the GD60.

? For input type points (digital, analog, and accumulator), the data of each scan is compared to previous known data.

? Any changes are recorded in the system database and then reported to other applications as needed.

Plant I/O Overview

Main Roles of the Plant I/O


? Output requests for digital outputs are accepted and processed as soon as they arrive.

Fixed Number The Plant I/O DCA always has a fixed number of points in the System Point of Points Database.

The actual number of points is determined by the version of the P097 Plant I/O Subsystem that is used in the GD60 firmware. The hardware options available in the GD60, and the user’s software configuration, will determine whether specific system features and data points will be available or disabled.

Con t in ued on nex t pag e


Plant I/O Subsystem, Continued

Plant I/O The GD60 Plant I/O Subsystem performs the following functions: Functions § Scanning and processing up to 96 digital inputs.

? Scanning and processing up to 15 AC analog inputs and associated calculated analogs and accumulators.

? Controlling up to 16 digital outputs, two Master Trip/Close relays and an auxiliary digital output.


9: Servicing the GD60

9-1 Overview

Introduction This section describes how to maintain the GD60, and describes how to disassemble and reassemble the unit.


Topic See Page General 9-2

Fuse Replacement 9-3


9-2 General

Low Maintenance

All of GDEPRI Power Control & Protection products are designed to not require any scheduled maintenance routines.

Periodic inspection, however, is suggested to ensure that: § Unit has sustained no accidental physical damage § Airflow is not obstructed § Connectors and cables are intact and firmly attached



9-3 Disassembling the GD60 IED

? Always disconnect the power source before servicing and removing components. ? Use puller (located inside of GD60 front cover, on the edge of the

Indicator Switch Card) to remove and replace components.

Always use the puller provided.

? Field wiring connections for the Digital Input, Digital output, and DC Analog input cards are compression type connectors that are permanently installed into the rear panel of the GD60. ? PCBs have edge card type connectors, and are inserted into or

removed from the front of the unit. ? Connectors on the CT/VT transformers are permanently installed

into the rear panel. ? The CT/VT primaries are connected to the connectors by quick

disconnect type of connectors.


10: Troubleshooting



11: Upgrading the GD60 11-1 Overview

Purpose The purpose of this section is to outline a procedure that illustrates how to replace a GD60 unit, while leaving as much of the field wiring intact as possible.

Equipment Standard electrician’s tools (screwdrivers and flashlight)

Needed Replacement GD60 IED


Before Installing

Verify that the replacement GD60 unit is fitted with the same options and connectors as the original unit, before proceeding. Refer To: Chapter 3: Before Powering Up for detailed information.

CT INPUT WIRING MUST BE SHORTED

EXTERNALLY BEFORE DISCONNECTING O R

S E R V I C I N G T H E GD60

? Open circuiting a Feeder CT will result in feeder

voltage being present at the secondary of the CT.

? These Hazardous Voltages may result in

equipment damage, shock, burns or death


12: GD60 MV RTU

12-1 Overview

1. Introduction This document is a chapter of the GD-60 documentation binder. It describes the safety, handling, packing and unpacking procedures applicable to GD-60 MVRTU series and associated equipment's and software tools.


Topic See Safety

12-1

Decommissioning and disposal 12-1

Specifications on device/people protection 12-1

Handling of electronic equipments 12-1

Packing and unpacking 12-1

Guaranties 12-1

Copyrights & trademarks 12-1

Warnings regarding use of gdepri products 12-1


2. SAFETY Warning: this safety section should be read before commencing any work on the equipment.

2.1 Health and Safety

The information in the Safety Section of the product documentation is intended to ensure that products are properly installed and handled in order to maintain them in a safe condition. It is assumed that everyone who will be associated with the equipment will be familiar with the contents of the Safety Section.

2.2 Earth The term earth used throughout the product documentation is the direct equivalent of the Chinese and North American term ground.

2.3 Installing, Commissioning and Servicing Equipment connections Personnel undertaking installation, commissioning or servicing work on this equipment should be aware of the correct working procedures to ensure safety. The produce documentation should be consulted before installing,commissioning or servicing the equipment. Terminals exposed during installation, commissioning and maintenance may present a hazardous voltage unless the equipment is electrically isolated. If there is unlocked access to the rear of the equipment, care should be taken by all personnel to avoid electrical shock or energy hazards. Voltage and current connections should be made using insulated crimp terminations to ensure that terminal block insulation requirements are maintained for safety. To ensure that wires are correctly terminated the correct crimp terminal and tool for the wire size should be used. Before energising the equipment it must be earthed using the protective earth terminal, or the appropriate termination of the supply plug in the case of plug connected equipment. Omitting or disconnecting the equipment earth may cause a safety hazard. The recommended minimum earth wire size is 2.5mm2, unless otherwise stated in the technical data section of the product documentation. Before energising the equipment, the following should be checked:

. Voltage rating and polarity;

. CT circuit rating and integrity of connections;

Integrity of earth connection (where applicable)

Equipment operating conditions The equipment should be operated within the specified electrical and environmental limits.

Current transformer circuits Do not open the secondary circuit of a live CT since the high level voltage produced may be lethal to personnel and could damage insulation.

External resistors


Where external resistors are fitted to RTU, these may present a risk of electric shock or burns, if touched. Insulation and dielectric strength testing Insulation testing may leave capacitors charged up to a hazardous voltage. At the end of each part of the test, the voltage should be gradually reduced to zero, to discharge capacitors, before the test leads are disconnected. Insertion of modules and boards These must not be inserted into or withdrawn from equipment whist it is energised since this may result in damage. Fibre optic communication Where fibre optic communication devices are fitted, these should not be viewed directly. Optical power meters should be used to determine the operation or signal level of the device.


3. DECOMMISSIONING AND DISPOSAL Decommissioning: The auxiliary supply circuit in the RTU may include capacitors across the supply or to earth. To avoid electric shock or energy hazards, after completely isolating the supplies to the RTU (both poles of any dc supply), the capacitors should be safely discharged via the external terminals prior to decommissioning. Disposal: It is recommended that incineration and disposal to watercourses be avoided. The product should be disposed of in a safe manner. Any products containing batteries should have them removed before disposal, in order to avoid short circuits. Particular regulations within the country of operation may apply to the disposal of lithium batteries.


5. HANDLING OF ELECTRONIC EQUIPMENTS

A person's normal movements can easily generate electrostatic potentials of several thousand volts. Discharge of these voltages into semiconductor devices when handling circuits can cause serious damage, which often may not be immediately apparent but the reliability of the circuit will have been reduced. The electronic circuits of GDEPRI Power Automation & Protection products are immune to the relevant levels of electrostatic discharge when housed in their cases. Do not expose them to the risk of damage by withdrawing modules unnecessarily. Each module incorporates the highest practicable protection for its semiconductor devices. However, if it becomes necessary to withdraw a module, the following precautions should be taken in order to preserve the high reliability and long life for which the equipment has been designed and manufactured. 1. Before removing a module, ensure that you are a same electrostatic potential as the equipment by touching the case. 2. Handle the module by its front-plate, frame, or edges of the printed circuit board. Avoid touching the electronic components, printed circuit track or connectors. 3. Do not pass the module to any person without first ensuring that you are both at the same electrostatic potential. Shaking hands achieves equipotential. 4. Place the module on an antistatic surface, or on a conducting surface, which is at the same potential as you. 5. Store or transport the module in a conductive bag. More information on safe working procedures for all electronic equipment can be found in IEC 60147-0F and BS5783. If you are making measurements on the internal electronic circuitry of any equipment in service, it is preferable that you are earthen to the case with a conductive wrist strap.

Wrist straps should have a resistance to ground between 500k C 10M

Ohms. If a wrist strap is not available you should maintain regular contact with the case to prevent the build up of static. Instrumentation which may be used for making measurements should be earthen to the case whenever possible. GDEPRI Power Automation & Protection strongly recommends that detailed investigations on the electronic circuitry, or modification work, should be

carried out

in a Special Handling Area such as described in IEC 60147-0F or BS5783.


6. PACKING AND UNPACKING All GD-60 RTU modules are packaged separately in their own cartons or GD-60 RTU cabinet are packaged in wood trunk.. Use special care when opening the cartons or wood trunk and unpacking the device, and do not use force. In addition, make sure to remove from the inside carton the supporting documents supplied with each individual device and the type identification label. The design revision level of each module included with the device in its as-delivered condition can be determined from the list of components. This list should be carefully saved. After unpacking the device, inspect it visually to make sure it is in proper mechanical condition. If the GD-60 needs to be shipped, both inner and outer packaging must be used. If the original packaging is no longer available, make sure that packaging conforms to ISO 2248 specifications for a drop

height


7. GUARANTIES

The media on which you received GDEPRI software are guaranteed not to fail executing programming instructions, due to defects in materials and workmanship, for a period of 90 days from date of shipment, as evidenced by receipts or other documentation. GDEPRI will, at its option, repair or replace software media that do not execute programming instructions if GDEPRI receive notice of such defects during the guaranty period. GDEPRI does not guaranty that the operation of the software shall be uninterrupted or error free. A Return Material Authorisation (RMA) number must be obtained from the factory and clearly marked on the package before any equipment acceptance for guaranty work. GDEPRI will pay the shipping costs of returning to the owner parts, which are covered by warranty. GDEPRI believe that the information in this document is accurate. The document has been carefully reviewed for technical accuracy. In the event that technical or typographical errors exist, GDEPRI reserves the right to make changes to subsequent editions of this document without prior notice to holders of this edition. The reader should consult GDEPRI if errors are suspected. In no event shall GDEPRI be liable for any damages arising out of or related to this document or the information contained in it. Expect as specified herein, GDEPRI makes no guaranties, express or implied and specifically disclaims and guaranties of merchantability or fitness for a particular purpose. Customer's rights to recover damages caused by fault or negligence on the part GDEPRI shall be limited to the amount therefore paid by the customer. GDEPRI will not be liable for damages resulting from loss of data, profits, use of products or incidental or consequential damages even if advised of the possibility thereof. This limitation of the liability of GDEPRI will apply regardless of the form of action, whether in contract or tort, including negligence. Any action against GDEPRI must be brought within one year after the cause of action accrues. GDEPRI shall not be liable for any delay in performance due to causes beyond its reasonable control. The warranty provided herein does not cover damages, defects, malfunctions, or service failures caused by owner's failure to follow the GDEPRI installation, operation, or maintenance instructions. Owner's modification of the product; owner's abuse, misuse, or negligent acts; and power failure or surges, fire, flood, accident, actions of third parties, or other events outside reasonable control.


9. WARNINGS REGARDING USE OF GDEPRI PRODUCTS GDEPRI products are not designed with components and testing for a level of reliability suitable for use in connection with surgical implants or as critical components in any life support systems whose failure to perform can reasonably be expected to cause significant injuries to a human. In any application, including the above reliability of operation of the software products can be impaired by adverse factors, including - but not limited - to fluctuations in electrical power supply, RTU hardware malfunctions, RTU operating system, software fitness, fitness of compilers and development software used to develop an application, installation errors, software and hardware compatibility problems, malfunctions or failures of electronic monitoring or control devices, transient failures of electronic systems (hardware and/or software), unanticipated uses or misuses, or errors from the user or applications designer (adverse factors such as these are collectively termed "System failures"). Any application where a system failure would create a risk of harm to property or persons (including the risk of bodily injuries and death) should not be reliant solely upon one form of electronic system due to the risk of system failure to avoid damage, injury or death, the user or application designer must take reasonably steps to protect against system failure, including - but not limited - to back-up or shut-down mechanisms, not because end-user system is customised and differs from GDEPRI testing platforms but also a user or application designer may use GDEPRI products in combination with other products. Thes e actions cannot be evaluated or contemplated by GDEPRI; Thus, the user or application designer is ultimately responsible for verifying and validating the suitability of GDEPRI products whenever they are incorporated in a system or application, even without limitation of the appropriate design, process and safety levels of such system or application.


12-2 GD60 MV RTU

Overview

Introduction

The section provides the details of all devices in the GD60 MVRTU cabinet. it contains device location, power supply, terminal and wiring.

In this chapter

This chapter contains the following topics

Topic See

General information 12-2


Cabinet and installation 12-2

GD60 RTU Rack 12-2

DCS3000 12-2

Battery Charger 12-2

Terminal block 12-2

Local and Remote switch 12-2

Power supply 12-2

1. GD60 MVRTU General information

Physical Specifications

Size and GD60 MVRTU Dimensions Width :600mm

Environment Height:850mm

Depth:300mm

Weight


Storage Temperature

Humidity Rating

Environmental Rating

Installation/Overvoltage Category

55KG

20°C to +70°C

40°C to +90°C 0 to 95% relative humidity,

non-condensing IP52

Class

2

Digital Outputs Terminations: 300 Vdc rated compression terminal blocks suitable for #12 AWG (4 mm2) wire

Power Supply Inputs: #6-32 - 600 Va c rated barrier blocks suitable for #12 AWG (4 mm2) wire

Digital Inputs, Auxiliary Digital Outputs and DC Analog Inputs: 300 Vdc rated compression terminal blocks

suitable for #12 AWG (4 mm2) wire

1.2Electrical Specifications

Power Input Requirements

Power consumption

c

185~250VAC 50 Hz

Vac 50 Hz 55 Watts (maximum)

Intel XSCAL @ 400/550 MHz

64M Flash 128M RAM

ARM @ 44/60 MHz

64K Flash 16K RAM

CPU, Memory Main Processor

I/O Processor


Communication Maintenance Port Ports

GD60 DisplayPort

UTC Time Port

Standard Serial Communication Ports(1-9) Ethernet Ports (2)

RJ45/ DB9-F, EIA232

DB9-F, EIA485

DB9-F, EIA232/422

RJ45/DB9-F, EIA232/485 up to 115000bps software configurable Ethernet/802.3 1 0/100BaseT or 1 /100BaseFL USB Interface


2.Cabinet and installation 2.1. General Structure of Cabinet

The GD60 MVRTU cabinets are to be installed indoors or outdoors and arranged for i wall-mounting as specified. The cabinets are made from fabricated mild steel 2mm thick.. The Floor standing type cabinets are optional as specified. Cabinets are dust-proof and vermin-proof. Four Louvres are provided at the both side of the cabinets to provide adequate ventilation. Floor standing type cabinets have rear double door openings, hinged to lie back flat to avoid restricted areas. Hinges are of the lift-off type. Doors are secured by integral handles provided with either barrel locks, or provision made for padlocking. Where cubicles are specified for wall mounting or for the rear of the cubicle against a wall, the front are provided with lockable front door with non-lift-off hinges and have a transparent plastic to view secondary front door. the secondary front panel door are provided with lockable with non-lift- hinges. Equipment mounted on the secondary front panel door are connected to the fixed portion by flexible wiring runs in non-rustable flexible conduits. Stays are provided on the door to ensure the connection to the fixed portion is below its flexibility limit but not more than 140 degree swing is permitted.

2.2 The GD60 MVRTU cabinet general layout is as below:

Devices List:


2.3 installation


3. GD60 RTU rack enclosure 3.1 GD60 RACK enclosure

6U rack with 5 slot . Two GD60I, one GD60M,Two spare.

3.2 GD60I/O 24 digital input and 8 digital output. DC 24V power supply from terminal block JPOW1 and

JPOW2 supplied.


24 digital input connecting scheme as below:

8 Digital output scheme as below:


IED table:

IED indicate GD60I/O TERMINAL

IO1 DI1 JI1-2

I02 DI2 JI1-3

I03 DI3 JI1-4

I04 DI4 JI1-5

I05 DI5 JI1-6

I06 DI6 JI1-7

I07 DI7 JI1-8

I08 DI8 JI1-9

I09 DI9 JI2-2

I10 DI10 JI2-3

I11 DI11 JI2-4

I12 DI12 JI2-5

I13 DI13 JI2-6

I14 DI14 JI2-7

I15 DI15 JI2-8

I16 DI16 JI2-9

I17 DI17 JI3-2

I18 DI18 JI3-3

I19 DI19 JI3-4

I20 DI20 JI3-5

I21 DI21 JI3-6

I22 DI22 JI3-7

I23 DI23 JI3-8

I24 DI24 JI3-9

O1 DO1 JO1-1/2

O2 DO2 JO1-3/4

O3 DO3 JO1-5/6

O4 DO4 JO1-7/8

O5 DO5 JO1-9/10

O6 DO6 JO1-11/12

O7 DO7 JO1-13/14

O8 D08 JO1-15/16

STA RUN STATUS

POW POWER STATUS JPOW-1/2

TXD transmitation

RXD receive

SYN synchronization

Warning: if you want to plug out the GD60I/O module, first, you must separate rear terminal block


connecting, then pull the handle. 3.3 GD60M The cable detail for connecting GD60M to GD60I/O as below:

GD60M Communication as below:

GD60M power supply as below:


4. DCS3000

Communicate with GD80 COM1 port

The Cable detail for connecting GD60M COM1 port to DCS3000 BU unit as below:


Power supply: DC24V From F1

More technical specifications must read the DCS3000 user’s guide.


5.Battery charger 5.1 Function and Alarm l Intelligent current distributing l Constant current charge, automatic floating charge l Battery low voltage protection and alarm l Battery over voltage protection and alarm l AC power supply fault protection and alarm l Automatic uniformity charge after batteries have been extremely discharge l Auto switch between floating charge and uniformity charge l Dual over current protection and alarm l Battery polarity protection and alarm l Over temperature protection and alarm l Output voltage restrict

5.2 specification

Item specification remark Input voltage 160~265Vac Power on surge <8A Input current <5A Output voltage 21~27Vdc Output current 0~20A Load adjusting ratio 0.3% Input over voltage 280+/-5Vac Charge current 1~16A Stable current precision 1% Over current protection 21.5A Setting uniformity charging voltage 28V Battery low voltage alarm 29+/-0.5V Battery over voltage alarm 22+/-0.5V Battery over discharge protetion 21+/-0.5V Transient reaction <0.1ms efficiency 85%

5.3 Charger battery rear panel and Wiring.


5.4 Battery charger front Panel

6.GD60 MVRTU Terminal block


6.1 X0:220V AC external supply.

6.2 X10:24VDC output for external use.

6.3 X3\X4\F1~6:24VDC output for the device in the cabinet and digital input and output

voltage.


6.4 X5: Control Relay contact output.

6.5 X6\X7\X9: Digital input.


7. Local/remote switch

7.1 Type: LW21-16.2202.2

7.2 Contact table and panel as below:

7.3 the local position as digital input is input ,to latch the remote operate.


8. power supply

8.1 DEMENSION

85mm

20mm

276m

m296m

m

178mm

FIGURE 1 GEP-24020 MODULE DEMENSION


8.2 PRINCIPLES DIAGRAM

FIG 2 RECTIFING PRINCIPLE DIAGRAM FOR GEP-24020LA

8.3 SPECIFICATION

TECHNICAL

SPECIFICATION ITEMS

MIN TYP MAX

NOTES

INPUT VOLTAGE 165

VAC 275 VAC 24VDC/20A

SURGE 8 A INPUT 220VAC，FULL

LOAD

INPUT CURRENT 4 A INPUT 160VAC，FULL

LOAD

OVERVOLTAGE Alarm 265

VAC

OVERVOLTAGE PROTECTION 275

VAC

UNDERVOLTAGE Alarm 175

VAC

UNDERVOLTAGE 165


PROTECTION VAC

OUTPUT VOLTAGE 22 VDC 27 VDC 31 VDC CONTINOUS

OUTPUT CURRENT 0 A 20 A 21.5 A

LOAD

CURRENT+BATTER

Y CHARGING

CURRENT OF

BATTERY

LOAD ADJUSMENT RATE 0.1% 0.4% 10%~100% LOAD

VOLTAGE ADJUSMENT RATE 0.05% 0.1% INPUT 160V~265VAC

OUTPUT 24VDC/20A

OVER CURRENT PRETECTION 21.5 A

SELF-RESTORATION

FOR CONSTANT

CURRRENT TYPE

NOISE 1%

VOUT 0~20MH.P-P

RIPPLE 2

mVrms

5

mVrms

OUTPUT OVERVOLTAGE

Alarm

29.2

VDC

OUTPUT

OVERVOLTAGEOROTECTION 31 VDC

OUTPUT UNDERVOLTAGE

Alarm 23 VDC

OUTPUT UNDERVOLTAGE

PROTECTION

21.5

VDC

WORKING TEMP -15℃ +45℃ FULL LOAD

WORKING HUMIDITY 95% NON-DENSIBLE

INPUT —

OUTPUT

1500VA

C 1650VAC

DIELECTRIC

STRENGTH

INPUT--CABIN 1500VA

C 1650VAC

HUMIDITY：65%，

1Min，


OUTPUT--CABI

N

500

VDC 750 VDC

LEAKING CURRENT 1 mA

220VAC /50Hz，

between input and

unearthed cabin。

8.4 OPERATING INTERFACE GEP-24020LA module has a display panel with a 3.5 digits meter,two pushbutton, ten signal

indication and rotation knob for voltage adjustment, as figure 3 shows

FIGURE 3 FRONT PANEL FOR GEP-24020LA

8.4.1 LED DIGITAL METER

Display output voltage, output current and battery bank charging current


8.4.2 PUSHBUTTONS

l Switch pushbutton: used for rotating display ( output voltage, output current, battery bank

charging current). After initiation, it display output voltage , press the button once to see the next

scree

FIG 4 ROTATING DISPLAY

l power supply pushbutton（on/off）

Use it to cycle on and off module. E.g when module is off press the button once to turn on the

module and once more turn off the module.

FIG 5 INTERFACE DEFINITION FOR GEP-24020LA

OUTPUT VOLTAGE

OUTPUT CURRENT

CHARGING CURRENT


8.5 INTERFACE 8.5.1 AC INPUT CONTACT

l：ac input （line）

n：ac input （neutrl）

e：earth

8.5.2 DC OUTPUT CONTACT

output+：dc output +

output- dc output-

8.5.3 BATTERY CONTACTS

batt+： used to connectted to battery input+

batt-： used to connectted to battery input-

8.5.4 ALARM CONTACTS

1．dry contact（normal closed）

3．common

5．dry contact（normal open）

8.6 OPERATING GUIDE 8.6.1 WIRING

l AC INPUT

As shown in figure 5, connect terminal end of cable (3 lines, provided) to AC input of module, and

power end of cable to power input.

l DC OUTPUT

Link cable ( 6 lines, provided) could be prolonged through 6mm2 cable. And the extension end is

connected to use load end (BROWN+,BLUE-), and the other end is connected to DC output refer to

figure 5.

l INPUT TO BATTERY

link cable(4 lines,provided) could be prolonged through 6mm2 cable. and the extension end is

connected to battery bank terminal(brown+,blue-),and the other end is connected to module’s battery

bank contact refer to figure 5.

l ALARM CONTACTS

Refer to figure 5，using #24 awg to extend pin 1、3、5 of the 9 pin plug（provided），alarm contact

of 9 pin plug is connected to alarm contact of module，and extension is connected to a monitoring

device.


8.6.2 INITIATION

Verify that wiring is correct，switch on power，“power supply”led、“running” led、“balance

charging” led is on。in 5 seconds，“balance charging” led、“ac over-voltage” led and “ac

under-voltage” led will be off，and power supply will provide output to complete starting procedure

automatically，and system is in balance charging mode.

8.6.3 SETTING

l ON/OFF CONTROL

Pressing “power switch” to turn on/off the module。 if ac power is cut off and then ac power is on，

the device will auto-start to go into running mode.

l SET OUTPUT VOLTAGE

27 v dc is default factory value for gep-24002la。to raise voltage，

you may use a flat screw driver to slowly rotate voltage ajustment knob clockwise.

8.6.4 BATTERY BANK MAINTENANCE

verify that wiring of both rectifing module and batteries is correct before switch on the power to put

battery bank into system。 rectifing module can choose working mode by judging current state of

battery bank。the module will automatically choose floating-charging mode if battery bank terminal

voltage is over-voltage。 the module will automatically choose balance-charging mode if battery

bank terminal voltage is under-voltage。10a is default factory battery charging current for

gep-24020la.

8.7 CAUTION l verify that ac input voltage ranges between 160~265 v ac to avoied pamanent damage to device.

l verify that the device is grounded to avoid electric shock causing personnel injury or death.

l rectifing module’s output and battery input are independent to each other. wrong wiring will

cause batteries over-charged,over-discharging or damage to device.

l keep rectifing module ventilated to avoid overheating causing permanent damage to device.

l it is recommended that device’s output voltage is set between 26.8~27.5v dc for effective

maintenance to battery bank.

l gep-24020la rectifing module outputs a max. current of 21.5 a. normal woring current is load

current plus battery charging current.10 a is factroy default charging current for battery bank.


conventional load current should be less than 11.5a.

l press “power pushubutton ” will turn off power when device is running.

l verify that ac power is cut off and battery bank exits power system before service or out of use

for a long period.

l when device is removed from a cold place to a warm place，should device be kept dry before

switch on the power.

12-3 GD60 MVRTU Installation This section’s documents have not available yet 12-4 GD60 MVRTU Commissioning This section’s documents have not available yet 12-5 GD60 MVRTU Maintenance This section’s documents have not available yet


12-6 GD60 MVRTU FAT and Test Report

1. General check

The surface of the cabinet is well; The devices and accessories of the RTU is right assembled and tight according to the drawings; The lines connection is all right according to the drawings.

2. Insulation Test

Item Performance Test Procedure Conclusion AC Power Supply

≥5MΩ Close MCB1, use insulation meter to connect the power supply terminal X0-1 and GND terminal inside cabinet, scaling the meter to 2500V, power on the meter and start test, the test timer 1min. Warming: Do not touch any parts of

MVRTU while test meter Power On

DC Power Supply

≥5 MΩ Close MCB1, use insulation meter to connect the power supply terminal X3-1 and GND terminal inside cabinet, scaling the meter to 250V, power on the meter and start test, the test timer 1min. Warming: Do not touch any parts of MVRTU while test meter Power On

Digital Input Terminal

≥5 MΩ Plug out the back plane terminals of two GD60IO modules, short connect the terminals: X7-1~8, X7-9~16,X7-18~25,X7-26~33,X6-1~8,X9-1~8，use insulation meter to connect the X7-1 terminal and GND terminal inside cabinet, scaling the meter to 250V, power on the meter and start test, the test timer 1min. Warming: Do not touch any parts of MVRTU while test meter Power On

Digital Output Terminal

≥5 MΩ Plug out the back plan terminals of two GD60IO modules, short connect the terminals: X5-1~8,use insulation meter to connect the X5-1 terminal and GND terminal inside cabinet, scaling the meter to 250V, power on the meter and start test, the test timer 1min. Warming: Do not touch any parts of MVRTU while test meter Power On


3. Battery Charger Test(One of FAT Test Items 10% sampling test for production of each project) 3.1 Input Output and alarming test l AC220V power supply are connected to the terminal: X0-1 and X0-3 via a single phase

voltage regulator. A volt meter are connected for output voltage monitoring. l close MCB1 l Tuning the regulator output from AC165V to 265V, the charger DC output should be DC

24V ±5%. l The LED AC.UV will be lighting on if input voltage are below 175V. l The LED AC.OV will be lighting on if input voltage are over 265V.

3.2 Function test Adjust the output of the voltage regulator to AC220V, Push the “DISPLAY” button, switch the

display to “Vo”, the voltage between the terminal X3-1 and X4-1 should be 27V±1%, otherwise adjust the V.ADJ;

Push the “on/off” button ,charger should turn on and turn off. Push the “DISPLAY” button , the display should circle from “Vo”,”Io” and “IB”

4. Power On Test l Connect the AC220V to terminal X0-1(L)and X0-3(N), Connect the earth ground to GND of

cabinet. l Close MCB1 l The LED “LINE “ and “OPER” are lighting on front panel of battery charger. l The LED “PWN are lighting on front panel GD60IO modules. 5. Configuration and download l Use GD80 Config software to configure a default configuration according to the hardware

of MVRTU, download to GD60M(refer to GD60 RTU configuration specification). l The LED” TXD/RXD/STA” of two GD60IO module are flash. l Connect the remote communication cable of GD60M to a simulate master(SM) station.

6. Digital (counter) input test( Simulate Master refer as SM) Item

Inputs

Procedure

Performance

Conclusion

1 1-DI1 Short connect X7-17 & X7-1

LED I01 light on; on the SM ,SP info address 01 DI on

2 1-DI2 Short connect X7-17与X7-2
















































25 2-DI1 Fast short connect and disconnect X6-9 and X6-1 ten times

LED I01 flash，on the SM ,counter address 3025 passed

26 2-DI2 Fast short connect and disconnect X6-9 and X6-2 ten times

LED I02 flash，on the SM ,counter address 3026 passed

27 2-DI3 Short connect X6-9与X6-3 LED I03 light on; on the SM ,SP info address 27 DI on



































47 2-DI23 Open/Close MCB1 auxiliary contact


48 2-DI24 Switch Local/Remote to Local position


7. Control output test Put Local/Remote switch to Remote position Item Outputs Procedure Performance Conclusion 1 1-DO1 Issue address

2101 control command from SM

LED D01 and RY1 flash once, Use a multimeter to monitor the status of Terminal X5-9 and X5-1,shoul be connected

2 1-DO2 Issue address 2102 control command from SM
















Led DO1 flash，JO1-1 will be in connection with JO1-2 for a moment on GD60I-2







13

2-DO5 Issue address 2113 control command from SM


14



15



16




8 Function and performance test. (One of FAT Test Items 10% sampling test for production of each project) 8.1 SOE Resolution Test

Short connect the terminal X7-17与X7-1/2/3/4/5/6/7/8 simultaneously, the resolution of each SOE are less 10ms 8.2 Blocking test for control output

Put the Local/Remote switch to Local position, issue Trip/Close command for each of DO1/2/3/4/5/6/7/8 from SM, No output are released. 8.3 Digital input threshold test Disconnect AC220V power supply from terminal, Open MCB1, MCB2, MCB3. l Connect a DC Power supply to terminal X3-5(+) and X4-5(-), adjust the output to DC 19V. l Short connect the terminals :

X7-1/2/3/4/5/6/7/8/9/10/11/12/13/14/15/16/18/19/20/21/22/23/24； l All of LEDs I0—I24 are lighting on 12-7 GD60 MVRTU Commissioning Record This section’s documents have not available yet 12-8 GD60 MVRTU Maintenance Record This section’s documents have not available yet 12-9 Warnings regarding use of gdepri products This section’s documents have not available yet

200612281037430

Documents

5v dc analog

written license agreement

5ma dc analog

1ma dc analog

10ma dc analog

configurable output types

digital output configurations

preventing false control