2006 Us Air Force Guide to Bare Base Assets 104p

8/13/2019 2006 Us Air Force Guide to Bare Base Assets 104p

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BY ORDER OF THE AIR FORCE HANDBOOK 10-222, VOLUME 2SECRETARY OF THE AIR FORCE 1 April 2006

Operations

GUIDE TO BARE BASE ASSETS

NOTICE: This publication is available digitally on the AFDPO web site at:http://www.e-publishing.af.mil .

OPR: HQ AFCESA/CEXX (Lt Col Kent H. Nonaka)Certified by: HQ AFCESA/CEX (Colonel Thomas D. Quasney)Supersedes: AFH 10-222, Volume 2, 1 December 1996Pages: 103/Distribution: F

This handbook describes the Basic Expeditionary Airfield Resources (BEAR)and legacy Harvest Falcon (HF) and Harvest Eagle (HE) assets that USAFcivil engineers are likely to site, install and operate in an expeditionary envi-ronment. For detailed discussion of these systems, see AFH 10-222, Volumes5 through 10 and Volume 12; AFPAM 10-219, Volume 5; and the applicableequipment technical orders. Allowance Standards 157 (BEAR), 158 (HarvestFalcon), and 159 (Harvest Eagle) provide set authorizations. Ensure that allrecords created as a result of processes prescribed in this publication are main-

tained in accordance with AFMAN 37-123 (will convert to 33-363), Manage-ment of Records , and disposed of in accordance with the Air Force Records

Disposition Schedule (RDS) located at https://afrims.amc.af.mil .

Chapter 1INTRODUCTION 7

1.1. Overview of Bare Base Assets... 7

1.2. General... 7

1.3. Harvest Falcon (HF).. 7

Figure 1.1. Bare Base in Southwest Asia.. 8

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AFH 10-222 Volume 2 1 April 20062

1.4. Harvest Eagle (HE) 9

1.5. BEAR Sets. 9

Figure 1.2. BEAR Compound at 49 MMG. 1th 0

1.6. Non-BEAR Assets. 1 1

Table 1.1. BEAR Optional (Playbook Option) Assets.. 1 2

Chapter 2SHELTERS 1 4

2.1. General... 14

2.2. Small Shelter System (SSS)... 1 4Figure 2.1. Small Shelter System.. 14

2.3. TEMPER Tent... 1 5

Figure 2.2. TEMPER Tent 1 5

2.4. Medium Shelter System (MSS). 1 5

Figure 2.3. Medium Shelter System. 1 6

2.5. Expandable Shelter Container (ESC) 1 6

Figure 2.4. Expandable Shelter Container 17

2.6. General Purpose (GP) Shelter 17

Figure 2.5. General Purpose Shelter. 18

2.7. Dome Shelter. 18

Figure 2.6. Dome Shelter.. 19

2.8. Aircraft Hangar (ACH).. 19

Figure 2.7. Aircraft Hangar... 19

2.9. Small Aircraft Hangar 2 0

Chapter 3WATER DISTRIBUTION AND SANITATIONSYSTEMS 2 1

3.1. General... 21

3.2. Reverse Osmosis Water Purification Unit. 2 1



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3.3. Water Storage Bladders. 2 1

Figure 3.1. ROWPU.. 2 2

Figure 3.2. Water Storage Bladders.. 2 2

Figure 3.3. 3,000-Gallon Water Storage Tank.. 2 3

3.4. Harvest Eagle Water Distribution System. 2 3

Figure 3.4. Water Distribution Hose. 2 3

3.5. Harvest Falcon Water Distribution System... 2 4

3.6. Harvest Falcon Wastewater System.. 2 4Figure 3.5. Diesel Water Pump. 2 4

Figure 3.6. Electric Water Pump... 2 5

3.7. BEAR Shower/Shave Assembly (XFBL7) 2 5

Figure 3.7. Shower/Shave Unit. 2 5

3.8. BEAR Field Latrine (XFBL7) 2 6

Figure 3.8. Field Deployable Latrine. 2 6

3.9. Self-Help Laundry. 2 6

Figure 3.9. Self-Help Laundry Facility 2 7

3.10 Tactical Field Laundry Unit 2 7

Figure 3.10. Field Laundry Equipment 2 7

3.11. Waste Disposal.. 2 7

Figure 3.11. Wastewater Disposal Trailer.. 2 8

Chapter 4POWER 3 0

4.1. Mobile Electric Power (MEP) Generators. 3 0

Figure 4.1. MEP-PU-810A Generator 3 1

4.2. Generator Fuel Bladders.. 3 1

Figure 4.2. Operator Remote Terminal for MEP-PU-810A 3 2

Figure 4.3. Generator Fuel Storage Bladders. 3 2



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4.3. Harvest Eagle Electrical Distribution System. 3 2

Figure 4.4. Facility Distribution Panel. 3 3

4.4. Harvest Falcon Electrical Distribution System.. 3 3

Figure 4.5. Primary Distribution Center 3 4

Figure 4.6. Primary Switching Center.. 3 4

Figure 4.7. Secondary Distribution Center.. 3 5

Figure 4.8. Power Distribution Center 3 6

Figure 4.9. Secondary Electrical Cable Feeders.. 3 7Chapter 5HVAC AND REFRIGERATION 3 8

5.1. Introduction 38

5.2. Environmental Control Unit (ECU). 3 8

Figure 5.1. FDECU.. 3 8

5.3. H-45 Space Heater. 39

Figure 5.2. H-45 Space Heater 39

5.4. Preway 70,000 BTU Heater. 39

Figure 5.3. Preway Heater 4 0

5.5. 150 and 300 Cubic Foot Refrigeration Boxes 4 0

Figure 5.4. ADR-300 Refrigeration Units. 4 0

5.6. 1,200 Cubic Foot Refer.. 4 1

Figure 5.5. 1,200-cf Refrigeration Unit.. 4 1

5.7. Water Chiller. 4 1

Figure 5.6. Water Chiller 4 1

5.8. M-80 Water Heater 4 2

Figure 5.7. M-80 Water Heater 4 2

Chapter 6SPECIALIZED ASSETS. 4 3

6.1. Introduction 43



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6.2. Assets Associated with Multiple BEAR Sets 4 3

Figure 6.1. Remote Area Lighting System (RALS). 4 4

Figure 6.2. TF-2 Light Cart.. 4 4

Figure 6.3. AM-2Aluminum Matting... 4 5

6.3. Assets Associated with Housekeeping Sets.. 4 6

Figure 6.4. 9-1 Kitchen Dining Area 4 7

Figure 6.5. SPEK on Pallet and Setup.. 4 7

Figure 6.6. CDK with Tent Weather Protection... 4 86.4. Assets Associated with Industrial Operations (IO) Set. 49

6.5 Assets Associated with Initial Flightline (IF) Set.. 5 0

Figure 6.7. EALS Trailers 5 1

Figure 6.8. Mobile Aircraft Arresting System. 5 2

6.6. Assets Associated with Follow-on Flightline (FF) Set. 5 2

Chapter 7NON-BEAR ASSETS 5 3

7.1. Introduction... 53

Figure 7.1. Jet Fuel Storage Bladders... 5 4

7.2. Expeditionary Medical Support (EMEDS) System.. 5 5

Figure 7.2. Expeditionary Medical Treatment Facility 5 5

Figure 7.3. Medical Evacuation... 5 6

7.3. Air Traffic Control and Landing System.. 5 7

7.4. ISO Containers.. 5 7

Figure 7.4. ISO container Facilities. 5 8

7.5. K-Span Facilities.. 5 8

Figure 7.5. K-Span Facility Under Construction. 5 8

7.6. Revetments 59

Figure 7.6. Filling B-1 Revetments with Sand. 59



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7.7. Force Provider... 59

Figure 7.7. Force Provider Assets 6 0

Attachment 1GLOSSARY OF REFERENCES & SUPPORTINGINFORMATION 6 1

Attachment 2DIAGRAMS AND LAYOUT DRAWINGS 6 4

Attachment 3BEAR AND HARVEST ASSETS 8 3

Attachment 4WATER SYSTEM COMPONENTS.. 9 5

Attachment 5BEAR VEHICLES 9 8Attachment 6BEAR TECHNICAL ORDER LISTING 99

Attachment 7SELECTED BEAR SUB-UNIT TYPE CODES. 10 2



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Chapter 1

INTRODUCTION

1.1. Overview of Bare Base Assets. The Basic Expeditionary Airfield Re-sources (BEAR) system is part of an overall Air Force strategic effort to shiftfrom a threat-based defense to a capabilities-based defense. The capabilities-

based model focuses more on configuring forces and materiel into packagesthat are flexible enough to support the full spectrum of military operations, not

just major theater war. BEAR meets the Air Forces requirements of a lightand lean capability to support its air expeditionary task forces force modules.These force modules provide a systematic method of presenting forces to openan airbase, provide command and control, establish an airbase, generate themission and operate an airbase. Functional experts at the tactical level haveused the recent expeditionary experience of personnel in Kosovo, Afghanistanand Iraq to group assets into packages that reduce exposure of assets to enemyaction, yet are still scaleable, modular and flexible. This system complementsthe Force Module Concept of grouping support forces with supplies for sus-taining operations a minimum of 30 days.

1.2. General. While the Air Forces two primary legacy bare base equipment programs, Harvest Falcon and Harvest Eagle, focused on the number of troopsand number of aircraft supported, BEAR focuses on the number of austereairfields required to support the full spectrum of operations. Harvest assetsare still in the inventory but are being absorbed into and replaced by BEARsets, mainly through attrition. The Harvest and BEAR programs will both bereviewed in this handbook. See Attachment 3 for a listing of the major itemsand quantities of each in the Harvest and BEAR parent unit type codes (UTC).Attachment 7 shows a listing of major sub-UTCs.

1.3. Harvest Falcon (HF). HF provides complete facilities for long-duration bare base flying and support operations. HF assets are intended for SouthwestAsia (Figure 1.1), but may be deployed to any theater if required. Assets may

be deployed individually, or in one of four packaged UTCs.



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Figure 1.1. Bare Base in Southwest Asia.

1.3.1. HF Housekeeping Set (XFBKA). The housekeeping set is a stand-alone personnel support package. It contains tents, hardwall shelters, genera-tors, basic electrical and water utilities, latrines and showers, environmentalcontrol units, area lighting systems, kitchen facility and other basic equipmentto provide billeting, administrative, command and laundry facilities to support

an 1,100-person deployment.1.3.2. HF Industrial Operations Set (XFBRB). The industrial operations setcontains additional utility equipment and shop facilities for civil engineering(CE), services, transportation, supply and other base support and administra-tive functions.

1.3.3. HF Initial Flightline Set (XFBS1). The initial flightline set supportsflying operations for the first aircraft squadron that arrives to the deployedlocation. It contains an emergency airfield lighting system (EALS), aircraftarresting systems, aircraft hangars, revetments, field latrines, shop facilitiesfor flightline operations and additional utility equipment.



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1.3.4. HF Follow-on Flightline Set (XFBS2). The follow-on flightline setsupports flying operations for an additional aircraft squadron. Each additionalaircraft squadron requires a follow-on flightline set. It contains additionalhardwall shelters and utility equipment to extend the capability of the initialflightline set to support additional aircraft.

1.4. Harvest Eagle (HE). HE provides facilities for bare base living andworking, or for supporting additional personnel at an existing installation. Itdoes not, however, provide many flightline support assets. Harvest Eagle as-sets are intended for use in Europe or the Pacific, but may be deployed to anytheater if required. Assets may be deployed individually, or in one of three

packaged UTCs.

1.4.1. HE 550-person Housekeeping Set (XFBR3). The housekeeping set is astand-alone warm-weather personnel support package. It contains tents for

billeting and base support activities, latrines and showers, a kitchen facilityand power and water distribution systems.

1.4.2. HE 550-person Utilities Package (XFFLU). The utilities package con-tains high-voltage power generation and distribution equipment and environ-mental control units. When this package is added to the XFBR3 housekeepingset, the two HE UTCs together are approximately equivalent to one half of aHarvest Falcon XFBKA housekeeping set.

1.4.3. HE 550-person Cold Weather Set (XFBCW). The cold weather setcontains tent heaters for use with the XFBR3 housekeeping set.

1.5. BEAR Sets. Current Harvest assets are being reconfigured to producelighter, leaner BEAR sets. BEAR sets reflect lessons learned from recent ex-

peditionary operations during which housekeeping and utilities packages deployed and required significant tailoring or exceeded the need at the bare base.When existing Harvest assets are excess to BEAR requirements, they are con-sidered optional (or playbook) assets. The core BEAR UTCs are similar inname to the Harvest sets.



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Figure 1.2. BEAR Compound at 49 th MMG.

1.5.1. BEAR 150 Housekeeping Set, also known as Swift BEAR (XFB1A).This housekeeping set supports a maximum of 150 personnel for approxi-mately 5 days. It provides austere shelter (12 persons per tent, cots and envi-ronmental control), basic hygiene, low voltage electrical generation and distri-

bution, and forklift support. The set weighs 44 tons and requires 17.5 pallet

positions (one C-17) to airlift.1.5.2. BEAR 550 Initial Housekeeping Set (XFB1H). The BEAR 550I

provides billeting, environmental control, hygiene and food service to support550 personnel. The set includes billeting (12 per tent), kitchen, refrigeration,shave/shower units, latrines, high and low voltage electrical generation, waterdistribution, CE maintenance equipment, chaplain, mortuary and supply stor-age. The set weighs 229 tons and requires 78 pallet positions (six C-17s) toairlift.

1.5.3. BEAR 550 Follow-on Housekeeping Set (XFBBF). The 550F aug-ments the 550I and should be deployed after or in conjunction with it to sup-

port an additional 550 personnel. It provides additional billeting, latrine, envi-



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ronmental control units (ECU), high and low voltage electrical generation anddistribution, water distribution and camp lighting. The set weighs 188 tonsand requires 61 pallet positions (five C-17s) to airlift.

1.5.4. BEAR Industrial Operations Set (XFBRC). The BEAR IO is an in-frastructure set that provides small, medium and large shelters/facilities forsupply, CE, vehicle operations and maintenance, packing and crating, fitnessand tactical field exchange. This package supports up to 3,300 personnel andsix BEAR 550 Housekeeping sets. The set weighs 267 tons and requires 81.5

pallet positions (seven C-17s) to airlift.

1.5.5. BEAR Initial Flightline Set, XFBIF. The BEAR IF provides initialflightline support for one squadron of aircraft. It includes facilities for avion-ics shops, fuels lab, fire/crash rescue, aircraft hangars and general purposefunctions. It also provides additional generators, latrines and ECUs. Optionalitems include emergency airfield lighting systems (EALS) and mobile aircraftarresting systems (MAAS), which are further discussed in AFH 10-222, Vol-ume 7 and Volume 8, respectively. The set weighs 248 tons and requires 92

pallet positions (seven C-17s) to airlift.

1.5.6. BEAR Follow-on Flightline Set (XFBFF). The BEAR FF supple-ments the initial flightline set and supports an additional aircraft squadron. It

provides an aircraft hanger and medium-sized shelters for power/non-poweredAGE and general purpose functions. The set weighs 39 tons and requires 13

pallet positions (two C-17s) to airlift.

1.5.7. BEAR Optional UTCs. Planners have greater tasking flexibility usingBEAR sets due to the availability of certain optional equipment items. Whilethese items provide significant capability, they may not be needed in the coresets each and every time. These items, shown in Table 1.1 , are referred to asplaybook option assets.

1.6. Non-BEAR Assets. In addition to Harvest and BEAR sets, many otherexpeditionary equipment packages are required to support bare base opera-tions. Engineers must work with representatives from other functional areas



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to ensure optimum utilization of all such packages, including fuels mobilitysupport equipment, expeditionary medical facilities, air traffic control andlanding systems, communications packages, many different types of user-unique tactical equipment and special purpose vehicles. See paragraph 7.1 inthis handbook for additional information on non-BEAR assets.

Table 1.1. BEAR Optional (Playbook Option) Assets.

Item WeightPallet

Positions

550 Kitchen (XFBK4) 35 STons 13AM-2 Matting (XFBAM) 6 STons 2Self-Help Laundry (XFBLS) 18 STons 5Water Source Run (XFB13) 14 STons 6ROWPU (XFBW5) 7 STons 2MAAS (XFBR4) 28 STons 11EALS (XFBYC) 19 STons 8Water System Freeze Protection (XFBWE) 7 STons 2

Concertina Wire (XFBWR) 3 STons 1Cold Weather Package (XFBCW) 5 STons 3Small Aircraft Shelter (XFBSA) 14 STons 4

Secondary Distribution System (XFBSD) 4 STons 1Latrine Pumper Trailer (UFMJK) 3 STons 3Desert Camouflage Net/Poles (XFBP1) 7 STons 3

Highline Docks (XFBHL) 7 STons 2Barrier Maintenance Facility (XFBCL) 1 STon 4

* STons = short tons

1.6.1. Theater-Unique Housekeeping Assets. PACAF also maintains smallerHE-type assets, designed to expand the billeting and feeding capacities of anexisting installation. These sets do not have the high voltage generation capa-

bility to support ECUs, but they are being converted to BEAR 550 House-



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keeping sets over the next few years. Below are descriptions of the PACAFkits.

1.6.1.1. Pacific Housekeeping Kit (PHK). This kit contains tents for billeting550 personnel, water production, shower/ shave, latrine, tent heaters, 30kWand 60kW low voltage generators, and lumber for tent floors.

1.6.1.2. Tailored 550 Eagle Kit (T550). The tailored kit contains same assetsas PHK plus a fuel-fired kitchen with refrigeration.

1.6.2. See Attachment 3 of this handbook for more detailed listings of thecontents of each UTC.



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Chapter 2

SHELTERS

2.1. General. All bare base structures require recurring preventive mainte-nance. Ensure panels, fabric, flashings, cables, connectors, clamps and an-chors are sound, secure and corrosion-free. Lubricate winches, hoists andhoist cables. Refer to applicable technical orders for specific details and re-member that set up times are affected by environmental conditions and ex-

perience level of crews.

2.2. Small Shelter System (SSS). An all-purpose tent, commonly referred toas the Alaska Small Shelter System ( Figure 2.1 ), is the designated replace-ment for the TEMPER tent, through attrition. It can be used for billeting,work areas, latrines/showers, storage, etc. When fully erected, the sheltermeasures 32.5 feet long, by 20 feet wide, by 10 feet high (650 sq ft), and mul-tiple shelters can be interconnected. The site should be flat and well-drained,with no more than 11 inches of slope across the floor area. Compared to theTEMPER, the SSS is lighter, more vector proof, easier to heat/cool and repair,and can withstand steady 50-knot winds and gusts up to 60 knots. Setup takes6 people about 2 hours.

Figure 2.1. Small Shelter System.



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2.3. TEMPER Tent. The TEMPER tent is the most commonly used all- purpose shelter in the BEAR inventory; primarily used for troop billeting butalso serves as shop and administrative space ( Figure 2.2 ). It is constructed ofsynthetic fabric on an aluminum frame, with a rubberized floor mat. Modularsections are 8 ft long by 20 ft wide, and can be joined together end-to-end tocreate shelters of any length. A standard billeting tent consists of four sec-tions and is 32 ft long. A white fabric inner liner improves comfort and pro-vides HVAC ducts. An insulated floor is available for cold weather use.Lighting and electrical service equipment is included in the package. A 4-section tent requires one ECU for heating and cooling. During setup, stakeone side of the tent and then adjust the other side to ensure the span is no morethan 20 feet and 4 inches to prevent fabric seams and zippers from beingstretched too tightly. Setup is accomplished with six people in about 2 hours.Refer to AFH 10-222, Volume 6, Guide to Bare Base Facility Erection, fordetailed guidance on erection and disassembly.

Figure 2.2. TEMPER Tent.

2.4. Medium Shelter System (MSS). This is a medium sized all-purposeshelter selected to replace general purpose shelters and is used as a warehouse,maintenance area and kitchen. It is constructed of synthetic fabric over alu-minum arch sections, with rubberized floor mat. The MSS provides tighter



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protection from dust and insects and takes up less shipping space than GPshelters. Also known as the California Medium Shelter System, it can with-stand steady 60-knot winds and gusts up to 90 knots. The shelter measures 52feet long by 30 feet wide and 15 feet high. The erection site should be flat andwell-drained, with no more than 18 inches of slope across the floor area.Setup is accomplished with six people in about 4 hours.

Figure 2.3. Medium Shelter System.

2.5. Expandable Shelter Container (ESC). This is a small shelter used as aflightline maintenance shop, control center, office, etc ( Figure 2.4 ). It comes

packaged as a self-contained unit, 8 feet long by 13 feet wide, and 8 feet high,and expands to 21 ft by 13 ft and 8 ft high, including a floor. Personnel andcargo doors are located in the center of the long sides. Complete 3-phaselighting and electrical service equipment is included as are leveling jacks. Thecontainer requires one ECU for heating and cooling. The small shelter systemis increasingly being used in place of the ESC. Six people can setup the shel-ter in about 2 hours. Refer to AFH 10-222, Volume 6, for detailed guidanceon erection and disassembly.



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Figure 2.4. Expandable Shelter Container.

2.6. General Purpose (GP) Shelter. The GP is a medium-sized shelter usedas a maintenance area, warehouse storage, etc ( Figure 2.5 ). It is constructedof rigid aluminum honeycomb panels attached to aluminum I-beams with vi-nyl flashings. The shelter measures 48 ft long, 31 ft wide, and 12 ft high whenset up. End panels have doors for personnel and cargo. There is no floor butcan be constructed directly on pavement, or floors can be built from wood orAM-2 matting. The erection site should be flat and well-drained, with nomore than 18 inches of slope across the floor area. Lighting and electricalservice equipment is included. Two ECUs are required for heating and cool-ing the shelter. Setup takes a minimum of 7 people and be accomplished in 15to 20 hours, depending on whether it is installed with a floor. The mediumshelter system is increasingly being used in place of the GP shelter. Refer toAFH 10-222, Volume 6, for detailed guidance on erection and disassembly.



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Figure 2.5. General Purpose Shelter.

2.7. Dome Shelter. This is a large shelter used as a warehouse, maintenancearea, or small aircraft hangar ( Figure 2.6 ). It is constructed of synthetic fabricover aluminum arch sections, with steel tension cables to provide rigidity.The central bay area is 60 ft. square, 10 ft. high at the eaves, and 24 ft. high atthe peak. Curved clamshell-type doors are attached at each end of the central

bay, and add 30 ft. to each end when closed, making the overall structure 120ft. long and 60 ft. wide. There is no floor, but shelters can be set up directly

on pavement, or floors can be built from AM-2. Choose a flat, well-drainedsite with no more than 12 inches of slope across the floor area. If heating isrequired, use two HDU-36 arctic heaters. This shelter replaces the FrameSupported Tensioned Fabric Shelter (FSTFS). Setup requires eight people inabout 32 hours using only the tools included with the shelter. Erection is ac-complished by 49 MMG or RED HORSE personnel.



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Figure 2.6. Dome Shelter.

2.8. Aircraft Hangar (ACH). The ACH is a large shelter used as a fighteraircraft hangar ( Figure 2.7 ). The shelter measures 125 ft long by 77 ft wideand 25 ft high (9748 sq ft) when set up. The central bay area is 73 ft long and77 ft wide. Curved clamshell doors, built of lightweight fabric over a col-lapsible aluminum frame, add 26 ft to each end when closed. It comes in fourshipping containers that are used as personnel doors and offices at the corners.There is no floor, but ACHs can be set up directly on pavement, or floors can

be built from AM-2. The erection site should be flat and well-drained, withno more than 18 inches of slope across the floor area. Lighting and electricalservice equipment is included in the kit. Use eight ECUs if heating is re-quired; cooling may not be realistic in some situations. The 49 MMG or REDHORSE personnel normally erect this facility. Setup requires a minimum of10 people and can be accomplished in about 40 hours.

Figure 2.7. Aircraft Hangar.



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2.9. Small Aircraft Hangar.This is an extended version of the 4,000 sq ft Dome Shelter, used as a mainte-nance facility for small aircraft, unmanned aerial vehicles, munitions buildup,etc. It is currently being added to the BEAR inventory.



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Chapter 3

WATER DISTRIBUTIONAND

SANITATION SYSTEMS

3.1. General. Bare base locations typically start with 30 gallons per person per day planning factor and increases to about 50-gpd for longer durations orwhen a permanent water treatment plant is available. See AFPAM 10-219,Volume 5, Bare Base Conceptual Planning Guide, for additional water use

planning factors.

3.2. Reverse Osmosis Water Purification Unit. The Reverse Osmosis Wa-ter Purification Unit (ROWPU) removes suspended and dissolved solids fromnearly any water source. For planning purposes, one ROWPU can produce600 gallons per hour (gph) of potable water from seawater and can support600 people ( Figure 3.1 ). The unit requires up to 22-kW of power from anexternal source. It can produce potable water for 20 hours per day; the re-maining four hours for backwashing and maintenance. The ROWPU opera-tion produces up to two gallons of brine water for each gallon of potable wa-ter. Brine water disrupts the treatment process of wastewater from latrines,showers, laundries or kitchens, and consequently cannot be treated in the samesewage lagoons. Brine water should be used for grounding pads, constructionor dust control; piped into its own evaporation lagoon; or returned to a large

body of water. For additional information on the ROWPU, see AFH 10-222,Volume 9, Guide to Reverse Osmosis Water Purification Unit Installation andOperation.

3.3. Water Storage Bladders. Storage bladders are collapsible rubber blad-ders used to store raw or potable water ( Figure 3.2 and Figure 3.3 ). Bladdersare available in three common sizes: 20,000-gallon (23 ft x 27 ft), 10,000-gallon (21ft x 21 ft) and 3,000-gallon (onion bladders, approximately 7 ft indiameter). If soil is rocky or uneven, install bladders on a 2 inch bed of sand.For desert operations, provide shade to prevent excessive heat buildup.



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Figure 3.1. ROWPU.

Figure 3.2. Water Storage Bladders.



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Figure 3.3. 3000-Gallon Water Storage Tank.

3.4. Harvest Eagle Water Distribution System. This system provides basicwater treatment, storage and distribution, and wastewater removal system forshort-term use, supporting up to 550 people. It can be combined with addi-tional sets for larger deployments. The system uses diesel and electricallydriven pumps and flexible, quick-connect 2-inch hoses ( Figure 3.4 ) to distrib-ute water and to remove graywater discharge from showers, kitchens andlaundry units. It does not handle sewage from latrines. The system includes aROWPU, water storage bladders and tanks, drinking water chillers, andfreeze-protection systems. See Attachment 4 for the system component list-ing.

Figure 3.4. Water Distribution Hose.



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3.5. Harvest Falcon Water Distribution System. This is a water storageand distribution system for long-term use. It uses diesel and electricallydriven pumps ( Figures 3.5 and 3.6 ) and lightweight plastic piping to distributewater. Pipe sections are color-coded: green for raw water and white for pota-

ble water. Flexible, quick-connect hoses are included for raw water lines, potable water branch lines and for initial stand-alone setup while plastic pip-ing is being assembled. Includes aircraft and vehicle wash racks, water stor-age bladders, and tank and fill stands. To minimize intersecting with roadsand walkways, design the potable water loop as an out-and-back loop in astraight line or L-shape along the service sides of water-using facilities, ratherthan as a complete circle around the camp. Set up plastic pipe on the groundfirst, then bury as time permits. Bury piping 18 inches deep to provide insula-tion and control expansion. Keep accurate maps of buried pipe. See Attach-ment 3 for the system component listing.

3.6. Harvest Falcon Wastewater System. This is a two-tier system. Ini-tially, expedient latrines and HF latrines are used; and a wastewater disposaltrailer is used to empty HF latrines. For longer term deployments, install plas-tic sewer lines to stabilization and evaporation lagoons. It is primarily a grav-ity flow system; however, a few packaged lift stations are available.

Figure 3.5. Diesel Water Pump.



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Figure 3.6. Electric Water Pump.

3.7. BEAR Shower/Shave Assembly (XFBL7). This is a modular systemthat fits inside a SSS and supports 275 people. It contains six shower stallswith two shower heads each and 12 sinks with mirrors ( Figure 3.7 ). The kitincludes an M-80 diesel-fueled water heater, pumps and supply/drain hoses. Itcan be connected to bare base water distribution and wastewater removal pip-ing. The kit requires one ECU for heating/cooling in extreme conditions. Alocally-purchased ventilation fan may be sufficient in moderate conditions.Construct a concrete floor for long-term deployments. Setup (not includingthe shelter) consists of 4 people and can be accomplished in about 6 hours.

Figure 3.7. Shower/Shave Unit.



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3.8. BEAR Field Latrine (XFBL9). This is a modular system where twolatrine units fit end-to-end inside a SSS and support 275 people. Each unit hassix toilets, a urinal trough and two hand-washing sinks ( Figure 3.8 ). Theunits internal water lines do not include backflow prevention, so water inhand-washing sinks should be considered non-potable even if the externalwater source is potable. The system can be connected to bare base water dis-tribution and wastewater removal piping; if not connected, its 360-gallonwaste storage tank must be cleaned daily. Even when connected to the wastesystem, pumping may still be required due to low liquid to solid waste ratios.Each unit has a 500-gallon water bladder and supply pump. Construct a con-crete floor for long-term deployments. Setup (not including shelter) can beaccomplished with 2 people in about 1 hour.

Figure 3.8. Field Deployable Latrine.

3.9. Self-Help Laundry. The laundry is designed for continuous operation asa complete field laundry system for 550 personnel. It consists of five com-mercial washers, five double-stacked dryers, a water heater, a 3000-gallonwater bladder and associated pumps, electric panels and hardware ( Figure3.9 ). The system is set up inside a single SSS or TEMPER tent, with pumps,water heater and bladder positioned outside the shelter. It requires a maxi-mum of 300 amps, 3-phase, 120/208V power and must be connected to thelocal power source.



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Figure 3.9. Self-Help Laundry Facility.

3.10. Tactical Field Laundry Unit. A single set supports 550 people andincludes a washer, diesel-fired dryer and related hardware ( Figure 3.10 ). Twoor more sets can fit inside a SSS, but additional space may be needed for stor-age, laundry sorting, etc. Each set needs one 208V, 60-amp cable feed froman SDC, and up to 480 gph of water for 20 hours of sustained operations. Usean M-80 heater if hot water is needed. This system is being phased out; how-ever, civil engineers may encounter it being used by other services.

Figure 3.10. Field Laundry Equipment.

3.11. Waste Disposal.



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3.11.1. Wastewater Disposal Trailer. The trailer is a 1,000-gallon mobilesewage tank and vacuum pump ( Figure 3.11 ) used for cleaning latrine hold-ing tanks until they can be connected to the bare base distribution system. Thetrailer requires a heavy truck with a pintle hook to tow it. Waste must be emp-tied into a lagoon, commercial sanitary sewer or uninhabited area downwindfrom the base and away from drinking water sources.

Figure 3.11. Wastewater Disposal Trailer.

3.11.2. Grease Traps. Grease trap assemblies are included with 9-1 kitchensto prevent grease from clogging treatment lagoons or attracting pests. If pre-manufactured units are not available, install a series of three or more steel

drums in the drainage line between the kitchen and wastewater disposal sys-tem. Drain the kitchen into the first drum, drain the first drum into the second,and so on. Install the drain lines about 3 ft above the bottom of the drums butturn their inlet ends down to within 6 inches of the bottom, so that only waterat the bottom can enter the drain linetrapping the grease floating at the 3 ftlevel. Remove solidified grease daily and dispose of it with other solid waste.

3.11.3 . Evaporation Beds. The beds are small graywater lagoons builtdownwind of showers, kitchens and laundries (do not use for latrines). Sepa-rate beds may be needed for each graywater source unless wastewater can betransported to a central lagoon. Construct seven adjacent beds, each 22 ftsquare and 1 ft deep. Use one bed each day of the week.



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3.11.4. Stabilization Lagoon. This is a large wastewater lagoon built down-wind from base; supplied by bare base piping from latrines, showers, kitchensand laundries. The lagoon allows natural decomposition and photosynthesisto stabilize wastewater before it is drained away from the base. A 127 sq ftlagoon can support 1,100 people for about 30 days; additional and/or largerlagoons are needed for larger populations.

3.11.5. Evaporation Lagoon. A large wastewater lagoon built downwindfrom base if no off-base drainage is possible. It is fed by discharge from astabilization lagoon. A 164 sq ft lagoon can support 1,100 people for about 45days; additional and/or larger lagoons must be built as needed for longer de-

ployments or larger populations (See Attachment 2 ).

3.11.6. Sanitary Landfill. This is an Earth-covered disposal site for garbageand other solid waste, used when incineration or contracted disposal are notfeasible. Use a bulldozer to excavate trenches perpendicular to prevailingwinds and deep enough to contain the expected waste stream. Compact andcover the waste each day with 24 inches of earth. When full, cover the trenchwith a final 30-inch layer of earth and mark its boundaries.

3.11.7. Packaged Waste Treatment Plants. BEAR sets currently contain nowaste treatment systems. A deployable waste management system is in de-velopment for possible fielding by FY07 to be used at locations where force

protection concerns or site constraints make other approaches unacceptable.The system would use catalytic hydrothermal conversion (CHTC) to treat andreduce solid waste. It uses electro-coagulation for wastewater. As an addi-tional alternative, it may be feasible at some locations to program and install acommercially-available packaged waste treatment system.



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Chapter 4

POWER

4.1. Mobile Electric Power (MEP) Generators. Mobile generators, 30kWand 60 kW, power critical facilities before a primary power plant and distribu-tion system are constructed, and afterwards provide emergency backup or

power for remote facilities. Individually or synchronized prime generators,750 kW and 920 kW, in a power plant provide high-voltage power to the Har-vest and BEAR electrical distribution systems. All can be configured to pro-duce either 50 or 60 Hz, but is de-rated to 80-85 percent of their nominal gen-erating capacity at 50 Hz. All MEP generators run on DF-1 or DF-2 dieselfuel, but can be configured to run on JP-8, JET A, or FP-5.

4.1.1. MEP-005: 30 kW, 120/208V, 3-phase (being replaced by MEP-805)

4.1.2. MEP-805: 30 kW, 120/208V, 3-phase, tactical quiet generator.

4.1.3. MEP-006: 60 kW, 120/208V, 3-phase (being replaced by MEP-806)

4.1.4. MEP-806: 60 kW, 120/208V, 3-phase, tactical quiet generator.

4.1.5. MEP-012: 750 kW, 2400/4160V, 3-phase. Provide at least 5 ft clearspace (preferably more, up to 20 ft) between adjacent generators to allow ade-quate cooling airflow, and if possible align the long axis of the generator with

prevailing winds. The unit requires separate fuel bladders, fuel manifold andassociated hoses and consumes 55 gallons of fuel per hour at full load. Acrew of six can set up a power plant with two to four generators in approxi-mately eight hours.

4.1.6. MEP-PU-810A (major component of the Deployable Power Generationand Distribution System, or DPGDS ): 920 kW, 2400/4160V, 3-phase. Singletrailer chassis houses two independently controlled 460 kW generator sets anda distribution center. Provide at least 5 ft clear space (preferably more, up to



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20 ft) between adjacent generators to allow adequate cooling airflow, and if possible align the long axis of the generator with prevailing winds. The unitrequires separate fuel bladder, fuel manifold and associated hoses. An experi-enced crew of six can set up a power plant with two to four generators in ap-

proximately eight hours. The Air Force version of the DPGDS is air transportable and can be towed with a pintle hook. The Army version uses a fifthwheel and is transportable over the road at highway speeds.

Figure 4.1. MEP-PU-810A.

4.1.7. Remote Terminals and Equipment Racks. MEP-012 and MEP-PU-810A controls can be remotely mounted in a power plant facility to allow re-mote operation, synchronization and monitoring of the generators. The con-trol system for the MEP-PU-810A, known as the Operator Remote Terminal,includes software to enhance the operators remote diagnostic and monitoringability ( Figure 4.2 ).

4.2. Generator Fuel Bladders. Collapsible rubber bladders used to storefuel ( Figure 4.3 ). A 12 ft x 42 ft (or 22 ft by 22 ft) 10,000-gallon bladder willsupport two MEP-012s or two MEP-PU-810s for about 4-5 days. Position thefuel bladder in a lined containment dike, on the uphill side of the generators.Berm area should be level and smooth, ideally with a 4 inch bed of sand.



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Figure 4.2. Operator Remote Terminal for DPGDS.

Figure 4.3. Generator Fuel Storage Bladder.

4.3. Harvest Eagle Electrical Distribution System.

4.3.1. A-Panel. 60 kW, 3-phase, 200-amp load center. Receives power fromMEP-006 and distributes it to four B-panels.

4.3.2. B-Panel. 15 kW, 3-phase, 60-amp load center. Receives power fromA-panel and distributes it to 12 facility distribution boxes.



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4.3.3. Distribution Panel. This is a 20 amp, single phase panel that receives power from the B-panel and distributes it to six lights and 12 duplex outlets inthe facility.

Figure 4.4. Facility Distribution Panel.

4.4. Harvest Falcon Electrical Distribution System. For additional infor-mation see AFH 10-222, Volumes 5 and 10; AFPAM 10-219, Volume 5; andapplicable TOs.

4.4.1. Primary Distribution Center (PDC). This is a high-voltage switchingstation that receives power from up to four MEP-012s, MEP-PU-810s or other2400/4160V 3-phase source, and distributes it through six 200-amp fused cir-cuits. If an individual phase of a given circuit develops a fault or overload andopens the fuse, the other two phases will remain energized. If the PDC is

powered by only one MEP-012 or MEP-PU-810, use no more than 5 secon-dary distribution centers (SDCs) per circuit. With two or more generators,each circuit can typically support 6 to 10 SDCs, or 10 to 15 if air conditionersare not used. One or more output circuits can also be used to feed the inputterminals of another PDC. PDCs are being replaced by primary switchingcenters (PSCs) through attrition.



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4.4.3. Secondary Distribution Center (SDC). High-voltage substation, trans-former, and 150 kVA low-voltage load center ( Figure 4.7 ). It receives2400/4160V 3-phase power from PDC, or another SDC, through one of threesets of primary terminal bushings. The other two sets can be used to feedhigh-voltage power back out to other SDCs on the same circuit, and/or topark a high-voltage feed from a different circuit so it can be rapidly con-nected if the need arises. After receiving the high-voltage power, the SDCsteps it down to 120/208V and distributes it over 16 60-amp secondary cir-cuits. The primary input and transformer can also be bypassed, so an SDCcan be fed from a low-voltage generator and used only as a distribution center.If air conditioners are used, use no more than 12 of the 16 output circuits.

Figure 4.7. Secondary Distribution Center.

4.4.4. Power Distribution Panel (PDP). This is a circuit breaker panel for asingle facility. Receives 120/208V power from SDC, and divides it into sepa-rate circuits to run a given facilitys HVAC, lighting, and utility outlet sys-tems. PDPs come in several sizes. A standard PDP for a single facility hasone 120/208V cannon plug input, one 120/208V cannon plug output for anenvironmental control unit, four 20-amp 120V outputs for lighting and one15-amp 120V convenience outlet.



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Figure 4.8. Power Distribution Panel.

4.4.5. Primary Cable. The #1/0 5-kV insulated aluminum wire primary cableis used for high-voltage runs between generators, PDCs and SDCs. Use onecable for each of the three phases; it comes on a pallet with three 3000 ft cablereels mounted side by side. Limit primary runs to about 4000 ft if the load isconcentrated at the end of the circuit, or 1.5 miles if loads are spread fairlyevenly along the length of the run. Bury primary cable directly in the ground,12 inches to 18inches deep, with at least 6inches of horizontal spacing be-tween each cable. The base civil engineer may make an operational risk man-agement decision to leave some or all of the high voltage cable on the surface

if soil conditions or time and equipment constraints prevent its immediate burial, but must take other measures to mitigate the risk of personnel injury ordamage to the cables. As a minimum, bury or otherwise protect cables cross-ing roads and high-traffic walkways.

4.4.6. Secondary Cable. This is a 3-phase insulated cable, in pre-assembledlengths with cannon plug connectors at each end ( Figure 4.9 ). 200-amp ca-

bles, 25 ft long, are used to connect portable generators with SDCs. 60-ampcables, either 50 ft or 100 ft long, connect SDCs and individual facility powerdistribution panels (PDPs). Secondary cable runs should be limited to 150 ftto conserve cable and minimize voltage drop, but runs of up to 800 ft are ac-ceptable when there is no practical alternative. Secondary cable can be laid



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directly on the surface, or buried for protection in high-traffic areas. Avoid burying cable-to-cable cannon plug connections, or construct wooden junction boxes around such connections prior to burying, to minimize the entry of dirtand moisture. Do not coil energized excess cable.

Figure 4.9. Secondary Electrical Cable Feeders.



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Chapter 5

HVAC AND REFRIGERATION

5.1. Introduction. BEAR sets contain numerous heating, cooling and me-chanical systems. Refer to AFH 10-222, Volume 12, and applicable TOs fordetailed guidance on the installation and operation of each system.

5.2. Environmental Control Unit (ECU). ECUs are used in heating, cool-ing, and circulating air in tents and shelters for personnel and equipment.Three ECUs are in the inventory: the unit most familiar to HVAC person-nelthe A/E32C-39 (or Dash 39); the new Field Deployable ECU (FDECU)which is the replacement for the Dash 39; and the Small Shelter System ECUthat comes with the Alaska SSS. The units weigh between 700-900 poundsand have forklift slots in the base. The nominal cooling capacity is 4.5 tonsand heating capacity rated at about 10 kilowatts. The FDECU ( Figure 5.1 )

provides a maximum of 84,000 BTUs of heat and 67,000 BTUs of cooling perhour and uses ozone friendly R-134A refrigerant. It can also be fitted with

NBC filters. The SSS ECU is almost 200 pounds lighter than the others butuses R-22 refrigerant. Place units directly on the ground, adjacent (within 6ft) to the facilitys supply and return air duct openings. An aggressive preven-tive maintenance and repair program is critical for ECUs.

Figure 5.1. FDECU.



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5.3. H-45 Space Heater. The H-45 is currently used in place of the outgoingand older HDU-36 Artic Heater. It is a 45,000 BTU, free standing heater thatoperates without use of electrical power and burns several types of liquid fuel(JP-5, JP-8, DF-2, D-F1). The unit is 24 inches high by 18 inches wide andweighs 65 pounds ( Figure 5.2 ). It comes with a rugged, silent thermo-electricfan (TEF) that sits on top of the H-45, converts heat from the top surface ofthe heater into electricity to power the fan and moves the heated air evenlythroughout the shelter. Remember that using the H-45 decreases the amountof personal billeting space in a typical TEMPER tent or SSS.

Figure 5.2. H-45 Space Heater.

5.4. Preway 70,000 BTU Heater. This is a radiant type heater operating ondiesel fuel only ( Figure 32 ). Fuel is stored and fed from a 5-gallon can hungon the side of the heater frame. It is designed for floor installation in general

purpose or TEMPER tents with stovepipe sections running from the heaterthrough the roof of the shelter. The Preway should only be used in well-ventilated areas and rest on noncombustible, level floor material. There areseveral models available, but the most common model is 33 inches long by 41inches high and weighs about 205 pounds (without stovepipes).



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Figure 5.3. Preway Heater.

5.5. 150 and 300 Cubic Foot Refrigeration Boxes. The 150 cubic feet (cf)refer is a one-piece field refrigeration box with a rear-mounted 5,000 BTUHDX refrigeration unit with a single door in front. It is used for food service,mortuary and medical applications. It is approximately 7 ft x 7 ft x 7 ft over-all. Place the unit on level ground, with at least 3 ft of clear space around thecondenser. The Advanced Design Refrigerator (ADR-300), a 300 cubic footrefer, will replace the 150-cf refer box. It has a refrigerate charge of 4.62 lbs,R-404A and a DX cooling capacity of 9,000 BTUH at 35 degrees Fahrenheit.The ADR doubles the capacity and comes with an internal refer unit instead ofthe external mechanical unit that accompanies the 150 cf. Like the 150-cf,setup the ADR-300 on a flat level surface, free from rocks and other obstruc-

tions.

Figure 5.4. ADR-300 Refrigeration Units.



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5.6. 1200 Cubic Foot Refer. Large refrigeration unit assembled on site frominsulating panels, with separate 18,000 BTUH refrigeration unit ( Figure 5.5 ).It supports food service operations and is approximately 13 ft wide, 17 ft long,and 8 ft high. Set the unit on flat, level, well-compacted site, with at least 6 ftof clear space on ends to allow for installation and ventilation of the condens-ers. Setup is accomplished with eight people in approximately 4 hours withforklift support.

Figure 5.5. 1200-cf Refrigeration Unit.

5.7. Water Chiller. The water chiller is an air-cooled, gasoline-driven chiller(Figure 5.6 ) capable of cooling water from 120 degrees Fahrenheit to 60 de-grees Fahrenheit at a delivery rate of 40 gph. It can be skid-mounted or water

trailer-mounted.

Figure 5.6. Water Chiller.



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5.8. M-80 Water Heater. This is the primary boiler component and waterheater ( Figure 5.7 ) for the M-1958 bath unit, BEAR shower/shave assembly,9-1 kitchen and bare base laundry. Operates on gasoline or diesel fuel andrequires 208V electric power. It maintains water temperature in the 160-190degrees Fahrenheit range, with a 24-gallon capacity. The M-80 is 52 incheslong by 27 inches wide by 47 inches high and weighs 465 pounds.

Figure 5.7. M-80 Water Heater.



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Chapter 6

SPECIALIZED ASSETS

6.1. Introduction. Various specialized equipment items are available andoften packaged with shelters for specific purposes. These items may be taskedindividually, but are normally deployed within the various BEAR sets as indi-cated.

6.2. Assets Associated with Multiple BEAR Sets.

6.2.1. Remote Area Lighting System (RALS). This system is used for gen-eral lighting along the flightline, around POL or LOX plants, etc. It contains13 telescopic two-lamp light poles, four 375 ft cable sets and an aluminumcontainer/control box ( Figure 6.1 ). Connect one light pole to the control boxand connect the others every 125 ft along the cable sets. Up to two of the ca-

ble sets can be connected to the control box; connect the others to the ends ofthe first cable sets. The RALS requires an outside power source, such as agenerator or feed from a SDC.

6.2.2. TF-2 Light Cart. This is a mobile floodlight unit used for large arealighting. It is designed primarily for initial camp beddown, perimeter lightingand flightline use. It is a self-contained unit with a manually-operated boomand an onboard generator. It is capable of lighting an area of 7 acres while

providing 7 kW of electricity at 120/240VAC ( Figure 6.2 ).



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Figure 6.1. Remote Area Lighting System (RALS).

Figure 6.2. TF-2 Light Cart.



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6.2.3. AM-2 Aluminum Mat. This is two-inch thick interlocking aluminum panels normally used for aircraft parking ramps or pads, taxiways and hangarfloors. Individual sections are 2 ft wide, and either 6 ft or 12 ft long ( Figure6.3 ). AM-2 is typically shipped in bundles, each of which contains 4 shortand 16 long sections, and will cover 432 square feet. AM-2 can be assembledin any width (in 6 ft increments) and any length (in 2 ft increments). Site

preparation and drainage are critical. Ensure the sub-base has a CaliforniaBearing Ratio strength of 4 or higher. Where groundwater is a potential con-cern, construct French drains of rock or stone directly beneath the AM-2every 100 ft at a 60-degree angle to the direction of aircraft travel. Installedge clamps and stakes at aircraft turning points, to secure the mat againstmovement. For additional information see T.O. 35E2-2-7.

Figure 6.3. AM-2 Aluminum Matting.

6.2.4. Concertina Wire. 240 rolls of concertina barbed or razor wire (50 ft perroll) provides 4,000 ft of perimeter barrier for cantonment areas, industrialoperations centers or high value facilities.



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6.2.5. Air Compressors. Compressors provide compressed air for hangars,garages, paint shops, pneumatic tools, greasing equipment, tire inflation andother equipment. Models include the MC-5 (100 psi) and MC-7 (100 psi)which are diesel driven, and the electric-powered MB-9 (200 psi).

6.2.6. Camouflage Nets and Poles. Set includes 200 desert-colored, light-weight radar scattering nets and 70 support systems to provide camouflagescreening and shade for facilities and equipment. The set can be configured tocover single or multiple structures.

6.3. Assets Associated with Housekeeping Sets. See Attachment 2 forkitchen layout diagrams and AFH 10-247, Volume 1, Guide to Services Con-tingency Planning, for additional information on kitchen and hygiene assets.

6.3.1. 550 Kitchen (XFBK4). This is the standard food service facility, builtsing TEMPER tent sections. The 550 Kitchen is de loyed with Harvest Ea-

ning. It includes three ADR-300

tchen, but

frigeration boxes, seven ECUs, three

-

ug

ple Housekeeping sets, and are a playbook option for the BEAR 550I and

550F Housekeeping sets. Each kitchen serves 550 people and uses sevenTEMPER tent sections (20 ft x 56 ft total area) for dining and 10 sections (20t x 80 ft) for kitchen, food prep, and cleaf

refrigeration boxes, four ECUs, two 2 SDCs and associated water and powerdistribution equipment. If time permits, erect kitchen facilities on concrete

pads. It is also called the 9-2 kitchen.

6.3.2. 9-1 Kitchen (XFBK3). Has the same concept as the 550 Kiconfigured to serve 1100 people. The 9-1 kitchen is deployed with the Har-vest Falcon 1,100-person Housekeeping set. The 9-1 kitchen ( Figure 6.4 )uses 13 TEMPER tent sections for dining (20 ft x 104 ft,), five sections forkitchen (20 ft x 40 ft) and eight sections for food preparation and cleaning (20t x 64 ft). It includes six ADR-300 ref

SDCs and associated water and power distribution equipment. In lieu of a 9-1, BEAR playbook options provide a 550 Kitchen (9-2) with the 550 InitialHousekeeping set and a second 550 Kitchen with the 550 Follow-On House-

eeping set. Site personnel have the option of combining the two into a sink



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gle, large kitchen or establishing separate facilities to serve different portionsof the installation.

Figure 6.4. 9-1 Kitchen Dining Area.

6.3.3. Single Pallet Expeditionary Kitchen (SPEK). A Lightweight, quickresponse kitchen designed for use at austere contingency locations for periodsup to 30 days ( Figure 6.5 ). The SPEK is deployed with the BEAR 550 InitialHousekeeping set, to provide hot meal capability before the 550 Kitchen isconstructed, and can feed over 500 people twice a day using heat-and-serveUnitized Group Rations (UGRs). It comes packed with an EISU-90 containerthat expands to serve as a food preparation, serving and cleanup area, but doesnot provide dining or seating space. It includes a 2-kW diesel generator, but

quires local suppore rt for water and wastewater disposal. Setup can be ac-

ur hours.

gure 6.5. SPEK on Pallet and Setup.

complished with eight people in about fo Fi



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6.3.4. Containerized Deployable Kitchen (XFBK5). This is a self-sustainingkitchen (8 x 8 x 20 feet) that can prepare 500 meals twice a day using A-rations, B-rations and UGR. It comes with electrical appliances including awater heater, coffee maker, ice machine, two 18-cf refer boxes and a 150 kWdiesel generator. It achieves additional weather protection by using aTEMPER tent section or Small Shelter ( Figure 6.6 ). It is also referred to asthe Initial Deployment Kitchen, IDK and CDK. Four people can set it up inabout 4 hours. CDKs may be transferred out of the BEAR program to theater

RM stocks, and deployed when needed at specific locations. Coordinate

Figure 6.6. CDK with tent Weather Protection.

Wwith theater Services staff for details.

6.3.5. Chapel (XFBGC): One SSS with religious equipment and supplies.

6.3.6. Mortuary (XFBXN): One SSS with two ADR refer boxes and mortu-ary equipment. It needs 60-psi water source and backup power.

6.3.7. Entomology (XFBCD): One SSS with a fog generator, insecticide

6.3.8. Power Production Plant (XFBEX): One SSS and related supportequipment for primary power plant operations. It includes one PDC or PSC,

sprayer and chemicals.



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one SDC, two 10K fuel bladders, one remote-control equipment rack, oneRALS unit, two cable reel pallet assemblies and spares.

6.4. Assets Associated with Industrial Operations (IO) Set.

6.4.1. Packing and Crating Warehouse (XFBRA): One 8,000 square footDome Shelter. The IO playbook option for this shelter includes 19 bundles ofAM-2 matting.

6.4.2. Supply Warehouse (XFBAE): One 8,000 sq ft Dome Sh lter, twomall Shelters, one ADR-300 refer box. The IO playbook option fo his shel-

he IO playbook option includes 10 bundles of AM-2 matting.

pment Shop (XFBCE): One Medium Shelter withn MC-5 compressor. The IO playbook option includes 4 bundles of AM-2

helters, with

set).

er tSter includes 19 bundles of AM-2 matting.

6.4.3. Vehicle Operations/Maintenance Facility (XFBTD): Two 4,000 squarefoot Dome Shelters, one Small Shelter and office equipment and supplies.T 6.4.4. CE Pavement/Equiamatting.

6.4.5. CE Electric Shop (XFBC5): One Small Shelter with a grinding ma-

chine, cable cutter and voltage tester.6.4.6. CE Engineering Management (XFBNF): Two Small S

ur desks, 12 chairs and a dynamic cone penetrometer.fo 6.4.7. CE Liquid Fuels Shop (XFBC9): One Small Shelter with a grindingmachine.

6.4.8. CE Sheet Metal/Fabrication Shop (XFBC7): One Small Shelter withan MC-2 compressor, grinding machine, welding equipment, metal shears andan industrial sewing machine. (Sewing machine can be used to support the

rag/Parachute Shop in the Initial FlightlineD



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6.4.9. CE Utilities/Water and Waste Shop (XFBC2): One Small Shelter witha pipe vise and thread cutter.

6.4.10. CE HVAC/Refrigeration Shop (XFBCB): One Small Shelter with a

Tool Storage (XFBC3): One Small Shelter.

.5.1. Propulsion Shop (XFBEB): One 8,000 sq ft Dome Shelter. The IF

.5.2. Drag/Parachute Shop (XFBN1): One Medium Shelter with two

.5.3. Power/Non-Powered AGE (XFBNR): Two Medium Shelters with

.5.6. Fire Ops/Crash Rescue (XFBCF): Four Small Shelters with 24 cots,

ne Medium Shelter

mplete lighting kit

stingystem marker lamps, taxiway lights and battery-operated obstruction lights.

grinding machine, arbor press and vacuum pump.

6.4.11. CE 6.5. Assets Associated with Initial Flightline (IF) Set.

6 playbook option for this shelter includes 19 bundles of AM-2 matting.

6400,000 BTU heaters and MRSP, parachute packing table and storage shelves.

6 bench and pipe vise, AGE set and battery charger. The IF playbook option forthis shelter includes eight bundles of AM-2 matting.

6.5.4. Fuels Lab (XFBFB): One Small Shelter.

6.5.5. Aircrew Briefing Facilities (XFBS5): Three Small Shelters, each withone table and 50 chairs.6six chairs, two tables and two desks.

6.5.7. Barrier Maintenance/Power Pro Shop (XFBCL): Oand four bundles of AM-2 matting.

6.5.8. Emergency Airfield Lighting System (EALS). Cofor runways up to 10,000 ft long and 150 ft wide. It includes runway edge andthreshold lights, precision approach path indicator (PAPI) lights, incandescentand strobe approach lights, distance-to-go marker lamps, airfield arres



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Also includes generators, cables, control panels, transformers and regulators.EALS is packaged on six mobile trailers ( Figure 6.7 ) and can be setup by six

people on a 10,000 ft runway in about 6 hours. Allow additional time to se-curely mount and properly adjust PAPI lights, and to anchor edge lightsagainst jet blast from large aircraft. Refer to AFH 10-222, Volume 7, for de-tailed guidance on installation and operation.

Figure 6.7. EALS Trailers.

6.5.9. Mobile Aircraft Arresting System (MAAS). BAK-12 aircraft arrestinggear mounted on mobile trailers for use with most fighters ( Figure 6.8 ). Con-sult TO 35E8-2-5-1 about proper synchronization pressure for heavyweightaircraft such as the F-15E and F-22. In its simplest configuration, the MAASis unidirectional and can be rapidly moved and anchored adjacent to the run-way on soil, asphalt or concrete by a crew of 6 personnel in approximatelytwo hours. An upgrade kit (longer nylon tapes and lightweight fairlead

beams, or mobile runway edge sheaves) allows the MAAS trailer units to beset back from the runway edge. This eliminates wingtip clearance concerns

r large aircraft while providing bi-directional engagement capability. Referdetailed guidance on installation and operation.

foto AFH 10-222, Volume 8, for



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Figure 6.8. Mobile Aircraft Arresting System.

6.6. Assets Associated with Follow-on Flightline (FF) Set.

6.6.1. Power/Non-Powered AGE (XFBNR): Two Medium Shelters with bench and pipe vise, AGE set and battery charger. The FF playbook optionfor this shelter includes eight bundles of AM-2 matting.

6.6.2. Propulsion Shop (XFBEA): One Medium Shelter with limited aircraftengine shop equipment. The FF playbook option for this shelter includes four

bundles of AM-2 matting.



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Chapter 7

NON-BEAR ASSETS

7.1. Introduction. In addition to Harvest and BEAR sets, many other expe-ditionary equipment packages are required to support Air Force bare base op-erations. The owning functional area organizations deploy, set up and operatethe assets, but typically require civil engineer support for sitting, site prepara-tion and utility service. Engineers must work with representatives from theother functional areas to ensure optimum use of all such packages.

7.1.1. Fuels Mobility Support Equipment (FMSE).

used at low-imately 22 ft x

filled. These blad-0,000 gallon blad-

adders on a 4 inch bed of sand. Protect bladdersith continuous berms 4 ft high and 6 ft wide at the base and install protectiveners inside the bermed areas ( Figure 7.1 ).

7.1.3. R-14 Air Transportable Hydrant Refueling System. A complete R-14system contains three identical self-sufficient modules. Each module consists

f a diesel powered 600 gpm pump and filter separator, mounted on a four-heeled trailer, with associated valves, hoses, adapters, meter and two 50,000

gallon bladders. Each R-14 module can refuel or defuel one heavy aircraft at600 gpm or two fighter aircraft at 200 gpm.

7.1.1.1. Fuel Bladders. 10,000 gallon bladders are typicallyemand sites such as vehicle refueling points, and are approxd

22 ft x 4 ft high (or 12 ft x 42 ft x 4 ft, depending on the version received)when filled. 50,000 gallon bladders support aircraft fuel storage and refuel-ing, and are approximately 25 ft x 65 ft x 5 ft high when

ers are commonly found with the R-14 refueling unit. 21d ders are used for bulk fuel storage, and measure approximately 68 ft x 68 ft x7 ft when filled. Grade each bladders location dead level or with a very slightdepression to prevent large bladders from rolling after being filled. If the soil

rocky or uneven, install bliswli

ow



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Figure 7.1. Jet Fuel Storage Bladders.

7.1.4. R-22 Transfer Pump. This is a trailer mounted, diesel powered 600gpm pump. It is typically used in conjunction with an FFU-15E filter separa-tor to pump fuel from bulk storage tanks, fuel trucks or tanker aircraft to theR-14 50K bladders. The R-22 can also be used with a hosecart or skid-mounted filter separator to deliver fuel directly to aircraft or refueling vehi-cles.

7.1.5. FFU-15E Filter Separator. A skid-mounted 600 gpm filter separatorused to remove contaminating particulates and water from fuel prior to pump-ing into fuel bladders.

7.1.6. GRU-17E Pantograph. A caster mounted swivel-joint framework andfueling hoses to provide the R-14 with hot refueling capability.

7.1.7. PMU-27M Pump. A trailer mounted 50 gpm pump and filter separator,with associated hoses, connections, nozzles and meter. It is used to servicesmall aircraft or vehicles, or transfer fuel into or out of 55 gallon drums, 500gallon sealed drums, etc.



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7.2. Expeditionary Medical Support (EMEDS) System. EMEDS consistsf scalable UTC building blocks of medical personnel and equipment to sup-

port populations at risk (PAR) of over 5,000 personnel.

7.2.1. EMEDS Basic. A four-bed clinic, deployable in initial and follow-onincrements to provide primary medical and dental care, preventive medicine,environmental health, stabilization and medical evacuation preparation for upto 2,000 personnel. Initial module should be operational within 12 hours ofarrival. Full deployment includes three Small Shelters with ECUs. The clinicrequires a 15,000 sq ft site, 65 kW of power, 400 gallons of potable water perday, 1,000 pounds of laundry service per week, biohazard waste disposal andlodging for 25 personnel.

.2.2. EMEDS+10 Bed AFTH. This is a 10-bed Air Force Theater Hospital

o

7(AFTH). It is a modular add-on expansion of EMEDS Basic to support up to3,000 personnel, including surgical and specialty care. It includes an addi-tional three Small Shelters with ECUs. Total requirements increase to a26,000 sq ft site, 100 kW of power, 800 gallons of potable water per day, 85

pounds of ice per day, laundry service, biohazard waste disposal and lodgingfor 56 people.

Figure 7.2. Expeditionary Medical Treatment Facility.



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7.2.7. Transportable Blood Transshipment Center. This is a small facility tostore and ship frozen and liquid blood products and is normally collocatedwith medical facilities near a major airfield. It requires two Small Shelters,TEMPER tents, or ISO container shelters and a 4,000 sq ft site, 200 kW of

power, 300 gpd of potable water, 800 ppd of ice and lodging for 12 personnel.

bile tower andommunications equipment. These assets are not part of the Harvest or BEAR

ically placedff one end of the runway, 1,000 ft off the runway centerline. It needs a level

verbally direct theirescent along the glide path. It is placed 500 ft off the runway centerline at

observable and free of obstructions. Itwith vehicle access. Plan to provide util-

pport for the system.7.3.3. Mobile Tower and Radio. This system is placed to allow maximumvisibility of the airfield with unobstructed radio transmission. It needs a 25 ftsquare level site with vehicle access and utility support.

7.4. ISO Containers. These are facilities that serve as their own shippingcontainer and as a shelter once deployed ( Figure 7.3 ). Commonly sized at 8ft x 8 ft x 20 ft, some are expandable to provide about 400 square feet. Theyare normally used for specialized purposes such as hospital operating rooms orcommand posts.

7.3. Air Traffic Control and Landing System. Communications personnelmay install and operate systems such as a Tactical Aid to Navigation, RadarApproach Control, mobile microwave landing system, mocsets; however, engineers will provide site preparation and utilities.

7.3.1. Tactical Aid to Navigation (TACAN). This system generates an omni-directional radio signal to help pilots locate the airfield. It is typosite that is 25 ft square with vehicle access. It may need wooden supportstands and steps. Plan to provide utility support for the system.

7.3.2. Radar Approach Control (RAPCON). This system allows a ground- based radar controller to track approaching aircraft andd midfield, where both approaches are

eeds a level site that is 50 ft squarenity su



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Figure 7.4. ISO Container Facilities.

7.5. K-Span Facilities. This is an arched building made on-site from rolls ofgalvanized steel or aluminum using an air-transportable trailer-mounted auto-matic building machine. The machine forms structural arches in any desiredspan between 12 ft and 80 ft, as well as straight sections for end walls. Therches and end wall sections are then erected onto a concrete foa undation and

seamed together using a portable electric seaming machine. The continuousseams eliminate the need for fasteners, thereby simplifying construction andmaking the building water tight. The facilities are commonly used as storage

buildings or maintenance shops and are typically constructed by RED HORSE personnel.

Figure 7.5. K-Span Facility Under Construction.



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7.6. Revetments. Revetments are theater WRM assets used to protect parkedircraft or other high-value resources. Engineers should identify revetment

requirements through their unit-level logistics function and the theater civilengineer staff. B-1 revetments are assembled from corrugated steel panelsinto sections 7 ft wide, 12 ft long, and 16 ft high ( Figure 7.6 ). A-1 revetmentsare essentially the same, but only 12 ft high and typically used for protectingcritical facilities or equipment items rather than aircraft. A single B-1 kit pro-vides enough panels for 21 of the 12 ft sections, for a total length of 252 ft.Sections can be joined end to end for straight revetments, or butted together atright angles for "U" shapes, "E" shapes, etc. One kit will protect one fighter in"U" shapes and flow-throughs. For clustered arrangements, three kits will

rotect four fighters. Fill revetments with earth and cap to revent dust from

a

p p blowing out or water from accumulating. See Attachment 2 for typical lay-out diagrams, and AFPAM 10-219, Volume 2, for construction details.

Figure 7.6. Filling B-1 Revetments with Sand.

7.7. Force Provider. This is a US Army expeditionary infrastructure pack-age, normally used at theater reception points, intermediate staging bases,disaster relief operations or in other situations where relatively stable and ro-

bust expeditionary infrastructure is appropriate. A single Force Provider setincludes all materiel necessary to provide quality food, billeting and hygieneservices for 550 personnel. TEMPER Tents, environment rol units, 60al cont



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kW tactical quiet generators, 20,000-gallon water bladders, 400-gallon water buffalo trailers, floodlights and wastewater disposal vacuum pump trailers arecompatible with Air Force BEAR equipment. However, Force Provider utilitydistribution systems and containerized shower, latrine and laundry units arenot directly compatible with BEAR utility systems, and may need locally-developed adapters or fittings. Force Provider sets are typically erected byQuartermaster companies. If required, water production (ROWPUs) and high-voltage power production (MEP-012s and MEP-PU-810s) are provided byspecialized units.

Figure 7.7. Force Provider Assets.

DONALD J. WETEKAM, Lt General, USAFDCS, Logistics , Installations and Mission Support (A4/7)



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Attachment 1

GLOSSARY OF REFERENCES AND SUPPORTING INFORMATION

References :

Joint Publication 1-02, DOD Dictionary of Military and Associated Terms

AFDD 1-2, Air Force Glossary

AFI 10-209, RED HORSE Program

FPAM 10-219V2, Preattack & Predisaster Preparations

AFPAM 10-219V5, Bare Base Conceptual Planning Guide

AFH 10-222, V1, Guide to Bare Base Development

AFH 10-222V5, Guide to Bare Base Power Plant Installation

AFH 10-222V6 , Guide to Bare Base Facility Erection

AFH 10-222V7 , Emergency Airfield Lighting System

AFH 10-222V8, Guide to Mobile Aircraft Arresting System Installation

AFH 10-222V9, Guide to Reverse Osmosis Water Purification Unit Installa-ion and Operation

FH 10-222V10, Guide to Harvest Falcon Electrical System Installation

FH 10-222V12, Guide to Bare Base Mechanical Systems

H 10-247V1, G

AFI 10-4

AFMAN 37-123 , Management of eco ds (will convert to AFMAN 33-363)

AFTTP 3-42.71, CONOPS for Expeditionary Medical Support (EMEDS) Sys-tem

UFC 4-010-01 , DOD Minimum Antiterrorism Standards for B ings

AFI 10-210, Prime BEEF Program A

t

A

A

AF uide to Services Contingency Planning

04, Base Support and Expeditionary Site Planning

R r

uild



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Abbreviations and Acronyms

DR advanced design refrigerator

r Force Civil Engineer Support Agency

ent

d Resources

ution System

EP mobile electric power

ADR airfield damage repair

A

AFCESA Ai

AFPAM Air Force pamphlet

AGE aerospace ground equipm

BCE base civil engineer

BEAR Basic Expeditionary Airfiel

CDK Containerized Deployment Kitchen

CONEX container express (or express container)

DPGDS Deployable Power Generation and Distrib

EALS Emergency Airfield Lighting System

ECU environmental control unit

EMEDS Expeditionary Medical Support

EOD explosive ordnance disposal

ESC Expandable Shelter Container

GP general purpose (tent)gph gallons per hour

gpm gallons per minute

ISO isolation (e.g. ISO Container)

kVA kilovolt ampere

kW kilowatt

LOX liquid oxygen

MAAS mobile aircraft arresting system

M



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MMG Material Maintenance Group

ackage

indicator

lubricants

ncy Force

pair

Purification Unit

criteria

ns

ance

materiel

MRSP mobility readiness spares p

NAVAIDS navigational aids

NBC Nuclear, Biological and Chemical

PAPI precision approach path

PDC primary distribution center

POL petroleum, oils, and

ppd pounds per day

Prime BEEF Prime Base Engineer Emerge

RALS Remote Area Lighting System

RED HORSE Rapid Engineer Deployable Heavy Operational ReSquadron, Engineer

ROWPU Reverse Osmosis Water

SDC secondary distribution center

SF square feet

SSS small shelter system

TO technical orderUFC unified facilities

UGR unitized group ratio

UTC unit type code

UXO unexploded ordn

WRM war reserve



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Attachment 2

T DRAWINGSDIAGRAMS AND LAYOU

Figure A2.1. Typical Base Layout.



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Figure A2.2. EALS Distance-t ayout.ee AFH 10-222, Volume 7, for additional layouts)

o-Go General L(S



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Figure A2.4. B-1 Revetment.



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Figure A2.5. Layout, Plan and Elevation for Type B-1 Kit.

Butting Walls Unconnected

End Cross Panel

End Brace Panel

Cross PanelSide Panel (12' Module)

Butting Walls UnconnectedCross Panel Spacing 4'-0" Typical

12'-0" C to Cof End Holes

18 GA

18 GA

18 GA

18 GA

16 GA

16 GA 2 ' - 0 "

2 ' - 0 "

3 ' - 0 "

3 ' - 0 " 3 ' - 0 "

3 ' - 0 "

1 6 ' 0 "

TYPICAL REVETMENT PLAN

PARTIAL ELEVATION



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Figure A2.6. Harvest Eagle Water Distribution System.



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Figure A2.7. Harvest Falcon Raw Water Complex.



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Figure A2.8. Harvest Falcon Potable Water Distribution System.



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Figure A2.9. Harvest Falcon Wastewater Collection System.



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Figure A2.12. Bare Base Power PlantTypical Layout.

Note : Plant size dispends on load; assume 2.7 kW per person. Medical facili-ties need additional power. In high threat areas, use smaller, dispersed plantsand looped primary circuits. Plant needs physical security, noise isolation,and fuel truck access.



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Figure A2.13. Harvest Falcon Power Distribution Schematic.



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Figure A2.14. Dispersed Billeting Block.

(24 tents, 2 SDCs, 288 people)



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Figure A2.15. Semi-Dispersed Billeting Block.




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Figure A2.16. Non-Dispersed Billeting Block.




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Figure A2.17. 1100-Person Billeting Area.



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Figure A2.18. 1100-Person 9-1 Kitchen.

1W

2W

2W

2W

2W

3D

3D

3D

3D

3D

2W

1W

BD

BD

Vestibule(No Floor)

Vestibule(5' x 10')

Dining Hall(104'x20')

Vestibule(No Floor)

Sanitizing/Food Prep(64'x20')

Vestibule(5' x 10')

Vestibule(No Floor)

FLOOR LAYOUT PLAN

FLOOR CONSTRUCTION:Each section is 8' x 20'Floored vestibules are 5' x 10'

FLOOR MATERIALS:2' x 4' x 10' @ 16" OC - 435 each4' x 8' x 3/4" plywood - 150 sheets12 penny nails - 75 pounds6 or 8 penny nails - 100 pounds

LEGEND1 End Section2 Extendable Frame3 Extendable Door Section FrameW WindowD Door BD Bump thru door

Screen RoomVentilation

3D

2W

2W

2W

2W

2W

2W

2W

3D

3D

1W

2W

2W

2W

1W

BD

Kitchen(40'x20')



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Figure A2.19. 550-Person 9-1 Kitchen.



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Attachment 3

BEAR AND HARVEST ASSETS

This attachment summarizes the bare base assets contained in typical HarvestFalcon, Harvest Eagle, and the newly configured BEAR 550 sets. For detailed

planning, coordinate with theater CE and LG planners to ensure this informa-tion is current and complete. Keep in mind the contents of these sets may bealtered periodically due to equipment upgrades and planning changes.

Table A3.1. Harvest Falcon Housekeeping Set.

Item Qty

Water Purification Unit (ROWPU) 3

Water Distribution Loop 1

Water Bladder (20,000 gallon) 6

Water Bladder (3,000 gallon) 3

Generator, 60kW MEP-006B 7

Generator, 750kW MEP 012A* 4

Primary Cable Reel 6

Primary Distribution Center 2

Secondary Distribution Center (150kVA) 28

Power Plant ESC 1

Remote Area Light Set 7

Environmental Control Unit 158

Small Shelter, Admin 16

Small Shelter, Billeting 92

Small Shelter, Briefing 2

Small Shelter, Laundry 2

Small Shelter, Mortuary 1



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Table A3.1. (cont.) Harvest F eping Set.alcon Houseke

Item Qty

Small Shelter, Water Plant 2

Medium Shelter, General Use 3

Latrine Assembly 4

Shower/Shave Assembly 4

9-1 Kitchen 1

Refrigerator (ADR 300) 7Camo Net/Pole Pallets 2

Light Cart, TF-2 4

* Being replaced by 920kW MEP-810A (DPGDS)

Table A3.2. Harvest Falcon Industrial Operations Set.

Item Qty

Water System, Source Line & Distribution Set 1

Generator, 750-kW MEP-012A* 2

Fuel Bladder, 10,000 Gallon 1

Secondary Distribution Center (150kVA) 4

Environmental Control Unit 42

2006 Us Air Force Guide to Bare Base Assets 104p

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