1st Semester Mechanic Auto Body Repair Painting.152151912

8/12/2019 1st Semester Mechanic Auto Body Repair Painting.152151912

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SYLLABUS OF SEMESTER SYSTEM

FOR THE TRADE

OF

Mechanic Basic Auto Body Repair & Painting

(Automobile Trade)(1stsemester)

UNDERCRAFTSMEN TRAINING SCHEME (CTS)

YEAR 2012

Designed By

Government of IndiaMinistry of Labour (D.G.E.&T.)

CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE

EN-Blo!" #etor-$" #alt La!e


2/14

Automobile Trade_ Mechanic Basic Auto Body Repair & Painting 1st semester %ae 2of 14

'ol!ata- *+

Mechanic Basic Auto Body Repair & Painting

(Automobile Trade)Under Craftsmen Training cheme !CT"

!1st semester"

Common to

+. Mechanic Au! B!"# Re$ai%

,. Mechanic Au! B!"# &ainin'


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Automobile Trade_ Mechanic Basic Auto Body Repair & Painting 1st semester %ae of 14

Li !* %a"e c!++iee +e+,e% a$$%!-e" he #..a,u !* e+ee% #e+ *!% he

%a"e !* Mechanic Basic Auto Body Repair & Painting

(Automobile Trade) he." !n a ATI/ Chennai

S.0

N!0

Na+e Dei'nai!n Re$%eenin' O%'aniai!n Re+a%

1 Sh%i A0 Mahen"i%an / Di%ec!% ATI/ Chennai 32 Chai%+an

2 Sh%i S0Ha%inah Ba,u/ !in Di%ec!% !* T%ainin' ATI/ Chennai 32 Me+,e%

C0Yu-a%a5/ Aian Di%ec!% !* T%ainin' ATI/ Chennai32 Me+,e%

4 Sh%i Ma%ia$$a%a5 0& NATRI&/ G.!,a. Au!+!i-e Reea%ch cen%e/

anchee$u%a+0 Ta+i.na"u3672178

Me+,e%

8 Sh%i 9anchi &u%uh!ha+/ Mana'e% :ua.i# &%a,ha En'inee%/ H!u% Me+,e%

6 Sh%i Suni. Ba';e/ &ain h!$ Hea" &%a,ha En'inee%/ H!u% Me+,e%

< Sh%i G0M0Ch!.an%a5an S%0Mana'e%3Technica. T%ainin' Lan!n T!#!a/ Chennai317< Me+,e%

= Sh%i Suni. 9u+a% S0R/ Aian Mana'e% T!#!a 9i%.!a% M!!% &- L"

9a%naaa/ 862 17>

Me+,e%

> Sh%i S0A%u. Se.-an/ Aian $%!*e!% De$ Au! En''/ M0I0T/ Anna Uni-e%i#/

Chennai0

Me+,e%

17 Sh%i D%090Anna+a.i HOD De$ Au! En''/ M0I0T/ Anna Uni-e%i#/

Chennai0

Me+,e%

11 Sh%i S;a+# S0M / Seni!% O**ice%/ T%ainin' De$0 T!#!a 9i%.!a% M!!% &- L"

9a%naaa/ 862 17>

Me+,e%


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12 Sh%i Su%eh Ba,u Se%-ice Mana'e%/ B!"# &ain h!$ ABT Ma%ui/ Chennai32 Me+,e%

1 Sh%i M0 ?ee%aa+# @!% Mana'e% ?ihnu Ca% &- L"/ Chennai34 Me+,e%

14 Sh%i &0Senhi. 9u+a%/ Se%-ice Mana'e% DSC M!!% &- L"0/ Chennai318 Me+,e%

18 Sh%i T0Se.-an/ Mana'e% B!"# h!$ DSC M!!% &- L"0/ Chennai318 Me+,e%

16 Sh%i 9090?a.aa%a5an / ?ice $%ei"en T;! @hee.e% ;!%h!$ !;ne% A!ciai!n/

Chennai

Me+,e%

1< Sh%i S0?ena%a+an/ Mana'e% e%-ice Ra+a# T?S Se%-ice Cen%e/

Chennai327

Me+,e%

1= Sh%i ?0Manian"an/ Se%-ice Mana'e% T?S M!!% C!+$an#/ H!u% Me+,e%

1> Sh%i M0Tha+iha%aan/ De$u# Di%ec!% !* T%ainin' ATI/ Chennai32 Me+,e%

27 Sh%i M09u+a%a-e. / De$u# Di%ec!% !* T%ainin' FTI/ Ban'a.!%e Me+,e%

21 Sh%i &0 Ma%-e."a/ Aian Di%ec!% !* T%ainin'

(E.ec%!nic)

ATI/ Chennai32 Me+,e%

22 Sh%i N0 Ra+eh 9u+a%/ T%ainin' O**ice% CTI/ Chennai32 Me+,e%

2 Sh%i R0Ra5eh 9anna T%ainin' O**ice% ATI/ Chennai32 Me+,e%

GENERAL INFORMATION


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+. Name of te Trade Mechanic Baic Au! B!"# Re$ai% &ainin' (Au!+!,i.e T%a"e)

,. N./.0. /ode No.

1. Duration of /raftsmen Trainin 2 Monts (+st #emester)

3. Entry 4ualifiation %ass in +t/lass under +5, system of Eduation

6. 7nit strent ,

2. #8ae norms a) 9or!so8+, #:r meter.

b) /lass room 1 s:.meter.

. %o;er norms . '9

utomobile Enineerin from reoni?ed en. ollee=university ;it one year e@8eriene in

te relevant field 0A

Di8loma in Meanial=>utomobile En from reoni?ed board of tenial eduation ;it t;o years

e@8eriene in te relevant field

0A

+t=Madyami 8ass 5 NT/=N>/ in te relevant trade

9it 1 years 8ost :ualifiation e@8eriene in te relevant field.

*. Desirable :ualifiation %referene ;ill be iven to a andidate ;it /IT#.(If not done /IT# tan must be trained ;itin ,yrs on

oinin)


6/14


S#..a,u *!% he T%a"e !* Mechanic Baic Au! B!"# Re$ai% &ainin'(Au!+!,i.e T%a"e)

un"e% C0T0S0Du%ai!n Si M!nh

Fi% Se+ee%


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Automobile Trade_ Mechanic Basic Auto Body Repair & Painting 1st semester %ae utori?ation of Movin & roadtestin veiles" Environment ontrol of Aunnin

indoors enines" #tudy of Material safety data

seet (M#D#)" #afety dis8osal of 7sed enine oil"

Eletrial safety 8raties.

ouse 'ee8in F 6# /one8t.

%ratial related to #afety and ealt "

Demonstration on %%E (%ersonal

%rotetion E:ui8ments)

Interation ;it ealt enter and fire

servie station to 8rovide demo on Cirst

aid and Cire safety" 7se of fire

e@tinuisers.

7nits" Derived and

fundamental" ty8es of system

C%#" /G#" M'# and teir

onversion.

Metri ;eits and

measurements" units

onversion fators.

7se of Dra;in Instruments.

T #:uare Dra;in Board et

Dra;in of Letters" Numbers

and >l8abets as 8er BI#

Cree and s!etin of

strait lines" retanles"

s:uares" irles" 8olyons et

6 S#e+ !* +eau%e+en" onversion of Enlis

into metri #ystems of measurement & vie-

versa. Desri8tion" are & use of -

Mirometers- Inside" 0utside and de8t

measurements" Tread Mirometer" Mirometer

adustments" $ernier ali8ers" veriner de8taue" vernier eit aue

Teleso8e aes" Dial bore aues" Dial

indiators" vauum aue" tire 8ressure aue.

Measurin 8ratie on enine om8onents

;it aid of instrument studied.

Aedution of ommon

frations to deimal frations-

so8 8roblems.

Definition of least ount"

>uray"

/alibration"Derive te least ount for

$ernier ali8er and

Mirometer.

Creeand s!etin ;it

dimension sale and

8ro8ortionate s!etin .

Cree and s!etin of

$ernier ali8er andMirometer" Dial aue

2 Han" T!!.

Mar!in seme" Mar!in material" Desri8tion"

are and use of #urfae 8lates" steel rule"

measurin ta8e" try s:uare. /ali8ers" dividers"

surfae aues" sriber" 8unes" /isel"

ammer-ball 8een " slede" rubber mallet" dead

blo;" Different ty8e of -body ammers" 8i!

%ratie usin all mar!in aids" li!e steel

rule ;it s8rin ali8ers" dividers" surfae

aues" sriber" 8unes" /isel et."

Layout a ;or! 8iee- for line" irle" ars

and irles.

Aeadin of sim8le

Blue 8rint.

Isometri vie;s and 0bli:ue

vie;s ;it dimensions of

su as /ube" Aetanular"

Blo!" /ylinder et


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Automobile Trade_ Mechanic Basic Auto Body Repair & Painting 1st semester %ae =of 14

LIST OF TOOLS E:UI&MNT FOR SEMESTER3I

FOR THE TRADE OF Mechanic Baic Au! B!"# Re$ai% &ainin'(Au!+!,i.e T%a"e)

(Uni Sie 27)Common to

! Mechanic Auto Body Repair

"! Mechanic Auto Body Painting

S.0N! Ie+ ;ih $eci*icai!n :#

T%ainee T!!. i

+ #teel rule +6 m in and metri ,5+, #teel rule 1 m in and metri ,5+

1 #teel measurin ta8e + meter in a ase ,5+

3 Try #:uare + m Blade ,5+

6 /ali8ers outside +6 m s8rin ,5+

2 /ali8er inside +6 m #8rin ,5+

Dividers +6 m #8rin ,5+


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Automobile Trade_ Mechanic Basic Auto Body Repair & Painting 1st semester %ae >of 14

< #afety lasses ,5+

* #riber +6 m ,5+

+ 'nife double Blade Eletriian ,5+

++ 9ire insulation #tri88er for sinnin ondutors from .3mm to 3mm ,5+

+, Eletriian testin %enil (Line = Neon tester) ,5+

+1 Eletriian #re; Driver ,6mm ,5+

+3 /entre 8un + m. ,5++6 /isel old flat , mm @ +6 mm ,5+

+2 ammer ball 8een .6 ! ;it andle ,5+

+ #re; driver ,m. *mm. Blade ,5+

+< #re; driver 1 m. * mm. Blade ,5+

+* #8anner D.E. set of +, 8iees (2mm to 1,mm) ,5+

, %liers ombination , m. ,5+

,+ %liers s ide utt in +6 m ,5+

,, %liers round nose +6 m ,5+

,1 %liers f lat nose +6 m ,5+

,3 ands file , m. #eond ut flat ,5+

,6 and file , m. #eond ut alf-round ,5+

,2 and file , m. smoot trianular ,5+, and fi le 1 m. bastard ,5+

,< and file 1 m. round bastard ,5+

,* Cile ard or leaner ,5+

1 9ire utter and stri88er ,5+

1+ #teel tool bo@ ;it lo! and !ey (foldin ty8e) 3@,@+6 mm ,5+

T!!. In%u+en an" Gene%a. Sh!$ !u*i

1, 0utside mirometer to ,6 mm ,

11 0utside mirometer ,6 to 6 mm ,

13 0utside mirometer 6 to 6 mm ,

16 0utside mirometer 6 to + mm ,

12 Internal mirometer 6 to 1 mm ,

1 De8t mirometer -,6mm ,

1< Tread Mirometer -,6mm ,

1* >dustable mirometer s8rit level to measure flatness" indiation and ta8er ;it 8rismati measurin base ,

3 $ernier ali8er > , ;it inside and de8t measurement ,

3+ Diret readin vernier ali8er B 1 (diret readin ;it dial) ,

3, $ernier de8t Gaue -+6 mm ,
http://www.cdxetextbook.com/electrical/princ/fund/basicelectricity.htmlhttp://www.cdxetextbook.com/electrical/princ/fund/basicelectricity.htmlhttp://www.cdxetextbook.com/electrical/princ/fund/basicelectricity.html


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31 $ernier eit aue 6 mm ,

33 Teleso8e aue +

36 Dial aue ty8e + Gr. > (om8lete ;it lam8in devies and stand) 3

32 #urfae aue ;it dial test indiator 8luner ty8e i.e. .+ mm ,

3 /ylinder bore aue a8aity , to +2 mm ,

3< /om8ression testin aue. +

3* $auum aue to read to 2 mm of . +

6 Tyre 8ressure aue +

6+ Mar!in Material (/onsumable) >s re:uired

6, Mar!in out table *2* m. ,

61 Granite surfae 8late +2 @ + ;it stand and over. +

63 /I surfae 8late 3 @ 3 mm ;it stand and over +

66 #teel rule +6 m in and metri ,

62 #teel rule 1 m in and metri ,

6 #teel measurin ta8e + meter in a ase ,

6< Try #:uare + m Blade ,

6* EnineerHs s:uare +6 m. Blade 3

2 /ali8ers outside +6 m s8rin ,2+ /ali8er inside +6 m #8rin ,

2, /ali8ers +6 m erma8rodite 3

21 Dividers +6 m #8rin ,

23 #afety lasses ,

26 #riber +6 m ,

22 #riber ;it sribin bla! universal 3

2 %un Letter 3mm , set

2< ollo; 8un set of seven 8iees 2mm to +6mm , set ea

2* Drift 8un o88er +6 m 3

%ri! 8un +6 m. 3

+ /isels ross ut , mm 2mm 3

, /isel + m flat 3

1 Ball %een ammer .6 ' 3

3 ammer o88er + ' ;it andle ,

6 ammer Mallet 3

2 ammer %lasti 3

ammer ball 8een .,6 ! ;it andle 3

< 9ire brus 3
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* Different ty8e of -body ammers + set

nle 8late si?e ,@+@,mm ,

+* >nle 8late adustable ,6@+6@+6 +++ #olid 8arallels in 8airs (Different si?es) in Metri +, 8airs

+++ %liers ombination , m. ,

++, %liers side uttin +6 m ,

++1 %liers round nose +6 m ,

++3 %liers f lat nose +6 m ,

++6 $ie ri8 8liers ,


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++2 /irli8 8liers E@8andin and ontratin ty8e +6m and ,m ea ,

++ Gri8 9ren ,mm ,

++< Tor:ue ;renes 6-16 Nm +

++* >ir im8at ;ren +

+, >ir ratet +

+,+ >ir isel +

+,, >ir blo; un ++,1 /ar et ;aser +

+,3 %i8e flarin tool +

+,6 %i8e uttin tool +

+,2 7niversal 8uller for removin 8ulleys" bearins +

+, /leanin tray 36@1 m. +

+,< /leanin tray- >luminum 36 @ 1 m +

+,* #tud e@trator set of 1 , sets

+1 #tud remover ;it so!et andle +

+1+ /emial om8ound for fasteners (/onsumable) >s re:uired

+1, %araffin 8ressure Gun ,

+11 Grease Gun ,

+13 %o8rivet un ,+16 Aivet sets sna8 and Dolly ombined 1mm" 3mm" 2mm 3 ea

+12 a!sa; frame adustable ,-1 m s re:uired

+1< Clat Cile 16 m bastard 3

+1* Clat Cile ,6 m seond ut 3

+3 Cile flat , m bastard 3

+3+ Ciles assorted si?es and ty8es inludin safe ede file (, Nos) , set

+3, Drill T;ist (assorted) (/onsumables) + Nos

+31 Drill t;ist +.6 mm to +6 mm (various si?es) by .6 mm 3

+33 Drill 8oint anle aue +

+36 #et of sto! and dies - 7N/" 7NC and metri , sets

+32 Ta8s and ;renes - 7N/" 7NC and metri , sets+3 and reamers adustable +.6 to ++.,6 mm" ++.,6 to +,.6 mm" +,.6 to +3.,6 mm and +3.,6 to +6.6 mm ,sets

+3< La88in abrasives (onsumable) >s re:uired

+3* 0il an .6=.,6 liter a8aity ,

+6 0il #tone +6 m @ 6 m @ ,.6 m +

+6+ Different ty8e as!et material (onsumable) >s re:uired

+6, Different ty8e of oil seal (onsumable) >s re:uired


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+61 #eet Metal Gaue ,

+63 Ceeler aue , blades (metri) ,

+66 #trait ede aue , ft. +

+62 #trait ede aue 3 ft. +

+6 Tread 8it aue metri" B#" B#C" M/" MC & #>E +

+6< Ladle +6mm Dia +

+6* Blo; Lam8 + litre ,+2 /ro; bar *+ @,6mm ,

+2+ $oltmeter 6$=D/ 6

+2, >mmeter 1>= 2> D/ ;it e@ternal sunt 6

+21 #tandard variable resistanes as used in te lab 6

+23 D/ 0mmeter to 1 0ms" mid sales at , 0ms +

+26 Eletri #olderin Iron ,1 $ 2 ;atts ,1 $ ,6 ;atts , ea

+22 /o88er bit solderin iron .,6 ' 6

+2 Timbles of different si?es ,

+2< 9ire Gaue (metri) +

+2* and o8erated rim8in tool (i) for rim8in u8 to 3mm and (ii) for rim8in u8 to +mm ,

+ and rubber loves tested for 6 $ 6 8air

++ olders" lam8 tea!;ood boards" 8lu so!ets" solders" flu@ ;ires and ables batteries round onsumable blo!s andoter onsumables as re:uired

>s re:uired

+, Diital Multimeter 6

+1 #ientifi /alulator 3

+3 ydrometer ,

+6 i rate disare tester (ell tester) +

+2 #8ray Gun (%aintin) 6ml +

Gene%a. Machine%#Ina..ai!n

+ Trolleyty8e8ortableairom8ressor sinleylinder;it-36litersa8aity >irtan!" alon ;it aessories&;it-

;or!in8ressure2.6!=s:m

+

+< Grindin maine (eneral 8ur8ose) D.E. 8edestal ;it 1 mm dia ;eels rou and smoot

+* Drillin maine ben to drill u8 to +,mm dia alon ;it aessories +

+


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1st Semester Mechanic Auto Body Repair Painting.152151912

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