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19855321 Water Desalination by Revese Osmosis

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    METITO-RO.PPT Slide 1 Printed on 7/31/2010

    Module 5.1Module 5.1

    WATERWATER

    DESALINATIONDESALINATIONBY REVERSEBY REVERSE

    OSMOSISOSMOSIS

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    METITO-RO.PPT Slide 2 Printed on 7/31/2010

    Module 5.1.0Module 5.1.0 -- AGENDAAGENDA

    Water QualityWater Quality Osmosis & Reverse OsmosisOsmosis & Reverse Osmosis

    PretreatmentPretreatment

    R.O. MembranesR.O. Membranes

    Operation and Plant ControlOperation and Plant Control

    TroubleshootingTroubleshooting CleaningCleaning

    Flow DiagramFlow Diagram

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    METITO-RO.PPT Slide 3 Printed on 7/31/2010

    Module 5.1.1Module 5.1.1 -- Water Quality 1Water Quality 1

    Salt Content

    Low Salinity Water (TDS < 500 mg/l)

    Rivers Springs

    Deep Wells

    Brackish Water (TDS 500 - 16,000 mg/l) Heavy Brackish (TDS 16,000 - 30,000 mg/l)

    Sea Water (TDS > 30,000 mg/l)

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    METITO-RO.PPT Slide 4 Printed on 7/31/2010

    Module 5.1.2Module 5.1.2 -- Water Quality 2Water Quality 2

    W.H.O. Drinking Water Standards 1988

    pH 6.0 - 9.6 (7.5 - 8.5 desirable

    TDS 1000 mg/l max. (500 max. desirable)

    Sodium 200 mg/l max. (20 mg/l desirable)

    Hardness 500 mg/l max. (100 mg/l desirable)

    Iron 0.3 mg/l max. (None desirable)

    Chloride 600 mg/l max. (25 mg/l desirable)

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    METITO-RO.PPT Slide 5 Printed on 7/31/2010

    Module 5.1.2Module 5.1.2 -- Osmosis & Reverse OsmosisOsmosis & Reverse Osmosis

    1. Osmosis

    Osmosis is a natural occurring

    process used by many plant &

    animal tissues to transport liquids

    across cell walls.

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    METITO-RO.PPT Slide 6 Printed on 7/31/2010

    Module 5.1.2Module 5.1.2 -- Osmosis & Reverse OsmosisOsmosis & Reverse Osmosis

    2. Semi Permeable Membrane

    Cell walls are examples of Semi-

    Permeable membranes which

    allow water to pass through, while

    not allowing salts to pass.

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    METITO-RO.PPT Slide 7 Printed on 7/31/2010

    Module 5.1.2Module 5.1.2 -- Osmosis & Reverse OsmosisOsmosis & Reverse Osmosis

    3. Reverse Osmosis

    Removal of dissolved salts from the solution by

    applying external pressure greater than the

    osmotic pressure of the solution and where the

    water flows across the membrane from higher

    concentration to lower concentration

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    METITO-RO.PPT Slide 8 Printed on 7/31/2010

    Module 5.1.2Module 5.1.2 -- Osmosis & Reverse OsmosisOsmosis & Reverse Osmosis

    4. Osmosis

    Pure terS lt Solution

    Semi-Permeable Membrane

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    METITO-RO.PPT Slide 9 Printed on 7/31/2010

    Module 5.1.2Module 5.1.2 -- Osmosis & Reverse OsmosisOsmosis & Reverse Osmosis

    5. Reverse Osmosis

    Pure WaterSalt Solution

    Pr ssur

    i-Per eable embrane

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    METITO-RO.PPT Slide 10 Printed on 7/31/2010

    Module 5.1.3.0Module 5.1.3.0 -- PretreatmentPretreatment

    Overview Major fouling impurities

    Scaling Suspended solids & Colloidal matter

    Biological Matter

    Metal Oxides

    Silica

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    METITO-RO.PPT Slide 11 Printed on 7/31/2010

    Module 5.1.3Module 5.1.3 -- PretreatmentPretreatment

    1. Major Fouling Components1. Major Fouling Components Sparingly soluble (scale-forming) salts

    Calcium Carbonate

    Calcium Sulphate

    Barium Sulphate

    Strontium Sulphate

    Calcium Fluoride

    Suspended solids & colloidal matter

    Micro-organisms (bacteria & protozoa)

    Metal oxides (e.g. Iron & Aluminium)

    Silica

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    METITO-RO.PPT Slide 12 Printed on 7/31/2010

    Module 5.1.3Module 5.1.3 -- PretreatmentPretreatment

    2. Scale Control2. Scale Control Caused by precipitation of sparingly soluble salts :

    Calcium Carbonate CaCO3

    Calcium Sulphate CaSO4

    Barium Sulphate BaSO4

    Strontium Sulphate SrSO4

    Calcium Fluoride CaF2

    Scaling Potential Determined by : Chemical Analysis of Feed Water

    R.O. system recovery

    Solubility limits of salts

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    METITO-RO.PPT Slide 13 Printed on 7/31/2010

    Module 5.1.3Module 5.1.3 -- PretreatmentPretreatment

    3. Calcium Carbonate CaCO3. Calcium Carbonate CaCO33 Exists in most waters (as soluble Calcium

    Bicarbonate, Ca(HCO3)2)

    For Brackish Waters, scaling potential

    calculated by Langlier Saturation Index

    (LSI)

    For Sea Water/Brine water the scaling

    potential is calculated by SDI

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    METITO-RO.PPT Slide 15 Printed on 7/31/2010

    Module 5.1.3Module 5.1.3 -- PretreatmentPretreatment

    4. Suspended Solids & Colloids4. Suspended Solids & Colloids

    Suspended Solids - removable settling

    Colloids - not removable by settling Negative charges on surface - stable

    in water

    In R.O. process colloids concentrate at

    surface or membrane with salts Leads to colloid destabilization

    Colloids coagulate & foul membrane

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    METITO-RO.PPT Slide 17 Printed on 7/31/2010

    Module 5.1.3Module 5.1.3 -- PretreatmentPretreatment

    4.2 Controlling Colloids Problems4.2 Controlling Colloids Problems

    Media Filtration

    Coagulation / Flocculation

    (On-line or off-line)

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    METITO-RO.PPT Slide 18 Printed on 7/31/2010

    Module 5.1.3Module 5.1.3 -- PretreatmentPretreatment

    5. Biological Fouling5. Biological Fouling Most water sources contain micro- organisms

    Form slime layer on membrane surface

    Leads to rapid pressure drop increase

    across cartridge filter preceding H.P. Pump

    Samples from feed & brine must regularly be tested for

    Total Bacterial Count (TBC)

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    METITO-RO.PPT Slide 19 Printed on 7/31/2010

    Module 5.1.3Module 5.1.3 -- PretreatmentPretreatment

    5.1 Controlling Biological Fouling5.1 Controlling Biological Fouling

    Chlorination prior to filtration

    stage

    WaterMUSTbe de-chlorinated

    prior to reaching membranes

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    METITO-RO.PPT Slide 20 Printed on 7/31/2010

    Module 5.1.3Module 5.1.3 -- PretreatmentPretreatment

    6. Metal Oxides6. Metal Oxides Most common is iron

    Frequently encountered in water in

    Ferrous (Fe2+) form

    In presence of Oxygen, Fe2+ (soluble)

    oxidized to Fe

    3+

    (insoluble) Aluminum can precipitate as

    Aluminum Hydroxide

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    METITO-RO.PPT Slide 21 Printed on 7/31/2010

    Module 5.1.3Module 5.1.3 -- PretreatmentPretreatment

    6.1 Controlling Metal Oxide Fouling6.1 Controlling Metal Oxide Fouling

    Oxidation

    Chemical Precipitation

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    METITO-RO.PPT Slide 22 Printed on 7/31/2010

    Module 5.1.4.0Module 5.1.4.0 -- Membrane TypesMembrane Types

    OverviewOverview

    Material

    Designs

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    METITO-RO.PPT Slide 23 Printed on 7/31/2010

    Module 5.1.4.0Module 5.1.4.0 -- Membrane TypesMembrane Types

    1. Materials1. Materials

    Cellulose Acetate (Brackish Water)

    Cellulose Tri-Acetate (Brackish &Sea Water)

    Polyamide (Brackish & Sea Water)

    Composite Polyamide TFCL

    (Brackish & Sea Water)

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    METITO-RO.PPT Slide 24 Printed on 7/31/2010

    Module 5.1.4.0Module 5.1.4.0 -- Membrane TypesMembrane Types

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    METITO-RO.PPT Slide 25 Printed on 7/31/2010

    Module 5.1.5.0Module 5.1.5.0 -- Membrane TypesMembrane Types

    OverviewOverview

    Water Quality

    Pressures

    Recovery

    Chemical Addition

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    METITO-RO.PPT Slide 26 Printed on 7/31/2010

    Module 5.1.5Module 5.1.5 -- Operation & Plant ControlOperation & Plant Control

    1. Water Quality1. Water Quality

    Check that ..

    Chlorine in feed is zero

    Iron in feed is less than 0.05 mg/l

    SDI of feed water is less than 3

    TDS of feed water is within R.O.

    design criteria

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    METITO-RO.PPT Slide 27 Printed on 7/31/2010

    Module 5.1.5Module 5.1.5 -- Operation & Plant ControlOperation & Plant Control

    2. Pressures2. Pressures Check ..

    Pump discharge pressure

    System pressure (1st stage) Intermediate pressure

    Reject (Brine) pressure

    Permeate pressure

    2nd Stage

    R.O.

    1st Stage

    R.O.Permeate

    Brine

    H.P.P

    Feed Water

    Qf

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    METITO-RO.PPT Slide 28 Printed on 7/31/2010

    Module 5.1.5Module 5.1.5 -- Operation & Plant ControlOperation & Plant Control

    3.1 Why pressure is important3.1 Why pressure is important Assure plant is running according

    to design pressure

    Allows normalization of plant

    operation to evaluate performance

    Indicates fouling when pressure

    changes significantly under steady

    operating

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    METITO-RO.PPT Slide 30 Printed on 7/31/2010

    Module 5.1.5Module 5.1.5 -- Operation & Plant ControlOperation & Plant Control

    4. Important to operate at Design4. Important to operate at Design

    Recovery in order toRecovery in order to

    Prevent over-saturation ofsparingly soluble salts

    Not exceed hydraulic guidelines of

    membranes, e.g. min. & max. brinerates, flux etc.

    Produce required permeate quality

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    METITO-RO.PPT Slide 31 Printed on 7/31/2010

    Module 5.1.5Module 5.1.5 -- Operation & Plant ControlOperation & Plant Control

    5. Chemical Addition5. Chemical AdditionDosing sets include:

    Coagulant to reduce colloidal fouling

    Acid dosing for pH adjustment to reduce scaling

    potential

    Chlorine dosing to control microbiological growth

    De-chlorinating agent to remove free chlorineprior to membrane

    Antiscalant dosing Alkali dosing to adjust permeate water pH to

    required level

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    METITO-RO.PPT Slide 32 Printed on 7/31/2010

    Module 5.1.6Module 5.1.6 -- TroubleshootingTroubleshooting

    1. Troubleshooting Techniques1. Troubleshooting Techniques Most problems related to fouling

    Indicators

    Permeate Quality

    Permeate Quantity

    Salt Rejection

    Pressure Differential Accurate operation log is critical for

    successful troubleshooting

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    METITO-RO.PPT Slide 33 Printed on 7/31/2010

    Module 5.1.6Module 5.1.6 -- TroubleshootingTroubleshooting

    2. On2. On--line Investigationsline Investigations Performed while system in operation

    Measure the following:

    Salt rejection

    Product flow

    Pressures

    Every permeator has to be checked

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    METITO-RO.PPT Slide 34 Printed on 7/31/2010

    Module 5.1.6Module 5.1.6 -- TroubleshootingTroubleshooting

    3. On3. On--line Investigationsline Investigations

    Permeators removed from service

    Individual elements identified

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    METITO-RO.PPT Slide 35 Printed on 7/31/2010

    Module 5.1.7Module 5.1.7 -- CleaningCleaning

    1. Why Clean?1. Why Clean?

    Frequent cleaning is not required

    for properly designed and

    operated R.O. Systems

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    METITO-RO.PPT Slide 36 Printed on 7/31/2010

    Module 5.1.7Module 5.1.7 -- CleaningCleaning

    2. When to Clean?2. When to Clean?

    Productivity reduced by 10 - 20%

    Salt passage increased by 1.5x

    Bundle pressure drop (P > 60 psi

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    METITO-RO.PPT Slide 37 Printed on 7/31/2010

    Module 5.1.7Module 5.1.7 -- CleaningCleaning

    3. How to Clean?3. How to Clean?

    Cleaning should be performed after R.O.

    data has bee normalized Changes observed not due to changes in operating

    conditions

    If bacteriological tests show bacteria in

    permeate then biocide cleaning is required

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    METITO-RO.PPT Slide 38 Printed on 7/31/2010

    Module 5.1.7Module 5.1.7 -- CleaningCleaning

    4. Different Cleaning Chemicals4. Different Cleaning Chemicals

    Detergent to remove colloidal foulants

    Citric acid to remove iron oxide

    Formaldehyde for biological control

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    METITO-RO.PPT Slide 39 Printed on 7/31/2010

    Module 5.1.7Module 5.1.7 -- CleaningCleaning

    5. Cleaning Equipment5. Cleaning Equipment

    6

    F

    3

    1

    2

    5

    R . O U N IT

    (P E R M E A T O R S )

    P E R M E A T E

    (P R O D U C T W A T E R )

    B R IN E

    C LE A N IN G

    C A R T R ID G E

    F ILT E R

    M IX E R

    C LE A N IN G T A N K

    C LE A N IN G

    P U M P S

    4

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    METITO-RO.PPT Slide 40 Printed on 7/31/2010

    Reverse OsmosisReverse Osmosis

    Importance of FlushingImportance of Flushing

    Corrosion rates of stainless steel elements

    in stagnant water are very high

    Antiscalant, if used, produces a metastable

    state with respect to precipitation of

    sparingly soluble salts

    Upon shutdown, precipitation can occurwithin four hours if the permeators are not

    flushed

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    METITO-RO.PPT Slide 41 Printed on 7/31/2010

    Reverse OsmosisReverse Osmosis

    Importance of FlushingImportance of Flushing

    Upon shutdown, reverse osmosis process

    will cease and natural osmosis will occur

    Water flows from the fiber bore to the fiber

    feed-brine side

    If an adequate volume of permeate water at

    positive pressure (draw-back tank) is notsupplied, fiber dehydration will occur

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    METITO-RO.PPT Slide 42 Printed on 7/31/2010

    Reverse OsmosisReverse Osmosis

    FLUSHING WATER REQUIREMENTSFLUSHING WATER REQUIREMENTS

    SPIRAL (5 MINUTES)SPIRAL (5 MINUTES)

    Membrane Type Membrane Size Water Quantity

    Per Membrane

    Vessel with 6 8 inch 30 - 40 GPM

    Membranes

    Vessel with 6 4 inch 8 - 10 GPM

    Membranes

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    METITO-RO.PPT Slide 43 Printed on 7/31/2010

    Reverse OsmosisReverse Osmosis

    DRAWBACK REQUIREMENTSDRAWBACK REQUIREMENTS

    Membrane Type Size Water Requirement

    Twin 8 inch 24 Gallons

    Single 8 inch 12 Gallons

    Single 4 inch 4 Gallons

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    METITO-RO.PPT Slide 44 Printed on 7/31/2010

    Module 5.1.9Module 5.1.9 RO ConfigurationRO Configuration

    RO FEED

    WATER

    RO REJECTRO PERMEATE