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Document No. / Numéro de document: 18RF 31170 TS 002
Doc. Collection ID ID de la collection de doc.
SI Répertoire du sujet
Section Serial No. N
o de série
Document Details / Détails sur le document
Title
Titre
Total no. of pages
Nbre total de pages
Chromium-Molybdenum Coupling Flange for the End Fitting/Feeder Pipe Connection 19
For Release Information, refer to the Document Transmittal Sheet accompanying this document. / Pour des renseignements portant sur la diffusion, consultez la feuille de transmission de documents ci-jointe.
Revision History / Liste de révisions
Revision / Révision
Details of Rev. / Détails de la rév. Prepared by Rédigé par
Reviewed by Examiné par
Approved by Approuvé par
No./No
Date (yyyy/mm/dd)
dsfpdffm 18RF-31170-TS-002 2011/07/15
D1 2011/05/20 Issued for “Review and Comment”. C. Georgescu S. Afzalimehr
A. Crandell D. Zdravecky
V. Tume
T. De
0 2011/07/15 Issued as “Approved for Use”. C. Georgescu A. Crandell V. Bleoca
7.1 AECL Supplementary Clauses ......................................................................... 7-1 7.1.1 C3 - Inspection and Test Plan (Quality Plan) .............................................. 7-1
7.1.2 C4 - Inspection and Test Procedures ........................................................... 7-1
8. INSPECTION, TESTS AND REPORTS.......................................................... 8-1
8.1 General ............................................................................................................ 8-1 8.2 Inspection and Test Failure .............................................................................. 8-1
8.3 Re-inspection ................................................................................................... 8-1 8.4 Material Tests .................................................................................................. 8-1
Aqueous cleaning materials, when analysed by techniques acceptable to the Purchaser, shall
contain less than 100 g of halogens per gram of made up solution and the sulphur content shall
be less than 350 g per gram of made up solution.
Certification of the halogen and sulphur content in accordance with the above requirements shall
be provided for each batch number for each material and the actual test results shall be reported
when applicable.
6.6 Identification
Each Flange shall be permanently marked for identification purposes. The identification shall
comply with NCA-3856.3. The marking shall contain the information listed below:
a) The Material Code;
b) The Heat Number and Heat Treatment Batch Number of Material;
c) The Unique Serial Number;
d) The Supplier’s Identification.
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7. QUALITY ASSURANCE REQUIREMENTS
All activities associated with the manufacturing and supply of the Coupling Flange shall meet the
requirements of CSA N285.0 / ASME Section III NCA-3800.
The Supplier Quality Assurance (QA) program shall meet the requirements of ISO 9001 and the
requirements in Section 7.1. Any exclusion, permitted under clause 1.2 of ISO 9001, shall be
limited to those specified in the Tender Document. The Supplier shall comply with all other QA
requirements specified in the Tender Document. Any other exclusion shall be identified and
justified by the Supplier and accepted by the Purchaser.
7.1 AECL Supplementary Clauses
7.1.1 C3 - Inspection and Test Plan (Quality Plan)
a) The Supplier shall prepare an ITP to describe the inspections, tests and verifications planned
for the product or service specified in the contract. Regardless of who prepares the ITP, it shall be approved by the organizations primarily responsible for QA.
b) Unless otherwise specified in the contract:
1) The ITP shall be submitted to the Purchaser for review and acceptance following the
award of the contract but before the commencement of work.
2) The ITP shall be updated during the life of the contract to reflect the revisions and re-submitted for acceptance.
c) Referenced inspection and test procedures within the ITP shall be supplied upon request
when this is specified in the contract.
d) The ITP shall indicate:
1) What products or services are to be subcontracted and specify the QA program to be applied (subcontracted services must meet NCA-3125);
2) How the Supplier will verify the sub-Supplier’s conformance to specified requirements
by one or more of the following methods:
i) Inspection and tests by the sub-Supplier as defined in the sub-Supplier’s ITP;
ii) Inspection and tests by the Supplier at the sub-Supplier’s facility;
iii) Surveillance by the Supplier;
iv) Incoming inspection.
3) Where each inspection and test point is integrated in the production cycle.
4) What characteristics shall be inspected, what acceptance criteria shall be used and whether a sampling plan shall be considered at each inspection point.
5) Where the Purchaser has established witness/hold or verification points.
7.1.2 C4 - Inspection and Test Procedures
The inspection and test procedures for the characteristics to be inspected are listed in the ITP.
It is the responsibility of the Supplier to review the Sub-supplier procedures and ITP to ensure
that the specified requirements are met.
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8. INSPECTION, TESTS AND REPORTS
8.1 General
The product shall be carefully inspected to verify that it meets all the requirements of this TS.
The Supplier shall prepare and submit a detailed ITP to the Purchaser for review and acceptance.
The ITP shall outline the inspection procedures, the testing procedures, the methods to be used in
dimensional control and the recording of the inspection and testing data.
The Supplier shall be responsible for and shall ensure that all the inspection and testing required
is conducted in accordance with the ITP procedures accepted by the Purchaser or its Authorized
Representative (AR) prior to commencement of work.
Surveillance by the Purchaser or its AR shall not in any way relieve the Supplier of inspection
duties called for herein. Checks on the spot by the Purchaser or its AR shall be considered part
of the normal inspection procedure and within the scope of the contract without extra charge.
The Supplier shall maintain records of all inspections and tests, which shall be freely available to
the Purchaser or its AR.
8.2 Inspection and Test Failure
In the event of any failure of any part to meet an inspection or test requirement, the Supplier
shall notify the Purchaser or its AR. The Supplier shall ask and obtain approval from the
Purchaser before any repair work is undertaken.
If any repair, including associated re-design, is likely to impact the results of inspection or tests
previously completed, appropriate re-inspection and re-testing shall be carried out. The quality
control procedures required to ensure a satisfactory repair has been done are subject to review
and acceptance by the Purchaser.
8.3 Re-inspection
The Purchaser shall have the right to specify additional inspection or testing. Unacceptable
defects so revealed shall be cause for rejection of the part or, alternatively, for repair and
subsequent re-inspection. The cost of re-inspection before and after repairs shall be at the
expense of the Supplier. In case no unacceptable defects are revealed the cost of re-inspection
and testing shall be borne by the Purchaser.
8.4 Material Tests
Proof in the form of certified material test reports that the required tests have been carried out
at the source will be acceptable. If those are not available, the Supplier shall perform the tests.
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8.5 Nondestructive Examination Personnel
All personnel performing Nondestructive Examination (NDE) to meet the requirements of this
specification shall be qualified as follows, subject to acceptance by the Purchaser:
In Canada
Personnel shall be qualified in accordance with CGSB 48.9712. Level 2 or 3 personnel shall
interpret results. Only Level 3 personnel shall establish techniques.
In U.S.A.
Personnel shall be qualified to American Society for Nondestructive Testing (ANST) Standard
SNT-TC-1A. Level II or III personnel shall interpret results. Only Level III personnel shall
establish techniques.
In Other Countries
All personnel performing NDE to meet the requirements of this TS shall have documented
evidence of qualification to the standards of a recognized regulatory body acceptable to the
Purchaser and Regulatory Authority.
8.6 Ultrasonic Examination
The entire volume of the forged Coupling Flange shall be examined by ultrasonic method as per
ASME BVPC, Section III, NB-2542 except that the standard defect shall be a 1/8 inch diameter
Flat Bottomed Hole (FBH).
A signal equivalent to that produced by the 1/8 inch diameter FBH, or the loss of the back
reflection equivalent to that produced by the 1/8 inch diameter FBH shall be cause for rejection.
8.7 Magnetic Particle Examination
Magnetic Particle Examination (MT) shall be performed in accordance with the ASME BPVC,
Section III, NB-2545. The MT using the yoke technique is not permitted.
The Coupling Flange shall be de-magnetized after MT. The residual magnetism shall not exceed
3 Oersteds. The indication material shall be removed after completing the examination.
Defects on other than seating, sealing and clamping surfaces may be removed by machining or
grinding providing that specified minimum dimensions are not violated and those areas are
blended into the rest of the component. Any such repair shall be re-inspected.
8.8 Impact Testing
At least one (1) in 120 production forgings from each heat and heat treatment lot shall be impact
tested. The flange material shall be impact tested after the final heat treatment. The number,
the size of specimens and the method to perform the impact tests shall be in accordance with
ASME, Section III, NB-2320.
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The specimens shall be tested at 21°C (70°F), which is the lowest service metal temperature and
each specimen shall meet a minimum of 40 mils lateral expansion. The value of lateral
expansion absorbed energy and percent shear fracture for each specimen shall be reported.
8.9 Reports
Test and examination report data (two copies of each) shall be signed by a responsible technical
representative at the Supplier end. The reports covering all tests and analysis shall be submitted
to the Purchaser during the course of the work. When examination or testing is subcontracted to
a third party, the reports shall be signed by a responsible technical representative of such party
and countersigned by the Supplier.
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9. QUALITY CONTROL RECORDS
9.1 Contents of File
The Supplier shall maintain a complete file of records for all material, manufacturing, inspection,
examination and test data taken before, during and after manufacturing, including procedures,
specifications and drawings used; all fully identified by pertinent identifications numbers.
The records shall include all the closely related data such as qualifications and acceptance of
procedures, NDE personnel and equipment, required items, records of deviations, concession
requests and acceptances.
The Supplier shall maintain an inspection, examination and test checklist.
9.2 Maintenance and Access to Records
The records specified in Section 9.1 shall be stored and maintained to provide access for the
Purchaser or its AR to information contained therein at any time during manufacturing.
The Supplier shall take all required precautions to protect the records from deterioration or
damage.
9.3 History Docket
The Supplier shall prepare a History File as required by the AECL document 00-00660-TS-001,
“Permanent Manufacturing Records (History Docket/History File)”. In addition, each document
of the History File shall be cross-referenced with the serial number or numbers and the material
code or codes of the relevant equipment. The History File shall be reviewed and accepted by the
Purchaser’s representative at the conclusion of work and prior to the shipment of the product.