1.75” Roll Cage Clamp PART # 12040 PART # 12041 Polaris ... Manuals/BCS1100_-_LED_light_bar... · 1.75” Roll Cage Clamp - ... Mount the Light on the Steel Bar: Placing the rubber

13mm wrench

14mm wrench

17mm wrench

2 x 10mm wrenches

Installation Information:

This product requires use of basic hand tools and

does not require any modifications to the existing

structure of your vehicle.

4mm Allen wrench

5mm Allen wrench

Wire crimper

Tools needed for installation:

Hardware Index: Use this to choose the correct hardware called for in each step.

M10x25 M8x25

M8x64 M6x35 M6x25 M6x20 M8x20

M6

Washer

M6

Lock

Washer

M6

Nut

M8

Lock

Washer

M8

Star

Washer

M10

Washer

M10

Lock

Washer

M10

Nut

M8

Nut

1.75” Roll Cage Clamp -

1.875” & 2” Roll Cage Clamp -

Polaris Pro-fit Clamp -

LED LIGHT BAR INSTALLATION & OPERATIONS MANUAL

Thank you for purchasing the SEIZMIK Universal LED Light Bar.

Please familiarize yourself with all the steps before beginning assembly.

1

Be sure to read through the entire manual carefully before beginning installation

Read all warnings and precautions carefully and follow safety procedures

Safety Information: Please follow all warnings and precautions for safe operation.

• ALWAYS disconnect the battery before performing any electrical wiring.

• AWAYS wear the proper safety equipment when modifying the body of the vehicle

• NEVER attempt to connect or disconnect electrical components when the vehicle is wet

• ALWAYS make sure bolts and electrical connections are securely tightened.

• ALWAYS follow all precautions and warnings from the manufacturer of your vehicle.

PART # 12040

PART # 12041

PART # 12042

2

Mounting the Light on the Bar:

1. Attach the Mounting Brackets to the Light: Using the M8

bolts and the lower mounting position, attach the mounting

bracket with the feet positioned outward.

2. Mount the Light on the Steel Bar: Placing the rubber isolator

shims under the feet of the mounting brackets, place the light

on the steel bar flange, aligning the bolt holes with the slots on

the flange.

3. Bolt the Light to the Steel Bar: Using the M6 bolts, fender

washers, and M6 hex nuts, secure the light to the mounting

flange on the steel bar. The fender washer should be between

the mounting flange and the hex nut, as shown in the picture.

Light Mount Components:

1. M8 Bolt (2)

2. 8mm Allen Wrench

3. Custom Mounting Brackets (2)

4. Rubber Isolator Shims (2)

5. M6 Bolt (2)

6. 6mm Allen Wrench

7. 7/8” Fender Washer (2)

8. M6 Hex Nut (2)

1.

3.

2.

4.

5. 6.

7.

8.

3

1.75” Roll Cage Clamps (2)

Part #12040

Bar Ends (2) Telescoping Bars (2)

2” Roll Cage Clamps (2)

Part #12041

Kit Contents:

1. Install Sliders: Insert telescoping bars into each end of light bar. Insert an M6x35 bolt through the holes in clamping

lugs with M6 flat washer on each side. Thread nut onto bolt but do not tighten.

2. Install Bar Ends on Telescoping Bars: Insert an M6x25 bolt, M6 split washer, & M6 flat washer into the

hole. Snug, but do not tighten bolt with 4mm Allen wrench.

Automotive Sized

Ring Terminals Terminals

Switch

Wiring Kit Plug

+ -

Clamp Arms (2)

Assembly

Fuse Holder

Light Bar with Light

You will have either:

Polaris Pro-Fit Clamp (2)

Part #12042

OR OR

Fits vehicles with 1.75” Roll

Cage Diameters

Fits 2014 Polaris Ranger XP900

and 2015 & newer Rangers Fits vehicles with 1.875” and

2” Roll Cage Diameters

Rubber shim

(Cut in Half)

4

PART 2: Light Bar Mounting

3. Mount the Light Bar Brackets: Clamp the brackets

onto the vehicle with the flanges to the outsides. Mount

the clamps level to each other.

Reference hardware above. Stamped indicator marks

face toward the outside of the vehicle. Serrated

washer MUST be placed between clamp arm & roll

bar clamp. Snug hardware - do not tighten yet.

IMPORTANT!!

3. Mount the Light Bar Brackets: Install self adhesive rubber shim (cut in half) on the inside of the curved

clamp section. Assemble as shown after placing CLAMP PLATE against roll bar. Assembled clamp will not fit

over roll bar without disassembling first. If you have a windshield, place clamp plate between roll bar and

windshield. Just snug all mounting bolts for now, tighten after you are happy with the final position of the light bar

assembly.

Rubber

Shim

1.75” and 2” Roll Cage Clamp Mounting

Polaris Pro-Fit Roll Cage Clamp Mounting

IMPORTANT!! DO NOT MOUNT LIGHT BAR ON ROPS EQUIPPED

WITH GLASS WINDSHIELD

IMPORTANT!!

Red Wire w/ Fuse:

Connect to the

Positive (+) battery

terminal. You may

need to use an

automotive sized

ring terminal.

5

PART 2: Light Bar Mounting

4. Mount the light bar to the brackets:

• Position the light bar to the brackets & adjust the telescoping arms to the

correct vehicle width.

• Insert hardware through the bracket arms into the bar ends

• Be sure to use the serrated washer between the arm brackets and

bar ends.

BAR ENDS SLIDE IN-OUT TO ADJUST TO VEHICLE WIDTH

2 PEOPLE FOR THIS PROCEDURE IS HELPFUL

5. Adjust the bar position:

• Note the multiple adjustment points

• Adjust the angles and height according

to your specific vehicle setup &

preferences

• Individual lights can adjust as well

This light bar will fit a number of different vehicles. The biggest differences between vehicles is usually where

the battery is located. Some vehicle batteries are located under the hood, under the seat, or under the cargo

bed. The best way to approach installation is to:

1. Install the bar onto the vehicle

2. Locate the battery

3. Decide where the switch will be mounted

4. Connect harness to the lights on the light bar

5. Run the wire from the light bar to the switch

6. Install the switch

7. Run wire to battery

8. Secure the excess wiring to the vehicle with zip ties

PART 3: Wiring the Light Bar

Light Bar Harness:

This is the length of wire

used to run from the

battery to the light bar.

Route the wire & secure

it neatly to the roll cage

with zip ties to prevent it

from getting snagged.

+ - Black Wire:

Connect to the

Negative (-) battery

terminal. You may

need to use an

automotive sized

ring terminal.

Switch Harness: This is

the length of wire used

to run from the battery to

the switch. Route the

wire & secure it neatly to

the roll cage with zip ties

to prevent it from getting

snagged.

Switch: Connect the

white and blue wires

to the switch. Ignore

black wire.

Mounting the switch:

Many vehicles have knockout plates in the dash intended for extra switches. Simply remove the plate & insert the

switch. Or find an area to mount the switch & cut a rectangular hole with a Dremel tool.

*Tip: make sure to wire up the switch and test it before snapping it into place

PART 4: Installation Tips:

Installing Light Bar Brackets with a SEZIMK Cab System:

3. Remove bar & Install side panels to the

front roll cage bars correctly.

1. Mount bar to vehicle & verify position in correct area.

7. Fold cut flap inside

2. Mark

position of light

bar clamps on

roll cage.

NOTE: Same

procedure for

windshield

hardware NOTE: Verify windshield hardware if applicable

NOTE: Check position of side panels on

the roll cage bars you will cut the material

& don’t want to cut in the wrong location!

4. Reinstall side panels,

verify light bar clamp

position & mark fabric

5. Cut fabric across

Do not cut past

vertical seam

6. Cut fabric across

Do not cut past vertical

seam

8. Install light bar

bracket & bar

6

Versatile Mounting Options:

The mounting system knuckles allow the brackets to achieve radical angles. This provides numerous options for

mounting positions. See below for other mounting options. Still more are possible…

Seizmik makes Windshields, Mirrors, Cab

Systems, Light Bars, Storage Boxes, Hood

Racks, and other great accessories for UTV’s to

maximize the vehicles usefulness. To help you

do what you do better.

If you have any questions, comments, need

assistance, or are missing parts, please call

1-866-838-3366 between 9:00AM and 5:00PM

EST. Or email us at [email protected].

Visit www.seizmik.com for more information on

our products.

Seizmik products are designed, developed, &

manufactured by Vialink Corp.

PART 4: Installation Tips:

7

1. High Mount/Forward/On Roll Cage Pillar Bars

Common setup where the brackets clamp around the

vertical roll cage bars. The clamps can be positioned

nearly anywhere along these bars.

2. High Mount/Forward/On Roll Cage Cross Bar

Some vehicle roll cage configurations have a top cross

bar that the brackets can mount too for extra high

position.

3. High Mount/Rearward/On Roll Cage Cross Bar

The bar can be mounted along a vehicles upper rear

cross bar facing towards the rear to illuminate the

Dump Bed/Cargo Box & area behind the vehicle.

4. Mid Mount/Forward/On Roll Cage Pillar Bars

Since bar clamps can mount to any location along the

pillars, the bar can be mounted just above the hood to

minimize potential light noise from overhead mount.

5. Low Mount/Forward/Front Bumper

The knuckle joints allow the brackets to achieve

radical angles. It is possible to mount the bar on the

bumper of many vehicles for additional lighting.