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1.7 WG - thin paper liner for VIP applications

Jul 26, 2015

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UPM Raflatac
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Page 1: 1.7 WG - thin paper liner for VIP applications
Page 2: 1.7 WG - thin paper liner for VIP applications

1.7 WG liner innovation for thermals

• DT80W and TT88W are trimless at 10,000’, 15,000’ and 20,000’ • Available with additional adhesives upon request

Direct Thermal Products

Sales code Product description

DT80W DIRECT THERMAL ECO RP51 1.7 mil WHITE GLASSINE

DT88F DIRECT THERMAL TOP ECO RP51 1.7 mil WHITE GLASSINE

Thermal Transfer Products

Sales code Product description

TT88W TRANSFER PREMIUM EXTRA RP51 1.7 mil WHITE GLASSINE

TT98G TRANSFER PREMIUM EXTRA RP48AT 1.7 mil WHITE GLASSINE

Page 3: 1.7 WG - thin paper liner for VIP applications

12% thinner labelstock construction

• Larger rolls will fit on press – 40” unwind stands

– More material in the same amount of physical space– Less roll changes – greater efficiency and fewer splices

• 1.7 mil High Density liner offers excellent press performance• Liner caliper change will require new dies for most applications

TT88W1.7 mil

20,000’39” OD

10,000’31” OD

15,000’33” OD

TT50F2.4 mil

15,000’36” OD

Page 4: 1.7 WG - thin paper liner for VIP applications

Warehousing reduction

33% more inventory in the same space

2.4 mil liner 1.7 mil liner

15,000 foot rolls 20,000 foot rolls

3 rolls per pallet 3 rolls per pallet

10 rack spaces 10 rack spaces

450,000 linear feet 600,000 linear feet

Page 5: 1.7 WG - thin paper liner for VIP applications

• Up to 1/3 more footage on your unconverted roll with a 40 inch outside diameter!

• Fewer roll changes - 300,000 feet production

• 30 roll changes at 10,000 feet • 20 roll changes at 15,000 feet • 15 roll changes at 20,000 feet

• Less roll changes = less waste

• Splice in new roll – change matrix waste – take off converted labels – register job 15 minutes each / 5 fewer roll changes = 75 minutes

• At $175 per hour – Two shifts daily – 20 days a month

– $219 in savings per day

– $4,380 in savings per month

– $52,560 in savings per year

Press advantages

Page 6: 1.7 WG - thin paper liner for VIP applications

• 300,000’ – 15 rolls at 20,000’ compared to 20 rolls at 15,000’ (2.5 mil liner)

• 5 fewer roll changes

• Load roll – web slitter – set knives – 5 fewer rolls = 40 minutes

• At $75 per hour –

– $50 in savings per day

– $1,000 in savings per month

– $12,000 in savings per year

Slitting and rewinding advantages

Page 7: 1.7 WG - thin paper liner for VIP applications

Converted label differences

• Smaller boxes• Reduction in packaging costs• Reduction in storage space

for finished product• Less freight costs

• Efficiency increase less printer roll changes

• More labels per package• More labels in less storage space• Less freight costs

TT50F TT88W

7.3” OD 6.8” OD 7.375”

1,250 labels

7.875”

1,500labelsOR

Standard roll1,000 labels/roll

More labels per rollRolls less than 8” OD

Page 8: 1.7 WG - thin paper liner for VIP applications

Fanfolding differences

• Fanfolding is smooth and easy

• More labels per carton

– 5,000, 4 x 6 labels fit in the same carton as the current 4,000, 4 x 6 labels in a carton

• Reduction in packaging costs

• Reduction in storage space for finished product

Page 9: 1.7 WG - thin paper liner for VIP applications

Leading innovation

• Less weight to ship throughout the supply chain– 1.7 mil labelstock construction weighs 10% less than 2.4 mil labelstock

construction

Standard packaging for 4 x 6 labels is 4 rolls of 1,000 = 4,000 labels per carton

13% reduction in weight with same # of labels per carton

25% more labels per carton for the same current weight

4,000 labels23 lbs

4,000 labels20 lbs

4,000 labels23 lbs

5,000 labels23 lbs

TT50F TT88W13% weightreduction

TT50F TT88W25% more labels

Page 10: 1.7 WG - thin paper liner for VIP applications

Packaging / Shipping

• 4.8 mil construction, you can get 50% more labels per converted roll versus 6.1 mil

• Fewer boxes / fewer pallets / fewer cores / less tape and packaging supplies / less manpower / less shrink wrap / less pallet banding

• 50% fewer boxes and pallets being shipped!

Page 11: 1.7 WG - thin paper liner for VIP applications

• Liner is over 30% lighter

• Less material in the landfill

• Reduction in your trash removal charges

• Reduction environmental impact – carbon footprint and landfill

• Less to the landfill = GREEN solution!

In your waste stream

Page 12: 1.7 WG - thin paper liner for VIP applications

 

Liner Comparison

Liner, physical properties 2.4 mil WHITE KRAFT 1.7 mil WHITE GLASSINE

Caliper (mil) 2.4 1.7

Microns 61 43

Basis weight (lbs/ream) 41.5 29

GSM 67 45

CD tensile 18 11

MD tensile 40 27

Opacity 61 57

Apparent density 17.3 17

Page 13: 1.7 WG - thin paper liner for VIP applications

Total impact for label converter and their customers

• Increased productivity and efficiencies

• Less splices => decreased downtime and reduced waste

• Reduction in packaging, logistics and warehouse costs

• Reduction in physical inventory for Converter / End-user

• Reduce environmental impact / carbon footprint

• More labels on a roll => productivity gain for customers

Page 14: 1.7 WG - thin paper liner for VIP applications