Jul 26, 2015
1.7 WG liner innovation for thermals
• DT80W and TT88W are trimless at 10,000’, 15,000’ and 20,000’ • Available with additional adhesives upon request
Direct Thermal Products
Sales code Product description
DT80W DIRECT THERMAL ECO RP51 1.7 mil WHITE GLASSINE
DT88F DIRECT THERMAL TOP ECO RP51 1.7 mil WHITE GLASSINE
Thermal Transfer Products
Sales code Product description
TT88W TRANSFER PREMIUM EXTRA RP51 1.7 mil WHITE GLASSINE
TT98G TRANSFER PREMIUM EXTRA RP48AT 1.7 mil WHITE GLASSINE
12% thinner labelstock construction
• Larger rolls will fit on press – 40” unwind stands
– More material in the same amount of physical space– Less roll changes – greater efficiency and fewer splices
• 1.7 mil High Density liner offers excellent press performance• Liner caliper change will require new dies for most applications
TT88W1.7 mil
20,000’39” OD
10,000’31” OD
15,000’33” OD
TT50F2.4 mil
15,000’36” OD
Warehousing reduction
33% more inventory in the same space
2.4 mil liner 1.7 mil liner
15,000 foot rolls 20,000 foot rolls
3 rolls per pallet 3 rolls per pallet
10 rack spaces 10 rack spaces
450,000 linear feet 600,000 linear feet
• Up to 1/3 more footage on your unconverted roll with a 40 inch outside diameter!
• Fewer roll changes - 300,000 feet production
• 30 roll changes at 10,000 feet • 20 roll changes at 15,000 feet • 15 roll changes at 20,000 feet
• Less roll changes = less waste
• Splice in new roll – change matrix waste – take off converted labels – register job 15 minutes each / 5 fewer roll changes = 75 minutes
• At $175 per hour – Two shifts daily – 20 days a month
– $219 in savings per day
– $4,380 in savings per month
– $52,560 in savings per year
Press advantages
• 300,000’ – 15 rolls at 20,000’ compared to 20 rolls at 15,000’ (2.5 mil liner)
• 5 fewer roll changes
• Load roll – web slitter – set knives – 5 fewer rolls = 40 minutes
• At $75 per hour –
– $50 in savings per day
– $1,000 in savings per month
– $12,000 in savings per year
Slitting and rewinding advantages
Converted label differences
• Smaller boxes• Reduction in packaging costs• Reduction in storage space
for finished product• Less freight costs
• Efficiency increase less printer roll changes
• More labels per package• More labels in less storage space• Less freight costs
TT50F TT88W
7.3” OD 6.8” OD 7.375”
1,250 labels
7.875”
1,500labelsOR
Standard roll1,000 labels/roll
More labels per rollRolls less than 8” OD
Fanfolding differences
• Fanfolding is smooth and easy
• More labels per carton
– 5,000, 4 x 6 labels fit in the same carton as the current 4,000, 4 x 6 labels in a carton
• Reduction in packaging costs
• Reduction in storage space for finished product
Leading innovation
• Less weight to ship throughout the supply chain– 1.7 mil labelstock construction weighs 10% less than 2.4 mil labelstock
construction
Standard packaging for 4 x 6 labels is 4 rolls of 1,000 = 4,000 labels per carton
13% reduction in weight with same # of labels per carton
25% more labels per carton for the same current weight
4,000 labels23 lbs
4,000 labels20 lbs
4,000 labels23 lbs
5,000 labels23 lbs
TT50F TT88W13% weightreduction
TT50F TT88W25% more labels
Packaging / Shipping
• 4.8 mil construction, you can get 50% more labels per converted roll versus 6.1 mil
• Fewer boxes / fewer pallets / fewer cores / less tape and packaging supplies / less manpower / less shrink wrap / less pallet banding
• 50% fewer boxes and pallets being shipped!
• Liner is over 30% lighter
• Less material in the landfill
• Reduction in your trash removal charges
• Reduction environmental impact – carbon footprint and landfill
• Less to the landfill = GREEN solution!
In your waste stream
Liner Comparison
Liner, physical properties 2.4 mil WHITE KRAFT 1.7 mil WHITE GLASSINE
Caliper (mil) 2.4 1.7
Microns 61 43
Basis weight (lbs/ream) 41.5 29
GSM 67 45
CD tensile 18 11
MD tensile 40 27
Opacity 61 57
Apparent density 17.3 17
Total impact for label converter and their customers
• Increased productivity and efficiencies
• Less splices => decreased downtime and reduced waste
• Reduction in packaging, logistics and warehouse costs
• Reduction in physical inventory for Converter / End-user
• Reduce environmental impact / carbon footprint
• More labels on a roll => productivity gain for customers