P - 43 F.P.S.O CONVERSION Doc. No. 21833 DOC TITLE : Rev. A INSPECTION AND TEST PLAN MATRIX Page Process Description Procedure Rev. SUB-CON Acceptance Criteria Verifying Document Acti JSPL 1 CORPORATE PROCEDURES 1.1 Requisition of Material and Equip PAD-06-01-P01 3 NA NA JSPL Records as Required. R 1.2 Purchasing PAD-06-03-P01 4 NA NA JSPL Records as Required. M 1.3 Purchase Order Preparation by Com PAD-06-03-P01-W01 I NA NA JSPL Records as Required. M 1.4 Incoming Inspection of Stock Mate PAD-10-01-P01 3 NA NA JSPL Records as Required. H 1.5 PAD-10-01-P02 2 NA NA JSPL Records as Required. H 1.6 Non-Conformance Reporting QMP-13-01-P01 6 NA NA JSPL Records as Required. R 1.7 Corrective Action. QMP-14-01-P01 4 NA NA JSPL Records as Required. R 1.8 Preventive Action. QMP-14-01-P03 I NA NA JSPL Records as Required. R 1.9 Control of Inspection and Test Eq QMP-11-01-P01 1 NA NA JSPL Records as Required. M 2 QUALITY OBJECTIVE - - NA NA - Project Quality Plan 3 CONTRACT REVIEW - - NA NA R 4 SUB-CONTRACTOR SOURCING SELECTION Sub-Contractor Sourcing Selection NA JSPL Sub-Contractor Rating Approval Vendor List H 5 MATERIAL 7 o 20 S. No. SECTION JOB QUALITY PLAN NO Incoming Inspection of Purchased Non-stock Material Acknowledgement of contrace / PO Quotation / Tender Relevant documents.
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P - 43 F.P.S.O CONVERSION Doc. No. 218338-Q-PA-020
DOC TITLE : Rev. A
INSPECTION AND TEST PLAN MATRIX Page
Process Description Procedure Acceptance Criteria Verifying Document Action Points
JSPL KBR ABS
1 CORPORATE PROCEDURES
1.1 Requisition of Material and Equipme PAD-06-01-P01 3 NA NA JSPL Records as Required. R M -
1.2 Purchasing PAD-06-03-P01 4 NA NA JSPL Records as Required. M M -
1.3 Purchase Order Preparation by ComPAD-06-03-P01-W01 I NA NA JSPL Records as Required. M M -
1.4 Incoming Inspection of Stock Materi PAD-10-01-P01 3 NA NA JSPL Records as Required. H M -
1.5 PAD-10-01-P02 2 NA NA JSPL Records as Required. H M -
1.6 Non-Conformance Reporting QMP-13-01-P01 6 NA NA JSPL Records as Required. R M M
1.7 Corrective Action. QMP-14-01-P01 4 NA NA JSPL Records as Required. R M M
1.8 Preventive Action. QMP-14-01-P03 I NA NA JSPL Records as Required. R M M
1.9 Control of Inspection and Test Equi QMP-11-01-P01 1 NA NA JSPL Records as Required. M M M
2 QUALITY OBJECTIVE - - NA NA - Project Quality Plan
3 CONTRACT REVIEW - - NA NA R R M
4 SUB-CONTRACTOR SOURCING SELECTION
Sub-Contractor Sourcing Selection NA JSPL Sub-Contractor Rating Approval Vendor List H M M
5 MATERIAL
7 of 20
S. No.
Rev.
SECTION JOB
QUALITY PLAN NO
SU
B-
CO
N
Incoming Inspection of Purchased Non-stock Material
Acknowledgement of contrace / PO
Quotation / Tender Relevant documents.
5.1 Receiving Inspection PAD-10-01-P02 - NA JSPL - Records as Required. H M M
P - 43 F.P.S.O CONVERSION Doc. No. 218338-Q-PA-020
Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page
Process Description Procedure Acceptance Criteria Verifying Document Action Points
JSPL KBR ABS
5.2 Material Verification - - APP. JSPL ABS Mill Certificate H M M
5.3 Review of Material Certificates - - NA JSPL Material Specification Mill Certificate R R R
6 QUALITY
6.1 NDT & PERSONNEL QUALIFICATION
6.1.1 NDT Procedures
6.1.1a 218338-Q-PA-001 A NA YES AWS D1.1 R R/A R/A
6.1.1b 218338-Q-PA-002 A NA YES ASME SEC VIII R R/A R/A
6.1.1c 218338-Q-PA-003 A NA YES ABS R R/A R/A
6.1.1d 218338-Q-PA-004 A NA YES AWS D1.1 R R/A R/A
6.1.1e 218338-Q-PA-005 A NA YES R R/A R/A
6.1.1f 218338-Q-PA-006 A NA YES ABS RULE FOR NDT R R/A R/A
6.1.1g 218338-Q-PA-007 A NA YES AWS D1.1 R R/A R/A
6.1.1h 218338-Q-PA-008 A NA YES ASME SEC VIII R R/A R/A
6.1.1i 218338-Q-PA-009 A NA YES AWS D1.1 R R/A R/A
8 of 20
S. No.
Rev.
SECTION JOB
QUALITY PLAN NO
SU
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CO
N
Setsco Procedure for Ultrasonic Testing ( AWS D1.1 )
I-PR-FGG-GENL-QM-BRY-
002Setsco Procedure for Ultrasonic Testing ( ASME V & VIII SPECIFICATION )
I-PR-FGG-GENL-QM-BRY-
002Setsco Procedure for Ultrasonic Testing ( ABS )
I-PR-FGG-GENL-QM-BRY-
002Setsco Procedure for Radiogrphy Testing ( AWS D1.1 )
I-PR-FGG-GENL-QM-BRY-
002Setsco Procedure for Radiogrphy Testing ( ASME SEC. V )
ASME SEC V, AWS D1.1 / ANSI B31.3
I-PR-FGG-GENL-QM-BRY-
002Setsco Procedure for Radiogrphy Testing ( ABS )
I-PR-FGG-GENL-QM-BRY-
002Setsco Procedure for Magnetic Particle Testing ( ASTM & AWS D1.1 )
I-PR-FGG-GENL-QM-BRY-
002Setsco Procedure for Magnetic Particle Testing ( ASTM SEC. V & VIII )
I-PR-FGG-GENL-QM-BRY-
002Setsco Procedure for Liquid Penetrant Testing ( ASTM E 165 & AWS D1.1 )
I-PR-FGG-GENL-QM-BRY-
002
6.1.1j 218338-Q-PA-010 A NA YES ASME SEC VIII R R/A R/A
6.1.1k 218338-Q-PA-011 A NA YES AWS D1.1 / ASME VIII/ABS R R/A R/A
P - 43 F.P.S.O CONVERSION Doc. No. 218338-Q-PA-020
Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page
Process Description Procedure Acceptance Criteria Verifying Document Action Points
JSPL KBR ABS
6.1.1l 218338-Q-PA-012 A NA YES AWS D1.1 /ASME VIII /ABS R R/A R/A
218338-Q-PA-013 A NA YES AWS D1.1 R R/A R/A
6.1.1n 218338-Q-PA-014 A NA YES ASME SEC VIII R R/A R/A
6.1.1o 218338-Q-PA-015 A NA YES ABS R R/A R/A
6.1.1p 218338-Q-PA-016 A NA YES AWS D1.1 / ASME VIII R R/A R/A
6.1.1q 218338-Q-PA-017 A NA YES AWS D1.1 / ASME VIII R R/A R/A
6.1.1r Procedure for Thichkness Gauging 218338-Q-PA-018 A NA YES R R/A R/A
a ) Thickness Gauging - NA YES ABS Rule & Client Spec., Thickness Gauging Reports R R R
b ) Close Up Survey - NA YES ABS Rule & Client Spec., Close up Survey Reports R R R
c ) Renewal Plan - APP NA ABS Rule & Client Spec., Renewal Plan H A A
d ) Fit up - APP YES ABS Rule & Tech. Spec., Weld map, Inspection Reports H M M
e ) Welding APP YES AWS D1.1 WPS H M M
f ) Visual - APP JSPL ABS Rule & Tech. Spec., Inspection Reports H M H
P - 43 F.P.S.O CONVERSION Doc. No. 218338-Q-PA-020
Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page
Process Description Procedure Acceptance Criteria Verifying Document Action Points
JSPL KBR ABS
g ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A
h ) Tightness Test ( As Applicable ) - APP JSPL ABS Rule Tightness Test Reports H W H
I ) Records - NA JSPL - All Reports H R/A R/A
9 BLASTING & PAINTING Painting
9.1 Surface Preparation AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Blasting Report H W M
9.2 Paint Appllication AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Painting Scheme H W M
9.3 Dry Film Tickness Check AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Painting Report H W M
10 FINAL DOSSIER DOCUMENTATION
20 of 20
S. No.
Rev.
SECTION JOB
QUALITY PLAN NO
SU
B-
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N
10.1 Struture NA JSPL KBR H R/A R
10.2 Piping NA JSPL KBR H R/A R
10.3 Blasting & Painting NA JSPL KBR H R/A R
10.4 Mechanical NA JSPL KBR H R/A R
10.5 E & I NA JSPL KBR H R/A R
Notes :APP : JOB QUALITY PLAN SHALL BE PROVIDED BY RESPECTIVE SECTIONSNA : NOT APPLICABLEYES : SUB-CONTRACTOR WILL BE ASSIGNED FOR THE JOBJSPL : JSPL DIRECT EMPLOYEES WIIL CARRY OUT / CONTROL THE JOB
All Inspection and Test Reports
All Inspection and Test Reports
All Inspection and Test Reports
All Inspection and Test Reports
All Inspection and Test Reports
P - 43 F.P.S.O CONVERSION Doc. No. 218338-Q-PA-020
Rev. A
INSPECTION AND TEST PLAN MATRIX Page
Process Description Procedure Acceptance Criteria Verifying Document Action Points
JSPL KBR ABS
1 CORPORATE PROCEDURES
1.1 Requisition of Material and Equipment. PAD-06-01-P01 NA NA JSPL Records as Required. R M -
1.2 Purchasing PAD-06-03-P01 NA NA JSPL Records as Required. M M -
1.3 Purchase Order Preparation by Comput PAD-06-03-P01-W01 NA NA JSPL Records as Required. M M -
1.4 Incoming Inspection of Stock Material PAD-10-01-P01 NA NA JSPL Records as Required. H M -
1.5 PAD-10-01-P02 NA NA JSPL Records as Required. H M -
1.6 Non-Conformance Reporting QMP-13-01-P01 NA NA JSPL R M M
1.7 Corrective Action. QMP-14-01-P01 NA NA JSPL Records as Required. R M M
1.8 Preventive Action. QMP-14-01-P03 NA NA JSPL Records as Required. R M M
1.9 Control of Inspection and Test Equipme QMP-11-01-P01 NA NA JSPL Records as Required. M M M
2 QUALITY OBJECTIVE - NA NA - Project Quality Plan
3 CONTRACT REVIEW - NA NA R R M
4 SUB-CONTRACTOR SOURCING SELECTION
Sub-Contractor Sourcing Selection NA JSPL Sub-Contractor Rating Approval Vendor List H M M
5 MATERIAL
7 of 20
S. No.
Section Job Quality
Plan No: SU
B-
CO
N
Incoming Inspection of Purchased Non-stock Material
Non-conformity report Concession
requests
Acknowledgement of contract / PO
Quotation / Tender Relevant documents.
5.1 Receiving Inspection PAD-10-01-P02 NA JSPL - Records as Required. H M M
5.2 Material Verification - APP. JSPL ABS Mill Certificate H M M
5.3 Review of Material Certificates - NA JSPL Material Specification Mill Certificate R R R
6 QUALITY
6.1 NDT & PERSONNEL QUALIFICATION
6.1.1 NDT Procedures
6.1.1a 218338-Q-PA-001 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1b 218338-Q-PA-002 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1c 218338-Q-PA-003 NA YES ABS I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1d 218338-Q-PA-004 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1e 218338-Q-PA-005 NA YES I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1f 218338-Q-PA-006 NA YES ABS RULE FOR NDT I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1g 218338-Q-PA-007 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1h 218338-Q-PA-008 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1i 218338-Q-PA-009 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1j 218338-Q-PA-010 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1k 218338-Q-PA-011 NA YES AWS D1.1 / ASME VIII/ABS I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1l 218338-Q-PA-012 NA YES AWS D1.1 /ASME VIII /ABS I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
218338-Q-PA-013 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1n 218338-Q-PA-014 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
Setsco Procedure for Ultrasonic Testing ( AWS D1.1 )Setsco Procedure for Ultrasonic Testing ( ASME V & VIII SPECIFICATION )Setsco Procedure for Ultrasonic Testing ( ABS )Setsco Procedure for Radiography Testing ( AWS D1.1 )Setsco Procedure for Radiography Testing ( ASME SEC. V )
ASME SEC V, AWS D1.1 / ANSI B31.3
Setsco Procedure for Radiography Testing ( ABS )Setsco Procedure for Magnetic Particle Testing ( ASTM & AWS D1.1 )Setsco Procedure for Magnetic Particle Testing ( ASTM SEC. V & VIII )Setsco Procedure for Liquid Penetrant Testing ( ASTM E 165 & AWS D1.1 )Setsco Procedure for Liquid Penetrant Testing ( ASTM SEC. V & VIII )Ebenzer Procedure for Radiography TestingMateval Procedure for Radiography Testing
6.1.1m
Mateval Procedure for Ultrasonic Testing ( AWS )Mateval Procedure for Ultrasonic Testing ( ASME )
6.1.1o 218338-Q-PA-015 NA YES ABS I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1p Mateval Procedure for Magnetic Particl 218338-Q-PA-016 NA YES AWS D1.1 / ASME VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
6.1.1q Mateval Procedure for Liquid Penetrant 218338-Q-PA-017 NA YES AWS D1.1 / ASME VIII`
R R/A R/A
6.1.1r Procedure of Thickness Gauging 218338-Q-PA-018 NA YES R R/A R/A
6.1.2a Welding Inspector NA JSPL CSWIP-W1-6-92 Certificates R R R
6.1.2b NDT Personnel Qualification NA YES
a) Procedure Approval NA YES PCN Level - III Certificates R R R
b) Interpreter / Technician NA YES PCN Level - II Certificates R R R
6.1.2c Dimensional Control Inspector NA JSPL SEQUI R R R
6.1.2d Painting Inspection NA JSPL BGAS Certificates R R R
6.2 WELDING
6.2.1 Welding Procedures / Qualification Records NA JSPL WPS / PQS R R R/A
6.2.2 NA JSPL Certificates R R R/A
6.3 QUALITY ASSURANCE / CONTROL PROCEDURE
6.3.1 Dimensional Control Procedure 218338 - Q - PA - 019 APP JSPL JSPL/KBR QAD - 10 - 02 - P 02 H M M
6.3.2 Inspection and Test Plan 218338 - Q - PA - 020 NA JSPL JSPL / KBR/ABS I-PR-FGG-GENL-QM-BRY-002 H H H
6.3.3 NDT Plan for Process Piping 218338 - Q - PA - 021 NA JSPL JSPL / KBR/ABS ET-3010.00-1200-200-PSE-001 H W W
7 CONSTRUCTION AND ASSEMBLY PROCEDURES
Mateval Procedure for Ultrasonic Testing ( ABS )
ASME SEC V, AWS D1.1 / ANSI B31.3
RL-3010.49-1350-970-JSL-001
Personnel Qualification Certificates
I-PR-FGG-GENL-QM-BRY-
002
SEQUI Qualification Serial Number
ABS Rule , AWS D1.1, ASME B31.3
Welder and Welding Operator Qualification Test Procedure
ABS Rules, AWS D1.1, ASME V & VIII, ASME B 31.3
7.1 PROJECT
7.1.1 Material Control 218338 - Z - PA - 001 NA JSPL CERTIFICATES Records as Required. M M M
7.1.2 Document Register 218338 - Z - PA - 002 NA JSPL - Records as Required. R R -
7.1.3 218338 - Z - PA - 003 NA JSPL - R R -
7.1.4 Project Quality Plan 218338 - Z - PA - 004 NA JSPL JSPL/KBR Records as Required. R M R
7.1.5 Product Identification and Traceability 218338 - Z - PA - 005 APP JSPL JSPL M M M
7.1.6 Preservation 218338 - Z - PA - 006 APP JSPL JSPL Records as Required. M M M
7.2 SAFETY
7.2.1 JSPL Project HSE Management Plan 218838 - S - PA -001 NA JSPL JSPL M M M
7.2.2 218838 - S - PA -002 NA JSPL JSPL M M M
7.2.3 218838 - S - PA -003 NA JSPL JSPL M M M
7.2.4 218838 - S - PA -004 NA JSPL JSPL M M M
7.2.5 218838 - S - PA -005 NA JSPL JSPL M M M
7.2.6 218838 - S - PA -006 NA JSPL JSPL M M M
7.2.7 218838 - S - PA -007 NA JSPL JSPL M M M
7.3 STRUCTURE
7.3.1 Steel Fabrication 218338 - N - PA - 001 APP YES JSPL H M M
7.3.2 Block Erection 218338 - N - PA - 002 APP YES JSPL H M M
7.3.3 Control and Use of Welding Consumable218338 - N - PA - 003 NA JSPL Manufacture Recommendation Records as Required. M M M
7.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 APP YES - H M M
Project Document Coding Manual / Document Control
Document Transmittal Certified approved
drawings, documents & procedure
Material,Welding & NDE maps& material identities
Nameplates
Health, Safety and General Environmental Requirements
(ANNEX J)P 43 HSE Plan for all Subcontractor Personnel
Health, Safety and General Environmental Requirements
(ANNEX J)P 43 Subcontractor Hazard Assessment and STOP/HOC Unsafe Act
Health, Safety and General Environmental Requirements
(ANNEX J)P 43 Subcontractor Accident / Incident Reporting System
Health, Safety and General Environmental Requirements
(ANNEX J)P 43 Subcontractor Performance the progress on HSE Training of Management / Supervision / Work force ( Two Weeks Before Start of Work )
Health, Safety and General
Environmental Requirements
(ANNEX J)P 43 Subcontractor Project Health Assessment Report. ( Thirty Days After Contract Award )
Health, Safety and General Environmental Requirements
(ANNEX J)P 43 Subcontractor Project Safety Assessment Report. ( Thirty Days After Contract Award )
Health, Safety and General Environmental Requirements
(ANNEX J)
ET-3010.49-1350-140-PPC-002,
ET-3010.49-1350-140-PPC-002
ET-3010.49-3050-105-PPC-002
7.3.5 218338 - N - PA - 005 APP YES JSPL / KBR/ABS H W W
7.3.6 218338 - N - PA - 006 APP YES KBR / ABS H W W
7.3.7 218338 - N - PA - 007 NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M M M
7.3.8 218338 - N - PA - 008 APP YES JSPL/KBR H M M
7.3.9 Steel Plate Traceability 218338 - N - PA - 009 APP JSPL JSPL Records as Required. M M M
7.3.10 Steel Work Inspection Procedure 218338 - N - PA - 010 APP JSPL KBR / ABS Records as Required. H W H
7.3.11 Thermal Fairing Procedure 218338 - N - PA - 011 APP YES JSPL M M M
7.3.12 Tightness Test Procedure 218338 - N - PA - 012 APP JSPL KBR / ABS ABS RULES H W W
7.3.13 Weld Repair in Steel Structure 218338 - N - PA - 013 APP YES KBR / ABS Records as Required. H W H
7.3.14 218338 - N - PA - 014 APP YES JSPL/KBR M M M
7.4 PIPING
7.4.1 Cold Galvanizing Procedure 218338- P - PA - 001 APP YES JSPL/KBR - M M M
7.4.2 Fibre Glass Pipe Assembly Procedure 218338- P - PA - 002 APP YES JSPL/KBR - H W W
7.4.3 Fibre Glass Pipe Repair Procedure 218338- P - PA - 003 APP YES JSPL/KBR - H W W
7.4.4 Hot Dip Galvanizing Procedure 218338- P - PA - 004 APP YES JSPL/KBR M M M
7.4.5 218338- P - PA - 005 APP YES JSPL/KBR H W W
7.4.6 Piping Weld Repair Procedure 218338- P - PA - 006 APP YES JSPL / KBR/ABS Records as Required. H W W
7.4.7 218338- P - PA - 007 APP YES JSPL/KBR Manufacture Tech. Spec.,
7.4.8 218338- P - PA - 008 NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M M M
7.4.9 218338- P - PA - 009 APP YES JSPL/KBR M M M
NDT & Stress Relieving Plan for Flare Boom
ET-3010.44-3050-104-PPC-002 , ANSI B31.3 , AWS
D1.1Procedure for Weld Build-up for Pitting, Scar and Root Gap
ET-3010.44-3050-104-PPC-002 , WPS
Procedure for Welders Performance Records for StructureProcedure for Carbon ARC - Air Cutting / Gouging in Steel Structure
ET-3010.44-3050-104-PPC-002
ET-3010.44-3050-104-PPC-002,
Stress Relief and Hardness Test Procedure ( Structure )
Industrial Heating Tech. Spec.,
ET-3010.49-1350-140-PPC-001
Piping Fabrication and Installation Procedure ( New Pipe )
ET-3010.49-1200-200-PSE-001
Rubber lining Application & Inspection ProcedureProcedure for Welders Performance Records for Process Piping
Stress Relief and Hardness Test Procedure ( Process Pipe )
Industrial Heating Tech. Spec.,
7.4.10 218338 - P - PA - 010 APP YES ANSI B31.3 H W W
7.5 ELECTRICAL
7.5.1 Battery Bank Connection & Test Proced 218338 - E - PA - 001 APP YES JSPL/KBR H W M
7.5.2 Cable Stripping Procedure 218338 - E - PA - 002 APP YES JSPL/KBR H M M
7.5.3 Cable Termination Procedure 218338 - E - PA - 003 APP YES JSPL/KBR IEC - 79 - 0, 79 - 10 H M M
7.5.4 Cable Tagging Procedure 218338 - E - PA - 004 APP YES JSPL/KBR IEC - 92 H M M
7.5.5 218338 - E - PA - 005 APP YES JSPL/KBR IEC - 92 H W M
7.5.6 Electrical Cable Installation Procedure 218338 - E - PA - 006 APP YES JSPL/KBR IEC - 92, IEEE - 141 H M M
7.5.7 Electrical Installation Procedure 218338 - E - PA - 007 APP YES JSPL/KBR IEC 93 - IEEE - 141 H W M
7.5.8 Electrical Isolation Procedure 218338 - E - PA - 008 APP YES JSPL/KBR - H W -
7.5.9 218338 - E - PA - 009 APP YES JSPL/KBR H M M
7.5.10 Lighting System Test Procedure 218338 - E - PA - 010 APP YES JSPL/KBR IEC - 92, IEC - 79-0, 79-10 H M M
7.5.11 New Main Switchboard Installation Pro 218338 - E - PA - 011 APP YES JSPL/KBR H W M
7.5.12 Procedure for conductivity test of FRP 218338 - E - PA - 012 APP YES JSPL/KBR - H W M
7.5.13 Procedure for Receiving, Storage & Del 218338 - E - PA - 013 APP YES JSPL/KBR Vendor Documents H M M
7.5.14 218338 - E - PA - 014 APP YES JSPL/KBR IEC - 92, IEC - 79-0 H W M
7.6 MECHANICAL
7.6.1 Disassembly Plan 218338 - M - PA - 001 NA JSPL JSPL - H M M
7.6.2 Erection Plan 218338 - M - PA - 002 NA JSPL JSPL - H M M
7.6.3 Winch Installation Procedure 218338 - M - PA - 003 APP JSPL Maker - M M M
Procedure for Testing of Process and Marine Piping
Calibration Report , Test Package , ASMEB31.1
IEC - 92 , ET-3010.49-5140-
700-PPC-001IEC - 92 , ET-3010.49-5140-
700-PPC-001
Cathodic Protection Connection & Test Procedure
Electrical Motor Connection & Test Procedure
IEC - 92, ET-3000.00-5140-741-PPC-001
IEC - 92,
ET-3000.00-5140-741-PPC-001
Rectifier, Battery Charges., UPS Connection & Test Procedures
7.6.4 218338 - M - PA - 004 NA YES
7.7 INSTRUMENTATION
7.7.1 Instrumentation Calibration Records 218338 - I - PA - 001 NA NA Vendor Data Check List H W W
7.7.2 Instrumentation ( Calibration ) 218338 - I - PA - 002 NA NA Vendor Data - H W W
7.7.3 218338 - I - PA - 003 APP YES KBR / Vendor Data H W W
7.7.4 218338 - I - PA - 004 NA NO - - -
7.7.5 218338 - I - PA - 005 APP NO - - -
7.8 PAINTING
7.8.1 218338 - C - PA - 001 APP YES JSPL W W -
7.8.2 Hydro Blasting and Painting 218338 - C - PA - 002 APP YES JSPL/KBR M M -
7.8.3 Hull Grit blasting and Painting 218338 - C - PA - 003 APP YES JSPL/KBR W W -
7.8.4 Paint storage 218338 - C - PA - 004 NA YES JSPL/KBR - M M -
7.8.5 218338 - C - PA - 005 APP YES JSPL/KBR W W -
7.8.6 218338 - C - PA - 006 APP YES JSPL/KBR W W -
7.8.7 218338 - C - PA - 007 APP YES JSPL/KBR W W -
7.8.8 Tank Coating Procedure 218338 - C - PA - 008 APP YES JSPL/KBR W W -
7.8.9 Thermal Spraying Procedure 218338 - C - PA - 009 APP YES JSPL/KBR W W -
7.9 HVAC
7.9.1 Installation of Ventilation Duct 218338 - H - PA - 001 NA YES JSPL / VENDOR H M M
7.9.2 Installation of Insulation 218338 - F - PA - 002 NA YES JSPL/KBR H M M
Procedure of chock fasting for New Equipment
Installation of Telecommunication Equipment
ET-3010.40-5510-760-PPT-602
Installation of Resistance Measurement ProcedureProcedure for Instrument Cable Installation
Control and Repair of Burnmarks and Mechanical Damage on Painted Area
ET-3010.49-1350-140-PPC-001 / All Inspection ReportET-3010.49-1350-140-PPC-001 / All Inspection ReportET-3010.49-1350-140-PPC-001 / All Inspection Report
Procedure for Painting of New Fabricated Steel Structure.
ET-3010.49-1350-140-PPC-001 / All Inspection Report
Procedure for Blasting and Painting Inspection
ET-3010.49-1350-140-PPC-001 / All Inspection Report
Procedure for Painting of New Fabrication Pipe
ET-3010.49-1350-140-PPC-001 / All Inspection ReportET-3010.49-1350-140-PPC-
001 / All Inspection ReportET-3010.00-1200-940-PPC-
001 / All Inspection Report
ET-3000.00-5250-325-PPC-001 / ET -
3000.00-3250-325-PPC-002ET-3000.00-5250-325-PPC-001 / ET -
3000.00-3250-325-PPC-002
8 STRUCTURAL WORK
8.1 ACCOMMODATION ( Design Criteria : Secondary )
a ) Fit up - APP YES WPS / IACS/Client Tech. Spec H M M
b ) Welding - APP YES AWS D1.1 WPS H W W
c ) Visual - APP JSPL Inspection Reports H M H
d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A
e ) Tightness Test - APP JSPL ABS Rule Tightness Test Reports H W H
f ) Records - NA JSPL - All Reports R R/A R/A
8.2 CHAIN PIPE ( Design Criteria : Secondary )
Fabrication & Installation -
a ) Fit up - APP YES H M M
b ) Welding - APP YES WPS / PQR H W W
c ) Visual - APP JSPL AWS D1.1 / ABS Rule Inspection Reports H M H
d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A
a ) Thickness Gauging - NA YES ABS Rule & Client Spec., Thickness Gauging Reports R R R
b ) Close Up Survey - NA YES ABS Rule & Client Spec., Close up Survey Reports R R R
c ) Renewal Plan - APP NA ABS Rule & Client Spec., AFC Renewal Plan H A A
d ) Fit up - APP YES ABS Rule & Client Spec., Weld map, Inspection Reports H M M
e ) Welding APP YES AWS D1.1 WPS H M M
f ) Visual - APP JSPL ABS Rule & Client Spec., Inspection Reports H M H
g ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A
h ) Tightness Test ( As Applicable ) - APP JSPL ABS Rule Tightness Test Reports H W H
I ) Records - NA JSPL - All Reports H R/A R/A
9 FINAL DOSSIER DOCUMENTATION
9.1 Structure NA JSPL KBR H R/A R
9.2 Piping NA JSPL KBR H R/A R
9.3 Blasting & Painting NA JSPL KBR H R/A R
9.4 Mechanical NA JSPL KBR H R/A R
9.5 E & I NA JSPL KBR H R/A R
Notes :APP : JOB QUALITY PLAN SHALL BE PROVIDED BY RESPECTIVE SECTIONSNA : NOT APPLICABLEYES : SUB-CONTRACTOR WILL BE ASSIGNED FOR THE JOBJSPL : JSPL DIRECT EMPLOYEES WILL CARRY OUT / CONTROL THE JOBIEC : INTERNATIONAL ELECTROTECHNIQUE COMMISSIONIEEE : INSTITUTE OF ELECTRICAL & ELECTRONIC ENGINEERS
All Inspection and Test Reports
All Inspection and Test Reports
All Inspection and Test Reports
All Inspection and Test Reports
All Inspection and Test Reports
INDEPENDENCE HUB (11-1074) Doc. No 111074-Q-PA-010-04
Rev A
INSPECTION AND TEST PLAN MATRIX ( MECHANICAL )
Process Description Project Specific Procedure Acceptance Criteria Verifying Document Action Points
JSPL AOL GT ABS
1 Mechanical
1.1 Review of Mechanical package documentation
1.1.1 R R R
1.2 Receiving of equipment packages
1.2.1 W W W
1.3 Equipment Package inspection
1.3.1 W W W
1.4 Equipment storage
1.4.1 Preservation Procedure W M M
1.5 Periodic equipment storage preservation
1.5.1 Vendor's Preservation procedure As per Vendor's specification and Maintenance Records W M M
1.6 Equipment seat location Inspection
S. No.
Check against specification lifting and installation, procedure, storage and preservative requirements, maintenance requirements etc.,
Drawings, Maintenance Manual and Engineering Data, Material Control Procedure
As per relevant specification and vendor documents.
Project Quality Plan (111074-Q04)
Check for quantity and damage check
Maintenance Manual and Engineering Data, Material Control Procedure.
As per relevant specification and vendor documents.
Project Drawing,Equipment Drawing and Manufacture's Recommendations
Manufacturer's Installation Procedure/ Criteria As per Specification & Manufacture'sTolerances
Inspection Report QAD-75-01-IT-PO1/P05
Installation / lifting procedure if heavy lifting is require
Vendor's Procedures & Equipment Drawings
1) MES-75-01-LF-P01 2) MES-75-01-LF-P01-W01
Rigging and lifting of the equipment
Vendor's Procedures & Equipment Drawings
1) MES-75-01-LF-P01 2) MES-75-01-LF-P01-W01
Verification of location ( Dimensional check )
Project Drawing, Equipment Drawing and Manufacture's Recommendation
Vendor's InstallationProcedure /Criteria
Inspection Report QAD-75-01-IT-PO1/P05
Project Drawing, Equipment Drawing and Manufacture's Recommendation
Vendor's InstallationProcedure /Criteria
Inspection Report QAD-75-01-IT-PO1/P05
As per design calculations if any and ASME B31.3
Inspection Report QAD-75-01-IT-PO1/P05
Check securing of equipment by welding
Alignment of rotating equipment after hook-up
Project drawing, equipment drawing and manufacture's recommendations (Both before and after piping tie in )
As per specification and manufacturer's criteria
Inspection Report QAD-75-01-IT-PO1/P05
INDEPENDENCE HUB (11-1074) Doc. No 111074-Q-PA-010-04
Rev A
INSPECTION AND TEST PLAN MATRIX ( MECHANICAL )
Process Description Project Specific Procedure Acceptance Criteria Verifying Document Action Points
JSPL AOL GT ABS
S. No.
1.9.2 H W W
1.9.3 Project Procedure H H H
1.9.4 Final check on completion Project Procedures R R R
1.10 Vendors Procedures R R R
1.12 Final Documentation Contract Documents Contract Documents H R + AR + A
Legend:
A step of activity where one may proceed with the work, if the organization’s representative is not available at the appointed time.
A hold on activity so that it does not progress to the next activity until formal verification has been completed or documented consent has been given by indicated authority.
R: Review
Review of certificates, records and documentation
M: Monitoring
Random / spot checks of the activities, i.e. in-process inspection. No formal notification required.
A : Approve
A document or an activity for which a document will be produced. The document will be reviewed by the indicated authority and their approval shall be obtained.
Ensure coupling and coupling guide are install after alignment
Project drawing, equipment drawing and manufacture's recommendations
As per specification and manufacturer's criteria
Inspection Report QAD-75-01-IT-PO1/P05
Fill up mechanical completion check sheet
Inspection records and all project drawings
Mechanical Completion & Commisionning Check Sheet
Inspection records and all project drawings
Mechanical completion check list
Preservation of equipment after installation
As per specification and manufacturer's criteria
Project Quality Plan (111074-Q04)
Final Documentation and Punchlist
W: Witness Point (Formal written notification one day ahead from JSPL is required )
H: Hold Point (Formal written notification one day ahead from JSPL is required)
Process Description Project Specific Procedure Acceptance Criteria Verifying Document Action Points
JSPL SEADRILL ABS
Document No.
S. No.
1.8 Mechanical Completion
1.8.1 H W R
1.8.2 H W R
1.8.3 Project Procedures H H R
1.8.4 Final check to completion Project Procedures R R R
1.8.5 R R R
1.8.6 Final Documentation Contract Documents Contract Documents H R + A
Legend:
A step of activity where one may proceed with the work, if the organization’s representative is not available at the appointed time.
A hold on activity so that it does not progress to the next activity until formal verification has been completed or documented consent has been given by indicated authority.
R : Review
Review of certificates, records and documentation
M : Monitoring
Random / spot checks of the activities, i.e. in-process inspection. No formal notification required.
A : Approve
A document or an activity for which a document will be produced. The document will be reviewed by the indicated authority and their approval shall be obtained.
Check alignment of equipment (rotating and stationary) after hook-up to piping
Project drawings, equipment drawings and vendor's recommendations
As per relevant specifications, SEADRILL/Vendor's equipment drawings, and vendor's recommendations / criteria
Inspection Report QAD-75-01-IT-PO1/P05
Ensure coupling and coupling guide are installed on completion of alignment
Project drawings, equipment drawings and vendor's recommendations
As per relevant specifications, SEADRILL/Vendor's equipment drawings, and vendor's recommendations / criteria
Inspection Report QAD-75-01-IT-PO1/P05
Fill up mechanical completion check sheet
Inspection records and all related project drawings
Mechanical Completion & Commisionning Check Sheet
Inspection records and all related project drawings
Mechanical completion check list
Preservation of equipment after installation
Project Quality Plan (111085-Q001) FAD-75-04-PA-P02 Preservation Procedures(111085-Q026) Maintenance Manuals
As per relevant specifications and vendor documentations.
Preservation & Maintenance Inspection reports / records, Engineering / Material Safety Data Sheets, and Equipment Protection Plan Checklists.Final Documentation and Punchlist
R + A
W : Witness Point (Formal written notification one day ahead from JSPL is required )
H : Hold Point (Formal written notification one day ahead from JSPL is required)·
INDEPENDENCE HUB (11-1074) Doc. No 111074-Q-PA-010-04
Rev A
INSPECTION AND TEST PLAN MATRIX ( MECHANICAL )
Process Description Project Specific Procedure Acceptance Criteria Verifying Document Action Points
JSPL AOL GT ABS
1 Mechanical
1.1 Review of Mechanical package documentation
1.1.1 R R R NA
1.2 Receiving of equipment packages
1.2.1 W W W NA
1.3 Equipment Package inspection
1.3.1 W W W NA
1.4 Equipment storage
1.4.1 Preservation Procedure W M M NA
1.5 Periodic equipment storage preservation
1.5.1 Vendor's Preservation procedure As per Vendor's specification and Maintenance Records W M M NA
1.6 Equipment seat location Inspection
1.7 Installation Verification Check
1.7.1 H H H R
S. No.
Check against specification lifting and installation, procedure, storage and preservative requirements, maintenance requirements etc.,
Drawings, Maintenance Manual and Engineering Data, Material Control Procedure
As per relevant specification and vendor documents.
Project Quality Plan (111074-Q04)
Check for quantity and damage check
Maintenance Manual and Engineering Data, Material Control Procedure.
As per relevant specification and vendor documents.
Project Drawing,Equipment Drawing and Manufacture's Recommendations
Manufacturer's Installation Procedure/ Criteria As per Specification & Manufacture'sTolerances
Inspection Report QAD-75-01-IT-PO1/P05
INDEPENDENCE HUB (11-1074) Doc. No 111074-Q-PA-010-04
Rev A
INSPECTION AND TEST PLAN MATRIX ( MECHANICAL )
Process Description Project Specific Procedure Acceptance Criteria Verifying Document Action Points
JSPL AOL GT ABS
S. No.
1.8 Installation Equipment
1.8.1 Vendor's installation procedure M M M NA
1.8.2 Vendor's installation procedure M M M NA
1.8.3 H H H R
1.8.4 Leveling /Shimming/grouting H M M R
1.8.5 Bolting /torque of securing bolts As per Engineering Specifications H H H R
1.8.6 AS per drawing Vendor's drawing Inspection weld records H H H NA
1.9 Mechanical completion
1.9.1 H W W R
1.9.2 H W W R
1.9.3 Project Procedure H H H R
1.9.4 Final check on completion Project Procedures R R R R
1.10 Vendors Procedures R R R R
Installation / lifting procedure if heavy lifting is require
Vendor's Procedures & Equipment Drawings
1) MES-75-01-LF-P01 2) MES-75-01-LF-P01-W01
Rigging and lifting of the equipment
Vendor's Procedures & Equipment Drawings
1) MES-75-01-LF-P01 2) MES-75-01-LF-P01-W01
Verification of location ( Dimensional check )
Project Drawing, Equipment Drawing and Manufacture's Recommendation
Vendor's InstallationProcedure /Criteria
Inspection Report QAD-75-01-IT-PO1/P05
Project Drawing, Equipment Drawing and Manufacture's Recommendation
Vendor's InstallationProcedure /Criteria
Inspection Report QAD-75-01-IT-PO1/P05
As per design calculations if any and ASME B31.3
Inspection Report QAD-75-01-IT-PO1/P05
Check securing of equipment by welding
Alignment of rotating equipment after hook-up
Project drawing, equipment drawing and manufacture's recommendations (Both before and after piping tie in )
As per specification and manufacturer's criteria
Inspection Report QAD-75-01-IT-PO1/P05
Ensure coupling and coupling guide are install after alignment
Project drawing, equipment drawing and manufacture's recommendations
As per specification and manufacturer's criteria
Inspection Report QAD-75-01-IT-PO1/P05
Fill up mechanical completion check sheet
Inspection records and all project drawings
Mechanical Completion & Commisionning Check Sheet
Inspection records and all project drawings
Mechanical completion check list
Preservation of equipment after installation
As per specification and manufacturer's criteria
Project Quality Plan (111074-Q04)
INDEPENDENCE HUB (11-1074) Doc. No 111074-Q-PA-010-04
Rev A
INSPECTION AND TEST PLAN MATRIX ( MECHANICAL )
Process Description Project Specific Procedure Acceptance Criteria Verifying Document Action Points
JSPL AOL GT ABS
S. No.
1.12 Final Documentation Contract Documents Contract Documents H R + AR + AR + A
Legend:
A step of activity where one may proceed with the work, if the organization’s representative is not available at the appointed time.
A hold on activity so that it does not progress to the next activity until formal verification has been completed or documented consent has been given by indicated authority.
R: Review
Review of certificates, records and documentation
M: Monitoring
Random / spot checks of the activities, i.e. in-process inspection. No formal notification required.
A : Approve
A document or an activity for which a document will be produced. The document will be reviewed by the indicated authority and their approval shall be obtained.
Final Documentation and Punchlist
W: Witness Point (Formal written notification one day ahead from JSPL is required )
H: Hold Point (Formal written notification one day ahead from JSPL is required)
· R: Review
P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 7 of 20
APPENDIX - I
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document Action Points
JSL CLIENT ABS
1 QUALITY OBJECTIVE - - - - Project Quality Plan
2 CONTRACT REVIEW - - - R R
3 SUB-CONTRACTOR SOURCING SELECTION
Sub-Contractor Sourcing Selection Sub-Contractor Rating Approval Vendor List
4 MATERIAL
4.1 Receiving Inspection PAD-10-01-P02 - - - H M M
4.2 Material Indetification and Traceability Check QAD-08-01P01 - - - - H M M
4.3 Visual and Dimensional Check - - - - Mill Certificate H M M
4.4 Review of Material Certificates - - - Material Specification Mill Certificate R R R
5 PERSONNEL QUALIFICATION
5.1 Welding Inspector CSWIP-W1-6-92 Certificates
5.2 NDT Personnel Quaification
a) Procedure Approval PCN Level - III Certificates
Design Criteria
Acknowledgement of contrace / PO
Quotation / Tender Relevant documents.
Material / Equipment in coming Check List for Pad-10-01-P01-01
b) Interpteter / Technician PCN Level - III Certificates
P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 8 of 20
APPENDIX - I
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document Action Points
JSL CLIENT ABS
5.3 Dimensional Control Inspector SEQUI Certificates
5.4 Painting Inspection BGAS Certificates
6 CONSTRUCTION AND ASSEMBLY PROCEDURES
6.1 PROJECT
6.1.1 Customer Supplied Product Control 218338 - Z - PA - 001 A - - PAD - 07 -01 - P02 M M M
6.1.2 Document Register 218338 - Z - PA - 002 A - - - R R -
6.1.3 Document Control 218338 - Z - PA - 003 A - - R R -
6.1.4 Movement of Vessel 218338 - Z - PA - 004 A - JSL - M M -
6.1.5 Project Quality Plan 218338 - Z - PA - 005 A - JSL / CLIENT R R R
6.1.6 Product Identification and Traceability 218338 - Z - PA - 006 A - JSL M M M
6.1.7 Preservation 218338 - Z - PA - 007 A - JSL QAD - 14 - 01 - P03 M M M
6.1.8 Weight Control Procedure 218338 - Z - PA - 002 A - JSL M W -
Design Criteria
JSL QUALITY MANUAL QMS - OS
QMP - 02 - 02 - P01 PETROBRAS TECH. SPEC.
PAD - 08 - 01 - P02, ANNEX - 1
ET - 3010.00 - 1200 - 941 - PPC - 002
6.2 SAFETY
6.2.1 Arrangement of safety & Utility 218838 - S - PA -001 A - JSL ANNEX - J M M M
P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
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APPENDIX - I
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document Action Points
JSL CLIENT ABS
6.2.2 JSL Project Safety Plan 218838 - S - PA -002 A - JSL ANNEX - J M M M
6.3 STRUCTURE
6.3.1 Steel Fabrication 218338 - N - PA - 001 A - JSL H M M
6.3.2 Block Erection 218338 - N - PA - 002 A - JSL H M M
6.3.3 Control and Use of Welding Consumables. 218338 - N - PA - 003 A - Manufacture Recommendation QAD - 15 - 02 - P 01 M M M
6.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 A - - H M M
6.3.5 NDT & Stress Relieving Plan for Flare Boom 218338 - N - PA - 005 A - JSL / CLIENT/ABS H W W
6.3.6 218338 - N - PA - 006 A - CLIENT / ABS H W W
6.3.7 218338 - N - PA - 007 A - JSL / CLIENT - M M M
6.3.8 218338 - N - PA - 008 A - JSL / CLIENT H M M
6.3.9 Steel Plate Traceabilty 218338 - N - PA - 009 A - JSL HCD - 08 - 01 - P 01 M M M
P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 17 of 20
APPENDIX - I
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document Action Points
JSL CLIENT ABS
d ) Tightness Test - - ABS Rule Tightness Test Report
e ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R
f ) Records - - - R R -
All Inspection , Test Reports and Traceability Records
Special / Primary
WPS / IHI SPAIS 1996/ Client Tech, Spec
AWS D1.1 and Client Tech,Spec.,
Design Criteria
All Inspection & Test Reports, Material & Weld Traceability
7.5 RISER I TUBES - Primary
a ) Fit up - - WPS, Client Tech, Spec., Weld map, Inspection Reports H M M
b ) Welding - - AWS D1.1 WPS H W W
c ) Visual - - Inspection Reports H W W
d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R
e ) Records - - - R R -
7.6 FLARE BOOM - Primary
a ) Fit up - - Weld map, Inspection Reports H W W
b ) Welding - - AWS D1.1 WPS H W W
c ) Visual - - Inspection Reports H M H
d ) Dimensional Control - - Client Spec. Dimentional Control Report H R R
P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 18 of 20
APPENDIX - I
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document Action Points
JSL CLIENT ABS
e ) NDT - - AWS D1.1 / ABS Rule NDT Report R R R
f ) PWHT - - ASME B 31. 3 / AWS D1.1 PHWT & Hardness Report R R R
AWS D1.1 and Client Tech, Spec., ABS Rule
All Inspection & Test Reports, Material & Weld Traceability
AWS D1.1 and Client Tech, Spec., ABS Rule
AWS D1.1 and Client Tech,Spec., ABS Rule
Design Criteria
g ) Tightness Test - - ABS RULES
h ) Records - - - R R -
7.7 OFF LOADING - Secondary
a ) Fit up - - Weld map, Inspection Reports H M M
b ) Welding - - AWS D1.1 WPS H W W
c ) Visual - - Inspection Reports H W H
d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R
e ) Records - - Spec., ABS Rule Inspection Reports - - -
d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R
e ) Records - - - All Inspection & Test Reports R R -
7.8 - Secondary
P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 19 of 20
APPENDIX - I
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document Action Points
JSL CLIENT ABS
a ) Fit up - - Weld map, Inspection Reports H M M
b ) Welding - - AWS D1.1 WPS H R R
Material, Weld Traceability, All inspection & Test Reports
AWS D1.1 and Client Tech,Spec., ABS Rule
AWS D1.1 and Client Tech, Spec., ABS Rule
TELECOMMUNICATION TOWER
Design Criteria
AWS D1.1 and Client Tech, Spec., ABS Rule
c ) Visual - - Inspection Reports H W H
d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R
e ) Records - - - All Inspection & Test Reports R R -
7.9 STRUCTURAL RENEWAL - As Applicable
a ) Thickness Gauging - - ABS Rule & Client Spec., Thickness Gauging Reports R R R
b ) Close Up Survey - - ABS Rule & Client Spec., Close up Survey Reports R R R
c ) Renewal Plan - - ABS Rule & Client Spec., Renewal Plan H A A
d ) Fit up - - ABS Rule & Tech. Spec., Weld map, Inspection Reports H M M
e ) Welding AWS D1.1 WPS H M M
f ) Visual - - ABS Rule & Tech. Spec., Inspection Reports H M H
g ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R
h ) Tightness Test ( As Applicable ) - - ABS Rule Tightness Test Reports H M H
P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 20 of 20
APPENDIX - I
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document Action Points
JSL CLIENT ABS
I ) Records - - - H M W
AWS D1.1 and Client Tech, Spec., ABS Rule
Design Criteria
All Inspection & Test Reports Material & Weld Traceablility
( As Applicable )
8 BLASTING & PAINTING Painting
8.1 Surface Preparation Approved Procedure - ET-3010.49-1350-140-PPC-003 Blastig Report H W M
8.2 Paint Appllication Approved Procedure - ET-3010.49-1350-140-PPC-003 Painting Scheme H W M
8.3 Dry Film Tickness Check Approved Procedure - ET-3010.49-1350-140-PPC-003 Painting Report H W M
9 DOCUMENTATION
All Inspection Test Reports H R H
LEGENDS : -
INTERVENTION POINTS INTERNATIONALY ACCEPTED STRUCTURAL FABRICATION AND INSTALATION STANDARDSM MonitorR Review IACS INTERNATIONAL ASSOCIATION OF CLASSIFICATION SOCITIES 1996W Witness J.S.Q.S. JAPAN SHIPBUILDING QUALITY STANDARD 1995H Hold ABS RULE
Inspection Dossier Enusre all Test/Inspection are done.