16 MPa double-acting type hydraulic cylinder 160H-1 SERIES Compact design and lightweight (Compared to previous JIS standard.) New floating cushion provides effective cushioning and quick start of each stroke. Switches can be used to all bore sizes in standard, 32 mm to 160 mm. Seals in sliding sections were designed to ISO standard. Designed to ISO 6020-2/JIS B8367-2 cylinder CAT. -523a A 11
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16 MPa double-acting type hydraulic cylinder
160H-1 SERIES
Compact design and lightweight (Compared to previous JIS standard.)New floating cushion provides effective cushioning and quick start of each stroke.Switches can be used to all bore sizes in standard, 32 mm to 160 mm.Seals in sliding sections were designed to ISO standard.
Designed to ISO 6020-2/JIS B8367-2 cylinder
CAT. -523aA 11
NEW Designed to JIS B8367-2New floating cushion
High-performance cushionVarious models
Switches set
16 MPa double-acting type hydraulic cylinder with bores from 32 mm to 160 mm160H-1SERIESConformance to both ISO and JIS standards is enhanced, with the spread of global standards for hydraulic cylinders.
160H-1 Series are designed to ISO 6020- 2/JIS B8367-2 cylinder 160H-1 Series are designed to ISO 6020- 2/JIS B8367-2 cylinder
Designed to ISO 6020-2/JIS B8367-2 cylinder.
New floating cushion provides effective cushioning and
quick start of each stroke.
Switches can be used to all bore sizes in standard, 32 mm
to 160 mm.
Seals in sliding sections were designed to ISO standard.
Various models
9 types of bores from 32 mm to 160 mm, 8 types of mounting styles
Double-rod type is also available
Oversize rod is available
Piping ports are applicable to Rc (tapered thread) and G
(straight thread)
Cylinders with boots or rod end attachment are available
Succeeded features of 140H-8 Series
Normally equipped high-performance cushion
Cushion valve easy to adjust
Small switches AX and AZ, with great variety and improved
maintainability
Features
Cushion plunged Startup
Cover
Cushion ring
Float ring
Set ring
Oil
Piston rod
With 63 mm bore, 500 kg load
Theoretical outputs when 16 MPa pressure is applied to 160H-1 and 14 MPa is applied to 140H-8
Output: Increased by 14%
4. Output
3. Improved start performance by new floating cushion
Start performance of cylinder
Cyl
inde
r sp
eed
Start
0.1 0.2 Sec
140H-8
160H-1
400mm/s
Time
Comparison to 140H-8 SeriesComparison to 140H-8 Series 1. Compact body
389
465
160H-1
140H-8
CA type with 125 mm bore and 100 mm stroke
SD type with 140 mm bore and 100 mm stroke
Mounting length: Reduced by 16%
Weight: Reduced by 23%
2. Weight
53.4kg160H-1
69.5kg140H-8
NEWNEW
16 MPa double-acting typehydraulic cylinder 160H-1 SERIES
Inappropriate handling of the products may lead to the unreliable performance or serious accidents. In order to prevent any accident, be sure to read carefully this catalogue, and fully understand the contents for safety handling.
Remember that your special attention must be paid to the messages with the words "DANGER", "WARNING", "CAUTION", and "NOTES". Non-observance of these messages may pose dangers to operators or machines. These are important safety messages and require your strict observance, adding to ISO4413, JIS B 8361 and other safety rules.
Operators with sufficient knowledge and experiences should operate the equipment.The assembly, operation, and maintenance of machines and devices using hydraulic equipment must be performed by only the persons with sufficient knowledge and experiences.Keep away from fire.Since highly ignitable working oil is used for hydraulic equipment, the possibility of fires is inevitable.Do not handle the machines and devices or remove the hydraulic cylinder until safety is confirmed.
Prior to removal of hydraulic cylinders, ensure that safety countermeasures are provided, the hydraulic power supply is stopped, and the pressure in the hydraulic circuit is lost.Ensure the safety of prevention against the drop of matters to be driven before maintenance and service of machines and devices.The temperature of a cylinder is very high right after operation is stopped. Ensure that the temperature of the cylinder and oil is low before removing the cylinder.When restarting the machines and devices, ensure that there is no abnormality in the bolts and other components, and slowly increase the pressure of the hydraulic source from low pressure to the set pressure.
Mount protect covers if any danger may occur to operator’s body.If there is any danger to operator’s body by matters to be driven or the movable part of the cylinder, try to consider the structure so that any part of operator’s body cannot touch them.Deceleration circuit or shock absorber may be required.When the speed of matters to be driven is excessively high, or the weight of them is excessively heavy, shock absorption by only the cylinder cushion may be difficult. In such a case, the provision of the deceleration circuit in front of the cushion or the external shock absorber is required as countermeasures against shocks. Also, take the hardness of machines and devices into consideration.Securely connect so that the fixed part and connecting part of the cylinder will not be loosened.
Use the bolts with the specified size and strength class for fixing the cylinder attachments, and clamp them with the specified clamping
torque. For rotary attachments, use the pin of the specified size.If the connection is inappropriate or the bolts or the pin with the size other than the specified may lead to the slackened or damaged bolts due to the driving force and reaction force of the cylinder.Use mounting components made of the material with sufficient hardness.
Do not loosen the air vent valve excessively during air vent. Excessive loosening of the air vent valve may lead to coming-off or jumping of the air vent valve from the cylinder, causing spouted oil, leading to injury or malfunction of the cylinder.Consider the movements at an emergency stop.Consider the design without a risk of injuries of the operator or damages on machines and devices due to the cylinder movement, preparing for the case that the safety device is actuated to stop the machines at the emergency stop or system abnormalities due to power suspension.Check the specifications.
The products in this catalogue have been designed and manufactured as general industrial machine components. DO NOT use them under the pressure, temperature, or operating environment out of the specified range. Otherwise, the breakage or malfunctions of the machines may occur.For electric components, such as switches, carefully check the specifications, including those of load current, temperature, and shocks. Otherwise, malfunction, breakage, or inflammable damages may occur.
DO NOT make any modification on the products.Otherwise, injury, electric shocks, fires due to malfunctions may occur.Take safety countermeasures into consideration, and contact us before using the products under the conditions and environment shown below.
The use of the products under the environment or conditions other than specified and the use of them outdoors.Applications related to public safety (Ex.: machines or devices used for atomic, railway, aeronautics, car, medical, and entertainment industries, emergency shutdown circuit, brake circuit, and machines and devices which contact drinks and foods)Use in safety equipment.Applications requiring reliable safety.
The instructions in this catalogue are classified into "DANGER", "WARNING", "CAUTION", and "NOTES", according to the degree of risk and hindrance.
Related laws and rules
• High-pressure gas preservation law• Labor safety and hygiene law• Fire laws• ISO 4413 : Hydraulic fluid power-General rules for the application of equipment to transmission and control systems• ISO 7425-1 : Hydraulic fluid power-Housings for elastomer-energized, plastic-faced seals-Dimensions and tolerances-
(applicable to the piston packings for 160H-1 Series)• ISO 5597 : Hydraulic fluid power-Cylinders-Housings for piston and rod seals in reciprocating applications-
Dimensions and tolerances- (applicable to the piston packings (U-packings) and rod packings for 160H-1 Series)• ISO 6195 : Fluid power systems and components-Cylinders-Housing for rod wiper rings in reciprocating applications-
Dimensions and tolerances (applicable to the wiper rings for 160H-1 Series)• JIS B 8361 : General rules for hydraulic system• JIS B 8367 : Hydraulic cylinder• JIS B 8243 : Structure of pressure container• NAS 1638 : Classification of contamination particles levels
Instructions in this catalogue
Instructions which are required to be followed for appropriate use of the products.
Potential hazardous situation. Unless the situation is avoided, slight or medium injury, or physical damages may occur.
Potential hazardous situation. Unless the situation is avoided, loss of life or serious injury may occur.
Imminent hazardous situation. Unless the situation is avoided, loss of life or serious injury may occur.DANGER
WARNINGCAUTIONNOTES
These products have been designed and manufactured as a general industrial machine component.
Warning
If you have any question, contact us.
160H-1For safety use6
(General precautions)When the weight of the cylinder exceeds 15 kg, use a lifting tool or a carrier.Keep good arrangement and cleanliness of the working site. The slippage due to oil leak may lead to a turnover. Keep clean, and try to find oil leak soon.When mounting a cylinder, be sure to perform centering. Otherwise, the rod and tube may be disordered, causing the wear and breakage of the tube inside, surfaces of bush or rod, and packings. The rod may not move smoothly, causing stick slip or noise.When using the external guide, adjust it so that it is not disordered in any position of the stroke, or connect considering the connection of the rod end and loads.Use the working oil applicable to the material of the packings for the cylinder, and DO NOT mix working oil of other types.The recommended cleanliness of working oil is the grade NAS 12 or higher.
(Piping)Perform flushing before piping to reduce chips, cutting oil, dusts in the pipes.Remove the cylinder before flushing to avoid the ingress of flushing fluid into the cylinder.Application of sealing tapeWhen connecting pipings with sealing tape, apply the tape with one or two threads on the thread tip left.When screwing pipings and fittings in, take care to avoid the ingress of chips or sealing material of the piping screw into the piping. When applying liquid packing to the fittings, similarly pay attention. Scraps of sealing tape or chips may cause oil leak or other malfunctions.When piping, take care to avoid air accumulation.When using steel pipe for piping, select proper size and avoid rusts and corrosion.If welding is required for piping, ground in other safety location to avoid ground current in the cylinder. The ground current between the bush and rod, cylinder tube and piston may lead to a spark, causing the damages on surfaces and malfunctions.
(Adjustment of air vent and cushion)Excessive loosening of the air vent valve during air vent may lead to coming-off or jumping of the air vent valve from the cylinder, causing spouted oil.
Feed oil under a low pressure (such that the cylinder can move at a low speed of approximately 10 mm/s), and loosen the air vent valve by one or two turns (counterclockwise) to vent air in the oil from the air vent valve.For cylinders without air vent valves, install throttle valves to vent air.
The initial increase of the piston speed during the cushion adjustment may lead to abnormal surge pressures, causing the damaged cylinder or machines.
Slowly increase the piston speed from the low speed of approx. 50 mm/s or lower to adjust the cushion.When adjusting the cushion, adjust depending on matters to be driven (loads).If the cushioning is excessive, the cylinder may not reach the stroke end due to the contained oil in the cushion.
(Notes on trial run and operation)Ensure that the machines and devices are correctly mounted. DO NOT start without the confirmation of no oil leak.Run with the minimum pressure to start the piston rod (the piston speed must be approx. 50 mm/s or lower), and ensure that it is worked smoothly.
(Maintenance and service)Perform maintenance and service (daily and regular inspection) to use cylinders safely for a long period.
Prior to the maintenance and service, be sure to shut down the pressure source. Completely relieve the pressure in a cylinder.When relieving the pressure in a cylinder after shutting down the pressure source, the rod may be actuated with a load. Pay attention to the unexpected movement, and try to provide reliable safety countermeasures against it.
(Storage)DO NOT pile up cylinders. If any vibration is applied to the piled cylinders, they may become unfastened, causing an extreme danger and the damaged parts.DO NOT apply a vibration nor a shock to the stored cylinders, causing the damaged parts.Provide rust preventive measures to avoid rust occurrence to the stored cylinders.
(Wiring and connection)Prior to wiring, be sure to shut down the power supply to the electric circuit of the connection side.Otherwise, the operator may get an electric shock during working, or the switches or load devices may be damaged.Pay attention to avoid bending, pulling, twist of the switch cord, causing broken wires.Especially, provide appropriate measures to avoid any load applied to the end of the switch cord, including the fixing of the switch cord. When fixing the cord, do not clamp the cord excessively. Otherwise, the cord may be damaged, causing broken wires (of the cord).Any load applied to the end of the cord may lead to the damaged electric circuit boards in the switches.The larger bending radius is better. If it is excessively small, the cord may be damaged. The recommended bending radius is twice of the cord dia. or larger.
(Wiring)If the connection distance is long, fix the cord every 20 cm to avoid a sag in the cord.When laying the cord on the floor, protect it by covering with metallic tubes to avoid direct treading on it or a crush under machines. Otherwise, the coating of the cord may be damaged, leading to the broken wires or short-circuit.The distance between the switches and load devices or power supply must be 10 m or shorter.Otherwise, inrush current may occur to the switches during operation, causing the damaged switches.DO NOT bind the cord with high-voltage cables for other electric appliances, the power supply, nor with the power supply cord. NEVER perform wiring near these cables.Otherwise, noises may enter the switch cord from the high-voltage cables and power source or power supply cable, causing the malfunctioned switches or load devices. It is recommended that the cord is protected with a shield tube.
(Connection)DO NOT directly connect the switches to the power supply. Be sure to connect them with the specified load devices, such as small relays and programmable controllers. Otherwise, short-circuit may occur, causing the inflammable damage of the switches.Carefully check the switches used, voltage of power supply and load devices, and current specifications.Inappropriate voltage or current specifications may lead to the malfunctioned or damaged switches.Perform wiring correctly according to the colors of lead wires. Prior to wiring, be sure to shut down the power supply to the electric circuit of the connection side.Operation, wrong wiring, and short-circuit of load devices with electric current supplied may lead to the damaged switches and electric circuit in the load devices. Even if the short-circuit is momentary, it causes the inflammable damage of the main circuit or output circuit.
Caution
160H-1 Selection materials7
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
φ40
φ50
φ63
φ80
φ100
φ125
Boremm
804
1257
1963
3117
5027
7854
12272
15394
20106
Set pressure MPaPressurizedarea mm2
Theoretical output table at out stroke (load rate 100%) Unit : kN (1kN 102kgf)
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
Notes) When deciding the actual cylinder output, consider the resistance in the cylinder slipping part and the pressure loss in pipingand machines.
Remember that the output at start may be decreased when the piston comes to a close contact status at the stroke end dueto a load.
Theoretical output table at retract stroke (load rate 100%) Unit : kN (1kN 102kgf)
14.0
7.70
12.27
18.87
29.39
48.11
75.47
117.93
145.14
192.42
8.97
13.24
21.38
35.89
56.08
82.74
10.0
5.50
8.77
13.48
20.99
34.36
53.91
84.23
103.67
137.44
6.41
9.46
15.27
25.64
40.06
59.10
7.0
3.85
6.14
9.43
14.70
24.05
37.74
58.96
72.57
96.21
4.49
6.62
10.69
17.94
28.04
41.37
5.0
2.75
4.38
6.74
10.50
17.18
26.95
42.12
51.84
68.72
3.20
4.73
7.63
12.82
20.03
29.55
3.5
1.92
3.07
4.72
7.35
12.03
18.87
29.48
36.29
48.11
2.24
3.31
5.34
8.97
14.02
20.69
1.0
0.55
0.88
1.35
2.10
3.44
5.39
8.42
10.37
13.74
0.64
0.95
1.53
2.56
4.01
5.91
550
877
1348
2099
3436
5391
8423
10367
13744
641
946
1527
2564
4006
5910
Series type Boremm
Rod dia.mm
Pressurizedarea mm2
Set pressure MPa
The bore of a hydraulic cylinder depends on the requiredcylinder force.
Out stroke cylinderforceF1 = A1 × P × β (N)
Retract stroke cylinderforceF2 = A2 × P × β (N)
Supply
W d
A2
D A1
F1
F2
A1 : Out stroke piston pressurized area (mm2) A1 = D2
When deciding the actual cylinder output, the resistance in thecylinder slipping part and the pressure loss in piping and machinesmust be considered.The load rate is the ratio of the actual force loaded onto the cylin-der to the theoretical force (theoretical cylinder force) calculatedfrom the circuit set pressure. The general set points are shownbelow.
For low speed working ..... 60 to 80%For high speed working ..... 25 to 35%
π4
π4
The hydraulic cylinder theoretical output table isbased on the calculation results of the formula above.
14.0
11.26
17.59
27.49
43.64
70.37
109.96
171.81
215.51
281.49
10.0
8.04
12.57
19.63
31.17
50.27
78.54
122.72
153.94
201.06
7.0
5.63
8.80
13.74
21.82
35.19
54.98
85.90
107.76
140.74
5.0
4.02
6.28
9.82
15.59
25.13
39.27
61.36
76.97
100.53
3.5
2.81
4.40
6.87
10.91
17.59
27.49
42.95
53.88
70.37
1.0
0.80
1.26
1.96
3.12
5.03
7.85
12.27
15.39
20.11
16.0
12.86
20.11
31.40
49.88
80.42
125.66
196.35
246.30
321.70
16.0
8.80
14.02
21.56
33.59
54.98
86.26
134.77
165.88
219.91
10.25
15.13
24.43
41.02
64.09
94.56
φ18
φ22
φ28
φ36
φ45
φ56
φ70
φ80
φ90
φ28
φ36
φ45
φ56
φ70
φ90
160H-1Rod B
160H-1Rod A
Selection of cylinder bore
160H-1Selection materials8
M
M
Notes on piston rod bucklingPrior to the calculation of the piston rod buckling, consider the cylinder stopping method. The stoppingmethods of a cylinder include the cylinder stopping method, in which a cylinder is stopped at the stroke end,and the external stopping method, in which a cylinder is stopped with the external stopper. The definition ofload differs depending on the selection of the stopping method as shown below.
Definition of a load when the cylinder stoppingmethod is selected
M
M
Definition of load when the external stoppingmethod is selected
The state of halfway stopping withthe external stopper as shown inthe figure.The load required for the bucklingcalculation in this case is not theM, but the cylinder theoretical out-put (Relief set pressure MPa × Pis-ton area mm2).
L
L
3kN
Load
2258
f50 (Rod B type)
Rod
dia(f28)
mm
1) Be sure to calculate the cylinder buckling.
2) In the case of using a hydraulic cylinder, the stressand buckling must be considered depending on thecylinder stroke.The strength in the case that the piston rod isregarded as a long column, the buckling strength,cannot be enhanced by adopting highly tension-proofsteel or heat treatment. The only way to improvethe buckling strength of a cylinder is to widen thepiston rod dia., and therefore, the selection of thepiston rod is the very important point.The buckling chart shown in the next page, basedon the Euler’s equation that is applicable to anupright long column, indicates the maximum safe Lvalues against the piston rod dia. when the cylinderis used with the compressive load that is mostfrequently applied.
3) When buckling occurs to a cylinder, the cylinder rodmay be bent, causing malfunctions or seriousaccidents.
1. Find the L value (distance between the cylindermounting position and load mounting position) witha cylinder fully extended.
2. Select any buckling chart depending on themounting style, and find the maximum working load.
< Exercise >Find the maximum working load for the 160C-1, φ50,rod B (rod dia. φ28), in case that the stroke is1000 mm, CA type with the rod end eye.
< Answer >1. Find the L value with the cylinder fully extended.
From the dimensional drawings in this catalogue,the L value can be calculated by the formula below.L = 191 + 67+ 1000 + 1000 =2258 mm
2. From the buckling chart of the both ends pin joints,the load can be found as below.W = 3 kN ( 306 kgf)
160H-1, rod B
160H-1, rod A
φ32
φ18
-
φ22
φ28
φ28
φ36
φ36
φ45
φ45
φ56
φ56
φ70
φ70
φ90
φ80
-
φ90
-
φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Cylinder bore
Series name
Rod diameter list Unit: mm
In the case of
In the caseof
The state of stopping at the cylinderstroke end as shown in the figure.For the load required for the bucklingcalculation, apply the formula below.In the case of : load = M • gIn the case of : load = µ M • g
Calculation of cylinder buckling Calculation method of cylinder buckling (use of buckling chart)
2
1
21
160H-1 Selection materials9
L L
L
L
Fixed cylinder, rod end free
1 2 3 4 5 10 20 30 40 50 100
L (´100mm)
1
500
100
50
10
5
0.5
0.1
1000
Roddiaf90
Roddiaf45
Roddiaf56
Roddiaf70
Roddiaf80
Roddiaf36
Roddiaf28
Roddiaf22
Roddiaf18
Buckling chart
Load(kN)
1 2 3 4 5 10 20 30 40 50 100
L (´100mm)
1
500
100
50
10
5
0.5
0.1
1000
Roddiaf70
Roddiaf90
Roddiaf45
Roddiaf56
Roddiaf80
Roddiaf36
Roddiaf28
Roddiaf22
Roddiaf18
Buckling chart
Load(kN)
L
LL
L
Both ends pin joints
Buckling chart by cylinder mounting style Buckling chart by cylinder mounting style
160H-1Selection materials10
L L
L
L
1 2 3 4 5 10 20 30 40 50 100
L (´100mm)
1
500
100
50
10
5
0.5
0.1
1000
Roddiaf45
Roddiaf36
Roddiaf28
Roddiaf22
Roddiaf18
Roddiaf80
Roddiaf56
Roddiaf70
Roddiaf90
Buckling chart
Load(kN)
Fixed cylinder, rod end pin joint
1 2 3 4 5 10 20 30 40 50 100
L (´100mm)
1
500
100
50
10
5
0.5
0.1
1000
Roddiaf90
Roddiaf45
Roddiaf36
Roddiaf28
Roddiaf22
Roddiaf18
Roddiaf70
Roddiaf80
Roddiaf56
Buckling chart
Load(kN)
L L
L
L
Fixed cylinder, rod end guide
Buckling chart by cylinder mounting style Buckling chart by cylinder mounting style
160H-1 Selection materials11
Selection of packing material
Prior to the selection of packing material, check theconditions below.1. Oil temperature in a cylinder and ambient tempera-
ture2. Type of working oil3. Use freguency
Adaptability of packing material to working oil and working temperature range of packing material
Nitrile rubber
Urethane rubber
Hydrogenated
nitrile rubberr
Petroleum-based fluid
-50 -10 0 50 80 100 120 150
Packing material Water-glycolfluid
Phos-phate
ester fluid
W/Ofluid
W/Ofluid
Applicable working oil
Oil temperature and ambient temperature (°C)
Notes)
Notes) The and K -marked items are applicable, while the -marked items are inapplicable. For the -marked items, contact us. In case that the priority is given to the abrasion resistance, adopt the packing material of the -marked combinations. In case that hydrogenated nitrile rubber is adopted for the use of water-glycol fluid, water in oil fluid, oil in water fluid, the oil temperature must be
ranged from –10 to +100°C. The temperature range in the table above indicates the working temperature range of packing material, and it is not the working temperature range of
the cylinder. For the use of a cylinder at high temperature, contact us. When using combined seals (code 8), refer to the notes on nitrile rubber.
Criteria for selection of urethane rubber and nitrile rubberThe material of the packing for standard cylinders includes urethane rubber and nitrile rubber. When selecting thematerial, refer to the criteria for selection in the table below. Characteristics of urethane rubber
Urethane rubber, having 2.5 times pull strength of nitrile rubber as shown in the table below, features the superior resistanceagainst pressure and abrasion.However, urethane rubber may be changed in quality due to heat and inferiority in working oil in a long run (and the multiplier effectof oil temperature), and therefore, disassembly and inspection are required every year.
Characteristics of nitrile rubberThe influences of heat and inferiority in working oil on nitrile rubber is less than those on urethane rubber. Since the pull strength ofnitrile rubber is less than that of urethane rubber, nitrile rubber is rather inferior to urethane rubber in the resistance against pressureand abrasion. Therefore, in case that the use frequency is low under low pressures and disassembly and inspection are notperformed for two or three years, it is recommended to adopt nitrile rubber.
Characteristics of hydrogenated nitrile rubberHydrogenated nitrile rubber is most suitable for hot places or places where more reliable abrasion resistance than that of nitrilerubber is required at normal temperature.
Notes) Select the packing material suitable for the working oil used.The wrong material selection may lead to the inferiority ofpacking material, causing the damaged packings.
The recommended cleanliness level of the working oil usedis the NAS grade 12 or higher.
DO NOT mix fluids of different types. Otherwise, the mixedfluids may be changed in quality, posing inferiority of thepackings.
In the case that working oil including water (water-glycol fluid,water in oil fluid, oil in water fluid, etc.) is used, and thecylinder tube is made of carbon steel for machine-structuraluse, it is recommended to plate the cylinder tube inside.When you request the plated cylinder tube, instruct us.
Abrasion resistance
Life against inferiority of working oil
Life with high oil temperature
Oil leak from rod
High use frequency under high pressure
Low use frequency under low pressure
Pull strength (reference value) (MPa)
Packing material
Items
Table of packing selection criteria
K
K
K
K (JIS B type)
K
17
(JIS A type)
K
47
K
K (JIS B type)
30
Note) , K, and - marks indicate the priority of selection in this order.
Relation between external oil leak amount and rod dia.
External oil leak is the total of oil leak from the wiper ring with the piston moving distance of 100 m. (Refer to JIS B8367).
Selection of boots
If hydraulic cylinders are used in the places underunfavorable conditions, where are subjected to wind,wind and rain, and dusts, the piston rod especiallyneeds to be protected. When selecting the boots,
consider the environment conditions and tempera-ture.
Boots type and resistible temperature
Note) 1. If the boots are provided, the length of extended cylinderrod is changed.
Note) 2. Remember that the resistible temperatures in the tableabove are for the boots, not for the cylinder.
Note) 3. Conex is the registered trademark of Teijin Ltd.
Structures and selection guidance of packings for 160H-1
Notes on packings If any external force is applied to the cylinder as shown in the figure on the right, and the piston must be
held at the fixed position, use of the nitrile rubber type or hydrogenated nitrile rubber type (code 1 or 6)U-packing as the piston packing is recommended.
When the cylinder is operated at approximately 20 mm/s, stick-slip (crack) may occur to the nitrilerubber type, urethane rubber type, or hydrogenated nitrile rubber type packing depending on condi-tions (viscosity of fluid and hardness of machine).Combined seals are suitable for general use. For details, contact us.
J
JN
JK
Sym
bols
Name
Nylon tarpaulin
Chloroprene
Conex
80°C
130°C
200°C
Material
Vinyl-coated nylon cloth
Nylon cloth coated withchloroprene
Silicon-coated Conex cloth
Resistibletempera-ture
160H-1 Selection materials13
Cylinder speed depends on the quantity of oil fed into acylinder.
The cylinder speed V can be obtained from the fol-lowing formula:
V = 1.67 × 104 × Qc/A
The chart below shows the relation between the speedand the required flow rate for each size of standardhydraulic cylinders (cylinder inside) and that betweenthe required flow rate and flow velocity in pipe for eachport dia.
Chart of relation between cylinder speed, required flow rate, and flow velocity in pipePipe inside flow velocity (m/s)
V : cylinder speed (mm/s)Qc : oil quantity supplied into cylinder (L/mm)A : pressurized area of piston (mm2)
Note)The appropriate flow velocity inpipe for the appropriate range is7 m/s or under. In general, if theflow velocity in pipe exceeds7 m/s, the piping resistance andpressure loss are increased,causing less output duringcylinder work and lower speed.To reduce pressure loss, adoptpiping with larger dia. of onegrade to the cylinder port. Theflow velocity is calculated withsteel tube for piping S ch80.
< Example >In the case of the 160H-1 series with an 80 mm cylinderbore and 300 mm/s cylinder speed, is the standard portdia. applicable? Also, find the flow velocity in pipe.
< Answer >In the chart below, find the cross point of the straight linefrom the point of 300 mm/s cylinder speed and the slantline of 80 mm cylinder bore, and draw a straight line paral-lel with the lateral axis until it reaches the slant line of theport dia. 3/4 (the standard port dia. for the 70/140H-8 se-ries with a cylinder bore of 80 mm).From the cross point on the slant port dia. line, draw astraight line parallel with the longitudinal axis until it reachesthe lateral axis. From the cross point, the correspondigflow velocity in pipe is 5.2 m/s.Since the cross point found based on the port diameter,cylinder speed, and bore is within the appropriate range,the standard port diameter is applicable.
160H-1 Series standard port diameter
Bore (mm)
Port dia. Rc, G
φ32
1 4
φ40
3 8
φ50
1 2
φ63
1 2
φ80
3 4
φ100
3 4
φ125
1
φ140
1
φ160
1
Note) The G thread type port for the cylinder with 32 mm bore cannot be manufactured in standard size. For details, contact us.
160H-1Selection materials14
Maximum energy absorbed of cylinder cushion
The conditions of absorbed energy allowable for the cylinder cushioncan be obtained from the formula below. If a load is moved horizontallyand straight, see the simplified charts on page 18 for selection.
The procedures to find each item above are shown below.
+
q
Find the inertia energy of load at the inrush into cushion, E1.In the case of linear movement:
E1 = MV2/2 (J) M: load weight (kg)
V: load speed at the inrush into cushion (m/s)In the case of rotation movement:
E1 = ω2/2 (J) : inertia moment of load (kg • m2)
ω: angular velocity of load at the inrush into cushion (rads)Notes: If the cylinder speed is less than 0.08 m/s (80 mm/s), the
cushioning effect is weakened.Even if the cylinder speed is less than 0.08 m/s (80 mm/s),suppose it is 0.08 m/s to find the E1.In the case of rotation movement, even when the cylin-der speed is 0.08 m/s or lower, similarly suppose it is0.08 m/s, and calculate the angular velocity ω to find theE1.
Inertia energy of load at the inrush into cushionE1
Maximum energy absorbed of the cylinder cushionEt
Energy generated by the external force appliedto the cylinder at the inrush into cushion
E2
Be sure to use cylinders within the range of the maximum energyabsorbed of the cylinder cushion.Otherwise, the cylinder or the peripheral devices may be dam-aged, leading to serious accidents.
CAUTION
Find the maximum energy absorbed of the cylinder cushion, Et.
Find it with the corresponding chart of the “Maximum energy ab-sorbed”.
Find the energy generated by the external force applied to the cylinder at theinrush into cushion, E2.
The forces acting in the direction of the cylinder axis at the inrush intocushion are shown below.
• The force applied to the cylinder by the gravity of load• The force applied by other cylinders• The force applied to the cylinder by springs
Find the external force F, which is applied to the cylinder at the inrush intocushion, and the energy E2 by using the “Chart of conversion of external forceinto energy at the inrush into cushion.In case that such an external force is not applied, the following condition issatisfied: E2 = 0.For the selection of cushion, suppose that the frictional resistance of load is 0.
Ensure that E1 + E
2 is same as the maximum energy absorbed E
t, or smaller.
If the following condition is satisfied, the cylinder is applicable: E1 + E2 q Et.
If the following condition is satisfied, the cylinder is inapplicable: E1 + E
2 Q E
t.
In such a case, perform the steps below, and then, select again.• Decrease the inertia force of load.• Decrease the external force applied to the cylinder.• Lower the set pressure.• Widen the cylinder bore.• Install a shock absorber.
When installing a shock absorber, refer to the “TAIYO Shock ab-sorber general catalogue”.DO NOT use the cylinder cushion together with a shock absorber.Otherwise, the inertia force of load may be applied to either ofthem due to the difference of cushioning characteristics.
Inertia moment calculation table
OutlineIn the case of the axis at rod end
In the case of a cylinder (including a disk)
Note) The axis passes through the center of gravity.
1:
In the case of an arm (rotated around the axis A)
Inertia moment:
=M 2
3
MD2
8
= M1 12+ 1
+ M2 22
3The inertia moment of a weight when the axis passing through the center of the gravity of the weight (axis B) is the center.
M1:M2:
1:
2:
Weight of a weightWeight of an armDistance from the axis A to the center of a weightArm length
D
M
M2
Axis B
Axis A
M1
1
2
In the case of the axis in the middle of rod
In the case of a rectangular parallelepiped
Note) The axis passes through the center of gravity.
Note) The axis passes through the center of gravity.
( 1)
M (M1, M2)
, a, b
D
: Inertia moment k • m2
: Weight kg
: Length m
: Diameter m
=M 2
12
= (a2+b2)M
12
b a
=
160H-1 Selection materials15
Chart of conversion of external force into energy at inrush into cushion of 160H-1
1000
5000
0.1
1
10
100
100 000 1000 00010 00010 100 1000
External force at inrush into cushion F (N)
EnergyE
2(J)
160H-1Selection materials16
f32
f40
f50
f63
f80
f100
f125
f140
f160
100
1000
1
10
0 2 4 6 8 10 12 14 16
Set pressure P1 (MPa)
Maximum
energyabsorbedEt(J)
160H-1 Maximum energy absorbed when rod A is forwarded
160H-1 Rod B Maximum energy absorbed
Note) For the maximum energy absorbed when the rod A is reversed, refer to that of the rod B.
100
1000
1
10
0 2 4 6 8 10 12
Set pressure P1 (MPa)
f40
f50
f63
f80
f100
f125
Maximum
energyabsorbedEt(J)
160H-1 Selection materials17
Example of calculation for selection< Example 1 >Cylinder 160H-1 rod B φ63Set pressure P1 = 10 MPaLoad weight M = 500 kgLoad speed V = 0.3 m/s (the speed at the inrush into cushion is
300 mm/s)Load moving direction
Downward θ = 30° (there is no external force applied to thecylinder other than gravity)
Working directionForward (the direction of the piston rod ejected from the cylinder)
Gravitational acceleration g = 9.8 m/s2
< Answer >1. Find the inertia energy of load at the inrush into cushion, E1.
Inertia energy in the case of linear movement, E1
E1 = MV2/2 = 500 × 0.32/2 = 22.5J
2. Find the E2, energy generated by the external force F, applied to the cyl-inder at the inrush into cushion.2.1 Find the external force F, applied in the direction of the cylinder
axis at the inrush into cushion.
F = Mgsin θ = 500 × 9.8 × sin30° = 2450N
2.2 Convert the externalforce F, found in the step2.1, into the energy E2.In the “Chart of conversionof external force into energyat the inrush into cushion of160H-1”, find the crosspoint of the straight linefrom the point of 2450 N onthe lateral axis F and theslant line shown in thechart . Then, draw astraight line from the cross point on the slant line parallel with the lateral axis until itreaches the longitudinal axis of the chart. The cross point 8.7 J, indicates the energyapplied by the external force.
E2 = 8.7J
3. Find the maximum energyabsorbed of the cylinder, Et.In the right chart, find thecross point of the straightline from the point of 010MPa on the lateral axis, theset pressure of the “Maxi-mum energy absorbed ofcushion” of the 160H-1 andthe curve of φ63. Then,draw a straight line from thecross point on the curveparallel with the lateral axis until it reaches the longitudinal axis of the chart.The cross point, 100 J, indicates the maximum energy absorbed.
Et = 100J
4. Ensure that E1 + E2 is same as the maximum energy absorbed Et,or smaller.
E1 + E
2 = 22.5 + 8.7 = 31.2 J
where, Et = 100JTherefore, the following condition is satisfied: E1 + E2 q Et.As a result, the cylinder is applicable.
< Reference >In case that the load moving direction is horizontal and there is no exter-nal force applied (E2 = 0), from the set pressure, first find the maximumenergy absorbed, Et. Then, the allowable load weight and allowable loadspeed can be found.
To find the allowable load weight, M : M = 2Et/V2
To find the allowable load speed, V : V = 2Et/M
θ
Mg sinθ
θ=30°
Mg
8.7J
2450 NExternal force F applied during
cushion stroke
Ene
rgy
E2
< Example 2 >Cylinder 160H-1 rod B φ63Set pressure P1 = 8 MPaLoad weight M = 900 kgLoad dia. D = 0.7 m (Uniform disk)Angular velocity of load ω = 1.5 rad/s (angular speed at the inrush into cushion)Load moving direction Horizontal (without external force applied to the cylinder)Working direction Forward (the direction of the piston rod ejected from
the cylinder)The weight of the rack and pinion is so light that it can be ignored.
< Answer >1. Find the inertia energy of a load at the inrush into cushion, E1.
1.1 Find the inertia moment of a load, .
From the inertia moment calculation table, the!can be calculated as below. = MD2/8 = 900 × 0.72/8 = 55.1(kg • m2)
1.2 Find the inertia energy of a load, E1.
E1 = ω2/2 = 55.1 × 1.52/2 = 62.0J
2. Find the energy generated by the external force applied to the cylinder atthe inrush into cushion, E
2.
E2 = 0, since there is no external force generated from the gravity of a
load.
3. Find the maximum energy absorbed of the cylinder, Et.In the right chart, find the cross point of the straight line from the point of 8MPa on the lateral axis, the supply pressure of the “maximum energy ab-sorbed of cushion” of the 160H-1 and the curve of φ63 bore. Then, draw astraight line from the cross point on the curve parallel with the lateral axisuntil it reaches the longitudinal axis of the chart. The cross point 69 J,indicates the maximum energy absorbed.
Et = 110J
4. Ensure that E1 + E
2 is same as the maximum energy absorbed, E
t, or smaller.
E1 + E
2 = 62.0 + 0 = 62.0 J
where, Et = 110JTherefore, the following condition is satisfied: E
1 + E
2 q E
t.
As a result, the cylinder is applicable.
Note: Even if the cylinder speed is less than 0.08 m/s (80 mm/s), suppose itis 0.08 m/s, and find the angular velocity for calculation.
< Reference >In case of the rotation movement, of which load moving direction is hori-zontal, without an external force (E
2 = 0), from the set pressure, first find
the maximum energy absorbed, Et. Then, the allowable inertia momentand allowable load angular velocity can be found.
To find the allowable load inertia moment, = 2Et/ω2
To find the allowable load angular velocity, ω= 2Et/
Rack and pinion
D
f63110J
Maximum
energy
absorbedEt
8 MPa
Set pressure P1φ63100
J
Max
imum
ene
rgy
abso
rbed
Et
10MPaSet pressure P1
160H-1Selection materials18
Maximum energy absorbed of cylinder cushion (simplified charts of load condition when aload moves horizontally and straight)
Charts shown below allow easier finding of the maxi-mum energy absorbed (load condition) of the cylindercushion.
1. They are applicable only when the cylinder moveshorizontally and the load moves straight. When youoperate cylinders under conditions other than theabove, use selection materials shown on other pages.
2. Reduce the surge pressure generated during interimstopping of the cylinder to the maximum allowablepressure or less.
(Example)Cylinder: 160H-1, rod B, 63 mm boreSet pressure: 10 MPaLoad weight: 2000 kgFind the allowable load speed.(Answer)In the chart of "160H-1 rod B set pressure 10 MPa", findthe cross point of the straight line from the point of 2000kg on the lateral axis and the slant line of bore 63 mmshown in the chart. Then, draw a straight line from thecross point on the slant line parallel with the lateral axisuntil it reaches the longitudinal axis of the chart. Thecross point, 310 mm/s, indicates the allowable load speed.
Moving direction
160H-1 Rod B Set pressure 5 MPa
10
100
1000
10 000 100 000 1000 0001000100Load weight (kg)
Load
spe
ed (
mm
/s)
φ40φ32 φ100 φ125 φ140φ160
φ50φ80
φ63
160H-1 Rod B Set pressure 10 MPa
10
100
1000
10 000 100 000 1000 0001000100Load weight (kg)
φ40φ32 φ100φ125 φ140 φ160
φ50 φ80
φ63
Load
spe
ed (
mm
/s)
160H-1 Rod B Set pressure 16 MPa
10
100
1000
100 000 1000 000 10 000100 1000Load weight (kg)
φ40φ32
φ100φ125 φ140 φ160
φ50 φ80
φ63
Load
spe
ed (
mm
/s)
160H-1 Selection materials19
160H-1 When rod A is forwarded, Set pressure 5 MPa
10
100
1000
10 000 100 0001000100
Load weight (kg)
φ40 φ100φ125
φ50φ80
φ63
Load
spe
ed (
mm
/s)
160H-1 When rod A is forwarded, Set pressure 10 MPa
10
100
1000
10 000 100 0001000100
Load weight (kg)
φ40 φ100 φ125φ50 φ80
φ63
Load
spe
ed (
mm
/s)
(Example)Find the rod side pressure when the cylinder is forwarded (lowered) underthe conditions shown below.
Cylinder: 160H-1, 80 mm bore, rod ALoad: W=1000 kg ( 10000 N)
Set pressure: PH=10 MPaInstalling direction: Rod faces downwardSpeed control: Meter-out systemOperating speed is low, and load rate is 100%.
(Answer)Pressure generated on the rod side, PR, is the total of the pressuregenerated to balance with the load W, P1, and the pressure boosted up bythe pressure supplied from the head end, P2.
• P1, pressure generated to balance with load:
• P2, pressure boosted up by the pressure supplied from the head side: where, P2AR = PHAH
• PR, pressure generated on the rod side:
∴ Since it exceeds the maximum allowable pressure on the rod side of the160H-1 rod A type shown in the standard specification, 20 MPa, it isunavailable. Thus, change the conditions, and retry.
Head side
Area : AH
Pressure : PH
Rod side
Area : AR
Pressure : PR
W
Since the pressurized area of the cylinder is small (especially, rod A) on therod side, the pressure applied is liable to increase. Thus, pay attention toprevent it from exceeding the maximum allowable pressure.
Maximum allowable pressure
Note) When the rod A is reversed, refer to the charts for the rod B.
PR = P1 + P2 = 3.9 + 19.6 = 23.5 (MPa)
P1 = = = 3.9 (MPa)WAR
10000 (N)2564 (mm2)
P2 = = = 19.6 (MPa)PHAH
AR
10 (MPa) × 5027 (mm2)2564 (mm2)
160H-1Precautions for use (Be sure to read these)20
Use cylinders only under the operating conditions within the allowable range speci-fied for each series. Otherwise, the performance may become unreliable asdescribed below, or accidents may occur.
1. PressureThe pressure supplied to cylinders, including surge pressure, must be lowerthan the maximum allowable level.The use with the pressure exceeding the maximum allowable level may lead togalling in the slipping part or the damaged cylinder.
2. SpeedUse cylinders within the allowable working speed range. Otherwise, troublesbelow may occur.When cylinders are used with the speed slower than the lower limit of theworking speed range:
Stick-slip (cracks) Unsmooth speed control
When cylinders are used with the speed faster than the upper limit of theworking speed range:
Damaged cylinder due to increased kinetic energy Damaged packings due to slipping heat Increased internal or external oil leak due to thickened oil film Higher flow velocity in the piping part, causing the lowered energy effi-
ciency due to increased pressure loss
3. Environmental conditions3-1) TemperatureUse cylinders only within the allowable working temperature range. Other-wise, troubles below may occur.When cylinders are used at the temperature lower than the lower limit of theworking temperature range:
Brittle fracture due to lowered stretch of cylinder material Oil leak due to lowered elasticity of packings
When cylinders are used at the temperature higher than the upper limit of theworking temperature range:
Damage due to lowered strength of cylinder material Damaged packings Galling due to thermal expansion in the slipping part
3-2) Rust-proof measuresThe use and storage of cylinders in the places where are highly humid, or aresplashed with water or sea water require the consideration of rust-proof andanti-corrosion measures. In such a case, contact us.
3-3) Installing location
(1) Use cylinders only indoors.(2) DO NOT use them in locations where dusts and vibration are excessive.
Use of them under the environmental conditions shown below requiresprotection of the rod, rustproof measures, review of parts material, mag-netic shield, and vibration-proof measures. If any countermeasure re-quired for the cylinder side, contact us.
When mounting a cylinder, use bolts of the specified size, and fix itwith the bolts of the specified strength class (strength class 10.9).In the case of rotary type, use pins of the specified size. Use of boltsor pins other than designated ones may cause looseness of ordamage to screws due to cylinder driving force or its reaction force.
When a cylinder is mounted with fixed, the performance of thecylinder largely depends on the hardness of the mounting material.Therefore, insufficient hardness of mounting material may lead to awarp in mounting material due to the driving force of the cylinder andthe disordered piston rod and bush, causing premature wear and thedamaged thread of the piston rod. Use themounting material with sufficient hardness.
4. MountingCAUTION
4-2) Mounting of cylinderWhen mounting cylinders, consider the following points.We cannot take responsibility for malfunctions due to wrong cylinder mount-ing.(1) In the case of fixed type➀ SD type
Thread accuracy of tie rod : JIS 6g Clamping torque : tie rod clamping specified torque value
4-1) Mounting of rod end in the case of fixed type(SD, EA, EB types)The movement direction of articles moved by a cylinder must be always alignedwith the axis center of the piston rod movement. If the axis center is runout,premature wear of the bush, baking or galling of the cylinder tube may occur.To check the runout of the axis center, be sure to measure the core deviationof mounting part of the article at the position where the piston rod is fullyejected, and align the core. Then, connect the cylinder with the article.
➂ EA, EB, FA, FE and FB typesFix cylinders as shown in the figures below.
➁ LA typeTo mount LA type, fix the attachments with clamping bolts. However, re-member that this procedure is not perfect for the move in the axial directionwhen a load is applied. Therefore, install the stopper to the mounting base,as shown in the figures below.
Specified tie rod tightening torque table
Rod
Art
icle
Rod
Article
Use with push
Stopper
Stopper
Stopper Use with pull
Use with push and pull
Stopper
Use with push Use with pull
Use with push Use with pull
Bore
Tie rod thread
Tightening torque N• m
φ32
M6 × 1
8
φ40
M8 × 1
22
φ50 • 63
M12 × 1.25
70
φ80 • 100
M16 × 1.5
170
φ125
M22 × 1.5
460
φ140
M24 × 1.5
610
φ160
M27 × 2
854
Note) When mounting the EA or EB type switch set cylinder, prevent theswitch from interfering with the mounting plate.
EA type
EB type
Working environmental conditions
Sands, dusts, soil, chips, welder spatter, etc.
Rain, water, sea water, oil, chemicals, etc.
Direct sunlight (ozone), humidity, etc.
High temperature, low temperature, freezing, etc.
Highly magnetic field
Vibrations
160H-1 Precautions for use (Be sure to read these)21
(2) Rotary type For the cylinder of which mounting part moves inside a plane, be sure to
connect the connection fittings of the rod end with pins, so that the mount-ing part can move inside the plane. For the plane and rectangular direc-tion, perform centering similarly to the fixed type.
Be sure to apply lubricant to the bearing part of the connection fittings. DO NOT use floating joints for rod end attachments.
➀ CA, CB, TA type attachments Use pins of the size specified in this catalogue. In the case of a long stroke (1000 mm or longer), avoid horizontal
mounting. Otherwise, a lateral load is applied to the bush part due tothe weight of the cylinder, causing uneven abrasion, substantiallyshorter service life, or galling.
➁ TA type attachmentsMount counterpart attachments so that they are vertical with the trun-nion boss. If they are mounted slantingly, uneven abrasion may occur inthe boss bearing area, causing a substantially shorter service life.
5. Piping Take sufficient care to avoid dusts and chips of pipes in the piping.
Avoid any air accumulation in pipes. When piping, avoid any air accumulation in pipes. When connecting with a rubber hose, do not bend it with the bending ra-
dius smaller than the specified level. Be sure to perform piping flushing. After flushing is complete, connect to
the cylinder. Otherwise, the cylinder may be malfunctioned or oil leak mayoccur due to dusts in the piping.
6. Other notes When welding near a cylinder, it may be subjected with spatters. Protect
the cylinder rod to avoid spatters. When welding during mounting, take sufficient care to avoid an electric
current in the cylinder. Any electric current in the cylinder may lead to arcsbetween the rod and bush or between the piston and tube, causing thedamaged cylinder parts.
After mounting is complete, be sure to perform air vent and cushion adjust-ment. For the adjustment methods, follow the descriptions in “7. Opera-tion”.
7. Operation
Trial run (before operation)7-1) Air vent
(1) Feed oil of low pressure (the pressure that the cylinder moves at a lowspeed, approx. 10 mm/s) to the cylinder, and vent air in oil from the airvent valve. At this time, if the check valve is excessively loosened, it may be come
off from the cylinder, causing spouted oil and serious accidents. Repeat the step above until no air remains in the pipe. Exhaust air in the piping, as well as that in the cylinder. Any air re-
mained may cause malfunctions below.[Symptoms]a) Stick-slipb) Unsmooth speed controlc) Damaged packings due to increased temperature caused by adia-
batic compressiond) Shock or vibration occurs to outsidee) Impossibility of set output
If the piston speed is fast from the beginning, abnormal surge pressuremay occur, causing the damaged cylinder or machine.
ON
Loosen the check valve on the rod side
OFF
Loosen the check valve on the head side
When a cylinder moves forward When a cylinder moves backward
CAUTION
CAUTION Excessive loosening of the air vent valve during air vent may lead to
coming-off of the air vent valve from the cylinder, causing spurted oiland serious accidents.
160H-1Precautions for use (Be sure to read these)22
7-2) Adjustment of cushion valve
(Cylinder with cushion)Increase the piston speed gradually from a low speed, 50 mm/s or lower, andadjust the cushion. The cushion must be adjusted, since it has not been adjusted at our fac-
tory. If the piston speed is fast from the beginning, abnormal surge pressure
may occur, causing the damaged cylinder or machine. Excessive loosening of the cushion valve may lead to spurted oil, causing
serious accidents.
When adjusting cushion valves, use an Allen key wrench.a) Turn clockwise: Cushion stroke speed decreases.b) Turn counterclockwise: Cushion stroke speed increases.
Allen key wrench
DO NOT loosen
Cushion valve
Air vent valve
Bore φ40 - φ160
Cushion valve
Air vent valve
DO NOT loosen (bush set screw)
Bore φ32
DO NOT loosen (bush set screw)
Cushion valve
O-ring for cushion valve
Cushion valve seal
Cushion plug
Cushion valve
Cushion valve seal
Cushion plug
Bore from f32 to f100
CVS1 CVS1
Bore from f125 to f160
Structure of cushion valve and air vent valve
Cushion valve structure
Air vent valve structure
Type 1 Type 2
Bore
Rod B
1
1
1
1
1
1
2
2
2
2.5
3
3
3
3
3
4
4
4
-
1
1
1
1
1
2
-
-
-
3
3
3
3
4
-
-
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
Rod A
Type CVS1 size CVS1 sizeType
Width across flats of Allen key wrench used
Rod side : 2.5Head side : 3
Steel ball Steel ball Steel ball
AVS1 AVS1 AVS1
Type 1 Type 2 Type 3
Bore
Identical rod side and head side (Note 2)
1
1
1
1
1
1
1
1
1
3
3
3
3
3
4
4
4
4
-
2
2
2
3
3
3
-
-
-
1
1
1
1
1
1
-
-
-
3
3
3
4
4
4
-
-
-
5
6
6
6
6
8
-
-
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
Rod side (Note 1) Head side (Note 2)
Rod B Rod A
Type AVS1 size Type AVS1 size Type AVS1 size
Width across flats of Allen key wrench used
Note 1) Check valve type cushion, not the floating cushion, is provided for therod side of the rod A. If the cylinder is equipped with cushions, checkvalves used as air vent valves are located on the two sides other thanthe sides that the ports and cushion valves are provided.
Note 2) Floating cushions are located on the head side of the rod A and therod side and head side of the rod B. Cushion valves and air vent valvesare located on the same side. If you need to change the locations of airvent valves, contact us.
CAUTIONExcessive loosening of the cushion valve plug during cushion adjustmentmay lead to spurted oil, causing serious accidents.
160H-1 Precautions for use (Be sure to read these)
9. Storage1) Notes on storageWhen storing cylinders, take countermeasures against the following:(1) Rusts(2) Permanent warp and inferiority of packings
2) Storage location(1) Store cylinders in cool and dark place (max. temperature: 37°C), and
protect them from direct sunlight and humidity. Place them higher than30 cm from the floor.
(2) DO NOT apply vibrations or shocks to the stored cylinders. The cylinderparts may be damaged.
3) Control and inspection during storage(1) Pack working oil (including rust preventive oil) in cylinders, and plug the
port part. If the port part is unplugged during storage, change working oil with
fresh one, and plug again. Failure to perform this step may causerusts on tube inside.
(2) It is recommended to turn the stored cylinder 90° every three months tolet packed oil flow and reduce permanent warp of packings. If there is any abnormality in the working condition of the cylinder that
has been stored for a long time, replace packings. If the storage period is a year or longer, it is recommended to perform
the internal inspection of the stored cylinder.(3) Repeat of rust preventive treatmentAfter the purchase of cylinders, repeat rust preventive treatment every year.
Internal rust-proof measures (rust-proof measures for cylinder inside)Change working oil (including rust preventive oil) in the cylinder.
External rust-proof measures (for machined face, exposed part)Apply rust preventive oil to mounting faces to machines and machinedfaces, such as a rod end screw part. Also, apply grease to the rodslipping part and the dust seal part, and protect with oil paper.
10. Disposal1) Disassemble cylinders, sort the disassembled components by material
2) Piston rods are hard chrome plated. When disposing of them, consultwith a disposal company.
3) Dispose of resin base and rubber base components as nonflammablewastes.
4) When disposing of waste oil, conform to related laws and rules.
23
Notes on tie rod tightening torque at assembly1) Assembly instruction manual for disassembly inspection of the TC type is
available. Contact us.2) For other types, refer to the "Specified tie rod tightening torque table" of
"4-2) Installation of cylinder".
When tightening the tie rods, DO NOT tighten only a tie rod at a time, buttighten them gradually in order as shown in the figure below. Uneventightening of the tie rods may lead to malfunction or cracks.
Fig.1
Fig.2 Fig.3
(Identification mark)
Hydrogenated nitrile rubber : orange
Fit with the marked side facing inside of the cylinder.
Cushion valve
Mark side
Mark
Valve seal
(Valve seal fitting sequence)
83
61
475
2
8. Maintenance (maintenance and inspection)To use cylinders without an accident for a long time, daily and regular inspec-tions are required.
1) Daily inspectionFor the daily inspection, check the points described below.(1) Check that the cylinder set bolts and nuts are not loosened.(2) Check that the working conditions are normal.(3) Check that there is no external leakage.(4) Check that there is no abnormality in other parts of the cylinder (tie rod,
flange, etc.)
2) Regular inspection (disassembly inspection)Decide the interval of the regular inspection depending on the working condi-tions and requirement, and perform according to the decided schedule. It isrecommended to perform it once a year. Replace packings and gaskets with fresh ones at regular inspections. Do not use packings which have been stored for two years or more. Notes on fitting of valve seals
Valve seals must be fit in the specified direction and sequence. Wrongfitting direction and sequence will lead to the damaged packings, causingoil leak.Fitting sequences Check the direction of a valve seal.
The marked side must be faced inside (refer to Fig.1). Fit the valve seal to the shaft of the cushion valve in the correct fitting
direction (refer to Fig.2). Take care to prevent the valve seal from being dropped, and screw it in
(refer to Fig.3).
Note If the seal is first fit in the cover hole, and then, it is screwed in, it maybe damaged.
24
160H-1 16 MPa double-acting type hydraulic cylinder
16 MPa double-acting hydrauliccylinder with size conforming toJIS standards
Standard specifications
Specifications of general purposeand cutting fluid proof types
Nominal pressurePressure given for a cylinder for conve-nience of naming. It is not always the sameas the operating pressure (rated pressure)that guarantees performance under thespecified conditions.
Maximum allowable pressureThe maximum allowable pressure generatedin a cylinder (surge pressure, etc.)
Proof test pressureTest pressure against which a cylinder canwithstand without unreliability performanceat the return to nominal pressure.
Minimum working pressureThe minimum pressure that the cylinderplaced horizontally without a load can work.
The hydraulic pressure generated in acylinder due to the inertia of load must belower than the maximum allowablepressure.
In case that the lock nut is attached to thepiston rod end thread part, lengthen thethread length (dimension A).
Note 1) Cylinder with a bore of 140 mm anddouble rod type cylinder are notspecified in JIS nor ISO standards.Rod series B and port Rc are in-cluded in JIS B8367-2 (not includedin ISO6020-2).
Note 2) Floating cushion is not provided forthe rod side of the rod A.
Note 3) The minimum working speed rangeof the combined seal type cylinder(packing code: 8) is 1 mm/s.
Note 4) The standard type cylinder can beused up to the operating tempera-ture range shown in the selectionmaterials by using packing mate-rial (6), hydrogenated nitrile rubber.
Note 5) The piping spacer and gasket areattached to the G thread of 32mmbore.
Note 6) Conex, material of the boots, is thetrademark of Teijin, Ltd.
Terminologies
Petroleum-based fluid
(When using other fluids, refer to the table showing applicability of fluids.)
16 MPa
20 MPa
24 MPa
Metal fitting system
JIS6g/6H
Rc (JIS B 0203) • G (ISO 1179-1) Note 5)
100 mm or less 101-250 mm 251-630 mm
631-1000 mm 1001-1600 mm 1601-2000 mm+1.4 0
+0.8 0
+1.6 0
+1.0 0
+1.8 0
+1.25 0
SD • LA • EA • EB • FA • FE • FB • CA • CB • TA • TC
• Designed to ISO 6020-2/JIS B8367-2 cylinder.
• Compact design and lightweight (Compared to previ-ous JIS standard.)
• New floating cushion provides effective cushioning andquick start of each stroke.
• Switches can be used to all bore sizes in standard, 32mm to 160 mm.
• Seals in sliding sections were designed to ISO standard.
• Light weight and compact. (Comparison to 140H-8 se-ries)
Rod side: Rod A 0.6 MPa or less Head side: 0.3 MPa or less
• Mounting styles SD, FA, FE, and FB are not specified in JIS nor ISO standards.
25
Types
Temperature range(Ambient temperatureand oil temperature)
Nominal pressure
Maximum allowable pressure
Minimum workingpressure
Adaptable working oil
Proof test pressure
Structure of cushioning
Tolerance of thread
Tolerance of stroke
Mounting type
Accessories
Operating speed rangeNote 3)
Port thread
160H-116 MPa double-acting type hydraulic cylinder
Rod A
Rod B
Rod B
Rod A
Lines
Gen
eral
pu
rpo
se t
ype
S
Unit : mm
Structure Type φ40
Standard type160H-1
φ50 φ63 φ80 φ100 φ125 φ140 φ160φ32 Rod dia.
DoubleActingDouble
Rod
Double Acting Single Rod Double Acting Double Rod
Standard type (160H-1) Switch set (160H-1R) Standard type (160H-1D) Switch set (160H-1RD)
Standard stroke fabrication range Unit : mm
Bore
φ32
φ40 . φ50
φ63
φ80 - φ160
Stroke
- 1200
- 1600
- 1800
- 2000
• The strokes above indicate the maximum available strokesfor the standard type. If you request larger strokes than thosein the table above, contact us.
• For the rod buckling, check with the buckling chartin the selection materials.
L LCushion stroke length Unit : mm
• Figures shown in the table above indicate the cushion stroke lengths in the case of cylindersused up to the stroke end.
• In the case that a cylinder is not used up to the stroke end, and if it is stopped 5 mm or morebefore the stroke end, the cushioning effect will be weakened. In such a case, contact us.
Cushion ringlength L
Cushion ringparallel part
length φ32
φ40 - φ80
φ100 . φ125
φ140 . φ160
Bore
21
25
30
6
8
Rod B
Notes) • When using a switch, use a switch set cylinder.• No switch can be mounted onto the standard type cylinder.
Switch symbolNote) Select applicable switches out of the
Switch List ! Notes on order for switch sets• If a switch is unnecessary, enter the switch
code and the switch quantity of 0.
Switch quantity (1, 2, to n)
Nylon tarpaulin
Chloroprene
Conex
JJNJK
Mounting type Codes in the < > marks below are names called in ISO 6020-2.
SD SD type (Basic type)
EB EB type (Rectangular head cover attached)
TC TC type (intermediate trunnion mounting)
LA LA type (Side lugs mounting)
CA CA type (Eye mounting)
CB CB type (Clevis mounting)
TA TA type (head trunnion mounting)
EA EA type (Rectangular rod cover attached)
• For packing configuration, refer tothe selection materials at the begin-ning of this catalogue.
K Long thread with lock nut
• For thread length, refer to the
"Rod end attachment/Threadlength with lock nut".
FA FA type (head rectangular flange mounting)
FE FE type (head rectangular flange mounting)
FB FB type (cap rectangular flange mounting)
(for Rod B)
<MS2>
<ME5>
<ME6>
<MP3>
<MP1>
<MT1>
<MT4>
Note) SD, FA, FE, and FB types are not included in ISO standards.
Port p
ositio
n
Port position (A, B, C, D)
A
A
Port sp
ecifica
tion
T T-end (rod end eye)
Y Y-end (rod end clevis)
Rc thread
G thread
None
27
160H-1 : Standard type160H-1R : Switch set
Double-Acting Double Rod
160H-1D : Standard type160H-1D : Switch set
G
11 12
1 2 3 4 6
(for Rod A)
78 9 10 11 12 13
1415
5
160H-116 MPa double-acting type hydraulic cylinder
Switch List
Notes) For the switches without a protective circuit, be sure to provide the protective circuit (SK-100) with load devices when using induction load devices(relay, etc.).
For the handling of switches, be sure to refer to the switch specifications in the end of this catalogue. For the 200 V AC type, contact us. We recommend AND UNIT (AU series) for multiple switches connected in series.
AX type (Rear wiring) AZ type (Upper wiring)Cord type Connector type Cord type Connector type
28
Standard stroke fabrication range
Bore
φ32
φ40 . φ50
φ63
φ80 - φ160
Stroke
- 1200
- 1600
- 1800
- 2000
• The strokes above indicate the maximum available strokes forthe standard type. If you request larger strokes than those inthe table above, contact us.
• For the rod buckling, check with the buckling chart in the se-lection materials.
Unit : mm
1 Nitrile rubber
2 Urethane rubber
6 Hydrogenated nitrile rubber
Adaptability of working oil to packing material
Packingmaterial
Notes)1. The and K -marked items are applicable, while the -marked itemsare inapplicable. For the use of the -marked items, contact us.
2. The -marked items are the recommended packing materials in case ofgiving the first priority to abrasion resistance.
3. When using 8 combined seals, refer to the notes on nitrile rubber seals.
K
Adaptable working oil
O/WOil in water
fluid
K
W/OWater inoil fluid
Phosphateesterfluid
K
Water-glycol fluid
K
K
Petroleum-basedfluid
160H-1 16 MPa double-acting type hydraulic cylinder
160H-1 2CA50BB100-AB-X PPCRod side port and cushion valve position
160H-1R 2CA50BB100 - G A B
Standard specifications With both ends cushions Port position A , cushion valve po-
sition B
A
B
C
D
Unit: mmSwitch mounting allowable min. strokeNotes) • For the TC type (with a switch), cylinder strokes in
case that the TC type attachment shown in the figuresbelow is positioned closest to the cover are shown inthe table on the left.
Notes) • For the minimum PH at switch mounting, refer to thedimensional drawings of the TC type.
• For the TC type (with two switches), cylinder strokes incase that the TC type attachment shown in the figurebelow is positioned in the center are shown in the tableon the left.
Notes) • Figure in the parentheses in the line of bore 32 mmshown in the table on the left indicates the minimumstroke when the rod side detection switch and thehead side detection switch are mounted on the sameside.
3
Spacer
GasketG1/4
Mounting style
SD . LA . CA . CB . FA . FB . TC
EB
EA . TA
Order symbol
Port position
A (B . C . D)
A
A
Rod cover
Port position
A (B . C . D)
A
A
Valve position
B (C . D . A)
B
C
Head cover
Port position
A (B . C . D)
A
A
Valve position
B (C . D . A)
C
B
Valve position
B (C . D . A)
B
C
A
B
C
D
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
30
25
25
25
20
20
20
20
20
30 (40)
25
25
25
25
25
25
25
25
60
60
65
65
75
90
90
95
110
115
115
125
125
135
150
160
170
185
Order symbols and port and cushion valve positions shown above are applicable to the EA, EB, and TAtypes.When changing any position, specify the position on the rod side or the head side.
As for the TA type rod cover, neither port nor cushion valve can be provided on the B or D side.As for the EA type rod cover, cushion valves cannot be provided on the B or D side.As for the EB type rod cover, cushion valves cannot be provided on the B or D side.
If the cylinder has no cushion, cushion valve position is indicated as "0". If the ports are located on the B or D side of the LA type cylinder and general piping joints are used, they
may interfere with the cylinder mounting bolts. Air vents are located on the same side as that the cushion valves are installed.
If the cylinder has no cushion, they are located on the B side ( C side, in the case of the EA or TA type rod cover). For details of positions of the ports, cushion valves, and air vents, refer to 31 page.
The symbols A shown in the table above indicate the standard port positions of types other than EA, EB, and TA, and symbols Bindicate the standard cushion valve positions. When changing any position, write down symbols shown in dimensional drawings.
Specification of change in positions of head side port and cushion valve
Head side port and cushion positionchange specification symbol
Head side port and cushion valve position
29
Port position and cushion valve position Standard type: With both end cushions
Standard port position, cushion valve position
(Example)
Position specification: PC- BA
160H-1R 2CA50BB100- B A AH2
Specification of change in positions of rod side port and cushion valve(Example)
Port G thread type As for the port G thread type, add "G" ahead of the port position symbol.
(Example)
Use the attached spacers and gaskets for the port G thread type cylinder with 32 mm bore.(If no spacer is attached to it, the joint may interfere with the parts in the cylinder.)
Port position
Cushion valve position
Port G thread type
Port position
Cushion valve position
Mounting style
Boremm
Switch quantity
Switch type
Types other than TC type
AX type
with a switch with two switches with a switch with two switches
AX type AX type AX type
TC type
160H-116 MPa double-acting type hydraulic cylinder
Weight table Unit: kg
Switch additional weight Unit: kg
0.05
0.07
0.09
0.13
0.15
0.17
0.04
0.06
0.08
φ32 - φ63
φ80 - φ140
φ160
Boremm
Rodtype
Basic weight (SD type)
Single rod type
Double rod type
Single rod type
Double rod type
Rod end eye (T-end)
Rod end clevis
(Y-end )
Lock nutLA EA EB FA FE FB CA CB TA TC
Additional weight per
1 mm strokeMounting accessories weight
Rod end attachment
weight
B
A
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
φ40
φ50
φ63
φ80
φ100
φ125
1.31
2.94
4.55
6.63
12.55
17.93
33.67
43.36
56.03
3.03
4.72
6.94
13.08
18.88
35.78
0.0062
0.0098
0.0146
0.0193
0.0316
0.0458
0.0738
0.0988
0.1181
0.0116
0.0177
0.0238
0.0384
0.0566
0.0934
0.0082
0.0127
0.0194
0.0272
0.0440
0.0650
0.1038
0.1380
0.1678
-
-
-
-
-
-
0.26
0.32
0.65
1.18
1.37
1.98
2.49
2.87
3.64
0.32
0.65
1.18
1.37
1.98
2.49
0.34
1.02
1.42
1.66
2.93
3.76
6.67
8.23
9.42
1.02
1.42
1.66
2.93
3.76
6.67
0.23
0.81
1.16
1.43
2.58
3.41
6.67
8.23
9.42
0.81
1.16
1.43
2.58
3.41
6.67
0.32
0.93
1.60
2.47
4.40
6.05
10.24
14.15
19.36
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1.43
2.28
3.50
5.43
7.90
14.95
0.28
0.88
1.48
2.29
4.07
5.56
9.44
13.07
17.92
0.88
1.48
2.29
4.07
5.56
9.44
0.15
0.26
0.80
0.96
1.97
3.99
6.60
8.44
10.58
0.26
0.80
0.96
1.97
3.99
6.60
0.19
0.32
0.99
1.15
2.45
4.99
8.46
10.89
13.84
0.32
0.99
1.15
2.45
4.99
8.46
0.16
0.45
0.84
1.54
3.05
4.31
9.01
12.25
16.75
0.45
0.84
1.54
3.05
4.31
9.01
0.31
0.38
1.17
1.25
1.95
5.30
7.31
9.98
12.50
0.50
1.25
1.66
2.98
6.78
10.28
0.38
0.54
1.68
1.86
3.64
7.97
11.79
15.64
19.08
0.62
1.86
2.08
3.98
9.25
13.77
0.03
0.03
0.05
0.09
0.13
0.23
0.31
0.38
0.46
0.05
0.09
0.13
0.23
0.31
0.46
0.04
0.08
0.15
0.31
0.63
1.23
2.43
3.48
4.94
0.08
0.15
0.31
0.63
1.23
2.43
1.73
3.59
5.69
8.18
15.40
21.88
39.03
50.39
65.30
-
-
-
-
-
-
Long thread with lock nut
Note) When a lock nut is attached to the rod end, length "A"shown in the figure above must be the same as that ofthe long thread with lock nut type or longer. For details,refer to "Rod end attachment/Thread length with locknut".
Lock nut
A
30
Notes on order of cylinder with lock nut Delivery of rod end attachment (T-end and Y-end)
Semi-standard fabrication range
The rod end thread length (A) must be longer when alock nut is attached to the rod end.
With boots Change in position of TC attachment (Size sym-
bol: PH) Change in piston rod end
(Size symbol: WF (W), A, KK) Plated cylinder tube
(Hard chrome plated 2/100 mm)
For details, contact us.
Delivery specifications of the cylinder with lock nut androd end attachment differ from those of the cylinderwith rod end attachment only (without lock nut). Fordetails, refer to the dimensional drawing of rod end at-tachment.
160H-1 2LA50BB100- AB - K(Example)
AX • AZ typeSwitch
Bore (mm) Cord length 1.5 m Connector typeCord length 5 m
A without lock nutA=28
A of long threadwith lock nutA=40
Calculation formula cylinder weight (kg) = basic weight + (cylinder stroke mm × additional weight per 1 mm stroke) + (switchadditional weight × switch quantity) + mounting accessories weight + rod end attachment weight
Calculation example 160H-1R, bore φ80, rod B, cylinder stroke 200 mm, LA type, 2 pcs. of AX21512.55 + (0.0316 × 200) + 1.37 + (0.15 × 2) = 20.54 kg
160H-1 16 MPa double-acting type hydraulic cylinder
Other positions of port and cushion valve (bore from 50 mm to 160 mm)
Symbols AV : Air ventCV : Cushion valve
(With cushion)• When changing the positions of cushion
valves, turn them in the standard typeclockwise by 90° viewed from the front of therod.
(Without cushion)• Air vents are at the positions turned clockwise
from the port positions by 90° viewed from thefront of the rod.
• When changing positions of the ports andcushion valves on the rod side and head side,specify the positions on the rod side and headside, respectively.
In all the mounting styles, cushion valves and air vents are located on the same side. When any change in theposition of air vent is required, contact us.
If you need detailed dimensions of air vent positions, contact us. Cylinders without cushion have no cushion valve. Positions of air vents depend on mounting style.
Positions of ports, cushion valves, and air vents (Rod B)
Double-acting type single rod/SD, FA, FB, CA, CB, TC types Basic type (Port and cushion position: A • B Order symbol A B )
Other positions of port and cushion valve (with 32 mm or 40 mm bore)In the basic type cylinders with 32 mm or 40 mm bore, positions of the cushion valves and air vents differ from those of thecylinder with a bore from 50 mm to 160 mm. When changing the positions of the cushion valves, turn them clockwise by 90°viewed from the front of the rod, in a similar manner to the cylinder with a bore from 50 mm to 160 mm. Positions of air vents arethe same as the above, even when the cylinder has no cushion.
Double-acting type single rod/EB type Basic type (port, cushion position: Rod side A • B Head side A • B Order symbol A B )
Double-acting type single rod/EA type Basic type (port, cushion position: Rod side: A • C Head side A • B Order symbol A C )
EA type cylinders with ports and cushion valves at positions other than basic ones are manufactured ondemand. When ordering them, give us directions separately. Positions of air vents are the same as the above,even when the cylinders have no cushion.
(φ32)
D
A
C
B
AV
AV
CV
CV
(φ40)
D
A
C
B
(φ50 - φ160)
D
A
C
B
(φ32)
D
A
C
B
AV AV
CV
CV
(φ40)
D
A
C
B
(φ50 - φ160)
D
A
C
B
(φ32)
D
A
C
B
AV
CV
CV
AV
(φ40)
D
A
C
B
CV
AV
CV
AV
(φ50 - φ160)
D
A
C
B
CV
AV
CV
AV
Cushion valve position
B C D A 0 (without cushion)
A
B
C
D
Portposition
Port
AV
CV
Standardtype
D
A
C
B
31
EA type cylinders with ports and cushion valves at positions other than basic ones are manufactured ondemand. When ordering them, give us directions separately. Positions of air vents are the same as the above,even when the cylinders have no cushion.
160H-116 MPa double-acting type hydraulic cylinder
Double-acting type single rod/LA type
Double-acting type single rod/TA type
Other positions of port and cushion valve (with 80 mm or 160 mm bore)
CV
AV
(φ80 - φ160)(φ63)
(φ40, φ50)(φ32)
D
A
C
B
AV
CV
B C D A
A
B
C
D
D
A
C
B
Cushion valve position
0 (without cushion)
Por
t pos
ition
Port
(With cushion)• Port position A, C: The port is positioned on
the axis line (without offset)Port position B, D: The port is offset from theaxis center upward by the distances shownbelow.
• Change in cushion valve position (shown indrawings on the left side)
Position A: Same as the cushion valveposition A of the SD type
Position B: Basic positionPosition C: Turn the position B clockwise
by 90° viewed from the frontof the position B.
Position D: Line symmetric with respect tothe position B
• Cushion valves on the B or D side are offsetupward to prevent interference with themounting bolts.
(Without cushion)• When ports are located on the A side: The air
vent is on the B side.• When a port is located on the B, C, or D side:
The air vent is on the A side.(If you need to change the location, contactus.)
Double-acting double rod type
The ports can be located on the A side only. The cushion valve and air vent are located on the side
opposite to the ports. On the head side, the port cushions can be located on
the A or B side.
(With cushion) (Without cushion)
(Without cushion)(With cushion)Locations of the ports and valves are thesame as those of the double-acting singlerod type.
The air vent on the rod sideis located on the sidesymmetric with the headside.
AVCV AV
Air vent on head side
Air vent on rod side
D
A
C
B
Basic type (Standard port and cushion position: A • B Order symbol A B )
Other positions of port and cushion valve (with 32 mm or 63 mm bore)
32
Standard port and cushion position: A • C Order symbol A C
In the basic type cylinders with 32 mm or 63 mm bore, positions of the cushionvalves and air vents differ from those of the cylinder with a bore from 80 mm to 160mm. When changing the positions of the cushion valves, turn them clockwise by 90°viewed from the front of the rod, in a similar manner to the cylinder with a bore from80 mm to 160 mm. Positions of air vents are the same as the above, even when thecylinder has no cushion.
160H-1 16 MPa double-acting type hydraulic cylinder
Double-acting single rod type/SD, FE, FB, CA, CB, TC types
Other positions of port and cushion valve (on the rod side)
Double-acting single rod type/EA types
Turn the positions of the port and cushion valve of the basic type clockwise by 90° viewed from the front of the rod.On the head side, the air vent is at the same position as that of the rod B type.If the cylinder has no cushion, the air vents are installed to the cushion valve positions of the type with cushions. (Threepositions)
Symbols AV : Air ventCV : Cushion valve
Other positions of port and cushion valve (on the rod side)
Turn the positions of the port and cushion valve of the basic type clockwise by 90° viewed from the front of the rod.On the head side, the air vent is at the same position as that of the rod B type.If the cylinder has no cushion, the air vents are installed to the cushion valve positions of the type with cushions. (Threepositions)
CV
D
A
C
B
Rod sideair vent Rod side air vent
Positions of the ports, cushion valves, and airvents on the head side are the same as thoseof the rod B type.
Locations of the ports, cushion valves, and air vents of the EB type cylinder are the same as those of the rod Btype.
Locations of ports, cushion valves, and air vents (Rod A)
Basic type (Standard port and cushion valve positions: A • C Order symbol A C )
Basic type (Standard port and cushion valve positions: A • B Order symbol A B )
33
CV
CV
AV
Rod side air vent
D
A
C
B
Positions of the ports, cushion valves, and air vents on the head side are the same as those of the rod B type.
160H-116 MPa double-acting type hydraulic cylinder
Double-acting single rod/LA type
Other positions of ports and cushion valve (on the rod side)
Double-acting single rod/ TA type
The combinations of cushion valve position and port position shown in the figures below are applicable. The air vents can belocated on the two sides neither the port nor the cushion valve is located. Note that the ports and the cushion valve cannot belocated on the same side.
(φ40 - φ125)
CV
D
A
C
B
Rod side air vent
Positions of the ports, cushion valves, and air vents on the head side are the same as those of the rod B type.
Port D
Port C
Port B
Port A
Cushion valve on the side A
Cushion valve on the side B
Cushion valve on the side C
Cushion valve on the side D D
A
C
B D
A
C
B
Air vent
Port
Cushion valve
D
A
C
B
Example (Positions of ports and cushion valve: B , C )
Basic type (Standard port and cushion valve positions: A • B Order symbol: A B )
The cushion valve and air vents are located on the side opposite to that the ports are located.
34
Standard port and cushion valve positions: A • C Order symbol: A C )
160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm
SD
WW
WF
Set attachment
160H-1 2 SD Bore B B Stroke - A B
FF
AE
DE
(AA)
OF
ZJ+stroke
KK
VD
S
B
4-DD
BB
YA
SL
WF
PLPJ+stroke
FP 2-EEAir vent
Cushion valve
H+strokeTG G J
E Max. 8 HL+stroke
MM
Port G thread type
D
A
C
B
Drill holes in case of Rod dia. 90 mm.
OF
2-φ12
WF FP
2-EE
OFOF
KKKK
ZM+stroke×2
ZK+stroke
AWF+strokeFPA
MM
Air vent
Air ventG
LZ+stroke
Cushion valve
HM+strokeG
PK+stroke
MM
Positions of the cushion valves and air ventsdepend on the cylinder bore.
Rod end thread length (A) must be longerwhen a lock nut is attached to the rod end.Refer to "Rod end attachment/Rod end threadlength with lock nut".
For the use of the SD type, be sure to refer tothe "Precautions for use, 4. Mounting" in thebeginning of this catalogue.
On the rod side of the rod A type cylinder, theair vents are located on the two sides neitherthe port nor the cushion valve is located.
When you want to change the length of theprojected rod, specify the "WF".
For the mounting of switches, refer to the di-mensional drawings of "Switch set". All thecontents other than “switch mounting dimen-sions” are identical.
Double-acting double rod (Rod B)
Distance between the covers of the double rod type cylinder islonger than that of the single rod type cylinder by 10 mm.
Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.
Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior
to delivery.
ChloropreneResistible
temperature
Material
80°C
Nylon tarpaulin
Semi-standardStandard
200°C
Conex
130°C
160H-116 MPa double-acting type hydraulic cylinderUnit: mm
Dimensional table
With boots
WW
X
Rod B
Rod A
Rod B
Rod A
φ40
-
56
-
φ50
φ50
61
64
φ50
φ71
64
77
φ71
φ80
77
80
φ80
φ100
80
82
φ100
φ100
82
94
φ100
φ140
94
102
φ125
-
97
-
φ140
-
102
-
φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol
Bore
Rod B
A
18
22
28
36
45
56
63
75
85
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
B
φ30 f9
φ34 f9
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ98 f9
φ108 f9
MM
φ18
φ22
φ28
φ36
φ45
φ56
φ70
φ80
φ90
OF
φ17
φ21
φ26
φ34
φ43
φ54
φ68
φ78
φ88
S
14
17
22
30
38
50
60
70
80
SL
10
9
11
14
17
21
24
27
Drill hole
VD
10
10
9
9
8
8
6
5
5
KK
M14×1.5
M16×1.5
M20×1.5
M27×2
M33×2
M42×2
M48×2
M56×2
M64×3
Rod A
A
-
28
36
45
56
63
85
-
-
B
-
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ108 f9
-
-
MM
-
φ28
φ36
φ45
φ56
φ70
φ90
-
-
OF
-
φ26
φ34
φ43
φ54
φ68
φ88
-
-
S
-
22
30
38
50
60
80
-
-
SL
-
11
14
17
21
24
Drill hole
-
-
VD
-
9
9
8
8
6
5
-
-
KK
-
M20×1.5
M27×2
M33×2
M42×2
M48×2
M64×3
-
-
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
47
59
74
91
117
137
178
200
219
12
12
14
14
16
16
18
18
18
7
9
13
13
16
16
21
22
25
φ21.5
φ25.5
φ30
φ30
φ36.9
φ36.9
φ46.1
φ46.1
φ46.1
35
37
42
39
46
47
51
51
54
49
54
60
59
70
74
82
82
87
28
39
38
40
45
47
55
62
64
103
128
134
136
159
168
197
203
213
38
49
48
50
55
57
65
72
74
26
35
36
37
44
47
60
59
62
136
157
168
168
195
205
229
236
248
56
73
74
80
93
101
117
124
130
66
83
84
90
103
111
127
134
140
12
18
18
17
20
20
29
28
29
33.2
41.7
52.3
64.3
82.7
96.9
125.9
141.4
154.9
25
25
25
32
31
35
35
35
32
60
62
67
71
77
82
86
86
86
128
153
159
168
190
203
232
238
245
161
182
193
200
226
240
264
271
280
186
207
218
232
257
275
299
306
312
Rc1/4
Rc3/8
Rc1/2
Rc1/2
Rc3/4
Rc3/4
Rc1
Rc1
Rc1
G1/4
G3/8
G1/2
G1/2
G3/4
G3/4
G1
G1
G1
AA AE BB DE E FP G HEE FFDD
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
HL HM J LZ PJ PK PL WF Y ZJ ZK ZMTG
M6×1
M8×1
M12×1.25
M12×1.25
M16×1.5
M16×1.5
M22×1.5
M24×1.5
M27×2
• Allowance of MM is f8.
45
62
75
90
114
130
165
185
205
Symbol
Bore
Symbol
Bore
Symbol
Bore
36
160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm
LA160H-1 2 LA Bore B B Stroke - A B
Positions of the cushion valves and air vents depend on thecylinder bore.
Rod end thread length (A) must be longer when a lock nut isattached to the rod end. Refer to "Rod end attachment".
Notes on mounting bolts of cylinder with a bore of 100 mm orlongerUse bolts with hexagonal hole as the mounting bolts.If hexagonal bolts are used, bolt heads may interfere with thecover or spot facing, causing failure in mounting.When using a washer, use of a disc spring for bolt with hexago-nal hole is recommended.If a flat washer or spring washer is used, it may interfere withthe cover or spot facing, causing failure in mounting.
When the cylinder bore ranges 32 mm to 80 mm, hexagonalbolts, bolts with hexagonal hole, and flat washers can be used.
On the rod side of the rod A type cylinder, the air vents are lo-cated on the two sides neither the port nor the cushion valve islocated.
When you want to change the length of the projected rod, specifythe "WF".
As for the dimensions other than those shown in the drawings,refer to the pages related to the SD type (basic type).
For the mounting of switches, refer to the dimensional drawingsof "Switch set". All the contents other than “switch mountingdimensions” are identical.
Double-acting double rod (Rod B)
EH
LH
SY SX
FF
AE
DE
BBZJ+stroke
4-SB
XS
MM OF
SZ
Bore from 32 mm to 80 mm, 4 max.Bore from 100 mm to 160 mm, 2 max.E
XB+stroke
TS
Cushion valve
Air vent2-EE
FP PJ+stroke PLWF
SL
A
SW
B
S
VD
KK
US
ST
SS+stroke
D
A
C
B
OF
2-φ12
Drill holes in case of Rod dia. 90 mm.
Port G thread type
SY SYSXSX
OFMM
FP
OF
PK+stroke
XS+strokeSV+strokeXS
MM
A FP WF+stroke AWF
KK KK
Distance between the covers of the double rod type cylinder islonger than that of the single rod type cylinder by 10 mm.
Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.
Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior
to delivery.
ChloropreneResistible
temperature
Material
80°C
Nylon tarpaulin
Semi-standardStandard
200°C
Conex
130°C
160H-116 MPa double-acting type hydraulic cylinderUnit: mm
With boots
Dimensional tableRod B
A
18
22
28
36
45
56
63
75
85
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
B
φ30 f9
φ34 f9
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ98 f9
φ108 f9
MM
φ18
φ22
φ28
φ36
φ45
φ56
φ70
φ80
φ90
OF
φ17
φ21
φ26
φ34
φ43
φ54
φ68
φ78
φ88
S
14
17
22
30
38
50
60
70
80
SL
10
9
11
14
17
21
24
27
Drill hole
VD
10
10
9
9
8
8
6
5
5
KK
M14×1.5
M16×1.5
M20×1.5
M27×2
M33×2
M42×2
M48×2
M56×2
M64×3
Rod A
A
-
28
36
45
56
63
85
-
-
B
-
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ108 f9
-
-
MM
-
φ28
φ36
φ45
φ56
φ70
φ90
-
-
OF
-
φ26
φ34
φ43
φ54
φ68
φ88
-
-
S
-
22
30
38
50
60
80
-
-
SL
-
11
14
17
21
24
Drill hole
-
-
VD
-
9
9
8
8
6
5
-
-
KK
-
M20×1.5
M27×2
M33×2
M42×2
M48×2
M64×3
-
-
Symbol
Bore
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
12
12
14
14
16
16
18
18
18
7
9
13
13
16
16
21
22
25
φ21.5
φ25.5
φ30
φ30
φ36.9
φ36.9
φ46.1
φ46.1
φ46.1
φ9
φ11
φ14
φ18
φ18
φ26
φ26
φ33
φ33
73
98
92
86
105
102
131
130
130
12.5
12.5
19
26
26
32
32
38
38
96
117
110
102
121
117
141
146
140
16
25
23
20
27
25
38
31
33
29
34
31
26
30
28
35
35
28
20
20
29
33
34
41
40
42
49
10
10
13
17
17
22
22
28
29
63
83
102
124
149
172
210
240
260
84
103
127
161
186
216
254
298
318
25
25
25
32
31
35
35
35
32
118
143
146
151
173
181
210
210
216
45
45
54
65
68
79
79
80
86
128
153
159
168
190
203
232
238
245
45
62
75
90
114
130
165
185
205
56
73
74
80
93
101
117
124
130
35
37
42
39
46
47
51
51
54
44.5
62
74.5
89
114
128
164.5
184.5
203.5
66
83
84
90
103
111
127
134
140
22
31
37
44
57
63
82
92
101
0
0
0
0
0
0
0
0
0
-0.084
-0.100
-0.100
-0.100
-0.120
-0.120
-0.140
-0.140
-0.140
12
18
18
17
20
20
29
28
29
Rc1/4
Rc3/8
Rc1/2
Rc1/2
Rc3/4
Rc3/4
Rc1
Rc1
Rc1
G1/4
G3/8
G1/2
G1/2
G3/4
G3/4
G1
G1
G1
AE BB DE E EE EH FF FP LH PK PLPJ SB SS ST SV SW SX SY SZ TS US WF XB XS ZJ
• Allowance of MM is f8.
Symbol
Bore
Notes on LA type with ports on lateral side ( B or D side) The port G thread type is not the standard type. (When the bore is not less
than 40 mm, position on the A or C side is the same as that of the standardtype.)
Positions of the ports are deviated from the cylinder center by the distance LE. Take into consideration the interference of the piping and joint with the mounting
bolts (including handling of tightening tools), referring to the table on the right.
When the cylinder bore is between 32 mm and 80 mm, mounting withhexagonal bolts is recommended. If bolts with hexagonal hole are used, boltheads or tightening tool (Allen key wrench) may interfere with the piping or joint,causing failure in mounting or tightening.
When the cylinder bore is 100 mm or longer, hexagonal bolts cannot be used(because the head of a hexagonal bolt may interfere with the cover or spotfacing). Thus, in such a case, use bolts with hexagonal hole, and mount thecylinder by tightening nuts on the back of the mounting plate (refer to thedrawing on the right side).
PortEE LE LP
Mounting boltM
Spot facing dia.
SE P Note1
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
5.5
5.5
6.5
12
12
15
0
0
0
15
24
24.5
30
44
47
51
55
64
M8
M10
M12
M16
M16
M24
M24
M30
M30
18
21
27
34
31
39
39
50
50
20
21
26
36
36
43
45
51
57
Rc 1/4
Rc 3/8
Rc 1/2
Rc 1/2
Rc 3/4
Rc 3/4
Rc 1
Rc 1
Rc 1
Note1. When determining the length P, interference of joints with mounting bolts must be taken into consideration.
Symbol
Bore
WW
X
Rod B
Rod A
Rod B
Rod A
φ40
-
56
-
φ50
φ50
61
64
φ50
φ71
64
77
φ71
φ80
77
80
φ80
φ100
80
82
φ100
φ100
82
94
φ100
φ140
94
102
φ125
-
97
-
φ140
-
102
-
φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol
Bore
Whole surface processed
SE/2
Mounting bolt M
Piping, joint P
LE
EE when the ports are located on the side
EE when the ports are located on the side
LP
SE spot facing
D
D A
C
B
B Bore from 32 mm to 63 mmWithout spot facing, with the whole surface processed
Nut
Mounting plate
Cylinder Mounting bolt
Piping, joint
38
160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm
EA160H-1 2 EA Bore B B Stroke - A B
Positions of the cushion valves and air vents dependon the cylinder bore.
Rod end thread length (A) must be longer when alock nut is attached to the rod end. Refer to "Rodend attachment/Rod end thread length with lock nut".
If the mounting plate is located on the cylinder tubeside of the switch set cylinder, take into consider-ation the interference of the switch with the mount-ing plate.
On the rod side of the rod A type cylinder, the airvents are located on the two sides neither the portnor the cushion valve is located.
When you want to change the length of the projectedrod, specify the "WF".
As for the dimensions not shown in these drawings,refer to the SD type (basic type).
For the mounting of switches, refer to the dimen-sional drawings of "Switch set". All the contents otherthan “switch mounting dimensions” are identical.
Double-acting double rod (Rod B)
FF
AE
DE
BBHF+stroke
4-FB
(Head side)8, max.
(Rod side)8, max.
(Head cover)E
LL+stroke
WE
VD
VE
F
FG
RD
OFE R
UO
TO
KK
S
B
YA
WF
SL
PLPJ+stroke
2-EE
MMD
A
C
B
OF
2-φ12
Drill holes in case of Rod dia. 90 mm. Port G thread type
Air vent
Air vent
Cushion valve
Y+stroke
WF+stroke
ZR+stroke×2
ZL+stroke
WE
OF OF
KKKK
AA
MM
PK+strokeY
MM
WW
WF
20, max.
BABA
Set attachment
Set attachment
Distance between the covers of the double rod type cylinder islonger than that of the single rod type cylinder by 10 mm.
Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.
Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior
to delivery.
ChloropreneResistible
temperature
Material
80°C
Nylon tarpaulin
Semi-standardStandard
200°C
Conex
130°C
Note) Take into consideration the interference of the set attachmentwith the mounting plate.
160H-116 MPa double-acting type hydraulic cylinderUnit: mm
With boots
Dimensional tableRod B
A
18
22
28
36
45
56
63
75
85
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
B
φ30 f9
φ34 f9
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ98 f9
φ108 f9
MM
φ18
φ22
φ28
φ36
φ45
φ56
φ70
φ80
φ90
OF
φ17
φ21
φ26
φ34
φ43
φ54
φ68
φ78
φ88
RD
φ42 f8
φ62 f8
φ74 f8
φ82 f8
φ92 f8
φ105 f8
φ125 f8
φ140 f8
φ150 f8
RD
-
φ62 f8
φ74 f8
φ88 f8
φ105 f8
φ125 f8
φ150 f8
-
-
S
14
17
22
30
38
50
60
70
80
SL
10
9
11
14
17
21
24
27
Drill hole
VD
10
10
9
9
8
8
6
5
5
VE
20
20
25
25
28
30
28
28
30
KK
M14×1.5
M16×1.5
M20×1.5
M27×2
M33×2
M42×2
M48×2
M56×2
M64×3
Rod A
A
-
28
36
45
56
63
85
-
-
B
-
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ108 f9
-
-
MM
-
φ28
φ36
φ45
φ56
φ70
φ90
-
-
OF
-
φ26
φ34
φ43
φ54
φ68
φ88
-
-
S
-
22
30
38
50
60
80
-
-
SL
-
11
14
17
21
24
Drill hole
-
-
VD
-
9
9
8
8
6
5
-
-
VE
-
19
25
24
28
28
27
-
-
KK
-
M20×1.5
M27×2
M33×2
M42×2
M48×2
M64×3
-
-
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
12
12
14
14
16
16
18
18
18
7
9
13
13
16
16
21
22
25
φ21.5
φ25.5
φ30
φ30
φ36.9
φ36.9
φ46.1
φ46.1
φ46.1
10
10
16
16
20
22
22
23
25
φ6.6
φ11
φ14
φ14
φ18
φ18
φ22
φ26
φ26
39
44
44
43
50
52
60
59
62
93
118
118
120
139
146
175
180
188
45
62
75
90
114
130
165
185
205
54
74
74
77
89
94
115
121
126
56
73
74
80
93
101
117
124
130
66
83
84
90
103
111
127
134
140
12
18
18
17
20
20
29
28
29
33
41
52
65
83
97
126
142
155
58
87
105
117
149
162
208
230
253
70
110
130
145
180
200
250
280
300
25
25
25
32
31
35
35
35
32
35
35
41
48
51
57
57
58
57
60
62
67
71
77
82
86
86
86
126
147
152
152
175
183
207
213
223
151
172
177
184
206
218
242
248
255
Rc1/4
Rc3/8
Rc1/2
Rc1/2
Rc3/4
Rc3/4
Rc1
Rc1
Rc1
G1/4
G3/8
G1/2
G1/2
G3/4
G3/4
G1
G1
G1
AE BB DE E F FB FG HFEE FF
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
LL
PJ PK PL R TO UO WE WF Y ZL ZR
• Allowance of MM is f8.
Symbol
Bore
Symbol
Bore
Symbol
Bore
WW
X
BA
Rod B
Rod A
Rod B
Rod A
Rod B
Rod A
φ40
-
56
-
φ34
-
φ50
φ50
61
64
φ40
φ46
φ50
φ71
64
77
φ46
φ55
φ71
φ80
77
80
φ55
φ65
φ80
φ100
80
82
φ65
φ77
φ100
φ100
82
94
φ77
φ92
φ100
φ140
94
102
φ92
φ112
φ125
-
97
-
φ103
-
φ140
-
102
-
φ112
-
φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol
Bore
40
160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm
EB
WW
WF
Set attachment
160H-1 2 EB Bore B B Stroke - A B
Positions of the cushion valves and air vents depend on the cylin-der bore.
Rod end thread length (A) must be longer when a lock nut is at-tached to the rod end. Refer to "Rod end attachment/Rod endthread length with lock nut".
If the mounting plate is located on the cylinder tube side of theswitch set cylinder, take into consideration the interference of theswitch with the mounting plate.
On the rod side of the rod A type cylinder, the air vents are locatedon the two sides neither the port nor the cushion valve is located.
When you want to change the length of the projected rod, specifythe "WF".
As for the dimensions not shown in these drawings, refer to theSD type (basic type).
For the mounting of switches, refer to the dimensional drawingsof "Switch set". All the contents other than “switch mounting di-mensions” are identical.
Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.
Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior
to delivery.
ChloropreneResistible
temperature
Material
80°C
Nylon tarpaulin
Semi-standardStandard
200°C
Conex
130°C
Note) Take into consideration the interference of the set attachmentwith the mounting plate.
160H-116 MPa double-acting type hydraulic cylinderUnit: mm
Dimensional table
With boots
WW
X
BA
Rod A
Rod A
Rod A
φ50
45
φ46
φ71
55
φ55
φ80
55
φ65
φ100
55
φ77
φ100
65
φ92
φ140
65
φ112
φ40 φ50 φ63 φ80 φ100 φ125Symbol
Bore
φ40
φ50
φ63
φ80
φ100
φ125
Rod A
A
28
36
45
56
63
85
BA
φ46 f9
φ55 f9
φ65 f9
φ77 f9
φ92 f9
φ112 f9
MM
φ28
φ36
φ45
φ56
φ70
φ90
OF
φ26
φ34
φ43
φ54
φ68
φ88
S
22
30
38
50
60
80
SL
11
14
17
21
24
Drill hole
VF
13
13
13
13
13
13
KK
M20×1.5
M27×2
M33×2
M42×2
M48×2
M64×3
φ40
φ50
φ63
φ80
φ100
φ125
12
14
14
16
16
18
9
13
13
16
16
21
φ25.5
φ30
φ30
φ36.9
φ36.9
φ46.1
φ11
φ14
φ14
φ18
φ18
φ22
62
75
90
114
130
165
64
77
92
116
132
167
19
22
25
27
29
37
37
42
39
46
47
51
128
134
136
159
168
197
147
156
161
186
197
234
73
74
80
93
101
117
18
18
17
20
20
29
41
52
65
83
97
126
87
105
117
149
162
208
110
130
145
180
200
250
35
41
48
51
57
57
Rc3/8
Rc1/2
Rc1/2
Rc3/4
Rc3/4
Rc1
G3/8
G1/2
G1/2
G3/4
G3/4
G1
AE BB DE E FEFBFYEE FF
φ40
φ50
φ63
φ80
φ100
φ125
FP HL HY PJ PL R UO WTO
• Allowance of MM is f8.
Symbol
Bore
Symbol
Bore
Symbol
Bore
46
160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm
FB160H-1 2 FB Bore B B Stroke - A B
Positions of the cushion valves and air vents de-pend on the cylinder bore.
Rod end thread length (A) must be longer whena lock nut is attached to the rod end. Refer to"Rod end attachment/Rod end thread length withlock nut".
On the rod side of the rod A type cylinder, the airvents are located on the two sides neither theport nor the cushion valve is located.
When you want to change the length of the pro-jected rod, specify the "WF".
As for the dimensions not shown in these draw-ings, refer to the SD type (basic type).
For the mounting of switches, refer to the dimen-sional drawings of "Switch set". All the contentsother than “switch mounting dimensions” areidentical.
With boots
MM
HL+stroke
2-EE
FP PJ+stroke PLWF
SL
A
B
S
VD
KK
OF
DE
AE
FF
TO
E
FE
UO
R
F
ZF+stroke
4-FB
OF
2-φ2
D
A
C
B
Drill holes in case of Rod dia. 90 mm. Port G thread type
Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.
Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior
to delivery.
ChloropreneResistible
temperature
Material
80°C
Nylon tarpaulin
Semi-standardStandard
200°C
Conex
130°C
47
160H-116 MPa double-acting type hydraulic cylinderUnit: mm
WW
X
Rod B
Rod A
Rod B
Rod A
φ40
-
56
-
φ50
φ50
61
64
φ50
φ71
64
77
φ71
φ80
77
80
φ80
φ100
80
82
φ100
φ100
82
94
φ100
φ140
94
102
φ125
-
97
-
φ140
-
102
-
φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol
Bore
Rod B
A
18
22
28
36
45
56
63
75
85
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
B
φ30 f9
φ34 f9
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ98 f9
φ108 f9
MM
φ18
φ22
φ28
φ36
φ45
φ56
φ70
φ80
φ90
OF
φ17
φ21
φ26
φ34
φ43
φ54
φ68
φ78
φ88
S
14
17
22
30
38
50
60
70
80
SL
10
9
11
14
17
21
24
27
Drill hole
VD
10
10
9
9
8
8
6
5
5
KK
M14×1.5
M16×1.5
M20×1.5
M27×2
M33×2
M42×2
M48×2
M56×2
M64×3
Rod A
A
-
28
36
45
56
63
85
-
-
B
-
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ108 f9
-
-
MM
-
φ28
φ36
φ45
φ56
φ70
φ90
-
-
OF
-
φ26
φ34
φ43
φ54
φ68
φ88
-
-
S
-
22
30
38
50
60
80
-
-
SL
-
11
14
17
21
24
Drill hole
-
-
VD
-
9
9
8
8
6
5
-
-
KK
-
M20×1.5
M27×2
M33×2
M42×2
M48×2
M64×3
-
-
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
φ21.5
φ25.5
φ30
φ30
φ36.9
φ36.9
φ46.1
φ46.1
φ46.1
φ6.6
φ11
φ14
φ14
φ18
φ18
φ22
φ26
φ26
45
62
75
90
114
130
165
185
205
47
64
77
92
116
132
167
187
207
11
16
19
22
25
27
29
32
37
Rc1/4
Rc3/8
Rc1/2
Rc1/2
Rc3/4
Rc3/4
Rc1
Rc1
Rc1
G1/4
G3/8
G1/2
G1/2
G3/4
G3/4
G1
G1
G1
AE DE E FEFBFEE FF
12
12
14
14
16
16
18
18
18
35
37
42
39
46
47
51
51
54
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
FP
103
128
134
136
159
168
197
203
213
HL
56
73
74
80
93
101
117
124
130
PJ
12
18
18
17
20
20
29
28
29
PL
33
41
52
65
83
97
126
142
155
R
58
87
105
117
149
162
208
230
253
TO
70
110
130
145
180
200
250
280
300
UO
25
25
25
32
31
35
35
35
32
WF
139
169
178
190
215
230
261
270
282
ZF
• Allowance of MM is f8.
Symbol
Bore
Symbol
Bore
Symbol
Bore
48
With boots
Dimensional table
160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm
CA
WW
WF
Set attachment
160H-1 2 CA Bore B B Stroke - A B
Positions of the cushion valves and air vents depend on the cylinder bore. Rod end thread length (A) must be longer when a lock nut is attached to
the rod end. Refer to "Rod end attachment/Rod end thread length withlock nut".
Bush (made of gray iron cast) is press-fit to the mounting hole (dimen-sional symbol: CD).
On the rod side of the rod A type cylinder, the air vents are located on thetwo sides neither the port nor the cushion valve is located.
When you want to change the length of the projected rod, specify the"WF".
As for the dimensions not shown in these drawings, refer to the SD type(basic type).
For the mounting of switches, refer to the dimensional drawings of "Switchset". All the contents other than “switch mounting dimensions” are identi-cal.
HC+stroke
FF
AE
DE
E
KK
VD
S
B
A
SL
WF PMPJ+strokeFP
2-EE
XC+stroke
ZC+stroke
FL
L
OFMM
EW
CD
MR
D
A
C
B
OF
2-φ12
Drill holes in case of Rod dia. 90 mm. Port G thread type
Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.
Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior
to delivery.
ChloropreneResistible
temperature
Material
80°C
Nylon tarpaulin
Semi-standardStandard
200°C
Conex
130°C
160H-116 MPa double-acting type hydraulic cylinderUnit: mm
WW
X
Rod B
Rod A
Rod B
Rod A
φ40
-
56
-
φ50
φ50
61
64
φ50
φ71
64
77
φ71
φ80
77
80
φ80
φ100
80
82
φ100
φ100
82
94
φ100
φ140
94
102
φ125
-
97
-
φ140
-
102
-
φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol
Bore
Rod B
A
18
22
28
36
45
56
63
75
85
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
B
φ30 f9
φ34 f9
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ98 f9
φ108 f9
MM
φ18
φ22
φ28
φ36
φ45
φ56
φ70
φ80
φ90
OF
φ17
φ21
φ26
φ34
φ43
φ54
φ68
φ78
φ88
S
14
17
22
30
38
50
60
70
80
SL
10
9
11
14
17
21
24
27
Drill hole
VD
10
10
9
9
8
8
6
5
5
KK
M14×1.5
M16×1.5
M20×1.5
M27×2
M33×2
M42×2
M48×2
M56×2
M64×3
Rod A
A
-
28
36
45
56
63
85
-
-
B
-
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ108 f9
-
-
MM
-
φ28
φ36
φ45
φ56
φ70
φ90
-
-
OF
-
φ26
φ34
φ43
φ54
φ68
φ88
-
-
S
-
22
30
38
50
60
80
-
-
SL
-
11
14
17
21
24
Drill hole
-
-
VD
-
9
9
8
8
6
5
-
-
KK
-
M20×1.5
M27×2
M33×2
M42×2
M48×2
M64×3
-
-
Symbol
Bore
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
φ21.5
φ25.5
φ30
φ30
φ36.9
φ36.9
φ46.1
φ46.1
φ46.1
φ12 H9
φ14 H9
φ20 H9
φ20 H9
φ28 H9
φ36 H9
φ45 H9
φ50 H9
φ56 H9
45
62
75
90
114
130
165
185
205
56
73
74
80
93
101
117
124
130
35
37
42
39
46
47
51
51
54
103
128
133
135
157
166
192
200
208
-
-
30
30
35
51
54
57
60
R17
R17
R28
R28
R33
R49
R52
R55
R58
25
25
25
32
31
35
35
35
32
147
172
191
200
229
257
289
300
308
164
189
219
228
262
306
341
355
366
16
20
30
30
40
50
60
65
70
0
0
0
0
0
0
0
0
0
-0.43
-0.52
-0.52
-0.52
-0.62
-0.62
-0.74
-0.74
-0.74
12
18
17
16
18
18
24
25
24
19
19
33
33
41
56
62
65
68
Rc1/4
Rc3/8
Rc1/2
Rc1/2
Rc3/4
Rc3/4
Rc1
Rc1
Rc1
G1/4
G3/8
G1/2
G1/2
G3/4
G3/4
G1
G1
G1
AE CD DE E EE EW FF FL
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
FP HC L MR PJ PM WF XC ZC
12
12
14
14
16
16
18
18
18
• Allowance of MM is f8.
Symbol
Bore
Symbol
Bore
50
With boots
Dimensional table
160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm
CB
WW
WF
Set attachment
160H-1 2 CB Bore B B Stroke - A B
Positions of the cushion valves and air vents depend on the cylin-der bore.
Rod end thread length (A) must be longer when a lock nut is at-tached to the rod end. Refer to "Rod end attachment/Rod endthread length with lock nut".
On the rod side of the rod A type cylinder, the air vents are locatedon the two sides neither the port nor the cushion valve is located.
When you want to change the length of the projected rod, specifythe "WF".
As for the dimensions not shown in these drawings, refer to theSD type (basic type).
For the mounting of switches, refer to the dimensional drawingsof "Switch set". All the contents other than “switch mounting di-mensions” are identical.
HC+stroke
FF
AE
DE
E
KK
VD
S
B
A
SL
WF PMPJ+strokeFP
2-EE
XC+stroke
ZC+stroke
FL
OFMM
CB
UB
CD
MR
With pin
D
A
C
B
L
OF
2-φ12
Drill holes in case of Rod dia. 90 mm. Port G thread type
Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.
Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior
to delivery.
ChloropreneResistible
temperature
Material
80°C
Nylon tarpaulin
Semi-standardStandard
200°C
Conex
130°C
160H-116 MPa double-acting type hydraulic cylinderUnit: mm
WW
X
Rod B
Rod A
Rod B
Rod A
φ40
-
56
-
φ50
φ50
61
64
φ50
φ71
64
77
φ71
φ80
77
80
φ80
φ100
80
82
φ100
φ100
82
94
φ100
φ140
94
102
φ125
-
97
-
φ140
-
102
-
φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol
Bore
Rod B
A
18
22
28
36
45
56
63
75
85
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
B
φ30 f9
φ34 f9
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ98 f9
φ108 f9
MM
φ18
φ22
φ28
φ36
φ45
φ56
φ70
φ80
φ90
OF
φ17
φ21
φ26
φ34
φ43
φ54
φ68
φ78
φ88
S
14
17
22
30
38
50
60
70
80
SL
10
9
11
14
17
21
24
27
Drill hole
VD
10
10
9
9
8
8
6
5
5
KK
M14×1.5
M16×1.5
M20×1.5
M27×2
M33×2
M42×2
M48×2
M56×2
M64×3
Rod A
A
-
28
36
45
56
63
85
-
-
B
-
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ108 f9
-
-
MM
-
φ28
φ36
φ45
φ56
φ70
φ90
-
-
OF
-
φ26
φ34
φ43
φ54
φ68
φ88
-
-
S
-
22
30
38
50
60
80
-
-
SL
-
11
14
17
21
24
Drill hole
-
-
VD
-
9
9
8
8
6
5
-
-
KK
-
M20×1.5
M27×2
M33×2
M42×2
M48×2
M64×3
-
-
Symbol
Bore
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
φ21.5
φ25.5
φ30
φ30
φ36.9
φ36.9
φ46.1
φ46.1
φ46.1
φ12 H9/f8
φ14 H9/f8
φ20 H9/f8
φ20 H9/f8
φ28 H9/f8
φ36 H9/f8
φ45 H9/f8
φ50 H9/f8
φ56 H9/f8
45
62
75
90
114
130
165
185
205
56
73
74
80
93
101
117
124
130
35
37
42
39
46
47
51
51
54
103
128
133
135
157
166
192
200
208
R17
R17
R28
R28
R33
R49
R52
R55
R58
32
40
60
60
80
100
120
130
140
25
25
25
32
31
35
35
35
32
147
172
191
200
229
257
289
300
308
164
189
219
228
262
306
341
355
366
16
20
30
30
40
50
60
65
70
+0.29
+0.30
+0.30
+0.30
+0.31
+0.32
+0.34
+0.34
+0.36
+0.69
+0.70
+0.70
+0.70
+0.91
+0.92
+0.94
+0.94
+0.96
12
18
17
16
18
18
24
25
24
19
19
33
33
41
56
62
65
68
Rc1/4
Rc3/8
Rc1/2
Rc1/2
Rc3/4
Rc3/4
Rc1
Rc1
Rc1
G1/4
G3/8
G1/2
G1/2
G3/4
G3/4
G1
G1
G1
AE CB CD DE E EE FF FL
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
FP HC L MR PJ PM UB WF XC ZC
-
-
30
30
35
50
53
56
59
12
12
14
14
16
16
18
18
18
• Allowance of MM is f8.
Symbol
Bore
Symbol
Bore
52
With boots
Dimensional table
160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm
TA160H-1 2 TA Bore B B Stroke - A B
Positions of the cushion valves and air vents dependon the cylinder bore.
Rod end thread length (A) must be longer when alock nut is attached to the rod end. Refer to "Rodend attachment/Rod end thread length with lock nut".
If the stroke is short, pay attention to prevent thecushion valve from interfering with the mountingbracket.
When you want to change the length of the projectedrod, specify the "WF".
As for the dimensions not shown in these drawings,refer to the SD type (basic type).
For the mounting of switches, refer to the dimen-sional drawings of "Switch set". All the contents otherthan “switch mounting dimensions” are identical.
Double-acting double rod (Rod B)
FF
AE
DE
XH+stroke
ZJ+stroke
XG
JR
ETD
UT
TL TLTC
OF
KK
VD
S
B
BB
A
SL
WF PLPJ+strokeFP
2-EE
MMD
A
C
B
OF
2-φ2
Drill holes in case of Rod dia. 90 mm. Port G thread type
Air vent
Air vent
Cushion valve8, max.
ZK+stroke
FPWF
XG
OFOF
KKKK
AWF+strokeFPA
MM
PK+stroke
MM
With boots
WW
WF
Set attachment
Distance between the covers of the double rod type cylinder islonger than that of the single rod type cylinder by 10 mm.
Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.
Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior
to delivery.
ChloropreneResistible
temperature
Material
80°C
Nylon tarpaulin
Semi-standardStandard
200°C
Conex
130°C
160H-116 MPa double-acting type hydraulic cylinderUnit: mm
WW
X
Rod B
Rod A
Rod B
Rod A
φ40
-
56
-
φ50
φ50
61
64
φ50
φ71
64
77
φ71
φ80
77
80
φ80
φ100
80
82
φ100
φ100
82
94
φ100
φ140
94
102
φ125
-
97
-
φ140
-
102
-
φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol
Bore
Rod B
A
18
22
28
36
45
56
63
75
85
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
B
φ30 f9
φ34 f9
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ98 f9
φ108 f9
MM
φ18
φ22
φ28
φ36
φ45
φ56
φ70
φ80
φ90
OF
φ17
φ21
φ26
φ34
φ43
φ54
φ68
φ78
φ88
S
14
17
22
30
38
50
60
70
80
SL
10
9
11
14
17
21
24
27
Drill hole
VD
10
10
9
9
8
8
6
5
5
KK
M14×1.5
M16×1.5
M20×1.5
M27×2
M33×2
M42×2
M48×2
M56×2
M64×3
Rod A
A
-
28
36
45
56
63
85
-
-
B
-
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ108 f9
-
-
MM
-
φ28
φ36
φ45
φ56
φ70
φ90
-
-
OF
-
φ26
φ34
φ43
φ54
φ68
φ88
-
-
S
-
22
30
38
50
60
80
-
-
SL
-
11
14
17
21
24
Drill hole
-
-
VD
-
9
9
8
8
6
5
-
-
KK
-
M20×1.5
M27×2
M33×2
M42×2
M48×2
M64×3
-
-
Symbol
Bore
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
7
9
13
13
16
16
21
22
25
φ21.5
φ25.5
φ30
φ30
φ36.9
φ36.9
φ46.1
φ46.1
φ46.1
35
37
42
39
46
47
51
51
54
R2
R2
R2.5
R2.5
R3
R3
R4
R4
R4
56
73
74
80
93
101
117
124
130
66
83
84
90
103
111
127
134
140
45
62
75
90
114
130
165
185
205
12
18
18
17
20
20
29
28
29
φ16 f8
φ20 f8
φ25 f8
φ32 f8
φ40 f8
φ50 f8
φ63 f8
φ70 f8
φ80 f8
25
25
25
32
31
35
35
35
32
54
57
64
70
76
71
75
75
75
74
96
95
98
114
132
157
163
170
128
153
159
168
190
203
232
238
245
161
182
193
200
226
240
264
271
280
12
16
20
25
32
40
50
58
63
68
95
116
139
178
207
265
300
329
44
63
76
89
114
127
165
184
203
0
0
0
0
0
0
0
0
0
-0.62
-0.74
-0.74
-0.87
-0.87
-1.00
-1.00
-1.15
-1.15
Rc1/4
Rc3/8
Rc1/2
Rc1/2
Rc3/4
Rc3/4
Rc1
Rc1
Rc1
G1/4
G3/8
G1/2
G1/2
G3/4
G3/4
G1
G1
G1
AE BB DE E EE FF FP JR PJ PK
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
PL TL UT WF XG XH ZJ ZKTC TD
12
12
14
14
16
16
18
18
18
• Allowance of MM is f8.
Symbol
Bore
Symbol
Bore
54
With boots
Dimensional table
160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm
TC
WW
WF
Set attachment
160H-1 2 TC Bore B B Stroke - A B
Positions of the cushion valves and air ventsdepend on the cylinder bore.
Rod end thread length (A) must be longer whena lock nut is attached to the rod end. Refer to"Rod end attachment/Rod end thread lengthwith lock nut".
If the stroke is short, pay attention to preventthe cushion valve from interfering with themounting bracket.
The air vents on the rod side of the rod A typecylinder are located on the two sides neitherthe port nor the cushion valve is located.
When you want to change the length of the pro-jected rod, specify the "WF".
As for the dimensions not shown in these draw-ings, refer to the SD type (basic type).
For the mounting of switches, refer to the di-mensional drawings of "Switch set". All the con-tents other than “switch mounting dimensions”are identical.
Double-acting double rod (Rod B)
FF
AE
DE
UW
BD
ZJ+stroke
XV+1/2 stroke=PH
JR
TD
UM
TL TLTM
KK
VD
S
B
BB
A
SL
WF PLPJ+strokeFP
2-EEE 8, max.
(Length of projected cushion valve)
HL+stroke
OFMMD
A
C
B
OF
2-φ12
Drill holes in case of Rod dia. 90 mm. Port G thread type
Air vent Air vent
Cushion valve
FPWF
XW+1/2 stroke=PH
KKKK
ZK+stroke
AWF+strokeFPA
MMOF
PK+stroke
OFMM
Bore
φ32
φ40
φ50
Stroke
10
10
10
Bore
φ63
φ80
φ100
Stroke
10
10
25
Bore
φ125
φ140
φ160
Stroke
25
25
35
Minimum stroke of TC type
As for the minimum stroke of the switch set cylinder, refer to the modelcode.With boots
Distance between the covers of the double rod type cylinder is longer thanthat of the single rod type cylinder by 10 mm.
Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.
Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior
to delivery.
ChloropreneResistible
temperature
Material
80°C
Nylon tarpaulin
Semi-standardStandard
200°C
Conex
130°C
160H-116 MPa double-acting type hydraulic cylinderUnit: mm
WW
X
Rod B
Rod A
Rod B
Rod A
φ40
-
56
-
φ50
φ50
61
64
φ50
φ71
64
77
φ71
φ80
77
80
φ80
φ100
80
82
φ100
φ100
82
94
φ100
φ140
94
102
φ125
-
97
-
φ140
-
102
-
φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol
Bore
Rod B
A
18
22
28
36
45
56
63
75
85
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
B
φ30 f9
φ34 f9
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ98 f9
φ108 f9
MM
φ18
φ22
φ28
φ36
φ45
φ56
φ70
φ80
φ90
OF
φ17
φ21
φ26
φ34
φ43
φ54
φ68
φ78
φ88
S
14
17
22
30
38
50
60
70
80
SL
10
9
11
14
17
21
24
27
Drill hole
VD
10
10
9
9
8
8
6
5
5
KK
M14×1.5
M16×1.5
M20×1.5
M27×2
M33×2
M42×2
M48×2
M56×2
M64×3
Rod A
A
-
28
36
45
56
63
85
-
-
B
-
φ42 f9
φ50 f9
φ60 f9
φ72 f9
φ88 f9
φ108 f9
-
-
MM
-
φ28
φ36
φ45
φ56
φ70
φ90
-
-
OF
-
φ26
φ34
φ43
φ54
φ68
φ88
-
-
S
-
22
30
38
50
60
80
-
-
SL
-
11
14
17
21
24
Drill hole
-
-
VD
-
9
9
8
8
6
5
-
-
KK
-
M20×1.5
M27×2
M33×2
M42×2
M48×2
M64×3
-
-
Symbol
Bore
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
7
9
13
13
16
16
21
22
25
30
30
40
43
53
68
73
83
98
φ21.5
φ25.5
φ30
φ30
φ36.9
φ36.9
φ46.1
φ46.1
φ46.1
35
37
42
39
46
47
51
51
54
89
94
105
112.5
127.5
144
154.5
159.5
168
103
128
134
136
159
168
197
203
213
R2
R2
R2.5
R2.5
R3
R3
R4
R4
R4
56
73
74
80
93
101
117
124
130
66
83
84
90
103
111
127
134
140
45
62
75
90
114
130
165
185
205
12
18
18
17
20
20
29
28
29
φ16 f8
φ20 f8
φ25 f8
φ32 f8
φ40 f8
φ50 f8
φ63 f8
φ70 f8
φ80 f8
25
25
25
32
31
35
35
35
32
55
76
89
100
127
140
178
200
215
88
98.5
104
111
123.5
132.5
144.5
148
151
93
103.5
109
116
128.5
137.5
149.5
153
156
79
108
129
150
191
220
278
316
341
128
153
159
168
190
203
232
238
245
161
182
193
200
226
240
264
271
280
12
16
20
25
32
40
50
58
63
Rc1/4
Rc3/8
Rc1/2
Rc1/2
Rc3/4
Rc3/4
Rc1
Rc1
Rc1
G1/4
G3/8
G1/2
G1/2
G3/4
G3/4
G1
G1
G1
AE BB BD DE E EE FF FP HL JR MinimumPH
PJ
PK
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
PL TL TM UM UW WF XV XW ZJ ZKTD
55
76
89
100
127
140
178
200
215
0
0
0
0
0
0
0
0
0
-0.62
-0.74
-0.87
-0.87
-1.00
-1.00
-1.00
-1.00
-1.15
12
12
14
14
16
16
18
18
18
• Allowance of MM is f8.
Symbol
Bore
Symbol
Bore
56
With boots
Dimensional table
160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm
Switch set
Minimum dimension PH of switch set cylinder 160H-1R
The minimum dimension PH of the switch set cylinder is the dimensionwhen the trunnion is moved toward the rod side in case that the switchis mounted to the rod side.
160H-1R 2 SD Bore B B Stroke - A B Switch code Switch quantity
If the boots are equipped, the dimension WF is modified. Insuch a case, specify the dimension PH.
UXRY
RVRV37UX
Switch
Indicator lamp
PH
WF
57
160H-116 MPa double-acting type hydraulic cylinderUnit: mm
Dimensional table
Note) Figures on the previous page show the AX type switch (rear wiring). As for the AZ type switch (upper wiring), take intoconsideration the bending radius of cord.
The dimension UX indicates the optimum switch mounting position at the detection of the stroke end. Figures in the parentheses shown in the table above are applicable to the double rod type cylinder.
Working range and difference
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
4 - 14
11 - 18
5 - 15
11 - 20
3 - 8
6 - 13
4 - 10
1 or smaller2 or smaller
58
No contact
Working range Difference
AX1
Contact
Working range Difference
AX2Bore
mm
66
76
90
100
120
136
166
182
200
150 (155)
160 (165)
170 (175)
178.5 (183.5)
195.5 (200.5)
212 (217)
227.5 (232.5)
234.5 (239.5)
245 (250)
RY UX The minimum dimension PH
4 (9)
11 (16)
10 (15)
11 (16)
13 (18)
14 (19)
19 (24)
21 (26)
22 (27)
Bore
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
33
38
45
50
60
68
83
92
99
RVSymbol
160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm
Rod end attachment
Rod end eye (T-end)
ER
KK
Set screw
RA
ED
CE
LE
EM EF
CK AV
Rod end clevis (Y-end)
BL
CV
KK
ED
ER
RA
CELE
CL
CW
CM
CW
CK AV
Set screw
KK
Keeper plateKeeper plate
Hexagonal head boltf32 · f40 Bolt w/hexagonal hole
f50 · f63 Hexagonal head bolt
CR
ER
CE
J
LE
ED
RA
CK AV
45°
BL CL CM
CW
CV
CW
Set screw
Delivery of rod end attachment (T-end, Y-end) Set screw is not attached.Only tapping is done.
Rod end attachment
Rod end attachment
Drilled
Set screw (full dog point)
Piston rod
Piston rod
Lock nut
(1) In the case that the lock nut and rod end attachment areadditionally orderedThe rod end attachment and lock nut are temporarily as-sembled to the piston rod for delivery. Since the lock nut isnot tightened, tighten it after the position of the rod end at-tachment is adjusted. No set screw is included.
(2) In the case that only the rod end attachment is additionallyordered (without lock nut)The rod end attachment is tightened to the piston rod, and adrill hole is made on the piston rod for delivery.
If a drill hole is unnecessary, advise us.
Bore from 32 mm to 63 mm Bore from 80 mm to 160 mm
59
160H-116 MPa double-acting type hydraulic cylinderUnit: mm
Dimensional table/rod end eye (T-end)
Dimensional table/rod end clevis (Y-end)
Rod B
Part code
RTH-14-H
RTH-16-3-H
RTH-20-3-H
RTH-27-H
RTH-33-H
RTH-42-H
RTH-48-3-H
RTH-56-1-H
RTH-64-4-H
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
KK
M14×1.5
M16×1.5
M20×1.5
M27×2
M33×2
M42×2
M48×2
M56×2
M64×3
AV
21
25
31
39
48
59
66
78
88
CE
50
55
67
78
94
112
125
148
158
RA
67
72
96
107
128
162
178
204
217
Set screw
M6
M6
M6
M6
M6
M8
M10
M12
M12
Set screw
-
M6
M6
M6
M8
M10
M12
-
-
Part code
-
RTH-20-4-H
RTH-27-H
RTH-33-1-H
RTH-42-1-H
RTH-48-4-H
RTH-64-5-H
-
-
KK
-
M20×1.5
M27×2
M33×2
M42×2
M48×2
M64×3
-
-
AV
-
31
39
48
59
66
88
-
-
CE
-
67
78
94
112
135
158
-
-
RA
-
84
107
123
146
185
211
-
-
Rod A
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
16
20
30
30
40
50
60
65
70
0
0
0
0
0
0
0
0
0
-0.27
-0.33
-0.33
-0.33
-0.39
-0.39
-0.46
-0.46
-0.46
EMCK ED ER LE
φ12 H9
φ14 H9
φ20 H9
φ20 H9
φ28 H9
φ36 H9
φ45 H9
φ50 H9
φ56 H9
34
34
58
58
68
100
106
112
118
EF
25
30
40
40
50
65
75
85
100
EF
-
35
40
50
65
75
100
-
-
R17
R17
R29
R29
R34
R50
R53
R56
R59
19
19
32
32
39
54
57
63
63
Symbol
Bore
Symbol
Bore
Rod B
Part code
RYH-14-H
RYH-16-3-H
RYH-20-3-H
RYH-27-H
RYH-33-H
RYH-42-H
RYH-48-3-H
RYH-56-1-H
RYH-64-4-H
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
KK
M14×1.5
M16×1.5
M20×1.5
M27×2
M33×2
M42×2
M48×2
M56×2
M64×3
AV
21
25
31
39
48
58
68
85
95
CE
50
55
67
78
94
112
125
148
158
RA
67
72
96
107
125
155
170
198
212
Part code
-
RYH-20-4-H
RYH-27-H
RYH-33-1-H
RYH-42-1-H
RYH-48-4-H
RYH-64-5-H
-
-
KK
-
M20×1.5
M27×2
M33×2
M42×2
M48×2
M64×3
-
-
AV
-
31
39
48
59
66
90
-
-
CE
-
67
78
94
112
135
158
-
-
RA
-
84
107
123
143
178
203
-
-
Rod A
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
CK CM ED ER LE
φ12 H9/f8
φ14 H9/f8
φ20 H9/f8
φ20 H9/f8
φ28 H9/f8
φ36 H9/f8
φ45 H9/f8
φ50 H9/f8
φ56 H9/f8
34
34
58
58
65
90
100
100
110
R17
R17
R29
R29
R33
R48
R51
R55
R59
19
19
32
32
39
54
57
63
63
CWCL CVBL
8
10
15
15
20
25
30
32.5
35
32
40
60
60
80
100
120
130
140
8
8
10
10
10
13
14
18
18
CR
-
-
-
-
31
43
45
50
54
J
-
-
-
-
22
24
28
28
33
42
50
72
72
92
115
138
152
162
16
20
30
30
40
50
60
65
70
+0.29
+0.30
+0.30
+0.30
+0.31
+0.32
+0.34
+0.34
+0.36
+0.69
+0.70
+0.70
+0.70
+0.91
+0.92
+0.94
+0.94
+0.96
Set screw
M6
M6
M6
M6
M6
M8
M10
M12
M12
Set screw
-
M6
M6
M6
M8
M10
M12
-
-
Symbol
Bore
Symbol
Bore
60
160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm
Parallel pin
H B
C
d
Lock nutRod end attachment
A
The standard fitting length of the rod end attachment and piston rod isapproximately 80% of the thread diameter. When using a lock nut, it isrequired to lengthen the thread length (A) as shown in the figure above.If you order a cylinder with lock nut attached (symbol: K), the threadlength (A) is as shown in the table on the next page.
Keeper plate
Lock nut
Thread length with lock nut
BL
DC
CK
E
F
G
K
2-L
J
N
H
I
61
160H-116 MPa double-acting type hydraulic cylinderUnit: mm
Note) For the rod A type, the bore is within the range from 40 mm to 125 mm.
Note) For the rod A type, the bore is within the range from 40 mm to 125 mm.
Dimensional table/Parallel pin
Rod A, B
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
BL
42
50
72
72
92
115
138
152
162
C
4
4
5.5
5.5
5.5
7
7
10
10
CK
φ12f8
φ14f8
φ20f8
φ20f8
φ28f8
φ36f8
φ45f8
φ50f8
φ56f8
D
4
4
4.5
4.5
4.5
6
7
8
8
E
2
2
3
3
4
5
5.5
7
7
Symbol
Bore
Dimensional table/Keeper plateRod A, B Mounting
bolt
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
F
19
19
32
32
38
44
60
65
65
G
10
10
17
17
23
24
32
41
41
H
5.5
5.5
8
8
7
11
15
15
15
I
4.5
4.5
8
8
8
11
13
15
15
J
10
10
16
16
15
22
28
30
30
K
3
3
4.5
4.5
4.5
6
6
9
9
L
φ5.5
φ5.5
φ6.6
φ6.6
φ6.6
φ9
φ11
φ13
φ13
N
C2.5
C2.5
C4
C4
C4
C3
C10
C10
C10
M5
M5
M6
M6
M6
M8
M10
M12
M12
Symbol
Bore
Rod B
Parts model
LNH-14F-H
LNH-16F-1-H
LNH-20F-2-H
LNH-27F-H
LNH-33F-H
LNH-42F-1-H
LNH-48F-2-H
LNH-56F-1-H
LNH-64F-2-H
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
d
M14×1.5
M16×1.5
M20×1.5
M27×2
M33×2
M42×2
M48×2
M56×2
M64×3
B
22
24
30
41
50
65
75
85
95
C
25.4
27.7
34.6
47.3
57.7
75
86.5
98.1
110
H
11
13
16
22
26
34
38
45
51
Parts model
-
LNH-20F-2-H
LNH-27F-H
LNH-33F-H
LNH-42F-1-H
LNH-48F-2-H
LNH-64F-2-H
-
-
d
-
M20×1.5
M27×2
M33×2
M42×2
M48×2
M64×3
-
-
B
-
30
41
50
65
75
95
-
-
C
-
34.6
47.3
57.7
75
86.5
110
-
-
H
-
16
22
26
34
38
51
-
-
Rod ASymbol
Bore
Dimensional table/Lock nut
Dimensional table/A when lock nut is used (long thread)
Rod B
φ32
φ40
φ50
φ63
φ80
φ100
φ125
φ140
φ160
KK
M14×1.5
M16×1.5
M20×1.5
M27×2
M33×2
M42×2
M48×2
M56×2
M64×3
A
28
32
40
54
66
84
96
112
128
A
-
40
54
66
84
96
128
-
-
KK
-
M20×1.5
M27×2
M33×2
M42×2
M48×2
M64×3
-
-
Rod ASymbol
Bore
62
160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm
The basic dimension table (=160H-1Standard dimension)
The basic dimension table
Slight dimension change on the basis of 160H-1 series standard thread size.
A01’s basic dimension shows the original 160H-1’s standard itself. Don’t use semi-standard symbols to avoid confusion in such a case.
In case of over sized thread, the symbol should be ‘A00’ , not ‘A01’.
In case of ordering over sized thread In case of applying the standard thread size of
70/140H-8 series
On this symbol ‘A00’ the basic dimension is completely different from that of ‘A01’. ‘A00’s basic is originally based on the standard of 70/140H-8.
• bore:63mm, rod:B, ‘A00’ basic dimensions (order)160H-1R 2FA63BB300-BC-X A00(manufacturing) rod end style A=45, KM=30,
KP=1.5, W=48, fMM=f36, R=1.6, S=30
• bore:100mm, rod=B, thread size M45×1.5 other dimensions from ‘A01’ basic (order)160H-1 2CB100BR500-AB-X A00
KM-45, KP-1.5, A-56(manufacturing) rod end style A=56, KM=45,
KP=1.5, WF=35, fMM=f56, R=1.6, S=50
• bore:50mm, rod:B, thread size:M22×1.5, WF:100mm, other dimensions from the basic(order)160H-1 2CA50BB500-AB-X A00 KM-22, KP-1.5, WF-100(manufacturing) rod end style A=35, KM=22,
KP=1.5, WF=100, fMM=f28, R=1, S=24
Occasion
ex.
Note
Occasion
ex.
Note
f32
f40
f50
f63
f80
f100
f125
f140
f160
Bore
18
22
28
36
45
56
63
75
85
14
16
20
27
33
42
48
56
64
1.5
1.5
1.5
2
2
2
2
2
3
f18
f22
f28
f36
f45
f56
f70
f80
f90
f17
f21
f26
f34
f43
f54
f68
f78
f88
1
1.6
1.6
2
2
2
2
2
3
14
17
22
30
38
50
60
70
Drill hole
35
35
41
48
51
57
57
58
57
25
25
25
32
31
35
35
35
32
A KM KP MM OF R SW
(FA type)
WF
(Others)
f32
f40
f50
f63
f80
f100
f125
f140
f160
Bore
25
30
35
45
60
75
95
110
120
16
20
24
30
39
48
64
72
80
1.5
1.5
1.5
1.5
1.5
1.5
2
2
2
f18
f22
f28
f36
f45
f56
f70
f80
f90
1
1
1
1.6
1.6
1.6
2
2
2
14
19
24
30
41
50
65
75
85
35
35
41
48
51
57
57
58
57
25
25
25
32
31
35
35
35
32
A KM KP MM R S
Within the basic thread sizeOver the basic thread size, it goes for ‘A00’
Parameter KM and KP need to be specified as a pair.
Semi-standard symbols:
Optional parameters:
A01
A W WFKM KP
Parameter KM and KP need to be specified as a pair.
Semi-standard symbols:
Optional parameters:
A00
A W WFKM KP
• Dimensions indicated by Mark are fixed as our semi-standard. • You are requested to consult us if you would like to change fixed dimensions.
W
(FA type)
WF
(Others)
fOF
RWidth across flats S
KM×KP
Flat E
3
15˚
A
fMM
3
15˚
fMM
W,WF
R
Width across flats SA W,WF
Symbol A00
over sized thread
the basic size thread
A 0 1
KM×KP
Special specification at the rod end For rod size B (Please cosult us in case of ‘A rod’ or the case that doesn’t go for ‘A01’ or ‘A00’ below.)
How to order
• You can easily order following categolized items using the Semi-standard symbols and dimensional parameters. (No need to specify dimensional parameters if you would apply the basic dimensions.) Series Model number – X Semi-standard symbols Dimensional parameters
63
160H-116 MPa double-acting type hydraulic cylinder
Specified tie rod tightening torque table.(Note:Molybdenous Grease should be used.)
1. Loosen the two set screws with an Allen wrench, andmove them along with the tie rod.
2. Adjust the detecting position (for the 2-lamp type,the position that the green lamp lights up) 2 to 5 mm
(about half of the working range is appropriate) be-fore the required position that the switch indicatorlamp starts to light up (ON). Then, gently hold thetop of the switch so that the cylinder tube contactsthe detecting face of the switch, and clamp the set
screw with the appropriate clamp torque.Note) Inappropriate clamp torque may cause the off-
center of the switch position.3. The indicator lamp lights up when the switch is set to
the ON position.
4. Switches can be mounted to any of four tie rods andon the most suitable position depending on themounting space of the cylinder and wiring method.
5. Mount a switch to the most suitable position todetect the stroke end with the “Switch mounting
dimension” (dimension UX).
Setting method of switch detecting position
Adjust until the switch comes in contact with the cylinder tube.
Hold with hands.
Tie rod size (M6 and M8) : M5 set screw (clamp torque 1 to 2 N • m
Tie rod size (M12 to M27) : M6 set screw (clamp torque 2 to 3 N • m
Tie rod
M4 switch mounting screw [clamp torque 0.6 to 1 N • m]
AX Type
Fit the attachment into the middle position of the switch.Fit from the direction shown in the left figure for easier fitting.
Fix to the bracket with the M4 switch mounting screw.
Take into consideration the points shown below.We cannot be responsible for faults due to inappropri-
ate installation of the cylinder.(1) Fixed typeSD type Thread precision of tie rod: JIS 6g Tightening torque: Specified tie rod tightening torque
Bore (mm)
Tie rod thread
Tightening torque N• m
φ32
M6×1
8
φ40
M8×1
22
φ50 • 63
M12×1.25
70
φ80 • 100
M16×1.5
170
Bore (mm)
Tie rod thread
Tightening torque N• m
φ125
M22×1.5
460
φ140
M24×1.5
610
φ160
M27×2
850
Installation of cylinder
63 64
SwitchPrecautions common to all switches
Switch specifications
Precautions common to all switches
Switch selection materials
Magnetic proximity type (with contact )
Magnetic proximity type (No contact/Three-wire one-lamp type)
Magnetic proximity type (No contact/Two-wire two-lamp type)
Supply voltage, current, load capacityAvoid the voltage and current out of the specifications of the switches, and the load exceeding the contact open/close capacity.DO NOT apply AC voltage to the switches applicable to DC voltage. Application of wrong voltage or current may lead tomalfunctions, breakage, or inflammable damages of the switches.
Shutdown of power supplyPrior to wiring and connection, be sure to shut down the power supply. Otherwise, the operator may get an electric shock.
Wrong wiringPerform wiring correctly according to the colors of lead wires.If wiring is performed incorrectly, the inflammable damage or breakage of the switch will occur, even if the wrong wiring ismomentary.
No load connectionDO NOT connect the switches direct to the power supply.Be sure to connect them through load devices, such as relays and programmable controllers.If the switches are connected direct to the power supply, the switches or load devices will be damaged or inflammabledamages will occur, even if the connection is momentary.
2-wire typeswitch
( + ) Brown White
or
( – ) Blue Black
Caution
3-wire typeswitch
(Power supply) Brown Red(Output) Black or White(GND) Blue Black
Be sure to check the operation of the switchesbefore actual use.
8) Strong magnetic field Prior to the use of the switches near a strong mag-
netic field, install the magnetic shield with steelplates (install it 20 mm or more distant from thecylinders and switches).
Otherwise, the switches may work incorrectly dueto the influence of the magnetic field.
1. Selection
When selecting switches, be sure to follow the se-quences in the “Switch selection materials”.
2. Working environmental conditions
1) These products do not have explosion-protectedstructure. DO NOT use them in the places wheredangerous materials, including firing and ignitableobjects, are present.
2) Use the switches indoors only.3) Use the switches within the temperature range
shown in the specifications of the switches. In thecase of a hydraulic cylinder, the temperature of oil init may be increased depending on the workingconditions. Provide countermeasures in a hydrau-lic circuit, or install an oil cooler.
4) Use the switches within the allowable range ofvibrations and shocks shown in the specifications.
5) DO NOT use the switches in the atmosphere ofchemicals.
6) DO NOT use the switches in the places where thecylinders or switches are subjected to chips, cuttingoil, and water. Otherwise, cords may be damagedor the switches may be malfunctioned.
7) Pay close attention to approach of cylinders. When two or more switch set cylinders placed
parallel and closely are used, the switch may bemalfunctioned due to mutual magnet interference.Thus, keep one cylinder tube from the other by 50mm or more. If allowable distances are specifiedfor respective cylinder series, observe them.
9) Strong magnetic substance Keep away strong magnetic substances (such as
iron) from cylinders outside and switches. Separatethem by approx. 20 mm or more (as a guide). Forcompact cylinders, separate them by approx. 10 mmor more (KR and ZR type switches, etc.).
Otherwise, the switches may work incorrectly dueto the influence of the magnetic field.
SwitchPrecautions common to all switches68
3. Wiring
1) Prior to wiring, be sure to shut down the power sup-
ply. Otherwise, the operator may get an electric shock
during working, or the switches or load devicesmay be damaged.
2) Pay attention to avoid bending, pulling, twist of the
switch cord. Especially, provide appropriatemeasures to avoid any load applied to the end ofthe switch cord, including the fixing of the switch cordto the tie rod.
Otherwise, the cord may be damaged, causing
broken wires. Especially, any load applied to theend of the cord may lead to the damaged electriccircuit boards in the switches.
When fixing the cord to the tie rod, do not clampthe cord excessively. Otherwise, the cord may be
damaged, causing broken wires.3) The larger bending radius (twice of the cord dia. or
larger) is better for the cord. Otherwise, the cord may be damaged, causing
broken wires.
4) If the connection distance is long, fix the cord every20 cm to avoid a sag in the cord.
5) When laying the cord on the floor, protect it bycovering with metallic tubes. Otherwise, the coating of the cord may be
damaged, leading to the broken wires or short-circuit.
6) The distance between the switches and load devicesor power supply must be 10 m or shorter. Otherwise, inrush current may occur to the
switches during operation, causing the damagedswitches. For the countermeasures against inrushcurrent, refer to the “Precautions for contactprotection”.
7) DO NOT bind the cord with high-voltage cables for
other electric appliances, the power supply, nor withthe power supply cord. NEVER perform wiring nearthese cables. Otherwise, noises may enter the switch cord from
the high-voltage cables and power source, or
power supply cable, causing the malfunctions ofthe switches or load devices. It is recommendedthat the cord is protected with a shield tube.
4. Mounting
1) Tighten the switch mounting screws with the
specified clamp torque.If the clamp torque exceeds the specified torque,the switch may be damaged.If the clamp torque is smaller than the specifiedtorque, the switch may be loosened.
2) Adjust the switch position until the switch detectingposition is centered on the switch working range.
5. Maintenance and inspection
For stable working of the switches for a long period,perform maintenance and inspection of the items shown
below similarly to general electric appliances.DO NOT disassemble the switches.1) Off-center of switch mounting position and loose-
ness of mounting screws2) Working statuses of indicator lamps and load
devices3) Abnormalit ies in environmental condit ions
(vibrations, shocks, temperature, etc.)4) Attachment of metallic dusts and chips5) Presence of cutting oil and water
6) Abnormalities in wiring, wired parts, and cords.
6. Storage
1) Prior to storage, consider the storage temperature,and provide countermeasures against rusts,inferiority in cords, vibrations, and shocks.
2) Store the switches in cool and dark (–10 ~ 25°C )places.
7. Disposal
1) DO NOT put them into fire. Otherwise, poisonousgas may be generated.
2) Dispose them as nonflammable wastes.
Switch Selection materials69
Protective structure
IEC (International Electrotechnical Commission) standards (IEC529)
No detrimental influ-ence occurs even ifwater is splashedfrom any direction.
No detrimental influ-ence occurs even ifwater is injected directfrom any direction.
No ingress of water oc-curs even if water isstrongly injected directfrom any direction.
No ingress of water oc-curs even if the object issoaked in water under thespecified pressure and forthe specified period.
The object can beu s e d w i t h s u b -merged.
Splash water from all thedirections for 10 minutes.
Inject water from all the direc-tions for 15 minutes in total.
Inject water from all the direc-tions for 15 minutes in total.
Soak in 1 m from the watersurface for 30 minutes.
Individually specified.
Grade of protection fromingress of water
4
Grades
5
6
7
8
Contents of protection
Protection from splashes
Protection from water injection
Protection from strong water injection
Protection from a soak
Protection from submer-gence
IP-6 Test methods
6
Dusts proof type
Grades Contents of protection
No i ng ress o fdusts occur.
GOil proof type
Grades Contents of protection
No ingress of oildrops or splashesfrom any directionoccurs.
Grade of protection of humanbody and from solid foreignmatters
(International Protection)
JEM (The Japan Electrical Manufacturers’ Association) standards
IP-6
Grade of protectionfrom ingress of oil
Same as IEC529
Same as IEC529
Grade of protection fromingress of water
Grade of protection of human bodyand from solid foreign matters
G
SwitchSelection materials70
Switch terminologies
General comparison of contact type with no contact type
Reliability
Number of working time (durability)
Chattering
Responsibility
Vibration and shock resistance
Difference
Number of lead wires
Price
No contact
High, due to the non-presence of the mechanical contacts
Semi-eternal
No
Fast
High
Small
2 or 3
High
Contact
Low, due to the mechanical contacts
Several millions to ten millions times
Yes
Slow
Low
Large
2
Low
Items
Contact type
Power supply voltageThe voltage to actuate the switch main circuit.(3-wire no contact type)
Load voltage (working voltage)The voltage applicable to switches.(For the 3-wire no contact type, the voltage applicable
to the output part.)
Load current (working current)The current applicable to switches.(For the 3-wire no contact type, the current flowing inthe output part.)
Consumption currentThe current flowing in the switch main circuit.(3-wire no contact type)
Inner drop voltageThe voltage generated between the poles of a switch,+ and –, (for the 3-wire no contact type, between theoutput and the GND) when a switch is set to the ON
position. Thus, the voltage applied to load devices whenthe switch is set to the ON position decreasesaccording to the inner drop voltage.
Leakage currentThe current flowing between the poles of a switch,+ and –, (for the 3-wire no contact type, between the
output and the GND) when a switch is set to the OFFposition.
Working time, return timeWorking time: the time required for a switch to enter
the ON status from the OFF status aftera magnetic force reaches the levelrequired for the switch to enter the ON
status.Return time: the time required for a switch to enter
the OFF status from the ON status aftera magnetic force reaches the levelrequired for the switch to enter the OFF
status.
Response timeThis term means both of the working time and return
time. Since they are almost same in the case of the nocontact type, this term is used for indicating both of them.
Magnetic force
Switch output
Working time
Return time
High
Low
ON
OFF
Switch Selection materials
Switch output
ON
OFF
Switch output
ON
OFF
Switch output
ON
OFF
Unl
it
Unl
it
Unl
it
Unl
it
Lit
Lamp color
Working range
Lit
Lit
Unlit
Working range
Best adjustment range
Working range
Red Green Red
Max. sensitive position
Working range
Working range
Difference
Difference Working range
Max. sensitive position
Red Red
Best adjustment range (lamp color: green)
Difference
Difference
Working range
71
When mounting a switch, adjust the mounting position so that the detecting position of the switch is centered onthe working range (for the 2-lamp type, the center of the range within which the green indicator lamp remains lit).
In case of the position detection at both ends of the cylinder stroke, mount the switch at the “Most suitable settingposition of switch” (refer to the catalogue of each cylinder) to center the detecting position of the switch on theworking range.
Notes) For the max. sensitive position of each switch, refer to the dimensional drawings of each switch. For the working range and difference of each switch, refer to the catalogue of the applicable cylinder.
[ 2-lamp type ]
Types of switch indicator lamp
The max. sensitive position and working range/difference of switch
[ 1-lamp type ]
1) 1-lamp type
a) Lights with switch ONThe indicator lamp lights up when the switch de-tects the piston position to indicate that the switchenters the ON status. While the piston positionis not detected, the indicator lamp remains unlit
to indicate that the switch is in the OFF status.b) Lights with switch OFF
The indicator lamp becomes unlit when theswitch detects the piston position to indicate thatthe switch enters the ON status. While the pis-
ton position is not detected, the indicator lampremains lit to indicate that the switch is in theOFF status.
2) 2-lamp type
The indicator lamp lights up when the switch detectsthe piston position to indicate that the switch entersthe ON status. At that time, either of the red or greenindicator lamps lights up according to the detectedpiston position. The range within which the green
indicator lamp remains lit is called the best adjust-ment range.When mounting a switch, adjust the mounting posi-tion so that the detecting position of the switch iscentered on the best adjustment range.
SwitchSelection materials
A B
Piston moving direction
Working range
AC
Piston moving
direction
Difference
Reverse
direction
72
Descriptions of switch working
1) Magnetic proximity type working
The piston position is detected when the piston with a magnet equipped passes under the magnetic proximityswitch mounted on the periphery of the tube. The cylinder stroke position can be externally detected without
contact.
If the piston moves toward the direction, theswitch enters the ON status when the magnetreaches the position A .The ON status continues from when the magnetreaches the position A until it reaches the B . The
period is called the working range.
If the piston is moved toward the direction, theswitch enters the ON status when it reaches theposition A . When the piston is moved in thereverse direction, the ON status continues until itreaches the position C .
The period required for moving between the A and
C is called a difference.It occurs at the both ends of the working range.
Note) The figures above show the AX type switch.
Switch Selection materials73
Contents
The applicable shape of a switch differs depending on the cylinder series.
Small relay, programmable controller, small solenoid, etc.
Stationary voltage value, surge voltage value, stationary current value, inrush current value
Check the adaptability of electrical specifications of a switch.
The time when a load device is actuated after receiving the input from a switch
Required for detection at the intermediate stroke.
The number of working times indicating durability of the contact type differs from that of the no contact type.
The sequence circuit of a switch against the motion of a cylinder. Especially, check forthe connection in series and the connection in parallel.
Temperature, vibrations, shocks, splashing condition of cutting fluid and water, strengthof neighboring magnetic field, presence of strong magnetic substance (iron and chips),presence of power source of other electric appliances (motor, etc.)
When selecting a switch, the items below need to be decided.
1
2
Selection of cylinder
Selection of loaddevice type
Check Selection item Selection method
Check of conditions when selecting switches
Switch selection procedures
Select a cylinder, referring to the cylinder selection materials. Select appropriate switches among theswitches applicable to the selected cylinder (referring to the switch specifications of each series).
Select the type of load devices required for control, referring to the specifications of loads applicable toeach switch (IC circuit, small relay, programmable controller, small solenoid, etc.).
DC (voltage value, voltage fluctuations, current capacity)AC (voltage value, voltage fluctuations, current capacity, etc.)
Select the working voltage and working current of a switch so that the voltage value (for AC and DC) and current value during thestationary state are within the working voltage (current) range of the switch. For the contact type, select so that they do not exceed themax. open/close capacity (voltage X current).Check the adaptability to load devices, referring to the inner drop voltage value, leakage current value, consumption current value, etc.
When using induction load devices (small relay, small solenoid) or capacity load devices(cable extension of 10 m or more, condenser, programmable controller of AC input type,etc.), surge voltages and inrush current will occur when the switch is set to the ON or OFFposition. Prior to the use of them, provide the contact (output) protection (refer to the speci-fications of switches and the handling instructions of each switch).When using induction load devices, it is recommended to use the induction load devicesincorporating the protective circuit for surge voltages on the load side.
If high durability is required due to high use frequency, select the no contact type. Whenselecting, refer to the table of the comparison of the contact and no contact types.
Select referring to the table in the next page.
Check the working status of the load devices with the working time, return time, andresponse speed of the switch, and the working time of the load devices, referring to thedescriptions in the next page.
The types of 1.5 m and 5 m have been standardized (excepting cords for some switches).For details, refer to the catalogue of each cylinder.
3 Selection of powersupply to control circuit
4Selection of workingvoltage and working
current of switch
5Selection of contact(output) protective
circuit
6Selection of
contact type orno contact type
7Selection depending
on environmentalconditions
8 Check of responsespeed
9 Cord length
Items
1. Series of cylinder
2. Type of load device
3. Working voltage and working current of load device
4. Actuating voltage and actuatingcurrent, and return voltage and returncurrent of load device
5. Working time of load device (ms)
6. Cylinder working speed (mm/S)
7. Working frequency of switch (number of times/period)
8. Control system
9. Environmental conditions
SwitchSelection materials74
2) Criteria for selection in case that switches are splashed with cutting fluid or water
Conditions
Use the cutting fluid proof type switches (WR, WS types) even if cutting fluid orwater is mist, or they are splashed only several times a day.However, in the case of the use of switches in the places where are splashed withnonaqueous cutting fluid of the type 2, contact us.
DO NOT use even if momentarily.
Criteria for selection
In cutting fluid or water
When switches are splashed withcutting fluid or water always orfrequently
The places where dangerous materials, including fir-ing and ignitable objects, are present
The places where the atmosphere of chemicals, etc.is present
The places where are subjected to chips
The places where strong magnetic fields aregenerated
When strong magnetic substances (iron, etc.)approach switches or cylinder
The places where are subjected to vibrations andshocks
The places where are subjected to direct sunlight(outdoor)
Environmental conditions
1) Working temperatureUse switches within the ambient temperature range described in the specifications of each switch.
For hydraulic cylinders, oil temperature may be increased depending on the working conditions.Provide some countermeasures in the hydraulic circuit or install an air conditioner.
3) Other environmental conditions
Detectable cylinder piston speed
Notes) Refer to the materials related to the working time of load devices including relays of each manufacturer. Apply the minimum value to the working range of a switch, and apply the maximum value to the working
time of a load device.
Detectable piston speed (mm/s) = × 1000working range of switch (mm)
working time of load device (ms)
Refer to the vibration and shock resistance specifications of eachswitch.
Use only indoors.In the places where are subjected to direct sunlight, provide covers.
DO NOT use under these conditions.
Provide countermeasures referring to the recommended mountinglocations specified in the handling instructions of the switches.
When mounting the switch on the intermediate position, be sure to adjust the maximum cylinder speed to 300 mm/s or slower on account of the response speed of the load relays, etc.
If the piston speed is excessively high, the switch working time becomes shorter, although the switch works, and load devices including relays may not work.Determine the detectable cylinder piston speed, referring to the formula below.
Magnetic proximity type(with contact)AX Type Switch
With cord With connector
(Brown)
(Blue)Reed switch Reed switch
(Brown)
(Blue)
No polarity ,
Applicable hydraulic cylinder
75
(Brown)
(Blue)
Protectivecircuit
Reed switch
Series Bore
35S-1R
HQS2R
100S-1R
160S-1R
210S-1R
35Z-1R
35H-3R
f20, f25, f32, f40, f50, f63
f32, f40, f50, f63, f80, f100
f32, f40, f50, f63, f80, f100
f32, f40, f50, f63, f80
f32, f40, f50, f63, f80
f20, f25, f32
f32, f40, f50, f63, f80, f100
Series Bore
100Z-1R
100H-2R
70/140H-8R
160H-1R
f20, f25, f32
f32, f40, f50, f63, f80,
f100, f125
f32, f40, f50, f63, f80,
f100, f125, f140
f32, f40, f50, f63, f80,
f100, f125, f140, f160
Series Bore
210C-1R
70/140Y-2R
35P-3R
70/140P-8R
f40, f50, f63, f80
f32, f40, f50, f63, f80,
f100, f125
f32, f40, f50, f63, f80,
f100
f32, f40, f50, f63, f80,
f100
Notes) When using induction load devices (small relay, etc.), be sure to provide the protective circuit (SK-100). For the cord length and connector pin position of the connector type, refer to the dimensional drawings. When using the AC voltage input programmable controller as a load, select the switch with contact protective circuit.
Specifications
Load voltage range
With cord (1.5m)
With cord (5m)
With connector (AC type)
With connector (DC type)
—
AX125——
———
AX11B
——
AX11A—
AX111AX115
——
AX101AX105
——AC : 5 - 120V DC : 5 - 30V AC : 5 - 120V
1ms or less
Small relay • Programmable Controller
Cod
e
DC : 5 - 30V AC: 120 V or less DC: 30 V or less
AC : 2VA DC : 1.5W
0µA
2V (at 10mA) 3V or less (at 40mA)
10µA or less
0V
Maximum open/close capacity
Inner drop voltage
Current leak
Working time
AC : 5 - 20mA DC : 5 - 40mA
1ms or less
0µA
Return time
100 M Ω or more at 500 MV DC (between case and cord)Insulation resistance
Voltage-proof AC1500V 1 min (between case and cord)
Shock resistance
Vibration-proof
Ambient temperature
294m/s2 (Non-repetition)
Wiring method
Protective structure
Total amplitude 1.5mm, 10 - 55Hz (1 sweep, 1 min) 2 hours in X, Y, and Z directions
NoneIndicating lamp LED (red lamp lights up during ON)
Electric circuit
Applied loadIC circuit, small relay,programmablecontroller
Load current range 5 - 20mA 5 - 40mA AC: 20 mA or less DC: 40 mA or less
-10 - +100°C (at non-freezing condition)
Magnetic proximity type(with contact) AX Type Switch
Unit: mm
10
99
10
30 7 500 44.5
M12
13.5 13φ14.5
φ4
Max. sensitive position
Indicating lamp
3
4
1
2
Connector pin position
(Brown : +)
(Blue : –)
AX101 • AX111: 1500AX105 • AX115 • AX125: 5000
φ4
10
99
10
7
10 7
13.5 13
30
Max. sensitive position
Indicating lamp
76
3
4
1
2
(Brown : +) (Blue : –)
Connector pin position
Dimensional Drawing
Cord typeAX101 • AX105AX111 • AX115AX125
Connector typeAX11A • AX11B
AX11A (AC type) AX11B (DC type)
No. of connector standardsModels M12X1 screw locking• IEC 947-5-2• DIN/VDE 0660 part 208 A2• NECA (The Japan Electric Control Equipment Industry Association) 4202
Connector for FA sensor
Manufacturers
Correns Co., Ltd.
Omron Corporation
Hirose Electric Co., Ltd.
VA connectorXS2 sensor I/O connectorConnector for FA sensor
VA-4DS, VA-4DLXS2HR24
Connector series name
Applicable counter connectors
For details, refer to the catalogues of the manufacturers’products.
Magnetic proximity type(with contact)AZ Type Switch77
-10 - +100°C (at non-freezing condition)
Series Bore
35S-1R
HQS2R
100S-1R
160S-1R
210S-1R
35Z-1R
35H-3R
f20, f25, f32, f40, f50, f63
f32, f40, f50, f63, f80, f100
f32, f40, f50, f63, f80, f100
f32, f40, f50, f63, f80
f32, f40, f50, f63, f80
f20, f25, f32
f32, f40, f50, f63, f80, f100
Series Bore
100Z-1R
100H-2R
70/140H-8R
160H-1R
f20, f25, f32
f32, f40, f50, f63, f80,
f100, f125
f32, f40, f50, f63, f80,
f100, f125, f140
f32, f40, f50, f63, f80,
f100, f125, f140, f160
Series Bore
210C-1R
70/140Y-2R
35P-3R
70/140P-8R
f40, f50, f63, f80
f32, f40, f50, f63, f80,
f100, f125
f32, f40, f50, f63, f80,
f100
f32, f40, f50, f63, f80,
f100
With cord With connector
Notes) When using induction load (including a small relay) for the switch without contact protective circuit, be sure to provide theprotective circuit (SK-100) for the load.
For the cord length and connector pin position of the connector type, refer to the dimensional drawings. When using the AC voltage input programmable controller as a load, select the switch with contact protective circuit.
Specifications
Load voltage range
With cord (1.5m)
With cord (5m)
With connector (AC type)
With connector (DC type)
—
AZ125——
———
AZ11B
——
AZ11A—
AZ111AZ115
——
AZ101AZ105
——AC : 5 - 120V DC : 5 - 30V AC : 5 - 120V
1ms or less
Small relay • Programmable Controller
Cod
e
DC : 5 - 50V
AC : 2VA DC : 1.5W
0µA
2V (at 10mA) 3V or less (at 40mA)
10µA or less
0V
Maximum open/close capacity
Inner drop voltage
Current leak
Working time
AC : 5 - 20mA DC : 5 - 40mA
1ms or less
0µA
Return time
100 M Ω or more at 500 MV DC (between case and cord)Insulation resistance
Voltage-proof AC1500V 1 min (between case and cord)
Shock resistance
Vibration-proof
Ambient temperature
294m/s2 (30G) (Non-repetition)
Wiring method
Protective structure
Total amplitude 1.5mm, 10 - 55Hz (1 sweep, 1 min) 2 hours in X, Y, and Z directions
NoneIndicating lamp LED (red lamp lights up during ON)
Electric circuit
Applied loadIC circuit, small relay,programmablecontroller
Load current range 5 - 20mA 5 - 40mA
(Brown)
(Blue)Reed switch
(Brown)
(Blue)
Protectivecircuit
Reed switchReed switch
(Brown)
(Blue)
No polarity ,
AC: 120 V or less DC: 30 V or less
AC: 20 mA or less DC: 40 mA or less
Applicable hydraulic cylinder
Magnetic proximity type(with contact) AZ Type Switch
Unit: mm
9
13.5
9 10
10 30
13
20 44.5
φ4
φ14.5M12
500
Max. sensitive position
Indicating lamp
3
4
1
2
Connector pin position
(Brown : +)
(Blue : –)
13.5
13
9
9
10
10 30
φ410 7
20AZ101 • AZ111: 1500
AZ105 • AZ115 • AZ125: 5000
Max. sensitive position
Indicating lamp
3
4
1
2
(Brown : +) (Blue : –)
Connector pin position
78
AZ11A (AC type) AZ11B (DC type)
No. of connector standardsModels M12X1 screw locking• IEC 947-5-2• DIN/VDE 0660 part 208 A2• NECA (The Japan Electric Control Equipment Industry Association) 4202
Connector for FA sensor
Manufacturers
Correns Co., Ltd.
Omron Corporation
Hirose Electric Co., Ltd.
VA connectorXS2 sensor I/O connectorConnector for FA sensor
VA-4DS, VA-4DLXS2HR24
Connector series name
Applicable counter connectors
For details, refer to the catalogues of the manufacturers’products.
Dimensional Drawing
Cord typeAZ101 • AZ105AZ111 • AZ115AZ125
Connector typeAZ11A • AZ11B
Magnetic proximity type(No contact/Three-wire one-lamp type)AX Type Switch
Rear wiringDC : 5 - 30V
DC : 30 V or lessMax. 200mA (NPN open collector output)
Max. 15mAAt 200 mA, 0.6 V max.At 30 V DC, 10µA max.
1 ms or shorter1 ms or shorter
100 MΩ or more at 500 MV DC (between case and cord)AC 1500 V, 1 min (between case and cord)
490m/s2 (Non-repetition)Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions
-10°C to +70°C (at non-freezing condition)0.3 mm2 3-core Outer diameter 4 mm Oil-proof cabtyre cord
IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type)Equipped
LED (red lamp lights up during ON)
Specifications
Wiring directionPower supply voltage rangeLoad voltage rangeLoad currentConsumption currentInner drop voltageLeak currentWorking timeReturn timeInsulation resistanceVoltage-proofShock resistanceVibration-proofAmbient temperatureWiring methodProtective structureProtective circuitIndicating lamp
Electric circuit
Applied load
With cord (1.5m)With cord (5m)
AX221AX225
IC circuit, small relay, programmable controller
Cod
e
With cord
LED
Transistor
Output (OUT, black)
GND (-, blue)
Power supply (+, brown)
Sw
itch
mai
n ci
rcui
t
79
Series Bore
35S-1R
HQS2R
100S-1R
160S-1R
210S-1R
35Z-1R
35H-3R
f20, f25, f32, f40, f50, f63
f32, f40, f50, f63, f80, f100
f32, f40, f50, f63, f80, f100
f32, f40, f50, f63, f80
f32, f40, f50, f63, f80
f20, f25, f32
f32, f40, f50, f63, f80, f100
Series Bore
100Z-1R
100H-2R
70/140H-8R
160H-1R
f20, f25, f32
f32, f40, f50, f63, f80,
f100, f125
f32, f40, f50, f63, f80,
f100, f125, f140
f32, f40, f50, f63, f80,
f100, f125, f140, f160
Series Bore
210C-1R
70/140Y-2R
35P-3R
70/140P-8R
f40, f50, f63, f80
f32, f40, f50, f63, f80,
f100, f125
f32, f40, f50, f63, f80,
f100
f32, f40, f50, f63, f80,
f100, f125
Applicable hydraulic cylinder
Magnetic proximity type(No contact/Three-wire one-lamp type) AX Type Switch
Unit: mm
AX201: 1500AX205: 5000
φ4
10
99
10
7
10 7
13.5 13
30
Max. sensitive position
Indicating lamp
80
Dimensional Drawing
Cord typeAX221 • AX225
Magnetic proximity type(No contact/Two-wire one-lamp type)AX Type Switch
DC : 5 - 30VDC : 5 - 40 mA
3 V or less (at 40 mA)0.7 mA or less1 ms or shorter1 ms or shorter
100 MΩ or more at 500 MV DC (between case and cord)AC 1500 V, 1 min. (between case and cord)
490m/s2 (Non-repetition)Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions
-10°C to +70°C (at non-freezing condition)0.3 mm2 2-core Outer diameter 4 mm Oil-proof cabtyre cord
IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type)\Equipped
LED (red lamp lights up during ON)
With cord With connector
Wiring directionLoad voltage rangeLoad current rangeInner drop voltageLeak currentWorking timeReturn timeInsulation resistanceVoltage-proofShock resistanceVibration-proofAmbient temperatureWiring methodProtective structureContact protective circuitIndicating lamp
Magnetic proximity type(No contact/Two-wire one-lamp type) AX Type Switch
Unit: mm
10
99
10
30 7 500 44.5
M12
13.5 13φ14.5
φ4
Max. sensitive position
Indicating lamp
3
4
1
2
Connector pin position
(Brown : +)
(Blue : –)
AX201: 1500AX205: 5000
φ4
10
99
10
7
10 7
13.5 13
30
Max. sensitive position
Indicating lamp
82
AX20B (DC type)
No. of connector standardsModels M12X1 screw locking• IEC 947-5-2• DIN/VDE 0660 part 208 A2• NECA (The Japan Electric Control Equipment Industry Association) 4202
Connector for FA sensor
Manufacturers
Correns Co., Ltd.
Omron Corporation
Hirose Electric Co., Ltd.
VA connectorXS2 sensor I/O connectorConnector for FA sensor
VA-4DS, VA-4DLXS2HR24
Connector series name
Applicable counter connectors
For details, refer to the catalogues of the manufacturers’products.
Dimensional Drawing
Cord typeAX201 • AX205
Connector typeAX20B
Magnetic proximity type(No contact/Two-wire one-lamp type)AZ Type Switch
With cord With connector
Switch main circuit
LED Transistor
Output (Brown)
GND (Blue)
83
DC : 5 - 30VDC : 5 - 40 mA
3 V or less (at 40 mA)0.7 mA or less1 ms or shorter1 ms or shorter
100 MΩ or more at 500 MV DC (between case and cord)AC 1500 V, 1 min. (between case and cord)
490m/s2 (Non-repetition)Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions
-10°C to +70°C (at non-freezing condition)0.3 mm2 2-core Outer diameter 4 mm Oil-proof cabtyre cord
IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type)Equipped
LED (red lamp lights up during ON)
Wiring directionLoad voltage rangeLoad current rangeInner drop voltageLeak currentWorking timeReturn timeInsulation resistanceVoltage-proofShock resistanceVibration-proofAmbient temperatureWiring methodProtective structureContact protective circuitIndicating lamp
Magnetic proximity type(No contact/Two-wire one-lamp type) AZ Type Switch
Unit: mm
9
13.5
9 10
10 30
13
20 44.5
φ4
φ14.5M12
500
Max. sensitive position
Indicating lamp
3
4
1
2
Connector pin position
(Brown : +)
(Blue : –)
13.5
13
9
9
10
10 30
φ410 7
20AZ201: 1500AZ205: 5000
Max. sensitive position
Indicating lamp
84
AZ20B (DC type)
No. of connector standardsModels M12X1 screw locking• IEC 947-5-2• DIN/VDE 0660 part 208 A2• NECA (The Japan Electric Control Equipment Industry Association) 4202
Connector for FA sensor
Manufacturers
Correns Co., Ltd.
Omron Corporation
Hirose Electric Co., Ltd.
VA connectorXS2 sensor I/O connectorConnector for FA sensor
VA-4DS, VA-4DLXS2HR24
Connector series name
Applicable counter connectors
For details, refer to the catalogues of the manufacturers’products.
Dimensional Drawing
Cord typeAZ201 • AZ205
Connector typeAZ20B
Magnetic proximity type(No contact/Two-wire two-lamp type)AX Type Switch
Specifications
With cord With connector
Wiring directionLoad voltage rangeLoad current rangeInner drop voltageLeak currentWorking timeReturn timeInsulation resistanceVoltage-proofShock resistanceVibration-proofAmbient temperatureWiring methodProtective structureContact protective circuitIndicating lamp
Electric circuit
Applied load
With cord (1.5m)With cord (5m)
With connector
AX211
AX215AX21C
AX21DRear wiring
Small relay, programmable controller
DC : 5 - 30VDC : 5 - 40 mA
3 V or less (at 40 mA)0.7 mA or less1 ms or shorter1 ms or shorter
100 MΩ or more at 500 MV DC (between case and cord)AC 1500 V, 1 min. (between case and cord)
490m/s2 (Non-repetition)Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions
-10°C to +70°C (at non-freezing condition)0.3 mm2 2-core Outer diameter 4 mm Oil-proof cabtyre cord
IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type)Equipped
Working position: Red/green LED lights up Most suitable position: Green LED lights up
LED
Switch main circuit
Transistor
Output (Brown)
GND (Blue)
Best adjustment range
Max. sensitive positionWorking range
OFF
ON
Red RedGreen
LED indicating style (Two-wire, two-lamp type)
Note) AX211CE, AX215CE, and AX21BCE confirming to CE standards are also available.
85
Applicable hydraulic cylinder
Cod
e
Series Bore
35S-1R
HQS2R
100S-1R
160S-1R
210S-1R
35Z-1R
35H-3R
f20, f25, f32, f40, f50, f63
f32, f40, f50, f63, f80, f100
f32, f40, f50, f63, f80, f100
f32, f40, f50, f63, f80
f32, f40, f50, f63, f80
f20, f25, f32
f32, f40, f50, f63, f80, f100
Series Bore
100Z-1R
100H-2R
70/140H-8R
160H-1R
f20, f25, f32
f32, f40, f50, f63, f80,
f100, f125
f32, f40, f50, f63, f80,
f100, f125, f140
f32, f40, f50, f63, f80,
f100, f125, f140, f160
Series Bore
210C-1R
70/140Y-2R
35P-3R
70/140P-8R
f40, f50, f63, f80
f32, f40, f50, f63, f80,
f100, f125
f32, f40, f50, f63, f80,
f100
f32, f40, f50, f63, f80,
f100
Magnetic proximity type(No contact/Two-wire two-lamp type) AX Type Switch
Unit: mm
10
99
10
30 7 44.5
M12
13.5 13φ14.5
φ4
AX21C: 500AX21D: 1000
Max. sensitive position
Indicating lamp
3
4
1
2
(Brown : +)(Blue : –)
Connector pin position
AX211: 1500AX215: 5000
φ4
10
99
10
7
10 7
13.5 13
30
Max. sensitive position
Indicating lamp
86
AX21C . AX21D (DC type)
As for the connector pin layout conforming to the IEC standards (1:+4:-), contact us. AX21B conforming to TMS standards is also available.
Manufacturers
Correns Co., Ltd.
Omron Corporation
Hirose Electric Co., Ltd.
VA connectorXS2 sensor I/O connectorConnector for FA sensor
VA-4DS, VA-4DLXS2HR24
Connector series name
Applicable counter connectors
For details, refer to the catalogues of the manufacturers’products.
Dimensional Drawing
Cord typeAX211 • AX215
Connector typeAX21C • AX21D
TMS standards conforming type
Magnetic proximity type(No contact/Two-wire two-lamp type)AZ Type Switch87
Specifications
With cord With connector
Wiring directionLoad voltage rangeLoad current rangeInner drop voltageLeak currentWorking timeReturn timeInsulation resistanceVoltage-proofShock resistanceVibration-proofAmbient temperatureWiring methodProtective structureContact protective circuitIndicating lamp
Electric circuit
Applied load
With cord (1.5m)With cord (5m)
With connector
AZ211
AZ215AZ21C
AZ21DUpper wiring
Small relay, programmable controller
DC : 5 - 30VDC : 5 - 40 mA
3 V or less (at 40 mA)0.7 mA or less1 ms or shorter1 ms or shorter
100 MΩ or more at 500 MV DC (between case and cord)AC 1500 V, 1 min. (between case and cord)
490m/s2 (Non-repetition)Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions
-10°C to +70°C (at non-freezing condition)0.3 mm2 2-core Outer diameter 4 mm Outer diameter Oil-proof cabtyre cord
IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type)Equipped
Working position: Red/green LED lights up Most suitable position: Green LED lights up
LED indicating style(Two-wire, two-lamp type)
Applicable hydraulic cylinder
Cod
e
LED
Switch main circuit
Transistor
Output (Brown)
GND (Blue)
Best adjustment range
Max. sensitive positionWorking range
OFF
ON
Red RedGreen
Series Bore
35S-1R
HQS2R
100S-1R
160S-1R
210S-1R
35Z-1R
35H-3R
f20, f25, f32, f40, f50, f63
f32, f40, f50, f63, f80, f100
f32, f40, f50, f63, f80, f100
f32, f40, f50, f63, f80
f32, f40, f50, f63, f80
f20, f25, f32
f32, f40, f50, f63, f80, f100
Series Bore
100Z-1R
100H-2R
70/140H-8R
160H-1R
f20, f25, f32
f32, f40, f50, f63, f80,
f100, f125
f32, f40, f50, f63, f80,
f100, f125, f140
f32, f40, f50, f63, f80,
f100, f125, f140, f160
Series Bore
210C-1R
70/140Y-2R
35P-3R
70/140P-8R
f40, f50, f63, f80
f32, f40, f50, f63, f80,
f100, f125
f32, f40, f50, f63, f80,
f100
f32, f40, f50, f63, f80,
f100
Magnetic proximity type(No contact/Two-wire two-lamp type) AZ Type Switch
Unit: mm
9
13.5
9 10
10 30
13
20 44.5
φ4
φ14.5M12
AZ21C: 500AZ21D: 1000
Max. sensitive position
Indicating lamp
13.5
13
9
9
10
10 30
φ410 7
20AZ211: 1500AZ215: 5000
Max. sensitive position
Indicating lamp
88
3
4
1
2
(Brown : +)(Blue : –)
Connector pin position
AZ21C . AX21D (DC type)
Manufacturers
Correns Co., Ltd.
Omron Corporation
Hirose Electric Co., Ltd.
VA connectorXS2 sensor I/O connectorConnector for FA sensor
VA-4DS, VA-4DLXS2HR24
Connector series name
Applicable counter connectors
For details, refer to the catalogues of the manufacturers’products.
Dimensional Drawing
Cord typeAZ211 • AZ215
Connector typeAZ21C • AZ21D
TMS standards conforming type
160H-1 16 MPa double-acting type hydraulic cylinder89
Switch type
BrackettypeNo contactContactNo contactContact
BoreSwitch typeAssy type Switch single unit type
R32
R33
R35
R36
R37
R38
R39
R32
R33
R35
R36
R37
R38
R39
R32AX2
R33AX2
R35AX2
R36AX2
R37AX2
R38AZ2
R39AZ2
R32AZ2
R33AZ2
R35AZ2
R36AZ2
R37AZ2
R38AZ2
R39AZ2
R32AX1
R33AX1
R35AX1
R36AX1
R37AX1
R38AZ1
R39AZ1
R32AZ1
R33AZ1
R35AZ1
R36AZ1
R37AZ1
R38AZ1
R39AZ1
φ32
φ40
φ50 • φ63
φ80 • φ100
φ125
φ140
φ160
φ32
φ40
φ50 • φ63
φ80 • φ100
φ125
φ140
φ160
AX type
(Cord rear wiring)AX1
Switch list
AX2
Switch bracket assembly model code Code for order of switches and bracket
assemblies Code for order of
bracket bands
AZ type
(Cord upper wiring)AZ1 AZ2
Bracket band symbol
R32AX111
Switch type
AX111R32
Bracket band symbol
Code for order ofswitches
No contact 2-wire, 1-lamp typeCord rear wiringBE : AX201 (with 1.5 m cord)BF : AX205 (with 5 m cord)Cord upper wiringBM : AZ201 (with 1.5 m cord)BN : AZ205 (with 5 m cord) 2-wire, 2-lamp typeCord rear wiringCE : AX211 (with 1.5 m cord)CF : AX215 (with 5 m cord)CH : AX21C (connector type/with 0.5 m cord)CJ : AX21D (connector type/with 1.5 m cord)Cord upper wiringCM : AZ211 (with 1.5 m cord)CN : AZ215 (with 5 m cord)
Symbol/code for order of switches Contact
Cord rear wiringAF : AX101 (with 1.5 m cord)AG : AX105 (with 5 m cord)AH : AX111 (with 1.5 m cord)AJ : AX115 (with 5 m cord)AE : AX125 (with 5 m cord/no lamp)AK : AX11A (connector type/AC)AL : AX11B (connector type/DC)Cord upper wiringAP : AZ101 (with 1.5 m cord)AR : AZ105 (with 5 m cord)AS : AZ111 (with 1.5 m cord)AT : AZ115 (with 5 m cord)AN : AZ125 (with 5 m cord/no lamp)AU : AZ11A (connector type/AC)AW : AZ11B (connector type/DC)
CE standard No contact
General purpose type• 2-wire, 2-lamp typeCord rear wiringCT: AX211CE (with 1.5 m cord)CU: AX215CE (with 5 m cord)CV: AX21B (connector type/DC)Cord upper wiringCW: AZ211CE (with 1.5 m cord)CX: AZ215CE (with 5 m cord)CY: AZ21B (connector type/DC)
List of seals
160H-1 16 MPa double-acting type hydraulic cylinder84
1 Nitrile rubber type (Rod B)/160H-1
S-7 and S-12.5 are made of hydrogenated nitrile rubber with hardness of 70. S-16 and S-20 are made of the same with hardnessof 90.Other O-rings conform to JIS B 2401-1A.
Nominal packing models are subject to change.
Parts name Material Q’ty φ32 φ40 φ50 φ63 φ80
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
2
1
1
2
1
1
1
2
1 set
OUHR32×25×5
IUH18×25×5
LBH18×24V3.5×4.5
TT-32
S-12.5
S-15
P-21
CX-8H
OUHR40×32×5.4
IUH22×29×5
LBH22×28×3.5×4.5
TT-40
S-16
P-18
G-25
CX-12H
OUHR50×42×5.4
IUH28×36×5.4
LBH28×36×4.5×6
TT-50
S-20
P-22
G-30
CX-12H
OUHR63×55×5.4
IUH36×44×5.4
LBH36×44×4.5×6
TT-63
G-25
G-30
G-40
CX-12H
OUHR80×70×6.5
IUH45×53×5.4
LBH45×53×4.5×6
TT-80
G-30
S-38
G-50
CX-14H
RH1/PKS1-032B
RH1/PKS1-040B
RH1/PKS1-050B
RH1/PKS1-063B
RH1/PKS1-080B
Parts name Material Q’ty φ100 φ125 φ140 φ160
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal
O-ring for cushion valve
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Hydrogenated nitrile rubber
2
1
1
2
1
1
1
2
2
1 set
OUHR100×90×6.5
IUH56×66×6.5
LBH56×66×5×6.5
TT-100
G-40
S-56
G-65
CX-14H
-
OUHR125×110×9.6
IUH70×80×6.5
LBH70×80×5×6.5
TT-125
G-50
G-65
G-80
CR-18H
S-7
OUHR140×125×9.6
IUH80×90×6.5
LBH80×90×5×6.5
TT-140
G-60
G-75
G-90
CR-18H
S-7
OUHR160×145×9.6
IUH90×100×6.5
LBH90×100×5×6.5
TT-160
G-70
G-85
G-100
CR-18H
S-7
RH1/PKS1-100B
RH1/PKS1-125B
RH1/PKS1-140B
RH1/PKS1-160B
Pac
king
set
Double acting single rod cylinder
91
List of seals
160H-116 MPa double-acting type hydraulic cylinder
Parts name Material Q'ty φ32 φ40 φ50 φ63 φ80
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
O-ring for piston
Valve seal
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
2
1
1
2
1 Note 1)
1
1
1
2
1 set
OUHR32×25×5
IUH18×25×5
LBH18×24×3.5×4.5
TT-32
P-15
S-15
P-21
-
CX-8H
OUHR40×32×5.4
IUH22×29×5
LBH22×28×3.5×4.5
TT-40
S-16
P-18
G-25
-
CX-12H
OUHR50×42×5.4
IUH28×36×5.4
LBH28×36×4.5×6
TT-50
P-22
P-22
G-30
-
CX-12H
OUHR63×55×5.4
IUH36×44×5.4
LBH36×44×4.5×6
TT-63
G-30
G-30
G-40
-
CX-12H
OUHR80×70×6.5
IUH45×53×5.4
LBH45×53×4.5×6
TT-80
G-30
S-38
G-50
G-45
CX-14H
RH1R/PKS1-032B
RH1R/PKS1-040B
RH1R/PKS1-050B
RH1R/PKS1-063B
RH1R/PKS1-080B
Pac
king
set
Double acting single rod cylinder
φ100 φ125 φ140 φ160
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
O-ring for piston
Valve seal
O-ring for cushion valve
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Hydrogenated nitrile rubber
2
1
1
2
1
1
1
1
2
2
1 set
OUHR100×90×6.5
IUH56×66×6.5
LBH56×66×5×6.5
TT-100
G-40
S-56
G-65
G-65
CX-14H
-
OUHR125×110×9.6
IUH70×80×6.5
LBH70×80×5×6.5
TT-125
G-50
G-65
G-80
G-85
CR-18H
S-7
OUHR140×125×9.6
IUH80×90×6.5
LBH80×90×5×6.5
TT-140
G-60
G-75
G-90
G-95
CR-18H
S-7
OUHR160×145×9.6
IUH90×100×6.5
LBH90×100×5×6.5
TT-160
G-70
G-85
G-100
G-110
CR-18H
S-7
RH1R/PKS1-100B
RH1R/PKS1-125B
RH1R/PKS1-140B
RH1R/PKS1-160B
Parts name Material Q’ty
Pac
king
set
Double acting single rod cylinder
Note 1) Quantity of the O-rings for piston rod with a bore 40 mm is two. S-7 is made of hydrogenated nitrile rubber with hardness of 70. S-16 is made of the same with hardness of 90.
Other O-rings conform to JIS B 2401-1A. Nominal packing models are subject to change.
92
1 Nitrile rubber type (Rod B)/160H-1R
List of seals
160H-1 16 MPa double-acting type hydraulic cylinder86
2 Urethane rubber type (Rod B)/160H-1, 160H-1R
Parts name Material Q’ty φ32 φ40 φ50 φ63 φ80
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal
Urethane rubber + Nitrile rubber
Urethane rubber
Urethane rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
1
1
1
2
1
1
1
2
1 set
KR003200701
B31826P5008
AY1080P5008
TT-32
S-12.5
S-15
P-21
CX-8H
KR304000701
B32229P5008
AY2020P5008
TT-40
S-16
P-18
G-25
CX-12H
KR005000701
B32836P5008
AY2080P5008
TT-50
S-20
P-22
G-30
CX-12H
KR006300701
B33644P5008
AY3060P5008
TT-63
G-25
G-30
G-40
CX-12H
KR408000701
B34050P5008
AY4045P5008
TT-80
G-30
S-38
G-50
CX-14H
RH1/PKS2-032B
RH1/PKS2-040B
RH1/PKS2-050B
RH1/PKS2-063B
RH1/PKS2-080B
Pac
king
set
Double acting single rod cylinder
Q’ty φ100 φ125 φ140 φ160
1
1
1
2
1
1
1
2
2
1 set
KR010000701
B35666P5008
AY5060P5008
TT-100
G-40
S-56
G-65
CX-14H
-
KR012500701
B37079P5008
AY7000P5008
TT-125
G-50
G-65
G-80
CR-18H
S-7
KR214000701
B38075P5008
AY8030P5008
TT-140
G-60
G-75
G-90
CR-18H
S-7
KR016000701
B39001P5008
AY9000P5008
TT-160
G-70
G-85
G-100
CR-18H
S-7
RH1/PKS2-100B
RH1/PKS2-125B
RH1/PKS2-140B
RH1/PKS2-160B
Parts name Material
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal
O-ring for cushion valve
Urethane rubber + Nitrile rubber
Urethane rubber
Urethane rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
S-7 and S-12.5 are made of hydrogenated nitrile rubber with hardness of 70. S-16 and S-20 are made of the same with hardnessof 90.Other O-rings conform to JIS B 2401-1A.
Nominal packing models are subject to change.
93
160H-116 MPa double-acting type hydraulic cylinder
φ32 φ40 φ50 φ63 φ80
2
1
1
2
1
1
1
2
1 set
OUHR32×25×5
IUH18×25×5
LBH18×24×3.5×4.5
TT-32
S-12.5
S-15
P-21
CX-8H
OUHR40×32×5.4
IUH22×29×5
LBH22×28×3.5×4.5
TT-40
S-16
P-18
G-25
CX-12H
OUHR50×42×5.4
IUH28×36×5.4
LBH28×36×4.5×6
TT-50
S-20
P-22
G-30
CX-12H
OUHR63×55×5.4
IUH36×44×5.4
LBH36×44×4.5×6
TT-63
G-25
G-30
G-40
CX-12H
OUHR80×70×6.5
IUH45×53×5.4
LBH45×53×4.5×6
TT-80
G-30
S-38
G-50
CX-14H
RH1/PKS6-032B
RH1/PKS6-040B
RH1/PKS6-050B
RH1/PKS6-063B
RH1/PKS6-080B
Parts name Material Q’ty
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
Hardness of S-7 and S-12.5 is 70. The same of other O-rings is 90. Nominal packing models are subject to change.
φ100 φ125 φ140 φ160
2
1
1
2
1
1
1
2
2
1 set
OUHR100×90×6.5
IUH56×66×6.5
LBH56×66×5×6.5
TT-100
G-40
S-56
G-65
CX-14H
-
OUHR125×110×9.6
IUH70×80×6.5
LBH70×80×5×6.5
TT-125
G-50
G-65
G-80
CR-18H
S-7
OUHR140×125×9.6
IUH80×90×6.5
LBH80×90×5×6.5
TT-140
G-60
G-75
G-90
CR-18H
S-7
OUHR160×145×9.6
IUH90×100×6.5
LBH90×100×5×6.5
TT-160
G-70
G-85
G-100
CR-18H
S-7
RH1/PKS6-100B
RH1/PKS6-125B
RH1/PKS6-140B
RH1/PKS6-160B
Parts name Material Q’ty
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal
O-ring for cushion valve
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
94
6 Hydrogenated nitrile rubber type (Rod B)/160H-1
List of seals
160H-1 16 MPa double-acting type hydraulic cylinder
φ32 φ40 φ50 φ63 φ80
2
1
1
2
1 Note 1
1
1
1
2
1 set
OUHR32×25×5
IUH18×25×5
LBH18×24×3.5×4.5
TT-32
P-15
S-15
P-21
-
CX-8H
OUHR40×32×5.4
IUH22×29×5
LBH22×28×3.5×4.5
TT-40
S-16
P-18
G-25
-
CX-12H
OUHR50×42×5.4
IUH28×36×5.4
LBH28×36×4.5×6
TT-50
P-22
P-22
G-30
-
CX-12H
OUHR63×55×5.4
IUH36×44×5.4
LBH36×44×4.5×6
TT-63
G-30
G-30
G-40
-
CX-12H
OUHR80×70×6.5
IUH45×53×5.4
LBH45×53×4.5×6
TT-80
G-30
S-38
G-50
G-45
CX-14H
RH1R/PKS6-032B
RH1R/PKS6-040B
RH1R/PKS6-050B
RH1R/PKS6-063B
RH1R/PKS6-080B
Parts name Material Q’ty
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for cushion valve
O-ring for piston
Valve seal
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
φ100 φ125 φ140 φ160
2
1
1
2
1
1
1
1
2
2
1 set
OUHR100×90×6.5
IUH56×66×6.5
LBH56×66×5×6.5
TT-100
G-40
S-56
G-65
G-65
CX-14H
-
OUHR125×110×9.6
IUH70×80×6.5
LBH70×80×5×6.5
TT-125
G-50
G-65
G-80
G-85
CR-18H
S-7
OUHR140×125×9.6
IUH80×90×6.5
LBH80×90×5×6.5
TT-140
G-60
G-75
G-90
G-95
CR-18H
S-7
OUHR160×145×9.6
IUH90×100×6.5
LBH90×100×5×6.5
TT-160
G-70
G-85
G-100
G-110
CR-18H
S-7
RH1R/PKS6-100B
RH1R/PKS6-125B
RH1R/PKS6-140B
RH1R/PKS6-160B
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
O-ring for piston
Valve seal
O-ring for cushion valve
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Parts name Material Q’ty
Pac
king
set
Double acting single rod cylinder
Note 1) Quantity of the O-rings for piston rod with a bore 40 mm is two. Hardness of S-7 is 70. The same of other O-rings is 90. Nominal packing models are subject to change.
95
6 Hydrogenated nitrile rubber type (Rod B)/160H-1R
160H-116 MPa double-acting type hydraulic cylinder
S-7 and S-12.5 are made of hydrogenated nitrile rubber with hardness of 70. S-16 and S-20 are made of the same with hardnessof 90.Other O-rings conform to JIS B 2401-1A.
Nominal packing models are subject to change.
96
8 Combined seal type (Rod B)/160H-1, 160H-1R
160H-1 16 MPa double-acting type hydraulic cylinder
Q’ty φ40 φ50 φ63 φ80
2
1
1
2
1
1
1
3
1
1 set
OUHR40×32×5.4
IUH28×36×5.4
LBH28×36×4.5×6
TT-40
S-16
S-22.4
G-30
CX-8H
CX-12H
RH1/PKS1-040A
OUHR50×42×5.4
IUH36×44×5.4
LBH36×44×4.5×6
TT-50
S-20
S-28
G-40
CX-12H
CX-12H
RH1/PKS1-050A
OUHR63×55×5.4
IUH45×53×5.4
LBH45×53×4.5×6
TT-63
G-25
S-35.5
G-50
CX-12H
CX-12H
RH1/PKS1-063A
OUHR80×70×6.5
IUH56×66×6.5
LBH56×66×5×6.5
TT-80
G-30
S-45
G-65
CX-14H
CX-14H
RH1/PKS1-080A
Parts name Material
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal (for rod side)
Valve seal (for head side)
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
φ100 φ125
2
1
1
2
1
1
1
3
1
2
1 set
OUHR100×90×6.5
IUH70×80×6.5
LBH70×80×5×6.5
TT-100
G-40
S-56
G-80
CX-14H
CX-14H
-
OUHR125×110×9.6
IUH90×100×6.5
LBH90×100×5×6.5
TT-125
G-50
G-65
G-100
CR-18H
CR-18H
S-7
RH1/PKS1-100A
RH1/PKS1-125A
Parts name Material Q’ty
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal (for rod side)
Valve seal (for head side)
O-ring for cushion valve
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
S-7 is made of hydrogenated nitrile rubber with hardness of 70. S-16 and S-20 are made of the same with hardness of 90.Other O-rings conform to JIS B 2401-1A.
Nominal packing models are subject to change.
97
1 Nitrile rubber type (Rod A)/160H-1
160H-116 MPa double-acting type hydraulic cylinder
Q’ty φ40 φ50 φ63 φ80
2
1
1
2
1 Note 1
1
1
1
3
1
1 set
OUHR40×32×5.4
IUH28×36×5.4
LBH28×36×4.5×6
TT-40
S-16
S-22.4
G-30
-
CX-8H
CX-12H
RH1R/PKS1-040A
OUHR50×42×5.4
IUH36×44×5.4
LBH36×44×4.5×6
TT-50
P-22
S-28
G-40
-
CX-12H
CX-12H
RH1R/PKS1-050A
OUHR63×55×5.4
IUH45×53×5.4
LBH45×53×4.5×6
TT-63
G-30
S-35.5
G-50
-
CX-12H
CX-12H
RH1R/PKS1-063A
OUHR80×70×6.5
IUH56×66×6.5
LBH56×66×5×6.5
TT-80
G-30
S-45
G-65
G-45
CX-14H
CX-14H
RH1R/PKS1-080A
Parts name Material
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
O-ring for piston
Valve seal (for rod side)
Valve seal (for head side)
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
φ100 φ125
2
1
1
2
1
1
1
1
3
1
2
1 set
OUHR100×90×6.5
IUH70×80×6.5
LBH70×80×5×6.5
TT-100
G-40
S-56
G-80
G-65
CX-14H
CX-14H
-
OUHR125×110×9.6
IUH90×100×6.5
LBH90×100×5×6.5
TT-125
G-50
G-65
G-100
G-85
CR-18H
CR-18H
S-7
RH1R/PKS1-100A
RH1R/PKS1-125A
Parts name Material Q’ty
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
O-ring for piston
Valve seal (for rod side)
Valve seal (for head side)
O-ring for cushion valve
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
Note 1) Quantity of the O-rings for piston rod with a bore 40 mm is two. S-7 is made of hydrogenated nitrile rubber with hardness of 70. S-16 is made of the same with hardness of 90.
Other O-rings conform to JIS B 2401-1A. Nominal packing models are subject to change.
98
List of seals
1 Nitrile rubber type (Rod A)/160H-1R
160H-1 16 MPa double-acting type hydraulic cylinder
φ40 φ50 φ63 φ80
1
1
1
2
1
1
1
3
1
1 set
KR304000701
B32836P5008
AY2080P5008
TT-40
S-16
S-22.4
G-30
CX-8H
CX-12H
RH1/PKS2-040A
KR005000701
B33644P5008
AY3060P5008
TT-50
S-20
S-28
G-40
CX-12H
CX-12H
RH1/PKS2-050A
KR006300701
B34050P5008
AY4045P5008
TT-63
G-25
S-35.5
G-50
CX-12H
CX-12H
RH1/PKS2-063A
KR408000701
B35666P5008
AY5060P5008
TT-80
G-30
S-45
G-65
CX-14H
CX-14H
RH1/PKS2-080A
Parts name Material Q’ty
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal (for rod side)
Valve seal (for head side)
Urethane rubber + Nitrile rubber
Urethane rubber
Urethane rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
φ100 φ125
1
1
1
2
1
1
1
3
1
2
1 set
KR010000701
B37079P5008
AY7000P5008
TT-100
G-40
S-56
G-80
CX-14H
CX-14H
-
KR012500701
B39001P5008
AY9000P5008
TT-125
G-50
G-65
G-100
CR-18H
CR-18H
S-7
RH1/PKS2-100A
RH1/PKS2-125A
Parts name Material Q’ty
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal (for rod side)
Valve seal (for head side)
O-ring for cushion valve
Urethane rubber + Nitrile rubber
Urethane rubber
Urethane rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
S-7 is made of hydrogenated nitrile rubber with hardness of 70. S-16 and S-20 are made of the same with hardness of 90.Other O-rings conform to JIS B 2401-1A.
Nominal packing models are subject to change.
99
2 Urethane rubber type (Rod A)/160H-1, 160H-1R
160H-116 MPa double-acting type hydraulic cylinder
List of seals
6 Hydrogenated nitrile rubber type (Rod A)/160H-1
φ40 φ50 φ63 φ80
2
1
1
2
1
1
1
3
1
1 set
OUHR40×32×5.4
IUH28×36×5.4
LBH28×36×4.5×6
TT-40
S-16
S-22.4
G-30
CX-8H
CX-12H
RH1/PKS6-040A
OUHR50×42×5.4
IUH36×44×5.4
LBH36×44×4.5×6
TT-50
S-20
S-28
G-40
CX-12H
CX-12H
RH1/PKS6-050A
OUHR63×55×5.4
IUH45×53×5.4
LBH45×53×4.5×6
TT-63
G-25
S-35.5
G-50
CX-12H
CX-12H
RH1/PKS6-063A
OUHR80×70×6.5
IUH56×66×6.5
LBH56×66×5×6.5
TT-80
G-30
S-45
G-65
CX-14H
CX-14H
RH1/PKS6-080A
Parts name Material Q’ty
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal (for rod side)
Valve seal (for head side)
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
φ100 φ125
2
1
1
2
1
1
1
3
1
2
1 set
OUHR100×90×6.5
IUH70×80×6.5
LBH70×80×5×6.5
TT-100
G-40
S-56
G-80
CX-14H
CX-14H
-
OUHR125×110×9.6
IUH90×100×6.5
LBH90×100×5×6.5
TT-125
G-50
G-65
G-100
CR-18H
CR-18H
S-7
RH1/PKS6-100A
RH1/PKS6-125A
Parts name Material Q'ty
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal (for rod side)
Valve seal (for head side)
O-ring for cushion valve
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
Hardness of S-7 is 70. The same of other O-rings is 90. Nominal packing models are subject to change.
100
160H-1 16 MPa double-acting type hydraulic cylinder
6 Hydrogenated nitrile rubber type (Rod A)/160H-1R
φ40 φ50 φ63 φ80
2
1
1
2
1 Note 1
1
1
1
3
1
1 set
OUHR40×32×5.4
IUH28×36×5.4
LBH28×36×4.5×6
TT-40
S-16
S-22.4
G-30
-
CX-8H
CX-12H
RH1R/PKS6-040A
OUHR50×42×5.4
IUH36×44×5.4
LBH36×44×4.5×6
TT-50
P-22
S-28
G-40
-
CX-12H
CX-12H
RH1R/PKS6-050A
OUHR63×55×5.4
IUH45×53×5.4
LBH45×53×4.5×6
TT-63
G-30
S-35.5
G-50
-
CX-12H
CX-12H
RH1R/PKS6-063A
OUHR80×70×6.5
IUH56×66×6.5
LBH56×66×5×6.5
TT-80
G-30
S-45
G-65
G-45
CX-14H
CX-14H
RH1R/PKS6-080A
Q’tyParts name Material
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
O-ring for piston
Valve seal (for rod side)
Valve seal (for head side)
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
φ100 φ125
2
1
1
2
1
1
1
1
3
1
2
1 set
OUHR100×90×6.5
IUH70×80×6.5
LBH70×80×5×6.5
TT-100
G-40
S-56
G-80
G-65
CX-14H
CX-14H
-
OUHR125×110×9.6
IUH90×100×6.5
LBH90×100×5×6.5
TT-125
G-50
G-65
G-100
G-85
CR-18H
CR-18H
S-7
RH1R/PKS6-100A
RH1R/PKS6-125A
Parts name Material Q'ty
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
O-ring for piston
Valve seal (for rod side)
Valve seal (for head side)
O-ring for cushion valve
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
Note 1) Quantity of the O-rings for piston rod with a bore 40 mm is two. Hardness of S-7 is 70. The same of other O-rings is 90. Nominal packing models are subject to change.
101
160H-116 MPa double-acting type hydraulic cylinder
List of seals
8 Combined seal type (Rod A)/160H-1, 160H-1R
φ40 φ50 φ63 φ80
1
1
1
2
1
1
1
3
1
1 set
OE040005200211B
IUH28×36×5.4
LBH28×36×4.5×6
TT-40
S-16
S-22.4
G-30
CX-8H
CX-12H
RH1/PKS8-040A
OE050005200211C
IUH36×44×5.4
LBH36×44×4.5×6
TT-50
S-20
S-28
G-40
CX-12H
CX-12H
RH1/PKS8-050A
OE063005200211C
IUH45×53×5.4
LBH45×53×4.5×6
TT-63
G-25
S-35.5
G-50
CX-12H
CX-12H
RH1/PKS8-063A
OE080005200211C
IUH56×66×6.5
LBH56×66×5×6.5
TT-80
G-30
S-45
G-65
CX-14H
CX-14H
RH1/PKS8-080A
Parts name Material Q’ty
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal (for rod side)
Valve seal (for head side)
Fluoric resin + Nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Pac
king
set
Double acting single rod cylinder
φ100 φ125
Fluoric resin + Nitrile rubber
Hydrogenated nitrile rubber
Hydrogenated nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Nitrile rubber
Canned hydrogenated nitrile rubber
Canned hydrogenated nitrile rubber
Hydrogenated nitrile rubber
1
1
1
2
1
1
1
3
1
2
1 set
OE100005200211D
IUH70×80×6.5
LBH70×80×5×6.5
TT-100
G-40
S-56
G-80
CX-14H
CX-14H
-
OE125005200211D
IUH90×100×6.5
LBH90×100×5×6.5
TT-160
G-50
G-65
G-100
CR-18H
CR-18H
S-7
RH1/PKS8-100A
RH1/PKS8-125A
Parts name Material Q’ty
Piston packing
Rod packing
Wiper ring
Cover seal
O-ring for piston rod
O-ring for cushion ring
O-ring for bush
Valve seal (for rod side)
Valve seal (for head side)
O-ring for cushion valve
Pac
king
set
Double acting single rod cylinder
S-7 is made of hydrogenated nitrile rubber with hardness of 70. S-16 and S-20 are made of the same with hardness of 90.Other O-rings conform to JIS B 2401-1A.
Nominal packing models are subject to change.
102
Features
Features
Specifications
Hydraulic Cylinder 100H-2 Series
Hydraulic Cylinder 210C-1/1R Series
The first 21 MPa new series with magnetic proximity switch (bore from 40 mm to 80 mm)
Tiny-Bore Hydraulic Cylinder 100Z-1 Series
10 MPa round type tiny-bore hydraulic cylinder with high-performance cushion
Conforming to ISO10762 (JIS B8367-5)
NEW
New brand satisfying global standards
• Seals in sliding sections conform to ISO standards groove size.• Normally equipped switches for cylinders with bores from 32 mm to 125
mm.(CE mark switches are also available.)
• Adoption of the floating cushion unique to TAIYO (patent pending).• Improved start performance.• Cushion performance is hard to be affected by fluctuations in oil temperature.(Change in cushioning time is less to fluctuations in oil temperature.)
• Main specifications• Rod series: B• Nine types of bores from 32 mm to 125 mm are available.• Ports are applicable to Rc (tapered thread) and G (straight thread).
• More compact and lightweight than our 70H-8.• Normally equipped high-performance cushion• Cushion valve easy to adjust.
• More lightweight, compact, and low-cost than 210H-3 Series.• Double rod type and larger bore type (from 180 mm to 250
mm) are added.• Meets request for space-saving design.• Normally equipped high-performance cushion• Rod A is also available in addition to standard rod.• G thread type is also available.
• 10 MPa tiny-bore hydraulic cylinders with bores 20, 25, and 32 mm.• Cushion adjustable to all the bores and floating cushion.• Nitrile rubber and hydrogenated nitrile rubber are used as the materials of seals for sliding
section, widen the applicable range of hydraulic fluid.• Completely identical mounting dimensions to those of 70Z-1 Series.• New small type switches AX and AZ.
• Allows economical selection depending on use frequency and operating pressure.• Conforms to JIS B8367. Fatigue test class A1.• Great variety of mounting styles, SD, LD, FA, and FB.
• Standardized cutting oil proof type.• Can be disassembled for easier maintenance.• Allows highly precise mounting.• Standardized switch outfit type. (Magnetic proximity type and cutting oil proof type)• Great variety of mounting styles, SD, LA, LD, FA, and FB.• Dog limit switch outfit type is also available. (Semi-standard type)
• Economical selection can be made based on usage frequency and operating pressure.• Comforms to JIS B8367-6. Fatigue test class A1.• Type of mounting, SD, LD, FA, FB.• Interchangeable with the 100S-1 and 160S-1 series, our preceding model. • The switch of CE standard is also prepared.