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16 MPa double-acting type hydraulic cylinder 160H-1 SERIES Compact design and lightweight (Compared to previous JIS standard.) New floating cushion provides effective cushioning and quick start of each stroke. Switches can be used to all bore sizes in standard, 32 mm to 160 mm. Seals in sliding sections were designed to ISO standard. Designed to ISO 6020-2/JIS B8367-2 cylinder CAT. -523a A 11
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Page 1: 160h-1

16 MPa double-acting type hydraulic cylinder

160H-1 SERIES

Compact design and lightweight (Compared to previous JIS standard.)New floating cushion provides effective cushioning and quick start of each stroke.Switches can be used to all bore sizes in standard, 32 mm to 160 mm.Seals in sliding sections were designed to ISO standard.

Designed to ISO 6020-2/JIS B8367-2 cylinder

CAT. -523aA 11

Page 2: 160h-1

NEW Designed to JIS B8367-2New floating cushion

High-performance cushionVarious models

Switches set

16 MPa double-acting type hydraulic cylinder with bores from 32 mm to 160 mm160H-1SERIESConformance to both ISO and JIS standards is enhanced, with the spread of global standards for hydraulic cylinders.

160H-1 Series are designed to ISO 6020- 2/JIS B8367-2 cylinder 160H-1 Series are designed to ISO 6020- 2/JIS B8367-2 cylinder

Designed to ISO 6020-2/JIS B8367-2 cylinder.

New floating cushion provides effective cushioning and

quick start of each stroke.

Switches can be used to all bore sizes in standard, 32 mm

to 160 mm.

Seals in sliding sections were designed to ISO standard.

Various models

9 types of bores from 32 mm to 160 mm, 8 types of mounting styles

Double-rod type is also available

Oversize rod is available

Piping ports are applicable to Rc (tapered thread) and G

(straight thread)

Cylinders with boots or rod end attachment are available

Succeeded features of 140H-8 Series

Normally equipped high-performance cushion

Cushion valve easy to adjust

Small switches AX and AZ, with great variety and improved

maintainability

Features

Cushion plunged Startup

Cover

Cushion ring

Float ring

Set ring

Oil

Piston rod

With 63 mm bore, 500 kg load

Theoretical outputs when 16 MPa pressure is applied to 160H-1 and 14 MPa is applied to 140H-8

Output: Increased by 14%

4. Output

3. Improved start performance by new floating cushion

Start performance of cylinder

Cyl

inde

r sp

eed

Start

0.1 0.2 Sec

140H-8

160H-1

400mm/s

Time

Comparison to 140H-8 SeriesComparison to 140H-8 Series 1. Compact body

389

465

160H-1

140H-8

CA type with 125 mm bore and 100 mm stroke

SD type with 140 mm bore and 100 mm stroke

Mounting length: Reduced by 16%

Weight: Reduced by 23%

2. Weight

53.4kg160H-1

69.5kg140H-8

NEWNEW

Page 3: 160h-1

16 MPa double-acting typehydraulic cylinder 160H-1 SERIES

For safety use

Selection materials

Precautions for use (Be sure to read them)

160H-1

How to order 160H-1

Dimensional drawing of 160H-1

Switch specifications

List of seals

.........................................................5

................................................7

......20

...................................................................25

...........................................27

........................35

..........................................64

..........................................................88

Page 4: 160h-1

160H-1 For safety use5

Inappropriate handling of the products may lead to the unreliable performance or serious accidents. In order to prevent any accident, be sure to read carefully this catalogue, and fully understand the contents for safety handling.

Remember that your special attention must be paid to the messages with the words "DANGER", "WARNING", "CAUTION", and "NOTES". Non-observance of these messages may pose dangers to operators or machines. These are important safety messages and require your strict observance, adding to ISO4413, JIS B 8361 and other safety rules.

Operators with sufficient knowledge and experiences should operate the equipment.The assembly, operation, and maintenance of machines and devices using hydraulic equipment must be performed by only the persons with sufficient knowledge and experiences.Keep away from fire.Since highly ignitable working oil is used for hydraulic equipment, the possibility of fires is inevitable.Do not handle the machines and devices or remove the hydraulic cylinder until safety is confirmed.

Prior to removal of hydraulic cylinders, ensure that safety countermeasures are provided, the hydraulic power supply is stopped, and the pressure in the hydraulic circuit is lost.Ensure the safety of prevention against the drop of matters to be driven before maintenance and service of machines and devices.The temperature of a cylinder is very high right after operation is stopped. Ensure that the temperature of the cylinder and oil is low before removing the cylinder.When restarting the machines and devices, ensure that there is no abnormality in the bolts and other components, and slowly increase the pressure of the hydraulic source from low pressure to the set pressure.

Mount protect covers if any danger may occur to operator’s body.If there is any danger to operator’s body by matters to be driven or the movable part of the cylinder, try to consider the structure so that any part of operator’s body cannot touch them.Deceleration circuit or shock absorber may be required.When the speed of matters to be driven is excessively high, or the weight of them is excessively heavy, shock absorption by only the cylinder cushion may be difficult. In such a case, the provision of the deceleration circuit in front of the cushion or the external shock absorber is required as countermeasures against shocks. Also, take the hardness of machines and devices into consideration.Securely connect so that the fixed part and connecting part of the cylinder will not be loosened.

Use the bolts with the specified size and strength class for fixing the cylinder attachments, and clamp them with the specified clamping

torque. For rotary attachments, use the pin of the specified size.If the connection is inappropriate or the bolts or the pin with the size other than the specified may lead to the slackened or damaged bolts due to the driving force and reaction force of the cylinder.Use mounting components made of the material with sufficient hardness.

Do not loosen the air vent valve excessively during air vent. Excessive loosening of the air vent valve may lead to coming-off or jumping of the air vent valve from the cylinder, causing spouted oil, leading to injury or malfunction of the cylinder.Consider the movements at an emergency stop.Consider the design without a risk of injuries of the operator or damages on machines and devices due to the cylinder movement, preparing for the case that the safety device is actuated to stop the machines at the emergency stop or system abnormalities due to power suspension.Check the specifications.

The products in this catalogue have been designed and manufactured as general industrial machine components. DO NOT use them under the pressure, temperature, or operating environment out of the specified range. Otherwise, the breakage or malfunctions of the machines may occur.For electric components, such as switches, carefully check the specifications, including those of load current, temperature, and shocks. Otherwise, malfunction, breakage, or inflammable damages may occur.

DO NOT make any modification on the products.Otherwise, injury, electric shocks, fires due to malfunctions may occur.Take safety countermeasures into consideration, and contact us before using the products under the conditions and environment shown below.

The use of the products under the environment or conditions other than specified and the use of them outdoors.Applications related to public safety (Ex.: machines or devices used for atomic, railway, aeronautics, car, medical, and entertainment industries, emergency shutdown circuit, brake circuit, and machines and devices which contact drinks and foods)Use in safety equipment.Applications requiring reliable safety.

The instructions in this catalogue are classified into "DANGER", "WARNING", "CAUTION", and "NOTES", according to the degree of risk and hindrance.

Related laws and rules

• High-pressure gas preservation law• Labor safety and hygiene law• Fire laws• ISO 4413 : Hydraulic fluid power-General rules for the application of equipment to transmission and control systems• ISO 7425-1 : Hydraulic fluid power-Housings for elastomer-energized, plastic-faced seals-Dimensions and tolerances-

(applicable to the piston packings for 160H-1 Series)• ISO 5597 : Hydraulic fluid power-Cylinders-Housings for piston and rod seals in reciprocating applications-

Dimensions and tolerances- (applicable to the piston packings (U-packings) and rod packings for 160H-1 Series)• ISO 6195 : Fluid power systems and components-Cylinders-Housing for rod wiper rings in reciprocating applications-

Dimensions and tolerances (applicable to the wiper rings for 160H-1 Series)• JIS B 8361 : General rules for hydraulic system• JIS B 8367 : Hydraulic cylinder• JIS B 8243 : Structure of pressure container• NAS 1638 : Classification of contamination particles levels

Instructions in this catalogue

Instructions which are required to be followed for appropriate use of the products.

Potential hazardous situation. Unless the situation is avoided, slight or medium injury, or physical damages may occur.

Potential hazardous situation. Unless the situation is avoided, loss of life or serious injury may occur.

Imminent hazardous situation. Unless the situation is avoided, loss of life or serious injury may occur.DANGER

WARNINGCAUTIONNOTES

These products have been designed and manufactured as a general industrial machine component.

Warning

If you have any question, contact us.

Page 5: 160h-1

160H-1For safety use6

(General precautions)When the weight of the cylinder exceeds 15 kg, use a lifting tool or a carrier.Keep good arrangement and cleanliness of the working site. The slippage due to oil leak may lead to a turnover. Keep clean, and try to find oil leak soon.When mounting a cylinder, be sure to perform centering. Otherwise, the rod and tube may be disordered, causing the wear and breakage of the tube inside, surfaces of bush or rod, and packings. The rod may not move smoothly, causing stick slip or noise.When using the external guide, adjust it so that it is not disordered in any position of the stroke, or connect considering the connection of the rod end and loads.Use the working oil applicable to the material of the packings for the cylinder, and DO NOT mix working oil of other types.The recommended cleanliness of working oil is the grade NAS 12 or higher.

(Piping)Perform flushing before piping to reduce chips, cutting oil, dusts in the pipes.Remove the cylinder before flushing to avoid the ingress of flushing fluid into the cylinder.Application of sealing tapeWhen connecting pipings with sealing tape, apply the tape with one or two threads on the thread tip left.When screwing pipings and fittings in, take care to avoid the ingress of chips or sealing material of the piping screw into the piping. When applying liquid packing to the fittings, similarly pay attention. Scraps of sealing tape or chips may cause oil leak or other malfunctions.When piping, take care to avoid air accumulation.When using steel pipe for piping, select proper size and avoid rusts and corrosion.If welding is required for piping, ground in other safety location to avoid ground current in the cylinder. The ground current between the bush and rod, cylinder tube and piston may lead to a spark, causing the damages on surfaces and malfunctions.

(Adjustment of air vent and cushion)Excessive loosening of the air vent valve during air vent may lead to coming-off or jumping of the air vent valve from the cylinder, causing spouted oil.

Feed oil under a low pressure (such that the cylinder can move at a low speed of approximately 10 mm/s), and loosen the air vent valve by one or two turns (counterclockwise) to vent air in the oil from the air vent valve.For cylinders without air vent valves, install throttle valves to vent air.

The initial increase of the piston speed during the cushion adjustment may lead to abnormal surge pressures, causing the damaged cylinder or machines.

Slowly increase the piston speed from the low speed of approx. 50 mm/s or lower to adjust the cushion.When adjusting the cushion, adjust depending on matters to be driven (loads).If the cushioning is excessive, the cylinder may not reach the stroke end due to the contained oil in the cushion.

(Notes on trial run and operation)Ensure that the machines and devices are correctly mounted. DO NOT start without the confirmation of no oil leak.Run with the minimum pressure to start the piston rod (the piston speed must be approx. 50 mm/s or lower), and ensure that it is worked smoothly.

(Maintenance and service)Perform maintenance and service (daily and regular inspection) to use cylinders safely for a long period.

Prior to the maintenance and service, be sure to shut down the pressure source. Completely relieve the pressure in a cylinder.When relieving the pressure in a cylinder after shutting down the pressure source, the rod may be actuated with a load. Pay attention to the unexpected movement, and try to provide reliable safety countermeasures against it.

(Storage)DO NOT pile up cylinders. If any vibration is applied to the piled cylinders, they may become unfastened, causing an extreme danger and the damaged parts.DO NOT apply a vibration nor a shock to the stored cylinders, causing the damaged parts.Provide rust preventive measures to avoid rust occurrence to the stored cylinders.

(Wiring and connection)Prior to wiring, be sure to shut down the power supply to the electric circuit of the connection side.Otherwise, the operator may get an electric shock during working, or the switches or load devices may be damaged.Pay attention to avoid bending, pulling, twist of the switch cord, causing broken wires.Especially, provide appropriate measures to avoid any load applied to the end of the switch cord, including the fixing of the switch cord. When fixing the cord, do not clamp the cord excessively. Otherwise, the cord may be damaged, causing broken wires (of the cord).Any load applied to the end of the cord may lead to the damaged electric circuit boards in the switches.The larger bending radius is better. If it is excessively small, the cord may be damaged. The recommended bending radius is twice of the cord dia. or larger.

(Wiring)If the connection distance is long, fix the cord every 20 cm to avoid a sag in the cord.When laying the cord on the floor, protect it by covering with metallic tubes to avoid direct treading on it or a crush under machines. Otherwise, the coating of the cord may be damaged, leading to the broken wires or short-circuit.The distance between the switches and load devices or power supply must be 10 m or shorter.Otherwise, inrush current may occur to the switches during operation, causing the damaged switches.DO NOT bind the cord with high-voltage cables for other electric appliances, the power supply, nor with the power supply cord. NEVER perform wiring near these cables.Otherwise, noises may enter the switch cord from the high-voltage cables and power source or power supply cable, causing the malfunctioned switches or load devices. It is recommended that the cord is protected with a shield tube.

(Connection)DO NOT directly connect the switches to the power supply. Be sure to connect them with the specified load devices, such as small relays and programmable controllers. Otherwise, short-circuit may occur, causing the inflammable damage of the switches.Carefully check the switches used, voltage of power supply and load devices, and current specifications.Inappropriate voltage or current specifications may lead to the malfunctioned or damaged switches.Perform wiring correctly according to the colors of lead wires. Prior to wiring, be sure to shut down the power supply to the electric circuit of the connection side.Operation, wrong wiring, and short-circuit of load devices with electric current supplied may lead to the damaged switches and electric circuit in the load devices. Even if the short-circuit is momentary, it causes the inflammable damage of the main circuit or output circuit.

Caution

Page 6: 160h-1

160H-1 Selection materials7

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

φ40

φ50

φ63

φ80

φ100

φ125

Boremm

804

1257

1963

3117

5027

7854

12272

15394

20106

Set pressure MPaPressurizedarea mm2

Theoretical output table at out stroke (load rate 100%) Unit : kN (1kN 102kgf)

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

Notes) When deciding the actual cylinder output, consider the resistance in the cylinder slipping part and the pressure loss in pipingand machines.

Remember that the output at start may be decreased when the piston comes to a close contact status at the stroke end dueto a load.

Theoretical output table at retract stroke (load rate 100%) Unit : kN (1kN 102kgf)

14.0

7.70

12.27

18.87

29.39

48.11

75.47

117.93

145.14

192.42

8.97

13.24

21.38

35.89

56.08

82.74

10.0

5.50

8.77

13.48

20.99

34.36

53.91

84.23

103.67

137.44

6.41

9.46

15.27

25.64

40.06

59.10

7.0

3.85

6.14

9.43

14.70

24.05

37.74

58.96

72.57

96.21

4.49

6.62

10.69

17.94

28.04

41.37

5.0

2.75

4.38

6.74

10.50

17.18

26.95

42.12

51.84

68.72

3.20

4.73

7.63

12.82

20.03

29.55

3.5

1.92

3.07

4.72

7.35

12.03

18.87

29.48

36.29

48.11

2.24

3.31

5.34

8.97

14.02

20.69

1.0

0.55

0.88

1.35

2.10

3.44

5.39

8.42

10.37

13.74

0.64

0.95

1.53

2.56

4.01

5.91

550

877

1348

2099

3436

5391

8423

10367

13744

641

946

1527

2564

4006

5910

Series type Boremm

Rod dia.mm

Pressurizedarea mm2

Set pressure MPa

The bore of a hydraulic cylinder depends on the requiredcylinder force.

Out stroke cylinderforceF1 = A1 × P × β (N)

Retract stroke cylinderforceF2 = A2 × P × β (N)

Supply

W d

A2

D A1

F1

F2

A1 : Out stroke piston pressurized area (mm2) A1 = D2

A2 : Retract stroke piston pressurized area (mm2) A2 = (D2 – d2)

D : cylinder bore (mm) d: piston rod dia. (mm)

P : set pressure (MPa)

β : load rate

When deciding the actual cylinder output, the resistance in thecylinder slipping part and the pressure loss in piping and machinesmust be considered.The load rate is the ratio of the actual force loaded onto the cylin-der to the theoretical force (theoretical cylinder force) calculatedfrom the circuit set pressure. The general set points are shownbelow.

For low speed working ..... 60 to 80%For high speed working ..... 25 to 35%

π4

π4

The hydraulic cylinder theoretical output table isbased on the calculation results of the formula above.

14.0

11.26

17.59

27.49

43.64

70.37

109.96

171.81

215.51

281.49

10.0

8.04

12.57

19.63

31.17

50.27

78.54

122.72

153.94

201.06

7.0

5.63

8.80

13.74

21.82

35.19

54.98

85.90

107.76

140.74

5.0

4.02

6.28

9.82

15.59

25.13

39.27

61.36

76.97

100.53

3.5

2.81

4.40

6.87

10.91

17.59

27.49

42.95

53.88

70.37

1.0

0.80

1.26

1.96

3.12

5.03

7.85

12.27

15.39

20.11

16.0

12.86

20.11

31.40

49.88

80.42

125.66

196.35

246.30

321.70

16.0

8.80

14.02

21.56

33.59

54.98

86.26

134.77

165.88

219.91

10.25

15.13

24.43

41.02

64.09

94.56

φ18

φ22

φ28

φ36

φ45

φ56

φ70

φ80

φ90

φ28

φ36

φ45

φ56

φ70

φ90

160H-1Rod B

160H-1Rod A

Selection of cylinder bore

Page 7: 160h-1

160H-1Selection materials8

M

M

Notes on piston rod bucklingPrior to the calculation of the piston rod buckling, consider the cylinder stopping method. The stoppingmethods of a cylinder include the cylinder stopping method, in which a cylinder is stopped at the stroke end,and the external stopping method, in which a cylinder is stopped with the external stopper. The definition ofload differs depending on the selection of the stopping method as shown below.

Definition of a load when the cylinder stoppingmethod is selected

M

M

Definition of load when the external stoppingmethod is selected

The state of halfway stopping withthe external stopper as shown inthe figure.The load required for the bucklingcalculation in this case is not theM, but the cylinder theoretical out-put (Relief set pressure MPa × Pis-ton area mm2).

L

L

3kN

Load

2258

f50 (Rod B type)

Rod

dia(f28)

mm

1) Be sure to calculate the cylinder buckling.

2) In the case of using a hydraulic cylinder, the stressand buckling must be considered depending on thecylinder stroke.The strength in the case that the piston rod isregarded as a long column, the buckling strength,cannot be enhanced by adopting highly tension-proofsteel or heat treatment. The only way to improvethe buckling strength of a cylinder is to widen thepiston rod dia., and therefore, the selection of thepiston rod is the very important point.The buckling chart shown in the next page, basedon the Euler’s equation that is applicable to anupright long column, indicates the maximum safe Lvalues against the piston rod dia. when the cylinderis used with the compressive load that is mostfrequently applied.

3) When buckling occurs to a cylinder, the cylinder rodmay be bent, causing malfunctions or seriousaccidents.

1. Find the L value (distance between the cylindermounting position and load mounting position) witha cylinder fully extended.

2. Select any buckling chart depending on themounting style, and find the maximum working load.

< Exercise >Find the maximum working load for the 160C-1, φ50,rod B (rod dia. φ28), in case that the stroke is1000 mm, CA type with the rod end eye.

< Answer >1. Find the L value with the cylinder fully extended.

From the dimensional drawings in this catalogue,the L value can be calculated by the formula below.L = 191 + 67+ 1000 + 1000 =2258 mm

2. From the buckling chart of the both ends pin joints,the load can be found as below.W = 3 kN ( 306 kgf)

160H-1, rod B

160H-1, rod A

φ32

φ18

-

φ22

φ28

φ28

φ36

φ36

φ45

φ45

φ56

φ56

φ70

φ70

φ90

φ80

-

φ90

-

φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Cylinder bore

Series name

Rod diameter list Unit: mm

In the case of

In the caseof

The state of stopping at the cylinderstroke end as shown in the figure.For the load required for the bucklingcalculation, apply the formula below.In the case of : load = M • gIn the case of : load = µ M • g

µ : frictional coefficientg : gravity acceleration

9.8 m/s2

M : load weight (kg)

Calculation of cylinder buckling Calculation method of cylinder buckling (use of buckling chart)

2

1

21

Page 8: 160h-1

160H-1 Selection materials9

L L

L

L

Fixed cylinder, rod end free

1 2 3 4 5 10 20 30 40 50 100

L (´100mm)

1

500

100

50

10

5

0.5

0.1

1000

Roddiaf90

Roddiaf45

Roddiaf56

Roddiaf70

Roddiaf80

Roddiaf36

Roddiaf28

Roddiaf22

Roddiaf18

Buckling chart

Load(kN)

1 2 3 4 5 10 20 30 40 50 100

L (´100mm)

1

500

100

50

10

5

0.5

0.1

1000

Roddiaf70

Roddiaf90

Roddiaf45

Roddiaf56

Roddiaf80

Roddiaf36

Roddiaf28

Roddiaf22

Roddiaf18

Buckling chart

Load(kN)

L

LL

L

Both ends pin joints

Buckling chart by cylinder mounting style Buckling chart by cylinder mounting style

Page 9: 160h-1

160H-1Selection materials10

L L

L

L

1 2 3 4 5 10 20 30 40 50 100

L (´100mm)

1

500

100

50

10

5

0.5

0.1

1000

Roddiaf45

Roddiaf36

Roddiaf28

Roddiaf22

Roddiaf18

Roddiaf80

Roddiaf56

Roddiaf70

Roddiaf90

Buckling chart

Load(kN)

Fixed cylinder, rod end pin joint

1 2 3 4 5 10 20 30 40 50 100

L (´100mm)

1

500

100

50

10

5

0.5

0.1

1000

Roddiaf90

Roddiaf45

Roddiaf36

Roddiaf28

Roddiaf22

Roddiaf18

Roddiaf70

Roddiaf80

Roddiaf56

Buckling chart

Load(kN)

L L

L

L

Fixed cylinder, rod end guide

Buckling chart by cylinder mounting style Buckling chart by cylinder mounting style

Page 10: 160h-1

160H-1 Selection materials11

Selection of packing material

Prior to the selection of packing material, check theconditions below.1. Oil temperature in a cylinder and ambient tempera-

ture2. Type of working oil3. Use freguency

Adaptability of packing material to working oil and working temperature range of packing material

Nitrile rubber

Urethane rubber

Hydrogenated

nitrile rubberr

Petroleum-based fluid

-50 -10 0 50 80 100 120 150

Packing material Water-glycolfluid

Phos-phate

ester fluid

W/Ofluid

W/Ofluid

Applicable working oil

Oil temperature and ambient temperature (°C)

Notes)

Notes) The and K -marked items are applicable, while the -marked items are inapplicable. For the -marked items, contact us. In case that the priority is given to the abrasion resistance, adopt the packing material of the -marked combinations. In case that hydrogenated nitrile rubber is adopted for the use of water-glycol fluid, water in oil fluid, oil in water fluid, the oil temperature must be

ranged from –10 to +100°C. The temperature range in the table above indicates the working temperature range of packing material, and it is not the working temperature range of

the cylinder. For the use of a cylinder at high temperature, contact us. When using combined seals (code 8), refer to the notes on nitrile rubber.

Criteria for selection of urethane rubber and nitrile rubberThe material of the packing for standard cylinders includes urethane rubber and nitrile rubber. When selecting thematerial, refer to the criteria for selection in the table below. Characteristics of urethane rubber

Urethane rubber, having 2.5 times pull strength of nitrile rubber as shown in the table below, features the superior resistanceagainst pressure and abrasion.However, urethane rubber may be changed in quality due to heat and inferiority in working oil in a long run (and the multiplier effectof oil temperature), and therefore, disassembly and inspection are required every year.

Characteristics of nitrile rubberThe influences of heat and inferiority in working oil on nitrile rubber is less than those on urethane rubber. Since the pull strength ofnitrile rubber is less than that of urethane rubber, nitrile rubber is rather inferior to urethane rubber in the resistance against pressureand abrasion. Therefore, in case that the use frequency is low under low pressures and disassembly and inspection are notperformed for two or three years, it is recommended to adopt nitrile rubber.

Characteristics of hydrogenated nitrile rubberHydrogenated nitrile rubber is most suitable for hot places or places where more reliable abrasion resistance than that of nitrilerubber is required at normal temperature.

Notes) Select the packing material suitable for the working oil used.The wrong material selection may lead to the inferiority ofpacking material, causing the damaged packings.

The recommended cleanliness level of the working oil usedis the NAS grade 12 or higher.

DO NOT mix fluids of different types. Otherwise, the mixedfluids may be changed in quality, posing inferiority of thepackings.

In the case that working oil including water (water-glycol fluid,water in oil fluid, oil in water fluid, etc.) is used, and thecylinder tube is made of carbon steel for machine-structuraluse, it is recommended to plate the cylinder tube inside.When you request the plated cylinder tube, instruct us.

Abrasion resistance

Life against inferiority of working oil

Life with high oil temperature

Oil leak from rod

High use frequency under high pressure

Low use frequency under low pressure

Pull strength (reference value) (MPa)

Packing material

Items

Table of packing selection criteria

K

K

K

K (JIS B type)

K

17

(JIS A type)

K

47

K

K (JIS B type)

30

Note) , K, and - marks indicate the priority of selection in this order.

Nitrile rubber Urethane rubber Hydrogenated nitrile rubber

K

K

K

K K

Page 11: 160h-1

160H-1Selection materials12

0.050.1

0.2

0.3

0.5

Oil

leak

(cm

3 )

20 25 40 50 60 80 100 120 140

Rod dia.D (mm)

Nitrile rubber and hydrogenated nitrile rubber

Urethane rubber

Less than 0.05 cm3

Less than 0.05 cm3

Relation between external oil leak amount and rod dia.

External oil leak is the total of oil leak from the wiper ring with the piston moving distance of 100 m. (Refer to JIS B8367).

Selection of boots

If hydraulic cylinders are used in the places underunfavorable conditions, where are subjected to wind,wind and rain, and dusts, the piston rod especiallyneeds to be protected. When selecting the boots,

consider the environment conditions and tempera-ture.

Boots type and resistible temperature

Note) 1. If the boots are provided, the length of extended cylinderrod is changed.

Note) 2. Remember that the resistible temperatures in the tableabove are for the boots, not for the cylinder.

Note) 3. Conex is the registered trademark of Teijin Ltd.

Structures and selection guidance of packings for 160H-1

Urethane rubber

Fluoric resin

Nitrile rubber

Urethane rubber

Nitrile rubber

Wearing Wearing

Hydrogenated nitrile rubber Nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Packing code

Name of type

1

Nitrile rubber type

2

Urethane rubber type

6

Hydrogenated nitrile rubber type

8

Combined seal type

Pac

king

str

uctu

re

Piston packing

Rod packing and

wiper ring

Fixed section (including O-ring) Nitrile rubber Nitrile rubber Hydrogenated nitrile rubber Nitrile rubber

WWeight

Notes on packings If any external force is applied to the cylinder as shown in the figure on the right, and the piston must be

held at the fixed position, use of the nitrile rubber type or hydrogenated nitrile rubber type (code 1 or 6)U-packing as the piston packing is recommended.

When the cylinder is operated at approximately 20 mm/s, stick-slip (crack) may occur to the nitrilerubber type, urethane rubber type, or hydrogenated nitrile rubber type packing depending on condi-tions (viscosity of fluid and hardness of machine).Combined seals are suitable for general use. For details, contact us.

J

JN

JK

Sym

bols

Name

Nylon tarpaulin

Chloroprene

Conex

80°C

130°C

200°C

Material

Vinyl-coated nylon cloth

Nylon cloth coated withchloroprene

Silicon-coated Conex cloth

Resistibletempera-ture

Page 12: 160h-1

160H-1 Selection materials13

Cylinder speed depends on the quantity of oil fed into acylinder.

The cylinder speed V can be obtained from the fol-lowing formula:

V = 1.67 × 104 × Qc/A

The chart below shows the relation between the speedand the required flow rate for each size of standardhydraulic cylinders (cylinder inside) and that betweenthe required flow rate and flow velocity in pipe for eachport dia.

Chart of relation between cylinder speed, required flow rate, and flow velocity in pipePipe inside flow velocity (m/s)

Oil quantity required

Cylinder speed (mm/s)

10 7 5 3 2 1 0 50 70 100 200 300 500

100 /min

200 /min

400 /min

40 /min50 /min

30 /min

20 /min

10 /min

5 /min

25A

15A20A

φ160

φ125

φ140

φ100

φ40

φ32

φ50

φ63

φ80

1B(φ25)3/4B(φ19.4)1/2B(φ14.3)3/8 B(φ10.9)1/4 B(φ7.8)

Appropriate range

Check of port dia. depending on cylinder speed

V : cylinder speed (mm/s)Qc : oil quantity supplied into cylinder (L/mm)A : pressurized area of piston (mm2)

Note)The appropriate flow velocity inpipe for the appropriate range is7 m/s or under. In general, if theflow velocity in pipe exceeds7 m/s, the piping resistance andpressure loss are increased,causing less output duringcylinder work and lower speed.To reduce pressure loss, adoptpiping with larger dia. of onegrade to the cylinder port. Theflow velocity is calculated withsteel tube for piping S ch80.

< Example >In the case of the 160H-1 series with an 80 mm cylinderbore and 300 mm/s cylinder speed, is the standard portdia. applicable? Also, find the flow velocity in pipe.

< Answer >In the chart below, find the cross point of the straight linefrom the point of 300 mm/s cylinder speed and the slantline of 80 mm cylinder bore, and draw a straight line paral-lel with the lateral axis until it reaches the slant line of theport dia. 3/4 (the standard port dia. for the 70/140H-8 se-ries with a cylinder bore of 80 mm).From the cross point on the slant port dia. line, draw astraight line parallel with the longitudinal axis until it reachesthe lateral axis. From the cross point, the correspondigflow velocity in pipe is 5.2 m/s.Since the cross point found based on the port diameter,cylinder speed, and bore is within the appropriate range,the standard port diameter is applicable.

160H-1 Series standard port diameter

Bore (mm)

Port dia. Rc, G

φ32

1 4

φ40

3 8

φ50

1 2

φ63

1 2

φ80

3 4

φ100

3 4

φ125

1

φ140

1

φ160

1

Note) The G thread type port for the cylinder with 32 mm bore cannot be manufactured in standard size. For details, contact us.

Page 13: 160h-1

160H-1Selection materials14

Maximum energy absorbed of cylinder cushion

The conditions of absorbed energy allowable for the cylinder cushioncan be obtained from the formula below. If a load is moved horizontallyand straight, see the simplified charts on page 18 for selection.

The procedures to find each item above are shown below.

+

q

Find the inertia energy of load at the inrush into cushion, E1.In the case of linear movement:

E1 = MV2/2 (J) M: load weight (kg)

V: load speed at the inrush into cushion (m/s)In the case of rotation movement:

E1 = ω2/2 (J) : inertia moment of load (kg • m2)

ω: angular velocity of load at the inrush into cushion (rads)Notes: If the cylinder speed is less than 0.08 m/s (80 mm/s), the

cushioning effect is weakened.Even if the cylinder speed is less than 0.08 m/s (80 mm/s),suppose it is 0.08 m/s to find the E1.In the case of rotation movement, even when the cylin-der speed is 0.08 m/s or lower, similarly suppose it is0.08 m/s, and calculate the angular velocity ω to find theE1.

Inertia energy of load at the inrush into cushionE1

Maximum energy absorbed of the cylinder cushionEt

Energy generated by the external force appliedto the cylinder at the inrush into cushion

E2

Be sure to use cylinders within the range of the maximum energyabsorbed of the cylinder cushion.Otherwise, the cylinder or the peripheral devices may be dam-aged, leading to serious accidents.

CAUTION

Find the maximum energy absorbed of the cylinder cushion, Et.

Find it with the corresponding chart of the “Maximum energy ab-sorbed”.

Find the energy generated by the external force applied to the cylinder at theinrush into cushion, E2.

The forces acting in the direction of the cylinder axis at the inrush intocushion are shown below.

• The force applied to the cylinder by the gravity of load• The force applied by other cylinders• The force applied to the cylinder by springs

Find the external force F, which is applied to the cylinder at the inrush intocushion, and the energy E2 by using the “Chart of conversion of external forceinto energy at the inrush into cushion.In case that such an external force is not applied, the following condition issatisfied: E2 = 0.For the selection of cushion, suppose that the frictional resistance of load is 0.

Ensure that E1 + E

2 is same as the maximum energy absorbed E

t, or smaller.

If the following condition is satisfied, the cylinder is applicable: E1 + E2 q Et.

If the following condition is satisfied, the cylinder is inapplicable: E1 + E

2 Q E

t.

In such a case, perform the steps below, and then, select again.• Decrease the inertia force of load.• Decrease the external force applied to the cylinder.• Lower the set pressure.• Widen the cylinder bore.• Install a shock absorber.

When installing a shock absorber, refer to the “TAIYO Shock ab-sorber general catalogue”.DO NOT use the cylinder cushion together with a shock absorber.Otherwise, the inertia force of load may be applied to either ofthem due to the difference of cushioning characteristics.

Inertia moment calculation table

OutlineIn the case of the axis at rod end

In the case of a cylinder (including a disk)

Note) The axis passes through the center of gravity.

1:

In the case of an arm (rotated around the axis A)

Inertia moment:

=M 2

3

MD2

8

= M1 12+ 1

+ M2 22

3The inertia moment of a weight when the axis passing through the center of the gravity of the weight (axis B) is the center.

M1:M2:

1:

2:

Weight of a weightWeight of an armDistance from the axis A to the center of a weightArm length

D

M

M2

Axis B

Axis A

M1

1

2

In the case of the axis in the middle of rod

In the case of a rectangular parallelepiped

Note) The axis passes through the center of gravity.

Note) The axis passes through the center of gravity.

( 1)

M (M1, M2)

, a, b

D

: Inertia moment k • m2

: Weight kg

: Length m

: Diameter m

=M 2

12

= (a2+b2)M

12

b a

=

Page 14: 160h-1

160H-1 Selection materials15

Chart of conversion of external force into energy at inrush into cushion of 160H-1

1000

5000

0.1

1

10

100

100 000 1000 00010 00010 100 1000

External force at inrush into cushion F (N)

EnergyE

2(J)

Page 15: 160h-1

160H-1Selection materials16

f32

f40

f50

f63

f80

f100

f125

f140

f160

100

1000

1

10

0 2 4 6 8 10 12 14 16

Set pressure P1 (MPa)

Maximum

energyabsorbedEt(J)

160H-1 Maximum energy absorbed when rod A is forwarded

160H-1 Rod B Maximum energy absorbed

Note) For the maximum energy absorbed when the rod A is reversed, refer to that of the rod B.

100

1000

1

10

0 2 4 6 8 10 12

Set pressure P1 (MPa)

f40

f50

f63

f80

f100

f125

Maximum

energyabsorbedEt(J)

Page 16: 160h-1

160H-1 Selection materials17

Example of calculation for selection< Example 1 >Cylinder 160H-1 rod B φ63Set pressure P1 = 10 MPaLoad weight M = 500 kgLoad speed V = 0.3 m/s (the speed at the inrush into cushion is

300 mm/s)Load moving direction

Downward θ = 30° (there is no external force applied to thecylinder other than gravity)

Working directionForward (the direction of the piston rod ejected from the cylinder)

Gravitational acceleration g = 9.8 m/s2

< Answer >1. Find the inertia energy of load at the inrush into cushion, E1.

Inertia energy in the case of linear movement, E1

E1 = MV2/2 = 500 × 0.32/2 = 22.5J

2. Find the E2, energy generated by the external force F, applied to the cyl-inder at the inrush into cushion.2.1 Find the external force F, applied in the direction of the cylinder

axis at the inrush into cushion.

F = Mgsin θ = 500 × 9.8 × sin30° = 2450N

2.2 Convert the externalforce F, found in the step2.1, into the energy E2.In the “Chart of conversionof external force into energyat the inrush into cushion of160H-1”, find the crosspoint of the straight linefrom the point of 2450 N onthe lateral axis F and theslant line shown in thechart . Then, draw astraight line from the cross point on the slant line parallel with the lateral axis until itreaches the longitudinal axis of the chart. The cross point 8.7 J, indicates the energyapplied by the external force.

E2 = 8.7J

3. Find the maximum energyabsorbed of the cylinder, Et.In the right chart, find thecross point of the straightline from the point of 010MPa on the lateral axis, theset pressure of the “Maxi-mum energy absorbed ofcushion” of the 160H-1 andthe curve of φ63. Then,draw a straight line from thecross point on the curveparallel with the lateral axis until it reaches the longitudinal axis of the chart.The cross point, 100 J, indicates the maximum energy absorbed.

Et = 100J

4. Ensure that E1 + E2 is same as the maximum energy absorbed Et,or smaller.

E1 + E

2 = 22.5 + 8.7 = 31.2 J

where, Et = 100JTherefore, the following condition is satisfied: E1 + E2 q Et.As a result, the cylinder is applicable.

< Reference >In case that the load moving direction is horizontal and there is no exter-nal force applied (E2 = 0), from the set pressure, first find the maximumenergy absorbed, Et. Then, the allowable load weight and allowable loadspeed can be found.

To find the allowable load weight, M : M = 2Et/V2

To find the allowable load speed, V : V = 2Et/M

θ

Mg sinθ

θ=30°

Mg

8.7J

2450 NExternal force F applied during

cushion stroke

Ene

rgy

E2

< Example 2 >Cylinder 160H-1 rod B φ63Set pressure P1 = 8 MPaLoad weight M = 900 kgLoad dia. D = 0.7 m (Uniform disk)Angular velocity of load ω = 1.5 rad/s (angular speed at the inrush into cushion)Load moving direction Horizontal (without external force applied to the cylinder)Working direction Forward (the direction of the piston rod ejected from

the cylinder)The weight of the rack and pinion is so light that it can be ignored.

< Answer >1. Find the inertia energy of a load at the inrush into cushion, E1.

1.1 Find the inertia moment of a load, .

From the inertia moment calculation table, the!can be calculated as below. = MD2/8 = 900 × 0.72/8 = 55.1(kg • m2)

1.2 Find the inertia energy of a load, E1.

E1 = ω2/2 = 55.1 × 1.52/2 = 62.0J

2. Find the energy generated by the external force applied to the cylinder atthe inrush into cushion, E

2.

E2 = 0, since there is no external force generated from the gravity of a

load.

3. Find the maximum energy absorbed of the cylinder, Et.In the right chart, find the cross point of the straight line from the point of 8MPa on the lateral axis, the supply pressure of the “maximum energy ab-sorbed of cushion” of the 160H-1 and the curve of φ63 bore. Then, draw astraight line from the cross point on the curve parallel with the lateral axisuntil it reaches the longitudinal axis of the chart. The cross point 69 J,indicates the maximum energy absorbed.

Et = 110J

4. Ensure that E1 + E

2 is same as the maximum energy absorbed, E

t, or smaller.

E1 + E

2 = 62.0 + 0 = 62.0 J

where, Et = 110JTherefore, the following condition is satisfied: E

1 + E

2 q E

t.

As a result, the cylinder is applicable.

Note: Even if the cylinder speed is less than 0.08 m/s (80 mm/s), suppose itis 0.08 m/s, and find the angular velocity for calculation.

< Reference >In case of the rotation movement, of which load moving direction is hori-zontal, without an external force (E

2 = 0), from the set pressure, first find

the maximum energy absorbed, Et. Then, the allowable inertia momentand allowable load angular velocity can be found.

To find the allowable load inertia moment, = 2Et/ω2

To find the allowable load angular velocity, ω= 2Et/

Rack and pinion

D

f63110J

Maximum

energy

absorbedEt

8 MPa

Set pressure P1φ63100

J

Max

imum

ene

rgy

abso

rbed

Et

10MPaSet pressure P1

Page 17: 160h-1

160H-1Selection materials18

Maximum energy absorbed of cylinder cushion (simplified charts of load condition when aload moves horizontally and straight)

Charts shown below allow easier finding of the maxi-mum energy absorbed (load condition) of the cylindercushion.

1. They are applicable only when the cylinder moveshorizontally and the load moves straight. When youoperate cylinders under conditions other than theabove, use selection materials shown on other pages.

2. Reduce the surge pressure generated during interimstopping of the cylinder to the maximum allowablepressure or less.

(Example)Cylinder: 160H-1, rod B, 63 mm boreSet pressure: 10 MPaLoad weight: 2000 kgFind the allowable load speed.(Answer)In the chart of "160H-1 rod B set pressure 10 MPa", findthe cross point of the straight line from the point of 2000kg on the lateral axis and the slant line of bore 63 mmshown in the chart. Then, draw a straight line from thecross point on the slant line parallel with the lateral axisuntil it reaches the longitudinal axis of the chart. Thecross point, 310 mm/s, indicates the allowable load speed.

Moving direction

160H-1 Rod B Set pressure 5 MPa

10

100

1000

10 000 100 000 1000 0001000100Load weight (kg)

Load

spe

ed (

mm

/s)

φ40φ32 φ100 φ125 φ140φ160

φ50φ80

φ63

160H-1 Rod B Set pressure 10 MPa

10

100

1000

10 000 100 000 1000 0001000100Load weight (kg)

φ40φ32 φ100φ125 φ140 φ160

φ50 φ80

φ63

Load

spe

ed (

mm

/s)

160H-1 Rod B Set pressure 16 MPa

10

100

1000

100 000 1000 000 10 000100 1000Load weight (kg)

φ40φ32

φ100φ125 φ140 φ160

φ50 φ80

φ63

Load

spe

ed (

mm

/s)

Page 18: 160h-1

160H-1 Selection materials19

160H-1 When rod A is forwarded, Set pressure 5 MPa

10

100

1000

10 000 100 0001000100

Load weight (kg)

φ40 φ100φ125

φ50φ80

φ63

Load

spe

ed (

mm

/s)

160H-1 When rod A is forwarded, Set pressure 10 MPa

10

100

1000

10 000 100 0001000100

Load weight (kg)

φ40 φ100 φ125φ50 φ80

φ63

Load

spe

ed (

mm

/s)

(Example)Find the rod side pressure when the cylinder is forwarded (lowered) underthe conditions shown below.

Cylinder: 160H-1, 80 mm bore, rod ALoad: W=1000 kg ( 10000 N)

Set pressure: PH=10 MPaInstalling direction: Rod faces downwardSpeed control: Meter-out systemOperating speed is low, and load rate is 100%.

(Answer)Pressure generated on the rod side, PR, is the total of the pressuregenerated to balance with the load W, P1, and the pressure boosted up bythe pressure supplied from the head end, P2.

• P1, pressure generated to balance with load:

• P2, pressure boosted up by the pressure supplied from the head side: where, P2AR = PHAH

• PR, pressure generated on the rod side:

∴ Since it exceeds the maximum allowable pressure on the rod side of the160H-1 rod A type shown in the standard specification, 20 MPa, it isunavailable. Thus, change the conditions, and retry.

Head side

Area : AH

Pressure : PH

Rod side

Area : AR

Pressure : PR

W

Since the pressurized area of the cylinder is small (especially, rod A) on therod side, the pressure applied is liable to increase. Thus, pay attention toprevent it from exceeding the maximum allowable pressure.

Maximum allowable pressure

Note) When the rod A is reversed, refer to the charts for the rod B.

PR = P1 + P2 = 3.9 + 19.6 = 23.5 (MPa)

P1 = = = 3.9 (MPa)WAR

10000 (N)2564 (mm2)

P2 = = = 19.6 (MPa)PHAH

AR

10 (MPa) × 5027 (mm2)2564 (mm2)

Page 19: 160h-1

160H-1Precautions for use (Be sure to read these)20

Use cylinders only under the operating conditions within the allowable range speci-fied for each series. Otherwise, the performance may become unreliable asdescribed below, or accidents may occur.

1. PressureThe pressure supplied to cylinders, including surge pressure, must be lowerthan the maximum allowable level.The use with the pressure exceeding the maximum allowable level may lead togalling in the slipping part or the damaged cylinder.

2. SpeedUse cylinders within the allowable working speed range. Otherwise, troublesbelow may occur.When cylinders are used with the speed slower than the lower limit of theworking speed range:

Stick-slip (cracks) Unsmooth speed control

When cylinders are used with the speed faster than the upper limit of theworking speed range:

Damaged cylinder due to increased kinetic energy Damaged packings due to slipping heat Increased internal or external oil leak due to thickened oil film Higher flow velocity in the piping part, causing the lowered energy effi-

ciency due to increased pressure loss

3. Environmental conditions3-1) TemperatureUse cylinders only within the allowable working temperature range. Other-wise, troubles below may occur.When cylinders are used at the temperature lower than the lower limit of theworking temperature range:

Brittle fracture due to lowered stretch of cylinder material Oil leak due to lowered elasticity of packings

When cylinders are used at the temperature higher than the upper limit of theworking temperature range:

Damage due to lowered strength of cylinder material Damaged packings Galling due to thermal expansion in the slipping part

3-2) Rust-proof measuresThe use and storage of cylinders in the places where are highly humid, or aresplashed with water or sea water require the consideration of rust-proof andanti-corrosion measures. In such a case, contact us.

3-3) Installing location

(1) Use cylinders only indoors.(2) DO NOT use them in locations where dusts and vibration are excessive.

Use of them under the environmental conditions shown below requiresprotection of the rod, rustproof measures, review of parts material, mag-netic shield, and vibration-proof measures. If any countermeasure re-quired for the cylinder side, contact us.

When mounting a cylinder, use bolts of the specified size, and fix itwith the bolts of the specified strength class (strength class 10.9).In the case of rotary type, use pins of the specified size. Use of boltsor pins other than designated ones may cause looseness of ordamage to screws due to cylinder driving force or its reaction force.

When a cylinder is mounted with fixed, the performance of thecylinder largely depends on the hardness of the mounting material.Therefore, insufficient hardness of mounting material may lead to awarp in mounting material due to the driving force of the cylinder andthe disordered piston rod and bush, causing premature wear and thedamaged thread of the piston rod. Use themounting material with sufficient hardness.

4. MountingCAUTION

4-2) Mounting of cylinderWhen mounting cylinders, consider the following points.We cannot take responsibility for malfunctions due to wrong cylinder mount-ing.(1) In the case of fixed type➀ SD type

Thread accuracy of tie rod : JIS 6g Clamping torque : tie rod clamping specified torque value

4-1) Mounting of rod end in the case of fixed type(SD, EA, EB types)The movement direction of articles moved by a cylinder must be always alignedwith the axis center of the piston rod movement. If the axis center is runout,premature wear of the bush, baking or galling of the cylinder tube may occur.To check the runout of the axis center, be sure to measure the core deviationof mounting part of the article at the position where the piston rod is fullyejected, and align the core. Then, connect the cylinder with the article.

➂ EA, EB, FA, FE and FB typesFix cylinders as shown in the figures below.

➁ LA typeTo mount LA type, fix the attachments with clamping bolts. However, re-member that this procedure is not perfect for the move in the axial directionwhen a load is applied. Therefore, install the stopper to the mounting base,as shown in the figures below.

Specified tie rod tightening torque table

Rod

Art

icle

Rod

Article

Use with push

Stopper

Stopper

Stopper Use with pull

Use with push and pull

Stopper

Use with push Use with pull

Use with push Use with pull

Bore

Tie rod thread

Tightening torque N• m

φ32

M6 × 1

8

φ40

M8 × 1

22

φ50 • 63

M12 × 1.25

70

φ80 • 100

M16 × 1.5

170

φ125

M22 × 1.5

460

φ140

M24 × 1.5

610

φ160

M27 × 2

854

Note) When mounting the EA or EB type switch set cylinder, prevent theswitch from interfering with the mounting plate.

EA type

EB type

Working environmental conditions

Sands, dusts, soil, chips, welder spatter, etc.

Rain, water, sea water, oil, chemicals, etc.

Direct sunlight (ozone), humidity, etc.

High temperature, low temperature, freezing, etc.

Highly magnetic field

Vibrations

Page 20: 160h-1

160H-1 Precautions for use (Be sure to read these)21

(2) Rotary type For the cylinder of which mounting part moves inside a plane, be sure to

connect the connection fittings of the rod end with pins, so that the mount-ing part can move inside the plane. For the plane and rectangular direc-tion, perform centering similarly to the fixed type.

Be sure to apply lubricant to the bearing part of the connection fittings. DO NOT use floating joints for rod end attachments.

➀ CA, CB, TA type attachments Use pins of the size specified in this catalogue. In the case of a long stroke (1000 mm or longer), avoid horizontal

mounting. Otherwise, a lateral load is applied to the bush part due tothe weight of the cylinder, causing uneven abrasion, substantiallyshorter service life, or galling.

➁ TA type attachmentsMount counterpart attachments so that they are vertical with the trun-nion boss. If they are mounted slantingly, uneven abrasion may occur inthe boss bearing area, causing a substantially shorter service life.

5. Piping Take sufficient care to avoid dusts and chips of pipes in the piping.

Avoid any air accumulation in pipes. When piping, avoid any air accumulation in pipes. When connecting with a rubber hose, do not bend it with the bending ra-

dius smaller than the specified level. Be sure to perform piping flushing. After flushing is complete, connect to

the cylinder. Otherwise, the cylinder may be malfunctioned or oil leak mayoccur due to dusts in the piping.

6. Other notes When welding near a cylinder, it may be subjected with spatters. Protect

the cylinder rod to avoid spatters. When welding during mounting, take sufficient care to avoid an electric

current in the cylinder. Any electric current in the cylinder may lead to arcsbetween the rod and bush or between the piston and tube, causing thedamaged cylinder parts.

After mounting is complete, be sure to perform air vent and cushion adjust-ment. For the adjustment methods, follow the descriptions in “7. Opera-tion”.

7. Operation

Trial run (before operation)7-1) Air vent

(1) Feed oil of low pressure (the pressure that the cylinder moves at a lowspeed, approx. 10 mm/s) to the cylinder, and vent air in oil from the airvent valve. At this time, if the check valve is excessively loosened, it may be come

off from the cylinder, causing spouted oil and serious accidents. Repeat the step above until no air remains in the pipe. Exhaust air in the piping, as well as that in the cylinder. Any air re-

mained may cause malfunctions below.[Symptoms]a) Stick-slipb) Unsmooth speed controlc) Damaged packings due to increased temperature caused by adia-

batic compressiond) Shock or vibration occurs to outsidee) Impossibility of set output

If the piston speed is fast from the beginning, abnormal surge pressuremay occur, causing the damaged cylinder or machine.

ON

Loosen the check valve on the rod side

OFF

Loosen the check valve on the head side

When a cylinder moves forward When a cylinder moves backward

CAUTION

CAUTION Excessive loosening of the air vent valve during air vent may lead to

coming-off of the air vent valve from the cylinder, causing spurted oiland serious accidents.

Page 21: 160h-1

160H-1Precautions for use (Be sure to read these)22

7-2) Adjustment of cushion valve

(Cylinder with cushion)Increase the piston speed gradually from a low speed, 50 mm/s or lower, andadjust the cushion. The cushion must be adjusted, since it has not been adjusted at our fac-

tory. If the piston speed is fast from the beginning, abnormal surge pressure

may occur, causing the damaged cylinder or machine. Excessive loosening of the cushion valve may lead to spurted oil, causing

serious accidents.

When adjusting cushion valves, use an Allen key wrench.a) Turn clockwise: Cushion stroke speed decreases.b) Turn counterclockwise: Cushion stroke speed increases.

Allen key wrench

DO NOT loosen

Cushion valve

Air vent valve

Bore φ40 - φ160

Cushion valve

Air vent valve

DO NOT loosen (bush set screw)

Bore φ32

DO NOT loosen (bush set screw)

Cushion valve

O-ring for cushion valve

Cushion valve seal

Cushion plug

Cushion valve

Cushion valve seal

Cushion plug

Bore from f32 to f100

CVS1 CVS1

Bore from f125 to f160

Structure of cushion valve and air vent valve

Cushion valve structure

Air vent valve structure

Type 1 Type 2

Bore

Rod B

1

1

1

1

1

1

2

2

2

2.5

3

3

3

3

3

4

4

4

-

1

1

1

1

1

2

-

-

-

3

3

3

3

4

-

-

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

Rod A

Type CVS1 size CVS1 sizeType

Width across flats of Allen key wrench used

Rod side : 2.5Head side : 3

Steel ball Steel ball Steel ball

AVS1 AVS1 AVS1

Type 1 Type 2 Type 3

Bore

Identical rod side and head side (Note 2)

1

1

1

1

1

1

1

1

1

3

3

3

3

3

4

4

4

4

-

2

2

2

3

3

3

-

-

-

1

1

1

1

1

1

-

-

-

3

3

3

4

4

4

-

-

-

5

6

6

6

6

8

-

-

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

Rod side (Note 1) Head side (Note 2)

Rod B Rod A

Type AVS1 size Type AVS1 size Type AVS1 size

Width across flats of Allen key wrench used

Note 1) Check valve type cushion, not the floating cushion, is provided for therod side of the rod A. If the cylinder is equipped with cushions, checkvalves used as air vent valves are located on the two sides other thanthe sides that the ports and cushion valves are provided.

Note 2) Floating cushions are located on the head side of the rod A and therod side and head side of the rod B. Cushion valves and air vent valvesare located on the same side. If you need to change the locations of airvent valves, contact us.

CAUTIONExcessive loosening of the cushion valve plug during cushion adjustmentmay lead to spurted oil, causing serious accidents.

Page 22: 160h-1

160H-1 Precautions for use (Be sure to read these)

9. Storage1) Notes on storageWhen storing cylinders, take countermeasures against the following:(1) Rusts(2) Permanent warp and inferiority of packings

2) Storage location(1) Store cylinders in cool and dark place (max. temperature: 37°C), and

protect them from direct sunlight and humidity. Place them higher than30 cm from the floor.

(2) DO NOT apply vibrations or shocks to the stored cylinders. The cylinderparts may be damaged.

3) Control and inspection during storage(1) Pack working oil (including rust preventive oil) in cylinders, and plug the

port part. If the port part is unplugged during storage, change working oil with

fresh one, and plug again. Failure to perform this step may causerusts on tube inside.

(2) It is recommended to turn the stored cylinder 90° every three months tolet packed oil flow and reduce permanent warp of packings. If there is any abnormality in the working condition of the cylinder that

has been stored for a long time, replace packings. If the storage period is a year or longer, it is recommended to perform

the internal inspection of the stored cylinder.(3) Repeat of rust preventive treatmentAfter the purchase of cylinders, repeat rust preventive treatment every year.

Internal rust-proof measures (rust-proof measures for cylinder inside)Change working oil (including rust preventive oil) in the cylinder.

External rust-proof measures (for machined face, exposed part)Apply rust preventive oil to mounting faces to machines and machinedfaces, such as a rod end screw part. Also, apply grease to the rodslipping part and the dust seal part, and protect with oil paper.

10. Disposal1) Disassemble cylinders, sort the disassembled components by material

(iron, copper, aluminum, resin, rubber, waste oil, etc.), and then, disposethem.

2) Piston rods are hard chrome plated. When disposing of them, consultwith a disposal company.

3) Dispose of resin base and rubber base components as nonflammablewastes.

4) When disposing of waste oil, conform to related laws and rules.

23

Notes on tie rod tightening torque at assembly1) Assembly instruction manual for disassembly inspection of the TC type is

available. Contact us.2) For other types, refer to the "Specified tie rod tightening torque table" of

"4-2) Installation of cylinder".

When tightening the tie rods, DO NOT tighten only a tie rod at a time, buttighten them gradually in order as shown in the figure below. Uneventightening of the tie rods may lead to malfunction or cracks.

Fig.1

Fig.2 Fig.3

(Identification mark)

Hydrogenated nitrile rubber : orange

Fit with the marked side facing inside of the cylinder.

Cushion valve

Mark side

Mark

Valve seal

(Valve seal fitting sequence)

83

61

475

2

8. Maintenance (maintenance and inspection)To use cylinders without an accident for a long time, daily and regular inspec-tions are required.

1) Daily inspectionFor the daily inspection, check the points described below.(1) Check that the cylinder set bolts and nuts are not loosened.(2) Check that the working conditions are normal.(3) Check that there is no external leakage.(4) Check that there is no abnormality in other parts of the cylinder (tie rod,

flange, etc.)

2) Regular inspection (disassembly inspection)Decide the interval of the regular inspection depending on the working condi-tions and requirement, and perform according to the decided schedule. It isrecommended to perform it once a year. Replace packings and gaskets with fresh ones at regular inspections. Do not use packings which have been stored for two years or more. Notes on fitting of valve seals

Valve seals must be fit in the specified direction and sequence. Wrongfitting direction and sequence will lead to the damaged packings, causingoil leak.Fitting sequences Check the direction of a valve seal.

The marked side must be faced inside (refer to Fig.1). Fit the valve seal to the shaft of the cushion valve in the correct fitting

direction (refer to Fig.2). Take care to prevent the valve seal from being dropped, and screw it in

(refer to Fig.3).

Note If the seal is first fit in the cover hole, and then, it is screwed in, it maybe damaged.

Page 23: 160h-1

24

Page 24: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder

16 MPa double-acting hydrauliccylinder with size conforming toJIS standards

Standard specifications

Specifications of general purposeand cutting fluid proof types

Nominal pressurePressure given for a cylinder for conve-nience of naming. It is not always the sameas the operating pressure (rated pressure)that guarantees performance under thespecified conditions.

Maximum allowable pressureThe maximum allowable pressure generatedin a cylinder (surge pressure, etc.)

Proof test pressureTest pressure against which a cylinder canwithstand without unreliability performanceat the return to nominal pressure.

Minimum working pressureThe minimum pressure that the cylinderplaced horizontally without a load can work.

The hydraulic pressure generated in acylinder due to the inertia of load must belower than the maximum allowablepressure.

In case that the lock nut is attached to thepiston rod end thread part, lengthen thethread length (dimension A).

Note 1) Cylinder with a bore of 140 mm anddouble rod type cylinder are notspecified in JIS nor ISO standards.Rod series B and port Rc are in-cluded in JIS B8367-2 (not includedin ISO6020-2).

Note 2) Floating cushion is not provided forthe rod side of the rod A.

Note 3) The minimum working speed rangeof the combined seal type cylinder(packing code: 8) is 1 mm/s.

Note 4) The standard type cylinder can beused up to the operating tempera-ture range shown in the selectionmaterials by using packing mate-rial (6), hydrogenated nitrile rubber.

Note 5) The piping spacer and gasket areattached to the G thread of 32mmbore.

Note 6) Conex, material of the boots, is thetrademark of Teijin, Ltd.

Terminologies

Petroleum-based fluid

(When using other fluids, refer to the table showing applicability of fluids.)

16 MPa

20 MPa

24 MPa

Metal fitting system

JIS6g/6H

Rc (JIS B 0203) • G (ISO 1179-1) Note 5)

100 mm or less 101-250 mm 251-630 mm

631-1000 mm 1001-1600 mm 1601-2000 mm+1.4 0

+0.8 0

+1.6 0

+1.0 0

+1.8 0

+1.25 0

SD • LA • EA • EB • FA • FE • FB • CA • CB • TA • TC

• Designed to ISO 6020-2/JIS B8367-2 cylinder.

• Compact design and lightweight (Compared to previ-ous JIS standard.)

• New floating cushion provides effective cushioning andquick start of each stroke.

• Switches can be used to all bore sizes in standard, 32mm to 160 mm.

• Seals in sliding sections were designed to ISO standard.

• Light weight and compact. (Comparison to 140H-8 se-ries)

Rod side: Rod A 0.6 MPa or less Head side: 0.3 MPa or less

Rod B 0.45 MPa or less

φ32 - φ63 : 8 - 400 mm/sφ80 - φ125 : 8 - 300 mm/sφ140 • φ160 : 8 - 200 mm/s

Standard type : -10 - + 80°C Note 4)

Switch set : -10 - + 70°C

• Rod end eye (T-end)

• Rod end clevis (Y-end) with pin

• Lock nut

• Boots : Nylon tarpaulin (Standard): Chloroprene (Semi-standard): Conex (Semi-standard) Note 6)

• Mounting styles SD, FA, FE, and FB are not specified in JIS nor ISO standards.

25

Types

Temperature range(Ambient temperatureand oil temperature)

Nominal pressure

Maximum allowable pressure

Minimum workingpressure

Adaptable working oil

Proof test pressure

Structure of cushioning

Tolerance of thread

Tolerance of stroke

Mounting type

Accessories

Operating speed rangeNote 3)

Port thread

Page 25: 160h-1

160H-116 MPa double-acting type hydraulic cylinder

Rod A

Rod B

Rod B

Rod A

Lines

Gen

eral

pu

rpo

se t

ype

S

Unit : mm

Structure Type φ40

Standard type160H-1

φ50 φ63 φ80 φ100 φ125 φ140 φ160φ32 Rod dia.

DoubleActingDouble

Rod

Double Acting Single Rod Double Acting Double Rod

Standard type (160H-1) Switch set (160H-1R) Standard type (160H-1D) Switch set (160H-1RD)

Standard stroke fabrication range Unit : mm

Bore

φ32

φ40 . φ50

φ63

φ80 - φ160

Stroke

- 1200

- 1600

- 1800

- 2000

• The strokes above indicate the maximum available strokesfor the standard type. If you request larger strokes than thosein the table above, contact us.

• For the rod buckling, check with the buckling chartin the selection materials.

L LCushion stroke length Unit : mm

• Figures shown in the table above indicate the cushion stroke lengths in the case of cylindersused up to the stroke end.

• In the case that a cylinder is not used up to the stroke end, and if it is stopped 5 mm or morebefore the stroke end, the cushioning effect will be weakened. In such a case, contact us.

Cushion ringlength L

Cushion ringparallel part

length φ32

φ40 - φ80

φ100 . φ125

φ140 . φ160

Bore

21

25

30

6

8

Rod B

Notes) • When using a switch, use a switch set cylinder.• No switch can be mounted onto the standard type cylinder.

Packing structure table

Urethane rubber

Packing code

Name of type

8

Combined seal type

Pack

ing

stru

ctur

e

Piston packing

Rod packing and

wiper ring

Fixed section (including O-ring)

Hydrogenated nitrile rubber Nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

1

Nitrile rubber type

2

Urethane rubber type

6

Hydrogenated nitrile rubber type

Nitrile rubber Nitrile rubber Hydrogenated nitrile rubber Nitrile rubber

Fluoric resin

Nitrile rubber

Urethane rubber

Nitrile rubber

Wearing Wearing

26

DoubleActingSingleRod

Rod BStandard type

160H-1D

Switch set160H-1R

Switch set160H-1RD

Page 26: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder

General purpose type

• Standard typePac

king m

ateria

l

Series

Cushio

n typ

e

Cylind

er bo

re

Mounti

ng ty

pe

Rod ty

pe

Stroke

Rod end

attach

ment

Lock

nut

Boots

Mounting type

Cylinder stroke (mm)

B with cushions on both ends

R with cushion on the rod side

H with cushion on the head side

N without cushion

The items in broken lines in the codes below need not to be entered, if unnecessary. Semi-standard specification

2 LA 50 B 100B – –

Cushion

valve

positio

n

Cushion valve position (A, B, C, D, 0)

B –

Switch

code

Switch q

uanti

ty

• Switch set 2 LA 50 B 100B – –B –AH 2

160H-1

160H-1R

Double-Acting Single Rod

1 Nitrile rubber

2 Urethane rubber

6 Hydrogenated nitrile rubber

8 Combined seal

Cylinder bore (mm)

Rod B

φ32 • φ40 • φ50 • φ63 • φ80 • φ100 • φ125 • φ140 • φ160

Rod A

φ40 • φ50 • φ63 • φ80 • φ100 • φ125

A Rod A

B Rod B

Switch symbolNote) Select applicable switches out of the

Switch List ! Notes on order for switch sets• If a switch is unnecessary, enter the switch

code and the switch quantity of 0.

Switch quantity (1, 2, to n)

Nylon tarpaulin

Chloroprene

Conex

JJNJK

Mounting type Codes in the < > marks below are names called in ISO 6020-2.

SD SD type (Basic type)

EB EB type (Rectangular head cover attached)

TC TC type (intermediate trunnion mounting)

LA LA type (Side lugs mounting)

CA CA type (Eye mounting)

CB CB type (Clevis mounting)

TA TA type (head trunnion mounting)

EA EA type (Rectangular rod cover attached)

• For packing configuration, refer tothe selection materials at the begin-ning of this catalogue.

K Long thread with lock nut

• For thread length, refer to the

"Rod end attachment/Threadlength with lock nut".

FA FA type (head rectangular flange mounting)

FE FE type (head rectangular flange mounting)

FB FB type (cap rectangular flange mounting)

(for Rod B)

<MS2>

<ME5>

<ME6>

<MP3>

<MP1>

<MT1>

<MT4>

Note) SD, FA, FE, and FB types are not included in ISO standards.

Port p

ositio

n

Port position (A, B, C, D)

A

A

Port sp

ecifica

tion

T T-end (rod end eye)

Y Y-end (rod end clevis)

Rc thread

G thread

None

27

160H-1 : Standard type160H-1R : Switch set

Double-Acting Double Rod

160H-1D : Standard type160H-1D : Switch set

G

11 12

1 2 3 4 6

(for Rod A)

78 9 10 11 12 13

1415

5

Page 27: 160h-1

160H-116 MPa double-acting type hydraulic cylinder

Switch List

Notes) For the switches without a protective circuit, be sure to provide the protective circuit (SK-100) with load devices when using induction load devices(relay, etc.).

For the handling of switches, be sure to refer to the switch specifications in the end of this catalogue. For the 200 V AC type, contact us. We recommend AND UNIT (AU series) for multiple switches connected in series.

Kind Switch codeLoad voltage

rangeLoad current

range

Maximum open/close

capacity

Protective circuit Indicating lamp Wiring method Cord length

Applicable load device

Con

tact

No

cont

act

AF

AG

AH

AJ

AE

AK

AL

AP

AR

AS

AT

AN

AU

AW

BE

BF

CE

CF

CH

CJ

BM

BN

CM

CN

CT

CU

CV

CW

CX

CY

AX101

AX105

AX111

AX115

AX125

AX11A

AX11B

AZ101

AZ105

AZ111

AZ115

AZ125

AZ11A

AZ11B

AX201

AX205

AX211

AX215

AX21C

AX21D

AZ201

AZ205

AZ211

AZ215

AX211CE

AX215CE

AX21BCE

AZ211CE

AZ215CE

AZ21BCE

1.5m

5m

1.5m

5m

5m

0.5m

0.5m

1.5m

5m

1.5m

5m

5m

0.5m

0.5m

1.5m

5m

1.5m

5m

0.5m

1m

1.5m

5m

1.5m

5m

1.5m

5m

0.5m

1.5m

5m

0.5m

DC:5 - 30V

AC:5 - 120V

DC:5 - 40mA

AC:5 - 20mADC:1.5W

AC:2VA

DC:1.5W

AC:2VA

DC:5 - 40mA

AC:5 - 20mA

DC:5 - 30V

AC:5 - 120V

DC:5 - 30V 5- 40mA -

AC:5 - 120V

DC:5 - 30V

5 - 20mA

5 - 40mA

DC: 30 V or lessAC: 120 V or less

DC:40mA or lessAC:20mA or less

DC:30Vor lessAC:120Vor less

DC:40mAor lessAC:20mAor less

2VA

1.5W

2VA

1.5W

5 - 20mA

5 - 40mA

AC:5 - 120V

DC:5 - 30V

None

Present

None

Present

None

Present

None

Present

Present

LED(Lights up in red

during ON)

0.3mm2, 2-core, outer dia.

4mm, rear wiring

0.3mm2, 2-core, outer dia.

4mm, upper wiring

0.3mm2, 2-core, outer dia.

4mm, rear wiring

0.3mm2, 2-core, outer dia.

4mm, upper wiring

LED(Lights up in red

during ON)4-pin connector type, rear wiring

4-pin connector type, upper wiring

4-pin connector type, rear wiring

LED(Lights up in red

during ON)

LED(Lights up in red

during ON)LED

(Lights up in red during ON)

LED(Lights up in red

during ON)

(2-lamp type, red/green)

(2-lamp type, red/green)

No

No

Small relay programmable

controller

Small relay programmable

controller

No

cont

act

(CE

cof

orm

ed)

0.3mm2, 2-core, outer dia. 4mm,

rear wiring

0.3mm2, 2-core, outer dia. 4mm,

upper wiring

4-pin connector type, rear wiring

4-pin connector type, upper wiring

LED(2-lamp type,

red/green)

Small relay programmable

controllerDC:5 - 30V 5 - 40mA Present-

AX type (Rear wiring) AZ type (Upper wiring)Cord type Connector type Cord type Connector type

28

Standard stroke fabrication range

Bore

φ32

φ40 . φ50

φ63

φ80 - φ160

Stroke

- 1200

- 1600

- 1800

- 2000

• The strokes above indicate the maximum available strokes forthe standard type. If you request larger strokes than those inthe table above, contact us.

• For the rod buckling, check with the buckling chart in the se-lection materials.

Unit : mm

1 Nitrile rubber

2 Urethane rubber

6 Hydrogenated nitrile rubber

Adaptability of working oil to packing material

Packingmaterial

Notes)1. The and K -marked items are applicable, while the -marked itemsare inapplicable. For the use of the -marked items, contact us.

2. The -marked items are the recommended packing materials in case ofgiving the first priority to abrasion resistance.

3. When using 8 combined seals, refer to the notes on nitrile rubber seals.

K

Adaptable working oil

O/WOil in water

fluid

K

W/OWater inoil fluid

Phosphateesterfluid

K

Water-glycol fluid

K

K

Petroleum-basedfluid

Page 28: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder

160H-1 2CA50BB100-AB-X PPCRod side port and cushion valve position

160H-1R 2CA50BB100 - G A B

Standard specifications With both ends cushions Port position A , cushion valve po-

sition B

A

B

C

D

Unit: mmSwitch mounting allowable min. strokeNotes) • For the TC type (with a switch), cylinder strokes in

case that the TC type attachment shown in the figuresbelow is positioned closest to the cover are shown inthe table on the left.

Notes) • For the minimum PH at switch mounting, refer to thedimensional drawings of the TC type.

• For the TC type (with two switches), cylinder strokes incase that the TC type attachment shown in the figurebelow is positioned in the center are shown in the tableon the left.

Notes) • Figure in the parentheses in the line of bore 32 mmshown in the table on the left indicates the minimumstroke when the rod side detection switch and thehead side detection switch are mounted on the sameside.

3

Spacer

GasketG1/4

Mounting style

SD . LA . CA . CB . FA . FB . TC

EB

EA . TA

Order symbol

Port position

A (B . C . D)

A

A

Rod cover

Port position

A (B . C . D)

A

A

Valve position

B (C . D . A)

B

C

Head cover

Port position

A (B . C . D)

A

A

Valve position

B (C . D . A)

C

B

Valve position

B (C . D . A)

B

C

A

B

C

D

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

30

25

25

25

20

20

20

20

20

30 (40)

25

25

25

25

25

25

25

25

60

60

65

65

75

90

90

95

110

115

115

125

125

135

150

160

170

185

Order symbols and port and cushion valve positions shown above are applicable to the EA, EB, and TAtypes.When changing any position, specify the position on the rod side or the head side.

As for the TA type rod cover, neither port nor cushion valve can be provided on the B or D side.As for the EA type rod cover, cushion valves cannot be provided on the B or D side.As for the EB type rod cover, cushion valves cannot be provided on the B or D side.

If the cylinder has no cushion, cushion valve position is indicated as "0". If the ports are located on the B or D side of the LA type cylinder and general piping joints are used, they

may interfere with the cylinder mounting bolts. Air vents are located on the same side as that the cushion valves are installed.

If the cylinder has no cushion, they are located on the B side ( C side, in the case of the EA or TA type rod cover). For details of positions of the ports, cushion valves, and air vents, refer to 31 page.

The symbols A shown in the table above indicate the standard port positions of types other than EA, EB, and TA, and symbols Bindicate the standard cushion valve positions. When changing any position, write down symbols shown in dimensional drawings.

Specification of change in positions of head side port and cushion valve

Head side port and cushion positionchange specification symbol

Head side port and cushion valve position

29

Port position and cushion valve position Standard type: With both end cushions

Standard port position, cushion valve position

(Example)

Position specification: PC- BA

160H-1R 2CA50BB100- B A AH2

Specification of change in positions of rod side port and cushion valve(Example)

Port G thread type As for the port G thread type, add "G" ahead of the port position symbol.

(Example)

Use the attached spacers and gaskets for the port G thread type cylinder with 32 mm bore.(If no spacer is attached to it, the joint may interfere with the parts in the cylinder.)

Port position

Cushion valve position

Port G thread type

Port position

Cushion valve position

Mounting style

Boremm

Switch quantity

Switch type

Types other than TC type

AX type

with a switch with two switches with a switch with two switches

AX type AX type AX type

TC type

Page 29: 160h-1

160H-116 MPa double-acting type hydraulic cylinder

Weight table Unit: kg

Switch additional weight Unit: kg

0.05

0.07

0.09

0.13

0.15

0.17

0.04

0.06

0.08

φ32 - φ63

φ80 - φ140

φ160

Boremm

Rodtype

Basic weight (SD type)

Single rod type

Double rod type

Single rod type

Double rod type

Rod end eye (T-end)

Rod end clevis

(Y-end )

Lock nutLA EA EB FA FE FB CA CB TA TC

Additional weight per

1 mm strokeMounting accessories weight

Rod end attachment

weight

B

A

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

φ40

φ50

φ63

φ80

φ100

φ125

1.31

2.94

4.55

6.63

12.55

17.93

33.67

43.36

56.03

3.03

4.72

6.94

13.08

18.88

35.78

0.0062

0.0098

0.0146

0.0193

0.0316

0.0458

0.0738

0.0988

0.1181

0.0116

0.0177

0.0238

0.0384

0.0566

0.0934

0.0082

0.0127

0.0194

0.0272

0.0440

0.0650

0.1038

0.1380

0.1678

-

-

-

-

-

-

0.26

0.32

0.65

1.18

1.37

1.98

2.49

2.87

3.64

0.32

0.65

1.18

1.37

1.98

2.49

0.34

1.02

1.42

1.66

2.93

3.76

6.67

8.23

9.42

1.02

1.42

1.66

2.93

3.76

6.67

0.23

0.81

1.16

1.43

2.58

3.41

6.67

8.23

9.42

0.81

1.16

1.43

2.58

3.41

6.67

0.32

0.93

1.60

2.47

4.40

6.05

10.24

14.15

19.36

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

1.43

2.28

3.50

5.43

7.90

14.95

0.28

0.88

1.48

2.29

4.07

5.56

9.44

13.07

17.92

0.88

1.48

2.29

4.07

5.56

9.44

0.15

0.26

0.80

0.96

1.97

3.99

6.60

8.44

10.58

0.26

0.80

0.96

1.97

3.99

6.60

0.19

0.32

0.99

1.15

2.45

4.99

8.46

10.89

13.84

0.32

0.99

1.15

2.45

4.99

8.46

0.16

0.45

0.84

1.54

3.05

4.31

9.01

12.25

16.75

0.45

0.84

1.54

3.05

4.31

9.01

0.31

0.38

1.17

1.25

1.95

5.30

7.31

9.98

12.50

0.50

1.25

1.66

2.98

6.78

10.28

0.38

0.54

1.68

1.86

3.64

7.97

11.79

15.64

19.08

0.62

1.86

2.08

3.98

9.25

13.77

0.03

0.03

0.05

0.09

0.13

0.23

0.31

0.38

0.46

0.05

0.09

0.13

0.23

0.31

0.46

0.04

0.08

0.15

0.31

0.63

1.23

2.43

3.48

4.94

0.08

0.15

0.31

0.63

1.23

2.43

1.73

3.59

5.69

8.18

15.40

21.88

39.03

50.39

65.30

-

-

-

-

-

-

Long thread with lock nut

Note) When a lock nut is attached to the rod end, length "A"shown in the figure above must be the same as that ofthe long thread with lock nut type or longer. For details,refer to "Rod end attachment/Thread length with locknut".

Lock nut

A

30

Notes on order of cylinder with lock nut Delivery of rod end attachment (T-end and Y-end)

Semi-standard fabrication range

The rod end thread length (A) must be longer when alock nut is attached to the rod end.

With boots Change in position of TC attachment (Size sym-

bol: PH) Change in piston rod end

(Size symbol: WF (W), A, KK) Plated cylinder tube

(Hard chrome plated 2/100 mm)

For details, contact us.

Delivery specifications of the cylinder with lock nut androd end attachment differ from those of the cylinderwith rod end attachment only (without lock nut). Fordetails, refer to the dimensional drawing of rod end at-tachment.

160H-1 2LA50BB100- AB - K(Example)

AX • AZ typeSwitch

Bore (mm) Cord length 1.5 m Connector typeCord length 5 m

A without lock nutA=28

A of long threadwith lock nutA=40

Calculation formula cylinder weight (kg) = basic weight + (cylinder stroke mm × additional weight per 1 mm stroke) + (switchadditional weight × switch quantity) + mounting accessories weight + rod end attachment weight

Calculation example 160H-1R, bore φ80, rod B, cylinder stroke 200 mm, LA type, 2 pcs. of AX21512.55 + (0.0316 × 200) + 1.37 + (0.15 × 2) = 20.54 kg

Page 30: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder

Other positions of port and cushion valve (bore from 50 mm to 160 mm)

Symbols AV : Air ventCV : Cushion valve

(With cushion)• When changing the positions of cushion

valves, turn them in the standard typeclockwise by 90° viewed from the front of therod.

(Without cushion)• Air vents are at the positions turned clockwise

from the port positions by 90° viewed from thefront of the rod.

• When changing positions of the ports andcushion valves on the rod side and head side,specify the positions on the rod side and headside, respectively.

In all the mounting styles, cushion valves and air vents are located on the same side. When any change in theposition of air vent is required, contact us.

If you need detailed dimensions of air vent positions, contact us. Cylinders without cushion have no cushion valve. Positions of air vents depend on mounting style.

Positions of ports, cushion valves, and air vents (Rod B)

Double-acting type single rod/SD, FA, FB, CA, CB, TC types Basic type (Port and cushion position: A • B Order symbol A B )

Other positions of port and cushion valve (with 32 mm or 40 mm bore)In the basic type cylinders with 32 mm or 40 mm bore, positions of the cushion valves and air vents differ from those of thecylinder with a bore from 50 mm to 160 mm. When changing the positions of the cushion valves, turn them clockwise by 90°viewed from the front of the rod, in a similar manner to the cylinder with a bore from 50 mm to 160 mm. Positions of air vents arethe same as the above, even when the cylinder has no cushion.

Double-acting type single rod/EB type Basic type (port, cushion position: Rod side A • B Head side A • B Order symbol A B )

Double-acting type single rod/EA type Basic type (port, cushion position: Rod side: A • C Head side A • B Order symbol A C )

EA type cylinders with ports and cushion valves at positions other than basic ones are manufactured ondemand. When ordering them, give us directions separately. Positions of air vents are the same as the above,even when the cylinders have no cushion.

(φ32)

D

A

C

B

AV

AV

CV

CV

(φ40)

D

A

C

B

(φ50 - φ160)

D

A

C

B

(φ32)

D

A

C

B

AV AV

CV

CV

(φ40)

D

A

C

B

(φ50 - φ160)

D

A

C

B

(φ32)

D

A

C

B

AV

CV

CV

AV

(φ40)

D

A

C

B

CV

AV

CV

AV

(φ50 - φ160)

D

A

C

B

CV

AV

CV

AV

Cushion valve position

B C D A 0 (without cushion)

A

B

C

D

Portposition

Port

AV

CV

Standardtype

D

A

C

B

31

EA type cylinders with ports and cushion valves at positions other than basic ones are manufactured ondemand. When ordering them, give us directions separately. Positions of air vents are the same as the above,even when the cylinders have no cushion.

Page 31: 160h-1

160H-116 MPa double-acting type hydraulic cylinder

Double-acting type single rod/LA type

Double-acting type single rod/TA type

Other positions of port and cushion valve (with 80 mm or 160 mm bore)

CV

AV

(φ80 - φ160)(φ63)

(φ40, φ50)(φ32)

D

A

C

B

AV

CV

B C D A

A

B

C

D

D

A

C

B

Cushion valve position

0 (without cushion)

Por

t pos

ition

Port

(With cushion)• Port position A, C: The port is positioned on

the axis line (without offset)Port position B, D: The port is offset from theaxis center upward by the distances shownbelow.

φ32, φ40 ............ 5.5mmφ50 ................... 6.5mmφ63, φ80 ............ 12mmφ100 ................. 15mmφ125 - φ160 ........ 0

• Change in cushion valve position (shown indrawings on the left side)

Position A: Same as the cushion valveposition A of the SD type

Position B: Basic positionPosition C: Turn the position B clockwise

by 90° viewed from the frontof the position B.

Position D: Line symmetric with respect tothe position B

• Cushion valves on the B or D side are offsetupward to prevent interference with themounting bolts.

(Without cushion)• When ports are located on the A side: The air

vent is on the B side.• When a port is located on the B, C, or D side:

The air vent is on the A side.(If you need to change the location, contactus.)

Double-acting double rod type

The ports can be located on the A side only. The cushion valve and air vent are located on the side

opposite to the ports. On the head side, the port cushions can be located on

the A or B side.

(With cushion) (Without cushion)

(Without cushion)(With cushion)Locations of the ports and valves are thesame as those of the double-acting singlerod type.

The air vent on the rod sideis located on the sidesymmetric with the headside.

AVCV AV

Air vent on head side

Air vent on rod side

D

A

C

B

Basic type (Standard port and cushion position: A • B Order symbol A B )

Other positions of port and cushion valve (with 32 mm or 63 mm bore)

32

Standard port and cushion position: A • C Order symbol A C

In the basic type cylinders with 32 mm or 63 mm bore, positions of the cushionvalves and air vents differ from those of the cylinder with a bore from 80 mm to 160mm. When changing the positions of the cushion valves, turn them clockwise by 90°viewed from the front of the rod, in a similar manner to the cylinder with a bore from80 mm to 160 mm. Positions of air vents are the same as the above, even when thecylinder has no cushion.

Page 32: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder

Double-acting single rod type/SD, FE, FB, CA, CB, TC types

Other positions of port and cushion valve (on the rod side)

Double-acting single rod type/EA types

Turn the positions of the port and cushion valve of the basic type clockwise by 90° viewed from the front of the rod.On the head side, the air vent is at the same position as that of the rod B type.If the cylinder has no cushion, the air vents are installed to the cushion valve positions of the type with cushions. (Threepositions)

Symbols AV : Air ventCV : Cushion valve

Other positions of port and cushion valve (on the rod side)

Turn the positions of the port and cushion valve of the basic type clockwise by 90° viewed from the front of the rod.On the head side, the air vent is at the same position as that of the rod B type.If the cylinder has no cushion, the air vents are installed to the cushion valve positions of the type with cushions. (Threepositions)

CV

D

A

C

B

Rod sideair vent Rod side air vent

Positions of the ports, cushion valves, and airvents on the head side are the same as thoseof the rod B type.

Locations of the ports, cushion valves, and air vents of the EB type cylinder are the same as those of the rod Btype.

Locations of ports, cushion valves, and air vents (Rod A)

Basic type (Standard port and cushion valve positions: A • C Order symbol A C )

Basic type (Standard port and cushion valve positions: A • B Order symbol A B )

33

CV

CV

AV

Rod side air vent

D

A

C

B

Positions of the ports, cushion valves, and air vents on the head side are the same as those of the rod B type.

Page 33: 160h-1

160H-116 MPa double-acting type hydraulic cylinder

Double-acting single rod/LA type

Other positions of ports and cushion valve (on the rod side)

Double-acting single rod/ TA type

The combinations of cushion valve position and port position shown in the figures below are applicable. The air vents can belocated on the two sides neither the port nor the cushion valve is located. Note that the ports and the cushion valve cannot belocated on the same side.

(φ40 - φ125)

CV

D

A

C

B

Rod side air vent

Positions of the ports, cushion valves, and air vents on the head side are the same as those of the rod B type.

Port D

Port C

Port B

Port A

Cushion valve on the side A

Cushion valve on the side B

Cushion valve on the side C

Cushion valve on the side D D

A

C

B D

A

C

B

Air vent

Port

Cushion valve

D

A

C

B

Example (Positions of ports and cushion valve: B , C )

Basic type (Standard port and cushion valve positions: A • B Order symbol: A B )

The cushion valve and air vents are located on the side opposite to that the ports are located.

34

Standard port and cushion valve positions: A • C Order symbol: A C )

Page 34: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

SD

WW

WF

Set attachment

160H-1 2 SD Bore B B Stroke - A B

FF

AE

DE

(AA)

OF

ZJ+stroke

KK

VD

S

B

4-DD

BB

YA

SL

WF

PLPJ+stroke

FP 2-EEAir vent

Cushion valve

H+strokeTG G J

E Max. 8 HL+stroke

MM

Port G thread type

D

A

C

B

Drill holes in case of Rod dia. 90 mm.

OF

2-φ12

WF FP

2-EE

OFOF

KKKK

ZM+stroke×2

ZK+stroke

AWF+strokeFPA

MM

Air vent

Air ventG

LZ+stroke

Cushion valve

HM+strokeG

PK+stroke

MM

Positions of the cushion valves and air ventsdepend on the cylinder bore.

Rod end thread length (A) must be longerwhen a lock nut is attached to the rod end.Refer to "Rod end attachment/Rod end threadlength with lock nut".

For the use of the SD type, be sure to refer tothe "Precautions for use, 4. Mounting" in thebeginning of this catalogue.

On the rod side of the rod A type cylinder, theair vents are located on the two sides neitherthe port nor the cushion valve is located.

When you want to change the length of theprojected rod, specify the "WF".

For the mounting of switches, refer to the di-mensional drawings of "Switch set". All thecontents other than “switch mounting dimen-sions” are identical.

Double-acting double rod (Rod B)

Distance between the covers of the double rod type cylinder islonger than that of the single rod type cylinder by 10 mm.

With boots

Nylon tarpaulin f32·f40 1/3 Stroke+XChloroprene f50 1/3.5 Stroke+X

f63 - f100 1/4 Stroke+Xf125 - f160 1/5 Stroke+X

Conex f32 1/2 Stroke+Xf40·f50 1/2.5 Stroke+Xf63 - f100 1/3 Stroke+Xf125 - f160 1/3.5 Stroke+X

When the calculated WF has decimals, raise them to the next whole number.

WFRod B

Nylon tarpaulin f40 1/3.5 Stroke+XChloroprene f50 - f80 1/4 Stroke+X

f100·f125 1/5 Stroke+X

Conex f40 1/2.5 Stroke+Xf50 - f80 1/3 Stroke+Xf100·f125 1/3.5 Stroke+X

Rod A

35

Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.

Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior

to delivery.

ChloropreneResistible

temperature

Material

80°C

Nylon tarpaulin

Semi-standardStandard

200°C

Conex

130°C

Page 35: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

Dimensional table

With boots

WW

X

Rod B

Rod A

Rod B

Rod A

φ40

-

56

-

φ50

φ50

61

64

φ50

φ71

64

77

φ71

φ80

77

80

φ80

φ100

80

82

φ100

φ100

82

94

φ100

φ140

94

102

φ125

-

97

-

φ140

-

102

-

φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol

Bore

Rod B

A

18

22

28

36

45

56

63

75

85

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

B

φ30 f9

φ34 f9

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ98 f9

φ108 f9

MM

φ18

φ22

φ28

φ36

φ45

φ56

φ70

φ80

φ90

OF

φ17

φ21

φ26

φ34

φ43

φ54

φ68

φ78

φ88

S

14

17

22

30

38

50

60

70

80

SL

10

9

11

14

17

21

24

27

Drill hole

VD

10

10

9

9

8

8

6

5

5

KK

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

Rod A

A

-

28

36

45

56

63

85

-

-

B

-

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ108 f9

-

-

MM

-

φ28

φ36

φ45

φ56

φ70

φ90

-

-

OF

-

φ26

φ34

φ43

φ54

φ68

φ88

-

-

S

-

22

30

38

50

60

80

-

-

SL

-

11

14

17

21

24

Drill hole

-

-

VD

-

9

9

8

8

6

5

-

-

KK

-

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

-

-

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

47

59

74

91

117

137

178

200

219

12

12

14

14

16

16

18

18

18

7

9

13

13

16

16

21

22

25

φ21.5

φ25.5

φ30

φ30

φ36.9

φ36.9

φ46.1

φ46.1

φ46.1

35

37

42

39

46

47

51

51

54

49

54

60

59

70

74

82

82

87

28

39

38

40

45

47

55

62

64

103

128

134

136

159

168

197

203

213

38

49

48

50

55

57

65

72

74

26

35

36

37

44

47

60

59

62

136

157

168

168

195

205

229

236

248

56

73

74

80

93

101

117

124

130

66

83

84

90

103

111

127

134

140

12

18

18

17

20

20

29

28

29

33.2

41.7

52.3

64.3

82.7

96.9

125.9

141.4

154.9

25

25

25

32

31

35

35

35

32

60

62

67

71

77

82

86

86

86

128

153

159

168

190

203

232

238

245

161

182

193

200

226

240

264

271

280

186

207

218

232

257

275

299

306

312

Rc1/4

Rc3/8

Rc1/2

Rc1/2

Rc3/4

Rc3/4

Rc1

Rc1

Rc1

G1/4

G3/8

G1/2

G1/2

G3/4

G3/4

G1

G1

G1

AA AE BB DE E FP G HEE FFDD

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

HL HM J LZ PJ PK PL WF Y ZJ ZK ZMTG

M6×1

M8×1

M12×1.25

M12×1.25

M16×1.5

M16×1.5

M22×1.5

M24×1.5

M27×2

• Allowance of MM is f8.

45

62

75

90

114

130

165

185

205

Symbol

Bore

Symbol

Bore

Symbol

Bore

36

Page 36: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

LA160H-1 2 LA Bore B B Stroke - A B

Positions of the cushion valves and air vents depend on thecylinder bore.

Rod end thread length (A) must be longer when a lock nut isattached to the rod end. Refer to "Rod end attachment".

Notes on mounting bolts of cylinder with a bore of 100 mm orlongerUse bolts with hexagonal hole as the mounting bolts.If hexagonal bolts are used, bolt heads may interfere with thecover or spot facing, causing failure in mounting.When using a washer, use of a disc spring for bolt with hexago-nal hole is recommended.If a flat washer or spring washer is used, it may interfere withthe cover or spot facing, causing failure in mounting.

When the cylinder bore ranges 32 mm to 80 mm, hexagonalbolts, bolts with hexagonal hole, and flat washers can be used.

On the rod side of the rod A type cylinder, the air vents are lo-cated on the two sides neither the port nor the cushion valve islocated.

When you want to change the length of the projected rod, specifythe "WF".

As for the dimensions other than those shown in the drawings,refer to the pages related to the SD type (basic type).

For the mounting of switches, refer to the dimensional drawingsof "Switch set". All the contents other than “switch mountingdimensions” are identical.

Double-acting double rod (Rod B)

EH

LH

SY SX

FF

AE

DE

BBZJ+stroke

4-SB

XS

MM OF

SZ

Bore from 32 mm to 80 mm, 4 max.Bore from 100 mm to 160 mm, 2 max.E

XB+stroke

TS

Cushion valve

Air vent2-EE

FP PJ+stroke PLWF

SL

A

SW

B

S

VD

KK

US

ST

SS+stroke

D

A

C

B

OF

2-φ12

Drill holes in case of Rod dia. 90 mm.

Port G thread type

SY SYSXSX

OFMM

FP

OF

PK+stroke

XS+strokeSV+strokeXS

MM

A FP WF+stroke AWF

KK KK

Distance between the covers of the double rod type cylinder islonger than that of the single rod type cylinder by 10 mm.

With boots

37

WW

WF

Set attachment

Nylon tarpaulin f32·f40 1/3 Stroke+XChloroprene f50 1/3.5 Stroke+X

f63 - f100 1/4 Stroke+Xf125 - f160 1/5 Stroke+X

Conex f32 1/2 Stroke+Xf40·f50 1/2.5 Stroke+Xf63 - f100 1/3 Stroke+Xf125 - f160 1/3.5 Stroke+X

When the calculated WF has decimals, raise them to the next whole number.

WFRod B

Nylon tarpaulin f40 1/3.5 Stroke+XChloroprene f50 - f80 1/4 Stroke+X

f100·f125 1/5 Stroke+X

Conex f40 1/2.5 Stroke+Xf50 - f80 1/3 Stroke+Xf100·f125 1/3.5 Stroke+X

Rod A

Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.

Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior

to delivery.

ChloropreneResistible

temperature

Material

80°C

Nylon tarpaulin

Semi-standardStandard

200°C

Conex

130°C

Page 37: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

With boots

Dimensional tableRod B

A

18

22

28

36

45

56

63

75

85

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

B

φ30 f9

φ34 f9

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ98 f9

φ108 f9

MM

φ18

φ22

φ28

φ36

φ45

φ56

φ70

φ80

φ90

OF

φ17

φ21

φ26

φ34

φ43

φ54

φ68

φ78

φ88

S

14

17

22

30

38

50

60

70

80

SL

10

9

11

14

17

21

24

27

Drill hole

VD

10

10

9

9

8

8

6

5

5

KK

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

Rod A

A

-

28

36

45

56

63

85

-

-

B

-

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ108 f9

-

-

MM

-

φ28

φ36

φ45

φ56

φ70

φ90

-

-

OF

-

φ26

φ34

φ43

φ54

φ68

φ88

-

-

S

-

22

30

38

50

60

80

-

-

SL

-

11

14

17

21

24

Drill hole

-

-

VD

-

9

9

8

8

6

5

-

-

KK

-

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

-

-

Symbol

Bore

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

12

12

14

14

16

16

18

18

18

7

9

13

13

16

16

21

22

25

φ21.5

φ25.5

φ30

φ30

φ36.9

φ36.9

φ46.1

φ46.1

φ46.1

φ9

φ11

φ14

φ18

φ18

φ26

φ26

φ33

φ33

73

98

92

86

105

102

131

130

130

12.5

12.5

19

26

26

32

32

38

38

96

117

110

102

121

117

141

146

140

16

25

23

20

27

25

38

31

33

29

34

31

26

30

28

35

35

28

20

20

29

33

34

41

40

42

49

10

10

13

17

17

22

22

28

29

63

83

102

124

149

172

210

240

260

84

103

127

161

186

216

254

298

318

25

25

25

32

31

35

35

35

32

118

143

146

151

173

181

210

210

216

45

45

54

65

68

79

79

80

86

128

153

159

168

190

203

232

238

245

45

62

75

90

114

130

165

185

205

56

73

74

80

93

101

117

124

130

35

37

42

39

46

47

51

51

54

44.5

62

74.5

89

114

128

164.5

184.5

203.5

66

83

84

90

103

111

127

134

140

22

31

37

44

57

63

82

92

101

0

0

0

0

0

0

0

0

0

-0.084

-0.100

-0.100

-0.100

-0.120

-0.120

-0.140

-0.140

-0.140

12

18

18

17

20

20

29

28

29

Rc1/4

Rc3/8

Rc1/2

Rc1/2

Rc3/4

Rc3/4

Rc1

Rc1

Rc1

G1/4

G3/8

G1/2

G1/2

G3/4

G3/4

G1

G1

G1

AE BB DE E EE EH FF FP LH PK PLPJ SB SS ST SV SW SX SY SZ TS US WF XB XS ZJ

• Allowance of MM is f8.

Symbol

Bore

Notes on LA type with ports on lateral side ( B or D side) The port G thread type is not the standard type. (When the bore is not less

than 40 mm, position on the A or C side is the same as that of the standardtype.)

Positions of the ports are deviated from the cylinder center by the distance LE. Take into consideration the interference of the piping and joint with the mounting

bolts (including handling of tightening tools), referring to the table on the right.

When the cylinder bore is between 32 mm and 80 mm, mounting withhexagonal bolts is recommended. If bolts with hexagonal hole are used, boltheads or tightening tool (Allen key wrench) may interfere with the piping or joint,causing failure in mounting or tightening.

When the cylinder bore is 100 mm or longer, hexagonal bolts cannot be used(because the head of a hexagonal bolt may interfere with the cover or spotfacing). Thus, in such a case, use bolts with hexagonal hole, and mount thecylinder by tightening nuts on the back of the mounting plate (refer to thedrawing on the right side).

PortEE LE LP

Mounting boltM

Spot facing dia.

SE P Note1

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

5.5

5.5

6.5

12

12

15

0

0

0

15

24

24.5

30

44

47

51

55

64

M8

M10

M12

M16

M16

M24

M24

M30

M30

18

21

27

34

31

39

39

50

50

20

21

26

36

36

43

45

51

57

Rc 1/4

Rc 3/8

Rc 1/2

Rc 1/2

Rc 3/4

Rc 3/4

Rc 1

Rc 1

Rc 1

Note1. When determining the length P, interference of joints with mounting bolts must be taken into consideration.

Symbol

Bore

WW

X

Rod B

Rod A

Rod B

Rod A

φ40

-

56

-

φ50

φ50

61

64

φ50

φ71

64

77

φ71

φ80

77

80

φ80

φ100

80

82

φ100

φ100

82

94

φ100

φ140

94

102

φ125

-

97

-

φ140

-

102

-

φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol

Bore

Whole surface processed

SE/2

Mounting bolt M

Piping, joint P

LE

EE when the ports are located on the side

EE when the ports are located on the side

LP

SE spot facing

D

D A

C

B

B Bore from 32 mm to 63 mmWithout spot facing, with the whole surface processed

Nut

Mounting plate

Cylinder Mounting bolt

Piping, joint

38

Page 38: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

EA160H-1 2 EA Bore B B Stroke - A B

Positions of the cushion valves and air vents dependon the cylinder bore.

Rod end thread length (A) must be longer when alock nut is attached to the rod end. Refer to "Rodend attachment/Rod end thread length with lock nut".

If the mounting plate is located on the cylinder tubeside of the switch set cylinder, take into consider-ation the interference of the switch with the mount-ing plate.

On the rod side of the rod A type cylinder, the airvents are located on the two sides neither the portnor the cushion valve is located.

When you want to change the length of the projectedrod, specify the "WF".

As for the dimensions not shown in these drawings,refer to the SD type (basic type).

For the mounting of switches, refer to the dimen-sional drawings of "Switch set". All the contents otherthan “switch mounting dimensions” are identical.

Double-acting double rod (Rod B)

FF

AE

DE

BBHF+stroke

4-FB

(Head side)8, max.

(Rod side)8, max.

(Head cover)E

LL+stroke

WE

VD

VE

F

FG

RD

OFE R

UO

TO

KK

S

B

YA

WF

SL

PLPJ+stroke

2-EE

MMD

A

C

B

OF

2-φ12

Drill holes in case of Rod dia. 90 mm. Port G thread type

Air vent

Air vent

Cushion valve

Y+stroke

WF+stroke

ZR+stroke×2

ZL+stroke

WE

OF OF

KKKK

AA

MM

PK+strokeY

MM

WW

WF

20, max.

BABA

Set attachment

Set attachment

Distance between the covers of the double rod type cylinder islonger than that of the single rod type cylinder by 10 mm.

With boots

39

Nylon tarpaulin f32·f40 1/3 Stroke+XChloroprene f50 1/3.5 Stroke+X

f63 - f100 1/4 Stroke+Xf125 - ff160 1/5 Stroke+X

Conex f32 1/2 Stroke+Xf40·f50 1/2.5 Stroke+Xf63 - f100 1/3 Stroke+Xf125 - f160 1/3.5 Stroke+X

When the calculated WF has decimals, raise them to the next whole number.

WFRod B

Nylon tarpaulin f40 1/3.5 Stroke+XChloroprene f50 - f80 1/4 Stroke+X

f100·f125 1/5 Stroke+X

Conex f40 1/2.5 Stroke+Xf50 - f80 1/3 Stroke+Xf100·f125 1/3.5 Stroke+X

Rod A

Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.

Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior

to delivery.

ChloropreneResistible

temperature

Material

80°C

Nylon tarpaulin

Semi-standardStandard

200°C

Conex

130°C

Note) Take into consideration the interference of the set attachmentwith the mounting plate.

Page 39: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

With boots

Dimensional tableRod B

A

18

22

28

36

45

56

63

75

85

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

B

φ30 f9

φ34 f9

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ98 f9

φ108 f9

MM

φ18

φ22

φ28

φ36

φ45

φ56

φ70

φ80

φ90

OF

φ17

φ21

φ26

φ34

φ43

φ54

φ68

φ78

φ88

RD

φ42 f8

φ62 f8

φ74 f8

φ82 f8

φ92 f8

φ105 f8

φ125 f8

φ140 f8

φ150 f8

RD

-

φ62 f8

φ74 f8

φ88 f8

φ105 f8

φ125 f8

φ150 f8

-

-

S

14

17

22

30

38

50

60

70

80

SL

10

9

11

14

17

21

24

27

Drill hole

VD

10

10

9

9

8

8

6

5

5

VE

20

20

25

25

28

30

28

28

30

KK

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

Rod A

A

-

28

36

45

56

63

85

-

-

B

-

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ108 f9

-

-

MM

-

φ28

φ36

φ45

φ56

φ70

φ90

-

-

OF

-

φ26

φ34

φ43

φ54

φ68

φ88

-

-

S

-

22

30

38

50

60

80

-

-

SL

-

11

14

17

21

24

Drill hole

-

-

VD

-

9

9

8

8

6

5

-

-

VE

-

19

25

24

28

28

27

-

-

KK

-

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

-

-

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

12

12

14

14

16

16

18

18

18

7

9

13

13

16

16

21

22

25

φ21.5

φ25.5

φ30

φ30

φ36.9

φ36.9

φ46.1

φ46.1

φ46.1

10

10

16

16

20

22

22

23

25

φ6.6

φ11

φ14

φ14

φ18

φ18

φ22

φ26

φ26

39

44

44

43

50

52

60

59

62

93

118

118

120

139

146

175

180

188

45

62

75

90

114

130

165

185

205

54

74

74

77

89

94

115

121

126

56

73

74

80

93

101

117

124

130

66

83

84

90

103

111

127

134

140

12

18

18

17

20

20

29

28

29

33

41

52

65

83

97

126

142

155

58

87

105

117

149

162

208

230

253

70

110

130

145

180

200

250

280

300

25

25

25

32

31

35

35

35

32

35

35

41

48

51

57

57

58

57

60

62

67

71

77

82

86

86

86

126

147

152

152

175

183

207

213

223

151

172

177

184

206

218

242

248

255

Rc1/4

Rc3/8

Rc1/2

Rc1/2

Rc3/4

Rc3/4

Rc1

Rc1

Rc1

G1/4

G3/8

G1/2

G1/2

G3/4

G3/4

G1

G1

G1

AE BB DE E F FB FG HFEE FF

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

LL

PJ PK PL R TO UO WE WF Y ZL ZR

• Allowance of MM is f8.

Symbol

Bore

Symbol

Bore

Symbol

Bore

WW

X

BA

Rod B

Rod A

Rod B

Rod A

Rod B

Rod A

φ40

-

56

-

φ34

-

φ50

φ50

61

64

φ40

φ46

φ50

φ71

64

77

φ46

φ55

φ71

φ80

77

80

φ55

φ65

φ80

φ100

80

82

φ65

φ77

φ100

φ100

82

94

φ77

φ92

φ100

φ140

94

102

φ92

φ112

φ125

-

97

-

φ103

-

φ140

-

102

-

φ112

-

φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol

Bore

40

Page 40: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

EB

WW

WF

Set attachment

160H-1 2 EB Bore B B Stroke - A B

Positions of the cushion valves and air vents depend on the cylin-der bore.

Rod end thread length (A) must be longer when a lock nut is at-tached to the rod end. Refer to "Rod end attachment/Rod endthread length with lock nut".

If the mounting plate is located on the cylinder tube side of theswitch set cylinder, take into consideration the interference of theswitch with the mounting plate.

On the rod side of the rod A type cylinder, the air vents are locatedon the two sides neither the port nor the cushion valve is located.

When you want to change the length of the projected rod, specifythe "WF".

As for the dimensions not shown in these drawings, refer to theSD type (basic type).

For the mounting of switches, refer to the dimensional drawingsof "Switch set". All the contents other than “switch mounting di-mensions” are identical.

HB+stroke

FF

AE

DE

4-FB

(Rod cover)E

KK

VD

S

B

A

SL

WF PLPJ+strokeFP

2-EE

ZJ+stroke

J

OFMM

TO

UO

R ED

A

C

B

OF

2-φ12

Drill holes in case of Rod dia. 90 mm.

Air vent

Air ventCushion valve

Port G thread type

(Rod side)8, max.

(Head side)8, max.

With boots

41

Nylon tarpaulin f32·f40 1/3 Stroke+XChloroprene f50 1/3.5 Stroke+X

f63 - f100 1/4 Stroke+Xf125 - f160 1/5 Stroke+X

Conex f32 1/2 Stroke+Xf40·f50 1/2.5 Stroke+Xf63 - f100 1/3 Stroke+Xf125 - f160 1/3.5 Stroke+X

When the calculated WF has decimals, raise them to the next whole number.

WFRod B

Nylon tarpaulin f40 1/3.5 Stroke+XChloroprene f50 -f80 1/4 Stroke+X

f100·f125 1/5 Stroke+X

Conex f40 1/2.5 Stroke+Xf50 - f80 1/3 Stroke+Xf100·f125 1/3.5 Stroke+X

Rod A

Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.

Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior

to delivery.

ChloropreneResistible

temperature

Material

80°C

Nylon tarpaulin

Semi-standardStandard

200°C

Conex

130°C

Page 41: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

With boots

WW

X

Rod B

Rod A

Rod B

Rod A

φ40

-

56

-

φ50

φ50

61

64

φ50

φ71

64

77

φ71

φ80

77

80

φ80

φ100

80

82

φ100

φ100

82

94

φ100

φ140

94

102

φ125

-

97

-

φ140

-

102

-

φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol

Bore

Dimensional table

Rod B

A

18

22

28

36

45

56

63

75

85

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

B

φ30 f9

φ34 f9

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ98 f9

φ108 f9

MM

φ18

φ22

φ28

φ36

φ45

φ56

φ70

φ80

φ90

OF

φ17

φ21

φ26

φ34

φ43

φ54

φ68

φ78

φ88

S

14

17

22

30

38

50

60

70

80

SL

10

9

11

14

17

21

24

27

Drill hole

VD

10

10

9

9

8

8

6

5

5

KK

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

Rod A

A

-

28

36

45

56

63

85

-

-

B

-

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ108 f9

-

-

MM

-

φ28

φ36

φ45

φ56

φ70

φ90

-

-

OF

-

φ26

φ34

φ43

φ54

φ68

φ88

-

-

S

-

22

30

38

50

60

80

-

-

SL

-

11

14

17

21

24

Drill hole

-

-

VD

-

9

9

8

8

6

5

-

-

KK

-

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

-

-

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

12

12

14

14

16

16

18

18

18

φ21.5

φ25.5

φ30

φ30

φ36.9

φ36.9

φ46.1

φ46.1

φ46.1

φ6.6

φ11

φ14

φ14

φ18

φ18

φ22

φ26

φ26

45

62

75

90

114

130

165

185

205

35

37

42

39

46

47

51

51

54

102

118

123

131

146

156

172

179

183

26

35

36

37

44

47

60

59

62

56

73

74

80

93

101

117

124

130

12

18

18

17

20

20

29

28

29

33

41

52

65

83

97

126

142

155

58

87

105

117

149

162

208

230

253

70

110

130

145

180

200

250

280

300

25

25

25

32

31

35

35

35

32

128

153

159

168

190

203

232

238

245

Rc1/4

Rc3/8

Rc1/2

Rc1/2

Rc3/4

Rc3/4

Rc1

Rc1

Rc1

G1/4

G3/8

G1/2

G1/2

G3/4

G3/4

G1

G1

G1

AE DE E FB FPEE FF

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

HB

J PJ PL R TO UO WF ZJ

• Allowance of MM is f8.

Symbol

Bore

Symbol

Bore

Symbol

Bore

42

Page 42: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

FA160H-1 2 FA Bore B B Stroke - B B

Positions of the cushion valves and airvents depend on the cylinder bore.

Rod end thread length (A) must belonger when a lock nut is attached tothe rod end. Refer to "Rod end attach-ment/Rod end thread length with locknut".

When you want to change the length ofthe projected rod, specify the "W".

As for the dimensions not shown inthese drawings, refer to the SD type (ba-sic type).

For the mounting of switches, refer tothe dimensional drawings of "Switchset". All the contents other than “switchmounting dimensions” are identical.

Double-acting double rod (Rod B)

Distance between the covers of the double rod type cylinder islonger than that of the single rod type cylinder by 10 mm.

With boots

WW

W

Set attachment

Set attachment

20, max.

BABA

MM

E2-EE

FP PJ+stroke PL

SLA

BA

S

KK

OF

DE

AE

FF

F

W

TO

UO

RFE

HL+stroke

BBHN+stroke

VF

4-FB

OF

2-φ12

D

A

C

B

Drill holes in case of Rod dia. 90 mm. Port G thread type

Air vent

Cushion valve

8, max.

MM

PK + stroke

Air ventCushion valve

LZ + stroke

Air vent

MM

A FP WF + stroke A

KK KK

OF OF

2-EE

FPW F

VF

VD

43

Nylon tarpaulin f32·f40 1/3 Stroke+XChloroprene f50 1/3.5 Stroke+X

f63 - f100 1/4 Stroke+Xf125 - f160 1/5 Stroke+X

Conex f32 1/2 Stroke+Xf40·f50 1/2.5 Stroke+Xf63 - f100 1/3 Stroke+Xf125 - f160 1/3.5 Stroke+X

When the calculated W has decimals, raise them to the next whole number.

WRod B

Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.

Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior

to delivery.

ChloropreneResistible

temperature

Material

80°C

Nylon tarpaulin

Semi-standardStandard

200°C

Conex

130°C

Note) Take into consideration the interference of the set attachmentwith the mounting plate.

Page 43: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

Dimensional table

With boots

WW

X

BA

Rod B

Rod B

Rod B

φ40

45

φ34

φ50

45

φ40

φ50

45

φ46

φ71

55

φ55

φ80

55

φ65

φ100

55

φ77

φ100

65

φ92

φ125

65

φ103

φ140

65

φ112

φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol

Bore

Rod B

A

18

22

28

36

45

56

63

75

85

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

BA

φ34 f9

φ40 f9

φ46 f9

φ55 f9

φ65 f9

φ77 f9

φ92 f9

φ103 f9

φ112 f9

MM

φ18

φ22

φ28

φ36

φ45

φ56

φ70

φ80

φ90

OF

φ17

φ21

φ26

φ34

φ43

φ54

φ68

φ78

φ88

S

14

17

22

30

38

50

60

70

80

SL

10

9

11

14

17

21

24

27

Drill hole

VF

13

13

13

13

13

13

13

13

13

KK

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

VD

10

10

9

9

8

8

6

5

5

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

7

9

13

13

16

16

21

22

25

φ21.5

φ25.5

φ30

φ30

φ36.9

φ36.9

φ46.1

φ46.1

φ46.1

φ6.6

φ11

φ14

φ14

φ18

φ18

φ22

φ26

φ26

45

62

75

90

114

130

165

185

205

47

64

77

92

116

132

167

187

207

11

16

19

22

25

27

29

32

37

103

128

134

136

159

168

197

203

213

114

144

153

158

184

195

226

235

250

56

73

74

80

93

101

117

124

130

66

83

84

90

103

111

127

134

140

12

18

18

17

20

20

29

28

29

33

41

52

65

83

97

126

142

155

58

87

105

117

149

162

208

230

253

70

110

130

145

180

200

250

280

300

35

35

41

48

51

57

57

58

57

25

25

25

32

31

35

35

35

32

Rc1/4

Rc3/8

Rc1/2

Rc1/2

Rc3/4

Rc3/4

Rc1

Rc1

Rc1

G1/4

G3/8

G1/2

G1/2

G3/4

G3/4

G1

G1

G1

AE BB DE E FEFBFEE FF

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

HL HN

136

157

168

168

195

205

209

236

248

LZ PJ PK PL R UO W WFTO

35

37

42

39

46

47

51

51

54

FP

12

12

14

14

16

16

18

18

18

Symbol

Bore

Symbol

Bore

Symbol

Bore

• Allowance of MM is f8.

44

Page 44: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

FE160H-1 2 FE Bore A B Stroke - A B

Positions of the cushion valves and air vents depend on the cylinder bore. Rod end thread length (A) must be longer when a lock nut is attached to the

rod end. Refer to "Rod end attachment/Rod end thread length with locknut".

On the rod side of the rod A type cylinder, the air vents are located on thetwo sides neither the port nor the cushion valve is located.

When you want to change the length of the projected rod, specify the "W". As for the dimensions not shown in these drawings, refer to the SD type

(basic type). For the mounting of switches, refer to the dimensional drawings of "Switch

set". All the contents other than “switch mounting dimensions” are identical.

With boots

MM

E2-EE

FP PJ+stroke PL

SLA

BA

S

KK

OF

DE

AE

FF

FY

W

TO

UO

RFE

HL+stroke

BBHY+stroke

VF

4-FB

D

A

C

B

OF

2-φ12

Drill holes in case of Rod dia. 90 mm. Port G thread type

Air vent

Cushion valve

8, max.

WW

W

20, max.

BABA

Set attachment

Set attachment

45

When the calculated WF has decimals, raise them to the next whole number.

Nylon tarpaulin f40 1/3.5 Stroke+XChloroprene f50 - f80 1/4 Stroke+X

f100·f125 1/5 Stroke+X

Conex f40 1/2.5 Stroke+Xf50 - f80 1/3 Stroke+Xf100·f125 1/3.5 Stroke+X

WRod A

Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.

Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior

to delivery.

ChloropreneResistible

temperature

Material

80°C

Nylon tarpaulin

Semi-standardStandard

200°C

Conex

130°C

Note) Take into consideration the interference of the set attachmentwith the mounting plate.

Page 45: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

Dimensional table

With boots

WW

X

BA

Rod A

Rod A

Rod A

φ50

45

φ46

φ71

55

φ55

φ80

55

φ65

φ100

55

φ77

φ100

65

φ92

φ140

65

φ112

φ40 φ50 φ63 φ80 φ100 φ125Symbol

Bore

φ40

φ50

φ63

φ80

φ100

φ125

Rod A

A

28

36

45

56

63

85

BA

φ46 f9

φ55 f9

φ65 f9

φ77 f9

φ92 f9

φ112 f9

MM

φ28

φ36

φ45

φ56

φ70

φ90

OF

φ26

φ34

φ43

φ54

φ68

φ88

S

22

30

38

50

60

80

SL

11

14

17

21

24

Drill hole

VF

13

13

13

13

13

13

KK

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

φ40

φ50

φ63

φ80

φ100

φ125

12

14

14

16

16

18

9

13

13

16

16

21

φ25.5

φ30

φ30

φ36.9

φ36.9

φ46.1

φ11

φ14

φ14

φ18

φ18

φ22

62

75

90

114

130

165

64

77

92

116

132

167

19

22

25

27

29

37

37

42

39

46

47

51

128

134

136

159

168

197

147

156

161

186

197

234

73

74

80

93

101

117

18

18

17

20

20

29

41

52

65

83

97

126

87

105

117

149

162

208

110

130

145

180

200

250

35

41

48

51

57

57

Rc3/8

Rc1/2

Rc1/2

Rc3/4

Rc3/4

Rc1

G3/8

G1/2

G1/2

G3/4

G3/4

G1

AE BB DE E FEFBFYEE FF

φ40

φ50

φ63

φ80

φ100

φ125

FP HL HY PJ PL R UO WTO

• Allowance of MM is f8.

Symbol

Bore

Symbol

Bore

Symbol

Bore

46

Page 46: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

FB160H-1 2 FB Bore B B Stroke - A B

Positions of the cushion valves and air vents de-pend on the cylinder bore.

Rod end thread length (A) must be longer whena lock nut is attached to the rod end. Refer to"Rod end attachment/Rod end thread length withlock nut".

On the rod side of the rod A type cylinder, the airvents are located on the two sides neither theport nor the cushion valve is located.

When you want to change the length of the pro-jected rod, specify the "WF".

As for the dimensions not shown in these draw-ings, refer to the SD type (basic type).

For the mounting of switches, refer to the dimen-sional drawings of "Switch set". All the contentsother than “switch mounting dimensions” areidentical.

With boots

MM

HL+stroke

2-EE

FP PJ+stroke PLWF

SL

A

B

S

VD

KK

OF

DE

AE

FF

TO

E

FE

UO

R

F

ZF+stroke

4-FB

OF

2-φ2

D

A

C

B

Drill holes in case of Rod dia. 90 mm. Port G thread type

8, max.

Air vent

Cushion valve

WW

WF

Set attachment

Nylon tarpaulin f32·f40 1/3 Stroke+XChloroprene f50 1/3.5 Stroke+X

f63 - f100 1/4 Stroke+Xf125 - f160 1/5 Stroke+X

Conex f32 1/2 Stroke+Xf40·f50 1/2.5 Stroke+Xf63 - f100 1/3 Stroke+Xf125 - f160 1/3.5 Stroke+X

When the calculated WF has decimals, raise them to the next whole number.

WFRod B

Nylon tarpaulin f40 1/3.5 Stroke+XChloroprene f50 - f80 1/4 Stroke+X

f100·f125 1/5 Stroke+X

Conex f40 1/2.5 Stroke+Xf50 - f80 1/3 Stroke+Xf100·f125 1/3.5 Stroke+X

Rod A

Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.

Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior

to delivery.

ChloropreneResistible

temperature

Material

80°C

Nylon tarpaulin

Semi-standardStandard

200°C

Conex

130°C

47

Page 47: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

WW

X

Rod B

Rod A

Rod B

Rod A

φ40

-

56

-

φ50

φ50

61

64

φ50

φ71

64

77

φ71

φ80

77

80

φ80

φ100

80

82

φ100

φ100

82

94

φ100

φ140

94

102

φ125

-

97

-

φ140

-

102

-

φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol

Bore

Rod B

A

18

22

28

36

45

56

63

75

85

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

B

φ30 f9

φ34 f9

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ98 f9

φ108 f9

MM

φ18

φ22

φ28

φ36

φ45

φ56

φ70

φ80

φ90

OF

φ17

φ21

φ26

φ34

φ43

φ54

φ68

φ78

φ88

S

14

17

22

30

38

50

60

70

80

SL

10

9

11

14

17

21

24

27

Drill hole

VD

10

10

9

9

8

8

6

5

5

KK

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

Rod A

A

-

28

36

45

56

63

85

-

-

B

-

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ108 f9

-

-

MM

-

φ28

φ36

φ45

φ56

φ70

φ90

-

-

OF

-

φ26

φ34

φ43

φ54

φ68

φ88

-

-

S

-

22

30

38

50

60

80

-

-

SL

-

11

14

17

21

24

Drill hole

-

-

VD

-

9

9

8

8

6

5

-

-

KK

-

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

-

-

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

φ21.5

φ25.5

φ30

φ30

φ36.9

φ36.9

φ46.1

φ46.1

φ46.1

φ6.6

φ11

φ14

φ14

φ18

φ18

φ22

φ26

φ26

45

62

75

90

114

130

165

185

205

47

64

77

92

116

132

167

187

207

11

16

19

22

25

27

29

32

37

Rc1/4

Rc3/8

Rc1/2

Rc1/2

Rc3/4

Rc3/4

Rc1

Rc1

Rc1

G1/4

G3/8

G1/2

G1/2

G3/4

G3/4

G1

G1

G1

AE DE E FEFBFEE FF

12

12

14

14

16

16

18

18

18

35

37

42

39

46

47

51

51

54

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

FP

103

128

134

136

159

168

197

203

213

HL

56

73

74

80

93

101

117

124

130

PJ

12

18

18

17

20

20

29

28

29

PL

33

41

52

65

83

97

126

142

155

R

58

87

105

117

149

162

208

230

253

TO

70

110

130

145

180

200

250

280

300

UO

25

25

25

32

31

35

35

35

32

WF

139

169

178

190

215

230

261

270

282

ZF

• Allowance of MM is f8.

Symbol

Bore

Symbol

Bore

Symbol

Bore

48

With boots

Dimensional table

Page 48: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

CA

WW

WF

Set attachment

160H-1 2 CA Bore B B Stroke - A B

Positions of the cushion valves and air vents depend on the cylinder bore. Rod end thread length (A) must be longer when a lock nut is attached to

the rod end. Refer to "Rod end attachment/Rod end thread length withlock nut".

Bush (made of gray iron cast) is press-fit to the mounting hole (dimen-sional symbol: CD).

On the rod side of the rod A type cylinder, the air vents are located on thetwo sides neither the port nor the cushion valve is located.

When you want to change the length of the projected rod, specify the"WF".

As for the dimensions not shown in these drawings, refer to the SD type(basic type).

For the mounting of switches, refer to the dimensional drawings of "Switchset". All the contents other than “switch mounting dimensions” are identi-cal.

HC+stroke

FF

AE

DE

E

KK

VD

S

B

A

SL

WF PMPJ+strokeFP

2-EE

XC+stroke

ZC+stroke

FL

L

OFMM

EW

CD

MR

D

A

C

B

OF

2-φ12

Drill holes in case of Rod dia. 90 mm. Port G thread type

8, max.

Air vent

Cushion valve

EW

FL

CD

MR

Bore 32 mm, 40 mm

With boots

49

Nylon tarpaulin f32·f40 1/3 Stroke+XChloroprene f50 1/3.5 Stroke+X

f63 - f100 1/4 Stroke+Xf125 - f160 1/5 Stroke+X

Conex f32 1/2 Stroke+Xf40·f50 1/2.5 Stroke+Xf63 - f100 1/3 Stroke+Xf125 - f160 1/3.5 Stroke+X

When the calculated WF has decimals, raise them to the next whole number.

WFRod B

Nylon tarpaulin f40 1/3.5 Stroke+XChloroprene f50 - f80 1/4 Stroke+X

f100·f125 1/5 Stroke+X

Conex f40 1/2.5 Stroke+Xf50 - f80 1/3 Stroke+Xf100·f125 1/3.5 Stroke+X

Rod A

Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.

Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior

to delivery.

ChloropreneResistible

temperature

Material

80°C

Nylon tarpaulin

Semi-standardStandard

200°C

Conex

130°C

Page 49: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

WW

X

Rod B

Rod A

Rod B

Rod A

φ40

-

56

-

φ50

φ50

61

64

φ50

φ71

64

77

φ71

φ80

77

80

φ80

φ100

80

82

φ100

φ100

82

94

φ100

φ140

94

102

φ125

-

97

-

φ140

-

102

-

φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol

Bore

Rod B

A

18

22

28

36

45

56

63

75

85

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

B

φ30 f9

φ34 f9

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ98 f9

φ108 f9

MM

φ18

φ22

φ28

φ36

φ45

φ56

φ70

φ80

φ90

OF

φ17

φ21

φ26

φ34

φ43

φ54

φ68

φ78

φ88

S

14

17

22

30

38

50

60

70

80

SL

10

9

11

14

17

21

24

27

Drill hole

VD

10

10

9

9

8

8

6

5

5

KK

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

Rod A

A

-

28

36

45

56

63

85

-

-

B

-

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ108 f9

-

-

MM

-

φ28

φ36

φ45

φ56

φ70

φ90

-

-

OF

-

φ26

φ34

φ43

φ54

φ68

φ88

-

-

S

-

22

30

38

50

60

80

-

-

SL

-

11

14

17

21

24

Drill hole

-

-

VD

-

9

9

8

8

6

5

-

-

KK

-

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

-

-

Symbol

Bore

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

φ21.5

φ25.5

φ30

φ30

φ36.9

φ36.9

φ46.1

φ46.1

φ46.1

φ12 H9

φ14 H9

φ20 H9

φ20 H9

φ28 H9

φ36 H9

φ45 H9

φ50 H9

φ56 H9

45

62

75

90

114

130

165

185

205

56

73

74

80

93

101

117

124

130

35

37

42

39

46

47

51

51

54

103

128

133

135

157

166

192

200

208

-

-

30

30

35

51

54

57

60

R17

R17

R28

R28

R33

R49

R52

R55

R58

25

25

25

32

31

35

35

35

32

147

172

191

200

229

257

289

300

308

164

189

219

228

262

306

341

355

366

16

20

30

30

40

50

60

65

70

0

0

0

0

0

0

0

0

0

-0.43

-0.52

-0.52

-0.52

-0.62

-0.62

-0.74

-0.74

-0.74

12

18

17

16

18

18

24

25

24

19

19

33

33

41

56

62

65

68

Rc1/4

Rc3/8

Rc1/2

Rc1/2

Rc3/4

Rc3/4

Rc1

Rc1

Rc1

G1/4

G3/8

G1/2

G1/2

G3/4

G3/4

G1

G1

G1

AE CD DE E EE EW FF FL

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

FP HC L MR PJ PM WF XC ZC

12

12

14

14

16

16

18

18

18

• Allowance of MM is f8.

Symbol

Bore

Symbol

Bore

50

With boots

Dimensional table

Page 50: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

CB

WW

WF

Set attachment

160H-1 2 CB Bore B B Stroke - A B

Positions of the cushion valves and air vents depend on the cylin-der bore.

Rod end thread length (A) must be longer when a lock nut is at-tached to the rod end. Refer to "Rod end attachment/Rod endthread length with lock nut".

On the rod side of the rod A type cylinder, the air vents are locatedon the two sides neither the port nor the cushion valve is located.

When you want to change the length of the projected rod, specifythe "WF".

As for the dimensions not shown in these drawings, refer to theSD type (basic type).

For the mounting of switches, refer to the dimensional drawingsof "Switch set". All the contents other than “switch mounting di-mensions” are identical.

HC+stroke

FF

AE

DE

E

KK

VD

S

B

A

SL

WF PMPJ+strokeFP

2-EE

XC+stroke

ZC+stroke

FL

OFMM

CB

UB

CD

MR

With pin

D

A

C

B

L

OF

2-φ12

Drill holes in case of Rod dia. 90 mm. Port G thread type

8, max.

Air vent

Cushion valve

CB

UB

CD

MR

FL

Bore 32 mm, 40 mm

With boots

51

Nylon tarpaulin f32ÅEf40 1/3 Stroke+XChloroprene f50 1/3.5 Stroke+X

f63 - f100 1/4 Stroke+Xf125 - f160 1/5 Stroke+X

Conex f32 1/2 Stroke+Xf40·f50 1/2.5 Stroke+Xf63 - f100 1/3 Stroke+Xff125 - f160 1/3.5 Stroke+X

When the calculated WF has decimals, raise them to the next whole number.

WFRod B

Nylon tarpaulin f40 1/3.5 Stroke+XChloroprene f50 - f80 1/4 Stroke+X

f100·f125 1/5 Stroke+X

Conex f40 1/2.5 Stroke+Xf50 - f80 1/3 Stroke+Xf100·f125 1/3.5 Stroke+X

Rod A

Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.

Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior

to delivery.

ChloropreneResistible

temperature

Material

80°C

Nylon tarpaulin

Semi-standardStandard

200°C

Conex

130°C

Page 51: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

WW

X

Rod B

Rod A

Rod B

Rod A

φ40

-

56

-

φ50

φ50

61

64

φ50

φ71

64

77

φ71

φ80

77

80

φ80

φ100

80

82

φ100

φ100

82

94

φ100

φ140

94

102

φ125

-

97

-

φ140

-

102

-

φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol

Bore

Rod B

A

18

22

28

36

45

56

63

75

85

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

B

φ30 f9

φ34 f9

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ98 f9

φ108 f9

MM

φ18

φ22

φ28

φ36

φ45

φ56

φ70

φ80

φ90

OF

φ17

φ21

φ26

φ34

φ43

φ54

φ68

φ78

φ88

S

14

17

22

30

38

50

60

70

80

SL

10

9

11

14

17

21

24

27

Drill hole

VD

10

10

9

9

8

8

6

5

5

KK

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

Rod A

A

-

28

36

45

56

63

85

-

-

B

-

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ108 f9

-

-

MM

-

φ28

φ36

φ45

φ56

φ70

φ90

-

-

OF

-

φ26

φ34

φ43

φ54

φ68

φ88

-

-

S

-

22

30

38

50

60

80

-

-

SL

-

11

14

17

21

24

Drill hole

-

-

VD

-

9

9

8

8

6

5

-

-

KK

-

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

-

-

Symbol

Bore

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

φ21.5

φ25.5

φ30

φ30

φ36.9

φ36.9

φ46.1

φ46.1

φ46.1

φ12 H9/f8

φ14 H9/f8

φ20 H9/f8

φ20 H9/f8

φ28 H9/f8

φ36 H9/f8

φ45 H9/f8

φ50 H9/f8

φ56 H9/f8

45

62

75

90

114

130

165

185

205

56

73

74

80

93

101

117

124

130

35

37

42

39

46

47

51

51

54

103

128

133

135

157

166

192

200

208

R17

R17

R28

R28

R33

R49

R52

R55

R58

32

40

60

60

80

100

120

130

140

25

25

25

32

31

35

35

35

32

147

172

191

200

229

257

289

300

308

164

189

219

228

262

306

341

355

366

16

20

30

30

40

50

60

65

70

+0.29

+0.30

+0.30

+0.30

+0.31

+0.32

+0.34

+0.34

+0.36

+0.69

+0.70

+0.70

+0.70

+0.91

+0.92

+0.94

+0.94

+0.96

12

18

17

16

18

18

24

25

24

19

19

33

33

41

56

62

65

68

Rc1/4

Rc3/8

Rc1/2

Rc1/2

Rc3/4

Rc3/4

Rc1

Rc1

Rc1

G1/4

G3/8

G1/2

G1/2

G3/4

G3/4

G1

G1

G1

AE CB CD DE E EE FF FL

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

FP HC L MR PJ PM UB WF XC ZC

-

-

30

30

35

50

53

56

59

12

12

14

14

16

16

18

18

18

• Allowance of MM is f8.

Symbol

Bore

Symbol

Bore

52

With boots

Dimensional table

Page 52: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

TA160H-1 2 TA Bore B B Stroke - A B

Positions of the cushion valves and air vents dependon the cylinder bore.

Rod end thread length (A) must be longer when alock nut is attached to the rod end. Refer to "Rodend attachment/Rod end thread length with lock nut".

If the stroke is short, pay attention to prevent thecushion valve from interfering with the mountingbracket.

When you want to change the length of the projectedrod, specify the "WF".

As for the dimensions not shown in these drawings,refer to the SD type (basic type).

For the mounting of switches, refer to the dimen-sional drawings of "Switch set". All the contents otherthan “switch mounting dimensions” are identical.

Double-acting double rod (Rod B)

FF

AE

DE

XH+stroke

ZJ+stroke

XG

JR

ETD

UT

TL TLTC

OF

KK

VD

S

B

BB

A

SL

WF PLPJ+strokeFP

2-EE

MMD

A

C

B

OF

2-φ2

Drill holes in case of Rod dia. 90 mm. Port G thread type

Air vent

Air vent

Cushion valve8, max.

ZK+stroke

FPWF

XG

OFOF

KKKK

AWF+strokeFPA

MM

PK+stroke

MM

With boots

WW

WF

Set attachment

Distance between the covers of the double rod type cylinder islonger than that of the single rod type cylinder by 10 mm.

53

Nylon tarpaulin f32·f40 1/3 Stroke+XChloroprene f50 1/3.5 Stroke+X

f63 - f100 1/4 Stroke+Xf125 - ff160 1/5 Stroke+X

Conex f32 1/2 Stroke+Xf40·f50 1/2.5 Stroke+Xf63 - f100 1/3 Stroke+Xf125 - f160 1/3.5 Stroke+X

When the calculated WF has decimals, raise them to the next whole number.

WFRod B

Nylon tarpaulin f40 1/3.5 Stroke+XChloroprene f50 - f80 1/4 Stroke+X

f100·f125 1/5 Stroke+X

Conex f40 1/2.5 Stroke+Xf50 - f80 1/3 Stroke+Xf100·f125 1/3.5 Stroke+X

Rod A

Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.

Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior

to delivery.

ChloropreneResistible

temperature

Material

80°C

Nylon tarpaulin

Semi-standardStandard

200°C

Conex

130°C

Page 53: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

WW

X

Rod B

Rod A

Rod B

Rod A

φ40

-

56

-

φ50

φ50

61

64

φ50

φ71

64

77

φ71

φ80

77

80

φ80

φ100

80

82

φ100

φ100

82

94

φ100

φ140

94

102

φ125

-

97

-

φ140

-

102

-

φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol

Bore

Rod B

A

18

22

28

36

45

56

63

75

85

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

B

φ30 f9

φ34 f9

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ98 f9

φ108 f9

MM

φ18

φ22

φ28

φ36

φ45

φ56

φ70

φ80

φ90

OF

φ17

φ21

φ26

φ34

φ43

φ54

φ68

φ78

φ88

S

14

17

22

30

38

50

60

70

80

SL

10

9

11

14

17

21

24

27

Drill hole

VD

10

10

9

9

8

8

6

5

5

KK

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

Rod A

A

-

28

36

45

56

63

85

-

-

B

-

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ108 f9

-

-

MM

-

φ28

φ36

φ45

φ56

φ70

φ90

-

-

OF

-

φ26

φ34

φ43

φ54

φ68

φ88

-

-

S

-

22

30

38

50

60

80

-

-

SL

-

11

14

17

21

24

Drill hole

-

-

VD

-

9

9

8

8

6

5

-

-

KK

-

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

-

-

Symbol

Bore

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

7

9

13

13

16

16

21

22

25

φ21.5

φ25.5

φ30

φ30

φ36.9

φ36.9

φ46.1

φ46.1

φ46.1

35

37

42

39

46

47

51

51

54

R2

R2

R2.5

R2.5

R3

R3

R4

R4

R4

56

73

74

80

93

101

117

124

130

66

83

84

90

103

111

127

134

140

45

62

75

90

114

130

165

185

205

12

18

18

17

20

20

29

28

29

φ16 f8

φ20 f8

φ25 f8

φ32 f8

φ40 f8

φ50 f8

φ63 f8

φ70 f8

φ80 f8

25

25

25

32

31

35

35

35

32

54

57

64

70

76

71

75

75

75

74

96

95

98

114

132

157

163

170

128

153

159

168

190

203

232

238

245

161

182

193

200

226

240

264

271

280

12

16

20

25

32

40

50

58

63

68

95

116

139

178

207

265

300

329

44

63

76

89

114

127

165

184

203

0

0

0

0

0

0

0

0

0

-0.62

-0.74

-0.74

-0.87

-0.87

-1.00

-1.00

-1.15

-1.15

Rc1/4

Rc3/8

Rc1/2

Rc1/2

Rc3/4

Rc3/4

Rc1

Rc1

Rc1

G1/4

G3/8

G1/2

G1/2

G3/4

G3/4

G1

G1

G1

AE BB DE E EE FF FP JR PJ PK

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

PL TL UT WF XG XH ZJ ZKTC TD

12

12

14

14

16

16

18

18

18

• Allowance of MM is f8.

Symbol

Bore

Symbol

Bore

54

With boots

Dimensional table

Page 54: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

TC

WW

WF

Set attachment

160H-1 2 TC Bore B B Stroke - A B

Positions of the cushion valves and air ventsdepend on the cylinder bore.

Rod end thread length (A) must be longer whena lock nut is attached to the rod end. Refer to"Rod end attachment/Rod end thread lengthwith lock nut".

If the stroke is short, pay attention to preventthe cushion valve from interfering with themounting bracket.

The air vents on the rod side of the rod A typecylinder are located on the two sides neitherthe port nor the cushion valve is located.

When you want to change the length of the pro-jected rod, specify the "WF".

As for the dimensions not shown in these draw-ings, refer to the SD type (basic type).

For the mounting of switches, refer to the di-mensional drawings of "Switch set". All the con-tents other than “switch mounting dimensions”are identical.

Double-acting double rod (Rod B)

FF

AE

DE

UW

BD

ZJ+stroke

XV+1/2 stroke=PH

JR

TD

UM

TL TLTM

KK

VD

S

B

BB

A

SL

WF PLPJ+strokeFP

2-EEE 8, max.

(Length of projected cushion valve)

HL+stroke

OFMMD

A

C

B

OF

2-φ12

Drill holes in case of Rod dia. 90 mm. Port G thread type

Air vent Air vent

Cushion valve

FPWF

XW+1/2 stroke=PH

KKKK

ZK+stroke

AWF+strokeFPA

MMOF

PK+stroke

OFMM

Bore

φ32

φ40

φ50

Stroke

10

10

10

Bore

φ63

φ80

φ100

Stroke

10

10

25

Bore

φ125

φ140

φ160

Stroke

25

25

35

Minimum stroke of TC type

As for the minimum stroke of the switch set cylinder, refer to the modelcode.With boots

Distance between the covers of the double rod type cylinder is longer thanthat of the single rod type cylinder by 10 mm.

55

Nylon tarpaulin f32·f40 1/3 Stroke+XChloroprene f50 1/3.5 Stroke+X

f63 - f100 1/4 Stroke+Xf125 - f160 1/5 Stroke+X

Conex f32 1/2 Stroke+Xf40·f50 1/2.5 Stroke+Xf63 - f100 1/3 Stroke+Xf125 - f160 1/3.5 Stroke+X

When the calculated WF has decimals, raise them to the next whole number.

WFRod B

Nylon tarpaulin f40 1/3.5 Stroke+XChloroprene f50 - f80 1/4 Stroke+X

f100Å·f125 1/5 Stroke+X

Conex f40 1/2.5 Stroke+Xf50 - f80 1/3 Stroke+Xf100·f125 1/3.5 Stroke+X

Rod A

Notes) Remember that the resistible temperatures shown inthe table above are for the boots, not for the cylinder.

Conex is the registered trademark of Teijin Ltd. The boots have been mounted at our factory prior

to delivery.

ChloropreneResistible

temperature

Material

80°C

Nylon tarpaulin

Semi-standardStandard

200°C

Conex

130°C

Page 55: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

WW

X

Rod B

Rod A

Rod B

Rod A

φ40

-

56

-

φ50

φ50

61

64

φ50

φ71

64

77

φ71

φ80

77

80

φ80

φ100

80

82

φ100

φ100

82

94

φ100

φ140

94

102

φ125

-

97

-

φ140

-

102

-

φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140 φ160Symbol

Bore

Rod B

A

18

22

28

36

45

56

63

75

85

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

B

φ30 f9

φ34 f9

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ98 f9

φ108 f9

MM

φ18

φ22

φ28

φ36

φ45

φ56

φ70

φ80

φ90

OF

φ17

φ21

φ26

φ34

φ43

φ54

φ68

φ78

φ88

S

14

17

22

30

38

50

60

70

80

SL

10

9

11

14

17

21

24

27

Drill hole

VD

10

10

9

9

8

8

6

5

5

KK

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

Rod A

A

-

28

36

45

56

63

85

-

-

B

-

φ42 f9

φ50 f9

φ60 f9

φ72 f9

φ88 f9

φ108 f9

-

-

MM

-

φ28

φ36

φ45

φ56

φ70

φ90

-

-

OF

-

φ26

φ34

φ43

φ54

φ68

φ88

-

-

S

-

22

30

38

50

60

80

-

-

SL

-

11

14

17

21

24

Drill hole

-

-

VD

-

9

9

8

8

6

5

-

-

KK

-

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

-

-

Symbol

Bore

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

7

9

13

13

16

16

21

22

25

30

30

40

43

53

68

73

83

98

φ21.5

φ25.5

φ30

φ30

φ36.9

φ36.9

φ46.1

φ46.1

φ46.1

35

37

42

39

46

47

51

51

54

89

94

105

112.5

127.5

144

154.5

159.5

168

103

128

134

136

159

168

197

203

213

R2

R2

R2.5

R2.5

R3

R3

R4

R4

R4

56

73

74

80

93

101

117

124

130

66

83

84

90

103

111

127

134

140

45

62

75

90

114

130

165

185

205

12

18

18

17

20

20

29

28

29

φ16 f8

φ20 f8

φ25 f8

φ32 f8

φ40 f8

φ50 f8

φ63 f8

φ70 f8

φ80 f8

25

25

25

32

31

35

35

35

32

55

76

89

100

127

140

178

200

215

88

98.5

104

111

123.5

132.5

144.5

148

151

93

103.5

109

116

128.5

137.5

149.5

153

156

79

108

129

150

191

220

278

316

341

128

153

159

168

190

203

232

238

245

161

182

193

200

226

240

264

271

280

12

16

20

25

32

40

50

58

63

Rc1/4

Rc3/8

Rc1/2

Rc1/2

Rc3/4

Rc3/4

Rc1

Rc1

Rc1

G1/4

G3/8

G1/2

G1/2

G3/4

G3/4

G1

G1

G1

AE BB BD DE E EE FF FP HL JR MinimumPH

PJ

PK

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

PL TL TM UM UW WF XV XW ZJ ZKTD

55

76

89

100

127

140

178

200

215

0

0

0

0

0

0

0

0

0

-0.62

-0.74

-0.87

-0.87

-1.00

-1.00

-1.00

-1.00

-1.15

12

12

14

14

16

16

18

18

18

• Allowance of MM is f8.

Symbol

Bore

Symbol

Bore

56

With boots

Dimensional table

Page 56: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

Switch set

Minimum dimension PH of switch set cylinder 160H-1R

The minimum dimension PH of the switch set cylinder is the dimensionwhen the trunnion is moved toward the rod side in case that the switchis mounted to the rod side.

160H-1R 2 SD Bore B B Stroke - A B Switch code Switch quantity

If the boots are equipped, the dimension WF is modified. Insuch a case, specify the dimension PH.

UXRY

RVRV37UX

Switch

Indicator lamp

PH

WF

57

Page 57: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

Dimensional table

Note) Figures on the previous page show the AX type switch (rear wiring). As for the AZ type switch (upper wiring), take intoconsideration the bending radius of cord.

The dimension UX indicates the optimum switch mounting position at the detection of the stroke end. Figures in the parentheses shown in the table above are applicable to the double rod type cylinder.

Working range and difference

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

4 - 14

11 - 18

5 - 15

11 - 20

3 - 8

6 - 13

4 - 10

1 or smaller2 or smaller

58

No contact

Working range Difference

AX1

Contact

Working range Difference

AX2Bore

mm

66

76

90

100

120

136

166

182

200

150 (155)

160 (165)

170 (175)

178.5 (183.5)

195.5 (200.5)

212 (217)

227.5 (232.5)

234.5 (239.5)

245 (250)

RY UX The minimum dimension PH

4 (9)

11 (16)

10 (15)

11 (16)

13 (18)

14 (19)

19 (24)

21 (26)

22 (27)

Bore

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

33

38

45

50

60

68

83

92

99

RVSymbol

Page 58: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

Rod end attachment

Rod end eye (T-end)

ER

KK

Set screw

RA

ED

CE

LE

EM EF

CK AV

Rod end clevis (Y-end)

BL

CV

KK

ED

ER

RA

CELE

CL

CW

CM

CW

CK AV

Set screw

KK

Keeper plateKeeper plate

Hexagonal head boltf32 · f40 Bolt w/hexagonal hole

f50 · f63 Hexagonal head bolt

CR

ER

CE

J

LE

ED

RA

CK AV

45°

BL CL CM

CW

CV

CW

Set screw

Delivery of rod end attachment (T-end, Y-end) Set screw is not attached.Only tapping is done.

Rod end attachment

Rod end attachment

Drilled

Set screw (full dog point)

Piston rod

Piston rod

Lock nut

(1) In the case that the lock nut and rod end attachment areadditionally orderedThe rod end attachment and lock nut are temporarily as-sembled to the piston rod for delivery. Since the lock nut isnot tightened, tighten it after the position of the rod end at-tachment is adjusted. No set screw is included.

(2) In the case that only the rod end attachment is additionallyordered (without lock nut)The rod end attachment is tightened to the piston rod, and adrill hole is made on the piston rod for delivery.

If a drill hole is unnecessary, advise us.

Bore from 32 mm to 63 mm Bore from 80 mm to 160 mm

59

Page 59: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

Dimensional table/rod end eye (T-end)

Dimensional table/rod end clevis (Y-end)

Rod B

Part code

RTH-14-H

RTH-16-3-H

RTH-20-3-H

RTH-27-H

RTH-33-H

RTH-42-H

RTH-48-3-H

RTH-56-1-H

RTH-64-4-H

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

KK

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

AV

21

25

31

39

48

59

66

78

88

CE

50

55

67

78

94

112

125

148

158

RA

67

72

96

107

128

162

178

204

217

Set screw

M6

M6

M6

M6

M6

M8

M10

M12

M12

Set screw

-

M6

M6

M6

M8

M10

M12

-

-

Part code

-

RTH-20-4-H

RTH-27-H

RTH-33-1-H

RTH-42-1-H

RTH-48-4-H

RTH-64-5-H

-

-

KK

-

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

-

-

AV

-

31

39

48

59

66

88

-

-

CE

-

67

78

94

112

135

158

-

-

RA

-

84

107

123

146

185

211

-

-

Rod A

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

16

20

30

30

40

50

60

65

70

0

0

0

0

0

0

0

0

0

-0.27

-0.33

-0.33

-0.33

-0.39

-0.39

-0.46

-0.46

-0.46

EMCK ED ER LE

φ12 H9

φ14 H9

φ20 H9

φ20 H9

φ28 H9

φ36 H9

φ45 H9

φ50 H9

φ56 H9

34

34

58

58

68

100

106

112

118

EF

25

30

40

40

50

65

75

85

100

EF

-

35

40

50

65

75

100

-

-

R17

R17

R29

R29

R34

R50

R53

R56

R59

19

19

32

32

39

54

57

63

63

Symbol

Bore

Symbol

Bore

Rod B

Part code

RYH-14-H

RYH-16-3-H

RYH-20-3-H

RYH-27-H

RYH-33-H

RYH-42-H

RYH-48-3-H

RYH-56-1-H

RYH-64-4-H

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

KK

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

AV

21

25

31

39

48

58

68

85

95

CE

50

55

67

78

94

112

125

148

158

RA

67

72

96

107

125

155

170

198

212

Part code

-

RYH-20-4-H

RYH-27-H

RYH-33-1-H

RYH-42-1-H

RYH-48-4-H

RYH-64-5-H

-

-

KK

-

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

-

-

AV

-

31

39

48

59

66

90

-

-

CE

-

67

78

94

112

135

158

-

-

RA

-

84

107

123

143

178

203

-

-

Rod A

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

CK CM ED ER LE

φ12 H9/f8

φ14 H9/f8

φ20 H9/f8

φ20 H9/f8

φ28 H9/f8

φ36 H9/f8

φ45 H9/f8

φ50 H9/f8

φ56 H9/f8

34

34

58

58

65

90

100

100

110

R17

R17

R29

R29

R33

R48

R51

R55

R59

19

19

32

32

39

54

57

63

63

CWCL CVBL

8

10

15

15

20

25

30

32.5

35

32

40

60

60

80

100

120

130

140

8

8

10

10

10

13

14

18

18

CR

-

-

-

-

31

43

45

50

54

J

-

-

-

-

22

24

28

28

33

42

50

72

72

92

115

138

152

162

16

20

30

30

40

50

60

65

70

+0.29

+0.30

+0.30

+0.30

+0.31

+0.32

+0.34

+0.34

+0.36

+0.69

+0.70

+0.70

+0.70

+0.91

+0.92

+0.94

+0.94

+0.96

Set screw

M6

M6

M6

M6

M6

M8

M10

M12

M12

Set screw

-

M6

M6

M6

M8

M10

M12

-

-

Symbol

Bore

Symbol

Bore

60

Page 60: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

Parallel pin

H B

C

d

Lock nutRod end attachment

A

The standard fitting length of the rod end attachment and piston rod isapproximately 80% of the thread diameter. When using a lock nut, it isrequired to lengthen the thread length (A) as shown in the figure above.If you order a cylinder with lock nut attached (symbol: K), the threadlength (A) is as shown in the table on the next page.

Keeper plate

Lock nut

Thread length with lock nut

BL

DC

CK

E

F

G

K

2-L

J

N

H

I

61

Page 61: 160h-1

160H-116 MPa double-acting type hydraulic cylinderUnit: mm

Note) For the rod A type, the bore is within the range from 40 mm to 125 mm.

Note) For the rod A type, the bore is within the range from 40 mm to 125 mm.

Dimensional table/Parallel pin

Rod A, B

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

BL

42

50

72

72

92

115

138

152

162

C

4

4

5.5

5.5

5.5

7

7

10

10

CK

φ12f8

φ14f8

φ20f8

φ20f8

φ28f8

φ36f8

φ45f8

φ50f8

φ56f8

D

4

4

4.5

4.5

4.5

6

7

8

8

E

2

2

3

3

4

5

5.5

7

7

Symbol

Bore

Dimensional table/Keeper plateRod A, B Mounting

bolt

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

F

19

19

32

32

38

44

60

65

65

G

10

10

17

17

23

24

32

41

41

H

5.5

5.5

8

8

7

11

15

15

15

I

4.5

4.5

8

8

8

11

13

15

15

J

10

10

16

16

15

22

28

30

30

K

3

3

4.5

4.5

4.5

6

6

9

9

L

φ5.5

φ5.5

φ6.6

φ6.6

φ6.6

φ9

φ11

φ13

φ13

N

C2.5

C2.5

C4

C4

C4

C3

C10

C10

C10

M5

M5

M6

M6

M6

M8

M10

M12

M12

Symbol

Bore

Rod B

Parts model

LNH-14F-H

LNH-16F-1-H

LNH-20F-2-H

LNH-27F-H

LNH-33F-H

LNH-42F-1-H

LNH-48F-2-H

LNH-56F-1-H

LNH-64F-2-H

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

d

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

B

22

24

30

41

50

65

75

85

95

C

25.4

27.7

34.6

47.3

57.7

75

86.5

98.1

110

H

11

13

16

22

26

34

38

45

51

Parts model

-

LNH-20F-2-H

LNH-27F-H

LNH-33F-H

LNH-42F-1-H

LNH-48F-2-H

LNH-64F-2-H

-

-

d

-

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

-

-

B

-

30

41

50

65

75

95

-

-

C

-

34.6

47.3

57.7

75

86.5

110

-

-

H

-

16

22

26

34

38

51

-

-

Rod ASymbol

Bore

Dimensional table/Lock nut

Dimensional table/A when lock nut is used (long thread)

Rod B

φ32

φ40

φ50

φ63

φ80

φ100

φ125

φ140

φ160

KK

M14×1.5

M16×1.5

M20×1.5

M27×2

M33×2

M42×2

M48×2

M56×2

M64×3

A

28

32

40

54

66

84

96

112

128

A

-

40

54

66

84

96

128

-

-

KK

-

M20×1.5

M27×2

M33×2

M42×2

M48×2

M64×3

-

-

Rod ASymbol

Bore

62

Page 62: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder Unit: mm

The basic dimension table (=160H-1Standard dimension)

The basic dimension table

Slight dimension change on the basis of 160H-1 series standard thread size.

A01’s basic dimension shows the original 160H-1’s standard itself. Don’t use semi-standard symbols to avoid confusion in such a case.

In case of over sized thread, the symbol should be ‘A00’ , not ‘A01’.

In case of ordering over sized thread In case of applying the standard thread size of

70/140H-8 series

On this symbol ‘A00’ the basic dimension is completely different from that of ‘A01’. ‘A00’s basic is originally based on the standard of 70/140H-8.

• bore:40mm, rod:B, thread size:M16×2, WF:80mm (order)160H-1 1CA40BB250-AB-X A01

KM-16, KP-2, WF-80(manufacturing) rod end style A=22, KM=16, KP=2,

WF=80, fMM=f22, fOF=f21, R=1.6, S=17• bore:100mm, rod:B, thread size:M45×1.5

‘A01’ can’t be used. Refer to the symbol ‘A00’.

• bore:63mm, rod:B, ‘A00’ basic dimensions (order)160H-1R 2FA63BB300-BC-X A00(manufacturing) rod end style A=45, KM=30,

KP=1.5, W=48, fMM=f36, R=1.6, S=30

• bore:100mm, rod=B, thread size M45×1.5 other dimensions from ‘A01’ basic (order)160H-1 2CB100BR500-AB-X A00

KM-45, KP-1.5, A-56(manufacturing) rod end style A=56, KM=45,

KP=1.5, WF=35, fMM=f56, R=1.6, S=50

• bore:50mm, rod:B, thread size:M22×1.5, WF:100mm, other dimensions from the basic(order)160H-1 2CA50BB500-AB-X A00 KM-22, KP-1.5, WF-100(manufacturing) rod end style A=35, KM=22,

KP=1.5, WF=100, fMM=f28, R=1, S=24

Occasion

ex.

Note

Occasion

ex.

Note

f32

f40

f50

f63

f80

f100

f125

f140

f160

Bore

18

22

28

36

45

56

63

75

85

14

16

20

27

33

42

48

56

64

1.5

1.5

1.5

2

2

2

2

2

3

f18

f22

f28

f36

f45

f56

f70

f80

f90

f17

f21

f26

f34

f43

f54

f68

f78

f88

1

1.6

1.6

2

2

2

2

2

3

14

17

22

30

38

50

60

70

Drill hole

35

35

41

48

51

57

57

58

57

25

25

25

32

31

35

35

35

32

A KM KP MM OF R SW

(FA type)

WF

(Others)

f32

f40

f50

f63

f80

f100

f125

f140

f160

Bore

25

30

35

45

60

75

95

110

120

16

20

24

30

39

48

64

72

80

1.5

1.5

1.5

1.5

1.5

1.5

2

2

2

f18

f22

f28

f36

f45

f56

f70

f80

f90

1

1

1

1.6

1.6

1.6

2

2

2

14

19

24

30

41

50

65

75

85

35

35

41

48

51

57

57

58

57

25

25

25

32

31

35

35

35

32

A KM KP MM R S

Within the basic thread sizeOver the basic thread size, it goes for ‘A00’

Parameter KM and KP need to be specified as a pair.

Semi-standard symbols:

Optional parameters:

A01

A W WFKM KP

Parameter KM and KP need to be specified as a pair.

Semi-standard symbols:

Optional parameters:

A00

A W WFKM KP

• Dimensions indicated by Mark are fixed as our semi-standard. • You are requested to consult us if you would like to change fixed dimensions.

W

(FA type)

WF

(Others)

fOF

RWidth across flats S

KM×KP

Flat E

3

15˚

A

fMM

3

15˚

fMM

W,WF

R

Width across flats SA W,WF

Symbol A00

over sized thread

the basic size thread

A 0 1

KM×KP

Special specification at the rod end For rod size B (Please cosult us in case of ‘A rod’ or the case that doesn’t go for ‘A01’ or ‘A00’ below.)

How to order

• You can easily order following categolized items using the Semi-standard symbols and dimensional parameters. (No need to specify dimensional parameters if you would apply the basic dimensions.) Series Model number – X Semi-standard symbols Dimensional parameters

63

Page 63: 160h-1

160H-116 MPa double-acting type hydraulic cylinder

Specified tie rod tightening torque table.(Note:Molybdenous Grease should be used.)

1. Loosen the two set screws with an Allen wrench, andmove them along with the tie rod.

2. Adjust the detecting position (for the 2-lamp type,the position that the green lamp lights up) 2 to 5 mm

(about half of the working range is appropriate) be-fore the required position that the switch indicatorlamp starts to light up (ON). Then, gently hold thetop of the switch so that the cylinder tube contactsthe detecting face of the switch, and clamp the set

screw with the appropriate clamp torque.Note) Inappropriate clamp torque may cause the off-

center of the switch position.3. The indicator lamp lights up when the switch is set to

the ON position.

4. Switches can be mounted to any of four tie rods andon the most suitable position depending on themounting space of the cylinder and wiring method.

5. Mount a switch to the most suitable position todetect the stroke end with the “Switch mounting

dimension” (dimension UX).

Setting method of switch detecting position

Adjust until the switch comes in contact with the cylinder tube.

Hold with hands.

Tie rod size (M6 and M8) : M5 set screw (clamp torque 1 to 2 N • m

Tie rod size (M12 to M27) : M6 set screw (clamp torque 2 to 3 N • m

Tie rod

M4 switch mounting screw [clamp torque 0.6 to 1 N • m]

AX Type

Fit the attachment into the middle position of the switch.Fit from the direction shown in the left figure for easier fitting.

Fix to the bracket with the M4 switch mounting screw.

Take into consideration the points shown below.We cannot be responsible for faults due to inappropri-

ate installation of the cylinder.(1) Fixed typeSD type Thread precision of tie rod: JIS 6g Tightening torque: Specified tie rod tightening torque

Bore (mm)

Tie rod thread

Tightening torque N• m

φ32

M6×1

8

φ40

M8×1

22

φ50 • 63

M12×1.25

70

φ80 • 100

M16×1.5

170

Bore (mm)

Tie rod thread

Tightening torque N• m

φ125

M22×1.5

460

φ140

M24×1.5

610

φ160

M27×2

850

Installation of cylinder

63 64

Page 64: 160h-1
Page 65: 160h-1

SwitchPrecautions common to all switches

Switch specifications

Precautions common to all switches

Switch selection materials

Magnetic proximity type (with contact )

Magnetic proximity type (No contact/Three-wire one-lamp type)

Magnetic proximity type (No contact/Two-wire two-lamp type)

Switch list

...................67

....................................69

.................75

....79

....85

.................................................................89

Page 66: 160h-1

Switch Precautions common to all switches

Strong magnetic substance (such as iron)

Approx. 20 mm or more(Approx. 10 mm)

Strong magnetic field source

Magnetic shield

Correct use (common to all switches)

Important precautions

67

Supply voltage, current, load capacityAvoid the voltage and current out of the specifications of the switches, and the load exceeding the contact open/close capacity.DO NOT apply AC voltage to the switches applicable to DC voltage. Application of wrong voltage or current may lead tomalfunctions, breakage, or inflammable damages of the switches.

Shutdown of power supplyPrior to wiring and connection, be sure to shut down the power supply. Otherwise, the operator may get an electric shock.

Wrong wiringPerform wiring correctly according to the colors of lead wires.If wiring is performed incorrectly, the inflammable damage or breakage of the switch will occur, even if the wrong wiring ismomentary.

No load connectionDO NOT connect the switches direct to the power supply.Be sure to connect them through load devices, such as relays and programmable controllers.If the switches are connected direct to the power supply, the switches or load devices will be damaged or inflammabledamages will occur, even if the connection is momentary.

2-wire typeswitch

( + ) Brown White

or

( – ) Blue Black

Caution

3-wire typeswitch

(Power supply) Brown Red(Output) Black or White(GND) Blue Black

Be sure to check the operation of the switchesbefore actual use.

8) Strong magnetic field Prior to the use of the switches near a strong mag-

netic field, install the magnetic shield with steelplates (install it 20 mm or more distant from thecylinders and switches).

Otherwise, the switches may work incorrectly dueto the influence of the magnetic field.

1. Selection

When selecting switches, be sure to follow the se-quences in the “Switch selection materials”.

2. Working environmental conditions

1) These products do not have explosion-protectedstructure. DO NOT use them in the places wheredangerous materials, including firing and ignitableobjects, are present.

2) Use the switches indoors only.3) Use the switches within the temperature range

shown in the specifications of the switches. In thecase of a hydraulic cylinder, the temperature of oil init may be increased depending on the workingconditions. Provide countermeasures in a hydrau-lic circuit, or install an oil cooler.

4) Use the switches within the allowable range ofvibrations and shocks shown in the specifications.

5) DO NOT use the switches in the atmosphere ofchemicals.

6) DO NOT use the switches in the places where thecylinders or switches are subjected to chips, cuttingoil, and water. Otherwise, cords may be damagedor the switches may be malfunctioned.

7) Pay close attention to approach of cylinders. When two or more switch set cylinders placed

parallel and closely are used, the switch may bemalfunctioned due to mutual magnet interference.Thus, keep one cylinder tube from the other by 50mm or more. If allowable distances are specifiedfor respective cylinder series, observe them.

9) Strong magnetic substance Keep away strong magnetic substances (such as

iron) from cylinders outside and switches. Separatethem by approx. 20 mm or more (as a guide). Forcompact cylinders, separate them by approx. 10 mmor more (KR and ZR type switches, etc.).

Otherwise, the switches may work incorrectly dueto the influence of the magnetic field.

Page 67: 160h-1

SwitchPrecautions common to all switches68

3. Wiring

1) Prior to wiring, be sure to shut down the power sup-

ply. Otherwise, the operator may get an electric shock

during working, or the switches or load devicesmay be damaged.

2) Pay attention to avoid bending, pulling, twist of the

switch cord. Especially, provide appropriatemeasures to avoid any load applied to the end ofthe switch cord, including the fixing of the switch cordto the tie rod.

Otherwise, the cord may be damaged, causing

broken wires. Especially, any load applied to theend of the cord may lead to the damaged electriccircuit boards in the switches.

When fixing the cord to the tie rod, do not clampthe cord excessively. Otherwise, the cord may be

damaged, causing broken wires.3) The larger bending radius (twice of the cord dia. or

larger) is better for the cord. Otherwise, the cord may be damaged, causing

broken wires.

4) If the connection distance is long, fix the cord every20 cm to avoid a sag in the cord.

5) When laying the cord on the floor, protect it bycovering with metallic tubes. Otherwise, the coating of the cord may be

damaged, leading to the broken wires or short-circuit.

6) The distance between the switches and load devicesor power supply must be 10 m or shorter. Otherwise, inrush current may occur to the

switches during operation, causing the damagedswitches. For the countermeasures against inrushcurrent, refer to the “Precautions for contactprotection”.

7) DO NOT bind the cord with high-voltage cables for

other electric appliances, the power supply, nor withthe power supply cord. NEVER perform wiring nearthese cables. Otherwise, noises may enter the switch cord from

the high-voltage cables and power source, or

power supply cable, causing the malfunctions ofthe switches or load devices. It is recommendedthat the cord is protected with a shield tube.

4. Mounting

1) Tighten the switch mounting screws with the

specified clamp torque.If the clamp torque exceeds the specified torque,the switch may be damaged.If the clamp torque is smaller than the specifiedtorque, the switch may be loosened.

2) Adjust the switch position until the switch detectingposition is centered on the switch working range.

5. Maintenance and inspection

For stable working of the switches for a long period,perform maintenance and inspection of the items shown

below similarly to general electric appliances.DO NOT disassemble the switches.1) Off-center of switch mounting position and loose-

ness of mounting screws2) Working statuses of indicator lamps and load

devices3) Abnormalit ies in environmental condit ions

(vibrations, shocks, temperature, etc.)4) Attachment of metallic dusts and chips5) Presence of cutting oil and water

6) Abnormalities in wiring, wired parts, and cords.

6. Storage

1) Prior to storage, consider the storage temperature,and provide countermeasures against rusts,inferiority in cords, vibrations, and shocks.

2) Store the switches in cool and dark (–10 ~ 25°C )places.

7. Disposal

1) DO NOT put them into fire. Otherwise, poisonousgas may be generated.

2) Dispose them as nonflammable wastes.

Page 68: 160h-1

Switch Selection materials69

Protective structure

IEC (International Electrotechnical Commission) standards (IEC529)

No detrimental influ-ence occurs even ifwater is splashedfrom any direction.

No detrimental influ-ence occurs even ifwater is injected directfrom any direction.

No ingress of water oc-curs even if water isstrongly injected directfrom any direction.

No ingress of water oc-curs even if the object issoaked in water under thespecified pressure and forthe specified period.

The object can beu s e d w i t h s u b -merged.

Splash water from all thedirections for 10 minutes.

Inject water from all the direc-tions for 15 minutes in total.

Inject water from all the direc-tions for 15 minutes in total.

Soak in 1 m from the watersurface for 30 minutes.

Individually specified.

Grade of protection fromingress of water

4

Grades

5

6

7

8

Contents of protection

Protection from splashes

Protection from water injection

Protection from strong water injection

Protection from a soak

Protection from submer-gence

IP-6 Test methods

6

Dusts proof type

Grades Contents of protection

No i ng ress o fdusts occur.

GOil proof type

Grades Contents of protection

No ingress of oildrops or splashesfrom any directionoccurs.

Grade of protection of humanbody and from solid foreignmatters

(International Protection)

JEM (The Japan Electrical Manufacturers’ Association) standards

IP-6

Grade of protectionfrom ingress of oil

Same as IEC529

Same as IEC529

Grade of protection fromingress of water

Grade of protection of human bodyand from solid foreign matters

G

Page 69: 160h-1

SwitchSelection materials70

Switch terminologies

General comparison of contact type with no contact type

Reliability

Number of working time (durability)

Chattering

Responsibility

Vibration and shock resistance

Difference

Number of lead wires

Price

No contact

High, due to the non-presence of the mechanical contacts

Semi-eternal

No

Fast

High

Small

2 or 3

High

Contact

Low, due to the mechanical contacts

Several millions to ten millions times

Yes

Slow

Low

Large

2

Low

Items

Contact type

Power supply voltageThe voltage to actuate the switch main circuit.(3-wire no contact type)

Load voltage (working voltage)The voltage applicable to switches.(For the 3-wire no contact type, the voltage applicable

to the output part.)

Load current (working current)The current applicable to switches.(For the 3-wire no contact type, the current flowing inthe output part.)

Consumption currentThe current flowing in the switch main circuit.(3-wire no contact type)

Inner drop voltageThe voltage generated between the poles of a switch,+ and –, (for the 3-wire no contact type, between theoutput and the GND) when a switch is set to the ON

position. Thus, the voltage applied to load devices whenthe switch is set to the ON position decreasesaccording to the inner drop voltage.

Leakage currentThe current flowing between the poles of a switch,+ and –, (for the 3-wire no contact type, between the

output and the GND) when a switch is set to the OFFposition.

Working time, return timeWorking time: the time required for a switch to enter

the ON status from the OFF status aftera magnetic force reaches the levelrequired for the switch to enter the ON

status.Return time: the time required for a switch to enter

the OFF status from the ON status aftera magnetic force reaches the levelrequired for the switch to enter the OFF

status.

Response timeThis term means both of the working time and return

time. Since they are almost same in the case of the nocontact type, this term is used for indicating both of them.

Magnetic force

Switch output

Working time

Return time

High

Low

ON

OFF

Page 70: 160h-1

Switch Selection materials

Switch output

ON

OFF

Switch output

ON

OFF

Switch output

ON

OFF

Unl

it

Unl

it

Unl

it

Unl

it

Lit

Lamp color

Working range

Lit

Lit

Unlit

Working range

Best adjustment range

Working range

Red Green Red

Max. sensitive position

Working range

Working range

Difference

Difference Working range

Max. sensitive position

Red Red

Best adjustment range (lamp color: green)

Difference

Difference

Working range

71

When mounting a switch, adjust the mounting position so that the detecting position of the switch is centered onthe working range (for the 2-lamp type, the center of the range within which the green indicator lamp remains lit).

In case of the position detection at both ends of the cylinder stroke, mount the switch at the “Most suitable settingposition of switch” (refer to the catalogue of each cylinder) to center the detecting position of the switch on theworking range.

Notes) For the max. sensitive position of each switch, refer to the dimensional drawings of each switch. For the working range and difference of each switch, refer to the catalogue of the applicable cylinder.

[ 2-lamp type ]

Types of switch indicator lamp

The max. sensitive position and working range/difference of switch

[ 1-lamp type ]

1) 1-lamp type

a) Lights with switch ONThe indicator lamp lights up when the switch de-tects the piston position to indicate that the switchenters the ON status. While the piston positionis not detected, the indicator lamp remains unlit

to indicate that the switch is in the OFF status.b) Lights with switch OFF

The indicator lamp becomes unlit when theswitch detects the piston position to indicate thatthe switch enters the ON status. While the pis-

ton position is not detected, the indicator lampremains lit to indicate that the switch is in theOFF status.

2) 2-lamp type

The indicator lamp lights up when the switch detectsthe piston position to indicate that the switch entersthe ON status. At that time, either of the red or greenindicator lamps lights up according to the detectedpiston position. The range within which the green

indicator lamp remains lit is called the best adjust-ment range.When mounting a switch, adjust the mounting posi-tion so that the detecting position of the switch iscentered on the best adjustment range.

Page 71: 160h-1

SwitchSelection materials

A B

Piston moving direction

Working range

AC

Piston moving

direction

Difference

Reverse

direction

72

Descriptions of switch working

1) Magnetic proximity type working

The piston position is detected when the piston with a magnet equipped passes under the magnetic proximityswitch mounted on the periphery of the tube. The cylinder stroke position can be externally detected without

contact.

If the piston moves toward the direction, theswitch enters the ON status when the magnetreaches the position A .The ON status continues from when the magnetreaches the position A until it reaches the B . The

period is called the working range.

If the piston is moved toward the direction, theswitch enters the ON status when it reaches theposition A . When the piston is moved in thereverse direction, the ON status continues until itreaches the position C .

The period required for moving between the A and

C is called a difference.It occurs at the both ends of the working range.

Note) The figures above show the AX type switch.

Page 72: 160h-1

Switch Selection materials73

Contents

The applicable shape of a switch differs depending on the cylinder series.

Small relay, programmable controller, small solenoid, etc.

Stationary voltage value, surge voltage value, stationary current value, inrush current value

Check the adaptability of electrical specifications of a switch.

The time when a load device is actuated after receiving the input from a switch

Required for detection at the intermediate stroke.

The number of working times indicating durability of the contact type differs from that of the no contact type.

The sequence circuit of a switch against the motion of a cylinder. Especially, check forthe connection in series and the connection in parallel.

Temperature, vibrations, shocks, splashing condition of cutting fluid and water, strengthof neighboring magnetic field, presence of strong magnetic substance (iron and chips),presence of power source of other electric appliances (motor, etc.)

When selecting a switch, the items below need to be decided.

1

2

Selection of cylinder

Selection of loaddevice type

Check Selection item Selection method

Check of conditions when selecting switches

Switch selection procedures

Select a cylinder, referring to the cylinder selection materials. Select appropriate switches among theswitches applicable to the selected cylinder (referring to the switch specifications of each series).

Select the type of load devices required for control, referring to the specifications of loads applicable toeach switch (IC circuit, small relay, programmable controller, small solenoid, etc.).

DC (voltage value, voltage fluctuations, current capacity)AC (voltage value, voltage fluctuations, current capacity, etc.)

Select the working voltage and working current of a switch so that the voltage value (for AC and DC) and current value during thestationary state are within the working voltage (current) range of the switch. For the contact type, select so that they do not exceed themax. open/close capacity (voltage X current).Check the adaptability to load devices, referring to the inner drop voltage value, leakage current value, consumption current value, etc.

When using induction load devices (small relay, small solenoid) or capacity load devices(cable extension of 10 m or more, condenser, programmable controller of AC input type,etc.), surge voltages and inrush current will occur when the switch is set to the ON or OFFposition. Prior to the use of them, provide the contact (output) protection (refer to the speci-fications of switches and the handling instructions of each switch).When using induction load devices, it is recommended to use the induction load devicesincorporating the protective circuit for surge voltages on the load side.

If high durability is required due to high use frequency, select the no contact type. Whenselecting, refer to the table of the comparison of the contact and no contact types.

Select referring to the table in the next page.

Check the working status of the load devices with the working time, return time, andresponse speed of the switch, and the working time of the load devices, referring to thedescriptions in the next page.

The types of 1.5 m and 5 m have been standardized (excepting cords for some switches).For details, refer to the catalogue of each cylinder.

3 Selection of powersupply to control circuit

4Selection of workingvoltage and working

current of switch

5Selection of contact(output) protective

circuit

6Selection of

contact type orno contact type

7Selection depending

on environmentalconditions

8 Check of responsespeed

9 Cord length

Items

1. Series of cylinder

2. Type of load device

3. Working voltage and working current of load device

4. Actuating voltage and actuatingcurrent, and return voltage and returncurrent of load device

5. Working time of load device (ms)

6. Cylinder working speed (mm/S)

7. Working frequency of switch (number of times/period)

8. Control system

9. Environmental conditions

Page 73: 160h-1

SwitchSelection materials74

2) Criteria for selection in case that switches are splashed with cutting fluid or water

Conditions

Use the cutting fluid proof type switches (WR, WS types) even if cutting fluid orwater is mist, or they are splashed only several times a day.However, in the case of the use of switches in the places where are splashed withnonaqueous cutting fluid of the type 2, contact us.

DO NOT use even if momentarily.

Criteria for selection

In cutting fluid or water

When switches are splashed withcutting fluid or water always orfrequently

The places where dangerous materials, including fir-ing and ignitable objects, are present

The places where the atmosphere of chemicals, etc.is present

The places where are subjected to chips

The places where strong magnetic fields aregenerated

When strong magnetic substances (iron, etc.)approach switches or cylinder

The places where are subjected to vibrations andshocks

The places where are subjected to direct sunlight(outdoor)

Environmental conditions

1) Working temperatureUse switches within the ambient temperature range described in the specifications of each switch.

For hydraulic cylinders, oil temperature may be increased depending on the working conditions.Provide some countermeasures in the hydraulic circuit or install an air conditioner.

3) Other environmental conditions

Detectable cylinder piston speed

Notes) Refer to the materials related to the working time of load devices including relays of each manufacturer. Apply the minimum value to the working range of a switch, and apply the maximum value to the working

time of a load device.

Detectable piston speed (mm/s) = × 1000working range of switch (mm)

working time of load device (ms)

Refer to the vibration and shock resistance specifications of eachswitch.

Use only indoors.In the places where are subjected to direct sunlight, provide covers.

DO NOT use under these conditions.

Provide countermeasures referring to the recommended mountinglocations specified in the handling instructions of the switches.

When mounting the switch on the intermediate position, be sure to adjust the maximum cylinder speed to 300 mm/s or slower on account of the response speed of the load relays, etc.

If the piston speed is excessively high, the switch working time becomes shorter, although the switch works, and load devices including relays may not work.Determine the detectable cylinder piston speed, referring to the formula below.

Page 74: 160h-1

Magnetic proximity type(with contact)AX Type Switch

With cord With connector

(Brown)

(Blue)Reed switch Reed switch

(Brown)

(Blue)

No polarity ,

Applicable hydraulic cylinder

75

(Brown)

(Blue)

Protectivecircuit

Reed switch

Series Bore

35S-1R

HQS2R

100S-1R

160S-1R

210S-1R

35Z-1R

35H-3R

f20, f25, f32, f40, f50, f63

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80

f32, f40, f50, f63, f80

f20, f25, f32

f32, f40, f50, f63, f80, f100

Series Bore

100Z-1R

100H-2R

70/140H-8R

160H-1R

f20, f25, f32

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100, f125, f140

f32, f40, f50, f63, f80,

f100, f125, f140, f160

Series Bore

210C-1R

70/140Y-2R

35P-3R

70/140P-8R

f40, f50, f63, f80

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100

f32, f40, f50, f63, f80,

f100

Notes) When using induction load devices (small relay, etc.), be sure to provide the protective circuit (SK-100). For the cord length and connector pin position of the connector type, refer to the dimensional drawings. When using the AC voltage input programmable controller as a load, select the switch with contact protective circuit.

Specifications

Load voltage range

With cord (1.5m)

With cord (5m)

With connector (AC type)

With connector (DC type)

AX125——

———

AX11B

——

AX11A—

AX111AX115

——

AX101AX105

——AC : 5 - 120V DC : 5 - 30V AC : 5 - 120V

1ms or less

Small relay • Programmable Controller

Cod

e

DC : 5 - 30V AC: 120 V or less DC: 30 V or less

AC : 2VA DC : 1.5W

0µA

2V (at 10mA) 3V or less (at 40mA)

10µA or less

0V

Maximum open/close capacity

Inner drop voltage

Current leak

Working time

AC : 5 - 20mA DC : 5 - 40mA

1ms or less

0µA

Return time

100 M Ω or more at 500 MV DC (between case and cord)Insulation resistance

Voltage-proof AC1500V 1 min (between case and cord)

Shock resistance

Vibration-proof

Ambient temperature

294m/s2 (Non-repetition)

Wiring method

Protective structure

Total amplitude 1.5mm, 10 - 55Hz (1 sweep, 1 min) 2 hours in X, Y, and Z directions

–10 - +70°C (at non-freezing condition)

0.3mm2 2-core Outer diameter 4mm Oil-proof cabtyre cord

IP67 (IEC standards), JIS C0920 (dusts-proof, immersion-proof type)

Contact protective circuit Note) None Equipped Note) None

NoneIndicating lamp LED (red lamp lights up during ON)

Electric circuit

Applied loadIC circuit, small relay,programmablecontroller

Load current range 5 - 20mA 5 - 40mA AC: 20 mA or less DC: 40 mA or less

-10 - +100°C (at non-freezing condition)

Page 75: 160h-1

Magnetic proximity type(with contact) AX Type Switch

Unit: mm

10

99

10

30 7 500 44.5

M12

13.5 13φ14.5

φ4

Max. sensitive position

Indicating lamp

3

4

1

2

Connector pin position

(Brown : +)

(Blue : –)

AX101 • AX111: 1500AX105 • AX115 • AX125: 5000

φ4

10

99

10

7

10 7

13.5 13

30

Max. sensitive position

Indicating lamp

76

3

4

1

2

(Brown : +) (Blue : –)

Connector pin position

Dimensional Drawing

Cord typeAX101 • AX105AX111 • AX115AX125

Connector typeAX11A • AX11B

AX11A (AC type) AX11B (DC type)

No. of connector standardsModels M12X1 screw locking• IEC 947-5-2• DIN/VDE 0660 part 208 A2• NECA (The Japan Electric Control Equipment Industry Association) 4202

Connector for FA sensor

Manufacturers

Correns Co., Ltd.

Omron Corporation

Hirose Electric Co., Ltd.

VA connectorXS2 sensor I/O connectorConnector for FA sensor

VA-4DS, VA-4DLXS2HR24

Connector series name

Applicable counter connectors

For details, refer to the catalogues of the manufacturers’products.

Page 76: 160h-1

Magnetic proximity type(with contact)AZ Type Switch77

-10 - +100°C (at non-freezing condition)

Series Bore

35S-1R

HQS2R

100S-1R

160S-1R

210S-1R

35Z-1R

35H-3R

f20, f25, f32, f40, f50, f63

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80

f32, f40, f50, f63, f80

f20, f25, f32

f32, f40, f50, f63, f80, f100

Series Bore

100Z-1R

100H-2R

70/140H-8R

160H-1R

f20, f25, f32

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100, f125, f140

f32, f40, f50, f63, f80,

f100, f125, f140, f160

Series Bore

210C-1R

70/140Y-2R

35P-3R

70/140P-8R

f40, f50, f63, f80

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100

f32, f40, f50, f63, f80,

f100

With cord With connector

Notes) When using induction load (including a small relay) for the switch without contact protective circuit, be sure to provide theprotective circuit (SK-100) for the load.

For the cord length and connector pin position of the connector type, refer to the dimensional drawings. When using the AC voltage input programmable controller as a load, select the switch with contact protective circuit.

Specifications

Load voltage range

With cord (1.5m)

With cord (5m)

With connector (AC type)

With connector (DC type)

AZ125——

———

AZ11B

——

AZ11A—

AZ111AZ115

——

AZ101AZ105

——AC : 5 - 120V DC : 5 - 30V AC : 5 - 120V

1ms or less

Small relay • Programmable Controller

Cod

e

DC : 5 - 50V

AC : 2VA DC : 1.5W

0µA

2V (at 10mA) 3V or less (at 40mA)

10µA or less

0V

Maximum open/close capacity

Inner drop voltage

Current leak

Working time

AC : 5 - 20mA DC : 5 - 40mA

1ms or less

0µA

Return time

100 M Ω or more at 500 MV DC (between case and cord)Insulation resistance

Voltage-proof AC1500V 1 min (between case and cord)

Shock resistance

Vibration-proof

Ambient temperature

294m/s2 (30G) (Non-repetition)

Wiring method

Protective structure

Total amplitude 1.5mm, 10 - 55Hz (1 sweep, 1 min) 2 hours in X, Y, and Z directions

–10 - +70°C (at non-freezing condition)

0.3mm2 2-core Outer diameter 4mm Oil-proof cabtyre cord

IP67 (IEC standards), JIS C0920 (dusts-proof, immersion-proof type)

Contact protective circuit Note) None Equipped Note) None

NoneIndicating lamp LED (red lamp lights up during ON)

Electric circuit

Applied loadIC circuit, small relay,programmablecontroller

Load current range 5 - 20mA 5 - 40mA

(Brown)

(Blue)Reed switch

(Brown)

(Blue)

Protectivecircuit

Reed switchReed switch

(Brown)

(Blue)

No polarity ,

AC: 120 V or less DC: 30 V or less

AC: 20 mA or less DC: 40 mA or less

Applicable hydraulic cylinder

Page 77: 160h-1

Magnetic proximity type(with contact) AZ Type Switch

Unit: mm

9

13.5

9 10

10 30

13

20 44.5

φ4

φ14.5M12

500

Max. sensitive position

Indicating lamp

3

4

1

2

Connector pin position

(Brown : +)

(Blue : –)

13.5

13

9

9

10

10 30

φ410 7

20AZ101 • AZ111: 1500

AZ105 • AZ115 • AZ125: 5000

Max. sensitive position

Indicating lamp

3

4

1

2

(Brown : +) (Blue : –)

Connector pin position

78

AZ11A (AC type) AZ11B (DC type)

No. of connector standardsModels M12X1 screw locking• IEC 947-5-2• DIN/VDE 0660 part 208 A2• NECA (The Japan Electric Control Equipment Industry Association) 4202

Connector for FA sensor

Manufacturers

Correns Co., Ltd.

Omron Corporation

Hirose Electric Co., Ltd.

VA connectorXS2 sensor I/O connectorConnector for FA sensor

VA-4DS, VA-4DLXS2HR24

Connector series name

Applicable counter connectors

For details, refer to the catalogues of the manufacturers’products.

Dimensional Drawing

Cord typeAZ101 • AZ105AZ111 • AZ115AZ125

Connector typeAZ11A • AZ11B

Page 78: 160h-1

Magnetic proximity type(No contact/Three-wire one-lamp type)AX Type Switch

Rear wiringDC : 5 - 30V

DC : 30 V or lessMax. 200mA (NPN open collector output)

Max. 15mAAt 200 mA, 0.6 V max.At 30 V DC, 10µA max.

1 ms or shorter1 ms or shorter

100 MΩ or more at 500 MV DC (between case and cord)AC 1500 V, 1 min (between case and cord)

490m/s2 (Non-repetition)Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions

-10°C to +70°C (at non-freezing condition)0.3 mm2 3-core Outer diameter 4 mm Oil-proof cabtyre cord

IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type)Equipped

LED (red lamp lights up during ON)

Specifications

Wiring directionPower supply voltage rangeLoad voltage rangeLoad currentConsumption currentInner drop voltageLeak currentWorking timeReturn timeInsulation resistanceVoltage-proofShock resistanceVibration-proofAmbient temperatureWiring methodProtective structureProtective circuitIndicating lamp

Electric circuit

Applied load

With cord (1.5m)With cord (5m)

AX221AX225

IC circuit, small relay, programmable controller

Cod

e

With cord

LED

Transistor

Output (OUT, black)

GND (-, blue)

Power supply (+, brown)

Sw

itch

mai

n ci

rcui

t

79

Series Bore

35S-1R

HQS2R

100S-1R

160S-1R

210S-1R

35Z-1R

35H-3R

f20, f25, f32, f40, f50, f63

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80

f32, f40, f50, f63, f80

f20, f25, f32

f32, f40, f50, f63, f80, f100

Series Bore

100Z-1R

100H-2R

70/140H-8R

160H-1R

f20, f25, f32

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100, f125, f140

f32, f40, f50, f63, f80,

f100, f125, f140, f160

Series Bore

210C-1R

70/140Y-2R

35P-3R

70/140P-8R

f40, f50, f63, f80

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100

f32, f40, f50, f63, f80,

f100, f125

Applicable hydraulic cylinder

Page 79: 160h-1

Magnetic proximity type(No contact/Three-wire one-lamp type) AX Type Switch

Unit: mm

AX201: 1500AX205: 5000

φ4

10

99

10

7

10 7

13.5 13

30

Max. sensitive position

Indicating lamp

80

Dimensional Drawing

Cord typeAX221 • AX225

Page 80: 160h-1

Magnetic proximity type(No contact/Two-wire one-lamp type)AX Type Switch

DC : 5 - 30VDC : 5 - 40 mA

3 V or less (at 40 mA)0.7 mA or less1 ms or shorter1 ms or shorter

100 MΩ or more at 500 MV DC (between case and cord)AC 1500 V, 1 min. (between case and cord)

490m/s2 (Non-repetition)Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions

-10°C to +70°C (at non-freezing condition)0.3 mm2 2-core Outer diameter 4 mm Oil-proof cabtyre cord

IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type)\Equipped

LED (red lamp lights up during ON)

With cord With connector

Wiring directionLoad voltage rangeLoad current rangeInner drop voltageLeak currentWorking timeReturn timeInsulation resistanceVoltage-proofShock resistanceVibration-proofAmbient temperatureWiring methodProtective structureContact protective circuitIndicating lamp

Electric circuit

Applied load

AX201AX205AX20B

Rear wiring

Small relay, programmable controller

Switch main circuit

LED Transistor

Output (Brown)

GND (Blue)

81

SpecificationsWith cord (1.5m)With cord (5m)With connector

Cod

e

Applicable hydraulic cylinder

Series Bore

35S-1R

HQS2R

100S-1R

160S-1R

210S-1R

35Z-1R

35H-3R

f20, f25, f32, f40, f50, f63

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80

f32, f40, f50, f63, f80

f20, f25, f32

f32, f40, f50, f63, f80, f100

Series Bore

100Z-1R

100H-2R

70/140H-8R

160H-1R

f20, f25, f32

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100, f125, f140

f32, f40, f50, f63, f80,

f100, f125, f140, f160

Series Bore

210C-1R

70/140Y-2R

35P-3R

70/140P-8R

f40, f50, f63, f80

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100

f32, f40, f50, f63, f80,

f100

Page 81: 160h-1

Magnetic proximity type(No contact/Two-wire one-lamp type) AX Type Switch

Unit: mm

10

99

10

30 7 500 44.5

M12

13.5 13φ14.5

φ4

Max. sensitive position

Indicating lamp

3

4

1

2

Connector pin position

(Brown : +)

(Blue : –)

AX201: 1500AX205: 5000

φ4

10

99

10

7

10 7

13.5 13

30

Max. sensitive position

Indicating lamp

82

AX20B (DC type)

No. of connector standardsModels M12X1 screw locking• IEC 947-5-2• DIN/VDE 0660 part 208 A2• NECA (The Japan Electric Control Equipment Industry Association) 4202

Connector for FA sensor

Manufacturers

Correns Co., Ltd.

Omron Corporation

Hirose Electric Co., Ltd.

VA connectorXS2 sensor I/O connectorConnector for FA sensor

VA-4DS, VA-4DLXS2HR24

Connector series name

Applicable counter connectors

For details, refer to the catalogues of the manufacturers’products.

Dimensional Drawing

Cord typeAX201 • AX205

Connector typeAX20B

Page 82: 160h-1

Magnetic proximity type(No contact/Two-wire one-lamp type)AZ Type Switch

With cord With connector

Switch main circuit

LED Transistor

Output (Brown)

GND (Blue)

83

DC : 5 - 30VDC : 5 - 40 mA

3 V or less (at 40 mA)0.7 mA or less1 ms or shorter1 ms or shorter

100 MΩ or more at 500 MV DC (between case and cord)AC 1500 V, 1 min. (between case and cord)

490m/s2 (Non-repetition)Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions

-10°C to +70°C (at non-freezing condition)0.3 mm2 2-core Outer diameter 4 mm Oil-proof cabtyre cord

IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type)Equipped

LED (red lamp lights up during ON)

Wiring directionLoad voltage rangeLoad current rangeInner drop voltageLeak currentWorking timeReturn timeInsulation resistanceVoltage-proofShock resistanceVibration-proofAmbient temperatureWiring methodProtective structureContact protective circuitIndicating lamp

Electric circuit

Applied load

AZ201AZ205AZ20B

Upper wiring

Small relay, programmable controller

SpecificationsWith cord (1.5m)With cord (5m)With connectorC

ode

Applicable hydraulic cylinder

Series Bore

35S-1R

HQS2R

100S-1R

160S-1R

210S-1R

35Z-1R

35H-3R

f20, f25, f32, f40, f50, f63

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80

f32, f40, f50, f63, f80

f20, f25, f32

f32, f40, f50, f63, f80, f100

Series Bore

100Z-1R

100H-2R

70/140H-8R

160H-1R

f20, f25, f32

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100, f125, f140

f32, f40, f50, f63, f80,

f100, f125, f140, f160

Series Bore

210C-1R

70/140Y-2R

35P-3R

70/140P-8R

f40, f50, f63, f80

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100

f32, f40, f50, f63, f80,

f100

Page 83: 160h-1

Magnetic proximity type(No contact/Two-wire one-lamp type) AZ Type Switch

Unit: mm

9

13.5

9 10

10 30

13

20 44.5

φ4

φ14.5M12

500

Max. sensitive position

Indicating lamp

3

4

1

2

Connector pin position

(Brown : +)

(Blue : –)

13.5

13

9

9

10

10 30

φ410 7

20AZ201: 1500AZ205: 5000

Max. sensitive position

Indicating lamp

84

AZ20B (DC type)

No. of connector standardsModels M12X1 screw locking• IEC 947-5-2• DIN/VDE 0660 part 208 A2• NECA (The Japan Electric Control Equipment Industry Association) 4202

Connector for FA sensor

Manufacturers

Correns Co., Ltd.

Omron Corporation

Hirose Electric Co., Ltd.

VA connectorXS2 sensor I/O connectorConnector for FA sensor

VA-4DS, VA-4DLXS2HR24

Connector series name

Applicable counter connectors

For details, refer to the catalogues of the manufacturers’products.

Dimensional Drawing

Cord typeAZ201 • AZ205

Connector typeAZ20B

Page 84: 160h-1

Magnetic proximity type(No contact/Two-wire two-lamp type)AX Type Switch

Specifications

With cord With connector

Wiring directionLoad voltage rangeLoad current rangeInner drop voltageLeak currentWorking timeReturn timeInsulation resistanceVoltage-proofShock resistanceVibration-proofAmbient temperatureWiring methodProtective structureContact protective circuitIndicating lamp

Electric circuit

Applied load

With cord (1.5m)With cord (5m)

With connector

AX211

AX215AX21C

AX21DRear wiring

Small relay, programmable controller

DC : 5 - 30VDC : 5 - 40 mA

3 V or less (at 40 mA)0.7 mA or less1 ms or shorter1 ms or shorter

100 MΩ or more at 500 MV DC (between case and cord)AC 1500 V, 1 min. (between case and cord)

490m/s2 (Non-repetition)Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions

-10°C to +70°C (at non-freezing condition)0.3 mm2 2-core Outer diameter 4 mm Oil-proof cabtyre cord

IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type)Equipped

Working position: Red/green LED lights up Most suitable position: Green LED lights up

LED

Switch main circuit

Transistor

Output (Brown)

GND (Blue)

Best adjustment range

Max. sensitive positionWorking range

OFF

ON

Red RedGreen

LED indicating style (Two-wire, two-lamp type)

Note) AX211CE, AX215CE, and AX21BCE confirming to CE standards are also available.

85

Applicable hydraulic cylinder

Cod

e

Series Bore

35S-1R

HQS2R

100S-1R

160S-1R

210S-1R

35Z-1R

35H-3R

f20, f25, f32, f40, f50, f63

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80

f32, f40, f50, f63, f80

f20, f25, f32

f32, f40, f50, f63, f80, f100

Series Bore

100Z-1R

100H-2R

70/140H-8R

160H-1R

f20, f25, f32

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100, f125, f140

f32, f40, f50, f63, f80,

f100, f125, f140, f160

Series Bore

210C-1R

70/140Y-2R

35P-3R

70/140P-8R

f40, f50, f63, f80

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100

f32, f40, f50, f63, f80,

f100

Page 85: 160h-1

Magnetic proximity type(No contact/Two-wire two-lamp type) AX Type Switch

Unit: mm

10

99

10

30 7 44.5

M12

13.5 13φ14.5

φ4

AX21C: 500AX21D: 1000

Max. sensitive position

Indicating lamp

3

4

1

2

(Brown : +)(Blue : –)

Connector pin position

AX211: 1500AX215: 5000

φ4

10

99

10

7

10 7

13.5 13

30

Max. sensitive position

Indicating lamp

86

AX21C . AX21D (DC type)

As for the connector pin layout conforming to the IEC standards (1:+4:-), contact us. AX21B conforming to TMS standards is also available.

Manufacturers

Correns Co., Ltd.

Omron Corporation

Hirose Electric Co., Ltd.

VA connectorXS2 sensor I/O connectorConnector for FA sensor

VA-4DS, VA-4DLXS2HR24

Connector series name

Applicable counter connectors

For details, refer to the catalogues of the manufacturers’products.

Dimensional Drawing

Cord typeAX211 • AX215

Connector typeAX21C • AX21D

TMS standards conforming type

Page 86: 160h-1

Magnetic proximity type(No contact/Two-wire two-lamp type)AZ Type Switch87

Specifications

With cord With connector

Wiring directionLoad voltage rangeLoad current rangeInner drop voltageLeak currentWorking timeReturn timeInsulation resistanceVoltage-proofShock resistanceVibration-proofAmbient temperatureWiring methodProtective structureContact protective circuitIndicating lamp

Electric circuit

Applied load

With cord (1.5m)With cord (5m)

With connector

AZ211

AZ215AZ21C

AZ21DUpper wiring

Small relay, programmable controller

DC : 5 - 30VDC : 5 - 40 mA

3 V or less (at 40 mA)0.7 mA or less1 ms or shorter1 ms or shorter

100 MΩ or more at 500 MV DC (between case and cord)AC 1500 V, 1 min. (between case and cord)

490m/s2 (Non-repetition)Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions

-10°C to +70°C (at non-freezing condition)0.3 mm2 2-core Outer diameter 4 mm Outer diameter Oil-proof cabtyre cord

IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type)Equipped

Working position: Red/green LED lights up Most suitable position: Green LED lights up

LED indicating style(Two-wire, two-lamp type)

Applicable hydraulic cylinder

Cod

e

LED

Switch main circuit

Transistor

Output (Brown)

GND (Blue)

Best adjustment range

Max. sensitive positionWorking range

OFF

ON

Red RedGreen

Series Bore

35S-1R

HQS2R

100S-1R

160S-1R

210S-1R

35Z-1R

35H-3R

f20, f25, f32, f40, f50, f63

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80, f100

f32, f40, f50, f63, f80

f32, f40, f50, f63, f80

f20, f25, f32

f32, f40, f50, f63, f80, f100

Series Bore

100Z-1R

100H-2R

70/140H-8R

160H-1R

f20, f25, f32

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100, f125, f140

f32, f40, f50, f63, f80,

f100, f125, f140, f160

Series Bore

210C-1R

70/140Y-2R

35P-3R

70/140P-8R

f40, f50, f63, f80

f32, f40, f50, f63, f80,

f100, f125

f32, f40, f50, f63, f80,

f100

f32, f40, f50, f63, f80,

f100

Page 87: 160h-1

Magnetic proximity type(No contact/Two-wire two-lamp type) AZ Type Switch

Unit: mm

9

13.5

9 10

10 30

13

20 44.5

φ4

φ14.5M12

AZ21C: 500AZ21D: 1000

Max. sensitive position

Indicating lamp

13.5

13

9

9

10

10 30

φ410 7

20AZ211: 1500AZ215: 5000

Max. sensitive position

Indicating lamp

88

3

4

1

2

(Brown : +)(Blue : –)

Connector pin position

AZ21C . AX21D (DC type)

Manufacturers

Correns Co., Ltd.

Omron Corporation

Hirose Electric Co., Ltd.

VA connectorXS2 sensor I/O connectorConnector for FA sensor

VA-4DS, VA-4DLXS2HR24

Connector series name

Applicable counter connectors

For details, refer to the catalogues of the manufacturers’products.

Dimensional Drawing

Cord typeAZ211 • AZ215

Connector typeAZ21C • AZ21D

TMS standards conforming type

Page 88: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder89

Switch type

BrackettypeNo contactContactNo contactContact

BoreSwitch typeAssy type Switch single unit type

R32

R33

R35

R36

R37

R38

R39

R32

R33

R35

R36

R37

R38

R39

R32AX2

R33AX2

R35AX2

R36AX2

R37AX2

R38AZ2

R39AZ2

R32AZ2

R33AZ2

R35AZ2

R36AZ2

R37AZ2

R38AZ2

R39AZ2

R32AX1

R33AX1

R35AX1

R36AX1

R37AX1

R38AZ1

R39AZ1

R32AZ1

R33AZ1

R35AZ1

R36AZ1

R37AZ1

R38AZ1

R39AZ1

φ32

φ40

φ50 • φ63

φ80 • φ100

φ125

φ140

φ160

φ32

φ40

φ50 • φ63

φ80 • φ100

φ125

φ140

φ160

AX type

(Cord rear wiring)AX1

Switch list

AX2

Switch bracket assembly model code Code for order of switches and bracket

assemblies Code for order of

bracket bands

AZ type

(Cord upper wiring)AZ1 AZ2

Bracket band symbol

R32AX111

Switch type

AX111R32

Bracket band symbol

Code for order ofswitches

No contact 2-wire, 1-lamp typeCord rear wiringBE : AX201 (with 1.5 m cord)BF : AX205 (with 5 m cord)Cord upper wiringBM : AZ201 (with 1.5 m cord)BN : AZ205 (with 5 m cord) 2-wire, 2-lamp typeCord rear wiringCE : AX211 (with 1.5 m cord)CF : AX215 (with 5 m cord)CH : AX21C (connector type/with 0.5 m cord)CJ : AX21D (connector type/with 1.5 m cord)Cord upper wiringCM : AZ211 (with 1.5 m cord)CN : AZ215 (with 5 m cord)

Symbol/code for order of switches Contact

Cord rear wiringAF : AX101 (with 1.5 m cord)AG : AX105 (with 5 m cord)AH : AX111 (with 1.5 m cord)AJ : AX115 (with 5 m cord)AE : AX125 (with 5 m cord/no lamp)AK : AX11A (connector type/AC)AL : AX11B (connector type/DC)Cord upper wiringAP : AZ101 (with 1.5 m cord)AR : AZ105 (with 5 m cord)AS : AZ111 (with 1.5 m cord)AT : AZ115 (with 5 m cord)AN : AZ125 (with 5 m cord/no lamp)AU : AZ11A (connector type/AC)AW : AZ11B (connector type/DC)

CE standard No contact

General purpose type• 2-wire, 2-lamp typeCord rear wiringCT: AX211CE (with 1.5 m cord)CU: AX215CE (with 5 m cord)CV: AX21B (connector type/DC)Cord upper wiringCW: AZ211CE (with 1.5 m cord)CX: AZ215CE (with 5 m cord)CY: AZ21B (connector type/DC)

Page 89: 160h-1

List of seals

Page 90: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder84

1 Nitrile rubber type (Rod B)/160H-1

S-7 and S-12.5 are made of hydrogenated nitrile rubber with hardness of 70. S-16 and S-20 are made of the same with hardnessof 90.Other O-rings conform to JIS B 2401-1A.

Nominal packing models are subject to change.

Parts name Material Q’ty φ32 φ40 φ50 φ63 φ80

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

2

1

1

2

1

1

1

2

1 set

OUHR32×25×5

IUH18×25×5

LBH18×24V3.5×4.5

TT-32

S-12.5

S-15

P-21

CX-8H

OUHR40×32×5.4

IUH22×29×5

LBH22×28×3.5×4.5

TT-40

S-16

P-18

G-25

CX-12H

OUHR50×42×5.4

IUH28×36×5.4

LBH28×36×4.5×6

TT-50

S-20

P-22

G-30

CX-12H

OUHR63×55×5.4

IUH36×44×5.4

LBH36×44×4.5×6

TT-63

G-25

G-30

G-40

CX-12H

OUHR80×70×6.5

IUH45×53×5.4

LBH45×53×4.5×6

TT-80

G-30

S-38

G-50

CX-14H

RH1/PKS1-032B

RH1/PKS1-040B

RH1/PKS1-050B

RH1/PKS1-063B

RH1/PKS1-080B

Parts name Material Q’ty φ100 φ125 φ140 φ160

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal

O-ring for cushion valve

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Hydrogenated nitrile rubber

2

1

1

2

1

1

1

2

2

1 set

OUHR100×90×6.5

IUH56×66×6.5

LBH56×66×5×6.5

TT-100

G-40

S-56

G-65

CX-14H

-

OUHR125×110×9.6

IUH70×80×6.5

LBH70×80×5×6.5

TT-125

G-50

G-65

G-80

CR-18H

S-7

OUHR140×125×9.6

IUH80×90×6.5

LBH80×90×5×6.5

TT-140

G-60

G-75

G-90

CR-18H

S-7

OUHR160×145×9.6

IUH90×100×6.5

LBH90×100×5×6.5

TT-160

G-70

G-85

G-100

CR-18H

S-7

RH1/PKS1-100B

RH1/PKS1-125B

RH1/PKS1-140B

RH1/PKS1-160B

Pac

king

set

Double acting single rod cylinder

91

List of seals

Page 91: 160h-1

160H-116 MPa double-acting type hydraulic cylinder

Parts name Material Q'ty φ32 φ40 φ50 φ63 φ80

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

O-ring for piston

Valve seal

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

2

1

1

2

1 Note 1)

1

1

1

2

1 set

OUHR32×25×5

IUH18×25×5

LBH18×24×3.5×4.5

TT-32

P-15

S-15

P-21

-

CX-8H

OUHR40×32×5.4

IUH22×29×5

LBH22×28×3.5×4.5

TT-40

S-16

P-18

G-25

-

CX-12H

OUHR50×42×5.4

IUH28×36×5.4

LBH28×36×4.5×6

TT-50

P-22

P-22

G-30

-

CX-12H

OUHR63×55×5.4

IUH36×44×5.4

LBH36×44×4.5×6

TT-63

G-30

G-30

G-40

-

CX-12H

OUHR80×70×6.5

IUH45×53×5.4

LBH45×53×4.5×6

TT-80

G-30

S-38

G-50

G-45

CX-14H

RH1R/PKS1-032B

RH1R/PKS1-040B

RH1R/PKS1-050B

RH1R/PKS1-063B

RH1R/PKS1-080B

Pac

king

set

Double acting single rod cylinder

φ100 φ125 φ140 φ160

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

O-ring for piston

Valve seal

O-ring for cushion valve

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Hydrogenated nitrile rubber

2

1

1

2

1

1

1

1

2

2

1 set

OUHR100×90×6.5

IUH56×66×6.5

LBH56×66×5×6.5

TT-100

G-40

S-56

G-65

G-65

CX-14H

-

OUHR125×110×9.6

IUH70×80×6.5

LBH70×80×5×6.5

TT-125

G-50

G-65

G-80

G-85

CR-18H

S-7

OUHR140×125×9.6

IUH80×90×6.5

LBH80×90×5×6.5

TT-140

G-60

G-75

G-90

G-95

CR-18H

S-7

OUHR160×145×9.6

IUH90×100×6.5

LBH90×100×5×6.5

TT-160

G-70

G-85

G-100

G-110

CR-18H

S-7

RH1R/PKS1-100B

RH1R/PKS1-125B

RH1R/PKS1-140B

RH1R/PKS1-160B

Parts name Material Q’ty

Pac

king

set

Double acting single rod cylinder

Note 1) Quantity of the O-rings for piston rod with a bore 40 mm is two. S-7 is made of hydrogenated nitrile rubber with hardness of 70. S-16 is made of the same with hardness of 90.

Other O-rings conform to JIS B 2401-1A. Nominal packing models are subject to change.

92

1 Nitrile rubber type (Rod B)/160H-1R

List of seals

Page 92: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder86

2 Urethane rubber type (Rod B)/160H-1, 160H-1R

Parts name Material Q’ty φ32 φ40 φ50 φ63 φ80

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal

Urethane rubber + Nitrile rubber

Urethane rubber

Urethane rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

1

1

1

2

1

1

1

2

1 set

KR003200701

B31826P5008

AY1080P5008

TT-32

S-12.5

S-15

P-21

CX-8H

KR304000701

B32229P5008

AY2020P5008

TT-40

S-16

P-18

G-25

CX-12H

KR005000701

B32836P5008

AY2080P5008

TT-50

S-20

P-22

G-30

CX-12H

KR006300701

B33644P5008

AY3060P5008

TT-63

G-25

G-30

G-40

CX-12H

KR408000701

B34050P5008

AY4045P5008

TT-80

G-30

S-38

G-50

CX-14H

RH1/PKS2-032B

RH1/PKS2-040B

RH1/PKS2-050B

RH1/PKS2-063B

RH1/PKS2-080B

Pac

king

set

Double acting single rod cylinder

Q’ty φ100 φ125 φ140 φ160

1

1

1

2

1

1

1

2

2

1 set

KR010000701

B35666P5008

AY5060P5008

TT-100

G-40

S-56

G-65

CX-14H

-

KR012500701

B37079P5008

AY7000P5008

TT-125

G-50

G-65

G-80

CR-18H

S-7

KR214000701

B38075P5008

AY8030P5008

TT-140

G-60

G-75

G-90

CR-18H

S-7

KR016000701

B39001P5008

AY9000P5008

TT-160

G-70

G-85

G-100

CR-18H

S-7

RH1/PKS2-100B

RH1/PKS2-125B

RH1/PKS2-140B

RH1/PKS2-160B

Parts name Material

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal

O-ring for cushion valve

Urethane rubber + Nitrile rubber

Urethane rubber

Urethane rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

S-7 and S-12.5 are made of hydrogenated nitrile rubber with hardness of 70. S-16 and S-20 are made of the same with hardnessof 90.Other O-rings conform to JIS B 2401-1A.

Nominal packing models are subject to change.

93

Page 93: 160h-1

160H-116 MPa double-acting type hydraulic cylinder

φ32 φ40 φ50 φ63 φ80

2

1

1

2

1

1

1

2

1 set

OUHR32×25×5

IUH18×25×5

LBH18×24×3.5×4.5

TT-32

S-12.5

S-15

P-21

CX-8H

OUHR40×32×5.4

IUH22×29×5

LBH22×28×3.5×4.5

TT-40

S-16

P-18

G-25

CX-12H

OUHR50×42×5.4

IUH28×36×5.4

LBH28×36×4.5×6

TT-50

S-20

P-22

G-30

CX-12H

OUHR63×55×5.4

IUH36×44×5.4

LBH36×44×4.5×6

TT-63

G-25

G-30

G-40

CX-12H

OUHR80×70×6.5

IUH45×53×5.4

LBH45×53×4.5×6

TT-80

G-30

S-38

G-50

CX-14H

RH1/PKS6-032B

RH1/PKS6-040B

RH1/PKS6-050B

RH1/PKS6-063B

RH1/PKS6-080B

Parts name Material Q’ty

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

Hardness of S-7 and S-12.5 is 70. The same of other O-rings is 90. Nominal packing models are subject to change.

φ100 φ125 φ140 φ160

2

1

1

2

1

1

1

2

2

1 set

OUHR100×90×6.5

IUH56×66×6.5

LBH56×66×5×6.5

TT-100

G-40

S-56

G-65

CX-14H

-

OUHR125×110×9.6

IUH70×80×6.5

LBH70×80×5×6.5

TT-125

G-50

G-65

G-80

CR-18H

S-7

OUHR140×125×9.6

IUH80×90×6.5

LBH80×90×5×6.5

TT-140

G-60

G-75

G-90

CR-18H

S-7

OUHR160×145×9.6

IUH90×100×6.5

LBH90×100×5×6.5

TT-160

G-70

G-85

G-100

CR-18H

S-7

RH1/PKS6-100B

RH1/PKS6-125B

RH1/PKS6-140B

RH1/PKS6-160B

Parts name Material Q’ty

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal

O-ring for cushion valve

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

94

6 Hydrogenated nitrile rubber type (Rod B)/160H-1

List of seals

Page 94: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder

φ32 φ40 φ50 φ63 φ80

2

1

1

2

1 Note 1

1

1

1

2

1 set

OUHR32×25×5

IUH18×25×5

LBH18×24×3.5×4.5

TT-32

P-15

S-15

P-21

-

CX-8H

OUHR40×32×5.4

IUH22×29×5

LBH22×28×3.5×4.5

TT-40

S-16

P-18

G-25

-

CX-12H

OUHR50×42×5.4

IUH28×36×5.4

LBH28×36×4.5×6

TT-50

P-22

P-22

G-30

-

CX-12H

OUHR63×55×5.4

IUH36×44×5.4

LBH36×44×4.5×6

TT-63

G-30

G-30

G-40

-

CX-12H

OUHR80×70×6.5

IUH45×53×5.4

LBH45×53×4.5×6

TT-80

G-30

S-38

G-50

G-45

CX-14H

RH1R/PKS6-032B

RH1R/PKS6-040B

RH1R/PKS6-050B

RH1R/PKS6-063B

RH1R/PKS6-080B

Parts name Material Q’ty

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for cushion valve

O-ring for piston

Valve seal

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

φ100 φ125 φ140 φ160

2

1

1

2

1

1

1

1

2

2

1 set

OUHR100×90×6.5

IUH56×66×6.5

LBH56×66×5×6.5

TT-100

G-40

S-56

G-65

G-65

CX-14H

-

OUHR125×110×9.6

IUH70×80×6.5

LBH70×80×5×6.5

TT-125

G-50

G-65

G-80

G-85

CR-18H

S-7

OUHR140×125×9.6

IUH80×90×6.5

LBH80×90×5×6.5

TT-140

G-60

G-75

G-90

G-95

CR-18H

S-7

OUHR160×145×9.6

IUH90×100×6.5

LBH90×100×5×6.5

TT-160

G-70

G-85

G-100

G-110

CR-18H

S-7

RH1R/PKS6-100B

RH1R/PKS6-125B

RH1R/PKS6-140B

RH1R/PKS6-160B

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

O-ring for piston

Valve seal

O-ring for cushion valve

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Parts name Material Q’ty

Pac

king

set

Double acting single rod cylinder

Note 1) Quantity of the O-rings for piston rod with a bore 40 mm is two. Hardness of S-7 is 70. The same of other O-rings is 90. Nominal packing models are subject to change.

95

6 Hydrogenated nitrile rubber type (Rod B)/160H-1R

Page 95: 160h-1

160H-116 MPa double-acting type hydraulic cylinder

List of seals

φ32 φ40 φ50 φ63 φ80

1

1

1

2

1

1

1

2

1 set

OE032005200211B

IUH18×25×5

LBH18×24×3.5×4.5

TT-32

S-12.5

S-15

P-21

CX-8H

OE040005200211B

IUH22×29×5

LBH22×28×3.5×4.5

TT-40

S-16

P-18

G-25

CX-12H

OE050005200211C

IUH28×36×5.4

LBH28×36×4.5×6

TT-50

S-20

P-22

G-30

CX-12H

OE063005200211C

IUH36×44×5.4

LBH36×44×4.5×6

TT-63

G-25

G-30

G-40

CX-12H

OE080005200211C

IUH45×53×5.4

LBH45×53×4.5×6

TT-80

G-30

S-38

G-50

CX-14H

RH1/PKS8-032B

RH1/PKS8-040B

RH1/PKS8-050B

RH1/PKS8-063B

RH1/PKS8-080B

Parts name Material Q’ty

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal

Fluoric resin + Nitrile rubberHydrogenated nitrile rubber

Hydrogenated nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

φ100 φ125 φ140 φ160

1

1

1

2

1

1

1

2

2

1 set

OE100005200211D

IUH56×66×6.5

LBH56×66×5×6.5

TT-100

G-40

S-56

G-65

CX-14H

-

OE125005200211D

IUH70×80×6.5

LBH70×80×5×6.5

TT-125

G-50

G-65

G-80

CR-18H

S-7

OE140005200211E

IUH80×90×6.5

LBH80×90×5×6.5

TT-140

G-60

G-75

G-90

CR-18H

S-7

OE160005200211E

IUH90×100×6.5

LBH90×100×5×6.5

TT-160

G-70

G-85

G-100

CR-18H

S-7

RH1/PKS8-100B

RH1/PKS8-125B

RH1/PKS8-140B

RH1/PKS8-160B

Q’tyParts name Material

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal

O-ring for cushion valve

Fluoric resin + Nitrile rubberHydrogenated nitrile rubber

Hydrogenated nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

S-7 and S-12.5 are made of hydrogenated nitrile rubber with hardness of 70. S-16 and S-20 are made of the same with hardnessof 90.Other O-rings conform to JIS B 2401-1A.

Nominal packing models are subject to change.

96

8 Combined seal type (Rod B)/160H-1, 160H-1R

Page 96: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder

Q’ty φ40 φ50 φ63 φ80

2

1

1

2

1

1

1

3

1

1 set

OUHR40×32×5.4

IUH28×36×5.4

LBH28×36×4.5×6

TT-40

S-16

S-22.4

G-30

CX-8H

CX-12H

RH1/PKS1-040A

OUHR50×42×5.4

IUH36×44×5.4

LBH36×44×4.5×6

TT-50

S-20

S-28

G-40

CX-12H

CX-12H

RH1/PKS1-050A

OUHR63×55×5.4

IUH45×53×5.4

LBH45×53×4.5×6

TT-63

G-25

S-35.5

G-50

CX-12H

CX-12H

RH1/PKS1-063A

OUHR80×70×6.5

IUH56×66×6.5

LBH56×66×5×6.5

TT-80

G-30

S-45

G-65

CX-14H

CX-14H

RH1/PKS1-080A

Parts name Material

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal (for rod side)

Valve seal (for head side)

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

φ100 φ125

2

1

1

2

1

1

1

3

1

2

1 set

OUHR100×90×6.5

IUH70×80×6.5

LBH70×80×5×6.5

TT-100

G-40

S-56

G-80

CX-14H

CX-14H

-

OUHR125×110×9.6

IUH90×100×6.5

LBH90×100×5×6.5

TT-125

G-50

G-65

G-100

CR-18H

CR-18H

S-7

RH1/PKS1-100A

RH1/PKS1-125A

Parts name Material Q’ty

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal (for rod side)

Valve seal (for head side)

O-ring for cushion valve

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

S-7 is made of hydrogenated nitrile rubber with hardness of 70. S-16 and S-20 are made of the same with hardness of 90.Other O-rings conform to JIS B 2401-1A.

Nominal packing models are subject to change.

97

1 Nitrile rubber type (Rod A)/160H-1

Page 97: 160h-1

160H-116 MPa double-acting type hydraulic cylinder

Q’ty φ40 φ50 φ63 φ80

2

1

1

2

1 Note 1

1

1

1

3

1

1 set

OUHR40×32×5.4

IUH28×36×5.4

LBH28×36×4.5×6

TT-40

S-16

S-22.4

G-30

-

CX-8H

CX-12H

RH1R/PKS1-040A

OUHR50×42×5.4

IUH36×44×5.4

LBH36×44×4.5×6

TT-50

P-22

S-28

G-40

-

CX-12H

CX-12H

RH1R/PKS1-050A

OUHR63×55×5.4

IUH45×53×5.4

LBH45×53×4.5×6

TT-63

G-30

S-35.5

G-50

-

CX-12H

CX-12H

RH1R/PKS1-063A

OUHR80×70×6.5

IUH56×66×6.5

LBH56×66×5×6.5

TT-80

G-30

S-45

G-65

G-45

CX-14H

CX-14H

RH1R/PKS1-080A

Parts name Material

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

O-ring for piston

Valve seal (for rod side)

Valve seal (for head side)

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

φ100 φ125

2

1

1

2

1

1

1

1

3

1

2

1 set

OUHR100×90×6.5

IUH70×80×6.5

LBH70×80×5×6.5

TT-100

G-40

S-56

G-80

G-65

CX-14H

CX-14H

-

OUHR125×110×9.6

IUH90×100×6.5

LBH90×100×5×6.5

TT-125

G-50

G-65

G-100

G-85

CR-18H

CR-18H

S-7

RH1R/PKS1-100A

RH1R/PKS1-125A

Parts name Material Q’ty

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

O-ring for piston

Valve seal (for rod side)

Valve seal (for head side)

O-ring for cushion valve

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

Note 1) Quantity of the O-rings for piston rod with a bore 40 mm is two. S-7 is made of hydrogenated nitrile rubber with hardness of 70. S-16 is made of the same with hardness of 90.

Other O-rings conform to JIS B 2401-1A. Nominal packing models are subject to change.

98

List of seals

1 Nitrile rubber type (Rod A)/160H-1R

Page 98: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder

φ40 φ50 φ63 φ80

1

1

1

2

1

1

1

3

1

1 set

KR304000701

B32836P5008

AY2080P5008

TT-40

S-16

S-22.4

G-30

CX-8H

CX-12H

RH1/PKS2-040A

KR005000701

B33644P5008

AY3060P5008

TT-50

S-20

S-28

G-40

CX-12H

CX-12H

RH1/PKS2-050A

KR006300701

B34050P5008

AY4045P5008

TT-63

G-25

S-35.5

G-50

CX-12H

CX-12H

RH1/PKS2-063A

KR408000701

B35666P5008

AY5060P5008

TT-80

G-30

S-45

G-65

CX-14H

CX-14H

RH1/PKS2-080A

Parts name Material Q’ty

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal (for rod side)

Valve seal (for head side)

Urethane rubber + Nitrile rubber

Urethane rubber

Urethane rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

φ100 φ125

1

1

1

2

1

1

1

3

1

2

1 set

KR010000701

B37079P5008

AY7000P5008

TT-100

G-40

S-56

G-80

CX-14H

CX-14H

-

KR012500701

B39001P5008

AY9000P5008

TT-125

G-50

G-65

G-100

CR-18H

CR-18H

S-7

RH1/PKS2-100A

RH1/PKS2-125A

Parts name Material Q’ty

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal (for rod side)

Valve seal (for head side)

O-ring for cushion valve

Urethane rubber + Nitrile rubber

Urethane rubber

Urethane rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

S-7 is made of hydrogenated nitrile rubber with hardness of 70. S-16 and S-20 are made of the same with hardness of 90.Other O-rings conform to JIS B 2401-1A.

Nominal packing models are subject to change.

99

2 Urethane rubber type (Rod A)/160H-1, 160H-1R

Page 99: 160h-1

160H-116 MPa double-acting type hydraulic cylinder

List of seals

6 Hydrogenated nitrile rubber type (Rod A)/160H-1

φ40 φ50 φ63 φ80

2

1

1

2

1

1

1

3

1

1 set

OUHR40×32×5.4

IUH28×36×5.4

LBH28×36×4.5×6

TT-40

S-16

S-22.4

G-30

CX-8H

CX-12H

RH1/PKS6-040A

OUHR50×42×5.4

IUH36×44×5.4

LBH36×44×4.5×6

TT-50

S-20

S-28

G-40

CX-12H

CX-12H

RH1/PKS6-050A

OUHR63×55×5.4

IUH45×53×5.4

LBH45×53×4.5×6

TT-63

G-25

S-35.5

G-50

CX-12H

CX-12H

RH1/PKS6-063A

OUHR80×70×6.5

IUH56×66×6.5

LBH56×66×5×6.5

TT-80

G-30

S-45

G-65

CX-14H

CX-14H

RH1/PKS6-080A

Parts name Material Q’ty

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal (for rod side)

Valve seal (for head side)

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

φ100 φ125

2

1

1

2

1

1

1

3

1

2

1 set

OUHR100×90×6.5

IUH70×80×6.5

LBH70×80×5×6.5

TT-100

G-40

S-56

G-80

CX-14H

CX-14H

-

OUHR125×110×9.6

IUH90×100×6.5

LBH90×100×5×6.5

TT-125

G-50

G-65

G-100

CR-18H

CR-18H

S-7

RH1/PKS6-100A

RH1/PKS6-125A

Parts name Material Q'ty

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal (for rod side)

Valve seal (for head side)

O-ring for cushion valve

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

Hardness of S-7 is 70. The same of other O-rings is 90. Nominal packing models are subject to change.

100

Page 100: 160h-1

160H-1 16 MPa double-acting type hydraulic cylinder

6 Hydrogenated nitrile rubber type (Rod A)/160H-1R

φ40 φ50 φ63 φ80

2

1

1

2

1 Note 1

1

1

1

3

1

1 set

OUHR40×32×5.4

IUH28×36×5.4

LBH28×36×4.5×6

TT-40

S-16

S-22.4

G-30

-

CX-8H

CX-12H

RH1R/PKS6-040A

OUHR50×42×5.4

IUH36×44×5.4

LBH36×44×4.5×6

TT-50

P-22

S-28

G-40

-

CX-12H

CX-12H

RH1R/PKS6-050A

OUHR63×55×5.4

IUH45×53×5.4

LBH45×53×4.5×6

TT-63

G-30

S-35.5

G-50

-

CX-12H

CX-12H

RH1R/PKS6-063A

OUHR80×70×6.5

IUH56×66×6.5

LBH56×66×5×6.5

TT-80

G-30

S-45

G-65

G-45

CX-14H

CX-14H

RH1R/PKS6-080A

Q’tyParts name Material

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

O-ring for piston

Valve seal (for rod side)

Valve seal (for head side)

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

φ100 φ125

2

1

1

2

1

1

1

1

3

1

2

1 set

OUHR100×90×6.5

IUH70×80×6.5

LBH70×80×5×6.5

TT-100

G-40

S-56

G-80

G-65

CX-14H

CX-14H

-

OUHR125×110×9.6

IUH90×100×6.5

LBH90×100×5×6.5

TT-125

G-50

G-65

G-100

G-85

CR-18H

CR-18H

S-7

RH1R/PKS6-100A

RH1R/PKS6-125A

Parts name Material Q'ty

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

O-ring for piston

Valve seal (for rod side)

Valve seal (for head side)

O-ring for cushion valve

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

Note 1) Quantity of the O-rings for piston rod with a bore 40 mm is two. Hardness of S-7 is 70. The same of other O-rings is 90. Nominal packing models are subject to change.

101

Page 101: 160h-1

160H-116 MPa double-acting type hydraulic cylinder

List of seals

8 Combined seal type (Rod A)/160H-1, 160H-1R

φ40 φ50 φ63 φ80

1

1

1

2

1

1

1

3

1

1 set

OE040005200211B

IUH28×36×5.4

LBH28×36×4.5×6

TT-40

S-16

S-22.4

G-30

CX-8H

CX-12H

RH1/PKS8-040A

OE050005200211C

IUH36×44×5.4

LBH36×44×4.5×6

TT-50

S-20

S-28

G-40

CX-12H

CX-12H

RH1/PKS8-050A

OE063005200211C

IUH45×53×5.4

LBH45×53×4.5×6

TT-63

G-25

S-35.5

G-50

CX-12H

CX-12H

RH1/PKS8-063A

OE080005200211C

IUH56×66×6.5

LBH56×66×5×6.5

TT-80

G-30

S-45

G-65

CX-14H

CX-14H

RH1/PKS8-080A

Parts name Material Q’ty

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal (for rod side)

Valve seal (for head side)

Fluoric resin + Nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Pac

king

set

Double acting single rod cylinder

φ100 φ125

Fluoric resin + Nitrile rubber

Hydrogenated nitrile rubber

Hydrogenated nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Nitrile rubber

Canned hydrogenated nitrile rubber

Canned hydrogenated nitrile rubber

Hydrogenated nitrile rubber

1

1

1

2

1

1

1

3

1

2

1 set

OE100005200211D

IUH70×80×6.5

LBH70×80×5×6.5

TT-100

G-40

S-56

G-80

CX-14H

CX-14H

-

OE125005200211D

IUH90×100×6.5

LBH90×100×5×6.5

TT-160

G-50

G-65

G-100

CR-18H

CR-18H

S-7

RH1/PKS8-100A

RH1/PKS8-125A

Parts name Material Q’ty

Piston packing

Rod packing

Wiper ring

Cover seal

O-ring for piston rod

O-ring for cushion ring

O-ring for bush

Valve seal (for rod side)

Valve seal (for head side)

O-ring for cushion valve

Pac

king

set

Double acting single rod cylinder

S-7 is made of hydrogenated nitrile rubber with hardness of 70. S-16 and S-20 are made of the same with hardness of 90.Other O-rings conform to JIS B 2401-1A.

Nominal packing models are subject to change.

102

Page 102: 160h-1

Features

Features

Specifications

Hydraulic Cylinder 100H-2 Series

Hydraulic Cylinder 210C-1/1R Series

The first 21 MPa new series with magnetic proximity switch (bore from 40 mm to 80 mm)

Tiny-Bore Hydraulic Cylinder 100Z-1 Series

10 MPa round type tiny-bore hydraulic cylinder with high-performance cushion

Conforming to ISO10762 (JIS B8367-5)

NEW

New brand satisfying global standards

• Seals in sliding sections conform to ISO standards groove size.• Normally equipped switches for cylinders with bores from 32 mm to 125

mm.(CE mark switches are also available.)

• Adoption of the floating cushion unique to TAIYO (patent pending).• Improved start performance.• Cushion performance is hard to be affected by fluctuations in oil temperature.(Change in cushioning time is less to fluctuations in oil temperature.)

• Main specifications• Rod series: B• Nine types of bores from 32 mm to 125 mm are available.• Ports are applicable to Rc (tapered thread) and G (straight thread).

• More compact and lightweight than our 70H-8.• Normally equipped high-performance cushion• Cushion valve easy to adjust.

• More lightweight, compact, and low-cost than 210H-3 Series.• Double rod type and larger bore type (from 180 mm to 250

mm) are added.• Meets request for space-saving design.• Normally equipped high-performance cushion• Rod A is also available in addition to standard rod.• G thread type is also available.

• 10 MPa tiny-bore hydraulic cylinders with bores 20, 25, and 32 mm.• Cushion adjustable to all the bores and floating cushion.• Nitrile rubber and hydrogenated nitrile rubber are used as the materials of seals for sliding

section, widen the applicable range of hydraulic fluid.• Completely identical mounting dimensions to those of 70Z-1 Series.• New small type switches AX and AZ.

Bore (mm) : Standard type φ40 • φ50 • φ63 • φ80 • φ100 • φ125 • φ140 • φ160 • φ180 •

φ200 • φ224 • φ250Switch set φ40 • φ50 • φ63 • φ80

Nominal pressure : 21 MPa

Bore (mm) : φ20 • φ25 • φ32 Nominal pressure : 10 MPa

Bore (mm) : φ32 • φ40 • φ50 • φ63 • φ80 • φ100 • φ125Nominal pressure : 10MPaMounting style : SD • FA • FB • EA • EB • FE • LA • CA • CB • TA • TC

Features

Specifications

Specifications

Page 103: 160h-1

Full line of equipment with various series to meet the needs of users

Compact Design Hydraulic Cylinder HQS2 Series

Compact Design Hydraulic Cylinder 100S-1 Series

Compact Design Hydraulic Cylinder 160S-1 Series

Space saving/10 MPa compac design hydraulic cylinder

Depending on usage frequency, pressures up to 16 MPa can be used

Bore (mm) : φ20 • φ25 • φ32 • φ40 • φ50 • φ63 • φ80 • φ100 Rated pressuer : 16 MPaType: General purpose, abrasive-fluid-resistant, double-acting single rod,

double rod, standard, switch set

• Allows economical selection depending on use frequency and operating pressure.• Conforms to JIS B8367. Fatigue test class A1.• Great variety of mounting styles, SD, LD, FA, and FB.

• Standardized cutting oil proof type.• Can be disassembled for easier maintenance.• Allows highly precise mounting.• Standardized switch outfit type. (Magnetic proximity type and cutting oil proof type)• Great variety of mounting styles, SD, LA, LD, FA, and FB.• Dog limit switch outfit type is also available. (Semi-standard type)

• Economical selection can be made based on usage frequency and operating pressure.• Comforms to JIS B8367-6. Fatigue test class A1.• Type of mounting, SD, LD, FA, FB.• Interchangeable with the 100S-1 and 160S-1 series, our preceding model. • The switch of CE standard is also prepared.

Bore (mm) : φ20 • φ25 • φ32 • φ40 • φ50 • φ63 • φ80 • φ100Nominal pressure : 10 MPaType: General purpose type/Cutting oil proof type

Double-acting single rod/Double rod typeStandard type/Switch set

Bore (mm) : φ20 • φ25 • φ32 • φ40 • φ50 • φ63 • φ80 • φ100 • φ125Nominal pressure : 16 MPaType: General purpose type/Cutting oil proof type

Double-acting single rod/Double rod/Foot typeStandard type/Switch set

Features

Features

Features

Specifications

Specifications

Specifications

16 MPa compact design hydraulic cylinder requires less mounting space

Page 104: 160h-1

For further information please contact:

CAT. No. A00224-160H-1. 1. 1 (R)

TOKYO OFFICEImaasa Bldg.,1-1-21, Higashi-Shinbashi, Minato-ku, Tokyo 105-0021, JapanPhone : (03) 5568-6231Fax : (03) 5568-6237

OSAKA OFFICE1-1-1, Kitaeguchi, Higashiyodogawa-ku, Osaka 533-0002, JapanPhone : (06) 6340-3090Fax : (06) 6340-9508

Specifications are subject to change without notice.

July 2003

URL:http://www.alrpro-taiyo.com

CHICAGO HEAD OFFICE800 North York RoadBensenville, IL 60106Phone : 847/750/8811Fax : 847/750/8817

AMERICA, INC.NASHVILLE OFFICE2840 S, Church St. #G-705Murfreesboro, TN37127Phone : 615/907-3355Fax : 615/907-3390

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