1505M

Training Center

Workshop Manual

ATLAS 1305 / 1505 / 1605 /1705

Training Center

The present Workshop Manual was compiled specifically for service technicians belonging to the ATLAS TEREX organization.

Generally, service technicians work under their own responsibility for industrial safety during maintenance and repair work on ATLAS TEREX products.

In order to prevent personal and material dama-ge, it is necessary to observe all effective safety instructions and legal regulations.

Only qualified and trained specialists are autho-rized to service and repair ATLAS TEREX pro-ducts properly.The service technicians are obliged to perform training courses.

For machine care and maintenance work, refer to the Operating Manuals.

The contents of this Manual is in the property of ATLAS TEREX GmbH, Delmenhorst, Germany, and protected by copyright. No part of this docu-ment may be reproduced.

ATLAS-TEREX GmbH Delmenhorst / Germany Tel.: 04221 / 491 - 0e-Mail: [email protected]

Revised: 08.2004Order Nr.: xxxxxxx

Workshop manual1305 / 1505 / 1605 /1705 Mobile

Page 1 of 1

Training CenterRevised: 08.2004

Contents1 Technical data

2 Display and controls

3 Engine

4 Vehicle engine

5 Pumps

6 Pilot Control Equipment

7 Control block

8 Main rotation connection

9 Slewing gear gears and motor

10 Pressure setting tables / setting regulations

11 Cylinders

12 Hydraulic accessories

13 Air conditioner system

14 Power shift transmission

15 Electricity

16 Axles

17 Hydraulic circuit diagrams

18 Maintenance

19 Miscellaneous

Training CenterRevised: 08.2004

Workshop Manual1305 / 1505 / 1605 / 1705 Mobile

Page 2 of 16 Chapter 2Display and controls

9

6

8

7

5

4 4

10

17 151416

1312

1118

12

3

M+P-05C-0035

1 General view of cab

1 Slider, side window2 Lever for cab door3 Lever for pilot control4 Windshield locking rods left/right5 Side window6 Multifunction lever7 Windshield vent outlet8 Side window vent outlet9 Sun visor

10 Windshield11 Right console with switch panels12 Superstructure slewing lock13 Accelerator pedal14 Brake pedal with lock15 Foot lever for adjusting angle of steering column16 Foot lever for adjusting angle of steering column17 Boom adjusting peda18 Left console with switch panel

Workshop Manual1305 / 1505 / 1605 / 1705 Mobile

Training CenterRevised: 08.2004

Page 31 of 32Chapter 7Control block

2.5 1505 / 1605 control block, Picture 2

130 Sealing set131 Spring plate132 Pressure spring134 Cap135 Socket head cap screw136 Sealing set141 Flap valve142 Flap valve156 Socket head cap screw157 Cap241 Piston242 Piston243 Piston244 Piston245 Piston292 Pressure spring294 Reducer295 O-ring296 Vent screw298 Piston299 Ring

Training CenterRevised: 08.2004

Workshop Manual1305 / 1505 / 1605 / 1705 Mobile

Page 70 of 120 Chapter 14Power shift transmission

Insert the axle conical gear wheel.

Mount the complete differential spider and put on the 2. axle conical gear wheel.

Please note: Pay attention to a radial installation position of the stop discs - noses point upwards - see arrow!

Stick the stop disc into the differential cage half II with grease.

Put on the differential cage half.

Please note: ensure a radial installation position

Attach the differential by means of a press.

Insert the segments and tighten the pan head screws.

Torque moment (M15x1, 5/12.9) ... MA = 145 Nm