150 Ton Air Pow'r-Riser Models - Simplex TON AIR PARTS BOOKLET.pdf · How to Identify Parts for Your Model. 150 Ton Air Pow'r-Riser Models Valve Sub-assemblies See Page 14-15 Pump

150 Ton Air Pow'r-Riser Models

A Division Of Templeton, Kenly & Co., Inc.

2525 Gardner Road . Broadview, Il. 60155 . (800)323-9114 . www.tksimplex.com

Operating and Part Identification ManualFor all 150 Ton Air Pow'r-Riser ModelsReference # 54119Revison C09/2006

How to Identify Parts for Your Model.

150 Ton AirPow'r-Riser Models

Valve Sub-assembliesSee Page 14-15

Pump Sub-assembliesand Sub-componentsSee Page 7-13

Note: This illustration is for reference only.The appearance of your unit may differ from the unit shown.

P.R Basic AssemblySee Page 5, 6

Handle AssemblySee Page 17

Components usedin jacksSee Page 3, 4

Manifold Sub-assembliesSee Page 16

PendantSee Page 18

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Common components used in Jack


NOTE: This illustration is for referenceonly. The appearance of your unitmay differ from unit shown.

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ITEM # DESCRIPTION JAS15026 JAS15037 QTY.01 PR 15026 BASIC ASM. 1.0002 150T PR PUMP SUB ASM 1.0003 MALE ELBOW 3/8-3/8 FERULOK 40085 40085 1.0004 OIL RYKON MV BULK 18129 18129 5.0005 LOAD CAP PR LONG STM 42208 42208 1.0006 TIRE AND RIM ASM 41944 41944 2.0007 AIR TUBING POWR RISE 41779 41779 1.0008 PLUG HEX O-RING 88743 88743 1.0009 HANDLE ASM 1.0010 GASKET 85469 85469 1.0011 FILTER/LUBE ASM SOL. 1.0012 SQUARE HOLE PLUG PR 43021 N/A 2.0013 ELBOW MALE PIPE 86243 86243 1.0014 JAS15026 MODEL LABEL 42445 42446 1.0015 MOTOR PENDANT AIR 1.0016 150 TON CAPACITY LBL 42532 42532 1.0018 HOSE 41965 41965 1.0019 DECAL,WARNING-PWR.RI 89292 89292 1.0020 SCREW 1/4-20X3/4 S.T 69249 69249 12.0021 HEX LOCK NUT 1"-8 46053 46053 2.0023 BREATHER VENT 69264 69264 1.0024 HANGR 150T N/A 42505 1.0025 SHCS #10-32 X 1/2" N/A 42552 4.0026 LOCK WASHER N/A 93940 4.0027 SCREW 1/4-20X1" S.T 86095 86095 2.0028 1/8 SWIVEL TEE 42968 42968 2.0029 INLINE AIR VALVE 44244 44244 1.0030 1/4" ADAPTER 42965 42965 1.0031 TUBE 15026 41977 41978 1.0032 LIFTING BAR 24" P R 42358 N/A 1.0033 NUT PLT - LIFT BAR 42365 N/A 2.0034 HCS 5/16-18X1.25 PLT 42363 N/A 4.0035 LOCK WASHER 5/16 93942 N/A 4.0036 SCREW SHOULDER 41983 41983 1.0037 SIMPLEX LOGO LARGE 89967 89967 1.0039 S-HOOK PENDANT 42367 42367 1.0041 SHUTTLE VALVE 44245 44245 1.0042 HOSE 3/16 10.5LG 43099 43099 1.0043 HOSE 3/16" 12.25LG 43098 43098 1.0044 REDUCER 1/4"-1/8" 42667 42667 2.0045 1/8" STREET ELBOW 42966 42966 1.0046 ELBOW 1/4 90DEG STRT 18970 18970 2.0047 1/2"STRAIGHT SWIVEL 42967 42967 1.0048 LOWER WELDM'T 5" PR 42281 42281 1.0049 SHCS 3/8-16 X 2 1/2 93599 93599 2.00

SEE PAGE13

SEE PAGE 18

SEE PAGE 5-6 SEE PAGE 7

SEE PAGE 17

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(42045, 41943)P.R. BASIC ASM

5



(42045, 41943)P.R. BASIC ASM

JAS15026 JAS15037ITEM # DESCRIPTION 42045 41943 QTY.

01 HOUSING MACH'G P.R. 41886 41886 1.0004 CYL ASSY 1.0005 JAM NUT 85477 85477 2.0006 OC VALVE / HOSES 1.0007 LOCK WASHER 5/8 93947 93947 6.0008 SHCS 5/8-11 X 1.5 LG 93605 93605 6.0009 BASE PR 150 TON 41975 41975 1.0010 SCREEN - 2" NIPPLE 89754 89754 1.0013 RUBBER BALL 3/8" 70 44968 44968 2.0014 1/4 SOC PIPE PLUG 93950 93950 1.0015 GASKET ADAPTER 42274 42274 1.0016 AXLE SHAFT POW'R RISER 41948 41948 2.0017 ADAPTER 41947 41947 1.0018 PR BASE PIN 42275 42275 2.0019 ACORN NUT 5/8-11 42263 42263 1.0020 RING 41974 41974 1.0021 O-RING 7 3/4 X 8 1/4 5602444 5602444 1.0022 O-RING 9" X 9 1/2 5602447 5602447 1.0023 GASKET BASE POW'R RISER 41960 41960 1.0024 O-RING POWER RISER 43315 43315 1.0025 MAGNET 66021 66021 1.0027 O-RING 7" X 7 1/4 5602262 5602262 1.00

SEE PAGE 12

SEE PAGE 12

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Motor Sub Assembly 150 Ton AirPow'r-Riser Models


01 PUMP ASM 4P AIR 1.0002 GASKET-MOTOR 66012 66012 1.0003 GASKET-PUMP @ MOTOR 68231 68231 1.0004 GASKET-PUMP @ VALVE 68551 68551 1.0005 PR COVER PLATE 42254 42254 1.0006 AIR MOTOR 8AMNRV28A 85501 85501 1.0007 PIN,DOWEL 3/16 1 . 69026 69026 1.0008 SHCS 3/8-16X1-1/4 93596 93596 2.0009 MANIFOLD ASM NPR 1.0010 SHCS 3/8-16X1 1/2 86184 86184 3.0011 LOCKING VLVE W/REL 42480 42480 1.0012 3P4WM VLV. ASM.AIR 1.0013 SHCS 3/8-16 X 9" LG 42737 42737 4.0014 ADAPTER ASSY. 1.0015 NIPPLE 1/4NPT X 1.5L 69442 69442 1.0016 PIPE COUPLING 1/4 80241 80241 1.0017 FILTER BLOCK ASM 1.0018 ROLL PIN 1/8X3/8 LG 561604 561604 1.00

SEE PAGE 11

SEE PAGE 8-9

SEE PAGE 16

SEE PAGE 14-15

SEE PAGE 10

Note: (* = Rebuild Air Motor Kit ) Part # 6028096 applies to all models.7

(69445) PUMP ASM

Sub Pump Assembly 150 Ton AirPow'r-Riser Models

8

Sub Pump Assembly


(69445) PART LIST ITEM # DESCRIPTION PART # QTY.01 PUMP BODY 4 PISTON 44917 1.0002 BEARING, ROLLER 68360 1.0003 THRUST BEARING 66033 1.0004 THRUST WASHER 66474 2.0005 SHAFT-ECC ASM 7/8" SEE PAGE 10 1.0006 THRUST BEARING 66106 1.0007 THRUST WASHER 66108 2.0008 ADAPTER-SHAFT ASM 1.0009 O-RING 1 7/8X2" URE 56020322 2.0010 RETAINING RING 68978 1.0011 ADAPTER-.210 PISTON 68915 1.0012 PISTON-.210 DIA 68830 1.0013 SPRING, PISTON 68340 1.0014 BALL STOP 68810 1.0015 1/4 SOC PIPE PLUG 93950 1.0016 UNLOADING PISTON ASSEMBLY 1.0017 BALL RETAINER 66043 1.0018 BALL 1/8" 90906 7.0019 INTAKE SEAT 66046 1.0020 TUBE ASM 68851 1.0021 BALL 5/16" 91701 2.0022 UNLOADING SPRING 43671 1.0023 SET SCREW UNLOADING VALVE 43674 1.0024 HEX NUT UNLOADING VALVE 43675 1.0025 1/16 SOC PIPE PLUG 97641 2.0026 PLATE-CENTER .375 68855 1.0027 PLATE-BOTTOM 68849 1.0028 GEAR-PUMP .375 68896 2.0029 SHAFT-IDLER 68850 1.0030 SCREEN 68884 1.0031 TUBE-GUIDE .22 68922 2.0032 SHCS 1/4-28 X 1 1/2 89148 1.0035 SPRING 68225 1.0036 ROLL PIN 1/8X15/16 81332 1.0037 SCREW, BALL STOP 68226 1.0038 GASKET 25/64X19/32 85726 2.0040 SHCS 1/4-28 X 1 3/4 68255 4.0041 TUBE RETURN 68569 1.0042 SHAFT ADP BACKUP WAS 69513 2.0043 SPRING 66042 1.0044 BEARING 68891 3.0045 RING-RETAINING 68892 1.0046 PIPE PLUG 1/8" FLUSH 81093 3.0047 SEAT - EXT RELIEF 68004 1.0048 CONE - EXT RELIEF 68003 1.0049 SPRING - RELIEF VALVE 66085 1.0050 RELIEF VALVE ADJUSTING SCREW 66083 1.0052 SPRING CAP UNLOADING VALVE 43673 1.0053 PISTON BLK .210 SEE PAGE 11 .3.0054 SHCS 5/16-24 X 1.75 69392 6.0055 SHCS 5/16-24 X 5/8 82687 6.00

SEE PAGE 10

SEE PAGE 10

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Sub Component Assemblies


ITEM # DESCRIPTION PART # QTY.01 ADAPTER SHAFT 68912 1.0002 BEARING 66030 1.0003 SEAL 68901 1.00

ITEM # DESCRIPTION PART # QTY.01 UNLOAD PISTON 43765 1.0002 O RING 5602009 1.0003 BACK-UP WASHER 43768 1.0004 ROLL PIN 43686 1.00

ITEM # DESCRIPTION PART # QTY.01 ECCENTRIC SHAFT 68907 1.0002 ECC ASM 68818 1.0003 BEARING WASHER 69475 2.0004 RET. RING 67863 1.0005 BALL 90548 1.00

(68829) ADAPT-SHAFT ASM.

(43766) UNLOAD. PISTON ASM.

(68906) ECCENTRIC SHAFT ASM.

(68818) ECC ASM.

ITEM # DESCRIPTION PART # QTY.01 RING-ECC 68913 1.0002 BRG-SLEEVE 68060 1.00

ITEM # DESCRIPTION PART # QTY.01 VALVE ADAPTER 2.0002 B-U RING 65881 2.0003 VALVE ADAPTER 1.00

(68963) ADAPTER ASM.

88073

5602012

10

ITEM PART # DESCRIPTION QTY01 69546 FILTER BLOCK MACH. 1.0002 69670 OIL FILTER POWR PUMP 1.0003 69144 ADAPTER FILTER 1.0004 93950 1/4 SOC PIPE PLUG 2.0005 56020112 O-RING 5/16X7/16 URE 4.0006 5602008 O-RING 3/16X5/16 1.00

Sub component Assemblies


(69740U) FILTER BLK. ASM

(68832) PISTON BLK.

ITEM # DESCRIPTION PART # QTY.02 BALL 1/8" 90906 2.0003 SPRING 66042 1.0004 BALL STOP 68810 1.0005 BALL RETAINER 66043 1.0006 INTAKE SEAT 66046 1.0007 GASKET 29/64 X 5/8 86269 1.0008 SCREW 68825 1.0008 ADAPTER ASSY. 68970 1.0009 GASKET 25/64X19/32 85726 1.0010 ADAPTER-.210 PISTON 68915 1.0011 SPRING, PISTON 68340 1.0012 PISTON-.210 DIA 68830 1.0014 O-RING 3/16X5/16 5602008 1.0015 PIPE PLUG 1/8" FLUSH 81093 1.00

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(42353) OC VALVE ASM

(42050, 41926)CYLINDER ASM

ITEM # DESCRIPTION 42353 QTY.00 BALL 7/16" 94414 1.0001 O.C. VLVE ASM NEW PR 69522M 1.0002 ELBOW 1/4 90DEG STRT 18970 1.0003 ELBOW 1/4-3/8 90STRT 42352 1.0004 GASKET-PLUG 68183 2.0005 HOSE 1/4X17 NEW PR 42354 2.0006 PIPE PLUG 3/8" FLUSH 84084 1.00


01 150 TON CYL WELDM'T 42048 41927 1.0002 P-R PISTON ASM 42051 41930 1.0003 P-R HEAD GLAND 41933 41933 1.0004 T SEAL PISTON 6 1/4" * * 1.0005 T-SEAL ROD 5.0 DIA * * 1.0006 WIPER 5" ROD DIA * * 1.0007 O-RING 6" X 6 1/4 * * 1.0008 B-U WASHER * * 1.0009 RING 41934 41934 1.0010 SWIVEL EYE BOLT 1/2 N/A 43308 1.0011 WASHER RLR150 EYEBLT N/A 43307 2.0012 O-RING FACE SEAL PLUG 45664 45664 1.0013 O-RING FACE FITT 3/8NPTF 44865 45666 1.00

PACKING KIT (* = COMPONENTS) 54403 54403 1.00

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(42783) FILTER/LUBE ASM


01 AIR FILTER 86241 86241 1.0002 AIR LUBRICATOR 86242 86242 1.0003 PIPE NIPPLE 87320 87320 1.0004 BRCKT/NIPPLE WELDMT 42511 42511 1.0005 SWIVEL MALE 1/2 NPTF 41763 41763 1.0006 AIR VALVE 85851 85851 1.0007 MALE RUN TEE 1/2 42378 42378 1.0008 PIPE ADP 1/2-1/8 42377 42377 1.0009 SWIVEL ADP 1/8 90 42380 42380 1.0010 STREET ELBOW 86244 86244 1.0011 CAUTION DECAL 88111 88111 1.00

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Valve Sub Assemblies 150 Ton AirPow'r-Riser Models

(41949) 3P4WM VLV. ASM.AIR

ITEM # DESCRIPTION PART # QTY.01 VALVE ASSEMBLY TC 68710 1.0002 AIR CYL ASM PAGE 16 2.0003 COVER, VALVE 68388 1.0004 GASKET CVR 68389 1.0005 SPRING 68711 2.0006 O-RING 5/16X7/16 56020112 4.0007 SCREW, 98250 4.0008 SHCS #10-24 X 3.25" 41959 8.00

(68710) VALVE ASM TC.

ITEM# DESCRIPTION QTY.01 BODY-VALVE 68708 1.0002 SLIDER 68709 1.0003 BALL 90548 1.0004 SCREW 40254 1.0006 O-RING 5602009 3.0007 BACK UP WASHER 68391 3.0008 SHEAR SEAL 68383 3.0009 SPRING 68384 3.0010 O-RING 5602038 1.0011 BEARING,ROLLER 68385 4.0012 PIN BEARING 68390 2.0013 1/16 PIPE PLUG-FLUSH 40049 1.0014 SCREW 68264 2.00NS PLATE-TOP 68381 1.0017 O-RING 5602008 1.0018 ROLL PIN 69636 2.00

PART#

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ITEM # DESCRIPTION PART # QTY01 LOCK VLVE BDY-RELIEF 42307 1.0002 SPOOL PISTON PR LCK 42727 1.0003 BU-WASHER 8-106 5608106 2.0004 O-RING 3/16X3/8 5602106 1.0005 SEAT 68590 1.0006 BALL 9/32" 92526 1.0007 PLUG-ADAPT P.R. LOCK 69508 1.0008 GASKET-PLUG 68183 1.0009 O-RING 1/4X3/8 URETH 56020102 3.0010 O-RING 5/8X3/4 URETH 56020162 1.0011 COMPRESSION SPRING 68870 1.0012 PLUG SAE #4 68258 1.0013 PIPE PLUG 3/8" FLUSH 84084 1.0014 SPRING EYELET LOCK 69870 1.0015 SEAT - EXT RELIEF 68004 1.0016 CONE - EXT RELIEF 68003 1.0017 SPRING - RELIEF VALVE 66085 1.0018 RELIEF VALVE ADJUSTING SCREW 66083 1.0019 1/16 PIPE PLUG-FLUSH 40049 3.0020 SCREEN O.C. VALVE 69518 1.0021 SPRING OC VLV SCREEN 42423 1.0022 SCREEN CAP 69517 1.0023 PIPE PLUG 1/4" FLUSH 82552 1.0024 WASHER PR LOCK BLOCK 42726 1.0025 COMPRESSION SPRING 68871 1.00

Valve Sub Assemblies 150 Ton AirPow'r-Riser Models

(42480) LOCKING VALVE W/ RELIEF

15

ITEM PART # DESCRIPTION QTY01 69429 MANIFOLD POWR'RISER 1.0002 40049 1/16 PIPE PLUG-FLUSH 2.0003 81093 PIPE PLUG 1/8" FLUSH 1.0004 89698 MALE ELBOW 3/8-1/4 1.0005 41964 SWIVEL FITTING 2.0006 69510 GASKET,VALVE POWR'RS 1.0007 45664 O-RING FACE SEAL PLUG 1.0008 45663 O-RING FACE TUBE FITTING 1/4NPTF 1.00

Manifold Assembly 150 Ton AirPow'r-Riser Models

(69749) MANIFOLD ASM

ITEM # DESCRIPTION PART # QTY.01 BODY AIR CYL 42744 1.0002 O-RING 1/8 X 1/4 5602006 1.0003 O RING 1/4X3/8 5602010 1.0004 AIR CYLINDER PISTON 42747 1.0005 SPRING AIR CYL 42749 1.0006 BACK-UP WASHER 5608006 1.0007 END CAP 41956 1.0008 O-RING 1 1/16X1 3/16 5602023 1.0009 SEAL 68497 1.0010 O-RING 11/16X13/16 5602017 1.0011 O-RING SAE PORT #10 5603910 1.0012 PUSH PIN AIR VALVE 42746 1.0013 OVERRIDE PIN 41958 1.0014 E-RING 1/4" SHAFT 42750 1.0015 SPRING PLATE AIR VLV 42748 1.00

(41954) AIR CYL. ASM.

16

ITEM PART # DESCRIPTION QTY01 41595 UPPER WELDMENT 1.0003 42368 HANDLE LOCK LEVER 1.0004 41600 SLEEVE 1.0005 41601 HANDLE ROD 1.0006 41602 SPRING .656 X 9.50 1.0007 41613 E-RING .8/.82 X .042 1.0008 41614 WASHER 9/16ID X 3/32 1.0009 42497 ROLL PIN 5/32 X 7/8 1.0011 88429 WASHER SS 1/4" 4.0012 42340 PIN RING 4.0013 42338 PIN HANDLE LEVER 2.00

Upper Handle Assembley


(41961) UPPER HANDLE ASM

17

(41950) MOTOR PENDANT

Pendant Control Devices 150 Ton Air Pow'r-Riser Models

ITEM # DESCRIPTION PART # QTY.01 PENDANT BODY 41968 1.0002 BLOCK AIR PENDENT 41969 1.0003 CARTRIDGE-AIR 41963 2.0004 SWIVEL ADP 1/8 42381 3.0005 BALL 5/32 6069613 3.0006 RETAINING-RING 68808 2.0007 CARTRIDGE CAP 41970 2.00

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150 Ton Air Pow'r-Riser Models - Simplex TON AIR PARTS BOOKLET.pdf · How to Identify Parts for Your Model. 150 Ton Air Pow'r-Riser Models Valve Sub-assemblies See Page 14-15 Pump

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