As an Energy Star® Partner, International Comfort Products has determined that this product meets the ENERGY STAR® guidelines for energy efficiency. Use of the AHRI Certified TM Mark in- dicates a manufacturer’s participation in the program. For verification of certi- fication for individual products, go to www.ahridirectory.org . 462 51 2102 05 10/18/10 15 SEER, PACKAGE GAS / ELECTRIC UNIT, 2 to 5 TONS 208/230-1-60, Single Phase REFRIGERATION CIRCUIT • Environmentally sound R-410A refrigerant • Copper tube/aluminum fin condenser and evaporator coils • Two stage scroll compressors standard on all models EASY TO INSTALL AND SERVICE • Installs easily on a rooftop or at ground level • Easy three-panel accessibility for maintenance and installation • Easily converts to down discharge applications • Combination gas heating and electric cooling • Low NOx units available BUILT TO LAST • Hail guard (3/8” spacing) wire grilles standard on PGS models (2” spacing wire grilles on PGD models) • Induced-draft combustion and venting • High efficiency ECM blower motor on all models • Pre-painted steel cabinet • Direct spark ignition • Aluminized steel tubular heat exchanger on PGD5 models; Stainless Steel tubular heat exchanger on PGS5 models • Vertical condenser fan discharge • Full perimeter steel base rails • High and low pressure switches provide added reliability for the compressor • PGS5 with tin-coated copper evaporator coil standard WARRANTY* • 5 year No Hassle Replacementt limited warranty on PGS5 models. • 20 year heat exchanger limited warranty on PGD5; Lifetime heat exchanger limited warranty on PGS5 models. • 5 year parts limited warranty (including compressor and coils) - With timely registration, an additional 5 year parts limited warranty (including compressor and coils) * Applies to original purchaser/homeowner, some limitations may apply. See warranty certificate for complete details. UNIT PERFORMANCE DATA Model Number COOLING HEATING Unit Dimensions Height x Width x Depth Inches (mm) Operating Weight lbs / kg Standard Stainless Steel Heat Exch. with Tin-coated Evap. Coil Net Capacity BTU/h High / Low S.E.E.R E.E.R. Input BTU/h Efficiency AFUE % PGD524040K00*C PGS524040KGP*C 22,600 / 17,600 15.5 11.4 40,000 80.0 44 3 / 4 x48 3 / 16 x32 5 / 8 (1137x1224x829) 396 (180) PGD524060K00*C PGS524060KGP*C 22,600 / 17,600 15.5 11.4 60,000 80.0 44 3 / 4 x48 3 / 16 x32 5 / 8 (1137x1224x829) 401 (182) PGD536060K00*C PGS536060KGP*C 34,600 / 24, 400 15.0 12.0 60,000 80.0 48 3 / 4 x48 3 / 16 x44 1 / 8 (1238x1224x1121) 485 (220) PGD536090K00*C PGS536090KGP*C 34,600 / 24, 400 15.0 12.0 90,000 80.4 48 3 / 4 x48 3 / 16 x44 1 / 8 (1238x1224x1121) 493 (224) PGD548090K00*C PGS548090KGP*C 46,000 / 33,400 15.0 11.0 90,000 80.4 50 3 / 4 x48 3 / 16 x44 1 / 8 (1289x1224x1121) 521 (236) PGD548115K00*C PGS548115KGP*C 46,000 / 33,400 15.0 11.0 115,000 80.3 50 3 / 4 x48 3 / 16 x44 1 / 8 (1289x1224x1121) 521 (236) PGD548130K00*C PGS548130KGP*C 46,000 / 33,400 15.0 11.0 130,000 78.9 50 3 / 4 x48 3 / 16 x44 1 / 8 (1289x1224x1121) 521 (236) PGD560090K00*C PGS560090KGP*C 57,000 / 40,500 14.5 11.0 90,000 80.4 54 3 / 4 x48 3 / 16 x44 1 / 8 (1391x1224x1121) 512 (260) PGD560115K00*C PGS560115KGP*C 57,000 / 40,500 14.5 11.0 115,000 80.3 54 3 / 4 x48 3 / 16 x44 1 / 8 (1391x1224x1121) 512 (260) PGD560130K00*C PGS560130KGP*C 57,000 / 40,500 14.5 11.0 130,000 78.9 54 3 / 4 x48 3 / 16 x44 1 / 8 (1391x1224x1121) 512 (260) * 0 = Standard Model, 1 = Low NOx California Model ® PGD5, PGS5 Product Specifications E N V I R O N M E N T A L L Y S O U N D R E F R I G E R A N T
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As an Energy Star® Partner,International Comfort Products hasdetermined that this product meetsthe ENERGY STAR® guidelines forenergy efficiency.
Use of the AHRI Certified TM Mark in-dicates a manufacturer’s participationin the program. For verification of certi-fication for individual products, go towww.ahridirectory.org .
462 51 2102 05 10/18/10
15 SEER, PACKAGE GAS / ELECTRIC UNIT, 2 to 5 TONS208/230−1−60, Single PhaseREFRIGERATION CIRCUIT
• Environmentally sound R-410A refrigerant• Copper tube/aluminum fin condenser and evaporator coils• Two stage scroll compressors standard on all models
EASY TO INSTALL AND SERVICE• Installs easily on a rooftop or at ground level• Easy three-panel accessibility for maintenance and installation• Easily converts to down discharge applications• Combination gas heating and electric cooling• Low NOx units available
BUILT TO LAST• Hail guard (3/8” spacing) wire grilles standard on PGS models (2” spacing wire grilles on PGD models)• Induced-draft combustion and venting• High efficiency ECM blower motor on all models• Pre-painted steel cabinet• Direct spark ignition• Aluminized steel tubular heat exchanger on PGD5 models;
Stainless Steel tubular heat exchanger on PGS5 models• Vertical condenser fan discharge• Full perimeter steel base rails• High and low pressure switches provide added reliability for the compressor• PGS5 with tin-coated copper evaporator coil standard
WARRANTY*• 5 year No Hassle Replacementt limited warranty on PGS5 models.• 20 year heat exchanger limited warranty on PGD5; Lifetime heat exchanger limited warranty on PGS5 models.• 5 year parts limited warranty (including compressor and coils)
- With timely registration, an additional 5 year parts limited warranty (including compressor and coils)*Applies to original purchaser/homeowner, some limitations may apply. See warranty certificate for complete details.
UNIT PERFORMANCE DATAModel Number COOLING HEATING Unit Dimensions
* Based on altitude of 0 to 2000 ft (0 to 610 m).** Recommended filter sizes for field−installed air filter grilles mounted on the wall or ceiling of theconditioned structure. Required filter sizes shown are based on the AHRI (Air Conditioning, Heating, and RefrigerationInstitute) rated high stage cooling airflow and a maximum face velocity of 300 ft/minute for throwawayfilters or 450 ft/minute for permanent filters. Air filter pressure drop for non−standard filters must notexceed .08 inches water column.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE4 462 51 2102 05
* Based on altitude of 0 to 2000 ft (0 to 610 m).** Recommended filter sizes for field−installed air filter grilles mounted on the wall or ceiling of theconditioned structure. Required filter sizes shown are based on the AHRI (Air Conditioning, Heating, and RefrigerationInstitute) rated high stage cooling airflow and a maximum face velocity of 300 ft/minute for throwawayfilters or 450 ft/minute for permanent filters. Air filter pressure drop for non−standard filters must notexceed .08 inches water column.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 5462 51 2102 05
UNIT AIRFLOW, Horizontal and Downflow Discharge, 230 Volts, Dry CoilUnit
DANGER: ELECTRICAL SHOCK HAZARD DISCONNECT POWER BEFORE SERVICIN
CONNECTION WIRING DIAGRAM
Y
R
G
P
Y1
R
G
Y2
COLOR CODE
BK BLACKBL BLUEBR BROWNGY GRAY
G GREENO ORANGEP PINKR REDV VIOLETW WHITEY YELLOW
I
BR C
Y
CAP 1 CAPACITOR, COMPCAP 2 CAPACITOR, INDUCERPRS PRESSURE SWITCH
3C
X5
W4
R 24V
P212
HEATLOWCOOL
G46
W Y1 RC3 2 1P1
COM
C
CFUSE
COM
R
3A
24VAC
IFB
R
W
RBR
IFM
GNDL2
L1
COM
1 2 43 5
BR
Y
BK
GY
LPSHPS1
Y/PBL/P
PRS
SEENOTE 6
GND
1
1
1
1
1
SEE NOTE 4
O O
IFB INDOOR FAN BOARD
LGPS LOW GAS PRESSURE SWITCH (WHEN USED)
LGPS (WHEN USED)
LS2 SECONDARY LIMIT SWITCH
T’STAT THERMOSTAT
BR
R
5A FUSE
SEENOTE 7
SEE NOTE 8
BL/P
Y25
W WT’STAT
1
Y
COMP SOLENOID
HPS2
BKR
R
BK
BKR
R
21SOL
P3
208
HIGHCOOL
48EZ500078 F
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE16 462 51 2102 05
WIRING SCHEMATIC − ALL MODELS
SEE NOTE 4
Y
BL
BK
DANGER: ELECTRICAL SHOCK HAZARD DISCONNECT POWER BEFORE SERVICI
LADDER WIRING DIAGRAM
48EZ500078
IFM
Y
VRV
Y
C21
L1
208/230 VAC, 60 HZ, 1PH
CCHIF USED
C
11
23
COMP
C RS
OFM
CAP
H
FC
23
RCS
FIELD SUPPLY
BK
Y
YY
BK
BK BK
L2BK
G/Y
BR
USE COPPER CONDUCTORS ONLY
GRN
11
G/Y
TRAN208230
24V
COM
C
BRIDM
CAP2
CR CMY
G/Y
5A FUSER
FS
RS
RS
LS
LS
GV
R
G
W
BL BL
RS
LS1 LS2
M C
MGV
GY
BR
G/Y
L2
IGCIGC
C
GV
C
CONTC1 C2
BR1
1
1
1
R
G
W
Y1
C
T’STAT
BK Y
V
BK
Y
BR
CS
CS
IFO
24VAC R
FUSE3A
P2−1”R”P1−1”R”
P1−4”G”
P2−5”X”
P1−6”W”
P2−3”W”
P2−4”R”
P1−3”Y1”
HPS1
BL/P
LPS
BL/P Y/P
Y 12
43
5
IFM
PRS
BL
O
BR
COM C
P2−2”C”
C
COM
P1−2”C”
L1
SEE NOTE 6IFB
IFB
F
11
1123
23Y
IGCIGC
Y
BR
GY
W
R
BK
R
O O
Y/P
BR
PR
BK
LGPS (WHEN USED)
FS
(SEE NOTE 5)
IFB
OFM
CONTROL BOX AREA
COMP
CS
R
CAP 1
H C F
IFM
1 UNIT COMPONENT ARRANGEMENT
OUTDOOR FANSECTION
COMPRESSORSECTION
INDOOR FANSECTION
TRANC
21 23
2311
LS1
LS1
IGC
CAP 2
IDM
PRS
I
MGVMC
FS
RS
GASSECTION
(SMALLCABINET)
(LARGE)LS2(SMALL)
LPS
HPS
SEE NOTE 7
SEE NOTE 8
R
1
Y2
P1−5”Y2”
SOL
HPS2
BK R R BK
R R
BK
COMPSOLENOID
12
P3
HEAT LOWCOOL
HIGHCOOL
R
G
W
Y
P
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 17462 51 2102 05
CONTROLS
Operating sequenceHeating − On a call for heating, terminal “W” of the thermostat isenergized, starting the induced−draft motor. When the pressureswitch senses that the induced−draft motor is moving sufficientcombustion air, the burner sequence begins. This function isperformed by the integrated gas unit controller (IGC). The indoor(evaporator)−fan motor is energized 45 sec after flame isestablished. When the thermostat is satisfied and W isde−energized, the burners stop firing and the indoor (evaporator)fan motor shuts off after a 45−sec time−off delay.
Cooling Operation − With a call for first stage cooling, theoutdoor fan and low−stage compressor are energized. Iflow−stage cannot satisfy cooling demand, high−stage is energizedby the thermostat. After second stage is satisfied, the unit returnsto low−stage operation until first stage is satisfied or until secondstage is required again. When both first stage and second stagecooling are satisfied, the compressor will shut off.NOTE: When two−stage unit is operating at low stage, systemvapor (suction) pressure will be higher than a standardsingle−stage system or high−stage operation.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE18 462 51 2102 05
ACCESSORIES
ROOF CURBS
RETURN AIR
SMALLBASE UNIT
SUPPLYAIR
LARGEBASE UNIT
UNIT PLACEMENT ON COMMON CURB
C
B
A
F
D
E
LARGE CURB
C
B
A
F
DE
Dashed lines show cross supportlocation for large basepan units.
SMALL OR LARGE BASE UNIT
COMMON CURB
ROOF CURB DETAIL
Wood nailer*
Roofcurb*
Insulation(field supplied)
*Provided with roofcurb
Cant stripfield supplied
Roofing materialfield supplied
Flashing fieldsupplied
HVAC unitbase rails
Roofcurb
SealingGasket
HVAC unitbasepan
Anchor screw
A09090
A09095
A09096
A09094
UNIT SIZE CATALOGNUMBER
AIN. (mm)
B (small base)IN. (mm)*
B (large base)IN. (mm)*
CIN. (mm)
DIN. (mm)
EIN. (mm)
FIN. (mm)
Small or LargeCPRFCURB010A00 11 (279)
10 (254)14 (356) 16 (406) 47.8 (1214)
32.4 (822)2.7 (69)
CPRFCURB011A00 14 (356)
LargeCPRFCURB012A00 11 (279)
14 (356) 43.9 (1116)CPRFCURB013A00 14 (356)
* Part Numbers CPRCURB010A00 and CPRCURB011A00 can be used on both small and large basepan units. The cross supports must be located based on whether the unitis a small basepan or a large basepan.NOTES:
1. Roof curb must be set up for unit being installed.
2. Seal strip must be applied, as required, to unit being installed.
3. Roof curb is made of 16−gauge steel.
4. Attach ductwork to curb (flanges of duct rest on curb).
International Comfort Products, LLCLewisburg, Tennessee 37091 USA
www.GoAirquest.comSPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 19462 51 2102 05
PGD5, PGS5 ACCESSORIES (Continued)Accessory Model Number Description Use With
CURBS
CPRFCURB010A00 Roof Curb, 11” High 24 − 60
CPRFCURB011A00 Roof Curb, 14” High 24 − 60
CPRFCURB012A00 Roof Curb, 11” High 36 − 60
CPRFCURB013A00 Roof Curb, 14” High 36 − 60
Note: CPRFCURB010A00 AND CPRFCURB011A00 can be used with 36−60 size units with some overhang.
ADAPTER CURBS*CPADCURB001A00 Adapter curb for use with NPRFCURB006A00 & NPRFCURB007A00 24
CPADCURB002A00 Adapter curb for use with NPRFCURB008A00 & NPRFCURB009A00 36 − 60
* Can also be used when replacing other manufacturer’s older generation units that contain a composite base without a metal base rail.
CONCENTRIC ADAPTERS − (Use with curb only)NPCONADP001A00 For 18” round duct (use with curbs CPRFCURB010A00, CPRFCURB011A00) Small Curb
NPCONADP002A00 For 18” round duct (use with curbs CPRFCURB012A00, CPRFCURB013A00) Large Curb
CONCENTRIC DIFFUSERS − (Ceiling or under roof)AXB020CSA* Step Down Diffuser − Fits 2’ x 4’ Ceiling Grid (16” round collars for flex conn.) 24 − 42
AXB020CFA* Flush Mount Diffuser − Fits 2’ x 4’ Ceiling Grid (16” round collars for flex conn.) 24 − 42
AXB030CSA Step Down Diffuser − Fits 2’ x 4’ Ceiling Grid (18” round collars for flex conn.) 24 − 60
AXB030CFA Flush Mount Diffuser − Fits 2’ x 4’ Ceiling Grid (18” round collars for flex conn.) 24 − 60
* A field supplied 18” to 16” round reducer required when used with NP concentric adaptor
DAMPERS
CPMANDPR007A00Manual Outside Air Damper − (Includes filter rack and 1” filter, same asCPFILTRK kit)
24CPMANDPR008A00 36
CPMANDPR009A00 48, 60
INTERNAL FILTER RACKS
CPFILTRK007A00
Internal Filter Rack (includes 1−inch filters)
24
CPFILTRK008A00 36CPFILTRK009A00 48, 60
LOW AMBIENT, ANTI−CYCLE, COMPRESSOR START ASSIST
CPLOWAMB001A00Low Ambient Control − enables cooling system to operate down to 0 Deg. F bycycling condenser fan on and off. ALL
NRTIMEGD001A00 Five Minute Compressor Delay ALL
CPHSTART002A00 PTC Compressor Start Assist Kit ALL
GAS CONVERSION KITS
NPLPCONV013A00 Natural to LP Conversion Kit ( 0 − 2000’ ) ALL
NPLPCONV014A00 Natural to LP Conversion Kit ( 2001’ − 6000’ ) ALL
NPNGCONV004A00 LP to Natural Gas Conversion Kit ( 0 − 2000’ ) ALL
FLUE DISCHARGE DEFLECTOR
NRFLUEDS001A00Directs flue gas exhaust 90 degrees upward from current discharge. Designedto allow tighter distances between unit and combustible surfaces. 24 inchHeight. AGA certified.
ALL
DUCT TRANSITIONS
NPDUCFLG002A00 Square to Round (1 set of 2, use with horizontal duct flanges only) 24−48