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Dr.ZX

Operation Manual

Hitachi Construction Machinery Co. Ltd.

© 2004 Hitachi Construct ion Machinery Co., Ltd. All rights reserved

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EPVC_LargeDiagnostic / Monitoring / Adjusting tools for foll owing excavators.

Hitachi EX-1 (550), EX-3 (400 to 600), EX-5 (400 to 800), ZAXIS (450 to 850)

Fiat Hitachi FH450-3, EX455, EX456

EPVC_MidDiagnostic / Monitoring / Adjusting tools for foll owing excavators.

Hitachi EX-1 (USE ser ies), EX-2 (60 to 300), EX-3 (60 to 310) EX-5 (60 to 370), ZAXIS (70 to 380) Fiat Hitachi FH-2 series, FH-3 series, EX series (less than 40 tons)

EPVC_MiniDiagnostic / Monitoring / Adjusting tools for foll owing excavators.

Hitachi EX33Mu & EX58Mu

HMS_LargeMidMonitoring data download / Data logger setting foll owing excavators .

Hitachi ZAXIS (70 to 850)

John Deere C series (80C to 800C)

MIC_MiningMonitoring data download / Data logger setting / Monito ring / Diagnostic following excavators.

Hitachi EX1200-5/5C, EX1900-5, EX2500-1/5, EX3500-1/2/3, EX3600-5, EX5500-5

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EPVC_LARGE

Operation Manual

Hitachi Construct ion Machinery Co. Ltd.

NOTE

This manual is based on Hitachi ZX series. Screen / Function /

Procedure are vary by model.

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1. Necessary Tools & Cable Connection

2. MODE

OPERATION MODE

3. Operation Mode – How to Start Dr.ZX with Operation Mode

4. Operation Mode – Self-Diagnosti c

5. Operation Mode – Monitor ing

6. Operation Mode – Special Funct ion (WU Deactivation)

7. Operation Mode – Special Func tion (ECO Deactivation)8. Operation Mode – Special Function (Pump Adjus tment)

SERVICE MODE

9. Service Mode – How to Start Dr.ZX with Service Mode

10. Service Mode – Learning Data Display

11. Service Mode – Monitor Panel LCD Control

12. Service Mode – Parameter Change

13. Service Mode – Act/Deact of Parameters

STAND ALONE MODE

14. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode

15. Stand Alone Mode – Change Password

16. Stand Alone Mode – View Manuals17. Stand Alone Mode – Play Recorded Data

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Cable connection

(a) Palm OS PDA (b) Serial cable (c) Dr.ZX communication cable

Dr.ZX must be ins talled. Hitachi

recommends following models.

SONY

Clie PEG-TJ25

PalmOne Inc.m125 / 130 / 500 / 505 / 515

Tungsten T2 / T3 / C

For SONY Clie PEG-TJ25

Purchase from CPD. P/no. is

4629330 (Hitachi unique

parts).

For PalmOne PDAsPurchase from local market.

Product name is HotSync serial

This is Hitachi unique part. Make an

order to your parts ordering channel.

Hitachi part no. is 4476512.

Dr.ZX cable Serial cable Palm OS PDA Palm

Serial cable

Dr.ZX cable

Equipment

Connect to

Dr.ZX

connector.

Necessary tools

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2. Mode

Start Dr.ZX with

Operation Mode

Self-Diagnostic

Monitoring / Recording Sensor out-put signal

WU (Warming-up function) Deactivation

ECO (Economy function) Deactivation

Pump (Angle sensor) Adjustment

Start Dr.ZX with

Service Mode.

Check Engine Learning Data

Monitor Engine Speed & Hydraulic Oil Temperature

Change Parameter(s), such as follows

Engine RPM Auto-Lub. Interval

Pump Max. Displacement

Pump Max. Torque

Pump Cut-off Pressure

Activate or Deactivate Changed Parameters

Change Password

Replay Recorded Monitoring Data

Refer Instant Operation Manual

EPVC_Large

NOTE

For non-current models (such

as EX-2/-3/-5), operation &

stand-alone mode will apply

Stand-alone

Mode (No need

to hock up with

equipment)

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3. Operation Mode – How to Start Dr.ZX with Operation Mode (1/4)

Turn key switch

“OFF”.

Check engine

learning switch is

OFF.

Connect Dr.ZX to

equipment.

Turn key switch

“ON”.

Start Dr.ZX. Select

“EPVC_Large”.

Start operation

mode.

Special Function

Monitoring

View / Recording

Self - DiagnosticOperation mode

menu.

Switch on Palm.

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(b) Check Engine learning swi tch i s OFF

OFF

Stamp

(a) Turn key swit ch “ OFF”

Fuse box

(c) Connect Dr.ZX to equipment.

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(d) Turn key switch “ ON”

Main switch is vary by Palm model.

Above shows Palm m500 / 505 / 515.

(f) Start Dr.ZX(e) Switch “ ON” Palm

Tap “Dr.ZX” icon on Palm.

Check model. If model is correct, tap

“correct”, if not tap “ESC” and contact

to your dealer.

Tap “START”.Tap “ ” of EPVC_Large.

(h) Start operation mode (i) Model / Version information(g) Select “ EPVC_Large” .

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(j) Operation mode main menu

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4. Operation Mode – Self-Diagnostic (1/3)

Select

“Self-diagnostic”.

No error

detected.

Message will

display.

Start Dr.ZX with

Operation mode.

Error(s) are

detected.

Tap “Details” for

check detail of

each error code.

Error code(s) will

display.

Tap “ESC”. Carry out

“Retry”.

Still error(s) are

detected

No error

detected.

Message will

display.

Error code(s) will

display.

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If Dr.ZX could not detect any error(s),

above message will display. Tap

“ESC”.

Tap “Retry B” for retrying.Error code(s) that detected will

display to Palm. Tap “ESC” for retry.



“ESC”.

Tap “ ” of Self-Diagnostic.

(a) Start self-diagnos tic

(d) Retry(c) Error(s) detected (e) No error detected

(b) No error detected

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Tap “ESC” fir quit self-diagnostic.Message will show meanings of each

code, and corrective action. Tap

“Next” for view additional information

or other code.

If Dr.ZX still detect any error(s) , error

code(s) will display. Tap “Details” for

check error(s).

(f) Still error(s) detected (g) Explanation of each code

NOTE

Refer service manuals for

troubleshooting.

(h) Explanation of each code

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5. Operation Mode – Monitoring (1/5)

Select Monitor

display.

Enter model

code & serial no.

Select item.

(Max. four items)

Start monitoring.

Write recorded

data to data

bank.

Start recording. If data bank isn’t

empty, Dr.ZX will

ask overwrite.

Enter comment if

you want.

Select data bank

that store

recorded data.

Operation mode

menu.

NOTE

If you did not enter model code & equipment

serial no., you can’t record monitori ng data to

Palm.

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(a) Start Monitoring

Tap “ ” of Monitor Display

(b) Enter model code & s/no.

Tap columns and enter model code &

serial no. If you did not enter model

code & serial no., you can’t record

monitoring data.

TIP

You can use keyboard to enter

model code & serial no. by tap

“abc” or “123” on GRAFFITI area.

Selected item

Number of

selected item(s).Clear selected

item(s).

Item

changeover

button

(c) Tap “ OK”

After enter model & serial no., tap

“OK”. If you don’t need to record

monitoring data, no need to enter

model code & serial no. Just tap “OK”.

Tap “ ” of item you want monitor. You

can monitor four items in once.

(d) Select monitoring item(s)

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(h) Recording

(e) Start display data

After selecting item(s), tap “Start” for

display monitoring data.

Item(s) will display. Screen will vary

by selected items. Tap “Hold” for

pause data. If you want quit, tap

“ESC”.

(g) Start Recording

Tap “Record” for record monitoring

data. Dr.ZX will record data for three

(3) seconds.

During recording, above screen will

display.

NOTE

If you did not enter

model code & serial no.,

“Record” but ton shal l

not appear.

(f) Start display monitoring data

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(k) Data bank is empty

If selected data bank is empty, above

screen will display. Tap “Write” for

store recorded monitoring data.

(l) Confirmation

After data stored, confirmation screen

will display. Tap “ESC” to quit, or if

you want enter comment, tap

“Comment”.

(l) Enter comment

Tap comment column, and enter

comment. After entering, tap “OK”.

TIP


comment. Tap “abc” on GRAFFITI

are.

(i) Select data bank

Tap data bank (figure) that you want

to store recorded data.

If selected data bank already has

data, above screen will appear. Tap

“OverWrite” for store recorded data,

tap “ESC” for back to previous menu.

(j) Data bank is not empty

NOTE

Click here for how to repaly

recorded data.

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Items can be moni tored (vary by model)

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6. Operation Mode – Special Function (WU Deactivation –1/2)

Select Special

Function.

Select WU

Deactivation

WU has

deactivated.

ExecuteSpecial function

menu

WU Function.

WU stands for Warming-Up. This function is, when start engine while hydraulic oil

temperature is less than zero (0) Celsius, computer will increase low idle rpm for warm

hydraulic oil qu ickly.

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(a) Select special func tion

Tap “ ” of Special Function.

(b) Select WU deactivation

Tap “ ” of WU Deactivation.. Tap “Execute for Deactivation. If you

want back to previous menu, tap

“ESC”.

(d) Confirmation

After deactivation, above message

will display. Tap ”ESC” for quit.

NOTE

WU (Warming-up function) will

re-activate when key switch is

turned “ OFF”.

(c) Select WU deactivation

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7. Operation Mode – Special Function (ECO Deactivation –1/2)

Select Special

Function.

Select ECO

Deactivation

ECO has

deactivated.


menu

ECO Funct ion

ECO stands for ECOnomy. This function is, when all levers are in neutral position,

computer wi ll reduce engine rpm to 1600min-1 gradually. If any lever(s) are operated, engine

rpm will back.

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(a) Select special func tion


(b) Select ECO deactivation

Tap “ ” of ECO Deactivation.. Tap “Execute for Deactivation. If you


“ESC”.

(d) Confirmation



NOTE

ECO (Economy function) will


turned “ OFF”.

(c) Select WU deactivation

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8. Operation Mode – Special Function (Pump Adjustment –1/9)

Turn key switch

“OFF”.

Check engine

learning switch is

OFF.

Connect Dr.ZX to

equipment.

Start engine. Switch on Palm. Start Dr.ZX.Confirm engine

is running with

low idle.

Start operation

mode.

Operation mode

menu.

Switch OFF

Palm.

Remove both

angle sensors

from pump.

Start

“EPVC_Large”.

Confirm sensors

are connecting to

harness.

Continue to next page.

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Select “Max.

Disp. Holding”.

Tighten bolts &

washers.

Adjust sensor

shaft.

Wait more than

five (5) seconds.

Adjust angle

sensors.

Install angle

sensors to pump.

Select “Special

Function”.

Apply a film of

grease.

From

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(a) Switch o ff Palm (b) Turn key switch off



Pump-2

sensor

Pump-1

sensor

Pump-2

sensor

Loose

Bolts

(c) Remove A (angle) sensors f rom pump

Remove two (2) angle sensors from

pump. When removing, take care not

to lose internal spacer & fastener

spring.

Engine

Pump-1

sensor

ZX450 & ZX500 ZX600 & ZX800

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Confirm sensors are connecting to

harness.

(d) Confirm connection

OFF

Fuse box

(e) Check Engine learning sw itch is OFF

Connect to

harness

Stamp

(f) Confi rm Dr.ZX is connecting to equipment.

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(g) Start engine (h) Run engine at low idle

Confirm engine control dial position

lowest engine speed.



(i) Switch on Palm

Tap “ ” of EPVC_Large.Tap “Dr.ZX” icon on Palm.

(j) Start Dr.ZX (k) Select “ EPVC_Large” . (l) Start operation mode

Tap “START”.

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Check model. If model is correct, tap


to Hitachi.

(m) Model / Version i nfo rmation


(n) Select special function

Tap “ ” of pump adjustment.

(o) Select pump adjustment

Tap “ ” of pump adjustment.

(p) Select Max. Disp. Holding

Return signals (voltage) from angle

sensors will display.

(q) Sensor signal displayed

NOTE

After tap “ Max. Disp.

Holding” , wait more than

five (5) seconds. Computer

wil l operate main pump to

maximum displacement

position.

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With the punch mark on the angel sensor shaft, towards the

opposites side of the harness, and adjust (turn) shaft that

signal voltage is as following specification.

ZX450 & ZX500

Pump-1 angle sensor; 1.60VPump-2 angle sensor; 3.40V

ZX600 & ZX800

Pump-1 angle sensor: 1.60V

Pump-2 angle sensor; 1.60V

A Sensor

Punch

Mark

Main pump

Feedback

Shaft

(s) Appl y grease

Apply a film of grease to the surface of fastener

spring, and install I into the cavity on the feedback

shaft.

Fastener

Spring

(r) Adjust sensor shaft

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Install sensors to main pump. Set signal voltage as following specifications,

by adjusting the holes of A (angle) sensor.

ZX450 & ZX500

Pump-1 angle sensor; 1.60V +0.02/-0.02


ZX600 & 800



(s) Adjust sensors

Pump-2

sensor

Pump-1

sensor

Harness

Side

ZX450 & ZX500 Angle Sensors Location

Harness

Side

Pump-2

sensor

Pump-1

sensor

Harness

Side

Engine

ZX450 & ZX500 Angle Sensors Location

Harness

Side

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Tap “ESC” for quit pump adjustment.

(u) Quit pump adjustment

Tighten bolts &

washers.

(t) Tighten bolts

Tighten bolts & washers to 9.8Nm (1.0

kgf-m, 7.2 lbf-ft).

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9. Service Mode – How to Start Dr.ZX with Service Mode (1/4)

Turn key switch

“OFF”.

Switch on the

engine-learning

switch.

Connect Dr.ZX to

equipment.

Turn key switch

“ON”.

Switch on Palm. Start Dr.ZX. Select

“EPVC_Large”.

Start service

mode.

Wait more than

ten(10) seconds.

Confirm current

Dr.ZX mode.

Confirm model.


Monitor Panel LCD (Liquid Crystal Display) Control

Change Parameter.

Service mode

menu.

Select Special

function.


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(b) Switch on Engine-learning switch

ON

Fuse box

NOTE

Wait more than ten (10)

seconds, after keyswitch is turned off.

Stamp



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Tap “Dr.ZX” icon on Palm.NOTE

Shall not start engine.

(g) Select “ EPVC_Large”

Tap “ ” of EPVC_Large. Check model. If model is correct, tap


to Hitachi.

Tap “START”.

(i) Model / Version information(h) Start servi ce mode

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Tap “Rechecked”.

(j) Service mode conf irmation (k) Select “ Special Functi on” (l) Service mode menu

Tap “ ” of “Special Function”.

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10. Service Mode – Learning Data Display (1/2)

Data shows EC motor posi tion when engine stop or engine running on maximum speed.

Service mode

menu.

Select “Learning

Data Display”.

Select “Engine

Stop Position”.

Position will

display.

Select “Engine

Stop Position”.

Position will

display/.

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(a) Select “ Learning Data Display” .

Tap “ ” of “Learning Data Display” in

service mode menu.

(b) Select i tem

Tap “ ” of item you want to view.

(c) Engine max. speed position

EC Motor position will display. Tap

“ESC” for quit.


“ESC” for quit.

(c) Engine stop pos ition

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11. Service Mode – Monitor Panel LCD Control (1/2)

This funct ion i s able or di sable to display actual engine speed and/or hydraulic oil temperature on monitor panel LCD( Liquid

Crystal Display).

Display Select

Switch

This switch will changeover

LCD

(Liquid Crystal Display)

Monitor Panel

Service mode

menu.

Select “Monitor

Display”.

Select “Engine

Actual Speed”.

Select “display”

or “not to

display”.

Select “Execute”.

Select “Hydraulic

Oil Temp.”.


or “not to

display”.


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(a) Select “ Monitor Display” .

Tap “ ” of “Monitor Display” in

service mode menu.

(b) Select i tem

Tap “ ” of item you want to view on

monitor panel.

Tap “Disp” for allow to display

information, and tap “NoDisp” for not

allow to display information.

(c) Select control

(c) Execute

If execution is completed, above

message will display. Tap “ESC” for

quit.

(c) Quit

Tap “Execute” for activate control.

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12. Serv ice Mode – Parameter Change (1/4)

Please click here for view items can be changed parameters.

Service mode

menu.

Select

“Parameter

Change”.

Select item. Enter parameter.

Confirmation

screen.

Tap “Execute”. End message. Tap “ESC”.


NOTE

You have to carry out “ Act /Deact of Parameters”

function after changing parameters. Otherwise

changed parameter(s) shall not transfer to

equipment main computer.

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(a) Select “ Parameter Change”

Tap “ ” of “Parameter Change” in

service mode menu.


(c) Enter figures

Tap entering column, and enter

figures to be adjusted.

TIP


figures. Tap “123” on GRAFFITI

are.

Tap “ ” or “ ” to

changeover items.

(c) Tap “ Execution”

(b) Select i tem

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(c) Confirmation screen

Confirmation screen will display. If

figures are correct, tap “Execute”.

Tap “ESC” to quit.

(c) Quit

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Items can be changed parameters (vary by model)

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13. Service Mode – Act /Deact of Parameters (1/2)

Service modemenu.

Tap “Act”. Changedparameter(s) will

reflect to

computer.

Will deact

changed

parameter(s) in

computer

Tap “Deact”.

Select“Act/Deact of

Parameters“.

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13. Service Mode – Act /Deact of Parameters (2/2)

(a) Select “ Parameter Change”

Tap “ ” of “Parameter Change” in

service mode menu.

(b) Select “ Act” or “ Deact”.

Select activation or

deactivation.

Tap “Execute”, and tap “ESC” to quit.

(c-1) Activation

Tap “Execute”, and tap “ESC” to quit.

(c-1) Deactivation

1 S S S (1/2)

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14. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode (1/2)

Play recorded

monitoring data.

View manuals.

Main screen. Change passwordStart“EPVC_Large”.

Start Dr.ZX.Switch on Palm.

14 St d Al M d H t St t D ZX ith St d Al M d (2/2)

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(b) Start Dr.ZX



(a) Switch “ ON” Palm

NOTE

No need to hook up

with equipment.

(c) Select “ EPVC_Large”

Tap “ ” of EPVC_Large.

(d) Main screen

15 St d Al M d Ch P d (1/3)

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15. Stand Alone Mode – Change Password (1/3)

Main screen. Tap “Password”. Enter currentpassword.

New password

will apply.

Re-enter newpassword.

NOTE

New password will apply to

all Dr.ZX function.

Enter newpassword.

15 Stand Alone Mode Change Password (2/3)

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Tap “Password”.

(a) Main screen

Enter current password. Default

password is zx2000.

(b) Enter current password

TIP


password. Tap “abc” on GRAFFITI

are.

(c) Tap “ Execute” (d) Enter new password (e) Tap “ Execute”

15 Stand Alone Mode Change Password (3/3)

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(f) Re-enter new password (g) Tap “ Execute” (h) Tap “ ESC”

Password has been changed.

16 Stand Alone Mode View Manuals (1/2)

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16. Stand Alone Mode – View Manuals (1/2)

View service

mode manual.

View operationmode manual.

View engine

learning mode

manual.

Select Manual.Tap “Op Manual”.Main screen.

16 Stand Alone Mode – View Manuals (2/2)

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16. Stand Alone Mode View Manuals (2/2)

Tap “ ” of mode that you want to

view manual.

(a) Main screen

Tap ”Op. Manual”.

(b) Select Manual

(c) Operation mode manual


(d) Service mode manual (e) Engine learning mode manual

17 Stand Alone Mode – Play Recorded Data (1/2)

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17. Stand Alone Mode Play Recorded Data (1/2)

Tap “RecordDisp”.

Play recordeddata.

Select data bank.Main screen.

NOTE

To play recoded data, you have to record monitoring

data before.

17. Stand Alone Mode – Play Recorded Data (2/2)

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17. Stand Alone Mode Play Recorded Data (2/2)

Tap number of data bank that you

want to play, and tap “Play Back”.

(a) Main screen

Tap ”Record Disp”.

(b) Select data bank

Recorded monitoring data will display.


(c) Recoded data

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EPVC_MID

Operation Manual


NOTEThis manual is based on Hitachi ZX series. Screen / Function /


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2. MODEOPERATION MODE

3. Operation Mode – How to Start Dr.ZX with Operation Mode

4. Operation Mode – Self-Diagnosti c

5. Operation Mode – Monitor ing

6. Operation Mode – Special Funct ion (WU Deactivation)

7. Operation Mode – Special Func tion (ECO Deactivation)

SERVICE MODE

8. Service Mode – How to Start Dr.ZX with Service Mode

9. Service Mode – Learning Data Display

10. Service Mode – Monitor Panel LCD Contro l

11. Servi ce Mode – Parameter Change

STAND ALONE MODE

12. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode

13. Stand Alone Mode – Change Password

14. Stand Alone Mode – View Manuals

15. Stand Alone Mode – Play Recorded Data


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y

Cable connection




SONY

Clie PEG-TJ25

PalmOne Inc.

m125 / 130 / 500 / 505 / 515Tungsten T2 / T3 / C




parts).

For PalmOne PDAs

Purchase from local market.Product name is HotSync serial





Serial cable

Dr.ZX cable

Equipment

Connect to

Dr.ZX

connector.

Necessary tools

2. MODE

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Start Dr.ZX withOperation Mode

Self-DiagnosticMonitoring / Recording Sensor out-put signal

WU (Warming-up function) Deactivation

ECO (Economy function) Deactivation

Start Dr.ZX with

Service Mode.


Monitor Engine Speed & Hydraulic Oil Temperature

Change Parameter(s), such as follows

Engine RPM

Auto-Lub. IntervalPump Max. Displacement

Pump Max. Torque

Pump Cut-off Pressure

Change Password

Replay Recorded Monitoring Data

Refer Instant Operation Manual

Dr.ZX

NOTE

For non-current models (such

as EX-2/-3/-5), operation &

stand-alone mode will apply

Stand-alone

Mode (No need

to hock up with

equipment)


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Turn key switch“OFF”.

Check enginelearning switch is

OFF.

Connect Dr.ZX toequipment.

Turn key switch“ON”.

Start Dr.ZX. Select

“EPVC_Mid”.

Start operation

mode.

Special Function

Monitoring

View / Recording

Self - DiagnosticOperation mode

menu.

Switch on Palm.

3. Operation Mode – How to Start Dr.ZX with Operation (2/5)

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Stamp

Hitachi ZAXIS110 & up


Hitachi ZAXIS70, 80, 75US,

75UR, 135US, 225US

3. Operation Mode – How to Start Dr.ZX with Operation (3/5)

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75UR, 135US, 225US




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(g) Select “ EPVC_Mid”

Tap “ ” of EPVC_Mid. Check model. If model is correct, tap


to your dealer.

(i) Model / Version information(h) Start operation mode

Tap “START”.


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(j) Operation mode main menu


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Select“Self-diagnostic”.

No errordetected.

Message willdisplay.

Start Dr.ZX withOperation mode.

Error(s) are

detected.

Tap “Details” for

check detail of

each error code.

Error code(s) will

display.

Tap “ESC”. Carry out

“Retry”.

Still error(s) are

detected

No error

detected.

Message will

display.

Error code(s) will

display.


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(b) No error detected



“ESC”.

(a) Start self-diagnos tic

Tap “ ” of Self-Diagnostic.



“ESC”.

Tap “Retry B” for retrying.

(e) No error detected(c) Error(s) detected (d) Retry

Error code(s) that detected will

display to Palm. Tap “ESC” for retry.


(f) S ( ) ( ) f ( ) f

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(f) Stil l error (s) detected

If Dr.ZX still detect any error(s) , error

code(s) will display. Tap “Details” for

check error(s).

(g) Explanation of each code

Message will show meanings of each

code, and corrective action. Tap

“Next” for view additional information

or other code.

(h) Explanation of each code

Tap “ESC” fir quit self-diagnostic.

NOTE

Refer service manuals for

troubleshooting.


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Select Monitor display.

Enter modelcode & serial no.

Select item.(Max. four items)

Start monitoring.

Write recorded

data to data

bank.

Start recording. If data bank isn’t

empty, Dr.ZX will

ask overwrite.

Enter comment if

you want.

Select data bank

that store

recorded data.

Operation modemenu.

NOTE

If you did not enter model code & equipment

serial no., you can’t record monitori ng data to

Palm.


(b) Enter model code & s/no(a) Start Monitoring

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Tap columns and enter model code &

serial no. If you did not enter model

code & serial no., you can’t record

monitoring data.

(b) Enter model code & s/no.(a) Start Monitoring

Tap “ ” of Monitor Display

TIP


model code & serial no. by tap

“abc” or “123” on GRAFFITI area.

Selected item

Number of

selected item(s).Clear selected

item(s).

Item

changeover

button

After enter model & serial no., tap

“OK”. If you don’t need to record

monitoring data, no need to enter

model code & serial no. Just tap “OK”.

Tap “ ” of item you want monitor. You

can monitor four items in once.

(d) Select monitoring item(s)(c) Tap “ OK”


(e) Start display data (f) Start display monitoring data

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After selecting item(s), tap “Start” for

display monitoring data.

(e) Start display data

Item(s) will display. Screen will vary

by selected items. Tap “Hold” for

pause data. If you want quit, tap

“ESC”.

(f) Start display monitoring data

(h) Recording(g) Start Recording

Tap “Record” for record monitoring

data. Dr.ZX will record data for three

(3) seconds.

During recording, above screen will

display.

NOTE

If you did not enter

model code & serial no.,

“Record” but ton shal l

not appear.


(k) Data bank is empty(i) Select data bank (j) Data bank is not empty

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(k) Data bank is empty

If selected data bank is empty, above

screen will display. Tap “Write” for

store recorded monitoring data.

(l) Confirmation

After data stored, confirmation screen

will display. Tap “ESC” for quit, or if

you want enter comment, tap

“Comment”.

(l) Enter comment TIP


comment. Tap “abc” on GRAFFITI

are.

(i) Select data bank

Tap data bank (figure) that you want

to store recorded data.

If selected data bank already has

data, above screen will appear. Tap

“OverWrite” for store recorded data,

tap “ESC” for back to previous menu.

(j) Data bank is not empty

Tap comment column, and enter

comment. After entering, tap “OK”.NOTE

Click here for how to replay

recorded data.



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Select Special

Function.

Select WU

Deactivation

WU has

deactivated.


menu

WU Function.

WU stands for Warming-Up. This function is, when start engine while hydraulic oil

temperature is less than zero (0) Celsius, computer will increase low idle rpm for warm

hydraulic oil qu ickly.


(a) Select special func tion (b) Select WU deactivation (c) Select WU deactivation

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Tap “Execute for Deactivation. If you


“ESC”.

Tap “ ” of WU Deactivation..Tap “ ” of Special Function.



(d) Confirmation

NOTE

WU (Warming-up function) will


turned “ OFF”.


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Select Special

Function.

Select ECO

Deactivation ECO has

deactivated.


menu

ECO Funct ion

ECO stands for ECOnomy. This function is, when all levers are in neutral position,

computer wi ll reduce engine rpm to 1600min-1 gradually. If any lever(s) are operated, engine

rpm will back.


(a) Select special func tion (b) Select ECO deactivation (c) Select WU deactivation

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Tap “ ” of ECO Deactivation..Tap “ ” of Special Function. Tap “Execute for Deactivation. If you


“ESC”.



(d) Confirmation

NOTE

ECO (Economy function) will


turned “ OFF”.


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Turn key switch

“OFF”.

Switch on the

engine-learning

switch.

Connect Dr.ZX to

equipment.

Turn key switch

“ON”.

Switch on Palm. Start Dr.ZX. Select

“EPVC_Mid”.

Start service

mode.

Wait more than

ten(10) seconds.

Confirm current

Dr.ZX mode.

Confirm model.


Monitor Panel LCD (Liquid Crystal Display) Control

Change Parameter.

Service mode

menu.

Select Special

function.



(a) Turn key swit ch “ OFF” (b) Switch on the Engine-learning switch

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ZX110 & up, 120C & up

Stamp

NOTE

Wait more than ten (10)

seconds, after key

switch is turned off.

ZX70/80/75US/75UR & 80C



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75UR, 135US, 225US



(d) Turn key switch “ ON” (f) Start Dr.ZX(e) Switch “ ON” Palm

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Tap “Dr.ZX” icon on Palm.NOTEShall not start engine.

(g) Select “ EPVC_Large”

Tap “ ” of EPVC_Mid. Check model. If model is correct, tap


to Hitachi.

(i) Model / Version information(h) Start servi ce mode

Tap “START”.


(j) Service mode conf irmation (k) Select “ Special Functi on” (l) Service mode menu

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Tap “Rechecked”. Tap “ ” of “Special Function”.


Data shows EC motor posi tion when engine stop or engine running on maximum speed.

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Service mode

menu.

Select “Learning

Data Display”.

Select “Engine

Stop Position”.

Position will

display.

Select “Engine

Stop Position”.

Position will

display/.


(a) Select “ Learning Data Display” . (b) Select i tem (c) Engine stop pos ition

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Tap “ ” of “Learning Data Display” in

service mode menu.


(c) Engine max. speed position


“ESC” for quit.

NOTE

“ Boom Angle Sensor Correction

Value” & “ Arm Angle Sensor

Correction Value” are used for

equipment which has lifting load

monitor (option item).


“ESC” for quit.


This funct ion i s able or di sable to display actual engine speed and/or hydraulic oil temperature on monitor panel LCD( Liquid

Crystal Display).

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Display Select

Switch

This switch will changeover

LCD

(Liquid Crystal Display)

Monitor Panel

Service mode

menu.

Select “Monitor

Display”.

Select “Engine

Actual Speed”.


or “not to

display”.


Select “HydraulicOil Temp.”.

Select “display”or “not to

display”.



(a) Select “ Monitor Display” . (b) Select i tem

NOTE

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Tap “ ” of “Monitor Display” in

service mode menu.

Tap “ ” of item you want to view on

monitor panel.

“ Over Load Alarm” only apply to

equipment which has lifting load

monitor (option).

“ Hyd. Oil Filter LED” only applies to

equipment which has high

specification full-flow fil ter (option)

(c) Select cont rol (c) Execute

Tap “Disp” for allow to display

information, and tap “NoDisp” for not

allow to display information.

If execution is completed, above

message will display. Tap “ESC” for

quit.

(c) Quit

Tap “Execute” for activate control.

11. Service Mode – Parameter Change (1/4)

Please click here for view items can be changed parameters.

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Service mode

menu.

Select

“Parameter

Change”.

Select item. Enter parameter.

Confirmation

screen.

Tap “Execute”. End message. Tap “ESC”.


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(e) Confi rmation screen (f) Quit

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Confirmation screen will display. If

figures are correct, tap “Execute”.

Tap “ESC” for quit. NOTE

Changed parameter will reflect to

computer immediately after qu it.


Items can be changed parameters (vary by model)

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Main screen. Change passwordStart

“EPVC Large”

Start Dr.ZX.Switch on Palm.

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Play recorded

monitoring data.

View manuals.

“EPVC_Large”.


(b) Start Dr.ZX(a) Switch “ ON” Palm

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Tap “Dr.ZX” icon on Palm.Main switch is vary by Palm model.

Above shows Palm m500 / 505 / 515. No need to hook up

with equipment.

NOTE

(c) Select “ EPVC_Mid”

” of EPVC_Large.Tap “

(d) Main screen


Main screen. Tap “Password”. Enter current

password

Re-enter new

password

Enter new

password

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password.

New password

will apply.

password.


all Dr.ZX function.

NOTE

password.


(a) Main screen (b) Enter current password

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Tap “Password”. Enter current password. Default

password is zx2000.

TIP



are.



(f) Re-enter new passwrod (g) Tap “ Execute” (h) Tap “ ESC”

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Password has been changed.


View operation

mode manual.

Select Manual.Tap “Op Manual”.Main screen.

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View servicemode manual.

View engine

learning mode

manual.


(a) Main screen (b) Select Manual

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Tap “ ” of mode that you want to

view manual.

Tap ”Op. Manual”.

(c) Operation mode manual


(d) Service mode manual (e) Engine learning mode manual


Tap “Record

Disp”.

Play recorded

data.

Select data bank.Main screen.

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To play recoded data, you have to record monitoringdata before.

NOTE


(a) Main screen (b) Select data bank (c) Recoded data

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Tap number of data bank that you

want to play, and tap “Play Back”.

Tap ”Record Disp”. Recorded monitoring data will display.


EPVC Mini

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EPVC_MiniOperation Manual




NOTE


2. Function

3. How to Start EPVC_Mini4 Displaying & Deleting Fault Code History

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4. Displaying & Deleting Fault Code History

5. Troubleshooting

6. Fault Codes List

7. Zone check

8. Monitoring

9. Current Correction



Necessary tools

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Cable connection



SONY

Clie PEG-TJ25

PalmOne Inc.

m125 / 130 / 500 / 505 / 515





parts).

For PalmOne PDAs

Purchase from local market.






Serial cable

Dr.ZX cable

Equipment

Connect to

Dr.ZX

connector.

2. Funct ion

Fault Code Disp & Del

This function will show or delete fault code & operation history that memorized in

controller Controller can keep 59 records If more than 59 fault code and/or operation

EPVC Mini

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controller. Controller can keep 59 records. If more than 59 fault code and/or operation

occurred, controller would overwrite latest information to oldest record. Computer will

Troubleshooting

This function will display fault code that controller is sensing. If any trouble is

occurring, PDA will shoe fault code. If PDA could not detect any fault, PDA will display

“00” on each items.

Use this function when you feel boom stop position it too close or far.

(b) Boom stop position (adjusting range is +/- 20 degree)

Use this function when you feel deceleration speed is too slow.

(a) Boom & swing deceleration currency (adjusting range is +/- 100 mA)

This function allows to correct following items

Current Correction

This function allows monitoring item. You can check four items in once.

Monitor Display

ZONE Check

This function will display current boom & swing position.

3. How to Start EPVC_Mini -1/3

Turn key switch

“OFF”.

Connect Dr.ZX to

equipment.

Turn key switch

“ON”.

Switch on PDA Start Dr.ZX.

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Kind menu will

display. Select

“EPVC_Mini”.

Main menu will

display. Select

“Mu” type.

Main menu will

display.

Software version

will display.

Select “Start”.

Equipment

information will

display. Select

“OK”.


(c) Turn key switch “ ON”(a) Turn key swit ch “ OFF” (b) Connect cable to equipment

Remove small oval-shape plastic cap

locate on right side of cab. Pull

f

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Tap “ ” of “EPVC_Mini”.Tap “Dr.ZX” icon. Above shows PalmOne m500. Switch

location is vary by model.

(d) Switch on PDA (e) Start Dr.ZX (f) Kind menu

connector from hole, and connect

PDA.


(g) Main menu (i) Equipment information(h) Software version

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Equipment information will display.Tap “OK” to continue. Tap “Model

Menu” to back to software version

display screen.

Software version will display. Tap“Start” to continue. Tap “Exit” to back

to main menu.

Tap “ ” of “Mu Type”. Tap “KindMenu” to back to kind menu.

Item menu will display.

(j) Item menu

4. Displaying & Deleting Fault Code History -1/3

No fault code are

detected.

Message will

display.

.Select “Fault

Code Disp & Del”

in item menu.

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Fault (s) are

detected.

Will Back to item

menu.

Tap “Exit”

Tap “Info”. Content of fault

will display.

Fault code(s) will

display.

All Fault history

will delete.

Tap “Delete”


(a) Item menu (b) No faults detected

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Tap “ ” of “Fault Code Disp & Del”. If there aren’t any fault recorded incontroller, above message will

display. Tap “Exit” to

Meaning of each code will display.

Tap ““ ” or “ ” to check other code.

Tap “Exit” to back to fault code list.

Tap “Info.”Fault codes will display (max. 59

faults). Tap ““ ” or “ ” to

changeover screen.

(c) Faults detected (e) Check meaning of code (f) Meanings


(c) End message(g) Delete codes (h) Confirmation screen

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Tap “Delete”. This will clear all faultcode history recording in controller.

Tap “Yes” to delete code. Tap “NO” toback to code list.

When clearing is finished, endmessage will display. Tap “OK” to

back to item menu.

5. Troubleshooting

(c) Check meaning of fault code(a) Item menu (b)List of fault codes

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Tap “ ” of “Troubleshooting” in itemmenu.

If any faults are occurring, fault codewill display. If no faults are occurring,

code will display as “00”. Tap “HOLD”

to check content of fault.

Tap “Info.” to show meaning of eachcode. Tap “Exit” to back to item menu.

Meaning will display. Tap “Exit” to

back to list of fault code.

(d) Meaning of fault code

6. Fault Codes List

List of Codes

Code Description Code

10 Abnormal CPU condition code register 75 Excessive swing sensor output signal (5V side)11 Abnormal CPU General Register 80 Abnormal boom angle sensor (0V side)

12 Abnormal CPU mode diagnosis 81 Abnormal swing angle sensor (0V side)

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12 Abnormal CPU mode diagnosis 81 Abnormal swing angle sensor (0V side)

18 Abnormal Interruption test 84 Abnormal boom angle sensor (5V side)

19 Abnormal 16 bit timer (CH1) 85 Abnormal swing angle sensor (5V side)

1A Abnormal 16 bit timer (CH2) A0 Abnormal 12V power voltage (Less than 10V)

1B Abnormal 16 bit timer (CH3) A1 Abnormal 12V power voltage (More than 16V)

1C Abnormal 8 bit timer F0 Initial setting has been done properly

1D Abnormal internal watch dog F1 Deactivate auto boom stop

20 Abnormal RAM read / write F2 Activate auto boom stop

40 Abnormal boom-up solenoid F3 Boom entered to critical zone with deactivating auto boom stop

41 Abnormal swing-right solenoid F4 Boom entered to critical zone with activating auto boom stop

43 Abnormal pilot shut-off relay F5 Boom moved out from critical zone

50 Abnormal boon sensor (0V side) F6 Boom moved doper in the critical zone.

51 Abnormal swing sensor (0V side)

54 Abnormal boon sensor (5V side)

55 Abnormal swing sensor (5V side)

60 Faulty boom sensor initial set value (Lower limit)

62 Faulty swing sensor initial set value (Lower limit)

64 Faulty boom sensor initial set value (Upper limit)66 Faulty swing sensor initial set value (Upper limit)

70 Excessive boom sensor output signal (0V side)

71 Excessive swing sensor output signal (0V side)

74 Excessive boom sensor output signal (5V side)

7. Zone check -1/3

(a) Item menu (a) Item menu

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Tap “ ” of “Zone Check”. Current boom & swing position willdisplay. Tap “Exit” to back to item

menu.

7. Zone check -2/3

Boom Deceleration / Stop Zone

Max. swing

Max boom up Boom lower

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B J L 2

B J L 4

B J L 6

B6B5

B4

B3

B2

B1

B7

B J L 1

(Right side)

Center swing

Position

Max. swing

(Left side)

Right swing

Left swing

B J L 3

Code Description Code Description

BJL Zone judging line by boom angle. B5 Boom up deceleration zone

B1 Boom up critical zone B6 Boom up normal zone

B2 Boom up stop zone B7 Boom up deceleration zone (Height limit)

B3 Boom up deceleration zone

B4 Boom up deceleration zone (front of operator)

7. Zone check -3/3

Swing Deceleration / Stop Zone

Max boom up Boom lower

S6Max. swing

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SJL4

SJL2

S4

S3

S6

S2

S1

SJL3

SJL5

Max. swing

(Left side)

Center swing

Position

(Right side)

Right swing

Left swing

Code Description Code Description

BJL Zone judging line by boom angle. S3 Right swing deceleration zone

SJL Zone judging line by swing angle. S4 Right swing deceleration zone

S1 Right swing critical zone S5 Right swing normal zone

S2 Right swing stop zone S6 Right swing deceleration zone (End of right swing)

8. Monitoring Selected item Item

changeover

button

(a) Item menu (b) Item menu

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Number of

elected item(s).sClear selected

item(s).

Tap “Start” to start monitoring.

Tap “ ” of “Monitoring Display”. Tap “ ” of item you want monitor. Youcan monitor four items in once.

(c) Start monitor ing

Item(s) that you selected will display

(information will vary by item). Tap

“Hold” to pause data, and tap “Exit” to

quit monitoring.

(d) Monitoring

9. Current Correction –1/2

(a) Item menu (b) Item menu (c) Changing value

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Tap “ ” of “Current Correction”. Tap “ ” of item you want changecurrent.

Confirm figures you changed, and tap

“OK”. If you want to correct, tap “Exit”.

(d) Confirmation screen

To send figures to computer in

equipment, you have to enter

password. Tap password area, and

enter “FF”.

(e) Enter password

Tap figures you want to change, andtap “OK”. To find figures tap “ ” or “ ”.

If you selected “boom stop position”

unit will be degree.

TIP



area.

9. Current Correction –2/2

(f) Enter password (g) End message

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After entering password, tap “OK”. End message will display. Tap “Exit”to quit.

HMS LargeMid

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_ gOperation Manual


NOTE



Downloaded data wil l belong to customer. Shall not disc lose data to

thi rd parties, or to even internal personnel, if they aren’t authorized.


2. Function

ICX INITIALIZING3. ICX Initializing – How to start Dr.ZX

4. ICX Initializing – General Flow

5 ICX I iti li i S t Ti Diff f GMT

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5. ICX Initializing – Set Time Difference from GMT

6. ICX Initializing – Set Local Time

7. ICX Initializing – Synchron ize Service-meter

8. ICX Initializing – Model Code & Serial No. Setting

DOWNLOADING

9. Data Downloading – How to Start Dr.ZX

10. Data Downloading – Download

11. Data Downloading – Check Downloaded Data

ICX DIAGNOSIS

12. ICX Self Diagnoses – Flow

13. ICX Self Diagnoses – Operat ion

CHANGE PASSWORD

14. Change Password – Flow

15. Change Password – Operation



Necessary tools

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Cable connection



SONY

Clie PEG-TJ25

PalmOne Inc.

m125 / 130 / 500 / 505 / 515





parts).

For PalmOne PDAs

Purchase from local market.






Serial cable

Dr.ZX cable

Equipment

Connect to

Dr.ZX

connector.

2. Funct ion

HMS_LargeMid

NOTE

ICX Initializing

Set Time Difference from GMTSet Local Time

Synchronize Service-Meter Reading

Perform this function when

following cases occur.(a) Deliver new equipment to

customer.

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Data Downloading

Data Download

Save Data Check

HMS_LargeMid only apply to

ZX & C series excavators.

Set Model Code & Serial No.

Clear ICX Internal Memory

Change Password

ICX Self Diagnosis

(b) Replace ICX.

(c) Error on downloaded data.

Perform this function when you

want to download data from

equipment.

Perform this function when

error(s) on downloaded data.

Perform this function when you

want to change password.

3. ICX Init ializing - How to start Dr.ZX -1/5

Turn key switch

“OFF”.

Confirm the

engine-learningswitch is OFF.

Connect Dr.ZX to

equipment.

Turn key switch

“ON”.

Switch on Palm.

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Start Dr.ZX. Select

“HMS_LargeMid”

.

Select

“Communication

Start”.

Enter password.

Select

“Communication

Start”.

Select “ICX Initial

Setting”.

Tap “Start”.

Select “Set-ICX”.

3. ICX Initializing - How to start Dr.ZX -2/5


Stamp


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John Deere 120C & up


75UR, 135US, 225US

John Deere 80C, 135CRTS,

225CCL RTS



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75UR, 135US, 225US

John Deere 80C, 135CRTS,

225CCL RTS


John Deere 120C & up

Connect

Connect



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Main switch is vary by Palm model. Above shows Palm m500 / 505 / 515.


NOTE


Tap “ ” of “Set-ICX”.Tap “ ” of “Communication Start”.

(g) Select “ HMS_LargeMid” (h) Select “ Communication Start” (i) Select “ Set-ICX” .

Tap “ ” of “HMS_LargeMid”.


(f) Enter password. (g) Tap “ OK”

TIP

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Tap entering column, and enter password. Default password is

zx2000.

After enter password, tap “OK”.


password. by tap “abc” or “123” on

GRAFFITI area.

(i) Tap “ Start” (j) Select “ ICX Initial Setting”

Tap “ ” of “ICX Initial Setting”. If “ICX

Initial Setting “ is not in menu, tap “ ”

or “ ” to changeover menus.

(j) ICX initializing menu

4. ICX Initializing – General Flow

NOTE

Perform ICX initialization on following cases.(a) When delivered new equipment to cus tomer.

(b) When replaced ICX.

(c) When error(s) on downloaded data.

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( ) ( )

Synchronize

service meter

reading.

Set model code

& serial no.

Set local time.Set

time-difference

from GMT.

5. ICX Initializing – Set Time Dif ference from GMT -1/2

(a) Select enter Time Diff . from UTC (b) Check current time difference (c) Select time difference

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Tap “ ” of “Enter Time Diff. fromUTC”. If item is not in menu, tap “ ”


Check current time difference. If it iscorrect tap “ESC”, if you want to

correct, tap “Correct”. Time difference

table is on next page.

Tap up-arrow or down-arrow to findcorrect time difference.

If you find correct time difference, tap

“OK”.

(d) Set time difference

Tap “OK”

(e) Conf irmation screen

5. ICX Initializing – Set Time Dif ference from GMT –2/2

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6. ICX Initializing – Set Local Time -1/2

(a) Select Enter Date and Time (b) Check local time

NOTE

Please carry out this setting, after

set time dif ference from GMT.

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Tap “ ” of “Enter Date and Time”. . If item is not in menu, tap “ ” or “ ” to

changeover menus.

Check local time. If it is wrong, tap“Correct” for correction.

(c) Correct l ocal time

Tap entering column and enter

current local time.

TIP



GRAFFITI area.

6. ICX Initializing – Set Local Time -2/2

(d) Tap “ OK” (e) Check local time (f) Confirmation screen

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After entering local time, tap “OK”. If local time is correct, tap “OK” for

set. If not correct, tap “NG” to

re-enter.

Tap “OK”

7. ICX Initializing – Synchronize Service-meter

(b) Select Hour Meter Setting (c) Check current service meter (d) Confirmation screen

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Tap “ ” of “Initial Hour Meter

Setting”. . If item is not in menu, tap

“ ” or “ ” to changeover menus.

If figures are difference, tap “Set” for

synchronizing. ICX will set it hour

meter as external hour meter.

Tap “OK”.

8. ICX Ini tializing – Model Code & Serial No. Sett ing -1/2

(b) Select Enter Model & Serial no. (c) Tap “ OK” (d) Tap “ Correct”

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Tap “ ” of “Enter Model and Serial

No.”. If item is not in menu, tap “ ” or

“ ” to changeover menus.

Even if model code & Serial no. are

correct, tap “Correct”.

NOTE-1

If PIN code is “ HCM 1G600 L 00123456”

Model code is 1G6.

Serial no. is 123456.

TIP



GRAFFITI area.

(e) Enter model code

If model code and/or serial no. are incorrect,

tap column, and enter correct model code

and/or serial no. Equipment model code &

serial no. are stamp on name plate.

NOTE-2

When entering model code, you have to

add “0” (zero) in front of model code.

For example, if model code is 1G6, you

have to enter 01G6.

8. ICX Ini tializing – Model Code & Serial No. Sett ing -2/2

(h) Internal memory cl ear(g) Confirmation screen(f) Tap “ OK”

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Tap “OK” After correcting, tap “OK”. When initialize ICX, you have to clear

ICX internal memory. Otherwise you

can’t view data in some cases.

(i) Memory clearing (j) Tap “ OK”

NOTE

Shall not download immediately after

memory clear, because data is empty

(Dataviewer could not recognize empty

data as downloaded data. Operateequipment at least an hour , and

download data.

9. Data Downloading – How to Start Dr.ZX -1/5

Turn key switch

“OFF”.

Confirm the

engine-learning

switch is OFF.

Connect Dr.ZX to

equipment.

Turn key switch

“ON”.

Switch on Palm.

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Start Dr.ZX. Select

“HMS_LargeMid”.

Select

“CommunicationStart”.

Select “Data

Download”.

Download Menu

Select “Data

Download”.



Stamp


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ZX110 & up, 120C & up

ZX70/80/75US/75UR & 80C



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ZX110 & up, 120C & up

Connect

Connect

ZX70/80/75US/75UR & 80C



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Tap “ ” of “Data Download”Tap “ ” of “Communication Start”.




(d) Download menu

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10. Data Downloading – Download

Select “Data

Download”

Flow

Select “Data

Download”

Quit

downloading.

Downloading.

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Download will start automatically after

selecting data download. If you want

to cancel download, tap “Cancel”.

(a) Select “ Data Download” (b) Downloading

Tap “ ” of “Data Download”.

Palm Operation

Download will start automatically after

selecting data download. If you want

to cancel download, tap “Cancel”.

(c) Quit download

11. Data Downloading – Check Downloaded Data

Select “Save

Data Check”.

Flow

View data.

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Download data have not uploaded to

PC will display. Tap “OK” to quit.

(a) Select “ SaveDataCheck” (b) View data

Tap “ ” of “SaveDataCheck”.

Palm Operation

12. ICX Self Diagnoses – Flow

Turn key switch

“OFF”.

Confirm the

engine-learning

switch is OFF.

Connect Dr.ZX to

equipment.

Turn key switch

“ON”.

Switch on Palm.

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Start Dr.ZX. Select

“HMS_LargeMid”.

Select


Enter password.

Select “ICX

Diagnosis”.

If errors are

shown, tap

“Retry”.

Tap “Start”.


13. ICX Self Diagnoses – Operation -1/5


Stamp


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ZX110 & up, 120C & up

ZX70/80/75US/75UR & 80C



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ZX110 & up, 120C & up

Connect

Connect

ZX70/80/75US/75UR & 80C



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TIP



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password. Default password is

zx2000.


GRAFFITI area.

(i) Tap “ Start” (j) Select “ ICX Diagnosis”

Tap “ ” of “ICX Initial Setting”. If “ICX

Initial Setting “ is not in menu, tap “ ”



(f) No error(s) detected

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If errors have not detected, above

message will display. Tap “ESC” to

quit.

Content of error will display. Tap “ ”

or “ ” to changeover error.

Tap ”ESC” to quit.

(g) Error(s) detected

If any errors have detected, error

code will display. Tap “Retry” for

confirmation.

(h) Still error has detected (h) Still error has detected

If still errors have detected, error

code will display. Tap “Detail” to check

content of each error.

14. Change Password – Flow

Turn key switch

“OFF”.

Confirm the

engine-learning

switch is OFF.

Connect Dr.ZX to

equipment.

Turn key switch

“ON”.

Switch on Palm.

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Start Dr.ZX. Select

“HMS_LargeMid”.

Select


Enter password.

NOTE


all Dr.ZX functi on.

Change

password.

Tap “Password”.


15. Change Password – Operation -1/5


Stamp


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ZX110 & up, 120C & up

ZX70/80/75US/75UR & 80C



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ZX110 & up, 120C & up

Connect

Connect

ZX70/80/75US/75UR & 80C



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TIP



GRAFFITI area

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password. Default password is

zx2000.


GRAFFITI area.

(b) Enter current password(i) Tap “ Password”

Enter current password. Default

password is zx2000.

TIP



are.



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(f) Re-enter new password (g) Tap “ Execute” (h) Tap “ ESC”

NOTE

New password will apply to all

Dr.ZX function.

MIC MiningSuper Large Excavators (EX1200-5 & up) Monitoring System

Operation Manual

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Operation Manual



2. Connector Location on Equipment for Monitoring

3. How to start MIC_Mining

4. Using CODE by SituationCODE

5. Code “ SAD-P”

6. Code “ SAI-P”

7. Code “ DDL-P”

8 Code “ MEC-P”

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8. Code MEC P

9. Code “ SEC-P”

10. Code “ SEC-P”


(b) HotSync® Serial cable (c) Download cable

Necessary tools

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SONY

CLIe PEG-TJ25

PalmOne Inc.

m125 / 130 / 500 / 505 / 515


Purchase from local market. Provide

cable that adapt to your Palm.




Palm

Serial cable

Download cable

Equipment

2. Connector Location on Equipment for Monitoring

(a) EX1200-5 (b) EX1200-5C (c) EX1900-5 & up

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3. How to start MIC_Mining – 1/3

Connect cable to

equipment.

Check lamp on

download cable is off.

Check jumper

connector is not

connecting to cable.

Turn key switch to off

position.

Turn key switch to on

position.

Check lamp on

download cable is

Start Dr.ZXSwitch on a PDA.

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blinking.

Start MIC_Mining.


(01) Turn key swit ch “ OFF” (02) Connect cable to equipment

Connect cable to equipment. Make

sure that key switch is at of position.Otherwise there is a possibility that

fuse will burn out.

(c) Turn key switch “ ON”

M k th t thi i t d

(03) Check Jumper connecto r

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Make sure that nothing is connected

to jumper connector on download

cable.

Check lamp on cable is blinking at a

certain interval.

(05) Check lamp is blinking

Above shows PalmOne m500. Switch

location is vary by model.

(06) Switch on PDA(c) Turn key switch “ ON”(04) Turn key sw itch “ ON”


Tap “Dr ZX” icon

(07) Start Dr.ZX

Tap “ ” of “EPVC Mini”

(08) Kind menu (09) Main screen

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Tap Dr.ZX icon. Tap of EPVC_Mini .

Tap home icon.

(10) Quit MIC_Mining

4. Using CODE by Situation

SAD-P Initialize DLUWhen deliver equipment to customer .

SAI-P Set equipment serial no.

recorded in DLU & initializing.

When replace DLU.

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Download data from equipment.

When data could not view on data viewer. MEC-P

DDL-P

Clear DLU internal memory.

SEC-P

Check communication line

between controller & DLU.

Check communication line

between sensor & controller.

CMC-P

Troubleshooting

5. Code “ SAD-P” –1/9

When perform this c ode

Perform this code, when you deliver equipment to customer. Otherwise DLU would not record monitoring data properly, and also you or

your customer could not view monitoring data by viewer.

Flow of this code

Set service meter

reading.

Check equipment serial

no. recorded in Data

logger.

Set local date & time.Set time difference from

GMT.

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Clear memory in data

logger.

Check information

recorded in data logger.

Confirmation

5. Code “ SAD-P” –2/9

Tap “SettingAdjustment” in toolsTap menu icon.Tap “ ” to set time difference

(01) Set time dif ference (02) Date & Time adjustment (03) Date & Time adjustment

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Tap SettingAdjustment in tools

menu.

Tap menu icon.Tap to set time difference

between GMT. List of time difference

is at Code “SAD-P” –9/9.

Enter name of person who will set

date & time at name column, and

enter clock at work code column.

(04) Date & Time adjustment

TIP


password. Tap “abc” or “123” on

GRAFFITI area.

Tap “Next”.


5. Code “ SAD-P” –3/9

Date & time current recorded in DLU


Tap “Date”.

(07) Date & Time adjustment te

Tap “Today”. Date & year will set


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will display. If you have to adjust, tap“Change”, if no need to change, tap

“Set”.

p p y y

automatically. Before setting date,confirm date on Palm is same as

local.

Tap “Time”.


Tap hour and adjust to local by

tapping “ ” “ ”.


Tap minute and adjust to local by

tapping “ ” “ ”.


5. Code “ SAD-P” –4/9

Tap minute and adjust to local by


If date & time are same as local, tap


Message will display. Tap “Ok” to set


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Tap “SettingAdjustment” in tools

menu.

Main screen Tap menu icon.

tapping “ ” “ ”. “Set”. date & time. Tap “Back” to correctdate & time.

(15) Servic e meter adjustment (16) Service meter adjustment (17) Service meter adjustment

5. Code “ SAD-P” –5/9

Enter name of person who will set

(18) Service meter adjustment

TIP

You can use keyboard to enter password. Tap “abc” or “123” on

GRAFFITI area.

Tap “Next”.


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service meter at name column, andenter run at work code column.

If service meter reading is not match

to equipment, tap “Change”.


Tap “ ” “ ”, and adjust service

meter reading to actual equipment.

(21) Service meter adjustment (22) Service meter adjustment

5. Code “ SAD-P” –6/9

Main screen Tap menu icon.Message will display. Tap “Ok” to set

(23) Servic e meter adjustment (24) Serial no. check (25) Serial no. check

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Tap “SettingAdjustment” in tools

menu.

service meter reading. Tap “Back” tocorrect service meter reading.

(26) Serial no. check

Enter name of person who will check

serial no. at name column, and e

140396314-Dr-ZX

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