www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc.
1-800-462-9353 6381 Windfern Road713-939-8903 Houston,
Texas77040-4915fax713-939-9013 CAPACITOR DISCHARGE STUD WELDING
SYSTEMSARE complete stud welding systems which weld CD studs using
the CD stud welding process. CONSIST OF the following items: A CD
stud welding Power Supply/Controller A CD stud welding hand Gun* A
system Power Cable A system Ground Cable A gun Extension Cable
Set*The gun requires additional accessories depending on the part
to be welded and its application.ARE GENERALLY USED FOR WELDING:
Small diameter studs (up to 3/8 diameter: When base material is
thin (28ga. To 18ga.) When reverse side marking of welded part is
not permissible When reverse side of welded part is painted or
laminated When warpage or excessive heating of the welded part is
not permissible When welding dissimilar metalsSee page 13-2 to help
you select the stud welding system to meet your CD stud welding
requirements. 13-1www.sunbeltstudwelding.com Sunbelt Stud Welding,
Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston,
Texas77040-4915fax713-939-9013 CD STUD WELDING SYSTEM SELECTION
GUIDEWHEN YOU REQUIRE THIS CD STUD/PIN WITH THIS DIAMETER AND IN
THISMATERIAL THESE SYSTEMS CAN MEET YOUR REQUIREMENTS
SUNBELTPRO-WELD CD 440 CD 660 CD 880 CD 1320 CD-212 CD-212P CD-312
CD-512 CD PINS 12 GA. MS & SSAL 110010 GA. MS & SSAL
1100CUPHEADS12 GA. MS & SSCDF #4, #6, #8, #10 MS &
SSAL1100,5000AL 60611/4 MS & SSAL1100,5000AL60615/16 MS &
SSAL 3/8 MS & SSAL CDSF #4, #6, #8, #10 MS & SSAL
1100,5000AL 60611/4 MS & SSAL 1100,5000AL 60615/16 MS &
SSAL 3/8 MS & SSAL CDNF (all) Please submit your request along
with sample parts to Sunbelt Stud Welding, Inc. for Feasibility
testing and recommendations. NOTE:This chart is only a
quick-reference guide, and the stud size ranges shown are
general.With special modifications, or set-ups, these systems may
exceed the limits shown for certain applications. Full capability
Limited and requires spring. Recommended Lift Gun Limited
13-2www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc.
1-800-462-9353 6381 Windfern Road713-939-8903 Houston,
Texas77040-4915fax713-939-9013 CD WELDERS: CD 440
DESCRIPTION/FEATURES The SUNBELT 440 is a compact stud welding unit
for capacitor discharge stud welding Welding materials:steel
(unalloyed and alloyed), aluminum, brass, weldable special alloys
Highest operational reliability and simple handling Excellent
welding quality, high power - on time Quick welding sequences
through short charging times Digital display of charging voltage
All important functions indicated by LED Short charging time and
thus quick welding sequences through electronically clocked
invertercharging board Low-loss charging of capacitors through
electronically clocked inverter charging board Continuously
adjustable charging voltage Charging voltage not influenced by
supply voltage variations Optimal safety during welding through
integrated safety switching Light and handy, especially suitable
for mobile use Compact construction, low weight Robust, powder
coated metal housing Powder coated front-plate with screen print
(scratch and abrasion-resistant), ensures longtimereadability of
all labelingSPECIFICATIONS Dimensions: 8 W x 10.5H x 16LWelding
Time:1 to 3 msec. Weight:22 lb.Stud Range:14GA to 1/4 Capacitance
Charge:44,000 mfdWeld Rate:up to 25 Studs per minute Charging
Voltage:60-200 V (adjustable)Input Power:230/115 V, 50/60 Hz, 10 AT
PART LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System
CompleteB-S1196Gun Only (PKM-1B)B-90-10-2115 Power Unit
OnlyB-90-30-2037Ground CableB-90-50-2011
13-3www.sunbeltstudwelding.com Sunbelt Stud Welding,
Inc.1-800-462-9353 6381 Windfern Road713-939-8903 Houston,
Texas77040-4915fax713-939-9013 CD WELDERS: CD 660
DESCRIPTION/FEATURES The SUNBELT CD 660 is a compact stud welding
unit for capacitor discharge stud welding Welding materials:steel
(unalloyed and alloyed), aluminum, brass, weldable special alloys
Highest operational reliability and simple handling Excellent
welding quality, high power - on time Quick welding sequences
through short charging times Digital display of charging voltage
All important functions indicated by LED Short charging time and
thus quick welding sequences through electronically clocked
invertercharging board Low-loss charging of capacitors through
electronically clocked inverter charging board Continuously
adjustable charging voltage Charging voltage not influenced by
supply voltage variations Optimal safety during welding through
integrated safety switching Light and handy, especially suitable
for mobile use Compact construction, low weight Robust, powder
coated metal housing Powder coated front-plate with screen print
(scratch and abrasion-resistant), ensures longtimereadability of
all labelingSPECIFICATIONS Dimensions: 8 W x 10.5H x 16LWelding
Time:1 to 3 msec. Weight:24 lb.Stud Range:14GA to 5/16 Capacitance
Charge:66,000 mfdWeld Rate:up to 25 Studs per minute Charging
Voltage:60-200 V (adjustable)Input Power:230/115 V, 50/60 Hz, 10 AT
PART LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System
CompleteB-S2013Gun Only (PKM-1B)B-90-10-2115 Power Unit
OnlyB-90-30-2035Ground CableB-90-50-2011
13-4www.sunbeltstudwelding.com Sunbelt Stud Welding,
Inc.1-800-462-9353 6381 Windfern Road713-939-8903 Houston,
Texas77040-4915fax713-939-9013 CD WELDERS:CD 880
DESCRIPTION/FEATURES The SUNBELT CD 880 is a high performance stud
welding unit for capacitor discharge stud welding Welding
materials:steel (unalloyed and alloyed) aluminum, brass, weldable
special alloys Highest operational reliability and simple handling;
excellent welding quality, high power on time Quick welding
sequences through short charging times Ideally suitable for
difficult welding tasks Optional with automatic module to control
an automatic stud feeding system and automatic weldinggun or head
(automatic module can be retrofitted) Digital display of charging
voltage All important functions indicated by LED Short charging
time and thus quick welding sequences through electronically
clocked invertercharging board (standard:1 charging board,
optional:2 charging boards) Low-loss charging of capacitors through
electronically clocked inverter charging board Continuously
adjustable charging voltage Optimal safety during welding through
integrated safety switching Robust, powder-coated metal housing and
powder-coated front plate with screen print (scratch &abrasion
resistant) ensures longtime readability of all
labelingSPECIFICATIONS Dimensions:11W x 10H x 18.5LWelding Time:1
to 3 msec. Weight:42 lb.Stud Range:14GA to 3/8 Capacitance
Charge:88,000 mfdWeld Rate:up to 40 Studs per minute Charging
Voltage:60-200 V (adjustable)Input Power:230/115 V, 50/60 Hz
(10%)PART LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System
CompleteB-S2007Gun Only (PKM-1B)B-90-10-2115 Power Unit
OnlyB-90-30-3120Ground CableB-90-50-2011
13-5www.sunbeltstudwelding.com Sunbelt Stud Welding,
Inc.1-800-462-9353 6381 Windfern Road713-939-8903 Houston,
Texas77040-4915fax713-939-9013 CD WELDERS: CD 1320
DESCRIPTION/FEATURES The SUNBELT CD1320 is a compact stud welding
unit for capacitor discharge stud welding Welding materials:steel
(unalloyed and alloyed), aluminum, brass, weldable special alloys
Highest operational reliability and simple handling Excellent
welding quality, high power - on time Quick welding sequences
through short charging times Ideally suitable for difficult stud
welding tasks Optional with automatic module to control an
automatic stud feeding system and an automaticwelding gun or an
automatic welding head (automatic module can be retrofitted)
Digital display of charging voltage All important functions are
indicated and controlled by LED Short charging time and thus quick
welding sequences through electronically clocked invertercharging
board (standard:1 charging board, optional:2 charging boards)
Low-loss charging of capacitors through electronically clocked
inverter charging board Continuously adjustable charging voltage
Charging voltage not influenced by supply voltage variations
Optimal safety during welding through integrated safety switching
Robust, powder-coated metal housing and powder-coated front plate
with screen print (scratch &abrasion resistant) ensures
longtime readability of all labelingSPECIFICATIONS Dimensions: 11W
x 10.5H x 18.5LWelding Time:1 to 3 msec. Weight:46 lb.Stud
Range:14GA to 3/8 Capacitance Charge:132,000 mfdWeld Rate:up to 40
Studs per minute Charging Voltage:60-200 V (adjustable)Input
Power:115/230 V, 50/60 Hz ( 10%)PART LIST DESCRIPTIONPART
NO.DESCRIPTIONPART NO. System CompleteB-S2014Gun Only
(PKM-1B)B-90-10-2115 Power Unit OnlyB-90-30-3229Ground
CableB-90-50-2011 13-6www.sunbeltstudwelding.com Sunbelt Stud
Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903
Houston, Texas77040-4915fax713-939-9013 CD WELDERS:
CD-212DESCRIPTION The CD-212 is a state-of the-art solid state
capacitor discharge stud/pin welder.Itslightweight design increases
portability but with the power to weld 1/4 diameter flangedstuds.
The extremely short weld time of capacitor discharge process allows
studs to be welded tomaterial as thin as .015 without burn-through.
The unit is capable of welding mild steel, stainless and aluminum
studs.SPECIFICATIONS Dimensions:8-1/2H x 9W x 11-3/4DMode:Contact
Gap (optional) Weight:26 lb.Stud Range:14 Ga. 1/4 Capacitance
Charge:66,000 mfdWeld Rate:12 Studs per minute Range:45-200
VDCInput Power:110 VAC, 60 Hz, 20 AMPS PARTS LIST DESCRIPTIONPART
NO.DESCRIPTIONPART NO. System Complete100-0112Gun Only300-0200
Power Unit Only200-0015Ground Cable125-0101 FEATURES Designed and
built in the U.S.A. Safety Fault Shut Down Light Weight Recessed
Control Panel Circuit Breaker
Protection13-7www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc.
1-800-462-9353 6381 Windfern Road713-939-8903 Houston,
Texas77040-4915fax713-939-9013 CD WELDERS:CD-212PDESCRIPTION The
CD-212P is a state-of the-art solid state capacitor discharge
stud/pin welder.Itslightweight design increases portability but
with the power to weld 1/4 diameter flangedstuds. The extremely
short weld time of capacitor discharge process allows studs to be
welded tomaterial as thin as .015 without burn-through. The unit is
capable of welding mild steel, stainless, aluminum studs, and
cuphead pins.SPECIFICATIONS Dimensions:8-1/2H x 9W x
11-3/4DMode:Contact Weight:26 lb.Stud Range:14 Ga. 1/4 Capacitance
Charge:66,000 mfdWeld Rate:12 Studs per minute Range:45-195
VDCInput Power:110 VAC, 60 Hz, 20 AMPS PARTS LIST DESCRIPTIONPART
NO.DESCRIPTIONPART NO. System Complete100-0117Gun Only300-0100
Power Unit Only200-0025Ground Cable125-0100 FEATURES Designed and
built in the USA Safety Fault Shut Down Light Weight Recessed
Control Panel Circuit Breaker
Protection13-8www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc.
1-800-462-9353 6381 Windfern Road713-939-8903 Houston,
Texas77040-4915fax713-939-9013 CD WELDERS:CD-312DESCRIPTION The
CD-312 is a state-of the-art solid state capacitor discharge
stud/pin welder.Its ruggeddesign and user friendly controls make it
simple to set up and use. The extremely short weld time of
capacitor discharge process allows studs to be welded tomaterial as
thin as .015 without burn-through. The unit is capable of welding
mild steel, stainless, and aluminum studs.SPECIFICATIONS
Dimensions:8-1/2H x 10W x 16-1/2DMode:Contact Gap (optional)
Weight:48 lb.Stud Range:#2-5/16 Capacitance Charge:84,000 mfdWeld
Rate:24 Studs per minute Range:45-185 VDCInput Power:110 VAC,20
AMPS PARTS LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System
Complete100-0108Gun Only300-0200 Power Unit Only200-0012Ground
Cable125-0101 FEATURES Designed and built in the USA Safety Fault
Shut Down L.E.D. Panel Meter Recessed Control Panel Diagnostic
L.E.D.s13-9www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc.
1-800-462-9353 6381 Windfern Road713-939-8903 Houston,
Texas77040-4915fax713-939-9013 CD WELDERS:CD-512DESCRIPTION The
CD-512 is a state-of the-art solid state capacitor discharge stud
welder.Its ruggeddesign and user friendly controls make it simple
to set up and use. The extremely short weld time of the capacitor
discharge process allows studs to be weldedto material as thin as
.015 without burn-through. The unit is capable of welding mild
steel, stainless, and aluminum studs.SPECIFICATIONS
Dimensions:8-1/2H x 13-1/4W x 20DMode:Contact Gap (optional)
Weight:64 lb.Stud Range:#2-3/8 Capacitance Charge:84,000 168,000
mfdWeld Rate:24 Studs per minute Charge Range:45-185 VDCInput
Power:110 VAC,20 AMPS PARTS LIST DESCRIPTIONPART NO.DESCRIPTIONPART
NO. System Complete100-0110Gun Only300-0200 Power Unit
Only200-0013Ground Cable125-0101 FEATURES Designed and built in the
USA Safety Fault Shut Down L.E.D. Panel Meter Recessed Control
Panel Diagnostic L.E.D.s13-10www.sunbeltstudwelding.com Sunbelt
Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903
Houston, Texas77040-4915fax713-939-9013 CD WELDERS:CD TABLE TOP
SPECIFICATIONS Table Size: 22W x 18 Deep x 24 H (Max. Ext.) Weight:
115 lbs. CONSTRUCTION Table Top:Cast Aluminum Base: 16 Ga. Steel
Painted Front Panel Controls: Two palm type weld buttons,
Adjustable pneumatic controls for weld pressure. Additional
Controls: Time delay before weld (no delay in gap mode) Welding
Material: Mild steel, stainless, aluminum, copper, brass Welding
Diameters: Dependent on power supply/controller used for welding.
Weld Mode:Contact/GapPolarity:Straight or reverse Requirements: 120
Volt AC 50/60 Hz, 10 Amp Air Requirements: 80 PSI, filtered and dry
air 13-11www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc.
1-800-462-9353 6381 Windfern Road 713-939-8903 Houston,
Texas77040-4915fax713-939-9013 CD WELDERS:
CD-1000DESCRIPTION/FEATURES The CD1000 is a cost effective standard
stud welding unit.It is suitable for tip ignition withcontact (CD
studs and cuphead pins).The CD1000 is compact with a strong metal
housingto withstand rough conditions.It is specially designed for
welding CD studs and cupheadpins with the same adjustment (no
spring pressure adjustment, no change of spring one gunfor two
applications).It will weld mild steel, stainless, aluminum and
brass CD studs. The CD1000s many features include: operation at
high voltage fluctuations (-25% up to+20%); integrated mains
filter; high-tech microcontroller to guarantee precise
processcontrol, safest operating conditions and highest operating
comfort; stepless voltageregulation; error code indication by LED
indications; easy control of all functions by LEDindications; easy
change of polarity of welding voltage by interchanging welding
currentcable and ground cable (if required); transformer
temperature control automatic shut-off atoverheat; highest safety
standard by automatic control of SCR and contact to work
piece;recorded high voltage test; EMC-tested.SPECIFICATIONS
Dimensions:13.78L x 7.48W x 9.45HWelding Time:4 to 7 msec.
Weight:33.06 lb.Stud Range:(#4 to 1/4) (Cuphead mode 14 Ga. To 10
Ga.) Capacitance Charge:66,000 mfdWeld Rate:6 to 15 Studs per
minute Charging Voltage:60-220 V (stepless)Input Power:230/115 V,
50/60 Hz, 10 AT PARTS LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO.
System CompleteAllGun Only92-20-27 Power Unit Only92-12-0100Ground
Cable92-40-095 13-12www.sunbeltstudwelding.com Sunbelt Stud
Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903
Houston, Texas77040-4915fax713-939-9013 CD WELDERS:
CD-1501DESCRIPTION/FEATURES The CD1501 is a cost-effective standard
capacitor discharge stud welding unit.It is suitablefor tip
ignition with contact and gap.The CD1501 is compact with a strong
metal housing.It will weld mild steel, stainless, aluminum and
brass CD studs. The CD1501s many features include: operation at
high voltage fluctuations (-25% up to20%); integrated mains filter;
high-tech microcontroller to guarantee precise process
control,safest operating conditions and highest operating comfort;
stepless voltage regulation(charging and discharge); automatic
discharge of capacitors by reducing the loading voltage;easy and
reproducible setting of the loading voltage/welding energy by
digital display;library function automatic adjustment of the
loading voltage by selecting the stud diameter(fine adjustment by
pushing arrow key); error code indication by digital display; easy
controlof all functions by LED indications; easy change of polarity
of welding voltage byinterchanging welding current cable and ground
cable (if required); electronically protectedmagnetic circuit when
using gap gun CA-08; temperature controlled cooling fan
reducescontamination inside the power unit (high reliability) and
reduces noise; temperature controlof transformer and interior of
power unit automatic shut off at overheat; highest safetystandard
by automatic control of SCR and contact to work piece; recorded
high voltage test;EMC-tested.SPECIFICATIONS Dimensions:16.5L x 7.1W
x 9.8HWelding Time:1 to 3 msec. Weight:37 lb.Stud Range:(#4 to
5/16) (14 Ga. to 5/16) Capacitance Charge:66,000 mfdWeld Rate:8 to
20 Studs per minute Charging Voltage:50-220 V (stepless)Input
Power:230/115 V, 50/60 Hz, 10 AT PARTS LIST DESCRIPTIONPART
NO.DESCRIPTIONPART NO. System CompleteAllGun Only (C08)92-20-256
Power Unit Only92-12-0151Ground Cable92-40-095
13-13www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc.
1-800-462-9353 6381 Windfern Road713-939-8903 Houston,
Texas77040-4915fax713-939-9013 CD WELDERS:
CD-2301DESCRIPTION/FEATURES The CD2301 is a cost-effective standard
capacitor discharge stud welding unit.It is suitablefor tip
ignition with contact and gap.The CD2301 is compact with a strong
metal housing.It will weld mild steel, stainless, aluminum and
brass CD studs. The CD2301s many features include: operation at
high voltage fluctuations (-25% up to20%); integrated mains filter;
high-tech microcontroller to guarantee precise process
control,safest operating conditions and highest operating comfort;
stepless voltage regulation(charging and discharge); automatic
discharge of capacitors by reducing the loading voltage;easy and
reproducible setting of the loading voltage/welding energy by
digital display;library function automatic adjustment of the
loading voltage by selecting the stud diameter(fine adjustment by
pushing arrow key); error code indication by digital display; easy
controlof all functions by LED indications; easy change of polarity
of welding voltage byinterchanging welding current cable and ground
cable (if required); electronically protectedmagnetic circuit when
using gap gun CA-08; temperature controlled cooling fan
reducescontamination inside the power unit (high reliability) and
reduces noise; temperature controlof transformer and interior of
power unit automatic shut off at overheat; highest safetystandard
by automatic control of SCR and contact to work piece; recorded
high voltage test;EMC-tested.SPECIFICATIONS Dimensions:20L x 7.1W x
9.8HWelding Time:1 to 3 msec. Weight:46 lb.Stud Range:(#4 to 5/16)
Capacitance Charge:99,000 mfdWeld Rate:8 to 20 Studs per minute
Charging Voltage:50-220 V (stepless)Input Power:230/115 V, 50/60
Hz, 10 AT PARTS LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System
CompleteAllGun Only (C08)92-20-256 Power Unit Only92-12-0231Ground
Cable92-40-095 13-14www.sunbeltstudwelding.com Sunbelt Stud
Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903
Houston, Texas77040-4915fax713-939-9013 CD WELDERS:
CD-3101DESCRIPTION/FEATURES The CD3101 is a cost-effective standard
capacitor discharge stud welding unit.It is suitablefor tip
ignition with contact and gap.The CD3101 is compact with a strong
metal housing.It will weld mild steel, stainless, aluminum and
brass CD studs. The CD3101s many features include: operation at
high voltage fluctuations (-25% up to20%); integrated mains filter;
high-tech microcontroller to guarantee precise process
control,safest operating conditions and highest operating comfort;
stepless voltage regulation(charging and discharge); automatic
discharge of capacitors by reducing the loading voltage;easy and
reproducible setting of the loading voltage/welding energy by
digital display;library function automatic adjustment of the
loading voltage by selecting the stud diameter(fine adjustment by
pushing arrow key); error code indication by digital display; easy
controlof all functions by LED indications; easy change of polarity
of welding voltage byinterchanging welding current cable and ground
cable (if required); electronically protectedmagnetic circuit when
using gap gun CA-08; temperature controlled cooling fan
reducescontamination inside the power unit (high reliability) and
reduces noise; temperature controlof transformer and interior of
power unit automatic shut off at overheat; highest safetystandard
by automatic control of SCR and contact to work piece; recorded
high voltage test;EMC-tested.SPECIFICATIONS Dimensions:20L x 7.1W x
9.8HWelding Time:1 to 3 msec. Weight:48 lb.Stud Range:(#4 to 3/8)
Capacitance Charge:132,000 mfdWeld Rate:8 to 20 Studs per minute
Charging Voltage:50-220 V (stepless)Input Power:230/115 V, 50/60
Hz, 10 AT PARTS LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System
CompleteAllGun Only (C08)92-20-256 Power Unit Only92-12-0311Ground
Cable92-40-095 13-15www.sunbeltstudwelding.com Sunbelt Stud
Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903
Houston, Texas77040-4915fax713-939-9013 PRODUCTION WELDERSFULL
RANGE CAPABILITIES From the basic single-head, hand-loaded
stationary bench welder, to the most sophisticated multi-head
auto-feed CNC fully automated systems available anywhere; SUNBELT
is the source for production stud
welders.13-16www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc.
1-800-462-9353 6381 Windfern Road713-939-8903 Houston,
Texas77040-4915fax713-939-9013 PRODUCTION WELDERSEXPERT ASSISTANCE
Looking for a special system to help increase and/or smooth your
production?Call the experts; SUNBELTs Equipment Consultants will
assist you to identify, design and build the production equipment
best suited to your application.13-17www.sunbeltstudwelding.com
Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern
Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 RENTAL
EQUIPMENTLARGE RENTAL FLEET D Sunbelt Stud Welding, Inc. stocks a
complete line of stud welding equipment. Equipment is available to
rent per day, per week, or per month. 13-18