Catalog – Drive System for Decentralized Installation 259 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Project planning with the SEW Workbench Project Planning 12 Project Planning 12.1 Project planning with the SEW Workbench 12.1.1 Description of functions The SEW Workbench is a tool that assists you in selecting SEW-EURODRIVE products and configuring them. The user can make use of simple graphical elements to configure even complex systems and check their functionality quickly and easily. A variety of new functions offers all SEW-EURODRIVE customers the opportunity to find a drive solution to meet their individual requirements and discuss the results with a sales representative. The SEW Workbench offers catalog selection functions for gearmotors, electronic com- ponents, decentralized drive systems and accessories, such as prefabricated cables, as well as other useful options. Determination of the CAD data ensures the creation of true-to-scale drawings of SEW- EURODRIVE products in the 2D formats DXF and DWG as well as in the 3D formats SAT, STEP, IGES, VRML, VDAFS and 3D-DXF. Thanks to the high functionality, spare parts lists, mounting position sheets, dimension sheets and operating instructions are determined automatically. To use SEW Workbench, all you need to do is to register via the SEW-EURODRIVE customer portal DriveGate once you have received the data DVD (https://portal.driveg- ate.biz ). An Internet update service ensures that products and functions are always up- to-date. The SEW Workbench is available in the following languages: German, English, French, Dutch, Spanish, Portuguese, Russian, Czech, and Polish. 12.1.2 Project planning example with field distributor The following figure shows a project planning example of SEW Workbench for a decen- tralized installation concept with Z.8 field distributor: 62663ADE
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Embed
12 Project planning with the SEW Workbench · 12.1 Project planning with the SEW Workbench 12.1.1 Description of functions ... The SEW Workbench offers catalog selection functions
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Catalog – Drive System for Decentralized Installation 259
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Project planning with the SEW WorkbenchProject Planning
12 Project Planning12.1 Project planning with the SEW Workbench12.1.1 Description of functions
The SEW Workbench is a tool that assists you in selecting SEW-EURODRIVE productsand configuring them. The user can make use of simple graphical elements to configureeven complex systems and check their functionality quickly and easily. A variety of newfunctions offers all SEW-EURODRIVE customers the opportunity to find a drive solutionto meet their individual requirements and discuss the results with a sales representative. The SEW Workbench offers catalog selection functions for gearmotors, electronic com-ponents, decentralized drive systems and accessories, such as prefabricated cables, aswell as other useful options. Determination of the CAD data ensures the creation of true-to-scale drawings of SEW-EURODRIVE products in the 2D formats DXF and DWG as well as in the 3D formatsSAT, STEP, IGES, VRML, VDAFS and 3D-DXF. Thanks to the high functionality, spareparts lists, mounting position sheets, dimension sheets and operating instructions aredetermined automatically. To use SEW Workbench, all you need to do is to register via the SEW-EURODRIVEcustomer portal DriveGate once you have received the data DVD (https://portal.driveg-ate.biz ). An Internet update service ensures that products and functions are always up-to-date. The SEW Workbench is available in the following languages: German, English, French,Dutch, Spanish, Portuguese, Russian, Czech, and Polish.
12.1.2 Project planning example with field distributorThe following figure shows a project planning example of SEW Workbench for a decen-tralized installation concept with Z.8 field distributor:
62663ADE
260 Catalog – Drive System for Decentralized Installation
12 Decentralization conceptsProject Planning
12.2 Decentralization concepts12.2.1 Installation concept with MOVIFIT® MC
The installation concept "MOVIFIT® FC" illustrated on page 261 is described in the fol-lowing section:
Functional group "Roller conveyor 1"
3 x roller conveyor segment with• 2 x sensors for stop position (per segment)• 2 x sensors for changeover between fast/slow movement (per segment)• 1 x control light (per segment)
1 x MOVIFIT® MC to control MOVIMOT® with• 3 x MOVIMOT® units • 12 x DI• 3 x DO
Functional group "Rotary table"
1 x rotatable roller conveyor segment with• 2 x sensors for rotation stop position • 2 x sensors for changeover between fast/slow rotations• 2 x sensors for roller conveyor stop position• 2 x sensors for changeover between fast/slow roller conveyor movement• 1 x control light
1 x MOVIFIT® MC to control MOVIMOT® with• 2 x MOVIMOT® units • 8 x DI• 1 x DO
Functional group "Roller conveyor 2"
2 x roller conveyor segment with • 2 x sensors for stop position (per segment)• 2 x sensors for changeover between fast/slow movement (per segment)• 1 x control light (per segment)
1 x MOVIFIT® MC to control MOVIMOT® with• 2 x MOVIMOT® units• 8 x DI• 2 x DO
Catalog – Drive System for Decentralized Installation 261
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Decentralization conceptsProject Planning
Schematic diagram of the "Installation concept with MOVIFIT® MC"
62721AEN
Functional group
roller conveyor 2
MOVIFIT® MC
MOVIFIT®
MC
MOVIFIT®
MC
Fu
nc
tio
na
l g
rou
p
roll
er
co
nv
ey
or
1
Functional group
rotary table
MM..
MM..
MM..
MM..
MM..
MM.. MM..
2 ×
2 ×
2 ×
2 ×
2 ×
2 ×
2 ×
2 ×
2 ×
2 ×
2 ×
2 ×
2 ×
2 ×
Communication
Power bus
262 Catalog – Drive System for Decentralized Installation
12 Decentralization conceptsProject Planning
12.2.2 Installation concept with MOVIFIT® SCThe installation concept "MOVIFIT® SC" illustrated on page 263 is described in the fol-lowing section:
Functional group "Roller conveyor 1 to 2"
2 x roller conveyor segments (one direction of rotation) with• 2 x sensors for stop position (per segment)• 1 x control light (per segment)
1 x MOVIFIT® SC (switch) with • 2 x AC motor (one direction of rotation)• 4 x DI• 2 x DO
Functional group "Eccentric hoist"
1 x eccentric hoist with • 2 x sensors for stop position
1 x MOVIFIT® SC (switch) with • 1 x AC motor (two directions of rotation)• 2 x DI
Functional group "Chain conveyor"
2 x chain conveyor segments (one direction of rotation) with• 2 x sensors for stop position (per segment)• 1 x control light (per segment)
1 x MOVIFIT® SC (switch) with • 2 x AC motor (one direction of rotation)• 4 x DI• 2 x DO
Catalog – Drive System for Decentralized Installation 263
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Schematic diagram of the "Installation concept with MOVIFIT® SC"
62726AEN
DT/DV.. DT/DV..
DT/DV..
DT/DV..
DT/DV..
Fu
ncti
on
al g
rou
p r
oller
co
nveyo
r 1
Fu
ncti
on
al g
rou
p r
oller
co
nveyo
r 2
Functional group chain conveyorFunctional group eccentric hoist
(corner transfer unit)
Communication
Power bus
MOVIFIT® SCMOVIFIT® SC
MOVIFIT®
SC
DT/DV..
DT/DV..
MOVIFIT®
SC
DT/DV..
264 Catalog – Drive System for Decentralized Installation
12 Decentralization conceptsProject Planning
12.2.3 Installation concept with MOVIFIT® FCThe installation concept "MOVIFIT FC" illustrated on page 265 is described in the fol-lowing section:
Functional group "Roller conveyor 1 to 6"
1 x roller conveyor segment with• 2 x sensors for stop position• 2 x sensors for changeover between fast/slow movement • 1 x control light
1 x MOVIFIT® FC (frequency inverter) with • 1 x AC motor• 4 x DI• 1 x DO
Functional group "Rotary table"
1 x rotatable roller conveyor segment with• 2 x sensors for rotation stop position • 2 x sensors for changeover between fast/slow rotations• 2 x sensors for roller conveyor stop position• 2 x sensors for changeover between fast/slow roller conveyor movement• 1 x control light
1 x MOVIFIT® FC (frequency inverter) with • 1 x AC motor• 4 x DI
1 x MOVIFIT® FC (frequency inverter) with • 1 x AC motor• 4 x DI• 1 x DO
Catalog – Drive System for Decentralized Installation 265
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Schematic diagram of the "Installation concept with MOVIFIT® FC"
62727AEN
Functional group
rotary tableCommunication
Power bus
DT/DV..
DT/DV..
2 x
2 x
2 x
2 x
DT/DV..
Fu
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tio
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4
2 x
2 x
DT/DV..
Fu
nc
tio
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l g
rou
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roll
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co
nv
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3
2 x
2 x
DT/DV..
Fu
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roll
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nv
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2
2 x
2 x
DT/DV..
Fu
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roll
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nv
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1
2 x
2 x
MOVIFIT®
FC
MOVIFIT®
FC
MOVIFIT®
FC
MOVIFIT®
FC
MOVIFIT®
FC
MOVIFIT®
FC
DT/DV..
Functional group
roller conveyor 5Functional group
roller conveyor 6
2 x
2 x
MOVIFIT® FC MOVIFIT® FC
DT/DV..
2 x
2 x
266 Catalog – Drive System for Decentralized Installation
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12.2.4 Installation concept with master/slave topologyDescription In a master/slave installation, the master unit takes on the communication link for a
maximum of 6 slave units. The slave units are connected to the master unit via a systembus (SBus).
Master unit:A master unit is a standard MOVIFIT® MC, SC or FC with integrated communication in-terface and a technology or system function level.
Slave unit:A slave unit is a MOVIFIT® SC or FC unit without fieldbus interface, only with power sec-tion (frequency inverter or switch).
Advantages • Only one fieldbus node for a function line• Simple and cost-effective implementation of multi-axis applications (roller conveyors,
hoists, rotary tables)• Drive-oriented application functions can be processed in the master unit. The intelli-
gent fieldbus interface controls the following power sections (there is no synchronousoperation).
Example The following figure shows an installation concept with master/slave topology using theexample of a roller conveyor with rotary station for handling car bodies:
62744AENPower b
us
Power bus
Power bus
Communication
SBUS
Power bus
SLAVE
SBUS
SBUS
SLAVE
SLAVE
SLAVE
MASTER
Catalog – Drive System for Decentralized Installation 267
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12.2.5 MOVIMOT® and MOVI-SWITCH® with fieldbus connectionFeatures • Connection of data cable and DC 24 V to the fieldbus interface
• Connection of supply system cable directly on the motor • Connection of sensors and actuators possible via M12 connecting sockets or termi-
nals
52567AXX
[1] Communication[2] Mains[3] Fieldbus[4] 24 V supply[5] Supply (the drives are optionally equipped with plug connectors for daisychaining power)
Drive with ASA3 Drive with ASA3 Drive with ASA3
PLC
PR
OF
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BU
S
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PR
OC
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SF
IEL
DB
US
3 x I 1 x O 3 x I 1 x O
PC
TERMINAL
[1]
[3]
[4]
[5]1I / 1O 1I / 1ORS-485
Z.1 Z.1
[2]
MOVIMOTMOVI-SWITCH®
MOVI-SWITCH®®
Re-peater
=~
268 Catalog – Drive System for Decentralized Installation
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12.2.6 MOVIMOT®, field distributor with integrated fieldbus interfaceFeatures • Standard field distributor for cost-effective solutions
• Connection of sensors and actuators only via M12 connecting sockets • Prefabricated cable with plug connectors to connect field distributor with MOVIMOT® • High operational reliability and electromagnetic compatibility
52568AXX
PLC
PR
OF
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PR
OC
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SF
IEL
DB
US
4 x I 2 x O
Z.3 Z.3 Z.3
PC
TERMINAL
[1]
[3]
[4]
[5]
[6]
[2]
MOVIMOT MOVIMOT MOVIMOT® ® ®
Re-peater
=~
4 x 2 x 4 x 2 x
[1][2] [5] [3][4][6]
CommunicationPower supplyFieldbus24 V supplyHybrid cable
Catalog – Drive System for Decentralized Installation 269
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12.2.7 MOVIMOT®, field distributor with integrated fieldbus interface and maintenance switchFeatures • Maintenance switch for disconnecting individual drives when bus is in operation
• Circuit-breaker for protection of drive supply cable• Separate wiring space for power and signal level• Connection of sensors and actuators possible via M12 connecting sockets or termi-
nals• Pre-fabricated cable with connectors to connect field distributor with MOVIMOT®
• High operational reliability and electromagnetic compatibility
52569AXX
PLC
Z.6.
PR
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4 x I 2 x O
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4 x 2 x
Z.6.
4 x 2 x
PC
TERMINAL
[1]
[3]
[4]
[5]
[6]
[2]
MOVIMOT MOVIMOT MOVIMOT® ® ®
Re-peater
=~
[1][2] [5] [3][4][6]
CommunicationPower supplyFieldbus24 V supplyHybrid cable
270 Catalog – Drive System for Decentralized Installation
12 Decentralization conceptsProject Planning
12.2.8 AC motor, field distributor with integrated fieldbus interface and MOVIMOT® frequency inverterFeatures • Frequency inverter installed close to the motor, advantageous for inaccessible
drives, i.e. simple maintenance• Pre-fabricated cable to connect field distributor with MOVIMOT® (with connectors at
both ends)• Separate wiring space for power and signal level• Connection of sensors and actuators possible via M12 connecting sockets or termi-
nals• High operational reliability and electromagnetic compatibility
52690AXX
PLC
Z.7. Z.7. Z.7.
PR
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S
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PR
OC
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SF
IEL
DB
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PC
TERMINAL
[1] [2]
[3]
[4]
[5]
Re-peater
=~
4 x 2 x4 x 2 x
[6]
4 x 2 x
[1][2] [5] [3][4][6]
CommunicationPower supplyFieldbus24 V supplyHybrid cable
Catalog – Drive System for Decentralized Installation 271
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12.2.9 AC motor, field distributor with integrated fieldbus interface, maintenance switch andMOVIMOT® frequency inverter
Features • Frequency inverter installed close to the motor, advantageous for inaccessibledrives, i.e. simple maintenance
• Maintenance switch for disconnecting individual drives when bus is in operation• Pre-fabricated cable to connect field distributor with MOVIMOT® (with connectors at
both ends)• Separate wiring space for power and signal level• Connection of sensors and actuators possible via M12 connecting sockets or termi-
nals• High operational reliability and electromagnetic compatibility
52570AXX
PLC
Z.8. Z.8. Z.8.
PR
OF
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BU
S
®
PR
OC
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SF
IEL
DB
US
PC
TERMINAL
[1] [2]
[3]
[4]
[5]
[6]
4 x I 2 x O 4 x 2 x 4 x 2 x
Re-peater
=~
[1][2] [5] [3][4][6]
CommunicationPower supplyFieldbus24 V supplyHybrid cable
272 Catalog – Drive System for Decentralized Installation
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12.2.10 MOVIMOT® or MOVI-SWITCH® with AS-InterfaceFeatures • MOVIMOT®, MOVI-SWITCH® or field distributor with integrated AS-Interface
• Very compact design• Simple connection to AS-Interface• Covers all conventional applications in materials handling technology, such as mul-
tiple-speed drives with soft start or motors with one speed.
50375AXX
[1] Communication[2] Mains[3] AUX-PWR[4] AS-Interface[5] Mains[6] Hybrid cable[7] Drive with fixed setpoints and one ramp[8] Switching drive[9] Multiple-speed drive with variable ramp
Coimbatore SEW-EURODRIVE India Private LimitedOffice No 60Arpee Centre (Opp Annapoorna Hotel)420 N, NSR Road, Saibaba ColonyCoimbatore 641 0111 - Tamil Nadu
Technical Offices Kota Kinabalu SEW-EURODRIVE Sdn Bhd (Kota Kinabalu Branch) Lot No. 2,1st Floor, Inanam BaruPhase III, Miles 5.1 /2, Jalan Tuaran, Inanam89350 Kota KinabaluSabah, Malaysia
Tel. +60 88 424792Fax +60 88 424807
Kuala Lumpur SEW-EURODRIVE Sdn. Bhd. No. 2, Jalan Anggerik Mokara 31/46 Kota Kemuning Seksyen 3140460 Shah AlamSelangor Darul Ehsan
Technical Offices Adana SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti.Kizilay Caddesi 8 Sokak No6 Daðtekin Is Merkezi Kat 4 Daire 2TR-01170 SEYHAN / ADANA
Tel. +90 322 359 94 15Fax +90 322 359 94 16
Ankara SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti.Özcelik Is Merkezi, 14. Sok, No. 4/42TR-06370 Ostim/Ankara