Introduction of Asset Management, Belgrade’s expirience Vladimir Taušanović Ms Sc Civ.Eng Belgrade Waterworks & Sewerage
Introduction of Asset Management, Belgrades expirience
Vladimir Tauanovi Ms Sc Civ.Eng Belgrade Waterworks & Sewerage
Danube river basin
Belgrade Waterworks FACTS
CUSTOMERS 1.5 MIL consumers PRODUCTION 100 wells and pumping units 5 water treatment plants DISTRIBUTION 3.500 km distribution network length 200.000 customer units 22.000 valves etc.
WATER BALANCE 200 MIL m3 annual water intake 32% Unaccounted for Water (UfW) ENERGY CONSUMPTION 168 MIL kWh/YEAR (0.88 kWh/m3) ENVIRONMENT 0.15 MIL t CO2 carbon footprint
Belgrade Waterworks FACTS (Contnd)
BWS STATUS QUO at the beginning of new millennium
Aging & Deterioration of infrastructure assets Unadjusted strategic & tactical planning Required huge budget for Capital Maintenance Low price for service (potable w & ww collection) Lack of coordination between numerous departments Urgent needs for: SHORT TERM PLAN remedial measures LONG TERM PLAN WLC approach
WATER UTILITIES capital intensive companies Managing the infrastructure is the core business
What do you have and where is it? What is it worth? What is its condition and expected remaining service life? What is the level of service expectation, what has to be done? When do you need to do it? How much will it cost and what is the acceptable level of risk? How do you ensure long-term affordability? HOW TO DEAL WITH CAPITAL OF SUCH SCALE ? Only systematic approach could yield results!
Asset Management
The way how to keep your system in good health
Management, engineering, financial, economic, and other practices applied to physical assets
Providing the required level of service at acceptable level of risk and in the most cost-effective manner
AM the art and science of making the right decisions
Asset Management
Step by step approach
State of the assets, inventory of assets Condition assessment, life cycle Assets valuation Level of service target Risk assessment and analysis Determine best technical / financial options ASSET MANAGEMENT PLAN building (long term funding plan)
Belgrade Waterworks (BWS) Way
Design of AM concept Implementing ICT infrastructure Creation of GIS & AM Departments Education and training of STAKEHOLDERS Implementing AM procedures
Introduction of ICT infrastructure Progress, SQL server
database Sybase IQ data warehouse 30 servers 1000 + PC units in network Optic cable local network
(through sewerage mains) 300 locations covered
- Technical IS (SCADA and remote control system,..)
- Management IS (E-business, data management,
. )
ACHIEVED Top management commitment IT Infrastructure implemented Improved organisation (GIS & AM Dept.) Assets inventory built GIS database in use in the whole company
- after initial support by consultants IN-HOUSE know-how
Data integration (network, O&M, commercial, etc.)
Integration of data:
GIS based (centered) 70 workstations input
data To all users available
FIELD SURVEY
Pipe Atributes
ASSETS INVENTORY
Elements - 120.000 items (pipes, valves, hydrants, ...) Atributes - more than 1 MIL (material, construction year, DN, ..
PIPES REGISTER
Pipe Atributes
Distribution system potable water
GIS network Water distribution, age based
PIPE STATISTICS
E Total network length 3.500 km
VALVES REGISTER
Valves by DN
BULK METERS REGISTER & LOGS
Bulk Meters introduced, Accurate water balance
BUILDING REGISTER
Plants, Wells, Pump. Stations, Office Buildings, etc.
VALUE OF BWS ASSETS
Book keeping value (before) 300 Mil EUR
Fair value (assessed) 1 Bill EUR Replacement value 2.5 Bill EUR
Depreciation rate 1-2% /year
Asset Management: long term plan draft
Looking foreward concept
Pipe Replacement 2002-2012
BENEFITS
Improved knowledge of own system Data integration (network, O&M, commercial, etc.) Better internal coordination within the company Established sound technical tool for decision making
support Improved effectives / efficiency Level of service Roadmap towards sustainability
Specific starting results:
SPECIFIC STARTING RESULTS
Asset registers available to all stakeholers (under permission)
Recognized additional 1000 km of distribution network (mostly illegal)!!!
Recognized 89 PMA (pressure managed area) as a supplement of traditional 5 altitudinal zones
Decreased pressure level (1 bar) in part of system with high buildings (7% of network)
Recognized 33 DMA (distict metered areas) enabling water balance brakedown
Decreased energy consumption (up to 10%) with pumps frequency control supplement
Established GIS based failure database (last 3 years)
23 PI groups - activity based approach Data quality (17 PI) Water Balance (6 PI) Commercial losses breakdown (4 PI) Network Operation & Maintenance (5 PI) Flow metering (3 PI) DMAs (5 PI) Consumers (5 PI) Water quality (5 PI) PMAs (2 PI) O&M sections level (3 PU)
MANAGEMENT REPORTING Performance Indicators based
DMA Balance Brakedown for Zone SLANCI
INFLOW
LEGEND:
CONSUMPTION
WATER LOSS
Assumption: illegal double service lines due to extensive vegetable production
DEMAND MANAGEMENT
DEMAND MANAGEMENT
Billing Consumer Consumption
Analysis based on w/m readings
Regular DMA audits
DMAs scheme
DEMAND MANAGEMENT
Water balance control Irregular events monitoring
Pipe Failures in 2012 (City)
Main
Mains failure
1 Number of failures
LEGEND:
OPERATION & MAINTENANCE
Pipe failure track record annual reports rehabilitation plans
OPERATION & MAINTENANCE
Valve Closing Scheme, Automatic Generation
Pipe Burst
Faster burst isolation Decreased customer
minutes lost (CML) Link with valve
condition assessment (valve failures)
Engaged resources overview in maintenance activities
OPERATION & MAINTENANCE
Maintenance activities cost overview
OPERATION & MAINTENANCE
Maintenance activities, cost structure
OPERATION & MAINTENANCE
WATER QUALITY
Water Quality Sampling Points
MANAGEMENT REPORTING Performance Indicators based
23 PI groups - activity based approach Data quality (17 PI) Water Balance (6 PI) Commercial losses breakdown (4 PI) Network Operation & Maintenance (5 PI) Flow metering (3 PI) DMAs (5 PI) Consumers (5 PI) Water quality (5 PI) PMAs (2 PI) O&M sections level (3 PU)
UTILITY ANNUAL REPORTS
ASSETS INVENTORY Mngmnt - NAM Report DEMAND Management - CDA Report
OM Management - OM Report
PRESSURE Management - PMA Report
WATER LOSS Management - DMA Report QUALITY Management - WQ Report
REHABILITATION Mngmnt - in progres
ComercialDataAnalysis
AssetsStockAnalysis
Resources&Costs and FailureRatesAnalysis
PressureZonesAnalysis
UfW&NRW Analysys
WaterQuality
50/20/5 YearPlans
PERFORMANCE INDICATORS (PI)
PI group 'Commercial losses (example) Operating (activity based) indicators: number of water meters older than 10 years, number of water meters with PAADC greater than 5 m3/day, number of oversized water meters larger than DN 50, number of water meters without consumption that are not
categorized as hydrants or seasonal consumers. Required actions: Changing watermeters, Installing C class watermeters, Installing smaller watermeters, Checking consumer (watermeter stucked or broken?)
NEXT BWS STEPS
Enhancing business processes on missing data collection and raising data quality (asset hierarchy, rehabilitation and replacement values, condition assessment rating, etc.)
Business risk exposure and risk assessment for the both potable water and sewerage systems to be continued (part of AM plan)
Implementation of 'look forward' concept instead of look backwards, prediction models, priorities, technical solutions, long term planning and future scenarios
Financial sustainability, cash flow models for future scenarios, tariff settings, external funding and budgeting
Long term Asset Management plan Continuous work on capacity building in BWS on further
integration of AM practices within the company
WB-IAWD Program Cooperation on implementation of AM
IN SMALL AND MEDIUM SIZE WATER UTILITIES
IT solutions: Implementation of IT systems, Network Asset Management, Maintenance Management.
Infrastructure AM model: establishment of an accurate network database, implementation business procedures
Data Quality: Field survey, Evaluation and validation processes, Data quality control and improvement
Planning and budgeting procedures Institutional Strengthening: Problem Analysis, Priorities
for Change, Business Processes, Education and training
GIS & AM dep.
Thanks for your attention