1 The Tomcat Tool The Tomcat Tool for rigging up smaller ID for rigging up smaller ID BOPs to a Drilling or BOPs to a Drilling or Workover BOP Stack Workover BOP Stack
Dec 18, 2015
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The Tomcat ToolThe Tomcat Toolfor rigging up smaller IDfor rigging up smaller ID
BOPs to a Drilling or Workover BOPs to a Drilling or Workover BOP StackBOP Stack
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What does it do?What does it do?
Crosses over large BOP to small bore for Crosses over large BOP to small bore for wireline, coil tubing, snubbing or pumpingwireline, coil tubing, snubbing or pumping
Rig up and rig down time is minutesRig up and rig down time is minutes
Achieves full working pressure of the Achieves full working pressure of the annular preventerannular preventer
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Benefits?Benefits?
Has a full working pressure primary seal Has a full working pressure primary seal
A full working pressure back up secondary A full working pressure back up secondary mechanical flow barriermechanical flow barrier
Enhances safety for the crew and operationEnhances safety for the crew and operation
Saves time and moneySaves time and money
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What is it?What is it? Two (2) pieces:Two (2) pieces:
- shooting nipple - shooting nipple
- hold down flange- hold down flange
High Pressure Shooting Nipple
(HPSN) Assembly
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Initial rig up of Hold down FlangeInitial rig up of Hold down Flange Install the hold down Install the hold down
flange with the stack flange with the stack with standard studswith standard studs
Test flange with the Test flange with the stack (e.g., upper BOP)stack (e.g., upper BOP)
Full bore for drilling Full bore for drilling operationsoperations
Annular
Hold-downflange
Bell nipple
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How does HPSN rig up? How does HPSN rig up? When you need When you need
small bore BOPs small bore BOPs install the HP install the HP Shooting Nipple Shooting Nipple (HPSN) to hold (HPSN) to hold down flangedown flange
Installs with acme Installs with acme threads (12 turns at threads (12 turns at low torque)low torque)
HPShootingNipple
Annular
Hold-downflange
Rotary
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How does it work? How does it work? Upward or Upward or
downward forces downward forces are supported by are supported by the flangethe flange
Primary seal is Primary seal is annular elementannular element
Secondary seal is Secondary seal is lip seal lip seal
Acme thread hold down
Primary barrier
Secondarybarrier
Lower barrier if desired/needed
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Hold-down flange assembly Hold-down flange assembly Forces absorbed by threadsForces absorbed by threads Pressure is sealed by lip seal and ring gasketPressure is sealed by lip seal and ring gasket
Acme threadsresist + or -
forces
Seal area for lip seal
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What is it good for? What is it good for? WL work on WL work on
drilling stacksdrilling stacks Coil tubing on Coil tubing on
drilling stacksdrilling stacks Snubbing Snubbing
operationsoperations Pumping Pumping
operationsoperations
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What are the advantages? What are the advantages? Saves lots of time and Saves lots of time and
costscosts Operations are safer Operations are safer
for personnel and rigfor personnel and rig Reduces climbing to Reduces climbing to
install conventional install conventional systemssystems
System is properly System is properly pressure testedpressure tested
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Cost advantage? Cost advantage? Conventional method with Conventional method with
a requires removal and a requires removal and reinstallation of bell nipple reinstallation of bell nipple and a crossover = 10 hrsand a crossover = 10 hrs
Tomcat Tool = 1 hourTomcat Tool = 1 hour Savings 9 hours per run Savings 9 hours per run At $1500/hr for rig time At $1500/hr for rig time
savings = $13,500 per run savings = $13,500 per run (before rental costs)(before rental costs)
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Testing Detail? Testing Detail?
1) Install flange1) Install flange
2) Install bell nipple2) Install bell nipple
3) Run test plug in wellhead3) Run test plug in wellhead
4) Run flange test plug4) Run flange test plug
5) Pressure test whole system 5) Pressure test whole system (which pressure tests cap and (which pressure tests cap and upper ring gasket seal)upper ring gasket seal) 3) Wellhead
Test plug
1) Install hold-down
flange
2) Install Bel nipple 4) Flange
test plug
5) Test pressure
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Test integrity? Test integrity?
Upper ring gasket is Upper ring gasket is testedtested
Lip seal in annular cap is Lip seal in annular cap is testedtested
Tomcat system is full Tomcat system is full rating of the annular BOPrating of the annular BOP
Has secondary seal not Has secondary seal not provided in conventional provided in conventional systemsystem
Annular lip seal
Ring gasket
Test pressure
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Proto type test Proto type test Upper ring gasket is Upper ring gasket is
testedtested Lip seal in annular cap is Lip seal in annular cap is
testedtested Tomcat system is full Tomcat system is full
rating of the annular BOPrating of the annular BOP Has secondary seal not Has secondary seal not
provided in conventional provided in conventional systemsystem
Test plug
Hold-down flange
10m test
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Normal Operations Normal Operations
Full working boreFull working bore Thread is protectedThread is protected Seal area is protectedSeal area is protected Protector is removableProtector is removable
Threadand sealprotector
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Design loads 11” 5m versionDesign loads 11” 5m version Thread 1130kipThread 1130kip Studs 2000kipStuds 2000kip HPSN connections in body 2000kip HPSN connections in body 2000kip
tension or compressiontension or compression HPSN body 2000kips tensionHPSN body 2000kips tension
500kips compression500kips compression Burst 14,000 psi WP = 5,000 psiBurst 14,000 psi WP = 5,000 psi Test pressure 10,000 psiTest pressure 10,000 psi Lip seal WP = 5,000 Test 10,000 psiLip seal WP = 5,000 Test 10,000 psi
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Specifications Specifications SF according to AISCSF according to AISC Mgf by API 6A PSL-3Mgf by API 6A PSL-3 HH22S spec to NACE MR-01-75S spec to NACE MR-01-75 Materials ASTM 4130 Materials ASTM 4130 22 Rockwell C hardness22 Rockwell C hardness Welding according to AWAWelding according to AWA All outlets flanges to API 6A PSL-3All outlets flanges to API 6A PSL-3 Material traceability and accountabilityMaterial traceability and accountability Protected under USA Patent law (use and Protected under USA Patent law (use and
equipment. equipment.
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Features Features Forces (up/down) are supported fullyForces (up/down) are supported fully Two (2) flow barriersTwo (2) flow barriers Quick and efficient rig up and rig downQuick and efficient rig up and rig down Tests the upper BOP sectionTests the upper BOP section
(not done normally)(not done normally) Flange is full bore when not in useFlange is full bore when not in use BOP is fully functional (can close blind)BOP is fully functional (can close blind)
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Risk Reduction Risk Reduction
Indonesian blowout during logging 2001
Cost of control $44m
Loss of one year of drilling
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R-BOP + Tomcat Tool R-BOP + Tomcat Tool Bell nipple is a Bell nipple is a
R-BOP R-BOP housinghousing
If well is If well is unstable run unstable run R-BOP R-BOP assemblyassembly
Drill ahead at Drill ahead at balancebalance
R-BOPHousing
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R-BOP that will match up with HPSN R-BOP that will match up with HPSN system system
Star Rotating Star Rotating HeadHead
Rotating head Rotating head systemsystem
WP = 1000 psiWP = 1000 psi Test 2000 psiTest 2000 psi No lubrication No lubrication
system requiredsystem required
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Information Necessary for Ordering the TomCat ToolRev 1 15-April-05
Rig Info Units
1Distance annular top to top of rotary
Annular Info2a Manufacturer2b Model2c Inner bore ID2d Working Pressure2e Top connection
Tool Specifications3a Inner bore ID3b Working Pressure3c Top connection3d Side outlet ID3e Side outlet connection3f Side outlet valve type
Order Info4a Rig designation4b Date required
4cLength of rental (estimate)
4d Contact person4e Contract info4f Other
Shaded cells are the required information.
Top of Rotary Table
Rotary
3a
3b
3c
3d
3e3f
2a
2b
2c
2d
2e
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TomCat Tool Patented Process
The TomCat Tool TM has U.S. Patents awarded for
“High Pressure Adaptor Assembly for use on Blow Out
Preventers” and “Method for Rapid Installation of a Smaller
Diameter Pressure Control Device Usable on Blow Out
Preventers”. U.S. Patent Number 7,267,179 U.S. Patent Number 7,334,634 U.S. Patent Number 7,383,887 U.S. Patent Number 7,464,751
ContactsABEL Engineering/Well Control Co.
Houston, Texas USA
Skype name: BillAbel_ABEL_Engineering Skype-In Tele:
(rings direct to Bill's PC) +1-713-893-3367
Mailing: 2907 West Lane Dr. Houston, Texas 77027
Office: 4740 Ingersoll Suite 102 Houston, Texas 77027
L. William "Bill" Abel PE President
Office: +1-713-355-3838 Fax: +1-713-355-438 Cell: +1-713-204-0294 Email: [email protected] Worldwide GSM: +1-713-204-0294
Web: www.abel-engr.com