SWR 1000 -> NGP Presentation NRC, June 23, 2003 1
SWR 1000 -> NGP Presentation NRC, June 23, 20031
SWR - 1000 : NRC Visit
FRAMATOME ANP QA Program
SWR 1000 -> NGP Presentation NRC, June 23, 20033
QM System Documentation
Framatome ANP
Content:
Quality Policy of Framatome ANP
Description of Organization of QM Manual QMH12 AQNA QA-ProgramsBG/CF and Process Map Volume 1
EngineeringProcess Descriptions and QM Procedures QM-AW, Vol.2 Procedures ProceduresProcedures of BG / CF (quantity 31) (quantity 34) (quantity 88) (quantity 74)
Process Descriptions Instructions Operatingand Procedures of Work Instructions (quantity ~250) InstructionsBU and Departm.
Corporate QM Directives
Germany France USA
Process Manual N02 Eng. Processes (~150) Eng. Procedures (~150)
Custo
mer
Certif
icatio
nBo
dyint
erna
l
inter
nal
CorporateQuality
SWR 1000 -> NGP Presentation NRC, June 23, 20034
Structure of QA Documents in FANPInternational Codes and Standards
National Standards and Regulations
Corporate QM Directives
Plants QM ManualQA PlanCustomer
Requirements
Implementing Procedures
QM ProceduresDescription of Main Process
BU Process
Description of Sales ProcessWorking Instruction
Quality Requirements To Supplier
QM System Plants
SWR 1000 -> NGP Presentation NRC, June 23, 20035
QA Program Documentation
Corporate Directives
PlantsQM
Manual
QMProcedures
ServiceQM
Manual
QMProcedures
FuelQM
Manual
QMProcedures
TechnicalCenter
QM Manual
QMProcedures
MechanicalEquipmentQM Manual
QMProcedures
SWR 1000 -> NGP Presentation NRC, June 23, 20036
Programmatic Elements of QA Program
Corporate Directives
PlantsQM Manual
Chapter 1Chapter 2Chapter 3Chapter 4Chapter 5
TechnicalCenterQM Manual
Chapter 1Chapter 2Chapter 3Chapter 4Chapter 5
Quality Management SystemManagement Responsibility
Resource ManagementProduct Realisation
Measurement Analysisand Improvement
SWR 1000 -> NGP Presentation NRC, June 23, 20037
Elements of Chapter 1 in compliance with 10CFR50, App. BQA Program
Quality Management System:
• Management of Business Processes
• Documentation of QM System Criterion II QA Programand Criterion VInstruction proceduresand drawings
• Control / Documents of Data Criterion VIDocument Control
• Control of Quality Records Criterion XVIIQA Records
SWR 1000 -> NGP Presentation NRC, June 23, 20038
Elements of Chapter 2 in compliance with 10CFR50, App. B
Management Responsibility:
• Management Commitment and Criterion IQuality Policy Organization
• Customer focus
• Planning of QA System Criterion II QA Program
• Organization Criterion IOrganization
• Management Review Criterion IIQA Program
SWR 1000 -> NGP Presentation NRC, June 23, 20039
Elements of Chapter 3 in compliance with 10CFR50, App. B
Resource Management:
• Provision of Resources
• Human Resources Criterion II QA Program
• Infrastructure and Criterion IWork Environment QA Program
SWR 1000 -> NGP Presentation NRC, June 23, 200310
Elements of Chapter 4 in compliance with 10CFR50, App. B
Product Realization:
• Planning of Product Realization Criterion IIIDesign Control
• Customer Related Processes
• Design and Development Criterion IIIDesign Control
• Purchasing Criterion IVProcurement Document ControlCriterion VIIControl of Purchased MaterialEquipment and Service
• Production and Service Processes Criterion VIIIIdentification and Control ofMaterial Parts and ComponentsCriterion IXControl of spec. ProcessesCriterion XIIIHandling, Storage and ShippingCriterion XIVInspection, Test and Operating Status
• Control of Measuring and Test Equipment Criterion XIIControl of Measuring andTest Equipment
SWR 1000 -> NGP Presentation NRC, June 23, 200311
Elements of Chapter 5 in compliance with 10CFR50, App. B
Measurement Analysis and Improvement:
• Planning of MeasurementAnalysis and Improvement
• Monitoring and Measurement Criterion XInspection
Criterion XITest Control
• Control of Nonconforming Product Criterion XVIIAuditCriterion XVNonconforming Material,Parts and Components
• Analysis of Data
• Improvement Criterion XVICorrective Action
SWR 1000 -> NGP Presentation NRC, June 23, 200312
NGPS Heinrich WatzingerSystems, Process andSafety Engineering
NGPS1 Uwe StollTransients and ECCS Analyses,Fluiddynamics
NGPS3 Tomas FriebeResearch Reactors, Special Projects
NGPS4 Michael DüwekeSafety Engineering; SevereAccidents; Radiation Protection
NGPS5 Dieter GrohaSystems, Process and SafetyEngineering, BWR;Containment Systems and Analyses
NGPS6 Dietmar WolfSystems and Process Engineering,Primary & Conventional IslandSystems, PWR
NGPS7 Rafael MandlPower Plant Operation
NGPS8 Michael GelbeSystems and Process Engineering,Nuclear Auxiliary and SafetySystems, PWR
NGPM Jürgen Weber 1) /Mechanical & Stephan KrügerPlant Engineering
NGPM1 Reinhard BoueckeMechanical Engineering
NGPM2 Dietmar KochPlant & Civil Engineering
NGPM3 Werner BiemannPlant & HVAC Engineering
NGPM4 Joachim LauerPlant & Mechanical Engineering
NGPM5 Klaus WirtzEngineering Services
NGPMP Rolf WittmannProjects
NGPRI Michael DüwekeIntegration Process
NGPRS Georg ZannerSales NGPM/ NGPS
NGPF Norbert Haspel/Finland 5, Product Francois BouteilleManagement New Plants
Project Development Rüdiger LeverenzProject Logistics Frank-Peter RitscheEPR, RF002 Jürgen CzechSWR1000, GU-Projekt, Werner BrettschuhNRC-CertificationConventional Island Dieter SchneiderPurchasing Thorsten KammerzellErection & Commissioning Dieter Schneider
NGPB Georg WinklerAngraAngra 2 Hermann GeierAngra 3 Heinrich Friedrich
NGPTR Rudolf HartlTrillo, Almaraz, Atucha
NGPN Tilo LandgrafProjects
NGPNR Leonhard GundermannBiblis
NGPNS Ingo ChwolikSlovakia Projects
NGPNF Ralf DonathProject Team FRM II
NGPNK Günter HochKozloduy 5/6
NGPNL Beate KastnerKozloduy 3/4
NGPNI Karl KühlweinIgnalina
NGPNO Peter HümpfnerOskarshamn
NGPNJ Günter HagenKyushu
NGPNG Reinhold KlausGösgen Wet Storage Facility
NGPNP Rainer MolinariProject Management
NGP Dietrich Kuschel
Projects & Engineering
1) NGPM from 1.5.03 St. Krüger
NGK Manfred NowakController
NGP Michael HilleQM Liason Officer
HGO Manfred HartlaubHuman Resources
QM Correspondent:= J. Visser, V. Tiegs= K. Wasinger, H. Windhorst, G. Hartwig= H. Geier= T. Russ= Dr. G. Göbel
Organisation of NGP together incl. theQM Organisation
SWR 1000 -> NGP Presentation NRC, June 23, 200313
Function of QM Correspondents of the Local Units
• Information of the Local Unit Manger on the Quality ManagementSystem
• Coordination of compilation and issue of working instruction of theirLocal Unit
• Support nonconformance analysis, corrective and preventive actions• Participation in internal quality audits, in customer and third party
audits and process reviews.
Support for:• QM indoctrination of personnel• QM system implementation• Identification of improvement needs.
SWR 1000 -> NGP Presentation NRC, June 23, 200314
Elements of chapter 3 in compliance ……….
Quality Assurance Plan (QAP) No. TG-001
SWR 1000, Ex-Vessel Cooling Test, Vent Pipe Test and QUENCHERTest
This QAP defines the project-related organizational structure andspecifies the provisions for the application of the QM system ofFramatome ANP for the Ex-Vessel Cooling Test, the Vent Pipe Test andthe QUENCHER Test for the SWR 1000 project to be performed in thetest Laboratories TGT1 in Erlangen and TGT3 in Karlstein.
SWR 1000 -> NGP Presentation NRC, June 23, 200315
Organizational Structure SWR 1000 Tests
SWR 1000 Project ManagerSPM NGPF
Test Engineers
Test Laboratory ManagerTGT1 Erlangen
QM Correspondent of TG
Project ManagerEX-Vessel Cooling Text
Test LaboratoryQM Engineer TGT1
Test Lead Engineer
Test Lead Engineer
SWR 1000 Test CoordinatorSTC NGPF
Project ManagerVent Pipe Test, Quencher Test
Test LaboratoryQM Engineer TGT3
Test Lead Engineer
Calibration LaboratoryElectrical
Codes and StandardsConsultant
Test Laboratory ManagerTGT3 Karlstein
Calibration Laboratory Mechanical
hierarchical connection
functional connection
SWR 1000 -> NGP Presentation NRC, June 23, 200316
Role of Project Management (NGPF)
Control of Test Documents and Records
STC or SPMTMTQEPMTest Report / Final Report
TLETLE-TETest Records
STC or SPMPMTQETLETest Procedures
SPMSPM-STCTest Requirements Document
ReleaseApprovalReviewPreparationType of Document / Record
STC => SWR 1000 Test CoordinatorSPM => SWR 1000 Project ManagerTLE => Test Local EngineerTQE => Test Laboratories QM EngineerPM => Project ManagerTM => Test Laboratory Manager
SWR 1000 -> NGP Presentation NRC, June 23, 200317
NGP Certificates
SWR 1000 -> NGP Presentation NRC, June 23, 200318
NGP Certificates
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NGP Certificates