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1 Suspension Getting there in comfort
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1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

Mar 27, 2015

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Michael Gray
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Page 1: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

1

Suspension

Getting there in comfort

Page 2: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Page 3: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Suspension system perform 6 basic functions:

1. Maintain correct vehicle ride height

2. Reduce the effect of shock forces

3. Maintain correct wheel alignment

4. Support vehicle weight

5. Keep the tires in contact with the road

6. Control the vehicle's direction of travel

Page 4: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Front Suspension Dependent Independent

Page 5: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Dependent Front Suspension Dependent front suspension uses a solid

axle. Uses one steel or aluminum beam extending the width of the vehicle. The beam is held in place by leaf springs.

solid axle is only used on heavy trucks, and off-road vehicles

Page 6: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Independent Front Suspension

Developed in the 1930's to improve vehicle ride control and riding comfort

wheels to respond individually to road conditions

sprung weight is reduced, creating a smoother ride.

Twin I-Beam, Type 1 Coil Spring, Type 2 Coil Spring, Torsion Bar, Double Wishbone,

Page 7: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Twin I-Beam similar to the solid

axle improves ride and

handling load carrying ability used on pickups,

vans and four-wheel drive vehicles.

Page 8: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Type 1 Coil Spring 2 upper control arms 2 lower control arms 2 steering knuckles 2 spindles 2 upper ball joints 2 lower ball joints bushings coil springs Shock Absorbers short-arm/long-arm,

or the parallel arm design

Page 9: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Type 2 Coil Spring coil spring is mounted

on the upper control arm

top of the spring is attached to the frame.

upper ball joint receives the weight of the vehicle

and the force of the coil spring

makes it the load carrier

Page 10: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Torsion Bar

no coil or leaf springs supports the vehicle

weight and absorbs the road shock

performs the same function as a coil spring:

supports the vehicle's weight

Page 11: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Double Wishbone type of strut

suspension space saving benefits

of a strut of the parallel arm

suspension more aerodynamic

hoodline portion of the strut

forms a wishbone shape

does not rotate when the wheels turn

Page 12: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Suspension Components

Springs Coil Leaf Torsion bar

Torsion Bar Suspension Systems*

Page 13: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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3 types of springs used on automobile suspensions

Lower Control Arm w/Strut rod

coil

leaf

Page 14: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Suspension Components II

Shock Absorbers purpose *** Dampen spring oscillation Types

Direct acting Dual action telescopic

Page 15: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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ComponentsSpring

Stabilizer

Control Arm BushingControl Arm Ball

Joint

Shock

Page 16: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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•Components

•Upper Control Arm

Upper Control Arm Bushing

•Lower Control Arm•Lower Control Arm Bushing

•Stabilizer

•Strut Rod

•Upper Ball Joint

•Spindle/Knuckle

•Lower Ball Joint

Page 17: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Springs Leaf

Page 18: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Leaf Springs

Page 19: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Springs Torsion Bars

Page 20: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Springs Transverse

Torsion Bar

Page 21: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Shock Absorbers Should not leak oil Stop bouncing

quickly SLA- Short Long

Arm

Page 22: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Shock Absorbers

Shock Assist Gas Charged Air Shocks Shock Absorber

Ratio Electronically

Controlled Shocks

Page 23: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Shocks

Page 24: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Springs Spring Rate Jounce Rebound Sprung Weight Un-sprung Weight Coil Springs* Leaf Springs* Air Springs

Page 25: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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MacPherson Struts NO upper control Arm! Spring around a shock absorber

Page 26: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Strut Construction

Rod Nut Bearing Plate Upper Spring

Seat Dust Shield Strut Shaft Lower Spring

Seat Strut Body

Page 27: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Control Arms

Page 28: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Ball Joints

Page 29: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Rear Suspension System

Live Axle Semi-

Independent Independent

Page 30: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Solid Axle, Coil Spring Suspension (live)

Page 31: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Beam Axle, for FWD

Page 32: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Modified Beam Axle

Page 33: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Independent Rear Suspension

Page 34: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Semi-Independent Semi-Independent Service

Page 35: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Live-Axle Rear Suspension System Leaf Spring Coil Spring Live Axle Servicing

Page 36: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Solid (Dummy) Axle

Page 37: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Electronically Controlled Suspension Adaptive Suspension System Components

Page 38: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Suspension Problems Toe Camber Caster

Page 39: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Toe

Page 40: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Camber

Page 41: 1 Suspension Getting there in comfort. 2 3 Suspension system perform 6 basic functions: 1. Maintain correct vehicle ride height 2. Reduce the effect.

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Caster