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    Test MethodA non-contact real-time strain measurement and control system

    for multiaxial cyclic/fatigue tests of polymer materials

    by digital image correlation method

    Gang Tao, Zihui Xia*

    Department of Mechanical Engineering, University of Alberta, Edmonton, Alta., Canada T6G 2G8

    Received 4 May 2005; accepted 28 June 2005

    Abstract

    A non-contact real-time strain measurement and control system based on the Digital Image Correlation Method (DICM), has

    been successfully established for cyclic/fatigue tests of polymer materials. It allows recording of the evolution of strain during

    the entire fatigue life of the polymer materials under test. The stressstrain hysteresis loops can also be accurately recorded

    through synchronizing the stress and strain data. A minimum detectable strain of 0.01% was achieved. In addition, through

    simplifying the calculation procedure and optimizing the searching algorithm in DICM, a frequency of 10 Hz for strain data

    acquisition was reached. This made it possible to perform strain-range-controlled fatigue tests on the specimens. The reliability

    and universality of the system was verified by carrying out different types of multiaxial cyclic/fatigue tests on specimens of an

    epoxy polymer. The success of this method would facilitate performing various types of fatigue tests on polymer materials and

    would allow gaining better insight and understanding of their fatigue and failure behavior.

    q 2005 Elsevier Ltd. All rights reserved.

    Keywords: Non-contact real-time strain measurement; Digital image correlation method; Multiaxial cyclic/fatigue test; Epoxy polymer;

    Viscoelasticity; Ratcheting strain; Stress relaxation

    1. Introduction

    Polymers are viscoelastic or viscoplastic materials with

    distinct time-dependent deformation behavior which has

    been reported in many publications[15]. Relevant factors

    include strain recovery, stress relaxation, accumulation of

    ratcheting strain (cyclic creep) in stress-controlled cyclic

    tests with a mean stress, stress relaxation in strain-controlled

    cyclic tests with a mean strain, etc. It can be foreseen that the

    control mode, the loading rate and the loading path will have

    significant effects on the fatigue behavior of the polymer

    materials. Therefore, acquisition of strain and stress data

    during the entire fatigue test process is important for

    understanding fatigue mechanisms and development of

    theoretical models. Strain gauges and extensometers have

    served as conventional strain measurement tools in most

    mechanical experiments. Their use in cyclic/fatigue tests

    could meet some difficulties. For example, strain gauges

    could not be used if fatigue life of the gauges was shorter

    than that of the material tested. For relatively soft materials

    such as polymers, the knives of the extensometer could

    cause local damage (even with protective film) and thus the

    obtained fatigue life could be much shorter than that of a

    specimen with a smooth surface. There have been a large

    number of publications on fatigue tests of polymers, e.g. see

    Refs.[69],among others. Fatigue tests can be carried out

    under load (stress)-controlled or deformation (strain)-

    controlled modes. For rubbers and plastics, the latter type

    of fatigue test is usually carried out by controlling a certain

    global deformation parameter (grip displacement, rotational

    angle, etc.)[10,11]. In most cases, the local strain values are

    Polymer Testing 24 (2005) 844855

    www.elsevier.com/locate/polytest

    0142-9418/$ - see front matter q 2005 Elsevier Ltd. All rights reserved.

    doi:10.1016/j.polymertesting.2005.06.013

    *Corresponding author. Tel.:C1 780 492 3870; fax:C1 780 492

    2200.

    E-mail address:[email protected] (Z. Xia).

    http://www.elsevier.com/locate/polytesthttp://www.elsevier.com/locate/polytest
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    Capture the next image(target image).

    Start Experiment.

    Read subset

    data inreferenceimage.

    Capture the referenceimage.

    Find the displacement ofselected subset at integerpixel level in target image

    within estimateddisplacement range.

    Calculate bilinearinterpolation coefficient

    matrix.

    Calculate correlationcoefficient C at point O(0,0)and its adjacent 8 sub-pixels

    positions around O: (1,0),(1,1), (0,1), (-1,1), (-1,0), (-1,-

    1), (0,-1), (1,-1)

    Is C at O theminimum value?

    Thedisplacementat sub-pixel

    level is foundand record it.

    t

    Is experiment finished?

    No

    Move Owhere t

    locating athe next psame dire

    Yes

    Is

    th

    Yes

    No

    Fig. 1. Flow chart of searching procedure of DICM used in real-time strain measurement for cyclic/fatigue t

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    uandvare in-plane displacements of the subset center along

    x and y directions. vu/vx, vu/vy, vv/vx and vv/vy are

    displacement gradients.f(xi,yi) andgx

    i ;

    y

    j are gray valuesof each pixel in the reference and target images,

    respectively. All pixels in an m!n pixels subset are taken

    into the calculation. A minimum value of the correlation

    coefficientC, which represents difference between these two

    subsets, will be achieved if the real displacements and

    displacement gradients,u, v, vu/vx, vu/vy, vv/vxand vv/vy,

    are found. To further simplify the calculation, in our

    application, the correlation coefficient was modified as:

    CZXmiZ1

    XnjZ1

    jfxi;yjKgxi ;y

    jj (3)

    Two small marks spaced a certain distance apart alongthe axial direction were made on the cylindrical surface of

    the specimens (see Fig. 4c). The mark points areas are

    selected as the subsets and the sizes of them are about 15!

    15 pixels. Only the displacement of the subset center is

    concerned and, due to the small size of the subset and the

    uniformity of the strain field in the gauge area, the values of

    third and fourth items on the right side of Eq. (2) are much

    smaller in comparison to the values of the second item.

    Therefore, neglecting derivative items in Eq. (2) has little

    effect on the calculation of displacements of the subset

    center, i.e. Eq. (2) can be approximated as,

    xi ZxiCu yj ZyjCv (4)

    This will significantly simplify the calculation procedure

    and increase the search speed.To perform real-time processing, an optimized searching

    strategy must be utilized. A two step searching strategy,

    which is similar to so called coarse-fine search method[26],

    was employed in our image analysis system. In the first step,

    searching was operated at pixel level. The searching range

    was predefined by an estimation of the movement range of

    the subsets. Through the first step, displacements of

    reference subsets were acquired at integer pixel level. In

    the second step, searching operates at sub-pixel level.

    Bilinear interpolation was utilized to obtain the gray value at

    sub-pixel position. Minimum displacement of 0.05 sub-

    pixel can be detected in our system. Then, the values ofu

    andv which minimize the correlation coefficient C (Eq. (3))

    are the displacements of the reference subset center.

    Instead of calculating coefficient C of each position

    within the target subset area, a minimum-value-oriented

    searching method was employed. With this method,

    searching is along the minimum coefficient oriented

    direction. Then, only the points along the searching path

    are required to be calculated. The searching speed can

    increase more than 20 times by using this optimized

    searching method.Fig. 1is the flow chart of the searching

    procedure. Fig. 2 displays a typical distribution of the

    correlation coefficient from the experiment data at sub-pixel

    level. A very smooth surface and a unique minimum valueof such a distribution is the prerequisite for the minimum-

    value-oriented searching method.

    Once the displacements of the two mark points are

    obtained, strains in the gauge area can be derived.

    Fig. 3(a) and (b) shows the model for strain calculation.

    The cross section and side view of the test gauge of the

    specimen are displayed at the left and right sides of

    Fig. 3(a), respectively. Circles 1 and 2 represent initial

    positions of the two marks before deformation and circles

    Fig. 2. Correlation coefficient distribution in DICM at sub-pixel

    level.

    (a) (b)

    L

    y1

    y2

    y2

    y1

    y2- y2

    y1- y1

    R

    xy

    x1 x2

    1

    2

    1'

    2'

    y1v1

    x1

    y2

    x2u1

    =

    =

    v2

    u2

    =

    =

    P

    P

    L+L

    Fig. 3. A schematic for strain calculation: (a) cross section and side view of the specimen; (b) sketch of shear strain calculation.

    G. Tao, Z. Xia / Polymer Testing 24 (2005) 844855 847

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    10 and 20 represent their positions after deformation. R is

    the radius of the outer surface of the cross section of thespecimen and Lis the initial axial distance between these

    two marks under zero loading. In the case of a biaxial

    loading condition, the mark points will move along both

    x and y directions as shown in Fig. 3(a). Since the

    specimen undergoes a uniform deformation, difference of

    initial positions of the mark points will make no

    difference in the strain calculation. Then the axial strain

    can be expressed as:

    3x ZDL

    L

    Z

    u2Ku1

    L

    Z

    Dx1KDx2

    L

    (5)

    The shear strain can be calculated by:

    gZ tgK1 D

    LCDL (6)

    As shown in Fig. 3(b), D is the relative circumfer-

    ential displacement of the outer surface between two

    cross sections where marks 1 and 2 are located.Assuming initial angles, a and b, of these two marks

    according to the projection plane PP are:

    aZ cosK1 y1

    R

    bZ cosK1

    y2

    R

    (7)

    After rotation, the angles change to:

    aCDaZ cosK1 y1Cv1

    R

    Z cosK1

    y1KDy1

    R

    bCDbZ cosK1 y2Cv2

    R Z cos

    K1 y2KDy2

    R

    (8)

    and the relative rotation angle between these two cross

    sections is:

    DfZDaKDb (9)

    Thus, the relative circumferential displacement is:

    DZDf$R (10)

    Substituting (10) into (6), the shear strain can be

    obtained.

    The precision ofDLor D is 0.05 pixel, according to (5)

    and (6), the precision of the strains depends on the distance

    between two marks. For LZ1000 pixels (z25 mm), the

    precision of the normal strain will be 0.005% and the

    precision of the shear strain will betgK10.005.

    Fig. 4. Tubular and solid specimen made of Epon 826/Epi-Cure

    Curing Agent 9551: (a) drawing of the solid specimen; (b) drawing

    of the tubular specimen; (c) photo of the tubular and solid specimen

    with mark points on the surfaces.

    Fig. 5. Configuration of the non-contact real-time strain-range-

    controlled fatigue test system by using DICM.

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    3. Specimens and test system

    Epon 826 Resin and Epi-Cure Curing Agent 9551 were

    mixed in the ratio of 100:36 (weight) and then cast into steel

    tubes. The castings were cured in an oven for 2 h at 50 8C

    and 2.5 h at 120 8C subsequently. Afterwards, the specimens

    were cooled to room temperature in the oven. Two types of

    specimens, solid specimen and thin-walled tubular

    specimen, shown inFig. 4with drawings and photo, were

    machined by a CNC lathe. All the uniaxial tests of solid

    specimens were performed by a modified MTS system,

    details of which have been described in [28]. All the

    multiaxial tests of tubular specimen were performed by an

    in-house-made triaxial fatigue test machine [29], which is

    capable of applying axial load, shear load, internal pressure

    and external pressure simultaneously. The whole test system

    configuration is shown inFig. 5. A Matrox Meteor-II/Multi-

    Channel frame grabber installed in computer A and a Sony

    XC-HR70 Monochrome CCD camera (8 bit 1024!768)

    were dedicated to image acquisition. Computer A was

    equipped with an Intel 2.8 GHz CPU and 1 GB memory to

    perform image capturing and analyzing. Computer B was in

    charge of data acquisition and controlling the test machine.

    These two computers were connected by a network cable to

    perform real-time data exchange. The load data acquired

    from the load transducer by computer B was captured by

    computer A at the exact moment the image was taken. Then,

    the load and strain data were synchronized. For the strain-

    range-controlled fatigue tests, the strain data calculated by

    computer A was fed back to computer B and compared with

    the predefined strain range. If the strain exceeds the

    predefined strain range, the load direction will be reversed.

    A constant loading rate of 10 MPa/s (absolute value) was

    chosen in all the strain-range-controlled fatigue tests

    0 1 2 3 4 5 6 70

    10

    20

    30

    40

    50

    60

    70

    80

    Strain (%)

    Stress(MPa)

    Extensometer Camera

    Fig. 6. Comparison of recorded stressstrain curves by using

    traditional extensometer and using the non-contact real-time strain

    measurement and control system.

    0 0.5 1 1.5 2 2.5 30

    10

    20

    30

    40

    50

    60

    70

    Strain (%)

    Stress(MPa)

    0 20 40 60 80 100 1202.5

    2.6

    2.7

    2.8

    2.9

    Cycle

    Strain(%)

    0 20 40 60 80 100 1200

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    Cycle

    Strain(%)

    (d)(c)

    (a)

    0 0.5 1 1.5 2 2.5 30

    10

    20

    30

    40

    50

    60

    70

    Strain (%)

    Stress(MPa) N=1

    N=20, 50, 100

    (b)

    Fig. 7. Experimental data of stress-controlled uniaxial cyclic test with mean stress: (a) stressstrain loops of the first 5 cycles; (b) stressstrain

    loops of the 1st, 20th, 50th and 100th cycle; (c) maximum strains of each cycle; (d) minimum strains of each cycle.

    G. Tao, Z. Xia / Polymer Testing 24 (2005) 844855 849

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    reported in the current paper. All the tests were conducted at

    room temperature and under the laboratory environment.

    Each test continued until failure of the specimen.

    4. Sample test results and verification

    4.1. Uniaxial monotonic tensile test

    A uniaxial monotonic tensile test was first performed.

    The strain was measured simultaneously with both

    extensometer and this new non-contact system. Results

    from these two methods are compared inFig. 6,from which

    one can see good agreement between them. The small

    discrepancy at larger strain might result from non-linear

    output of the extensometer at high strain levels.

    4.2. Stress-controlled uniaxial cyclic test with mean stress

    A stress-controlled uniaxial cyclic test was carried out with

    stress range of 60 MPa and mean stress of 30 MPa.Fig. 7(a)

    and (b) shows the stressstrain loops of the first 5 cycles and

    1st, 20th, 50th and 100th cycle. Maximum and minimum

    strains of each cycle are plotted in Fig. 7(c) and (d),

    respectively. Non-linear behavior of this material is manifest

    at higher strain levels. It is noticed from the figures that, with

    the increase of cycles, the stressstrain loops tend to be

    slimmer and more linear. Ratcheting strain is accumulated

    from the very beginning of loading and the ratcheting rate

    decreases cycle by cycle. The ratcheting strain rate became

    almost zero after the 20th cycle, i.e. an asymptotic stable state

    has been reached. Total ratcheting strains at the maximum and

    minimum stresses are 0.3% and 0.55%, respectively. Thisspecimen failed at the 109th cycle.

    4.3. Strain-range-controlled uniaxial cyclic tests

    with mean strain

    A strain-range-controlled uniaxial cyclic test was also

    carried out with strain range of 3.2% and mean strain of

    1.6%.Fig. 8(a) and (b) shows the stressstrain loops of the

    first 5 cycles and the 1st, 50th and 238th cycle. Maximum

    and minimum stresses of each cycle are plotted inFig. 8(c)

    and (d). It can also be noticed that, with the increase of

    cycles, the stressstrain loops tend, again, to be slimmer and

    more linear. Stress relaxation occurs from the very

    beginning of testing and the relaxation rate is decreasing

    with increasing cycles. One can also distinguish that after

    the 50th cycle the relaxation rate is almost zero and a stable

    state has been reached. Total stress relaxations at the

    maximum and minimum strains are K2 MPa andK7 MPa,

    respectively. This specimen fractured at the 239th cycle.

    0 1 2 320

    0

    20

    40

    60

    80

    Strain (%)

    Stress(MPa)

    0 1 2 320

    0

    20

    40

    60

    80

    Strain (%)

    Stress(MPa)

    N=1

    N=50, 238

    0 50 100 150 200 25060

    62

    64

    66

    68

    70

    Cycle

    Stress(MPa)

    0 50 100 150 200 250

    8

    6

    4

    2

    0

    Cycle

    Stress(MPa)

    (d)(c)

    (a) (b)

    Fig. 8. Experimental data of strain-range-controlled uniaxial cyclic test with mean strain: (a) stressstrain loops of the first 5 cycles; (b) stress

    strain loops of the 1st, 50th and 238th cycle; (c) maximum stresses of each cycle; (d) minimum stresses of each cycle.

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    It is noted that the strain range in the previous stress-

    controlled test is about 2.5% (Fig. 7a and b) while in the

    current test the strain range is 3.2%. However, the fatigue

    life of the latter is even longer than that of the former. This

    might be attributed to the different characteristics in the

    stress/strain responses of the different load control modes. In

    the former, the ratcheting strain could be a detrimentalfactor to the fatigue life, while the stress relaxation in the

    latter could be a beneficial factor to the fatigue life of the

    materials.

    4.4. Stress-controlled pure shear cyclic test with mean stress

    A stress-controlled pure shear cyclic test was preformed

    with shear stress range of 36 MPa and mean stress of

    18 MPa.Fig. 9(a) and (b) shows the stressstrain loops of

    the first 5 cycles and 1st, 100th, 1000th and 3000th cycle.

    Maximum and minimum shear strains in each cycle are

    plotted inFig. 9(c) and (d). Distinct non-linear behavior can

    be seen at higher shear strain level. Similar to the axial

    loading tests, the stressstrain loop became slimmer and

    more linear with increasing cycles. Moreover, ratcheting

    shear strain was accumulated from the first cycle and its rate

    decreased with increasing cycles. It is also noticeable that

    after the 500th cycle the ratcheting rate is almost zero,

    which indicates an asymptotical stable stage is reached.

    Total ratcheting strains at the maximum and minimum

    stresses are 0.6% and 1.2%, respectively.

    4.5. Proportional strain-range-controlled biaxial cyclic test

    A proportional axial-shear biaxial cyclic test wasperformed under strain-range-controlled mode with axial

    strain range between 0 and 2.06%. The shear loading rate

    was kept proportional to the axial one in this test. From the

    experimental results we noticed that, although only axial

    strain range was controlled, the shear strain was also kept

    within a constant range during the entire test process.

    Therefore, proportional strain-range-controlled biaxial cyc-

    lic tests can be successfully performed by constraining the

    strain range in only one direction.Fig. 10(a) and (b) shows

    the stressstrain loops of the first 5 cycles and 50th, 1000th

    and 1700th cycles in the axial and shear directions,

    respectively. Fig. 10(c) and (d) shows the mean stresses of

    each cycle in the axial and shear directions, respectively.

    Non-linear behavior can be noticed in both directions and

    both the axial and shear stressstrain loops become slimmer

    and more linear with increasing cycles. Stress relaxation

    occurs in both directions and the rates decrease with

    increasing cycles. Total mean stress relaxations are 4.0 MPa

    and 2.2 MPa in axial and shear direction, respectively. This

    specimen failed at the 1716th cycle.

    0 1 2 3 4 50

    10

    20

    30

    40

    Strain (%)

    ShearStress(MPa

    )

    0 1 2 3 4 50

    10

    20

    30

    40

    Shear Strain (%)

    ShearStress(MPa) N=1

    N=100

    N=3000

    N=1000

    0 500 1000 1500 2000 2500 3000 35004.3

    4.4

    4.5

    4.6

    4.7

    4.8

    4.9

    5

    Cycle

    ShearStrain(%)

    0 500 1000 1500 2000 2500 3000 35000

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    Cycle

    ShearStrain(%)

    (d)(c)

    (a) (b)

    Fig. 9. Experimental data of stress-controlled pure shear cyclic test with mean stress: (a) stressstrain loops of the first 5 cycles; (b) stressstrain

    loops of the 1st, 100th, 1000th and 3000th cycle; (c) maximum shear strains of each cycle; (d) minimum shear strains of each cycle.

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    4.6. Non-proportional stress-controlled biaxial cyclic test

    A non-proportional biaxial test was also carried out

    under stress-controlled mode with axial stress range of

    050 MPa and shear stress range of 028 MPa.Fig. 11(a)

    shows the quarter-circle sectorial loading path of this test.

    Fig. 11(b) shows the fan-shaped strain response of the first

    10 cycles and 50th, 200th and 700th cycles of this test. Mean

    strains of each cycle in the axial and shear directions are

    plotted inFig. 11(c) and (d), respectively. It is also noticed

    that ratcheting strains are accumulated in both axial and

    shear directions. Total ratcheting mean strains are 0.38%

    and 0.44% in axial and shear directions, respectively. Afterthe 400th cycle the ratcheting rates become zero and

    material response is in a stable stage. After the 550th cycle,

    ratcheting rates are seen to increase again until final failure.

    Such phenomenon is more pronounced in the axial

    direction. This specimen failed at the 716th cycle.

    5. Discussions

    Due to the required time for digital image processing, the

    sampling frequency of the current system is not as high as

    that by using the traditional strain gauge or extensometer.

    Due to the transferring of the image from CCD to frame

    grabber and the delay time resulting from the image

    processing, the feedback strain signal would be delayed

    about 0.1 s. During this period the machine actuator would

    keep increasing the load until the computer B received the

    strain reading and commanded the machine to reverse the

    load direction. Therefore, the actual strain peak values

    (maximum and minimum strains) that the specimen was

    subjected to, would be larger than the predefined limits.

    Because of the influence of several other factors, such as

    sampling frequency and the loading rate, the actual strain

    limit will slightly fluctuate around its mean value from cycle

    to cycle. The sampling frequency is determined by the

    image processing time. In our system, the average

    processing time for two 15*15 pixels subsets is 0.05 s. To

    synchronize with the CCD camera, the interval between two

    sample points is 0.1 s. Then the maximum sampling

    frequency of this system is 10 Hz. Theoretically, increase

    of sampling frequency will enhance the precision of

    capturing the peak strains and, therefore, suppress the

    fluctuation of the measured strain limit values. The degree

    of the fluctuation is also determined by the loading rate.

    Higher loading rate will intensify the fluctuation because

    0 0.5 1 1.5 2 2.510

    0

    10

    20

    30

    40

    50

    60

    Axial Strain (%)

    AxialStre

    ss(MPa) N=1-5

    N=50, 1000, 1700

    0 1 2 3 410

    0

    10

    20

    30

    40

    Shear Strain (%)

    ShearStress(MPa) N=1-5

    N=50, 1000, 1700

    0 500 1000 1500 200020

    21

    22

    23

    24

    25

    26

    Cycle

    AxialMeanStress(MPa)

    0 500 1000 1500 200012

    12.5

    13

    13.5

    14

    14.5

    15

    Cycle

    ShearMeanStress(MPa)

    (d)(c)

    (a) (b)

    Fig. 10. Experimental data of proportional strain-range-controlled biaxial cyclic test under combined axial-shear loading: (a) axial stressstrain

    loops of the first 5 cycles and the 50th, 1000th and 1700th cycle; (b) shear stressstrain loops of the first 5 cycles and the 50th, 1000th and 1700th

    cycle; (c) axial mean stress in each cycle; (d) shear mean stress in each cycle.

    G. Tao, Z. Xia / Polymer Testing 24 (2005) 844855852

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    the strain increment will be larger than that under lower

    loading rate within the same data sampling interval.

    Moreover, the inertia of the actuator will also lead to such

    fluctuation.Fig. 12(a) and (b) shows the histogram of the

    deviation of the maximum and minimum strain of each

    cycle to their mean value in the 03.2% strain-range-

    controlled fatigue test, respectively. The loading rate is

    10 MPa/s, which was chosen as the unified loading rate for

    each strain-range-controlled uniaxial fatigue test in the

    current study. The mean value and standard deviation of the

    maximum strain of all cycles in the test are 3.2 and 0.026%,

    respectively. The mean value and standard deviation of the

    minimum strain of all cycles are 0 and 0.014%, respectively.

    The mean value and standard deviation of minimum strain

    10 0 10 20 30 40 50 605

    0

    5

    10

    15

    20

    25

    30

    Axial Stress (MPa)

    ShearStress

    (MPa)

    0 0.5 1 1.5 2

    0

    0.5

    1

    1.5

    2

    2.5

    3

    3.5

    Axial Strain (%)

    ShearStrain(%) N=1-10

    N=50, 200, 700

    0 200 400 600 8001.7

    1.9

    2.1

    2.3

    2.5

    Cycle

    AxialMeanStrain(%)

    0 200 400 600 8003

    3.2

    3.4

    3.6

    3.8

    Cycle

    ShearMeanStrain(%)

    (d)(c)

    (a) (b)

    Fig. 11. Experimental data of non-proportional stress-controlled biaxial cyclic test under combined axial-shear loading: (a) biaxial loading path;

    (b) biaxial strain response of the first 10 cycles and the 50th, 200th and 700th cycle; (c) axial mean strain in each cycle; (d) shear mean strain ineach cycle.

    0.06 0.04 0.02 0 0.02 0.04 0.060

    5

    10

    15

    20

    25

    30

    Strain Deviation (%)

    NumberofCycles

    0.04 0.02 0 0.02 0.040

    10

    20

    30

    40

    50

    Strain Deviation (%)

    NumberofCycles

    (a) (b)

    Fig. 12. Histograms of the deviation of the strain range: (a) the deviation of the maximum strain; (b) the deviation of the minimum strain.

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    are slightly lower than that of the maximum strain. This can

    be explained by this kind of epoxy material having lower

    stiffness at high stress level. Therefore, the strain rate is

    higher at higher stress level than that at lower stress level

    under the same absolute loading rate. According to

    Fig. 12(a), the maximum error in the peak strain is about

    0.06%, and then the relative maximum error of the strainrange is about 1.9%. Such small error should have very little

    effect on the fatigue life of the specimen.

    6. Conclusions

    A non-contact real-time strain measurement and

    control system based on the digital image correlation

    technique has been established. The method is non-

    destructive and has no upper limitation for the strain

    measurement. Therefore, it can be used in multiaxialfatigue tests of soft materials such as polymers.

    Currently, the system can measure strains with an

    accuracy of 0.01% and a frequency of 10 Hz for strain

    data acquisition (or 0.1 s for retrieval of the measured

    strain value). As such, the system even allows running

    strain-range-controlled fatigue tests with moderate load-

    ing rates. The capability of the system has been verified

    through recording the stressstrain responses of various

    types of uniaxial and biaxial cyclic/fatigue tests of an

    epoxy polymer material. The results show that the

    evolution of stressstrain hysteresis loops during the

    entire fatigue life of the specimen can be accurately

    recorded. The different responses in the stress and the

    strain-range-controlled tests also indicate the significant

    effect of the loading modes on the fatigue behavior and

    fatigue life of viscoelastic/viscoplastic and time-depen-

    dent materials such as polymers. The success of this

    method would facilitate performing various types of

    fatigue tests on polymer materials and would allow us to

    gain more insight and understanding of the fatigue and

    failure behavior of polymer materials. This system has

    potential for further upgrade in the future. Utilization of

    a higher resolution CCD camera will improve the strain

    detection precision. It will be possible to further reduce

    the processing time and to increase the strain dataacquisition frequency if the computer and the CCD

    camera used possess higher speeds than the current ones.

    Acknowledgements

    The work presented here is part of a general investigation

    of the mechanical properties and damage of advanced

    composite materials. The research is supported by the

    Natural Sciences and Engineering Research Council of

    Canada (NSERC) through grant to Z.X.

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