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1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Mitigation of AC Induced Voltage Voltage On Buried Metallic Pipelines On Buried Metallic Pipelines
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1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Mar 26, 2015

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Page 1: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

1

Mr. Dusit ThongjunManaging Director

CGL Engineering Co., Ltd.

CGL ENGINEERING CO., LTD.

Mitigation of AC Induced VoltageMitigation of AC Induced VoltageOn Buried Metallic PipelinesOn Buried Metallic Pipelines

Page 2: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Outline of Presentation

Causes of AC voltages on pipelines

Problems associated AC interference

Mechanisms of AC induced voltages

Mitigation options

AC mitigation modeling

CGL ENGINEERING CO., LTD.

Page 3: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

What is AC Interference ? Electrical currents and electromagnetic fields

from the powerline in close proximity of a pipeline can produce AC voltages on pipelines

The magnitude and location of induced AC on a pipeline is a function of numerous conditions and is difficult to predict

The induced voltages can exist during normal

or abnormal operation of the powerline

CGL ENGINEERING CO., LTD.

Page 4: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Shared Right of Ways (ROW)Clear / unoccupied

Right-of-Way's are difficult to obtain for new pipelines

An attractive option is for new pipelines to a share an existing ROW with an overhead electric power transmission systems

CGL ENGINEERING CO., LTD.

Page 5: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Issues with Induced AC on Pipelines in Shared ROW’s

Safety Induced voltage can provide shock hazards

to personnel safety

Pipeline Integrity Coating damageAC induced corrosion

CGL ENGINEERING CO., LTD.

Page 6: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Personnel Safety

Safety standards for personnel are based on Touch and Step potentials which can result in shock hazards.

Step potential is the voltage difference measured between two points on the earth separated by a distance of 1 pace (1 meter)

Touch potential is the voltage difference between a metallic structure and a point on the earth separated by a distance of the normal reach of human (1 m)

CGL ENGINEERING CO., LTD.

Page 7: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Touch and Step Potentials

Touch Potential Step Potential

CGL ENGINEERING CO., LTD.

Page 8: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

North American StandardsNACE RP0177

Considers AC step potentials >15 volts to be a potential shock hazard. Voltages above that level require mitigation or evidence that a potential shock hazard does not exist.

ANSI / IEEE 80Provides safety criteria related to heart

fibrillationSafety limits are inversely proportional to

fault duration and directly proportional to surface resistivity

CGL ENGINEERING CO., LTD.

Page 9: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Coating DamageFault currents from powerlines

can be collected and discharged from pipelines at coating holidays

Coating damage can occur when voltage exceed the dielectric strength of the coating

Arching stresses may damage the pipeline

CGL ENGINEERING CO., LTD.

Page 10: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

AC Induced CorrosionRecent finding indicate that AC current can

cause 2% of the equivalent DC electrolysis problems on steel pipelines

AC induced corrosion is primarily a function of current density on steel structures. The general likelihood of AC induced corrosion is:

Current density < than 30A/m² : no or low

Current > than 30A/m² < 100 A/m² :medium

Current density > than 100A/m² : very high

CGL ENGINEERING CO., LTD.

Page 11: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Example of AC Induced Corrosion CGL ENGINEERING CO., LTD.

Page 12: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

AC Interference Mechanism

Generation of AC induced voltages on a pipeline typically occur by one of the following mechanisms:

Capacitive coupling Resistive coupling (electrolytic) Inductive coupling

CGL ENGINEERING CO., LTD.

Page 13: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Capacitive Coupling

Caused by accumulation of electrostatic charge resulting in capacitive coupling between the powerline and a coated pipeline

Typically occurs during construction when coated and ungrounded sections of pipe are near a HV powerline

Unlikely on buried pipeline because the of the low pipe-to-earth capacitance

CGL ENGINEERING CO., LTD.

Page 14: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Resistive Coupling (Electrolytic) Unbalance phase to phase or phase

to ground faults of a powerline may cause current flow through the earth

Underground metallic structures in the vicinity may conduct some of the current

Typical occurs during abnormal operating conditions of the powerline

CGL ENGINEERING CO., LTD.

Page 15: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Inductive CouplingCurrent flow in the powerline creates an

electromagnetic field surrounding the conductors

An AC voltage can be induced on a metallic structure positioned in the magnetic field

Occurs during normal operating conditions of the powerline

The induced potential on the affected pipeline can reach 100’s of volts and present shock hazards

Pipelines within 350m to a HV powerline should be investigated

CGL ENGINEERING CO., LTD.

Page 16: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Factors Contributing to AC Interference

Soil resistivity valuesMagnitude of steady state current in powerline Separation distance and orientation Powerline operating characteristicsMagnitude and duration of fault currents Grounding characteristic Pipeline coating type

CGL ENGINEERING CO., LTD.

Page 17: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

AC Interference MitigationEquipotential gradient control mats

Test stationsMain line valvesMeter stationsCasing vents

Parallel zinc ribbon grounding electrodes Point grounding with sacrificial anodesDC de-couplers devicesDead front construction of test stationsNon-metallic casing vents

CGL ENGINEERING CO., LTD.

Page 18: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Ground Mat Connected to Pipe

Test Station

Water Pipeline

Equipotential Grounding Mat to Prevent Shock Hazards

CGL ENGINEERING CO., LTD.

Page 19: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Zinc Grounding MatsCGL ENGINEERING CO., LTD.

Page 20: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Distributed Galvanic Anodes (Point Grounding)

Overhead AC Transmission Line

Underground Pipeline

Distributed Sacrificial Anodes

Induced VoltageWithout Anodes

With Anodes

Distance

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Page 21: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

DC De-coupling DeviceConducts AC current & blocks

DC currentAC current is dissipated to

earth Electronic Polarization Cell

Replacements (PCR)

Power Cable Sheath

Insulating Flange

CGL ENGINEERING CO., LTD.

Page 22: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Double Zinc Ribbon Installation CGL ENGINEERING CO., LTD.

Page 23: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

AC Interference Modeling

CDEGS Interference Analysis Software

Estimates interference due to inductive and conductive coupling

Calculates steady state voltage conditionsDefine phase to ground fault conditionPredicts step and touch potentials Determines high risk areas e.g. phase

transpositions, powerline crossings of ROWRecommends AC mitigation options

CGL ENGINEERING CO., LTD.

Page 24: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Input for AC Interference ModelingSoil conditionsPipeline characteristicsPipeline and power system

alignmentsPower system characteristics

Operating voltageFault currentsPhase transpositionsTower configurationsStatic wireGrounding designSubstation locations

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Page 25: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

STEADY STATE PIPE TO EARTH VOLTAGE

15-Volt Maximum

0

30

60

90

120

0 20 40 60 80 100 120 140 160

CONSTRUCTION MILEPOST

VO

LT

S

No MitigationSingle Ribbon MitigationDouble Ribbon Mitigation15-Volt Maximum

RIGHT OF WAY SCHEMATIC

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

5

0 20 40 60 80 100 120 140 160

AC Circuit 3 - 115KV AC Circuit 7 - 500KV

AC Circuit 2 - 230KV AC Circuit 6 - 500KVAC Circuit 1 - 500KV AC Circuit 5 - 115KV

Cypress Pipeline AC Circuit 4 - 230KVCrossings not shown for clarity

CGL ENGINEERING CO., LTD.

Page 26: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Touch Potentials Predictions at Valve Station Under Fault Conditions

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Page 27: 1 Mr. Dusit Thongjun Managing Director CGL Engineering Co., Ltd. CGL ENGINEERING CO., LTD. Mitigation of AC Induced Voltage On Buried Metallic Pipelines.

Thank You

Can I answer any questions?

CGL ENGINEERING CO., LTD.