1 Lenovo - Sony Technical Meeting August 27, 2003 Sony Corp.
Dec 27, 2015
1
Lenovo - Sony Technical Meeting
August 27, 2003
Sony Corp.
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“Aries” Project Members
Marketing Mgr Akira SHIRAISHI
China Local Biz Support Edward WU/Robert GAO
China Local Tech Support Yukihito NISHIMURA
Planning Promoter Kazuhiko YOSHIUCHI
Electrical Mgr Takanori MARUICHI
Mechanical Mgr Hiromasa IGUCHI
Software Engr (Isao SUZUKI)
Safety Engr Kyusuke KUWAHARA
3
Factories & Manufacturing Capabilities
Japan(Sony Fukushima)Cell& Pack
(Sony Tochigi)Cell
Malaysia(Sony Electronics Malaysia)Pack
Taiwan(Solectron Taiwan)Pack
China(Sony Electronics Wuxi)Cell&Pack
4
Cell Information
Cylindrical(US18650) & Polymer
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Cell Line Up for PC Battery
US18650G5
US18650G7
UP5541100
CY2005
PC Polymer Cell
Nominal Capacity
CELL CY2003 CY2004
Cylindrical Cell
Nominal Capacity
K2: 2200mAh/8.3Wh K3: 2400mAh/9.1Wh
2150mAh/8.1Wh
2400mAh/9.1Wh
6
US18650G7, Cell Safety Requirement
Max Charge Voltage; 4.25V/cell (Open Circuit Voltage)
Cell Temperature; Charge ; 0 to 60 deg. C Discharge; -20 to 70 deg. C
Charging Current ; less than 0.7C If capacity is 2400mAh, 0.7C means; 2.4A X 0.7 = 1.68A
Discharging Current; less than 1.0C If capacity is 2400mAh, 1C means; 2.4A X 1 = 2.4A
7
US18650G7, Electrical Info.* Standard Charge Condition
Charge Method : constant current constant voltage Charge Up Voltage : 4.2± 0.05V Charge Current : 1.0A Charge Time : 5.0 hours charge Ambiance Temperature : 23oC at room temperature, 3.0V cut off
Nominal Capacity(0.2C discharge)
Rated Capacity(0.2C discharge)
Capacity at 0.5C
Capacity at 1C
Nominal Voltage
Internal Impedance
Cycle Performance
2400mAh9.0Wh
2250mAh8.4Wh
2350mAh (8.6Wh)
2300mAh (8.2Wh)
3.7V
55mΩ
80 % of Initial capacity at 300 cycles
average capacity3.75V (average discharge voltage)
minimum capacity
average capacity
average capacity
measured by AC1kHz
0.7A discharge
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US18650G7, Mechanical Info.
Cell Size (with plastic tube)(φ
7.2)
φ18
.2
(Dia
met
er o
f Top
)
φ18
.2
(D
iam
eter
of B
ody)
64.9
(0.3)
+0.
15-0
.20
+0.2-0.2
+0.
15-0
.20
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uP and AFE Information
Micro Processor---bq2083 Analogue Front End---bq29311
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bq-uP Diagram
EEPROM(2k)
(+)
(C)Clock
(D)Data
(-)
2nd Over Charge Protector
Analogue Front End Micro Processor
bq2083
Batt _Pres
c-FETd-FET
Current senseResistor (10mΩ)
Thermal Fuse with Resistor
32kHzThermistor
(Cells temp.)
Thermistor(FETs temp.)
bq29311
Sys _Pres
Batt_Alart
ActiveFuse
*Battery_pres and Sys_pres are not necessary.
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bq-uP Schematic (for example)
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Mitsubishi-uP Diagram (for example)Pre-charge
Micro Processor
MitsubishiAnalogue Front End ICData
Clock
Batt Pre
Data/CLK
Clock
Vdd
DIN
DOUT
AOUT(V・I data )
(output of each cell voltage and current5V output, Low Battery voltage detect, FET-SW drive,reset function)
EEPROM
ActiveFuse
2nd Over Charge Protector
TH1/TH2 : thermistor
Batt -
Batt +
TH1
TH2
SYS Pre
Batt Alarm
0.07Ω 1/2W
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Mechanical Information
UL requires UL flammability “V-1” for enclosure.
Min thickness; 0.8 mm---PC
1.2 to 1.6 mm---PC+ABS
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Pack Structure (for example)
* Connection tab and thermal fuses are replaceable to other components.
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Development Schedule
’03/3Q 4Q ’04/1Q 2Q 3Q 4Q
Mass Production
*PVT sample 50 pcs.
EVT(Hand Made Case) *EVT sample 2 pcs.
*DVT sample 20 pcs.
Fiscal year
10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
DVT(Hard Tooling Case)
Safety Application
Design Approval
(Min. 1.5 months)
Design
Hard Tooling (Min. 2 months)
PVT
MP
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WELCOME TO
SONY ELECTRONICS WUXI ( SEW)
索尼電子(無錫)有限公司
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Wuxi
Beijing
Shanghai
Location : East longitude119º31’
North latitude31° 7’ East of China 、 the center of Changjiang delta area103Km from Shanghai 、 147Km from Nanjing
Area: 5 million DT 1.2 million
4,650km² DT: 517.7km²
Population:
Industry lines :
Mechanism 、 Electronics 、 Light-industries 、 Textile 、 Chemical 、 Pharmaceutical
GDP:
120.1billion in 2000 、 one of the first ten in the country
Traffic:
Express way to SHA & Nanjing 、 312 National Road 、 Railway to SHA & Nanjing
Education:
Jiangnan University
Wuxi Summary
GDP RMB28,000/person 、 the 4th in the country
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Location:
National Hi-tech Industrial Development, No. 1 of the best 50 national hi-tech industrial development
Favorable policy:
Enterprises come in this district :
Sweden : VOLVO 、 Astra
Japan : SHARP 、 Alps 、 Murata 、 Sumitomo 、 Hitachi 、
New District Industrial Zone Summary
At the east-south of Wuxi city, 6Km from downtown.
Income tax rate 15% (Normal area 30%, littoral area 24% )
2 years’ income tax-free, 3 years’ income tax half-paid
America : Seagate 、 Kodak 、 GE
German : SIEMENS 、 BOSCH 、 Bayer 、 HOIST
English : COMINS 、 Rexam
National 、 Toshiba 、 Maruko 、 Nittobo
Character:
Hi-tech enterprise , - 5 free 5 half
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Company Profile
● Date of incorporation : August 22nd/2000● Leading Company : Energy Company● Ownership : Sony China 100%, Registered Capital : US$29.5mil● Board Chairman : Hiroshi Nakagawa Vice Board Chairman : Masaru Suzuki Managing Director : Taizo Suzuki● Address : 62 Block, Wuxi National Hi-tech Industrial Development Zone. Main Products : Lithium-Ion Polymer Battery, Land Area : 110,000 ㎡ , Factory-site 10,600 ㎡● Rental Address : 52 Block, Wuxi National Hi-tech Industrial Development Zone. Main Products : Projector TV, Factory-site 3,855 ㎡● New Plant Address : 64 Block, - ditto - . Main Products : Electronics Devices. Land Area : 210,000 ㎡ , Factory-site ( Initial ) : 19,100 ㎡● Employee As of Apr/2003 : 1,305 persons, include 11 persons of Japanese (Battery)
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Sony China Battery Div- Sales Network
Sales Branch
Marketing & Sales Office
Shanghai( 上海 )Sales &
Marketing Office
Shenzheng( 深圳 ) Branch
Beijing( 北京 ) Branch
Sony Wuxi ( 無錫)Electronics
Manufacture
Sony Hong Kong
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Business Terms
Development Cost :1) NRE – New model development fee2) Sample Fee3) Tooling Fee
Delivery Terms : ex-Sony Wuxi Factory or CIF Lenovo Shanghai Factory
Warranty : 12 months after manufacturing date
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Questions
Contact window for business matter ?(Procurement for R&D parts and MP parts)
Function of Beijing team and Shanghaiteam ?
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Appendix-1; Discharge Curves of US18650G6
2.0
2.5
3.0
3.5
4.0
4.5
0 1 2 3 4 5 6 7 8 9
1W3W5W7W10W
12W15W18W20W24W
Ce
ll V
olta
ge
(V
)
Discharge Capacity (Wh)
Charge : 4.20Vmax 0.7CAmax 30mAcutDischarge : 3.0Vcut
Temperature : 23 oC
Discharge Load Characteristics (US18650G6)
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Appendix-2; Charge Curves of US18650G6
0
1
2
3
4
5
0
0.4
0.8
1.2
1.6
2
0 0.5 1 1.5 2 2.5 3 3.5
Charge Characteristics C
har
ge V
olta
ge
/ V
Charge time / hours
Charge Voltage
Charge Current
Ch
arge C
urre
nt / A
Charge : 4.20Vmax 0.7Cmax
Temperature : 23 oC
US18650G5
US18650G4
US18650G6