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1 ENGINEER EQUIPMENT INSTRUCTION COMPANY MULTI-PIECE RIM
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1 ENGINEER EQUIPMENT INSTRUCTION COMPANY MULTI-PIECE RIM.

Dec 15, 2015

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Page 1: 1 ENGINEER EQUIPMENT INSTRUCTION COMPANY MULTI-PIECE RIM.

1ENGINEER EQUIPMENT INSTRUCTION COMPANY

MULTI-PIECE RIM

Page 2: 1 ENGINEER EQUIPMENT INSTRUCTION COMPANY MULTI-PIECE RIM.

2ENGINEER EQUIPMENT INSTRUCTION COMPANY

OVERVIEW

• Components / Parts

• Tools and Materials

• Dismounting the Multi-Piece Rim

• Rim Maintenance

• Mounting the Multi-Piece Rim

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3ENGINEER EQUIPMENT INSTRUCTION COMPANY

LEARNING OBJECTIVES

There are no Learning Objectives Associated with this Period of Instruction

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4ENGINEER EQUIPMENT INSTRUCTION COMPANY

METHOD AND MEDIA

• Informal Lecture Method

• Power Point

• Student Handout

• Technical Instruction – TI 11270-OI

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5ENGINEER EQUIPMENT INSTRUCTION COMPANY

ADMINISTRATIVE INSTRUCTIONS

• Complete IRF’s following the POI

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6ENGINEER EQUIPMENT INSTRUCTION COMPANY

EVALUATION

• There is no Evaluation Over this Period of Instruction.

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7ENGINEER EQUIPMENT INSTRUCTION COMPANY

SAFETY

• IF AT ANYTIME THERE IS A FIRE MAKE YOUR WAY OUT THE BACK DOOR AND GET IN FORMATION BY THE OAK TREES FOR ACCOUNTABILITY AND FURTHER WORD TO BE PASSED.

• IF WE SHOULD HAVE INCLEMENT WEATHER STAY IN THE CLASSROOM AND WAIT FOR FURTHER INSTRUCTIONS.

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8ENGINEER EQUIPMENT INSTRUCTION COMPANY

QUESTIONS?

Page 9: 1 ENGINEER EQUIPMENT INSTRUCTION COMPANY MULTI-PIECE RIM.

9ENGINEER EQUIPMENT INSTRUCTION COMPANY

COMPONENTS / PARTS

Page 10: 1 ENGINEER EQUIPMENT INSTRUCTION COMPANY MULTI-PIECE RIM.

10ENGINEER EQUIPMENT INSTRUCTION COMPANY

COMPONENTS / PARTS

1. Rim

2. Air Valve

3. Tire

4. Split Rim

5. O-Ring

6. Snap Ring

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11ENGINEER EQUIPMENT INSTRUCTION COMPANY

COMPONENTS / PARTS

1. Rim

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12ENGINEER EQUIPMENT INSTRUCTION COMPANY

COMPONENTS / PARTS

2. Air Valve

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13ENGINEER EQUIPMENT INSTRUCTION COMPANY

COMPONENTS / PARTS

3. Tire

Page 14: 1 ENGINEER EQUIPMENT INSTRUCTION COMPANY MULTI-PIECE RIM.

14ENGINEER EQUIPMENT INSTRUCTION COMPANY

COMPONENTS / PARTS

4. Split Rim

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15ENGINEER EQUIPMENT INSTRUCTION COMPANY

COMPONENTS / PARTS

5. O-Ring

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16ENGINEER EQUIPMENT INSTRUCTION COMPANY

COMPONENTS / PARTS

6. Snap Ring

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17ENGINEER EQUIPMENT INSTRUCTION COMPANY

QUESTIONS?

How Many Components / Parts Make up the Multi-Piece Rim?

Six. They are the Rim, Air Valve, Tire, Split Rim, O-Ring and Snap Ring.

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18ENGINEER EQUIPMENT INSTRUCTION COMPANY

TOOLS / MATERIALS

• Tire Spoon(s)

• Tire Iron

• Sledge Hammer

• Air Compressor

• Tire Cage (10ft Stand Off)

• Repair Kit

Page 19: 1 ENGINEER EQUIPMENT INSTRUCTION COMPANY MULTI-PIECE RIM.

19ENGINEER EQUIPMENT INSTRUCTION COMPANY

TOOLS / MATERIALS

• Tire Spoon(s)

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20ENGINEER EQUIPMENT INSTRUCTION COMPANY

TOOLS / MATERIALS

• Tire Iron

Page 21: 1 ENGINEER EQUIPMENT INSTRUCTION COMPANY MULTI-PIECE RIM.

21ENGINEER EQUIPMENT INSTRUCTION COMPANY

TOOLS / MATERIALS

• Sledge Hammer

Page 22: 1 ENGINEER EQUIPMENT INSTRUCTION COMPANY MULTI-PIECE RIM.

22ENGINEER EQUIPMENT INSTRUCTION COMPANY

TOOLS / MATERIALS

• Air Compressor

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23ENGINEER EQUIPMENT INSTRUCTION COMPANY

TOOLS / MATERIALS

• Tire cage

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24ENGINEER EQUIPMENT INSTRUCTION COMPANY

TOOLS / MATERIALS

• Repair Kit

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25ENGINEER EQUIPMENT INSTRUCTION COMPANY

QUESTIONS?

Name common tools used when performing maintenance on a multi-piece rim?

Tire Spoon, Tire Iron, Sledge Hammer, Air Compressor, Air Hose, Tire Cage and Repair Kit.

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26ENGINEER EQUIPMENT INSTRUCTION COMPANY

BREAK

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27ENGINEER EQUIPMENT INSTRUCTION COMPANY

MULTI-PIECE RIM

• DEMOUNTING

• RIM MAINTENANCE

• MOUNTING

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28ENGINEER EQUIPMENT INSTRUCTION COMPANY

MULTI-PIECE RIM

DEMOUNTING

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29ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 1

• Remove cap (3)

• Valve core (2)

• Valve stem (1)

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30ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 2

• Loosen outer tire bead from ring flange (1) by inserting a curved bead breaker tire iron (3) between tire bead and side ring flange.

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31ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 3

• Work progressively around rim (2), rotating curved bead breaker tire iron (3) down until outer tire bead is free of ring flange (1).

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32ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 4

• Force side ring flange (1) down enough to clear lock ring (7).

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33ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 5

• Insert lock ring tire iron (5) into prying notch (6) and work lock ring (7) partly out of gutter rim (2).

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34ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 6

• Insert curved flat tire iron (4) between lock ring (7) and rim (2).

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35ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 7

• Work both curved flat tire iron (4) and lock ring tire iron (5) progressively around rim (2), removing lock ring (7).

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36ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 8

• With lock ring (7) removed, force side ring flange (1) down and remove the O-ring.

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37ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 9

• Slide ring flange (1) straight up and off the rim (2).

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38ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 10

• Turn tire and rim (2) over and loosen the inner tire bead from inner rim flange (8) by inserting a curved bead breaker tire iron (3).

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39ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 11

• Work progressively around rim (2), rotating curved bead breaker tire iron (3) down until tire bead is completely free of the rim.

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40ENGINEER EQUIPMENT INSTRUCTION COMPANY

QUESTIONS?

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41ENGINEER EQUIPMENT INSTRUCTION COMPANY

MULTI-PIECE RIM

BREAK

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42ENGINEER EQUIPMENT INSTRUCTION COMPANY

MULTI-PIECE RIM

RIM MAINTENANCE

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43ENGINEER EQUIPMENT INSTRUCTION COMPANY

RIM MAINTENANCE

• Inspect the rim, lock ring and flanges for damage and/or abnormal wear.

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44ENGINEER EQUIPMENT INSTRUCTION COMPANY

RIM MAINTENANCE

• Inspect the rim components for cracks, slits and tears.

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45ENGINEER EQUIPMENT INSTRUCTION COMPANY

RIM MAINTENANCE

• Remove any rust, oil, and tire and rim lubricant residue from rim.

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46ENGINEER EQUIPMENT INSTRUCTION COMPANY

MULTI-PIECE RIM

MOUNTING

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47ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 1

• Place rim (2) flat on floor, lubricate beads on tire with tire and rim lubricant and place tire completely on rim.

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48ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 2

• Slide side ring flange (1) down onto rim (2) and under the bead of the tire.

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49ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 3

• Force side ring flange (1) down past gutter of rim (2) and install the O-ring in groove of the rim.

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50ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 4

• Holding side ring flange (1) down past the gutter of rim (2) place the end of the lock ring (7) without prying notch into gutter.

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51ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 5

• Working around the rim (2) work lock ring (7) over the edge of the rim with lock ring tire iron (5) and step on lock ring forcing it into the gutter of the rim.

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52ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 6

• Ensure the O-ring is properly installed and guide the side ring flange (1) up over the O-ring and into the lock ring (7).

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53ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 7

• Inspect all rim components to ensure that they are properly seated. Place the rim and tire assembly in a tire cage.

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54ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 8

• Using a pneumatic tire hose with an in-line inflator gage, inflate the tire to 40 psi maximum to seat both tire beads.

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55ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 8

• Both tire beads should seat before reaching 40 psi. If the tire beads fail to seat, deflate the tire, determine the cause and take corrective action. If needed add additional tire and rim lubricant and repeat.

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56ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 9

• Visually inspect all rim components to ensure that they are properly seated and allow the tire to deflate.

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57ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 10

• Install the valve core (2) into valve stem (1).

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58ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 11

• Inflate the tire to the normal operating pressure (see applicable Equipment TM for proper psi). Visually inspect all rim components to ensure they are seated.

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59ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 12

• Install the valve cap (3) onto the valve stem (1) finger tight.

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60ENGINEER EQUIPMENT INSTRUCTION COMPANY

STEP 13

• Remove the rim and tire assembly from the tire cage.

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61ENGINEER EQUIPMENT INSTRUCTION COMPANY

QUESTIONS?

When performing rim maintenance what are you checking for when inspecting the rim components?

You are inspecting the rim components for cracks, slits, and tears.

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62ENGINEER EQUIPMENT INSTRUCTION COMPANY

SUMMARY

• Components / parts

• Tools and Materials

• Dismounting the Multi-Piece Rim

• Rim Maintenance

• Mounting the Multi-Piece Rim

Slide 62

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63ENGINEER EQUIPMENT INSTRUCTION COMPANY

BREAK

10min break

Slide 63