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1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014
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1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014.

Dec 17, 2015

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Page 1: 1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014.

1 | © Bühler | Grain Logistics | 2014

Benefit of a pre-cleaning process at intake

Grain Logistics

Josef Reiser08/07/2014

Page 2: 1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014.

2 | © Bühler | Grain Logistics | 2014

Grain / Cleaning and Storage.Benefit of a pre-cleaning process at intake.

Improve storability and preserve the quality of grain Optimized use of storage space

Page 3: 1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014.

3 | © Bühler | Grain Logistics | 2014

Grain / Cleaning and Storage.Benefit of a pre-cleaning process at intake.

Prevent blockage of silo outlets by foreign material

Reduce wear and damage to machines and piping

Increased process safety

Page 4: 1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014.

4 | © Bühler | Grain Logistics | 2014

Grain / Cleaning and Storage.Benefit of a pre-cleaning process at intake.

Prevention of diseases e.g. formation of toxins and contamination

Page 5: 1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014.

5 | © Bühler | Grain Logistics | 2014

Grain / Cleaning and Storage.Benefit of a pre-cleaning process at intake.

Reduce risk of dust explosions

Page 6: 1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014.

6 | © Bühler | Grain Logistics | 2014

Grain / Cleaning and Storage.Benefit of a pre-cleaning process at intake.

Product: Wheat; 0.75 t/m³ (47 ft³); 15 % H20; 3 % impurity

content

Handling: 100,000 t/a (3.7 m bu)

Cleaning quality: from 3 % to 2 % = 1% impurities = 1,000 t/a (37,000 bu)

Benefit calculation

Aeration 1,000 t á 0.80 € / t = 800 Euro

Storage/ 9 month 1,000 t á 1.50 € / t x 9 = 13,500 Euro

Loading 1,000 t á 0.30 € / t = 300 Euro

Other costs 1,000 t á 1.90 € / t = 1,900 Euro

Savings per year: 16,500 Euro

Page 7: 1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014.

7 | © Bühler | Grain Logistics | 2014

Grain / Cleaning and Storage.Benefit of a pre-cleaning process at intake.

Local intake pit aspiration:

Dust returns to the product flow.

Traders, terminals; e.g. cooperatives, agricultural trade

Central aspiration:

Dust does not return to the product flow.

Processers; e.g. flour mills, food processers

Page 8: 1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014.

8 | © Bühler | Grain Logistics | 2014

Grain / Cleaning and Storage.LAAB: Pre-cleaning and aspiration - Bühler TAS.

Capacity: up to 250 t/h (9200 bu)

Sieving area: up to 48 m² (517 sqf)

Durability & high operational reliability

Rhino-hyde lining to provide optimum wear and noise protection

Coarse impurities

Low-density material

Fine impurities YieldRaw material

Page 9: 1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014.

9 | © Bühler | Grain Logistics | 2014

Grain / Cleaning and Storage.LAAB: Pre-cleaning and aspiration - Bühler TAS.

1 Product inlet2 Distribution flap3 Inlet aspiration4 Expansion chambers with discharge screws5 Product distribution onto sieves6 Outlet aspiration7 Exhaust air 8 Screen box drive

A 1. gradeB 2. gradeC Coarse particles

1

23

4

5

7

6

8

C B A

Page 10: 1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014.

10 | © Bühler | Grain Logistics | 2014

Grain / Cleaning and Storage.LAGA: Pre-cleaning and aspiration - Bühler GrainPlus.

Capacity: up to 50 t/h (1800 bu)

Sieving area: up to 6 m² (65 sqf)

Durability & high operational reliability

Due to optional inlet and outlet aspiration best choice for very dust laden products

Cost-effective and high-performance cleaning principle

Coarse inpurities

Low-density material

Brokens/ Fine impurities YieldRaw material

Page 11: 1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014.

11 | © Bühler | Grain Logistics | 2014

Grain / Cleaning and Storage.LAGA: Functional diagram GrainPlus.

1 Product inlet2 Inlet aspiration3 Outlet aspiration4 Exhaust air vent5 Screen box drive6 Optional magnet

A 1. gradeB 2. gradeC Coarse particles

1

2

3

4

5

6

BA C

Page 12: 1 | © Bühler | Benefit of a pre-cleaning process at intake Grain Logistics Josef Reiser 08/07/2014 Grain Logistics | 2014.

12 | © Bühler |

One step ahead.

Grain Logistics | 2014