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08L Lamps

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    LAMPS

    CONTENTS

    page page

    BULB APPLICATION . . . . . . . . . . . . . . . . . . . . . 19HEADLAMP ALIGNM ENT . . . . . . . . . . . . . . . . . . 7LAMP BULB SERVICE . . . . . . . . . . . . . . . . . . . 10

    LAMP DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . 1LAMP SERVICE . . . . . . . . . . . . . . . . . . . . . . . . 13LAMP SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . 17

    LAMP DIAGNOSIS

    INDEX

    page page

    GENERAL INFORMATIONGENERAL INFORMATION . . . . . . . . . . . . . . . . . 1SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . 1

    DIAGNOSIS AND TESTINGDAYTIME RUNNING LAMP DIAGNOSIS . . . . . . . 4

    DIAGNOSTIC PROCEDURES . . . . . . . . . . . . . . 1FOG LAMP DIAGNOSIS . . . . . . . . . . . . . . . . . . . 3HEADLAMP DIAGNOSIS . . . . . . . . . . . . . . . . . . 2

    LAMP OUTAGE MODULE DIAGNOSIS . . . . . . . . 5

    GENERAL INFORMATION

    GENERAL INFORMATIONEach vehicle is equipped with various lamp assem-

    blies. A good ground is n ecessary for proper lightingoperation. Grounding is provided by the lamp socket

    wh e n i t com e s i n con t a c t wit h t h e m e t a l b o dy, or

    through a separate ground wire.

    W h en ch a n g in g l a m p b u lb s ch e ck t h e s ock e t for

    corrosion. If corrosion is present, clean it with a wire

    brush and coat the inside of the socket l ightly with

    Mopar Multi-Purpose Grease or equivalent.

    SAFETY PRECAUTIONS

    WARNING: EYE PROTECTION SHOULD BE USEDWHEN SERVICING GLASS COMPONENTS. PER-

    SONAL INJURY CAN RESULT.

    CAUTION: Do not touch the glass of halogen bulbs

    with fingers or other possibly oily surface, reducedbulb life will result.

    Do not use bulbs with higher candle power thanindicated in the Bulb Application table at the end of

    this group. Damage to lamp can result.Do not use fuses, circuit breakers or relays hav-

    ing greater amperage value than indicated on thefuse panel or in the Owners Manual.

    When it is necessary to remove components to ser-

    vice a n ot h e r, i t s h ou ld n ot b e n e ce ss a r y t o a p ply

    excessive force or bend a component to remove it .

    B efor e d a m a g in g a t r i m com p on e n t , v er i fy h i d de n

    fasteners or captured edges are not holding the com-ponent in place.

    DIAGNOSIS AND TESTING

    DIAGNOSTIC PROCEDURESW h en a v eh i cl e e xp e r ie n ce s p r ob le m s wit h t h e

    headlamp system, verify the condition of the battery

    connections, charging system, headlamp bulbs, wire

    con n e ct or s , r e la y, h i gh b ea m d im m e r s wit ch a n d

    h e a d la m p s wit ch . R efe r t o Gr ou p 8 W, Wi r in g Dia -

    grams for component locations and circuit informa-

    tion.

    Z G LAM PS 8L - 1

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    HEADLAMP DIAGNOSIS

    HEADLAMP DIAGNOSIS

    CONDITION POSSIBLE CAUSES CORRECTION

    HEADLAMPS ARE DIM

    WITH ENGINE IDLING

    1. Loose or corroded battery cables. 1. Clean and secure battery cable clamps

    and posts.OR IGNITION TURNED

    OFF

    2. Loose or worn generator drive

    belt.

    2. Adjust or replace generator drive belt.

    3. Charging system output too low. 3. Test and repair charging system, refer toGroup 8A,

    4. Battery has insufficient charge. 4. Test battery state-of -charge, refer to Group 8A.

    5. Battery is sulfated or shorted. 5. Load test battery, refer to Group 8A.

    6. Poor lighting circuit Z1-ground. 6. Test for voltage drop across Z1-groundlocations, refer to Group 8W.

    7. Both headlamp bulbs defective. 7. Replace both headlamp bulbs.

    HEADLAMP BULBS BURN

    OUT

    1. Charging system output too high. 1. Test and repair charging system, refer to

    Group 8A.FREQUENTLY 2. Loose or corroded terminals or

    splices in circuit.

    2. Inspect and repair all connectors and

    splices, refer to Group 8W.

    HEADLAMPS ARE DIMWITH ENGINE RUNNING

    1. Charging system output too low. 1. Test and repair charging system, refer toGroup 8A.

    ABOVE IDLE 2. Poor l ighting circuit Z1-ground. 2. Test for voltage drop across Z1-ground

    locations, refer to Group 8W.

    3. High resistance in headlamp

    circuit.

    3. Test amperage draw of headlamp circuit.

    4. Both headlamp bulbs defective. 4. Replace both headlamp bulbs.

    HEADLAMPS FLASHRANDOMLY

    1. Poor lighting circuit Z1-ground. 1. Test for voltage drop across Z1-groundlocations, refer to Group 8W.

    2. High resistance in headlampcircuit.

    2. Test amperage draw of headlamp circuit.Should not exceed 30 amps.

    3. Faulty headlamps switch circuitbreaker.

    3. Replace headlamp switch.

    4. Loose or corroded terminals orsplices in circuit.

    4. Inspect and repair all connectors andsplices, refer to Group 8W.

    HEADLAMPS DO NOTILLUMINATE

    1. No voltage to headlamps. 1. Repair open headlamp circuit, refer toGroup 8W.

    2. No Z1-ground at headlamps. 2. Repair circuit ground, refer to Group 8W.

    3. Faulty headlamp switch. 3. Replace headlamp switch.

    4. Faulty headlamp dimmer(multi-function) switch.

    4. Replace multi-function switch.

    5. Broken connector terminal or wiresplice in headlamp circuit.

    5. Repair connector terminal or wire splice.

    8L - 2 LAM PS Z G

    DIAGNOSIS AND T ESTING (Continued)

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    FOG LAMP DIAGNOSIS

    CONDITION POSSIBLE CAUSES CORRECTION

    FOG LAMPS ARE DIMWITH ENGINE IDLINGOR IGNITION TURNED

    OFF.

    1. Loose or corrodedbattery cables.

    1. Clean and secure battery cable clamps and posts.

    2. Loose or worngenerator drive belt.

    2. Adjust or replace generator drive belt.

    3. Charging system outputtoo low.

    3. Test and repair charging system, refer to Group 8A.

    4. Battery has insufficientcharge.

    4. Test battery state-of-charge, refer to Group 8A.

    5. Battery is sulfated orshorted.

    5. Load test battery, refer to Group 8A.

    6. Poor lighting circuitZ1-ground.

    6. Test for voltage drop across Z1-ground locations,refer to Group 8W.

    7. Both fog lamp bulbs

    defective.

    7. Replace both lamp bulbs.

    FOG LAMP BULBS BURNOUT FREQUENTLY.

    1. Charging system outputtoo high.

    1. Test and repair charging system, refer to Group 8A.

    2. Loose or corrodedterminals or splices incircuit.

    2. Inspect and repair all connectors and splices, refer toGroup 8W.

    FOG LAMPS ARE DIMWITH ENGINE RUNNING

    ABOVE IDLE.

    1. Charging system outputtoo low.

    1. Test and repair charging system, refer to Group 8A.

    2. Poor fog lamp circuitground.

    2. Test voltage drop across Z-1 ground, refer to Group8W.

    3. High resistance in fog

    lamp circuit.

    3. Test amperage draw of fog lamp circuit.

    4. Both fog lamp bulbsdefective.

    4. Replace both fog lamp bulbs.

    FOG LAMPS FLASHRANDOMLY.

    1. Poor fog lamp circuitground.

    1. Repair circuit ground, refer to Group 8W.

    2. High resistance in foglamp circuit.

    2. Test amperage draw of fog lamp circuit.

    3. Faulty fog lamp switchcircuit breaker.

    3. Replace fog lamp switch.

    4. Loose or corrodedterminals or splices incircuit.

    4. Repair connector terminals or splices, refer to Group8W.

    FOG LAMPS DO NOT

    ILLUMINATE.

    1. Blown fuse for fog

    lamps.

    1. Replace fuse, refer to Group 8W.

    2. No ground at foglamps.

    2. Repair circuit ground, refer to Group 8W.

    3. Faulty fog lamp switch. 3. Replace fog lamp switch.

    4. Broken connectorterminal or wire splice infog lamp circuit.

    4. Repair connector terminal or wire splices.

    Z G LAM PS 8L - 3

    DIAGNOSIS AND T ESTING (Continued)

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    DAYTIME RUNNING LAMP DIAGNOSIS

    D AYTI M E R U N N I N G LA M P D I A GN O SI S

    CONDITION POSSIBLE CAUSES CORRECTION

    DAYTIME RUNNING LAMPS DO

    NOT WORK

    1. Poor connection at DRL module.

    2. Parking brake engaged.3. Parking brake circuit shorted toground.4. Headlamp circuit shorted toground.

    5. Defective DRL module.

    1. Secure connector on DRL

    module.2. Disengage parking brake.3. Check voltage on pin 3 ofmodule, refer to Group 8W.4. Check L3 circuit, refer to Group

    8W.5. Replace DRL module.

    8L - 4 LAM PS Z G

    DIAGNOSIS AND T ESTING (Continued)

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    LAMP OUTAGE MODULE DIAGNOSIS

    LAMP OUTAGE MODULE DIAGNOSIS

    LAMP FAILURE MESSAGEDISPLAYED ON VIC?YESRESET VIC BY CYCLINGIGNITION SWITCH ON-OFF-ON. DONE ARE THE TAIL/STOP ANDC HM SL L AM PS F UNC -TIONAL? NOYESDO TAIL/STOP AND CHMSLLAMPS HAVE CORRECTBULBS? REFER TO BULBAPPLICATION CHART. NOREPLACE ALL FAULTY ORINCORRECT BULBS. REFERTO BULB APPLICATIONCHART.

    Z G LAM PS 8L - 5

    DIAGNOSIS AND T ESTING (Continued)

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    NOTE: The Lamp Outage Module contains an inter-nal circuit breaker. When the module senses anoverload it will trip the circuit breaker and illumi-nate a failure in the Vehicle Information Center

    (VIC). The circuit breaker will reset once the vehicleis turned off for approximately 60 seconds. Contin-uous tripping of the circuit breaker may indicate acircuit problem.

    8L - 6 LAM PS Z G

    DIAGNOSIS AND T ESTING (Continued)

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    HEADLAMP ALIGNMENT

    INDEX

    page page

    GENERAL INFORMATION

    HEADLAMP ALIGNMENT . . . . . . . . . . . . . . . . . . 7SERVICE PROCEDURES

    FOG LAMP ADJUSTMENT . . . . . . . . . . . . . . . . . 9HEADLAMP ADJUSTMENT USING ALIGNMENT

    SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    HEADLAMP ALIGNMENT PREPARATION . . . . . . 7SPECIAL TOOLS

    SPECIAL TOOLSHEADLAMP ALIGNMENT . . . 9

    GENERAL INFORMATION

    HEADLAMP ALIGNMENTHeadlamps can be aligned u sing the screen m ethod

    provided in th is section. Alignment Tool C-4466-A or

    e qu i va l en t ca n a l so b e u s e d. R efe r t o i n st r u c t ion sprovided with the tool for proper procedures. Th e

    p r e f e r r e d h e a d l a m p a l i g n m e n t s e t t i n g i s 0 f o r

    t h e l e ft /r ig h t a d ju s t m e n t a n d 1 do w n f or t h e

    u p / d o w n a d j u s t m e n t .

    SERVI CE PROCEDURES

    HEADLAMP ALIGNMENT PREPARATION(1) Verify headlam p dimmer switch a nd h igh beam

    indicator operation.

    (2) Correct defective components tha t could h inderproper headlamp alignment.

    (3) Verify pr oper tire inflation.

    (4) Clean headlamp lenses.

    (5) Verify th at luggage area is not h eavily loaded.

    Fig. 1 Headlamp Alignment ScreenTypical

    VEHICLE CENTERLINE CENTER OF VEHICLE TO CENTER OFHEADLAMP LENSLEFT EDGE OF HIGHINTENSITY ZONE TOP EDGE OF HIGHINTENSITY ZONE FLOOR TO CENTER OFHEADLAMP LENS7.62 METERS (25 FEET)FRONT OF HEADLAMP

    Z G LAM PS 8L - 7

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    (6 ) F u e l t a n k s h ou l d b e F UL L . Ad d 2 .9 4 k g (6 .5

    lbs.) of weight over the fuel tank for each estimated

    gallon of missing fuel.

    ALIGNMENT SCREEN PREPARATI ON

    (1) Position vehicle on a level sur face perpen dicu-

    lar to a flat wall 7.62 meters (25 ft) away from front

    of headlamp lens (Fig. 1).

    (2 ) I f n e ce ss a r y, t a p e a lin e on t h e floor 7 .6 2

    meters (25 ft) away from and parallel to the wall .

    (3 ) M e a s u r e f r om t h e fl oor u p 1 .2 7 m e t er s (5 ft )

    a n d t a p e a l i n e o n t h e wa l l a t t h e c e n t e r l i n e o f t h e

    v eh i cl e. S ig h t a l on g t h e ce n t e r li n e of t h e v eh i cl e

    (from rear of vehicle forward) to verify accuracy of

    the l ine placement.

    (4) Rock vehicle side-to-side three t imes to allow

    suspension to stabilize.

    (5) J ounce front suspension three t imes by pushing

    downward on front bumper and releasing.

    (6) Measure the distance from the center of head-lamp lens to the floor. Transfer measurement to the

    a lig n me n t s cr e en (w it h t a p e). U s e t h is lin e for

    up/down adjustment reference.

    (7 ) Me a s u r e d is t a n ce fr om t h e ce n t e r li n e of t h e

    vehicle to the center of each headlamp being aligned.

    Transfer measurements to screen (with tape) to each

    side of vehicle centerline. Use these l ines for left/

    r ight adjustment reference.

    HEADLAMP ADJUSTMENT USING ALIGNMENTSCREEN

    A p r o pe r ly a i m ed l ow b ea m wil l p r o je ct t h e t op

    edge of high intensity pattern on the screen from 50

    m m (2 i n .) a b o ve t o 5 0 m m (2 i n .) b e low h e a d la m p

    centerline. The side-to-side left edge of high intensity

    p a t t e r n s h o u l d b e f r o m 5 0 m m ( 2 i n .) l e f t t o 5 0 m m

    (2 in.) r ight of headlamp center line (Fig. 1). T h e p r e -

    fe rr ed h e ad la m p a li gn m e nt i s 0 fo r t h e l eft /

    r i g h t a d j u s t m e n t a n d 1 d o w n f o r t h e u p / d o w n

    a d j u s t m e n t . The high beams on a vehicle with aeroheadlamps cannot be aligned. The high beam pattern

    s h ou l d b e cor r e ct wh e n t h e l ow b ea m s a r e a l ig n ed

    properly.

    To a d ju s t h e a d la m p a i m , r o t a t e a l ig n m en t s cr e ws

    (Fig. 2).

    Fig. 2 Aero Headlamp AlignmentScrews

    IN/OUT ADJUSTER UP/DOWNADJUSTERHEADLAMP

    8L - 8 LAM PS Z G

    SERVI CE PROCEDURES (Continued)

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    FOG LAMP ADJUSTMENTP r e p a r e a n a l ig n m en t s cr e e n . A p r op e r ly a l ig n ed

    fog l am p w ill p r oje ct a p a t t er n on t h e a li gn m e n tscreen 100 mm (4 in.) below the fog lamp centerline

    and straight ahead (Fig. 3).

    Rotate the adjustment screw (Fig. 4) to obtain the

    correct pattern .

    SPECIAL TOOLS

    SPECIAL TOOLS HEADLAMP ALIGNMENT

    Fig. 3 Fog Lamp AlignmentTypical

    VEHICLECENTERLINE CENTER OF VEHICLE TO CENTEROF FOG LAMP LENS HIGH-INTENSITY AREA FLOOR TO CENTEROF FOG LAMP LENS100 mm (4 in.)7.62 METERS (25 FEET)FRONT OF FOG LAMP

    Fig. 4 Fog Lamp

    ADJUSTMENT SCREW BRACKETCLIPBULB SOCKETACCESS COVERFOG LAMP

    Headlamp Aiming Kit C-4466A

    Z G LAM PS 8L - 9

    SERVI CE PROCEDURES (Continued)

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    LAMP BULB SERVICE

    INDEX

    page page

    REMOVAL AND INSTALLATION

    CARGO LAMP BULB . . . . . . . . . . . . . . . . . . . . 12CENTER HIGH MOUNTED STOP LAMP

    (CHMSL) BULB . . . . . . . . . . . . . . . . . . . . . . . 11DOME LAMP BULB . . . . . . . . . . . . . . . . . . . . . 12

    DOOR COURTESY LAMP BULB . . . . . . . . . . . 12FOG LAMP BULB . . . . . . . . . . . . . . . . . . . . . . . 10HEADLAMP BULB . . . . . . . . . . . . . . . . . . . . . . 10LICENSE PLATE LAMP BULB . . . . . . . . . . . . . . 11

    OVERHEAD CONSOLE READING LAMP BULB . . 12

    PARKING LAMP BULB . . . . . . . . . . . . . . . . . . . 11READING LAMP BULB . . . . . . . . . . . . . . . . . . . 12TAIL, STOP, TURN SIGNAL, BACK-UP AND

    SIDE MARKER LAMP BULBS . . . . . . . . . . . . 11

    TURN SIGNAL AND SIDE MARKER LAMP BULB . 11UNDERHOOD LAMP BULB . . . . . . . . . . . . . . . 11VISOR VANITY LAMP BULB . . . . . . . . . . . . . . . 12

    REMOVAL AND IN STALLATI ON

    HEADLAMP BULB

    REMOVAL

    (1) Lift hood to access lamps.

    I f cle ar a n ce is m in im a l b eh in d t h e h ea d la m p

    assembly, refer to the Headlamp Removal/Installa-

    tion procedure for bulb replacement.

    (2) Reach into engine compartment and locate lock

    ring supporting the headlamp bulb assembly.

    (3) Rotate the lock ring 1/8 turn counterclockwise

    (Fig. 1).

    (4) Pull the bulb straight out from the housing.

    INSTALLATION

    CAUTION: Do not touch the bulb glass with fin-gers or other oily surfaces. Reduced bulb life will

    result.

    (1) Install new bulb.

    (2 ) P os it i on b u lb a s s em b ly i n t h e l a m p h ou s in g

    a n d t u r n in g t h e lock r in g 1 /8 t u r n clock wis e t o

    secure.

    FOG LAMP BULB

    REMOVE

    (1) Remove t he screws atta ching the access cover

    to the bottom of the fog lamp (Fig. 2).(2) Remove spr ing clip securing bulb t o fog lam p.

    (3) Disconnect wire conn ectors at bulb.

    (4) Remove bulb element from fog lamp.

    Fig. 1 Headlamp Bulb

    LOCKRING BULB ASSEMBLYCONNECTOR

    Fig. 2 Fog Lamp Bulb

    ADJUSTMENT SCREW BRACKETCLIPBULB SOCKETACCESS COVERFOG LAMP

    8 L - 10 LAM PS Z G

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    INSTALLATION

    CAUTION: Do not touch the bulb glass with fin-

    gers or other oily surfaces. Reduced bulb life willresult.

    (1) Position bulb element in fog lamp.

    (2) Connect wire connectors at bulb.

    (3) Install spring clip securing bulb to fog lamp.

    (4) Install screws atta ching th e a ccess cover to th e

    bottom of the fog lamp (Fig. 2).

    PARKING LAMP BULB

    REMOVAL

    (1) Remove lam p from vehicle

    (2) Rotate socket counterclockwise and pull socket

    from lamp.

    (3) Pull bulb to from socket.

    INSTALLATION

    (1) Position bulb in socket and push into place.

    (2) Position socket in lamp an d r otate socket clock-

    wise.

    (3) Install the lamp.

    TURN SIGNAL AND SIDE MARKER LAMP BULB

    REMOVAL

    (1) Remove parking lamp.

    (2) Remove turn signal/side marker lamp.

    (3 ) R ot a t e t u r n s ig n a l b u lb s ock e t cou n t e r cl ock -

    wise, press in on bulb and rotate 1/4 turn to remove.

    (4) Rotate sidemarker bulb socket count erclock-

    wise grasp and pull from lamp.

    INSTALLATION

    (1) Install side marker lamp bulb.

    (2) Install turn signal lamp bulb.

    (3) Install turn signal/side marker lamp.

    (4) Install parking lamp.

    TAIL, STOP, TURN SIGNAL, BACK-UP AND SIDEMARKER LAMP BULBS

    T he s t op , t u r n s ign a l, b ack -u p a n d r ea r s id e

    m a r k er la m p b u lb s a r e in cor p or a t e d in t o t h e t a il

    lamp.

    REMOVAL

    (1) Remove tail lamp.

    (2) Grasp bulb socket and rotate counterclockwise.

    Separate socket from lamp.

    (3) Pu ll bulb from socket (Fig. 3).

    INSTALLATION

    (1) Position bulb in socket and push into place.

    (2) Position bulb socket in lamp and rotate clock-

    wise.

    (3) Install lamp.

    LICENSE PLATE LAMP BULB

    REMOVAL

    (1) Remove screws att aching l icense plate lamp to

    license plate housing.

    (2) Separate lamp from housing.

    (3) Grasp bulb and pull from bulb socket.

    INSTALLATION

    (1) Position bulb in socket and press into place.

    (2 ) P os it i on l ice n s e p la t e l a m p i n l ice n s e p la t e

    housing.

    (3 ) I n s t a l l s cr e ws a t t a c h in g l ice n s e p la t e l a m p t o

    license plate housing.

    CENTER HIGH MOUNTED STOP LAMP (CHMSL)BULB

    REMOVAL

    (1) Remove CHMSL from liftgate.

    (2) Turn bulb socket 1/4 t urn counterclockwise.

    (3) Separate socket from lamp.

    (4) Grasp bulb and pull from socket.

    INSTALLATION

    (1) Position bulb in socket and press into place.

    (2) Position socket in lam p.

    (3) Turn bulb socket 1/4 t urn clockwise.

    (4) Install CHMSL.

    UNDERHOOD LAMP BULB

    REMOVAL

    (1) Disconnect t he wire ha rness connector from t he

    underhood lamp.

    (2) Rotate the bulb count erclock-wise. Remove it

    from the lamp socket.

    Fig. 3 Tail Lamp Bulbs

    TAIL LAMPTAIL/STOP BULB SOCKET

    -

    Z G LAM PS 8 L - 1 1

    REMOVAL AND INSTALLATION (Continued)

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    INSTALLATION

    (1 ) I n s e r t t h e r e p la ce m en t b u lb i n t h e l a m p b a s e

    socket. Rotate it clockwise.

    (2 ) C on n e ct t h e w ir e h a r n e ss con n e ct or t o t h e

    lamp.

    VISOR VANITY LAMP BULBREMOVAL

    (1) Using a small flat blade, carefully pry each cor-

    ner of lens outward from lamp.

    (2) Separate lens from lamp.

    (3) Grasp bulb and pull outward.

    INSTALLATION

    (1) Position bulb in socket and push into place.

    (2) Position lens on lamp and snap into place.

    OVERHEAD CONSOLE READING LAMP BULB

    REMOVAL

    (1) Insert a flat blade screwdriver in slot at front

    of lens (Fig. 4).

    (2) Rotate th e screwdriver u ntil lens snaps out of

    the housing.

    (3) Remove lens from housing.

    (4) Remove bulb from terminals.

    INSTALLATION

    (1) Insert bulb into reading lamp terminals.

    (2) Replace lens by holding lens level and pushing

    rearward into housing.

    ( 3 ) P u s h l e n s u p t o s n a p i n t o h o u s i n g .

    DOME LAMP BULB

    REMOVAL

    (1) Insert a f lat blade screwdriver in slot at front

    of lens.

    (2) Rotate the screwdriver until lens snaps out of

    the housing.(3) Remove lens from housing.

    (4) Remove bulb from socket.

    INSTALLATION

    (1) Insert bulb into reading lamp terminals.

    (2) Replace lens by holding lens level a nd pushing

    rearward into housing.

    ( 3 ) P u s h l e n s u p t o s n a p i n t o h o u s i n g .

    READING LAMP BULB

    REMOVAL

    (1) Insert a f lat blade screwdriver in slot at frontof lens.

    (2) Rotate the screwdriver until lens snaps out of

    the housing.

    (3) Remove lens from housing.

    (4) Remove bulb from ter minals.

    INSTALLATION

    (1) Insert bulb into reading lamp terminals.

    (2) Replace lens by holding lens level a nd pushing

    rearward into housing.

    ( 3 ) P u s h l e n s u p t o s n a p i n t o h o u s i n g .

    DOOR COURTESY LAMP BULBREMOVAL

    (1 ) R em ov e d oor t r i m p a n e l. R efe r t o Gr ou p 2 3,

    Body Components for service procedure.

    (2) Remove bulb socket from lamp.

    (3) Pu ll bulb from socket.

    INSTALLATION

    (1) Position bulb in socket and press into place.

    (2) Install bulb socket in lamp.

    (3) Install door trim panel.

    CARGO LAMP BULB

    REMOVAL

    (1) Insert a flat blade screwdriver in slots pr ovided

    at lower portion of lens.

    (2) Rotate screwdriver upward until lens snaps out

    of housing.

    (3) Remove lens from housing.

    (4) Remove bu lb from bulb socket.

    INSTALLATION

    (1) Position bulb in socket and press into place.

    (2) Insert upper tabs of lens into lens housing.

    (3 ) S n a p l ower p or t i on of l e n s i n t o s l ot s a t l en s

    housing.

    Fig. 4 Overhead Console Reading Lamp Bulb

    LENS FLAT BLADECONSOLE

    8 L - 12 LAM PS Z G

    REMOVAL AND INSTALLATION (Continued)

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    LAMP SERVICE

    INDEX

    page page

    REMOVAL AND INSTALLATION

    CARGO LAMP . . . . . . . . . . . . . . . . . . . . . . . . . 16CENTER HIGH MOUNTED STOP LAMP

    (CHMSL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15DOME/READING LAMP . . . . . . . . . . . . . . . . . . 15

    DOOR COURTESY LAMP . . . . . . . . . . . . . . . . 16FOG LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13HEADLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

    LICENSE PLATE LAMP . . . . . . . . . . . . . . . . . . 14

    PARKING LAMP . . . . . . . . . . . . . . . . . . . . . . . . 13TAIL, STOP, TURN SIGNAL, BACK-UP AND

    SIDE MARKER LAMP . . . . . . . . . . . . . . . . . . 14TURN SIGNAL AND SIDE MARKER LAMP . . . . 13

    UNDERHOOD LAMP . . . . . . . . . . . . . . . . . . . . 15VISOR VANITY LAMP . . . . . . . . . . . . . . . . . . . . 15

    REMOVAL AND IN STALLATI ON

    HEADLAMPREMOVAL

    (1 ) Gr a s p l ower e d ge of h e a d la m p l en s a n d p u ll

    straight back (away) from grille opening reinforce-

    ment (GOR). Disengage lower adjuster pivots from

    lens assembly.

    (2 ) G ra s p u p pe r e dge of h ea d la m p len s . P u ll

    straight back (away) from grille opening reinforce-

    m e n t (GOR ). Dis e n ga g e u p p e r a d ju s t e r p iv ot fr om

    lens assembly.

    (3 ) R ot a t e b u lb l ock r i n g cou n t e r cl ock wis e . a n d

    remove ring and bulb from lens.

    INSTALLATION

    (1 ) R e p la ce b y s e a t i n g t h e a s s em b ly i n t h e l a m p

    housing and turning the lock ring 1/8 turn clockwise

    to secure.

    (2) Align upper adjust pivot into headlamp open-

    ing and snap into place.

    (3) Snap lower adjuster pivots into place.

    FOG LAMP

    REMOVAL

    (1) Remove adjustment screw (Fig. 1).

    (2) Disengage fog lamp electrical conn ector.(3) Separate fog lamp from vehicle.

    INSTALLATION

    (1) Position fog lamp at vehicle.

    (2) En gage fog lamp electrical connector.

    (3) Install adjustment screw (Fig. 1).

    (4) Align fog lamp.

    PARKING LAMP

    REMOVAL

    T h e p a r k in g la m p is m ou n t e d o n t h e s id e of t h e

    GOR next to headlamp assembly.

    (1) Open h ood.

    (2) Remove screws which h old th e par king lamp in

    position (Fig. 2).

    (3) Rotate lamp socket counterclockwise and pull

    socket from lamp.

    INSTALLATION

    (1) Position lamp socket in lamp and rotate clock-

    wise.

    (2) Position lamp in place a nd install the screws.

    TURN SIGNAL AND SIDE MARKER LAMP

    REMOVAL

    (1) Remove parking lamp.

    (2) Remove the screws and slide lamp outboard to

    expose the socket (Fig. 3).

    (3) Remove tur n signal socket from lamp.

    Fig. 1 Fog Lamp

    ADJUSTMENT SCREW BRACKETCLIPBULB SOCKETACCESS COVERFOG LAMP

    Z G LAM PS 8 L - 1 3

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    (4) Remove sidemarker socket from lamp.

    (5) Separate lamp from vehicle.

    INSTALLATION

    (1) Install turn signal lamp socket.

    (2) Install side marker lamp socket.

    (3) Slide lamp into slot provided on inboard side of

    headlamp assembly.

    (4) Install screws.

    (5) Install parking lamp.

    TAIL, STOP, TURN SIGNAL, BACK-UP AND SIDEMARKER LAMP

    T he s top , t u r n s ign a l, b ack -u p a n d r ea r s id e

    m a r k e r l a m p s a r e i n cor p or a t e d i n t o t h e t a i l l a m p .

    REMOVAL

    (1) Remove screws a tta ching lam p t o body (Fig. 4).(2) Remove bulb sockets from lamp.

    (3) Separa te lam p from vehicle.

    INSTALLATION

    (1) Position lamp at vehicle an d install bulb sock-

    ets.

    (2) Position lamp on vehicle an d inst all screws.

    LICENSE PLATE LAMP

    REMOVAL

    (1) Remove screws att aching l icense plate lamp to

    license plate housing.

    (2) Separate lamp from housing.

    (3) Grip bulb socket, rotate counterclockwise and

    separate bulb socket from license plate lamp.

    INSTALLATION

    (1) Position bulb socket in l icense plate lamp and

    tu rn clockwise.

    (2 ) P os it i on l ice n s e p la t e l a m p i n l ice n s e p la t e

    housing.

    (3 ) I n s t a l l s cr e ws a t t a c h in g l ice n s e p la t e l a m p t o

    license plate housing.

    Fig. 2 Park Lamp

    PARK LAMP MOUNTING SCREW TURN SIGNAL PARK LAMPHEADLAMPMOUNTING SCREW

    Fig. 3 Turn Signal And SideMarker Lamp

    SIDE MARKER BULB REMOVALMOUNTING SLOTMOUNTING TABTURN SIGNALMOUNTING SCREWS

    Fig. 4 Tail Lamp

    MOUNTING TABS RIGHT REAR LAMP

    8 L - 14 LAM PS Z G

    REMOVAL AND INSTALLATION (Continued)

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    CENTER HIGH MOUNTED STOP LAMP (CHMSL)

    REMOVAL

    (1) Raise liftgate.

    (2) Remove upper l iftgate trim panel.

    (3) Remove CHMSL lamp mounting screws (Fig.

    5).(4) Remove CHMSL lamp.

    (5) Turn bulb socket 1/4 turn counterclockwise.

    (6) Separate socket from lamp.

    INSTALLATION

    (1) Position socket in lamp.

    (2) Turn bulb socket 1/4 turn clockwise.

    (3 ) P os it ion C H MS L la m p in p la ce a n d in s t a ll

    mounting screws.(4) Install upper l iftgate trim panel.

    UNDERHOOD LAMP

    REMOVAL

    When equipped, the underhood lamp is installed on

    the hood right, rear panel. The lamp is on when hood

    i s o p en e d b y wa y of l i qu i d ON/OF F s wit ch t h a t i s

    integral with lamp base.

    (1) Open hood.

    (2) Remove screw at taching lamp support bracket

    to hood (Fig. 6).

    (3) Disengage connector for underhood lamp.(4) Separate lamp from vehicle.

    INSTALLATION

    (1) Engage connector for underhood lamp.

    (2) Position lamp on hood and install screw.

    VISOR VANITY LAMP

    REMOVAL

    (1) Fold down sun visor.

    ( 2 ) S t a r t i n g a t t h e b a s e o f t h e l a m p a s s e m b l y a n d

    working right-to-left, use a small flat blade, carefully

    pry lamp from visor.

    (3 ) Dis con n e ct v is or l a m p wir e con n e ct or a n d

    remove from vehicle.

    INSTALLATION

    (1) Position visor lamp at visor and connect visor

    lamp wire connector.

    (2 ) P os it ion vis or la m p in v is or a n d p r es s in t oplace.

    DOME/READING LAMP

    REMOVAL

    (1 ) I n s er t a fl a t b la d e s cr e wdr i ve r i n s lot a t t h e

    ce n t er of t h e la m p h ou s in g. R ot a t e s cr e wd r ive r

    u p wa r d a n d u n s n a p d o m e l a m p l e n s .

    (2 ) P u ll l en s d ow n wa r d . R em ove i t fr om la m p

    housing.

    (3 ) Re m ove t h e la m p h ou s in g r e t a in in g s cr e ws

    (Fig. 7).

    (4 ) P u s h h ou s in g for w a r d a n d r e le a se h ou s in gfrom bracket.

    (5) Disconnect wire ha rn ess conn ectors.

    (6) Remove lamp housing from h eadliner cavity.

    INSTALLATION

    (1) Position dome/reading lamp housing at head-

    liner cavity.

    (2) Connect wire h ar ness conn ectors.

    (3) Locate rear pods of the lamp in th e slots of the

    d om e la m p b r a ck et . P u s h la m p h ou s in g u p a n d t o

    rear.

    Fig. 5 Center High Mounted Stop Lamp

    FWD LIFTGATETRIM PANELCHMSL

    Fig. 6 Underhood Lamp

    HOOD HOOD LAMPWIRINGHOOD LAMP ASSEMBLYBULB

    Z G LAM PS 8 L - 1 5

    REMOVAL AND INSTALLATION (Continued)

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    (4) Install the lamp housing screws.

    (5) Position dome lamp lens at lamp housing. Snap

    lens into h ousing.

    DOOR COURTESY LAMP

    REMOVAL

    (1 ) R em ov e d oor t r i m p a n e l. R efe r t o Gr ou p 2 3,

    Body Components for service procedure.

    (2) Remove bulb socket from lamp.

    (3 ) De p r es s l a m p l ock i n g t a b s a n d s e pa r a t e l a m p

    from trim panel.

    INSTALLATION

    (1 ) P os it ion la m p in t r im p a ne l a n d s n ap in t o

    place.

    (2) Install bulb socket in lamp.

    (3) Install door trim panel.

    CARGO LAM P

    REMOVAL

    (1) Insert a flat blade screwdriver in slots pr ovided

    at lower portion of lens.

    (2) Rotate screwdriver upward until lens snaps out

    of housing.(3) Remove lens from housing (Fig. 8).

    (4 ) R em ove s cr e ws a t t a ch in g l ift ga t e op en in g

    upper trim panel/cargo lamp to l iftgate opening roof

    panel.

    (5) Separate trim panel from roof panel.

    (6) Disengage electr ical connector for cargo lamp.

    INSTALLATION

    (1) Position trim pan el/cargo lam p at liftgate open-

    ing.

    (2) En gage electr ical conn ector for car go lamp.

    (3) Install screws at taching l iftgate opening upper

    trim panel/cargo lamp to liftgate opening roof panel.

    (4 ) P os it ion le n s on ca r go la m p a n d s n a p in t o

    place.

    Fig. 7 Dome/Reading Lamp

    DOME LAMPBRACKET DOME ANDREADING LAMPLENS

    Fig. 8 Cargo Lamp

    LIFTGATE OPENINGUPPER PANEL CARGO LAMPLENS

    8 L - 16 LAM PS Z G

    REMOVAL AND INSTALLATION (Continued)

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    LAMP SY STEMS

    INDEX

    page page

    GENERAL INFORMATION

    AUTO HEADLAMP SENSOR . . . . . . . . . . . . . . 17DAYTIME RUNNING LAMP SYSTEM . . . . . . . . 17LAMP OUTAGE MODULE . . . . . . . . . . . . . . . . . 17

    REMOVAL AND INSTALLATION

    AUTO HEADLAMP SENSOR . . . . . . . . . . . . . . 17DAYTIME RUNNING LIGHT MODULE . . . . . . . 17LAMP OUTAGE MODULE . . . . . . . . . . . . . . . . . 18

    GENERAL INFORMATION

    DAYTIME RUNNING LAMP SYSTEMZJ v eh i cl es b u il t for u s e i n C a n a d a a r e e qu i pp e d

    wit h a Da yt i m e R u n n i n g L a m p S ys t e m (DRL ). T h e

    DRL system operates the headlamp at 50% illumina-

    t ion w it h t h e h ea d la m p s wit ch O FF, p a rk br a k er e l e a s e d a n d t h e i g n i t i o n i n t h e R UN p o s i t i o n . T h e

    DRL s ys t e m i s con t r o ll ed b y t h e Da yt i m e R u n n i n g

    L a m p M od u l e l oca t e d i n t h e e n gi n e com p a r t m e n t

    a t t a ch e d t o t h e P ow er D is t r ib u t ion C en t e r (P D C)

    b r a ck e t. T h e D RL m od u le ov er id es t h e h e a dla m p

    s wi tch w h en t h e h e a dla m p s a r e t u r n e d O F F. T h e

    headlamps operate normally when the headlamps are

    t u r n e d ON.

    LAMP OUTAGE MODULEThe Lamp Outage Module will indicate a tail lamp,

    stop lamp, or a CHMSL bulb failure. A display will

    i lluminate in the Vehicle Informat ion Center (VIC),displaying the failure.

    D et a ils for t h e VI C ca n b e f ou n d in G r ou p 8 E ,

    Vehicle In format ion Center. For circuit informa tion,

    refer to Group 8W, Wiring Diagrams.

    The Lamp Outage Module is located behind the left

    q u a r t e r t r i m p a n e l .

    Connecting tr ailer l ights to the body har ness at the

    rear of the vehicle can cause da mage to th e lamp out-

    age module. The lamp outage module is designed to

    handle a 5 amp current load. This is adequate for the

    operation of the vehicles lighting system. When addi-

    t i o n a l l i g h t s a r e a d d e d t o t h e s y s t e m s u c h a s t r a i l e r

    l ig h t s , t h e 5 a m p l im i t ca n b e e x ce ed e d. T h is ca ncause failure of the lamp outage module.

    If trailer towing is required and the vehicle is not

    e qu i pp e d wit h a t r a i le r t ow p a ck a g e, t h e M OP AR

    a cce ss or y t r a ile r t ow in g h a r n e ss es a r e t h e on ly

    approved method to provide a dditional trailer l ights.

    T h e se h a r n e s s es a r e d e si gn e d t o p r o vi de cu r r e n t t o

    the trailer l ights but bypass the lamp outage module.

    AUTO HEADLAMP SENSORThe auto headlamp sensor is the key sensor for the

    a u t o h e a d l a m p s y s t em . T h e s en s or n e ed s r e a l s u n -

    light to properly r egister the l ight level. When auto

    h e a d l a m p s a r e e n a b l e d i n d o o r s , t h e h e a d l a m p s m a y

    b e t u r n e d o n . T h e s e n s o r i s l o c a t e d i n t h e c e n t e r o f

    the defroster gril le at the base of the windshield.

    REMOVAL AN D I NSTALLATI ON

    DAYTIME RUNNING LIGHT MODULE

    REMOVAL

    (1) Open h ood.

    (2) Disconn ect electr ical connector from m odule.

    (3) Remove screws h olding module to PDC bracket

    (Fig. 1).

    (4) Separate module from bracket.

    INSTALLATION

    (1) Reverse t he r emoval procedures.

    AUTO HEADLAMP SENSOR

    REMOVAL

    (1) Using a trim stick, gently pry defroster bezel

    out of dash pad.

    (2) Unplug a uto headlamp sensor connector.

    (3) Sna p out sensor from bezel.

    Fig. 1 Daytime Running Lamp Module

    POWER DISTRIBUTION CENTER DAYTIME RUNNING LAMPMODULEBRACKET

    Z G LAM PS 8 L - 1 7

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    INSTALLATION

    (1) Reverse the removal procedure.

    LAMP OUTAGE MODULE

    REMOVAL

    (1) Disconnect battery negative cable.

    (2) Remove spare tire from carrier.

    (3) R emove access door.

    (4) Remove screw holding module to inner quarter

    panel (Fig. 2).

    (5) Disconnect wiring connectors at module.

    (6) Separate lamp outage module from vehicle.

    INSTALLATION

    (1) Connect wiring connectors at module.

    (2) Insta ll screw h olding module t o inner quarter

    panel.

    (3) Inst all a ccess door.

    (4) Install spare t ire.

    (5) Connect ba tter y negative cable.

    Fig. 2 Lamp Outage Module

    8 L - 18 LAM PS Z G

    REMOVAL AND INSTALLATION (Continued)

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    BULB APPLICATI ON

    INDEX

    page page

    GENERAL INFORMATION

    GENERAL INFORMATION . . . . . . . . . . . . . . . . 19SPECIFICATIONS

    EXTERIOR LAMPS . . . . . . . . . . . . . . . . . . . . . 19

    INTERIOR LAMPS . . . . . . . . . . . . . . . . . . . . . . 19

    GENERAL INFORMATION

    GENERAL INFORMATIONThe following Bulb Application Tables l ists the

    l a m p t i t l e on t h e l eft s id e o f t h e col u m n a n d t r a d e

    n u m b e r o r p a r t n u m b e r o n t h e r i g h t .

    CAUTION: Do not use bulbs that have a highercandle power than the bulb listed in the Bulb Appli-cation Table. Damage to lamp can result. Do not

    touch halogen bulbs with fingers or other oily sur-faces. Bulb life will be reduced.

    SPECIFICATIONS

    EXTERIOR LAMPS

    LAMP B U LB

    B a ck -u p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 0 5 7

    Center H igh Mounted Stoplamp . . . . . . . . . . . . . 922

    F og l a m p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3

    Front Turn Signal . . . . . . . . . . . . . . . . . . . . 1295NA

    Front Side Marker . . . . . . . . . . . . . . . . . . . . . 194NA

    Headlamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9004

    License Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

    Tail/Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3057

    R ea r Tu r n S ig n a l . . . . . . . . . . . . . . . . . . . . . . . 3 0 5 7

    Un d e r h ood L a m p . . . . . . . . . . . . . . . . . . . . . . . . 1 0 5

    INTERIOR LAM PSS e r vi ce p r oce d u r es for m os t of t h e l a m p s i n t h e

    i n st r u m en t p a n el, a r e loca t e d in G r ou p 8 E . S om e

    components have lamps that can only be serviced by

    an Authorized Service Center (ASC) after the compo-

    n e n t is r e mov ed fr om t h e v eh icle . C on t a ct loca l

    dealer for location of nearest ASC.

    LAMP B U LB

    A/C Heat er . . . . . . . . . . . . . . . . . . . . . . . . . 4720843

    Ash Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

    Cigarette Lighter . . . . . . . . . . . . . . . . . . . . . . . . . 53

    Climate Control . . . . . . . . . . . . . . . . . . . . . . . . . . 74

    Console Floor Shifter . . . . . . . . . . . . . . . . . . . . . 194

    Dome/Reading . . . . . . . . . . . . . . . . . . . . . . . . . . 561

    Door Courtesy . . . . . . . . . . . . . . . . . . . . . . . . . . 168

    F r o n t R e a di n g . . . . . . . . . . . . . . . . . . . . . . . . . . 90 6

    Glove Compart ment . . . . . . . . . . . . . . . . . . . . . . 194

    Ha z a r d L a m p . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4

    He a t e r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4

    Overhead Console . . . . . . . . . . . . . . . . . . . . . . . . 212

    Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASC

    Rear Car go . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

    Rocker Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

    Shift Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

    Transfer Case Shifter . . . . . . . . . . . . . . . . . . . . . 194

    Theft Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

    Un d e r P a n e l C ou r t e s y . . . . . . . . . . . . . . . . . . . . . 8 9

    Z G LAM PS 8 L - 1 9

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    LAMPS

    CONTENTS

    page page

    BULB APPLICATION . . . . . . . . . . . . . . . . . . . . . . 9LAMP BULB SERVICE . . . . . . . . . . . . . . . . . . . . . 4LAMP DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . 1

    LAMP SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . 6LAMP SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . 8SERVICE PROCEDURES . . . . . . . . . . . . . . . . . . . 2

    LAMP DIAGNOSIS

    INDEX

    page page

    GENERAL INFORMATIONHEADLAMP LEVELING MOTOR . . . . . . . . . . . . . 1

    DIAGNOSIS AND TESTINGHEADLAMP MOTOR DIAGNOSIS . . . . . . . . . . . . 1

    GENERAL INFORMATION

    HEADLAMP LEVELING MOTORT h is v eh icle is m a y b e e qu ip pe d w it h a m a n u a l

    h e a d la m p l ev el in g s ys t e m . T h is s ys t e m a l lows t h e

    d r iv er t o a d j u s t t h e h e a d la m p b ea m h e ig h t d e pe n d -

    ing on passenger or cargo load. The headlamp beam

    h e ig ht i s con t r ol le d b y a m ot or a t t a ch e d t o e a chheadlamp and is adjusted by a switch located on the

    console.

    DIAGNOSIS AND TESTING

    HEADLAMP MOTOR DIAGNOSIS

    CONDITION POSSIBLE CAUSE CORRECTION

    ONE MOTOR DOES NOT

    OPERATE

    1. Poor connection at motor.

    2. No voltage at motor.3. Defective motor.

    1. Secure connector on motor.

    2. Repair circuit.3. Replace motor.

    MOTORS DO NOT OPERATE 1. No voltage at switch.2. No voltage at motors.3. Poor connection at motors.4. Both motors defective.

    1. Repair circuit or replace fuse. Refer toGroup 8W.2. Repair circuit or replace switch.3. Secure connector on motors.

    4. Replace motors.

    Z G LAM PS 8L - 1

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    SERVICE PROCEDURES

    INDEX

    page

    SERVICE PROCEDURES

    HEADLAMP ALIGNMENT . . . . . . . . . . . . . . . . . . 2

    SERVICE PROCEDURES

    HEADLAMP ALIGNMENT

    VEHICLE PREPARATION

    (1) Verify headlamp dimmer switch and high beam

    indicator operation.

    (2) If equipped with a motorized headlamp leveling

    s ys t e m , e n s u r e t h e h e a d la m p l ev el in g s wit ch i s i n

    the 0 position.

    (3) Correct defective components that could hinder

    proper headlamp alignment.

    (4) Verify pr oper tire inflation.

    (5) Clean headlamp lenses.

    (6) Verify that luggage area is not heavily loaded.

    (7 ) F u e l t a n k s h ou l d b e F UL L. Ad d 2 .94 k g (6 .5

    lbs.) of weight over the fuel tank for each estimated

    gallon of missing fuel.

    ALIGNMENT SCREEN PREPARATION

    (1) Position vehicle on a level sur face perpen dicu-

    lar to a flat wall 10 meters away from front of head-

    lamp lens (Fig. 1).

    (2) If necessary, ta pe a l ine on the floor 10 meters

    away from and parallel to the wall .

    (3) Measure from the floor up 1.27 meters (5 feet)

    a n d t a p e a l i n e o n t h e wa l l a t t h e c e n t e r l i n e o f t h e

    v eh i cl e. S ig h t a l on g t h e ce n t e r li n e of t h e v eh i cl e

    (from rear of vehicle forward) to verify accura cy of

    the l ine placement.

    (4) Rock vehicle side-to-side three t imes to allow

    suspension to stabilize.

    Fig. 1 Headlamp Alignment ScreenLeft Hand Drive

    8L - 2 LAM PS Z G

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    (5) J ounce front suspension three t imes by pushing

    downward on front bumper and releasing.

    (6) Measure the distance from the center of head-

    lamp lens to the floor. Transfer measurement to the

    alignment screen (with tape).

    (7) Place a tape l ine 150 mm below and parallel to

    t h e c e n t e r o f h e a d l a m p l e n s t o t h e f l o o r t a p e m a r k .Use this for up/down alignment reference.

    (8 ) Me a s u r e d is t a n ce fr om t h e ce n t e r li n e of t h e

    vehicle to the center of each headlamp being aligned.

    Transfer measurements to screen (with tape) to each

    side of vehicle centerline. Use these l ines for left/

    r ight adjustment reference.

    H EA DLA M P A D J U STM EN T

    A properly aimed low beam headlamp will project

    the top edge of high intensity pattern on screen from

    1 50 m m b el ow h e a d la m p ce n t e r li n e (F i g. 1 ). T h e

    angle between the horizontal and the inclined part of

    t h e l i g h t - d a r k b o u n d a r y m a y n o t v a r y m o r e t h a n 1 0

    cm to the right or left of the vertical th rough the cen-t e r m a r k .

    To a d ju s t h ea d la m p a im , r ot a t e t h e h ea d la m p

    alignment screws to achieve the pattern specified on

    the alignment screen.

    Z G LAM PS 8L - 3

    SERVI CE PROCEDURES (Continued)

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    LAMP BULB SERVICE

    INDEX

    page page

    REMOVAL AND INSTALLATION

    HEADLAMP BULB . . . . . . . . . . . . . . . . . . . . . . . . 4

    REAR FOG LAMP BULB . . . . . . . . . . . . . . . . . . . 5

    SIDE REPEATER LAMP BULB . . . . . . . . . . . . . . 4

    REMOVAL AND IN STALLATI ON

    HEADLAMP BULB

    REMOVAL

    (1) Remove headlamp.

    (2) Disen gage electrical conn ector.

    (3) Remove pr otective boot from r ear of headlamp

    (Fig. 1).

    (4) Disengage bulb retaining clip (Fig. 2).

    (5) Pull the bulb straight out from the housing.

    INSTALLATION

    CAUTION: Do not touch the bulb glass with fin-

    gers or other oily surfaces. Reduced bulb life willresult.

    (1) Position bulb assembly in the lamp housing.

    (2) Engage bulb retaining clip.

    (3) Install protective boot on rear of headlamp.

    (4) En gage electr ical conn ector.(5) Install headlamp.

    SIDE REPEATER LAMP BULB

    REMOVAL

    (1) Insert a flat blade or similar tool between lamp

    a n d fe n d er op e n in g a n d p r y t h e l a m p a wa y f r om t h e

    fender (Fig. 3). The retaining tabs are located at the

    top and bottom of the lamp.

    (2 ) T wi st l a m p 1 /4 t u r n cl ock wis e a n d p u ll l a m p

    from socket (Fig. 3).

    (3) Twist bulb 1/4 t urn and pull bulb from socket.

    INSTALLATION

    (1) Position bulb in lamp socket a nd t wist bulb 1/4

    t u r n .

    (2) Push lamp on socket and turn 1/4 turn counter-

    clockwise.

    (3) Push lamp into fender opening.

    Fig. 1 Protective Boot

    Fig. 2 Retaining Clip

    Fig. 3 Repeater Lamp Lens

    8L - 4 LAM PS Z G

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    REAR FOG LAMP BULB

    REMOVAL

    (1) Remove the tail lamp.

    (2 ) G r a sp t h e fog la m p b u lb s ock et a n d r ot a t e

    counterclockwise (Fig. 4). Separate socket from lamp.

    (3) Rotate bulb in the socket counterclockwise andremove bulb from socket.

    INSTALLATION

    (1) Position the bulb in the socket and rotate clock-

    wise.

    (2) Position the bulb socket in the lamp and rotate

    clockwise.

    (3 ) I n s t a ll t h e t a i l l a m p.

    Fig. 4 Fog Lamp Bulb

    Z G LAM PS 8L - 5

    REMOVAL AND INSTALLATION (Continued)

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    LAMP SERVICE

    INDEX

    page page

    REMOVAL AND INSTALLATION

    HEADLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6REAR BUMPER REFLECTOR . . . . . . . . . . . . . . . 6

    REAR FOG LAMP . . . . . . . . . . . . . . . . . . . . . . . . 6

    SIDE REPEATER LAMP . . . . . . . . . . . . . . . . . . . 6

    REMOVAL AND IN STALLATI ON

    HEADLAMP

    REMOVAL

    (1) Remove the park lamp.

    (2 ) R em ov e t h e m e t a l clip r e t ai n in g t h e u p pe r

    p ivot of t h e h e a dla m p t o t h e h e a dla m p le ve lin g

    motor.

    (3) Pull th e headlamp from th e gril le opening r ein-

    forcemen t (GOR).

    (4 ) Dis e n ga g e t h e e le ct r i ca l con n e ct or fr om t h e

    r e a r of t h e h e a d la m p

    INSTALLATION

    (1) E ngage the electrical connector on the rear of

    t h e h e a d l a m p

    (2) Position the headlamp in the (GOR) and press

    into place.

    (3) Install the metal clip retaining the upper pivot

    of the headlamp to the headlamp leveling motor.

    ( 4 ) I n s t a l l t h e p a r k l a m p .

    SIDE REPEATER LAMP

    REMOVAL

    (1 ) In s er t a s m a ll fla t b la d e b et w ee n l am p a n d

    body panel. Disengage lamp retaining tabs (Fig. 1).

    (2 ) Twis t b u lb s ock e t 1 /4 t u r n a n d s e pa r a t e b u lb

    socket from lamp (Fig. 2).

    INSTALLATION

    (1 ) P o si t ion s ock e t i n l a m p a n d t wis t s ock e t 1 /4

    t u r n .

    (2) Position lamp into body opening and push into

    place.

    REAR FOG LAMPT h e r e a r f o g l a m p i s i n t e g r a t e d i n t o t h e r e a r t a i l

    lamp. Refer to the Rear Tail Lamp Removal/Installa-

    tion procedure.

    REAR BUMPER REFLECTOR

    REMOVAL

    (1) From the underside of the vehicle, remove the

    nut atta ching th e reflector to t he backside of the rear

    bumper.

    (2) Separate the reflector from the rear bumper.

    Fig. 1 Repeater Lamp Retaining Tabs

    Fig. 2 Repeater Lamp

    8L - 6 LAM PS Z G

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    INSTALLATION

    (1) Position the reflector on the rear bumper (Fig.

    3).

    (2 ) I n s t a ll t h e n u t a t t a ch in g t h e r e fle ct or t o t h e

    r e a r b u m p e r .

    Fig. 3 Rear Bumper Reflector

    Z G LAM PS 8L - 7

    REMOVAL AND INSTALLATION (Continued)

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    LAMP SY STEMS

    INDEX

    page

    REMOVAL AND INSTALLATION

    HEADLAMP LEVELING MOTOR . . . . . . . . . . . . . 8

    REMOVAL AND IN STALLATI ON

    HEADLAMP LEVELING MOTOR

    REMOVAL

    (1) Remove headlamp.

    (2 ) R em ov e s cr e ws a t t a c h in g l ev el in g m ot or t o

    grille opening reinforcement (GOR) (Fig. 1).

    (3) Gently push leveling motor downward and pull

    from GOR.

    (4) Squeeze electrical connector tabs inward and

    pull connector from leveling motor.

    (5) Separa te leveling motor from vehicle.

    INSTALLATION

    (1) En gage electrical connector to leveling motor.

    (2 ) P os it i on l ev el in g m ot or i n GOR a n d i n s t a ll

    screws.

    (3) Install headlamp.

    Fig. 1 Headlamp Leveling Motor

    8L - 8 LAM PS Z G

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    BULB APPLICATI ON

    INDEX

    page

    SPECIFICATIONS

    EXTERIOR LAMPS . . . . . . . . . . . . . . . . . . . . . . . 9

    SPECIFICATIONS

    EXTERIOR LAMPS

    LAMP B U LB

    F r o n t F og L a m p . . . . . . . . . . . . . . . . . . . . . . . . . H3

    Front Turn Signal Lam p . . . . . . . . . . . . . . . . . P21W

    He a d la m p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H4

    License Plate Lam p . . . . . . . . . . . . . . . . . . . . . W5WP a r k L a m p . . . . . . . . . . . . . . . . . . . . . . . . . . . W3 W

    Park Lamp (Japan Only) . . . . . . . . . . . . . . . . . W3W

    R ea r F og L a m p . . . . . . . . . . . . . . . . . . . . . . . . P 2 1 W

    R ea r Tu r n S ig n a l La m p . . . . . . . . . . . . . . . . . P 2 1W

    Side Repeater Lam p . . . . . . . . . . . . . . . . . . . . . T4W

    Stop Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . P 21/5W

    Ta i l La m p . . . . . . . . . . . . . . . . . . . . . . . . . . P 2 1 /5 W

    Z G LAM PS 8L - 9

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