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083 Rune Yttervik Transport and Installation

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Transport and installation wind turbines
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  • Transport and installation of offshore wind turbines Rune Yttervik, Statoil ASA, TPD RDI UNC RR OWI

    MARE-WINT Opening Lectures, September 6, 2013

    MARE-WINT Opening Lectures, September 6, 2013

  • Contents of presentation

    Background and motivation

    Transport and installation on land

    Transport and installation offshore

    Sheringham Shoal

    Integrated operations

    Marine operations

    Challenges

    Weather windows

    Lifting and landing components

    Marine operations in offshore wind - R&D activities in Statoil

    MARE-WINT Opening Lectures, September 6, 2013

  • Background and motivation Wind energy some selected highlights

    5000 BC Egypt . Sailing on the Nile

    200 BC China & Persia - Windmills for pumping water (China) and grinding grain (Persia and Middle-East).

    1100 Europe - Windmills for grinding grain are brought to Europe by merchants and crusaders.

    1300 Holland, France - Pumping water, drainage and irrigation.

    1700 Europe - Windmills produce around 1500 MW of power.

    1800 America - Windmills come to America.

    1887 Scotland - First electricity producing wind turbine (Professor James Blyth in Glasgow).

    1891 Denmark - The first wind turbine to incorporate modern aerodynamic design principles is built

    by Poul La Cour.

    1931 France - The first vertical-axis turbine, George Darrieus.

    1930 Soviet Union - A precursor to the modern horizontal wind generator is used in Yalta, generating

    100kW.

    1941 USA - The first multi-MW turbine (1.5 MW) is built in Vermont.

    1956 Denmark - The Gedser wind turbine is built by Johannes Juul, a former student of Poul La

    Cour. This three-bladed turbine inspired many later designs.

    1960 Germany - Advanced designs, including fibre-glass and plastic blades with variable pitch, are

    developed

    1970 USA - NASA begins research on large wind turbines.

    1973 World - Oil crisis in 1973 causes government-sponsored research programs within

    renewable energy to be launched.

    (Germany, Sweden, Canada, Great Britain.

    1980 USA - The first wind-farm in the World is built in New Hampshire (20 turbines), but is a

    failure.

    1991 UK - The first on-shore wind-farm in UK is opened in Cornwall

    1991 Denmark - The first offshore wind-farm (11 450 kW) is built in Vindeby

    2003 UK - First offshore wind-farm (North Hoyle, 30 2 MW) in the UK is built off the north

    Wales coast

    2009 Norway - The first full-scale floating wind turbine (Hywind Demo) is installed off the south-

    west coast of Norway

    MARE-WINT Opening Lectures, September 6, 2013

    Electric

    First wind-farm

    First offshore

    wind-farm

    First floating

    wind turbine

  • MARE-WINT Opening Lectures, September 6, 2013

    Background and motivation Development of offshore wind turbine size historical and predicted

  • The European Wind Initiative

    R&D programme created by the European wind industry and the European Commission and Member States.

    Objective:

    maintain Europes technology leadership in onshore and offshore wind power;

    make onshore wind the most competitive energy source by 2020, with offshore following by 2030;

    achieve a 20% share of wind energy in EU total electricity consumption by 2020;

    create 250,000 new skilled jobs in the EU by 2020.

    MARE-WINT Opening Lectures, September 6, 2013

    Background and motivation Development of number of offshore wind turbines historical and predicted

    Source: EWEA Report (2013),

    The European Wind Initiative - Wind power research and development to 2020

    The figure is made assuming that the average size of a wind turbine in 2030

    is 2 MW onshore and 10 MW offshore, in 2020 it is assumed to be 1.5 MW

    onshore and 5 MW offshore, and in 2008 it is assumed that the average

    size was 1,3 MW onshore and 2 MW offshore.

  • MARE-WINT Opening Lectures, September 6, 2013

    Background and motivation Conclusion and premise

    Several thousand large wind turbines

    must be built in Europe every year

    over the next 15 years.

    This requires a large effort within

    design, manufacturing, grid development,

    operation, maintenance and, of course,

    TRANSPORT and INSTALLATION

  • Transport on land

    MARE-WINT Opening Lectures, September 6, 2013

    http://www.renewableenergyfocus.com/view/11816/transporting-62-m-wind-turbine-blades/ www.liftra.com/html/transport_shipping_uk.html/

    Repower 6M, 6MW nacelle Goldhofer trailer

  • Installation on land

    MARE-WINT Opening Lectures, September 6, 2013

    2

    3 4 1

  • Going offshore

    MARE-WINT Opening Lectures, September 6, 2013

    MARINE OPERATIONS

  • Transport on water

    Advantages of transport on water:

    Transport many units at the same time

    Transport large units

    No road construction necessary

    No problems with public traffic

    MARE-WINT Opening Lectures, September 6, 2013

    http://www.jjuc.no/191

    Ugland barge UR96

    Transition pieces for

    Sheringham Shoal

    Image supplied by www.chpv.co.uk, courtesy of Scira Offshore Energy

    Dis-advantages of transport on water:

    Dependent on the weather

    Components are not generally designed for transport and installation offshore

    Need for seafastening (in some cases it is possible that the transport phase is dimensioning for the structure, but this can be the case on shore as well)

  • Transport on water

    MARE-WINT Opening Lectures, September 6, 2013

    http://www.jjuc.no/191

    Hywind Demo sub-structure tow from Finland to Norway

  • Monopile and transition piece installation at Sheringham Shoal

    MARE-WINT Opening Lectures, September 6, 2013

    Images supplied by www.chpv.co.uk, courtesy of Scira Offshore Energy

  • Tower, nacelle and rotor installation at Sheringham Shoal

    MARE-WINT Opening Lectures, September 6, 2013

    Images supplied by www.chpv.co.uk, courtesy of Scira Offshore Energy

    Leviathan

    Endeavour

  • Integrated installation offshore - Beatrice

    MARE-WINT Opening Lectures, September 6, 2013

    Source: Repower Systems AG Source: Talisman

  • Integrated installation offshore Hywind Demo

    MARE-WINT Opening Lectures, September 6, 2013

  • Installation of Hywind using tiltable ramp on pipe-laying vessel (integrated installation)

    MARE-WINT Opening Lectures, September 6, 2013

  • MARE-WINT Opening Lectures, September 6, 2013

    Marine operations some challenges

    Multiple bodies, floating and fixed

    Wind

    Dynamic system

    M+ C x=0, x = M1Cx

    =F

    2+ +

    Coupling elements

    Ocean waves

    Ocean currents

    Control systems

    Non-stationary

    Short duration

  • Marine operations establish weather window

    Input:

    Sequence of sub-operations

    Type

    Start time

    Duration (statistical)

    Duration of weather forecast when this is to be included

    Operation limits on one or several parameters (or probability-of-failure approach)

    Forecast limits

    Weather data

    Long time series or statistical representation

    Output

    Statistics of operational duration, waiting on weather, seasonal variations, etc.

    MARE-WINT Opening Lectures, September 6, 2013

    MARSIM screenshots

  • Typical marine operation lifting and landing components

    Put object on sea bed

    Put object on other

    components, floating or fixed

    Crane on floating platform

    Crane on fixed platform

    MARE-WINT Opening Lectures, September 6, 2013

    (Nielsen, F. G., Lecture notes in marine operations, NTNU, 2007)

  • Typical marine operation lifting and landing components

    Heavy lifts

    Coupled dynamics

    Motion compensation not possible, W > 1000 tonnes

    Multibody dynamics

    Light lifts

    Minor coupling

    Motion compensation possible, W < 100 tonnes

    Static deformation of lifting wire

    Vertical oscillation of mass-wire system

    Mathieu instability

    MARE-WINT Opening Lectures, September 6, 2013

    (Nielsen, F. G., Lecture notes in marine operations, NTNU, 2007)

  • MAROP OWI R&D activities and plans in Statoil

    Background

    A multitude of different solutions for transport- and

    installation of offshore wind turbines exist in the industry.

    Not all are well proven and qualified.

    Purpose

    We wish to develop and use adequate tools for computer

    simulation of marine operations in order to evaluate

    transport- and installation methods ourselves.

    The tools must contain the functionality required in order

    to model the physical systems satisfactorily.

    Method

    Analysis of the actual problem we want to analyse.

    Identification of the equipment and capabilities we need in

    order to solve the problem .

    Establish the functionality we must have in our software

    tools in order to model the identified equipment and

    capabilities.

    Implement and test prioritised functionality

    MARE-WINT Opening Lectures, September 6, 2013

  • MAROP OWI R&D activities and plans in Statoil

    Implementing prioritised functionality

    Obtaining and using experimental data for testing of methods and procedures, important

    functionality and dynamic effects

    Developing theory and methods for motion compensation of mechanisms and systems

    Decision support tool for installation of offshore wind farms.

    Develop theoretical basis for estimating statistical properties for responses during

    marine operations.

    New (improved) geotechnical model for contact (impact) between jack-up legs and seabed.

    MARE-WINT Opening Lectures, September 6, 2013

    From Vinje, T., Kaalstad, J. P. and Daniel, D W.,

    A statistical method for evaluation of heavy lift operations offshore, ISOPE, 1991.

  • Summary/conclusions

    Several large turbines must be installed in Europe in the coming years

    The largest of these will be installed offshore (for commercial use)

    Different types of offshore wind turbines and transport- and installation methods

    Fixed foundation sequential (and to some extent integrated)

    Floating foundation sequential and integrated

    Complex marine operations must be carried out

    Complex dynamic system of floating/fixed structures, environmental loading, control

    system and coupling elements

    Many concepts are out there we must be able to evaluate them ourselves ->

    R&D within MAROP OWI

    Several interesting challenges for the industry and academia

    MARE-WINT Opening Lectures, September 6, 2013

  • Transport and installation of

    offshore wind turbines

    Rune Yttervik

    Statoil ASA, TPD RDI UNC RR OWI

    www.statoil.com

    MARE-WINT Opening Lectures, September 6, 2013