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Cold Planing Introduction Revolutionized HMA removal, leveling and overlay preparation Considerable changes over the last 30 years Definitions Cold Planing – removal of the existing pavement to the desired depth Cold Milling – removal pavement surface using drum-mounted carbide steel cutting bits Diamond grinding – Restore ride – Improve friction – Not to remove material Grooving – resist hydroplaning Half Lane Front Loading Planer A 2 & 12 FT Cutting Drums Typical cold milling equipment Milling head typically rotates counter to the direction of travel, upcutting the material. Typical speed – 6 m/min (20 ft/min) Milling heads as wide as 12 ft - up to 16ft Interchangeable cutting heads Variable widths
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0702 Cold Planing Presentation

Dec 16, 2015

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Presentation the cold planing technology in highway construction
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  • Cold Planing Introduction Revolutionized HMA removal, leveling and overlay

    preparation Considerable changes over the last 30 years

    Definitions Cold Planing

    removal of the existing pavement to the desired depth Cold Milling

    removal pavement surface using drum-mounted carbide steel cutting bits

    Diamond grinding Restore ride Improve friction Not to remove material

    Grooving resist hydroplaning

    Half Lane Front Loading Planer

    A 2 & 12 FT Cutting Drums Typical cold milling equipment

    Milling head typically rotates counter to the direction of travel, upcutting the material. Typical speed 6 m/min (20 ft/min) Milling heads as wide as 12 ft - up to 16ft Interchangeable cutting heads Variable widths

  • Cold Milling Equipment Cold Planing Around Manhole

    Purpose and Application

    Primary use on HMA Overlay Prep 100% Recycling

    Full lane to partial lane width Full depth partial depth to removal Reconstruction Emerging use on PCC

    Cold Milling Uses?

    Removal of rutting Restoration of curb line Restoration of cross slope Restoration of surface friction Mass removal of HMA Roughened surface for improved bond

    Trenching With Cold Planer Distresses Treated by CP Raveling Bleeding Shoulder drop off Rutting Corrugations Shoving

  • Limitations and Effectiveness

    Milled Surface texture is a function of: Carbide bit spacing and condition Depth of cut Rotational speed of head Speed of travel

    General Steps of Cold Planing

    Reclaiming and sizing Removal Cleaning of the milled surface. Application of traffic control markings Wearing course.

    Design Considerations

    Resulting surface profile Skid resistance Pavement removal and surface profiling Maintain bridge clearance and curb reveal

    Construction Considerations

    Pavement to be resurfaced Standard head with normal carbide bits Standard line and grade requirements

    Pavement surface to be turned over to traffic Special heads with more carbide bits Smoothness and grade requirements in line with HMA

    wearing course

    Full Lane Cold Planer Construction Considerations

    How will grade be controlled? Ski, string line, laser, other

    Will ride quality be measured on the milled surface? Profilograph, profiler, none

  • Typical Surface Resulting from Cold MillingPoor Milled Surface

    Special Multiple Wrap DrumMicro milling or carbide grinding

    Standard Fine Drum Drum

    Fine Textured Surface

    Quest

    ions?