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OPC UA – More than just a “driver” PSA - David Lauwers (excused) SIEMENS - Bart Demaegdt
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07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Feb 26, 2019

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Page 1: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

OPC UA – More than just a “driver”

PSA - David Lauwers (excused)

SIEMENS - Bart Demaegdt

Page 2: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

PSA’s Global Footprint

2

Zeebrugge

BELGIUM

Sines

PORTUGAL

Antwerp

BELGIUM

Genoa

ITALYVenice

ITALY

Mersin

TURKEY

Europe & Mediterranean

Vung Tau

VIETNAM

Singapore

SINGAPORELaem

Chabang

THAILAND

Southeast Asia

Middle EastSouth Asia

Tuticorin

INDIAChennai

INDIA

Kolkata

INDIADammam

SAUDI ARABIA

Buenos Aires

ARGENTINA

PanamaPANAMA

Americas

Buenaventura

COLOMBIA

Northeast Asia

Incheon

S. KOREA

Kitakyushu

JAPAN

Busan

S. KOREA

Fuzhou

CHINATianjin

CHINA Guangzhou

CHINA DalianCHINA

Dongguan

CHINA Lianyungang

CHINA

Mumbai

INDIA

Page 3: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Challenges

3

Business Challenges

• Complex Logistic Management

• Volume of +8,8 million TEUs in 2014

• Continuous expansions

• Human Resource optimization

80% of the

Antwerp

container

volume

Page 4: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

4

DG

DW

est

4

N

DG

DE

ast

LOCKS

Locations

Page 5: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

5

Frequent Visitor(s) f.e. “Edith Maersk”

• Longer than the Eiffel tower (397 m)

• 22 containers width

• Weight without containers 158.200 ton

• Capacity van 15.500 standard containers

Power 72.000 PK

Page 6: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

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Page 7: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Challenges

7

Technical Challenges

� High Performance IT Backbone

� High number of transactions

� Future proof technologies

� Ceel Chief / Shift Planning

� Standardization (multi-vendor)

Business Challenges

• Complex Logistic Management

• Volume of +8,8 million TEUs in 2014

• Continuous expansions

• Human Resource optimization

• Relocation of MPET

Page 8: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Technical Drivers

8

• Plant Availability

• Resources

• Automation Equipment

• Plant Safety

• Plant SecurityEnsure Security

Increase Productivity

Safe Production

Page 9: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

© 2015 PSA Antwerp. All rights reserved .

Optimizing Workflow & Equipment

Tight planning and highly skilled personel is a mustAnd equipment with a high level of automation.

Page 10: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Cranes and Straddle Carriers

© 2015 PSA Antwerp. All rights reserved .

Page 11: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

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Page 12: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

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Page 13: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Proof of Concept

13

• Technology update

• Timing 2012

• Increased level of automation

• Increasing availability and security

Page 14: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Added value of OPC UA

14

Reliability

Independant

Consolidated

Structured

SecurityInnovation

Page 15: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Straddle Carrier: local controller + IO

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• Linkage via WLAN• Local controller and HMI• Remote Terminal Unit• Maintenance data

Page 16: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Cranes: local controller / IO

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Around 1200 IO pro crane

Page 17: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Cranes: Current state 21

Page 18: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Crane X + 1

POC Simplified Architecture

18

Crane X

OPC UA RedundantServer 1

OPC UA Redundant

Server 2

OPC UA CLIENT

• Webservices• AS400

• FileServer

TOSTerminal Operation System

Page 19: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Added value of OPC UA

19

Reliability

Independant

Consolidated

Structured

SecurityInnovation

Page 20: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Independent Usage

Enterprise Level

Control Level

Operator Level

Management Level

Field Level

ERPERP

MES / Plant EngineeringMES / Plant Engineering

DCS Operator StationDCS Operator Station

DCS ControllerDCS Controller

DrivesDrives Field BusField Bus SensorsSensors

Enterprise Level

Control Level

Operator Level

Management Level

Field LevelRFID, Analytics, Motion, CNCRFID, Analytics, Motion, CNC

PanelsControllers,…PanelsControllers,…

SCADA, DCS,Gateways, AgentsSCADA, DCS,Gateways, Agents

MES, HistorianMES, Historian

OPC UA

OPC UA

OPC UA

OPC UA

Page 21: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

AutoID – Simplifying RFID integration

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Information Model Specification

Page 22: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

AutoID – Simplifying RFID integration

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Page 23: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Lessons Learnt

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• Nothing is as simple as it seems

• Keep the “Total Process” in mind

• Detect bottleneck as soon as possible

• “Fingerspitzegefüll” is hard to automate at same performance

• Future proof technologies

Page 24: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Future Plans

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• Growth, growth, growth…

• Up to 60 cranes

• Up to 180 straddle carriers

• Further increase of Level of Automation (RMG/AGV/SC/CRANE)

• Intellgent Units (IoT) / Vendor Independant / Middleware Elimination

• Further standardization using open architecture of OPC UA

• More centralised data / Better data usage / Better resource usage

Page 25: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Cranes: Current state 21

Page 26: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

Cranes: Future state 60

Page 27: 07 Presentatie PSA Agoria - OPC UA - SIEMENS PSA Agoria - OPC UA.pdf · INDIA Chennai INDIA Kolkata INDIA Dammam SAUDI ARABIA Buenos Aires ARGENTINA Panama PANAMA Americas Buenaventura

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“In our line of work…

SIZE does matter ;-)