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UKCCSC Winter School Jan 2012 Jeremy Carey, Technology Manager, SSE Capture Technology Selection and Deployment
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Page 1: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

UKCCSC Winter School Jan 2012

Jeremy Carey, Technology Manager, SSE

Capture TechnologySelection and Deployment

Page 2: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Content

• SSE

• CCS in SSE Strategy

• CCPilot100+ R&D Programme

• Peterhead Technology Selection

Page 3: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Strategy“To deliver sustained real growth in the dividend payable to shareholders through the efficient operation of, and investment in, a balanced range of economically-regulated and market-based energy businesses.”

Generation

Customers

Networks

Services

SSE Background

Page 4: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

UK CCS Deployment DriversCCC 4th Carbon Budget: Reducing CO2 through the 2020s

300g/kWhr120Mte CO2 / 400TWhrs

150g/kWhr60Mte CO2 / 400TWhrs

50g/kWhr20Mte CO2 / 400TWhrs

Page 5: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

0

20

40

60

80

100

120

0 100 200 300 400

TWhrs

Mte

CO

2GB Generation 2030

Nuclear Renewable Coal

Gas

2030 Carbon Budget

A >60 Mte / year CO2 overspend(@400TWhrs)

Page 6: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Why Flexible CCS? (Or Why not more wind / nuclear?)

Poyry: “How wind generation could transform gas markets in GB and Ireland”, 2010Weather patterns of January 2000 but with wind penetration of 2030

Page 7: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

CCS: A low Carbon Wind / Nuclear Enabler

• Already examples where wind farms have been bid OFF and fossil plant held ON by NG to maintain constrained grid stability

• 5th / 6th April 2011 – High rain and wind led to need for downward regulation in Scotland– Several Wind Farms bid OFF for several hours

• 16th May 2011 – Several Wind Farms bid OFF for several hours– 2GTs at Peterhead and Longannet U3 held ON at low load at same time

• 21st September 2011– Several Scottish Wind Farms bid OFF – Several English Fossil Plant Held ON– 2GTs at Peterhead held ON at low load…

• An indicator of the critical enabling role of flexible fossil capacity

Page 8: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Which Quadrant should CCS fit

into?

Mapping Technology Deployment

Time to Commercialisation10 yrs

StrategicImportance

Forest Fires

Camp Fires

Sparks

TinderboxFeasibility @ Universities

Technology Monitoring

Build R&D Networks

Outsource R&D

Knowledgeable Customer

Ventures?

Technology Transfer

Bring In-House -No Reinvention!

Significant Funding:Collaborate if

necessary

Road Map

Target key risks

Collaborate

Seek Funding

Page 9: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

SSE CCS Strategy Overview

1. Engage in collaborative R&D(OxyCoal1&2, CASSEM, CASS-CAP, CO2 Re-use, storage integrity…)

2. Pilot capture technology at scaleCCPilot100+ at Ferrybridge (Coal)

3. Demonstrate full chain on GasPeterhead CCGT Post Combustion DemoBuild company CCS operations know how

4. Be CCS Ready on future CCGT FleetBe ready to move when the time is right…BUT avoid first mover disadvantage

Page 10: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Onshore wind

Marine & Tidal

“Wall of death” Source EPRI

Offshore windBiomass

First Mover Disadvantage?

Acceptable RiskUnacceptableRisk

Page 11: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

CCPilot100+

Driving Innovation

Page 12: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

CCPilot100+ Project Objectives

• Confirmation of Performance– Comparison with Renfrew Pilot– Validation of Design Models

• Benchmarking DPS Technology vs. Market– Steam / Electricity consumption– Solvent Consumption

• UK Capacity Building– SSE & Supply Chain “Informed Buyer, Informed Operator”– Regulators, Academics, Wider Stakeholders

Page 13: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Core R&D Programme

Also includes corrosion coupon extraction and analysisPhase 2 is similar but with a more advanced solvent

Page 14: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Test Programme

FERRYBRIDGE POWER STATION Carbon Capture Pilot 100+ Plant

CONTRACT NUMBER 08290

DOOSAN POWER SYSTEMS

RENFREW, UNITED KINGDOM.

DOOSAN POWER SYSTEMS

CRAWLEY, UNITED KINGDOM.

THIS DOCUMENT IS THE PROPERTY OF

DOOSAN POWER SYSTEMS AND IS ONLY ALLOWED TO BE USED BY EXPRESS PERMISSION & LICENCE FROM

DOOSAN POWER SYSTEMS

PHASE 0: Commissioning

Test Protocol Campaign 0

Document No: 08290-B601-PT-86300-0001-A

Issue Date Revision Authors Verifier Approver

1 03/08/11 First Issue Doosan Power Systems

03/08/11 R A Gardiner

03/08/11 DPS: F D Fitzgerald

SSE: M Till

VAT: J Alin

Test Protocol Campaign DOverall Test Programme

comprising:

Five Test Campaigns

7-10 Test SetsPer campaign

2-9 TestsPer test set

FERRYBRIDGE POWER STATION Carbon Capture Pilot 100+ Plant

CONTRACT NUMBER 08290

DOOSAN POWER SYSTEMS

RENFREW, UNITED KINGDOM.

DOOSAN POWER SYSTEMS

CRAWLEY, UNITED KINGDOM.

THIS DOCUMENT IS THE PROPERTY OF

DOOSAN POWER SYSTEMS AND IS ONLY ALLOWED TO BE USED BY EXPRESS PERMISSION & LICENCE FROM

DOOSAN POWER SYSTEMS

PHASE 0: Commissioning

Test Protocol Campaign 0

Document No: 08290-B601-PT-86300-0001-A

Issue Date Revision Authors Verifier Approver

1 03/08/11 First Issue Doosan Power Systems

03/08/11 R A Gardiner

03/08/11 DPS: F D Fitzgerald

SSE: M Till

VAT: J Alin

Test Protocol Campaign C

FERRYBRIDGE POWER STATION Carbon Capture Pilot 100+ Plant

CONTRACT NUMBER 08290

DOOSAN POWER SYSTEMS

RENFREW, UNITED KINGDOM.

DOOSAN POWER SYSTEMS

CRAWLEY, UNITED KINGDOM.

THIS DOCUMENT IS THE PROPERTY OF

DOOSAN POWER SYSTEMS AND IS ONLY ALLOWED TO BE USED BY EXPRESS PERMISSION & LICENCE FROM

DOOSAN POWER SYSTEMS

PHASE 0: Commissioning

Test Protocol Campaign 0

Document No: 08290-B601-PT-86300-0001-A

Issue Date Revision Authors Verifier Approver

1 03/08/11 First Issue Doosan Power Systems

03/08/11 R A Gardiner

03/08/11 DPS: F D Fitzgerald

SSE: M Till

VAT: J Alin

Test Protocol Campaign B

Baseline Performance / Lean Solvent Flow Rate Optimisation0/1

Absorber Performance0/2

TKOTM Optimisation0/3

Stripper Pressure Sensitivity0/4

Lean Solvent Temperature Sensitivity0/5

Flue Gas Inlet Temperature Sensitivity0/6

Long Term Operation0/7

LSF, STP

LSF, STP

LSF, STP, TKF

LSF, STP, TKF, SPR

LSF, STP, TKF, SPR, LST

LSF, STP, TKF, SPR, LST, FGT

FERRYBRIDGE POWER STATION Carbon Capture Pilot 100+ Plant

CONTRACT NUMBER 08290

DOOSAN POWER SYSTEMS

RENFREW, UNITED KINGDOM.

DOOSAN POWER SYSTEMS

CRAWLEY, UNITED KINGDOM.

THIS DOCUMENT IS THE PROPERTY OF

DOOSAN POWER SYSTEMS AND IS ONLY ALLOWED TO BE USED BY EXPRESS PERMISSION & LICENCE FROM

DOOSAN POWER SYSTEMS

PHASE 0: Commissioning

Test Protocol Campaign 0

Document No: 08290-B601-PT-86300-0001-A

Issue Date Revision Authors Verifier Approver

1 03/08/11 First Issue Doosan Power Systems

03/08/11 R A Gardiner

03/08/11 DPS: F D Fitzgerald

SSE: M Till

VAT: J Alin

Test Protocol Campaign A

FERRYBRIDGE POWER STATION Carbon Capture Pilot 100+ Plant

CONTRACT NUMBER 08290

DOOSAN POWER SYSTEMS

RENFREW, UNITED KINGDOM.

DOOSAN POWER SYSTEMS

CRAWLEY, UNITED KINGDOM.

THIS DOCUMENT IS THE PROPERTY OF

DOOSAN POWER SYSTEMS AND IS ONLY ALLOWED TO BE USED BY EXPRESS PERMISSION & LICENCE FROM

DOOSAN POWER SYSTEMS

PHASE 0: Commissioning

Test Protocol Campaign 0

Document No: 08290-B601-PT-86300-0001-A

Issue Date Revision Authors Verifier Approver

1 03/08/11 First Issue Doosan Power Systems

03/08/11 R A Gardiner

03/08/11 DPS: F D Fitzgerald

SSE: M Till

VAT: J Alin

Test Protocol Campaign 0

CST 0/4/1

(Base Case) CST 0/4/2 CST 0/4/3 CST 0/4/4

kg/h Lean Solvent Flow Rate LSF

(To Absorber C101) m3/h

Current Best Case LSF

Stripper Pressure (C102) SPR barg 1.241 1.15 1.20 1.302

Steam Pressure STP barg Varied STP to achieve 90% CO2 Capture

Example Test Sets from Campaign 0

Page 15: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Possible CCPilot100+ Extensions

• CCGT Flue Gas Simulation– Lower CO2 concentration: Capture Performance – Higher O2 concentration: Solvent Degradation

• Inc. Flexibility– Amine Tanks?– Dehydration?– Compression?

Page 16: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Challenges of GAS Capture….

Parameter Coal (UK) Gas (UK)

Inlet [CO2] >12% <4%

Vented [CO2] (@90%) ~1.2% 0.4%

Inlet [O2] ~6% ~12%

CO2 Exported (Mte / year / 100TWhrs)

70-90 35-45

UK TWhrs 2030 10 200

CO2 Redux Potential ~8 Mte / yr ~80 Mte / yr

Capture more difficult on Gas

Gas Capture more material in GB Context

Transport & Storage easier on Gas

Page 17: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Tank Levels

Compressor, Stripper

and CO2 export

CleanMWeExport

GT Load & Absorber

12pm

365

200

Stripper and Compressor Off

Stable Export Limit

CCS Design Point

5pm6am12am 9pm

~4hr peak

~9hr low

12am

310

Empting Rich Amine Tank

Filling Rich Amine Tank

Rich Amine

Lean Amine

Page 18: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Peterhead CCGT CCS Demonstration• 385MWe Post Combustion CCGT Retrofit• Offshore Storage in Goldeneye Depleted Gas Field• ~10Mte of CO2 over 10 years• Target first injection end of 2016

Page 19: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Peterhead CCS Process Overview

Steam Turbine

Gas Turbine HRSG

DCC Absorber Stripper Compression& Dehydration

CleanFlue Gas

Rich Solvent

CO2FlueGas

Steam

Electrical EnergyGenerator

Steam

Onshore Pipeline

St Fergus Compressor

Offshore Pipeline

Peterhead CCGT

Lean Solvent

Transport to Storagein Goldeneye

Xmas Tree

Existing Equipment

New Equipment

Change of Use

Key

Onshore Pipeline

St Fergus Compressor

Offshore Pipeline

Lean Solvent

Existing Equipment

New Equipment

Change of Use

Key

GasSupply

Grid Connection

Pore Space

Injection Manifold

Well Completion

Pressure Control

CO2

Gas Turbine

Steam TurbineHRSG

DCC Absorber Stripper Compression& Dehydration

Generator

Xmas Tree

Page 20: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Why Goldeneye ?

Sub-surface CO2 storage FEED already complete

Most advanced Regulatory engagement on Licence and Permit in Europe

>24 million tonnes capacity and excellent injectivity

Two good seals and very few legacy wells – good for containment

Significant expansion potential in the underlying deep saline formation

Page 21: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Why Goldeneye ?

Timing perfect – field reached end of gas production in early 2011

Opportunity for re-use of infrastructure that is only 7 years old

Normally unmanned – good for HSE

Dedicated pipeline to shore – St Fergus landfall only 10 km from Peterhead

A number of partners interested in joining a Storage Joint Venture

Page 22: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Anticipated Project Timeline

‘10 ‘11 ‘12 ‘13 ‘14 ‘15 ‘16 ‘17

Capture Feasibility

NE

R300 D

eadline

The programme is dependent on funding award(s)

Goldeneye FEED

Gate1, NER300 Submission

(For Longannet)

EIB Evaluation

Gate 2PreFEED Activities

NER300 Preparation

Gate 3 (Financial Close)

FEED Activities

EPC & Commissioning

Operation & Injection

EIB Award

DECC

4 years

Consents

DECC Phase II

3 years of commercial operation by 2020Enabling commercial deployment to start from 2020

Page 23: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Selecting a Capture Vendor

2009 2010 2011 2012

# of Candidate Suppliers

2013

5

10

Feasibility Selection

PreFEEDSelection

NER Submission

Market

Awarene

ss

FEED Selection

Award1

Page 24: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

How do we down select?

RISK=

(Cost)

Page 25: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Feasibility P&T Comparison

• DPS, MHI, Alstom• Compared submission data for key technical parameters

PEHE PCC Feasibility Study AssessmentRev 0, 15/01/11P. Kieran, J. Carey, L. Noble, A. Underwood

Criteria UnitsPROCESS AND TECHNOLOGYCapture Design Summary

Process Design and Performance

CO2 Capture and Export

Solvent and Conditioning

Steam Energy Requirements

Electrical Power and Consumables

Flue Gas Process Data

Operability and ReliabilityGeneral

Page 26: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Overall Feasibility Evaluation

35%

40%

45%

50%

55%

60%

65%

70%

75%

80%

A B C

ConsortiumTechnologyInterfacesSEQTotal

Page 27: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

“Consortium Thoughts”

• Can they deliver a complex £X00mn construction project in the UK?

• Do they have the skills, people and commitment do deliver our project?

• Are they recently “married”? What is the “divorce” risk?

• What similar projects have they delivered together?

Consortium Evaluation

Consortium Safety Record

Consortium Capability to deliver this project in UK.

Consortium Capacity and Commitment to deliver

Consortium Robustness

Delivery track record

Consortium Wtd Ave

Page 28: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Technology EvaluationTRL10: 10 plants operating for 10 yearsTechnology Evaluation

Relative process safety, wastes and emissions

Indicative Performance Guarantees Available

Design Maturity / Experience / Risk

Low CO2 / High O2 Risk

Scale up Risk

Operability / Flexibility

Relative energy penalty

Relative solvent and other operating costs

Technology Wtd Ave

Page 29: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Engineering Evaluation

Engineering Evaluation

Compliance with Scope

Extent of Process and Equipment Design proposed

Extent of Site Integration Design proposed

Extent of Construction Planning proposed

Engineering Wtd Ave

• Are they going to give us the drawings / data / analysis we asked for?

• How well is the integration with the existing site thought through. Will we get a generic solution or one designed for the site specific details of Peterhead.

• Will they give us a credible construction execution plan that can be reviewed for safety etc.

Page 30: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Commercial Evaluation

Commercial Evaluation

Compliance with Schedule

PreFEED Price

Compliance with Terms and Conditions

Quality of submission

Commercial Wtd Ave

• Not the most important at this stage

• Will they match our desired schedules?

• Can we afford it? (Threshold)

• Can we negotiate reasonable terms?

• What are they signalling about their desire for the project and the way they will approach it?

Page 31: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

“Hurdles” to CCS Deployment

Funding

Pilot + FEEDProject FinancialClose

The key remaining Peterhead / Goldeneye barrier is tangible Government Support

Goldeneye

Peterhead

Existing Pipelines

CO

2 Source

Storage Site

Export Route

Capture Plant

Page 32: 07 carey- Early careers winter school, 9-12th January 2012, University of Cambridge

Questions ?