07-08-03 IASFPWG – Ottawa, Canada Limiting Oxygen Concentration (LOC) Work Update International Aircraft Systems Fire Protection Working Group Ottawa, Canada July 8 - 9, 2003 Steve Summer Project Engineer Federal Aviation Administration Fire Safety Branch, AAR-440
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07-08-03IASFPWG – Ottawa, Canada Limiting Oxygen Concentration (LOC) Work Update International Aircraft Systems Fire Protection Working Group Ottawa, Canada.
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07-08-03IASFPWG – Ottawa, Canada
Limiting Oxygen Concentration (LOC) Work Update
International Aircraft Systems Fire Protection Working GroupOttawa, CanadaJuly 8 - 9, 2003
Steve SummerProject EngineerFederal Aviation AdministrationFire Safety Branch, AAR-440
07-08-03IASFPWG – Ottawa, Canada
LOC Testing – Work Update
Conducted sea level (SL) testing with a J-57 engine igniter
Conducted SL testing with a short duration arc from oil burner transformer
Measured voltage/current at spark gap and calculated energy for both spark/arc generator
Composed report of all data generated to date with the various ignition sources (AR-02/79)—due out shortly
behind sintered porous metal discs.• Interchangeable pressure relief mechanism.
¼-in. aluminum plate. Foil diaphragm.
• Spark gap. 2 tungsten electrodes with controllable gap alignment
and spacing
07-08-03IASFPWG – Ottawa, Canada
Apparatus – LOC Testing
TH C A nalyzer
R igh t Test Track
Left Test Track
1 0 m P ressu re Vesse l
3 Ana lyze r Byp a ss
Sa m p le Line O A nalyzer
2
H eaterH eater
Spark Source
Fan
= Therm ocouple Feed through
N L ines2
H ouse A ir L ine
07-08-03IASFPWG – Ottawa, Canada
Apparatus – LOC Testing
R ig h t T /C T re eL e ft T /C T re e
L iq u id J P -8 F u e lF u e l P a n
= T h e rm o c o u p le B e a d
6.0"
6.0"
07-08-03IASFPWG – Ottawa, Canada
Ullage Vapor Sampling
07-08-03IASFPWG – Ottawa, Canada
LOC Testing Apparatus
Ignition Sources• 10 kV Oil burner transformer operating at ~30 mA
provided both long (~1 second) and short (~0.1 second) arcs
• J-57 Engine spark igniter provided a very short (~175 second) spark
• 3" x 6" x 1" metal block heated by two cartridge heaters to temperature in excess of 1400°F
Energy Measurements• Voltage and current traces were taken using a HV and
current probe at the spark gap connected to oscilloscope
07-08-03IASFPWG – Ottawa, Canada
Oil Burner Transformer Voltage & Current Traces
07-08-03IASFPWG – Ottawa, Canada
Test Program JP-8 LOC Tests
• Mass Loading ~ 4.5 kg/m3
• Ambient pressure corresponding to altitudes of 0, 10, 20, 30 and 38 kft
• Ullage oxygen concentrations ranging from 21% to below the determined LOC
• Tests conducted with two different pressure relief mechanisms
¼-in. aluminum plate– Ignition = movement of plate
Foil diaphragm – Ignition = rupture of foil
07-08-03IASFPWG – Ottawa, Canada
Test Program (cont.)
Tests conducted initially at all altitudes with long duration oil burner transformer arc (~0.5 J, 1 s)
Subsequent tests conducted with various ignition sources at sea level in effort to determine any variation of LOC with ignition source• Short duration oil burner transformer arc (~0.08 J, 0.1 s)
• J-57 Engine igniter spark (~0.5 J, 175 s)
• Hot surface vapor ignition (HSVI)
07-08-03IASFPWG – Ottawa, Canada
LONG DURATION OIL BURNER TRANSFORMER
ARC TEST RESULTS
07-08-03IASFPWG – Ottawa, Canada
Aluminum Plate Relief Mechanism
07-08-03IASFPWG – Ottawa, Canada
Foil Diaphragm Relief Mechanism
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07-08-03IASFPWG – Ottawa, Canada
J-57 ENGINE SPARK IGNITER TEST RESULTS
07-08-03IASFPWG – Ottawa, Canada
07-08-03IASFPWG – Ottawa, Canada
07-08-03IASFPWG – Ottawa, Canada
SHORT DURATION OIL BURNER TRANSFORMER
ARC TEST RESULTS
07-08-03IASFPWG – Ottawa, Canada
Short Duration Test Results
07-08-03IASFPWG – Ottawa, Canada
HOT SURFACE VAPOR IGNITION TESTING (HSVI)
07-08-03IASFPWG – Ottawa, Canada
HSVI Testing
Test Setup• Setup was identical to the spark/arc ignition
testing.• In place of spark, a 3" x 6" x 1" metal block was
heated by two cartridge heaters for use as the ignition source.
• Conducted only at sea level conditions.
07-08-03IASFPWG – Ottawa, Canada
HSVI Test Results
At 21% O2, ignition was achieved at a hot surface temperature (HST) of approximately 1350ºF.
A half-dozen other tests were conducted at O2 concentrations ranging from ~11.5 – 14%.• Though some “puffs” of smoke could be seen as the
HST approached ~1200º F, no ignitions occurred.
Therefore, HSI within the fuel tank provides no more of a threat than spark ignition.
07-08-03IASFPWG – Ottawa, Canada
Conclusions
LOC at SL through 10 kft is ~12%, increasing linearly through 40 kft to ~14.5%
Little effect seen on SL LOC due to ignition source• Long duration arc: 12%• High powered spark: 12.3%• Short duration arc: 12.9%• HSVI: ??
07-08-03IASFPWG – Ottawa, Canada
Future LOC Work
Currently working with a very high energy spark (>20 J)• 120 Vac, 400 cycle hard short to ground• Will be placing in the tank within the next