8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
1/75
1
VE Examples
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
2/75
2
Benchmark AnalysisFor weight
(VA Teardown analysis)
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
3/75
3
Benchmark Analysis for weight
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
4/75
4
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
5/75
5
Benchmark Analysis for weight Conclusion?
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
6/75
6
Benchmark Analysis for weight
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
7/75
7
Benchmark Analysis for weight
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
8/75
8
Benchmark Analysis for weight
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
9/75
9
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
10/75
10
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
11/75
11
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
12/75
12
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
13/75
13
Assembly Design L = (Th.Req.Comp.x 3)
z (Actual time in sec)
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
14/75
14
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
15/75
15
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
16/75
16
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
17/75
17
DFM: Sheet Metal Strip Layout
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
18/75
18
Rank 10 Functions?
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
19/75
19
How to Rank Functions?
FD Method of Ranking Functions= ?
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
20/75
20
FD Method of Ranking Functions
= Forced Decision Method
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
21/75
2
1
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
22/75
22
1
0
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
23/75
23
1
0
1
0
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
24/75
24
1
0
1
0
1
0
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
25/75
25
1
0
1
0
1
0 1
0
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
26/75
26
1
0
1
0
1
0 1
0
0
1
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
27/75
27
1
0
1
0
1
0 1
0
0
1
0
1
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
28/75
28
1
0
1
0
1
0 1
0
0
1
0
1
0
1
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
29/75
29
1
0
1
0
1
0 1
0
0
1
0
1
0
1
1
0
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
30/75
30
1
0
1
0
1
0 1
0
0
1
0
1
0
1
1
0 1
0
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
31/75
31
1
0
1
0
1
0 1
0
0
1
0
1
0
1
1
0
0
1 6
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
32/75
32
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
33/75
33
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
34/75
34
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
35/75
35
DARE Analysis of Functions?
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
36/75
36
DARE Analysis of Functions?
Decision Alternative Ratio Evaluation..
How to calculate Weightages from Rankings?
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
37/75
37
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
38/75
38
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
39/75
39
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
40/75
40
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
41/75
41
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
42/75
42
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
43/75
43
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
44/75
44
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
45/75
45
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
46/75
46
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
47/75
47
Comparison of # 8 wrt # 10
= Comparison of # 8 wrt # 9 X
Comparison of # 9 wrt #
10
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
48/75
48
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
49/75
49
%
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
50/75
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
51/75
51
Cost our Design Vs Design to Cost?
Concurrent Costing?
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
52/75
52
Scatter Plot of :
1.Forgings2.Castings
3.Pressed Parts
4.PDC Parts
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
53/75
53
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
54/75
54
#
CUSTOMER
REQUIREMENTS /
FUNCTIONS MECHANISMS
IMPORTANCE ERASER
METAL
BAND LEAD BODY PAINT
1 MAKE MARKS 29
2 TRANSMIT FORCE 27
3 SUPPORT LEAD 13
4REMOVE MARKS 1
5
5 IMPROVE APPEARANCE 6
6 SECURE ERASER 4
7 ACCOMMODATE GRIP 2
8 DISPLAY INFO 2
9 PROTECT WOOD 2
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
55/75
55
#
CUSTOMER
REQUIREMENTS /
FUNCTIONS MECHANISMS
IMPORTANCE ERASER
METAL
BAND LEAD BODY PAINT
1 MAKE MARKS 29 145
2 TRANSMIT FORCE 27 135 81 135 81
3 SUPPORT LEAD 13 3 65
4 REMOVE MARKS 15 75
5 IMPROVE APPEARANCE 6 6 30 18 30
6 SECURE ERASER 4 12 20 12
7 ACCOMMODATE GRIP 2 2 6
8 DISPLAY INFO 2 10 6
9 PROTECT WOOD 2 10
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
56/75
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
57/75
57
#
CUSTOMER
REQUIREMENTS /
FUNCTIONS MECHANISMS
IMPORTANCE ERASER
METAL
BAND LEAD BODY PAINT
1 MAKE MARKS 29 145
2 TRANSMIT FORCE 27 135 81 135 81
3 SUPPORT LEAD 13 3 65
4 REMOVE MARKS 15 75
5 IMPROVE APPEARANCE 6 6 30 18 30
6 SECURE ERASER 4 12 20 12
7 ACCOMMODATE GRIP 2 2 6
8 DISPLAY INFO 2 10 6
9 PROTECT WOOD2
10COLUMN WEIGHTAGE 882 228 133 283 192 46
MECH. WEIGHTAGE 100% 26 15 32 22 5
TARGET COST 2.92 0.76 0.44 0.64 0.15
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
58/75
58
Thank You
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
59/75
59
Meltable Metal Core Injection
(Till 2005)
Injection Molded & welded (Now)
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
60/75
60
Intake Manifold:
Al Gravity Die-cast & Machined
Till 1990
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
61/75
61
Intake Manifold section :
Al Gravity Die-cast & Machined
(Till 1990)
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
62/75
62
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
63/75
63
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
64/75
64
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
65/75
65
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
66/75
66
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
67/75
67
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
68/75
68
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
69/75
69
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
70/75
70
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
71/75
71
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
72/75
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
73/75
73
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
74/75
74
8/6/2019 06.VeTearDownAnalysis (NXPowerLite)
75/75
75